R
PORTABLE GASOLINE
GENERATORS
OWNER’S OPERATION AND INSTALLATION MANUAL
FUEL
E
F
V
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IS
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FU
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Generator Models: MGH8500AIE and MGH10000C
IMPORTANT: Read and understand this manual before operating or servic-
ing generator. Improper use of generator can cause serious injury. Keep this
manual for future reference.
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OWNER’S MANUAL
SAFETY
PRODUCT
IDENTIFICATION
INFORMATION
Continued
9. Only a qualified electrical service person
should service and repair generator.
• Generator produces high voltage.
Use extreme caution when working
on electrical parts.
Air Filter Housing
Control Panel
Ground Lug
• Always remove spark plug wire from
spark plug before servicing. This will
prevent accidental starting.
•
Whenworkingongenerator, avoidhot
muffler, exhaust manifold, and engine
parts. Severe burns may occur.
Oil
Filter
Handles (2)
• Do not work on generator when
tired.
• Use only factory approved replace-
ment parts.
Alternator
FU
E
E
10. Store generator in a well-vented area.
Make sure fuel tank is empty. Never
store with fuel in tank. Vapors may
reach an open flame or spark. Fire or
explosion may result.
Gas Cap/Fuel Gauge
11. Never operate generator
• if engine speed changes greatly
• if engine misfires often
Gas Tank
Wheels (2)
Roll Cage
• if powered items overheat
• if electrical output drops
• if it is sparking
• if it produces smoke or flames
• if it vibrates at high levels
• if it has a damaged receptacle
Auto-Idle Switch
Oil Dipstick
120/240 Volt Receptacle
120/240 Volt, 50 Amp
Receptacle
Oil Filler Cap
Choke Lever
12. Keep generator and nearby areas
clean.
Circuit Breaker
5
4
• Keep generator free of oil, mud, and
other foreign matter.
5
4
0
3
0
3
• Remove anything that creates slip-
pery areas around generator.
• Remove oily rags and other items
that create fire hazards.
Run Lamp
Hour Meter
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ST
0
2
0
2
Engine
F
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• Keep a fire extinguisher nearby.
Make sure it is rated ABC by the
NFPA. They are good for all uses.
Consult your local fire department.
• Keep fire extinguisher well main-
tained. Be familiar with its use.
F
120 Volt Receptacle
(Duplex)
120 Volt Receptacle (GFCI)
120 Volt Receptacle
13. Know how to stop engine quickly.
Know how to use all controls.
Engine ON/
OFF Switch
14. Prolonged exposure to loud noise can
cause hearing loss.
• When working around generator,
wear approved hearing protection.
• Remember neighbors when using
generator.
Figure 1 - Portable Generator - Model MGH10000C
117846
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PORTABLE GASOLINE GENERATORS
PRODUCT
VENTILATION
IDENTIFICATION
DANGER: Use only in well-
vented areas. Make sure area
has plenty of free-moving, fresh,
outside air. Never run generator
in an enclosed or confined area.
Never run generator inside oc-
cupied building. Engine exhaust
contains poisonous carbon
monoxidegas.Overexposurewill
causelossofconsciousnessand
will lead to death.
(Continued)
Choke
Lever
Gas Tank
Gas Cap/Fuel Gauge
FUEL
E
F
Thisgeneratorneedscoolingairtorunprop-
erly. Never block free-flowing, cooling air
togenerator.Overheatingwilloccurwithout
cooling air. This will damage the generator.
Keep generator at least three feet away from
any object.
Ground
Bolt
Oil Filter
V
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2
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120 Volt
Receptacle
V
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Alternator
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120 Volt Receptacle
(Duplex)
E
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DUST, DIRT, RAIN,
AND SNOW
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120 Volt
Receptacle (GFCI)
A
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120/240 Volt Receptacle
Hour Meter
WARNING:Donotusegenera-
toroutdoorsinrainorsnow.Donot
usegeneratornearstandingwater
orsnow.Donotuseifgeneratoris
wetordamp.Operating generator
in these conditions increases the
riskofelectrocution.Severeinjury
or death can occur.
Circuit Breaker
Roll Cage
Auto-Idle Switch
Control Panel
Figure 2 - Portable Generator - Model MGH8500AIE
GENERAL
INFORMATION
UNPACKING
Do not use generator in extremely dusty or
dirty conditions.This will severely affect its
life.Keepgeneratorclean.Donotallowdust,
dirt, rain, or snow to collect on it. Protect
generator from outdoor elements.
1. Remove generator from carton.
2. Remove any protective packaging ap-
plied to generator for shipment.
Master portable generators are rugged and
compact. These generators use brushless
alternators for dependable, trouble-free ser-
vice. Honda gasoline engines provide long
life under heavy use. Honda engines have
overhead valves (OHV). This provides high
3. Check for loose or missing parts. Check
for shipping damage. If any parts are
missing or damaged, promptly inform
dealer where you bought generator.
HIGH AND LOW
TEMPERATURE
OPERATION
performance with lower fuel consumption. 4. Battery cables are supplied and in-
These engines are governed to maintain
enginespeedof3600RPMunderload.3600
RPM engine speed provides 120/240V, 60
Hz power.
stalled. See Battery, page 8 for battery
installation instructions.
Air temperature affects generator output.
Outputdrops1%foreach10°temperaturerise
above60°F.Verylowtemperaturesmaymake
the engine hard to start. See engine owner’s
manual for more information.
Additional Features
• Circuit breaker protection
• Large fuel tank
• Oil alert system
• Electric starter
• 15-Amp ground fault circuit interrupter
(GFCI) receptacle
117846
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OWNER’S MANUAL
SPECIFICATIONS
GENERATOR
FEATURES
MODEL
MGH10000C
MGH8500AIE
Electrical
OIL ALERT SYSTEM
Rated Wattage.........................10,000 ............................8500
Theoilalertsystemprotectstheenginefrom
low oil damage. This system automatically
shuts down the engine and prevents engine
restarting if the oil level falls too low.
Rated Amperage
120 V ....................................83.3 ...............................70.8
240 V ....................................41.7 ...............................35.4
Receptacle
Note:Whenthishappens, theengineswitch
remains in the ON position. The oil alert
system is wired into the ON/OFF Switch.
120-V, 20-A Duplex.................... Yes................................ Yes
120-V, 15-A GFCI ...................... Yes................................ Yes
120-V Twist-Lock ................... 30 Amp............................. Yes
120/240-V Twist-Lock ............. 30 Amp............................. Yes
120/240-V, 50-A......................... Yes.................................No
If this system shuts down the engine, the
engine will not start until you add oil. Add
oil to engine (see Engine Oil, page 7).
General
Note: Operate generator on a level surface.
If not level, the oil may flow away from the
oil level sensing device. This will cause the
oil alert system to shut down engine.
Honda Engine H.P....................... 20..................................20
Honda Model ....................GX620K1VXE2 .............GX620K1VXE2
Fuel Type ............................... Gasoline........................Gasoline
Fuel Tank Capacity ..................13 gal. ............................8 gal.
Oil Alert System......................... Yes................................ Yes
Auto-Idle .................................... Yes................................ Yes
Hour Meter................................. Yes................................ Yes
Start Method .......................... Electric.......................... Electric
Weight (pounds) ........................ 350................................325
See engine owner’s manual for more
information.
HONDA
* Single-phase, 1.0 power factor
ON
OFF
START
Note: Ratings apply to SAE standard
1
conditions. Reduce ratings 3 /2% for
ENGINE SW
each1000feetabovesealeveland1%for
each 10° Fahrenheit rise above 60°F.
Figure 3 - Engine Switch Location
117846
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PORTABLE GASOLINE GENERATORS
GROUND FAULT CIRCUIT
INTERRUPTER RECEPTACLE
ENGINE CIRCUIT BREAKER
GENERATOR
This fuse protects the battery charging cir-
cuit. A short circuit will trip the break the
fuse. The fuse will also break if you install
battery wrong. Replace fuse if engine will
not start. The fuse is located inside of the
keyswitch box.
FEATURES
The GFCI receptacle is on the control panel.
The GFCI protects you against hazardous
electrical shock caused when your body
becomes a path through which electricity
travels to reach ground. This could happen
when you touch an appliance or cord that
is ‘live’through faulty mechanism, damp or
worn insulation, etc.
Continued
AUTO-IDLE SYSTEM
TheAuto-IdleSystemallowstheenginetoidle
down or run at a slower speed when the gen-
erator is not being used to supply power. The
Auto-idlesystemcanbeturnedONorOFFby
arockerswitchonthecontrolpanel.Whenthe
switch is in the OFF position, the engine runs
at full speed all of the time. When the switch
is in the ON position, the engine slows down
toidlespeeduntilanelectricalloadisapplied.
When a load is applied to the generator (an
electricalitemispluggedinandturnedon)the
engine speeds up to the preset speed required
to produce the correct voltage.
RECEPTACLE CIRCUIT
BREAKER
The circuit breakers protect the receptacles
and alternator. Overloading generator will
trip circuit breaker. A short circuit in item
being powered will also trip breaker. If this
occurs,unplugelectricalloadfromreceptacle.
Let circuit breaker cool down. Push circuit
breaker button to reset.
When protected by the GFCI, you may still
feel a shock, but the GFCI should cut it off
quickly. A person in normal health should
notreceiveseriousinjury. Note:Infantsand
very small children may still be affected.
Test Procedure
Electricmotorsneedhigherstartingcurrent.
They require up to three-times their rated
wattage to start. The starting current needed
may be too high. This can cause nuisance
circuitbreakertripping.Tohelppreventthis,
startelectricmotorsfirst.Connectadditional
items to generator after starting motors. If
this continues to happen, reduce the total
generator load.
Check the GFCI receptacle every month.
This insures it is working right.
IMPORTANT: A minimum current load
of 1 Amp is required to disengage the auto
idle solenoid and cause the engine to come
up to speed for correct voltage. Powering
items at reduced engine speed will damage
generator and powered items.
1. Push black TEST button. Red RESET
button should pop out. This should trip
GFCI, resulting in no electrical power
at receptacle. Verify this by plugging
test lamp with good bulb into recep-
tacle. If lamp does not work, GFCI
receptacle is good.
ELECTRIC START
A battery is not supplied with generator.
You must provide a 12-volt, 32-amp-hour
battery. For more battery information, see
Battery, page 8.
WARNING: If RESET button
does not pop out, do not use the
GFCI receptacle.Contact a quali-
fied electrician for repairs.
Normal
Tripped
20
20
Figure 5 - Receptacle Circuit Breaker
Button
2. If the GFCI receptacle tests okay,
restore power by pushing the RESET
button back in. The test lamp should
work at this time. IMPORTANT: You
must press the RESET button firmly
and fully. It should lock into place. If
the GFCI does not lock into place, do
not use receptacle. Contact a qualified
electrician for repairs.
Note: High ambient temperature will cause
nuisance tripping.
R
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S
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Figure 4 - GFCI Receptacle
117846
6
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OWNER’S MANUAL
ENGINE OIL
FUEL
HANDLES AND TOP
COVER
We ship the generator without oil in the
engine crankcase. You must add oil before
starting engine. See engine owner’s manual
for specific oil type.
WARNING:Gasolinepresents
Follow the steps below to attach the handles
and top cover to Model MGH10000C:
a hazard of fire or explosion.
Gasoline is flammable. Its vapor
is explosive.
1. Remove the two bolts, lock nuts, and
washers holding side panels to control
panel end of roll cage. Insert bolts
with washers through two holes in the
handle and then back through roll cage
and side screen panels (See Figure 7).
Tighten the lock nuts against the side
screen panels.
• Keep fuel out of children’s
reach.
CHECKING OIL LEVEL AND
ADDING OIL
Follow steps below to check oil level. Make
sure engine is level and stopped.
•
Refuel generator in a well-
ventedarea.Donotfillfueltank
in the dark. Do not refuel while
engine is running. Unhook all
electrical loads and shut off
engine before refueling.
1. Remove dipstick (see Figure 6). Wipe
dipstick clean.
2. Insert dipstick into oil filler neck. Oil
level should be between the two dots
on dipstick.
2. Place top cover on top of generator roll
cage with notch on control panel side.
Use four #8 sems screws provided to at-
tach cover to roll cage (See Figure 8).
• Donotoverfillfueltank.Always
allow room for fuel to expand.
If you overfill tank, fuel can
overflow onto hot engine.This
can cause fire or explosion.
After refueling, tightly close
fuel tank cap.
• Do not spill fuel. Fuel or fuel
vapor may ignite. If fuel spills,
make sure area is dry before
starting engine.
3. If level is low, fill to top dot on dipstick.
Only use oil recommended in engine
owner’s manual.
Roll Cage
Note: If oil level is too low, oil alert system
will shutdown engine and prevent engine
from restarting.
Oil Fill Cap
FUEL
F
• Never smoke in refueling area.
Never allow open flames or
sparks in area.
• Storefuelinapprovedcontain-
er. Store fuel in a well-vented
area free of open flames or
sparks.
Upper
Limit
Washers
Bolts
Lock Nuts
Handle
Lower
Limit
Figure 7 – Attaching Handles to Roll Cage
Use clean, fresh, unleaded gasoline. Use
gasoline with octane rating of 86 or higher.
Service station gasoline pumps should dis-
play the octane rating. Using gasoline with
lower octane level could damage engine.
Avoid getting dirt, dust, or water in fuel
tank. Do not mix oil with gasoline.
SEMS Screws
Top Cover
Dip Stick
Figure6-CheckingOilLevel(MGH8500AIE
Shown)
See engine owner’s manual for more
information.
L
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F
SEMS
Screws
Figure 8 – Attaching Top Cover to Roll
Cage
117846
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PORTABLE GASOLINE GENERATORS
Always shut down engine before removing
BATTERY
or attaching battery cables. Always remove
the negative (–) cable first. Always attach
To Engine
Block (–)
WARNING: Battery gives off
explosive gases. Keep sparks,
flames, and cigarettes away. Do
not remove or install battery
cables when engine is cranking
or running. Only service or use
battery in a well-vented area.
negative (–) cable last.
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MOUNTING BATTERY TO
GENERATOR
1. Secure battery to generator using bat-
tery hold-down system. This system
consists of the battery mounting brack-
et, hook bolts, and nuts (see Figures 9
and 10).
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To Starter Solenoid (+)
Figure 11 - MGH8500AIE - Connecting
Positive and Negative Cables to Battery
(Alternator Removed for Clarity)
WARNING: Battery contains
sulfuric acid. Contact with skin
or eyes may cause severe burns.
Do not tilt generator with battery
installed.Tilting could cause bat-
tery acid to spill.Wear protective
clothing and face shield when
servicing. Keep out of children’s
reach.
• Ifbatteryacidgetsonyourskin,
wash with water.
• Ifbatteryacidgetsinyoureyes,
flush with water at least 15
minutes. Call a doctor at once.
Battery acid is poisonous.
2. Locate the red, positive (+) battery
cable from starter solenoid. Connect it
to the positive (+) battery terminal (see
Figures 11 and 12).
3. Locate the black, negative (–) battery
cable attached to engine block. Connect
it to the negative (–) battery terminal
(see Figures 11 and 12).
To Starter
Solenoid
To Engine
FUEL
F
Block
4. Check battery before starting engine.
Make sure fluid levels are full. Make
sure battery is charged.
See engine owner’s manual for more
information.
Figure 12 - MGH10000C - Connecting
Positive and Negative Cables to Battery
•
If swallowed, drink large
amounts of water or milk. Fol-
low with milk of magnesia or
vegetable oil. Call a doctor at
once.
Nut
Battery Mounting
Bracket
EXTENSION
CORDS
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Battery
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Only use grounded extension cords. Be sure
touseextensioncordwithproperwiregauge
size. See chart below.
CAUTION: If you remove bat-
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tery, insulate the red, positive (+)
battery cable terminal. Insulate
with electrical tape. Exposed
terminalmaysparkwhengenera-
tor runs.
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Hook Bolt
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Recommended Minimum Wire
Gauges (AWG) for Extension
Cords
Figure 9 - MGH8500AIE - Battery Hold-
Down System (Alternator Removed for
Clarity)
IMPORTANT: Make sure battery connec-
tions are the correct polarity. Electric start
generators use negative ground, 12-volt DC
starting system.
Ampere
Load
AWG for Length of
Cord in Feet
Nut
Battery Mounting
50'
100'
150'
Bracket
A battery is not supplied with generator. A
12-volt,32Amp-Hourminimum,groupU1,
lug terminal battery is recommended. The
positive and negative battery cables are sup-
plied with generator.You must install these
cables before mounting battery.
2
3
4
5
6
18
18
16
16
16
16
16
14
14
12
10
18
18
16
16
16
14
14
14
12
12
10
18
18
16
16
14
12
12
12
10
10
8
Battery
FUEL
F
8
Always wear safety glasses when working
with battery. Make sure battery terminals
are clean. Make sure cable connections
are tight.
10
12
14
16
20
Hook
Bolt
Figure 10 - MGH10000C - Battery Hold-
Down System
117846
8
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OWNER’S MANUAL
GENERATOR
GROUNDING
STANDBY
WARNING: For a grounding
point, do not use metal pipe be-
ing used to carry combustible
materials or gases.
INSTALLATION
TO HOME OR
BUILDING
WARNING: You must prop-
erly earth-ground generator be-
fore starting. This will help guard
againstdeadlyelectricshock.Only
use grounded plugs with genera-
tor. Only use grounded extension
cords. Only use three-wire or
double-insulated power tools.
Flat Washer
SEMS Nut
WARNING: Have standby in-
stallation performed by a skilled,
licensed electrician. Do not let
anyone else wire into a utility
circuit. Personal injury, equip-
mentdamage,ordamagetohome
could occur.
Grounding generator helps prevent electric
shockfromagroundfaultcondition. Follow
these steps to ground your generator:
Ground Bolt
IMPORTANT: This generator will not
power your entire home. Most home utility
electric service is more than 60 amps. This
will exceed generator output. Only power
needed items during a power outage. Make
sure total wattage of electrical load does not
exceed rated wattage of generator.
Spade Connector
1. Locate ground lug on generator housing
(see Figure 13).
O
Detail A
2. Loosen SEMS nut on ground lug. Note:
Do not remove SEMS nut or set screw
from ground lug.
FUEL
E
F
3. Attach a spade connector to #10-8
stranded-copper ground wire. Place
spade connector on ground bolt between
flat washer and SEMS nut. Tighten
SEMS nut (see Detail A, Figure 13).
You may need to use this generator as a
standby power source. During a power out-
age, the generator will power selected items
in a building. Have generator and additional
wiring installedbyaskilled,licensedelectri-
cian. This is not a do-it-yourself job. Follow
all local codes.
V
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2
1
V
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2
1
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F
G
Ground
Wire
4. Drive grounding point into ground.
Note: Grounding point can be a stake,
grounding rod, or pipe. Grounding
point should be copper or brass.
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WARNING: The electrician
must install a double-throw
transfer switch.This isolates ex-
isting electrical circuits from the
utility power line. If not isolated,
generator output will back-feed
into utility power line. This may
electrocuteapowercompanyline
repair person.
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5. Attach ground wire to grounding
point.
Copper or Brass
Grounding Point
Alternator
Youmustsupplythegroundwireandground-
ing point. These do not come with generator.
Follow the National Electrical Code and all
state and local codes. Consult your power
company or a licensed electrician.
Figure 13 - Grounding Generator
(MGH8500AIE Shown)
117846
9
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PORTABLE GASOLINE GENERATORS
Chart 1 - Typical Electric Appliance Wattages
DETERMINING
Running Starting
Running Starting
ELECTRICAL LOAD
Equipment
Watts
Watts
Equipment
Watts
Watts
FOR GENERATOR
Light bulb (100W)
Radio
Fan
100
150
200
400
100
150
600
400
1/2" Drill
Toaster
Coffee maker
Skillet
1000
1200
1200
1200
1200
1250
1200
1200
1200
1500
You must decide what electrical load your
generator can power. Do this before us-
ing generator. Use the following four-step
method. It will help you select a load that
is not too large. Make sure total wattage of
all electrical loads does not exceed rated
wattage of generator. For rated wattage of
your generator, see Specifications, page 5.
Electric motors present a special problem
when figuring load. Read Step 3 carefully.
Television
Furnace fan (1/3 hp)
with blower
14" Chain saw
Water well pump
(1/2 hp)
Hot plate/range
(per burner)
10" Table saw
Water heater
(storage-type)
600
600
700
800
800
1000
1800
750
2100
2400
1000
1000
Vacuum cleaner
Sump pump (1/3 hp)
Refrigerator/freezer
6" Circular saw
Floodlight
1000
3000
1500
2000
1500
6000
5000
5000
1. Make two lists of items you want pow-
ered by generator. List all motors and
motorpoweredappliancesinone. Listall
lights, small appliances, etc. in the other.
For standby service to home or building,
only include items you must power.
Chart 2
Approximate Starting Watts*
Repulsion
Motor
HP
Rating
Approximate
Running
Watts
Universal
Motors
Split
Phase
Motors
Induction
Motors
Capacitor
Motors
2. Enter running watts of each item except
motors. The light bulb or appliance
nameplate lists its wattage. Remem-
ber, 1KW = 1000 watts. Note: The
nameplate may not list wattage. It may
only list volts and amps. The formula
for finding wattage is: Volts x Amps
= Watts. For example: An appliance
nameplate states 3 amps at 120 volts.
3 amps x 120 volts = 360 watts.
(small appliance)
1/8
1/4
1/3
1/2
3/4
1
1 1/2
2
3
500
700
800
1100
1400
1700
2100
2450
3600
625
875
1100
1550
1750
2400
3100
3750
4620
5400
7900
1500
2100
2400
3300
4200
5100
6300
7350
10800
2250
3150
3600
4950
x
x
x
x
x
1000
1375
1750
2125
2625
3075
x
3. Electric motors present a special prob-
lem. They require up to three-times
their rated wattage to start. Chart 2,
below, shows starting watts for different
size motors. For example: an electric
motor nameplate states 5 amps at 120
volts. 5 amps x 120 volts = 600 watts
running. Multiply this figure by 3. This
will show the starting watts needed. 600
watts x 3 = 1800 watts to start. When
figuring the generator load for motors,
you must use the starting watts figure.
Do not use the running watts figure.
Note: Some motors require nearly the
same wattage to run as to start. These
items include saws, drills, hair dryers,
and food mixers. See Chart 1 for typical
appliance wattage examples.
* – Always use starting watts, not running watts, when figuring correct electrical load.
x – Motors of higher horsepower are not generally used.
4. Add watts and starting watts of all items.
Thistotalmustnotbelargerthantherated
wattage of your generator. It is a good
idea to have up to 25% extra capacity for
future needs or extra equipment.
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OWNER’S MANUAL
120V, 15-Amp GFCI Duplex
120V, 30-Amp
Twist-Lock
OPERATION
GENERAL INFORMATION
120V, 15-Amp
GFCI Duplex
120V, 20-Amp Duplex
This generator is not large enough to power
your entire home. Do not connect generator
toanyexistingelectricalcircuits.Plugitems
directly into generator receptacles. Do not
exceedamperageratingofreceptacles.Only
use grounded cords.
120V, 30-Amp Twist-Lock
120V, 20-Amp
Duplex
eet
120
V
o
lt
1
2
0
V
G
F
C
I
RESE
T
TEST
DANGER: Use only in well-
vented areas. Make sure area
has plenty of free-moving, fresh,
outside air. Never run generator
in an enclosed or confined area.
Never run generator inside oc-
cupied building. Engine exhaust
contains poisonous carbon
monoxidegas.Overexposurewill
causelossofconsciousnessand
will lead to death.
1
2
0
V
A
u
R
E
S
E
t
o
Id
l
e
O
T
1
2
0
L
ff
T
T
E
W
S
V
O
T
I
S
T
C
K
O
n
S
e
l
e
c
t
o
r
H
O
U
R
M
E
N
E
M
T
0
0
E
0
R
0
HOURS0
0
0
E
00000005
5
N
M
1
/10
HOURS
1/10
1
W
2
0
T
/
2
4
I
S
0
V
T
A
U
L
O
T
C
O
K
-
I
D
L
E
1
2
0
T
/
W
2
4
I
S
0
V
O
T
F
L
F
O
C
K
O
N
120/240V, 30-Amp Twist-Lock
R
E
S
E
T
R
E
S
E
T
DANGER:Neverconnectgen-
erator to any existing electrical
circuits.Thegeneratoroutputwill
back-feed into the utility power
line.Thismayelectrocuteapower
companylinerepairperson.Also,
ifgeneratorispoweringelectrical
circuits, the chance of an electri-
cal fire exists.
R
120/240V, 50-Amp
E
S
E
T
R
E
S
E
T
2
0
0
V
p
;t
ee
et
120/240V, 30 Amp
Twist-Lock
Rt
120/240V, 20 Amp Twist-Lock
Note:Wesupplytheengineowner’smanual
withgenerator.Refertothatmanualforques-
tions concerning engine operation.
Figure 14 - Receptacle Locations
(MGH8500AIE)
USING RECEPTACLE
Note: Do not exceed amperage rating of
receptacles. Exceeding rating will trip re-
ceptacle circuit breaker.
Figure 15 - Receptacle Locations
(MGH10000C)
Use receptacles properly. Improper use could
damage generator. Use only grounded exten-
sion cords. Power only grounded or double-
insulated items. Do not overload receptacles.
Thegeneratorshavethefollowingreceptacles
(see Figure 16):
• 120V, 15-amp GFCI duplex receptacle
• 120V, 20-amp duplex receptacle
• 120V, 30-amp twist-lock receptacle
• 120/240V, 20-amp twist-lock receptacle
(MGH8500AIE only)
• 120/240V, 30-amp twist-lock receptacle
• 120/240V, 50-amp receptacle
(MGH10000C only)
Continued
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PORTABLE GASOLINE GENERATORS
3. Start the engine.
PRESTART
OPERATION
Turn the engine switch to the START
Continued
Operate generator on a firm, dry, and clean
surface. The surface must be level. Protect
generator from heavy dust, sand, dirt, rain,
or snow. Do not locate generator near
standing water and snow. Make sure area
is well-vented.
position (see Figure 18). Hold it there
until engine starts.When engine starts, let
switch return to the ON position.
POWER CORD AND PLUG
REQUIREMENTS
120V, 30-amp twist-lock receptacle
• NEMA L5-30P plug
IMPORTANT: Do not use electric
starter more than five seconds. Starter
motor damage may occur. If engine
fails to start, release the switch and
wait ten seconds.After ten seconds, try
starting again.
• Three-wire, 30-amp cord
WARNING: Only responsible
adults should use generator.
Neverletanyoneoperategenera-
tor without proper instructions.
120/240V, 20 or 30-amp twist-lock
receptacle
Note: If engine does not start, check
the oil in the crankcase. Add oil as
necessary. Be sure engine is on a level
surface. See Oil Alert System, page 5.
• NEMA L14-20P (20-amp) or L14-30P
(30-amp) plug
Note: If oil level is too low, oil alert system
will keep engine from starting (see OilAlert
System, page 5). Make sure oil level is full
before starting. See Engine Oil, page 7.
• Four-wire, 20-amp or 30-amp cord
120/240V, 50-amp receptacle
• NEMA L14-50P
4. As engine warms up, the choke will
automatically open.
Before starting the engine, disconnect all
electric loads from generator.
• Four-wire, 50-amp cord
STARTING
IMPORTANT: The engine speed is preset.
The throttle is locked in preset position. Do
notadjustthrottle.Presetpositionletsengine
run at 3600 RPM under load. The engine
must maintain 3600 RPM for generator to
create correct voltage. Running engine at
lower speeds will damage generator and
powered items.
Choke Button
Pulled Out
(Closed
Position)
Figure 17 - Choke Button Closed
IMPORTANT: Never start generator with
electrical loads connected. Start engine
before adding electrical loads.
HONDA
MGH8500AIE Only
1. Make sure gasoline tank is full. See
Fuel, page 7 for fuel information.
Engine
ON
OFF
START
Switch
2. Pull choke button out (see Figure 17).
This closes the choke.
ENGINE SW
Note:You may not need to close choke
if engine is warm or air temperature is
high.
Figure 18 - Engine Switch
MGH10000C Only
Figure 16 - Cord and Plug Configurations
117846
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OWNER’S MANUAL
Solenoid Bracket
Note: MGH10000C Only - The 250
Volt/50 Amp receptacle is not con-
nected through the Auto-Idle circuit.
The Auto-Idle switch must be turned
off to get full power out of this recep-
tacle (see Figure 19).
OPERATION
Continued
M7 Nuts
AUTO-IDLE OPERATION
IMPORTANT:Neverstartenginewithelec-
trical loads connected. Start engine before
adding electrical loads.
6. TheAuto-Idle system should be turned
OFF when generator is shut down.
Auto-Idle
Solenoid
1. If engine is cold, turn the Auto-Idle
switch OFF (see Figure 19).
Adjusting the Idle Speed
IMPORTANT: Adjust the idle speed only:
2. Start engine. Allow engine to warm up
with no load for five minutes.
• If the idle speed becomes too high.
3. TurnAuto-Idle switch ON. Engine will
slow to idle speed. Engine idle speed
is preset. Idle speed adjustment should
not be necessary.
• Iftheengineidlespeedwillnotregulate(en-
gine idles and speeds up again and again).
1. Turn Auto-Idle switch OFF. Start en-
gine. Allow engine to warm up with no
load for five minutes.
4. Operate generator according to speci-
fications outlined in owner's manual.
5. Engine will automatically increase to
normal operating speed when you plug
load into any generator outlet.
WARNING: Always set the idle
speed before turning on the Auto-
Idle. If idle speed is not set, the
largerresistoronthecontrolboard
may become hot. Heat from the
resistormaydamagetheprotective
coating on the control board.
MGH8500AIE
1
2
0
V
G
F
C
I
Figure 20 - Solenoid Bracket Location
(MGH10000C Shown)
1
2
0
V
R
E
S
E
T
1
2
T
T
T
E
W
0
V
O
S
T
I
S
2. Locate Auto-Idle solenoid. The Auto-
Idle solenoid is located between the
alternator and the engine when viewed
from the top of the generator (see Fig-
ure 20).
L
C
K
H
O
U
R
M
E
T
E
R
E
00000005
N
M
HOURS
1/10
1
W
2
0
T
/
2
4
I
S
0
V
C
T
A
U
L
O
T
O
K
-
I
D
L
E
3. Loosen two M7 nuts.
1
W
2
0
T
/
2
4
I
S
0
O
V
T
F
L
F
O
C
K
O
N
4. Rotate solenoid (located under the
solenoid bracket) left or right to adjust
Auto-Idle speed (see Figure 20).
R
E
S
E
T
R
E
S
E
T
5. With a volt meter, check the no-load
output voltage at the 120-volt duplex
receptacle. At proper idle speed (3000
minimum RPM) the meter should read
50-60 volts. Lower settings will cause
the Auto-Idle to not operate properly.
Auto-Idle Switch
Rt
120
V
o
lt
6. After reaching proper idle speed,
tighten M7 nuts to secure solenoid to
mounting bracket (see Figure 20).
Rt
RESE
TES
T
T
A
u
t
o
Id
O
l
ff
e
O
n
S
e
l
e
c
t
o
r
E
N
M
0
0
0
0
HOURS0
0
2
0
0
5
1/10
0
V
p
;t
Re
R
Re
MGH10000C
Figure 19 - Control Panel
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R
PORTABLE GASOLINE GENERATORS
STOPPING ENGINE
IMPORTANT: The engine speed is preset.
The throttle is locked in preset position. Do
not adjust throttle.
OPERATION
MAINTENANCE
Continued
AND REPAIRS
HIGH ALTITUDE OPERATION
This generator will not perform well at high
altitudes without proper adjustment. See
engine owner’s manual for details.
WARNING: Only a qualified
electrical service person should
service and repair the alternator
onthisgenerator.Useonlyfactory
approved replacement parts.
Follow the steps below to stop engine.
1. Remove all electrical loads from gen-
erator (see Disconnecting Electrical
Loads). Remove electrical loads one
at a time.
ADDING ELECTRICAL
LOADS
IMPORTANT: Do not overload generator.
Makesuretotalwattageofallelectricalloads
does not exceed rated wattage of generator.
Overloading may shorten generator life. It
could also cause internal damage to genera-
tor. Overloading will trip circuit breaker.
2. Let engine run for two or three minutes
after removing electrical loads. This
lets engine cool slightly.
CAUTION:The engine speed
is preset. The throttle is locked
in preset position. Do not adjust
throttle. Preset position lets
engine run at 3600 RPM under
load. The engine must maintain
3600 RPM for generator to create
correct voltage. Running engine
atlowerspeedswilldamagegen-
erator and powered items.
3. Turn engine switch to the OFF position
(see Figure 21).
1. Check items to be powered. Their
nameplate lists their wattage ratings.
HONDA
Note: The wattage ratings for some
electrical motors are misleading. They
may require up to three-times their
rated wattage to start. You must figure
total electrical load wattage. Make sure
total wattage of all electrical loads does
not exceed rated wattage of generator.
See Determining Electrical Load For
Generator, page 10.
ON
OFF
START
CAUTION: Shut off generator
before performing maintenance.
ENGINE SW
IMPORTANT: Keep generator level when
servicing.Neverturngeneratorupsidedown
or stand it on end to service.
Note:Wesupplytheengineowner’smanual
with generator. Refer to that manual for
questions concerning engine maintenance
and repairs.
2. Start engine. Let engine reach full
speed.
Figure 21 - Engine Switch In OFF Position
3. Connect electrical loads one at a time.
If the load consists of electric motors,
start them first.Always start the largest
first. Start each motor individually.
Non-enginepartsrequirelittlemaintenance.
Keep generator clean. Use a damp cloth to
clean outside surfaces. Never use water to
clean generator. Water can cause damage to
internal parts. Use vacuum to clean air inlet
and outlet louvers of alternator.
DISCONNECTING ELECTRIC
LOADS
Remove electrical loads one at a time. Re-
move voltage sensitive items first. Voltage
sensitiveitemsincludeTVs,VCRs,andother
home electronic items.
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OWNER’S MANUAL
Use a fuel additive, such as STA-BIL® or an
equivalent,whenstoringgeneratorwithfuel
in fuel tank. This will minimize fuel gum
deposits from forming in engine.
STORAGE
TECHNICAL
SERVICE
WARNING:Removeallfuelfrom
You may have further questions about as-
sembling, operating, or maintaining this
product. If so, you can visit our Technical
contact our Technical Service Department
at1-800-858-8501(EnglishOnly).Youmay
also write to:
fuel tank before storing generator.
Store fuel in approved container.
Storefuelinawell-ventedareafree
of open flames or sparks.
Cover and store generator in a clean, dry
place. Do not expose generator to extreme
high or low temperatures during storage.
SERVICING THE
ENGINE
WARNING: The muffler be-
comesveryhotduringoperation.
The muffler remains hot for a
while after shutdown. Let engine
cool before storing.
DESA Specialty Products™
ATTN: Technical Service Specialty Products
P.O. Box 90004
Honda parts and services should be handled
by your nearest authorized engine service
firm. Check the yellow pages of your tele-
phone directory under the listing:
Bowling Green, KY 42102-9004
When contacting DESA Specialty Prod-
ucts™, have ready
IMPORTANT: Keepgeneratorlevelwhilein
storage. Never store generator upside down
or standing on end.
Engines Gasoline, Honda
or visit:
• Your Name
• Your Address
Note:Wesupplytheengineowner’smanual
with generator. Refer to that manual for
questions concerning engine storage.
or call Honda direct:
1-800-426-7701
• Your Phone Number
• Model Number of Product
• Serial Number
• Date of Purchase (Include copy of receipt
for written requests).
TROUBLESHOOTING
Note: For additional help, visit DESA
International’stechnicalservicewebsite
WARNING: Only a qualified electrical service person should service
and repair generator. Use only factory approved replacement parts.
Note: See engine owner’s manual for engine troubleshooting.
OBSERVED PROBLEM
REMEDY
POSSIBLE CAUSE
No voltage when starting generator with no
electrical load
1. Replace capacitor
1. Defective capacitor
2. Winding short circuit or loose
connections
3. Defective rotor diode
4. Loss of residual magnetism
2. Check resistance of coils (see Electrical
Component Specifications, page 16)
3. Replace both diodes on rotor
4. Apply 12-volt battery to capacitor ter-
minals for 2-3 seconds
Voltage is less than normal voltage with no
electrical load
1. Set engine speed to 3720 RPM (62 Hz)
with no load
1. Engine speed too low
2. Replace both diodes on rotor
3. Check resistance of coils (see Electrical
Component Specifications, page 16)
4. Replace capacitor
2. Defective rotor diode
3. Partial short circuit in winding
4. Defective capacitor
Voltmeter reading more than 10% high with
no electrical load
1. Set engine speed to 3720 RPM (62 Hz)
with no load
1. Engine speed too high
Voltmeter reading correct with no electrical
load,butmorethan10%lowwhenelectrical
load is added
1. Replace both diodes on rotor
2. Do not overload generator
3. Contact an authorized engine service
center
1. Defective rotor diode
2. Electrical load too high
3. Engine not running properly
117846
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PORTABLE GASOLINE GENERATORS
ELECTRICAL
COMPONENT
SPECIFICATIONS
Resistance in Ohms
Stator
Main
Stator
Rotor
Capacitor,
MFD
450 Volt
Auxiliary
Primary
Diodes (2)
800 Volt
Model
Winding * Winding Δ Winding †
MGH8500AIE
MGH10000C
0.41
0.33
.098
0.71
7.81
8.53
45
60
8 Amp
8 Amp
*
Δ
Connect T2 (green) and T3 (black). Measure resistance between T1 (red) and T4 (yellow).
Resistance between brown and white leads.
†
Remove diodes to check resistance.
WIRING DIAGRAMS
To
To
Auto-Idle
Solenoid
Power Supply
On Engine
Gray
Gray
Green
Black
Black
Green
P5-2
P5-4
P5-1
P5-3
125V, 30A
Receptacle
125V, 15A
Receptacle
GFCI 125V, 15A
Receptacle
250V 30A
Receptacle
250V 50A
Receptacle
Circuit
Breaker
20A
Red
Auto-Idle
Control Board
Circuit
Breaker
30A
White White
White
Red
Circuit
Breaker
45A
Black
Black
Black
Run
Circuit
Breaker
20A
Light
Circuit
Breaker
30A
Yellow
Circuit
Breaker
45A
Hour Meter
White
Black
Green
Black
Black
Red
Black
Yellow
Red
Black
White
Black
Black
Red
Main
Windings
Capacitor
White
Stator
T4
Rotor
Diode
T2
T1
T3
Stator
T1 T4 T3 T2
T1
L1
T2
T3
T4
L2
Diode
220/240V
110/120V
110/120V
Figure 22 - Wiring Diagram, Model MGH10000C
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OWNER’S MANUAL
WIRING DIAGRAMS
(Continued)
Stator
T1
T2
220/240V
110/120V
110/120V
T3
T4
Black
Red
L2
L1
White
120V, 20A
120V, 15A
120V, 30A
Receptacle
Receptacle
Receptacle
Stator
Brown
Duplex
GFCI
White
White
Red
Capacitor
White
Wht
White
Auxiliary
Phase
Grn/
Ylw
Wht
LINE
Rotor
Grn/
Grn/
Ylw
Ylw
Diode
Diode
Green/Yellow
Red
White
Wht
T4
Blue
White
Hour
Red
Meter
Black
Red
T3
T1
120/240V
20A/30A
Receptacle
120/240V
20A/30A
Receptacle
Red
Main
Windings
Green
Green/
Yellow
Gray
Blk
Green/
Yellow
Auto-Idle
Gray
Red
T2
Green
T2
Blk
T1 T4 T3
Red
Green
Blk
Circuit
Breaker
45A
Circuit
Breaker
45A
Circuit
Breaker
20A
Circuit
Breaker
20A
Green/
Yellow
Blue
Red
Red
Black
Red
Yellow
Green/
Yellow
Gray
P2 P1 P4 P3
Gray
Green/Yellow
Auto-Idle
Control Board
To
Auto-Idle
Solenoid
To Alternator
Ground
To Roll Cage
To
Power Supply
On Engine
P5
Blue
Gray
P5-3
P5-4
P5-2
Blue
P5-1
Figure 23 - Wiring Diagram, Model MGH8500AIE
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PORTABLE GASOLINE GENERATORS
ILLUSTRATED
PARTS LIST
For Model MGH8500AIE Fuel
Tank and Roll Cage
1
FU
E
L
E
F
3
4
S
A
F
E
T
Y
I
N
F
O
R
M
A
T
I
O
N
2
U
n
l
e
a
d
e
d
G
a
s
o
l
i
n
e
O
n
l
y
7
9
6
5
9
V
0
K
C
2
1
I
O
L
T
S
W
T
V
0
2
1
V
I
0
2
1
C
F
G
T
E
S
E
R
T
S
E
T
V
C
0
O
4
L
2
T
K
/
0
2
1
S
I
W
T
V
C
0
O
4
L
2
T
K
/
0
2
1
S
I
W
T
R
E
T
E
M
R
U
O
H
17
M
0
N
E
5
0
1
0
0
0
/1
0
R
0
0
S
U
O
H
14
15
E
L
D
I
-
O
T
U
A
T
E
S
E
R
N
O
T
E
S
E
F
R
F
O
T
E
S
E
R
T
E
S
E
R
16
14
15
8
16
14
13
11
12
11
12
10
15
14
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OWNER’S MANUAL
ILLUSTRATED
PARTS LIST
For Model MGH8500AIE Fuel
Tank and Roll Cage
This list contains replaceable parts used in
yourgenerator.Whenorderingparts, follow
the instructions listed under Replacement
Parts on page 25 of this manual.
KEY PART
NO.
NUMBER
DESCRIPTION
QTY.
1
2
3
4
5
6
7
8
25954002
114720-01
114787-01
WP-4C
19508001
25985008
114714-03
115398-01
Gas Cap/Fuel Gage
1
Gas Tank (with 90° fitting)
Screw, 1/4"-28 x 3/4"
Washer, 1/4"
Gas Line Clamp
Fuel Line
1
4
4
2
1
1
1
8
1
2
2
1
4
3
2
1
Heat Shield
Roll Cage
9
M10908-27 Screw #10-32 x 1/2"
116169-01
*
10
11
12
13
14
15
16
17
Spacer
Bolt, 5/16"-18 x 1/2"
Lock Washer, 5/16"
Shock Mount
Lock Nut, 5/16"-18
Flat Washer, 5/16"
Shock Mounts
WLE-5
103289-01
NEC-5C
WP-5C
103289-02
114721-04
Control Panel Assembly
PARTS AVAILABLE - NOT SHOWN
100003-07
Operation Decal
1
1
1
099873-07
099873-02
*
Battery Cable (Positive, Red)
Battery Cable (Negative, Black)
5/16"-18 x 1/2" Grounding
Bolt
5/16" Flat Washer
5/16" SEMS Nut
1
1
1
*
*
* Available at any hardware store.
117846
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PORTABLE GASOLINE GENERATORS
ILLUSTRATED
PARTS LIST
36
For Model MGH10000C
Fuel Tank and Roll Cage
35
33
9
20
10
9
23
20
10
25
10
36
10
9
24
22
28
29
30
31
2
32
26
20
10
25
27
18
20
34
19
12
10
10
9
9
18
10
21
19
16
17
15
14
10
21
FUEL
F
1
13
10
9
4
6
5
3
6
7
8
12
11
117846
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OWNER’S MANUAL
ILLUSTRATED
PARTS LIST
For Model MGH10000C
Fuel Tank and Roll Cage
KEY
NO.
PART
NUMBER
DESCRIPTION
QTY.
1
2
3
4
5
6
7
8
079503-25AA
105905-02
105906-01
102933-03
102932-02
WP-16C
C4-12C
100135-01
NEC-5C
Gas Tank Assembly
Roll Cage
Axle Mount
1
1
1
1
2
4
2
2
22
30
4
8
1
1
1
1
1
2
2
12
4
2
1
1
3
1
4
2
2
1
1
1
1
1
1
8
This list contains replaceable parts used in
yourgenerator.Whenorderingparts, follow
the instructions listed under Replacement
Parts on page 25 of this manual.
Axle
Wheels, Pneumatic
Flat Washer, 1"
Cotter Pin
U-Bolt
9
Lock Nut, 5/16-18
Flat Washer, 5/16"
Lock Nut,1/4-20
Flat Washer, 1/4"
Gas Cap w/Fuel Gage
Fuel Line
Bushing
Barbed Connector, 1/4"
Fuel Line
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
WP-5C
103880-01
WP-4C
097190-06
M51151-02
M10990-3
106988-01
25985008
105035-01
115045-01
HC5-14C
H8C5-20C
099750-01
099749-01
105908-01
17529000
102962-02
H5C4-24C
26302006
WLI-8
14138000
M10908-74
WLE-5
106775-02
106775-01
106776-01
100410-01
Handle
Grip
Bolt, 5/16-18 x 1.75"
Bolt, 5/16-18 x 2.5"
Bolt, J-Hook 5/16-18
Battery Bracket
Battery Mount
Shock Mount
Spreader
Bolt, 1/4-20 x 3"
Bolt, 1/2-10 x 1"
Internal Tooth Lockwasher
Ground Strap
Tapping Screw, 1/4-20 x .5"
External Tooth Lockwasher
Side Panel
Side Panel
Top Cover
Sems Screw, 8-18
PARTS AVAILABLE - NOT SHOWN
099866-05
Safety Information Decal
Operation Decal
Battery Cable (Positive, Red)
Battery Cable (Negative, Black)
Screw, 1/4-20 x .75"
Muffler
1
1
1
1
2
1
1
100003-04
099873-01
099873-05
HC4-6C
115399-01
106108-01
Muffler Hanger
117846
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R
PORTABLE GASOLINE GENERATORS
ILLUSTRATED
PARTS LIST
5
4
RESET
3
For Model MGH8500AIE
TEST
10
Control Panel
This list contains replaceable parts used in
16
yourgenerator.Whenorderingparts, follow
the instructions listed under Replacement
Parts on page 25 of this manual.
14
P2
P1
6
1
P4
P3
P5
11
1
G
2
F
0
C
V
I
1
2
0
V
1
T
2
0
L
W
V
O
I
S
T
C
K
9
2
7
H
2
O
U
R
15
M
E
T
E
R
ENM
00000005
H
O
U
R
S
1/10
1
W
2
0
T
/
2
4
I
S
0
V
C
A
T
8
L
U
O
T
O
K
-
I
D
L
E
1
W
2
I
0
T
/
S
T
2
4
0
V
C
O
F
L
F
O
K
O
N
7
13
R
E
S
E
T
R
E
S
E
T
R
E
S
E
T
R
E
S
E
T
12
KEY
NO.
PART
NUMBER
DESCRIPTION
QTY.
1
2
3
4
5
6
7
8
114738-03
22616009
099833-01
104202-01
100445-01
099835-01
103184-01
099834-01
101350-01
099760-02
114722-01
116475-01
100366-01
116549-01
116678-01
114785-01
114721-04
114963-03
Control Panel
Circuit Breaker, 20 Amp *
120V, 30A Twist-Lock Receptacle *
120V, 20A Duplex Receptacle *
120V, 15A Duplex (GFCI) Receptacle *
120/240V, 30A Twist-Lock Receptacle *
Circuit Breaker, 45 Amp *
120/240V, 20A Twist-Lock Receptacle *
Hour Meter
Bushing
Enclosure
Plastite Pan Head Screw
Rocker Switch
Auto-Idle Control Board
Auto-Idle Wiring Harness
Locking Circuit Board Supports
Control Panel Assembly
Panel Schematic Decal
1
2
1
1
1
1
2
1
1
1
1
6
1
1
1
4
1
1
9
10
11
12
13
14
15
16
†
‡
* Includes fastening hardware
‡ Not shown
† Includes reference numbers 1 through 14
117846
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OWNER’S MANUAL
ILLUSTRATED
PARTS LIST
14
For Model MGH10000C
Control Panel
2
2
This list contains replaceable parts used in
yourgenerator.Whenorderingparts, follow
the instructions listed under Replacement
19
3
6
Parts on page 25 of this manual.
18
16
1
RESE
T
T
TES
11
12
Reset
Reset
120
P
5
V
o
lt
5
5
3
A
u
P
4
t
o
Id
O
l
e
ff
P
1
4
2
17
O
n
S
e
l
e
c
t
o
r
7
12
2
0
0
V
p
;
15
9
t
5
Reset
8
Reset
Reset
Reset
E
N
M
0
0
0
0
HOURS0
0
0
5
1/1
0
10
13
4
KEY
NO.
PART
NUMBER
DESCRIPTION
QTY.
1
2
3
4
5
6
7
8
103182-01
22616009
099833-01
100410-01
22261000
100445-01
103183-01
103184-01
26299000
101350-01
099835-01
22616010
099760-01
103185-01
100366-01
104202-01
116549-01
114785-01
116678-01
102927-02
100177-08
Control Panel
Circuit Breaker, 20 Amp
1
2
1
16
20
1
1
2
1
1
1
2
1
1
1
1
1
4
120V, 30A Twist-Lock Receptacle
Sems Screw, #8-18 x 1/2"
U-Nut
20V, 15A Duplex (GFCI) Receptacle
125/250V, 50A Receptacle
Circuit Breaker, 45 Amp
Run Light
9
10
11
12
13
14
15
16
17
18
19
†
Hour Meter
120/240V, 30A Twist-Lock Receptacle
Circuit Breaker, 30 Amp
Bushing
Control Box
Rocker Switch
120V, 20A Duplex Receptacle
Auto-Idle Control Board
Locking Circuit Board Supports
Auto-Idle Wiring Harness
Control Panel Assembly
Panel Schematic Diagram
1
1
1
‡
† Includes reference numbers 1 through 16
‡ Not shown
117846
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PORTABLE GASOLINE GENERATORS
1
ILLUSTRATED
PARTS LIST
2
For Models MGH8500AIE
and MGH10000C Alternator
Assembly
This list contains replaceable parts used in
yourgenerator.Whenorderingparts, follow
the instructions listed under Replacement
Parts on page 25 of this manual.
3
4
5
7
6
12
11
8
9
10
13
15
16
17
14
PART NUMBER
KEY
NO.
DESCRIPTION
QTY.
MGH8500AIE MGH10000C
114285-03
115243-01
M10908-27
115244-01
115247-01
115246-01
115245-02
*
115255-02
115308-01
WLE-5
115315-01
115316-01
*
114285-03
115243-01
M10908-27
115244-01
115247-01
115246-01
115245-02
*
115255-03
115308-01
WLE-5
115315-01
115316-01
*
Alternator Assembly
Top Cover, Alternator
Screw, 10-32 x 1/2"
End Cover, Alternator
End Cap, Shaft
Flange Nut, 8mm
Draw Bolt, Alternator
Stator, Alternator
Capacitor
Hex Head Taptite, 8mm Screw
Lock Washer, 5/16"
Bearing
Diode
Rotor, Alternator
Fan
1
1
4
1
1
1
1
1
1
4
4
1
2
1
1
4
4
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
115317-01
**
**
115317-01
**
**
Bolt, 3/8"-16 x 5/8"
Lock Washer, 3/8"
Flange, Alternator
115242-01
115242-01
* Part not available by itself. Must purchase Alternator Assembly.
** Available at any hardware store.
117846
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OWNER’S MANUAL
FBD
REPLACEMENT
PARTS AND
REPAIR SERVICE
1349 Adams Street
Bowling Green, KY 42103-3414
270-846-1199
Note: Only use original replacement parts.
Thiswillprotectyourwarrantycoveragefor
parts replaced under warranty.
1-800-654-8534
ACCESSORIES
EachAuthorized Service Center is indepen-
dently owned and operated.
For additional Service Center or warranty
information, call 1-800-858-8501 or visit
our Technical Service web site at www.
desatech.com.
For original replacement parts and acces-
sories, contact your nearest Authorized
DealerorAuthorizedServiceCenterforthis
product. If they can not supply the part or
accessory,contactyournearestPartsCentral
listed below. Each Authorized Dealer, Au-
thorizedServiceCenter, andPartsCentralis
independently owned and operated.
See pages 18 through 24 for an Illustrated
Parts List.
If you need additional referral information,
contact our Technical Service Department
(see Technical Service, page 15).
Master Part Distributors
1251 Mound Avenue NW
Grand Rapids, MI 49504-2672
616-791-0505
1-800-446-1446
Bowden Electric Motor Service
1681 S. Wesleyan Blvd.
Rocky Mount, NC 27803
252-446-4203
WARRANTY SERVICE
Ifproductrequireswarrantyservice,returnitto
nearest Authorized Service Center. You must
show proof of purchase. If faulty materials or
workmanshipcauseddamage,wewillrepairor
replaceproductwithoutcharge.Note:Normal
wear, misuse, abuse, neglect, or accidental
damage is not covered under warranty.
East Coast Energy
10 East Route 36
West Long Branch, NJ 07764-1501
1-800-755-8809
Laportes
2444 N 5th Street
Hartsville, SC 29550-7704
843-332-0191
In Canada call 1-800-561-3372 for parts
information.
NON-WARRANTY SERVICE
Ifproductrequiresservice,returnittonearest
Authorized Service Center. Repairs will be
billed to you at regular repair list prices.
Heavy-Duty Wheel Kit – PA2022
(MGH8500AIE Only)
Wheelbarrow-stylewheelkit.Makesgenera-
tor easy for one person to move.
MTA Distributors
555 Hickory Hills Blvd.
Nashville, TN 37189-9244
615-299-8777
1-800-264-0225
This kit includes:
Industrial Hardware
4109 Bainbridge Blvd.
Chesapeake, VA 23324-1403
804-543-2232
PARTS CENTRALS
• Large 12-inch wheels for easy rolling
• Powder coated tubing and plated hard-
ware for long life
• Long handles with thick grips for greater
comfort and control
These Parts Centrals are privately owned
businesses. They have agreed to support
our customer’s needs by providing original
replacement parts and accessories.
1-800-788-0008
Mills Lawn and Garden
928 Commonwealth Place
Virginia Beach, VA 23464
757-361-9293
Tool & Equipment
5 Manila Drive
Complete installation instructions in-
cluded.
Hamden, CT 06514-0322
203-248-7553
1-800-397-7553
Tuco Industrial Products
5223 180th Street SW
Suite 4A-1
Lynnwood, WA 98037-4506
425-743-9533
1-800-735-1268
Grainger Parts Operations
1657 Shermer Road
Northbrook, IL 60062-5362
708-498-5900
1-800-323-0620
Portable Heater Parts
342 North County Road 400 East
Valparaiso, IN 46383-9704
219-462-7441
1-800-362-6951
117846
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R
PORTABLE GASOLINE GENERATORS
NOTES
________________________________________________________________________________________________
________________________________________________________________________________________________
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________________________________________________________________________________________________
________________________________________________________________________________________________
________________________________________________________________________________________________
________________________________________________________________________________________________
________________________________________________________________________________________________
________________________________________________________________________________________________
________________________________________________________________________________________________
________________________________________________________________________________________________
________________________________________________________________________________________________
________________________________________________________________________________________________
________________________________________________________________________________________________
________________________________________________________________________________________________
________________________________________________________________________________________________
________________________________________________________________________________________________
________________________________________________________________________________________________
117846
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OWNER’S MANUAL
NOTES
________________________________________________________________________________________________
________________________________________________________________________________________________
________________________________________________________________________________________________
________________________________________________________________________________________________
________________________________________________________________________________________________
________________________________________________________________________________________________
________________________________________________________________________________________________
________________________________________________________________________________________________
________________________________________________________________________________________________
________________________________________________________________________________________________
________________________________________________________________________________________________
________________________________________________________________________________________________
________________________________________________________________________________________________
________________________________________________________________________________________________
________________________________________________________________________________________________
________________________________________________________________________________________________
________________________________________________________________________________________________
________________________________________________________________________________________________
________________________________________________________________________________________________
________________________________________________________________________________________________
________________________________________________________________________________________________
________________________________________________________________________________________________
________________________________________________________________________________________________
________________________________________________________________________________________________
________________________________________________________________________________________________
________________________________________________________________________________________________
________________________________________________________________________________________________
________________________________________________________________________________________________
________________________________________________________________________________________________
________________________________________________________________________________________________
________________________________________________________________________________________________
________________________________________________________________________________________________
________________________________________________________________________________________________
________________________________________________________________________________________________
117846
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WARRANTY INFORMATION
KEEP THIS WARRANTY
Model
Serial No.
Date Purchased
Always specify model and serial numbers when communicating with the factory.
We reserve the right to amend these specifications at any time without notice. The only warranty applicable is our standard
written warranty. We make no other warranty, expressed or implied.
FIVE-YEAR LIMITED WARRANTY
GASOLINE PORTABLE GENERATORS
DESA Specialty Products™ makes no warranty with respect to the engine and engine components not of its manufac-
ture. They are subject to warranties of their manufacturers. Honda warrants the engine. See engine owner’s manual for
engine warranty information.
DESA Specialty Products™ warrants each generator, excluding engine, of its manufacture, to be free from defects in
material and workmanship for five years from the date of first purchase from an authorized dealer, provided that the
product has been properly installed, maintained, and operated in accordance with all applicable instructions. The bill
of sale or proof of purchase must be presented at the time a claim is made under this warranty.
This warranty is extended only to the original retail purchaser. This warranty covers only the parts and labor required
to restore this unit to its proper operating condition. Warranty parts must be obtained through factory authorized deal-
ers and service centers for this product. These dealers and service centers will provide original factory replacement
parts. Failure to use original factory replacement parts voids this warranty.
This warranty does not apply to parts that are not in original condition because of normal wear and tear, or parts that
fail or become damaged as a result of misuse, abuse, negligence, accident, lack of proper maintenance, alteration,
modification, tampering, contaminated fuels, repair using improper parts, or repair by anyone other than an authorized
dealer or service center. Routine maintenance is the responsibility of the owner. Travel, handling, transportation, and
incidental costs associated with warranty repairs are not reimbursable under this warranty and are the responsibility of
the owner.
To the full extent allowed by the law of the jurisdiction that governs the sale of the product, this express warranty
excludes any and all other expressed warranties and limits the duration of any and all implied warranties, including war-
ranties of merchantability and fitness for a particular purpose to five years from the date of first purchase, and DESA
Specialty Products’™ liability is hereby limited to the purchase price of the product and DESA Specialty Products™
shall not be liable for any other damages whatsoever including indirect, incidental, or consequential damages.
Some states do not allow limitation of how long an implied warranty lasts or an exclusion or limitation of incidental or
consequential damages, so the above limitation of damages may not apply to you.
This warranty provides the original purchaser with specific rights. For information regarding those rights, please con-
sult the applicable state laws.
Bowling Green, KY 42102-9004
117846-01
REV. B
11/05
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