Master Lock Portable Generator MGH10000C User Manual

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PORTABLE GASOLINE  
GENERATORS  
OWNER’S OPERATION AND INSTALLATION MANUAL  
FUEL  
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Generator Models: MGH8500AIE and MGH10000C  
IMPORTANT: Read and understand this manual before operating or servic-  
ing generator. Improper use of generator can cause serious injury. Keep this  
manual for future reference.  
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OWNER’S MANUAL  
SAFETY  
PRODUCT  
IDENTIFICATION  
INFORMATION  
Continued  
9. Only a qualified electrical service person  
should service and repair generator.  
• Generator produces high voltage.  
Use extreme caution when working  
on electrical parts.  
Air Filter Housing  
Control Panel  
Ground Lug  
• Always remove spark plug wire from  
spark plug before servicing. This will  
prevent accidental starting.  
Whenworkingongenerator, avoidhot  
muffler, exhaust manifold, and engine  
parts. Severe burns may occur.  
Oil  
Filter  
Handles (2)  
• Do not work on generator when  
tired.  
• Use only factory approved replace-  
ment parts.  
Alternator  
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10. Store generator in a well-vented area.  
Make sure fuel tank is empty. Never  
store with fuel in tank. Vapors may  
reach an open flame or spark. Fire or  
explosion may result.  
Gas Cap/Fuel Gauge  
11. Never operate generator  
• if engine speed changes greatly  
• if engine misfires often  
Gas Tank  
Wheels (2)  
Roll Cage  
• if powered items overheat  
• if electrical output drops  
• if it is sparking  
• if it produces smoke or flames  
• if it vibrates at high levels  
• if it has a damaged receptacle  
Auto-Idle Switch  
Oil Dipstick  
120/240 Volt Receptacle  
120/240 Volt, 50 Amp  
Receptacle  
Oil Filler Cap  
Choke Lever  
12. Keep generator and nearby areas  
clean.  
Circuit Breaker  
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• Keep generator free of oil, mud, and  
other foreign matter.  
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• Remove anything that creates slip-  
pery areas around generator.  
• Remove oily rags and other items  
that create fire hazards.  
Run Lamp  
Hour Meter  
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• Keep a fire extinguisher nearby.  
Make sure it is rated ABC by the  
NFPA. They are good for all uses.  
Consult your local fire department.  
• Keep fire extinguisher well main-  
tained. Be familiar with its use.  
F
120 Volt Receptacle  
(Duplex)  
120 Volt Receptacle (GFCI)  
120 Volt Receptacle  
13. Know how to stop engine quickly.  
Know how to use all controls.  
Engine ON/  
OFF Switch  
14. Prolonged exposure to loud noise can  
cause hearing loss.  
• When working around generator,  
wear approved hearing protection.  
• Remember neighbors when using  
generator.  
Figure 1 - Portable Generator - Model MGH10000C  
117846  
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PORTABLE GASOLINE GENERATORS  
PRODUCT  
VENTILATION  
IDENTIFICATION  
DANGER: Use only in well-  
vented areas. Make sure area  
has plenty of free-moving, fresh,  
outside air. Never run generator  
in an enclosed or confined area.  
Never run generator inside oc-  
cupied building. Engine exhaust  
contains poisonous carbon  
monoxidegas.Overexposurewill  
causelossofconsciousnessand  
will lead to death.  
(Continued)  
Choke  
Lever  
Gas Tank  
Gas Cap/Fuel Gauge  
FUEL  
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Thisgeneratorneedscoolingairtorunprop-  
erly. Never block free-flowing, cooling air  
togenerator.Overheatingwilloccurwithout  
cooling air. This will damage the generator.  
Keep generator at least three feet away from  
any object.  
Ground  
Bolt  
Oil Filter  
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120 Volt  
Receptacle  
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Alternator  
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120 Volt Receptacle  
(Duplex)  
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120 Volt  
Receptacle (GFCI)  
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120/240 Volt Receptacle  
Hour Meter  
WARNING:Donotusegenera-  
toroutdoorsinrainorsnow.Donot  
usegeneratornearstandingwater  
orsnow.Donotuseifgeneratoris  
wetordamp.Operating generator  
in these conditions increases the  
riskofelectrocution.Severeinjury  
or death can occur.  
Circuit Breaker  
Roll Cage  
Auto-Idle Switch  
Control Panel  
Figure 2 - Portable Generator - Model MGH8500AIE  
GENERAL  
INFORMATION  
UNPACKING  
Do not use generator in extremely dusty or  
dirty conditions.This will severely affect its  
life.Keepgeneratorclean.Donotallowdust,  
dirt, rain, or snow to collect on it. Protect  
generator from outdoor elements.  
1. Remove generator from carton.  
2. Remove any protective packaging ap-  
plied to generator for shipment.  
Master portable generators are rugged and  
compact. These generators use brushless  
alternators for dependable, trouble-free ser-  
vice. Honda gasoline engines provide long  
life under heavy use. Honda engines have  
overhead valves (OHV). This provides high  
3. Check for loose or missing parts. Check  
for shipping damage. If any parts are  
missing or damaged, promptly inform  
dealer where you bought generator.  
HIGH AND LOW  
TEMPERATURE  
OPERATION  
performance with lower fuel consumption. 4. Battery cables are supplied and in-  
These engines are governed to maintain  
enginespeedof3600RPMunderload.3600  
RPM engine speed provides 120/240V, 60  
Hz power.  
stalled. See Battery, page 8 for battery  
installation instructions.  
Air temperature affects generator output.  
Outputdrops1%foreach10°temperaturerise  
above60°F.Verylowtemperaturesmaymake  
the engine hard to start. See engine owner’s  
manual for more information.  
Additional Features  
• Circuit breaker protection  
• Large fuel tank  
• Oil alert system  
• Electric starter  
• 15-Amp ground fault circuit interrupter  
(GFCI) receptacle  
117846  
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OWNER’S MANUAL  
SPECIFICATIONS  
GENERATOR  
FEATURES  
MODEL  
MGH10000C  
MGH8500AIE  
Electrical  
OIL ALERT SYSTEM  
Rated Wattage.........................10,000 ............................8500  
Theoilalertsystemprotectstheenginefrom  
low oil damage. This system automatically  
shuts down the engine and prevents engine  
restarting if the oil level falls too low.  
Rated Amperage  
120 V ....................................83.3 ...............................70.8  
240 V ....................................41.7 ...............................35.4  
Receptacle  
Note:Whenthishappens, theengineswitch  
remains in the ON position. The oil alert  
system is wired into the ON/OFF Switch.  
120-V, 20-A Duplex.................... Yes................................ Yes  
120-V, 15-A GFCI ...................... Yes................................ Yes  
120-V Twist-Lock ................... 30 Amp............................. Yes  
120/240-V Twist-Lock ............. 30 Amp............................. Yes  
120/240-V, 50-A......................... Yes.................................No  
If this system shuts down the engine, the  
engine will not start until you add oil. Add  
oil to engine (see Engine Oil, page 7).  
General  
Note: Operate generator on a level surface.  
If not level, the oil may flow away from the  
oil level sensing device. This will cause the  
oil alert system to shut down engine.  
Honda Engine H.P....................... 20..................................20  
Honda Model ....................GX620K1VXE2 .............GX620K1VXE2  
Fuel Type ............................... Gasoline........................Gasoline  
Fuel Tank Capacity ..................13 gal. ............................8 gal.  
Oil Alert System......................... Yes................................ Yes  
Auto-Idle .................................... Yes................................ Yes  
Hour Meter................................. Yes................................ Yes  
Start Method .......................... Electric.......................... Electric  
Weight (pounds) ........................ 350................................325  
See engine owner’s manual for more  
information.  
HONDA  
* Single-phase, 1.0 power factor  
ON  
OFF  
START  
Note: Ratings apply to SAE standard  
1
conditions. Reduce ratings 3 /2% for  
ENGINE SW  
each1000feetabovesealeveland1%for  
each 10° Fahrenheit rise above 60°F.  
Figure 3 - Engine Switch Location  
117846  
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PORTABLE GASOLINE GENERATORS  
GROUND FAULT CIRCUIT  
INTERRUPTER RECEPTACLE  
ENGINE CIRCUIT BREAKER  
GENERATOR  
This fuse protects the battery charging cir-  
cuit. A short circuit will trip the break the  
fuse. The fuse will also break if you install  
battery wrong. Replace fuse if engine will  
not start. The fuse is located inside of the  
keyswitch box.  
FEATURES  
The GFCI receptacle is on the control panel.  
The GFCI protects you against hazardous  
electrical shock caused when your body  
becomes a path through which electricity  
travels to reach ground. This could happen  
when you touch an appliance or cord that  
is ‘livethrough faulty mechanism, damp or  
worn insulation, etc.  
Continued  
AUTO-IDLE SYSTEM  
TheAuto-IdleSystemallowstheenginetoidle  
down or run at a slower speed when the gen-  
erator is not being used to supply power. The  
Auto-idlesystemcanbeturnedONorOFFby  
arockerswitchonthecontrolpanel.Whenthe  
switch is in the OFF position, the engine runs  
at full speed all of the time. When the switch  
is in the ON position, the engine slows down  
toidlespeeduntilanelectricalloadisapplied.  
When a load is applied to the generator (an  
electricalitemispluggedinandturnedon)the  
engine speeds up to the preset speed required  
to produce the correct voltage.  
RECEPTACLE CIRCUIT  
BREAKER  
The circuit breakers protect the receptacles  
and alternator. Overloading generator will  
trip circuit breaker. A short circuit in item  
being powered will also trip breaker. If this  
occurs,unplugelectricalloadfromreceptacle.  
Let circuit breaker cool down. Push circuit  
breaker button to reset.  
When protected by the GFCI, you may still  
feel a shock, but the GFCI should cut it off  
quickly. A person in normal health should  
notreceiveseriousinjury. Note:Infantsand  
very small children may still be affected.  
Test Procedure  
Electricmotorsneedhigherstartingcurrent.  
They require up to three-times their rated  
wattage to start. The starting current needed  
may be too high. This can cause nuisance  
circuitbreakertripping.Tohelppreventthis,  
startelectricmotorsrst.Connectadditional  
items to generator after starting motors. If  
this continues to happen, reduce the total  
generator load.  
Check the GFCI receptacle every month.  
This insures it is working right.  
IMPORTANT: A minimum current load  
of 1 Amp is required to disengage the auto  
idle solenoid and cause the engine to come  
up to speed for correct voltage. Powering  
items at reduced engine speed will damage  
generator and powered items.  
1. Push black TEST button. Red RESET  
button should pop out. This should trip  
GFCI, resulting in no electrical power  
at receptacle. Verify this by plugging  
test lamp with good bulb into recep-  
tacle. If lamp does not work, GFCI  
receptacle is good.  
ELECTRIC START  
A battery is not supplied with generator.  
You must provide a 12-volt, 32-amp-hour  
battery. For more battery information, see  
Battery, page 8.  
WARNING: If RESET button  
does not pop out, do not use the  
GFCI receptacle.Contact a quali-  
fied electrician for repairs.  
Normal  
Tripped  
20  
20  
Figure 5 - Receptacle Circuit Breaker  
Button  
2. If the GFCI receptacle tests okay,  
restore power by pushing the RESET  
button back in. The test lamp should  
work at this time. IMPORTANT: You  
must press the RESET button firmly  
and fully. It should lock into place. If  
the GFCI does not lock into place, do  
not use receptacle. Contact a qualified  
electrician for repairs.  
Note: High ambient temperature will cause  
nuisance tripping.  
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Figure 4 - GFCI Receptacle  
117846  
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OWNER’S MANUAL  
ENGINE OIL  
FUEL  
HANDLES AND TOP  
COVER  
We ship the generator without oil in the  
engine crankcase. You must add oil before  
starting engine. See engine owner’s manual  
for specific oil type.  
WARNING:Gasolinepresents  
Follow the steps below to attach the handles  
and top cover to Model MGH10000C:  
a hazard of fire or explosion.  
Gasoline is flammable. Its vapor  
is explosive.  
1. Remove the two bolts, lock nuts, and  
washers holding side panels to control  
panel end of roll cage. Insert bolts  
with washers through two holes in the  
handle and then back through roll cage  
and side screen panels (See Figure 7).  
Tighten the lock nuts against the side  
screen panels.  
• Keep fuel out of children’s  
reach.  
CHECKING OIL LEVEL AND  
ADDING OIL  
Follow steps below to check oil level. Make  
sure engine is level and stopped.  
Refuel generator in a well-  
ventedarea.Donotllfueltank  
in the dark. Do not refuel while  
engine is running. Unhook all  
electrical loads and shut off  
engine before refueling.  
1. Remove dipstick (see Figure 6). Wipe  
dipstick clean.  
2. Insert dipstick into oil filler neck. Oil  
level should be between the two dots  
on dipstick.  
2. Place top cover on top of generator roll  
cage with notch on control panel side.  
Use four #8 sems screws provided to at-  
tach cover to roll cage (See Figure 8).  
• Donotoverfillfueltank.Always  
allow room for fuel to expand.  
If you overfill tank, fuel can  
overflow onto hot engine.This  
can cause fire or explosion.  
After refueling, tightly close  
fuel tank cap.  
• Do not spill fuel. Fuel or fuel  
vapor may ignite. If fuel spills,  
make sure area is dry before  
starting engine.  
3. If level is low, fill to top dot on dipstick.  
Only use oil recommended in engine  
owner’s manual.  
Roll Cage  
Note: If oil level is too low, oil alert system  
will shutdown engine and prevent engine  
from restarting.  
Oil Fill Cap  
FUEL  
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• Never smoke in refueling area.  
Never allow open flames or  
sparks in area.  
• Storefuelinapprovedcontain-  
er. Store fuel in a well-vented  
area free of open flames or  
sparks.  
Upper  
Limit  
Washers  
Bolts  
Lock Nuts  
Handle  
Lower  
Limit  
Figure 7 – Attaching Handles to Roll Cage  
Use clean, fresh, unleaded gasoline. Use  
gasoline with octane rating of 86 or higher.  
Service station gasoline pumps should dis-  
play the octane rating. Using gasoline with  
lower octane level could damage engine.  
Avoid getting dirt, dust, or water in fuel  
tank. Do not mix oil with gasoline.  
SEMS Screws  
Top Cover  
Dip Stick  
Figure6-CheckingOilLevel(MGH8500AIE  
Shown)  
See engine owner’s manual for more  
information.  
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SEMS  
Screws  
Figure 8 – Attaching Top Cover to Roll  
Cage  
117846  
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PORTABLE GASOLINE GENERATORS  
Always shut down engine before removing  
BATTERY  
or attaching battery cables. Always remove  
the negative (–) cable first. Always attach  
To Engine  
Block (–)  
WARNING: Battery gives off  
explosive gases. Keep sparks,  
flames, and cigarettes away. Do  
not remove or install battery  
cables when engine is cranking  
or running. Only service or use  
battery in a well-vented area.  
negative (–) cable last.  
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MOUNTING BATTERY TO  
GENERATOR  
1. Secure battery to generator using bat-  
tery hold-down system. This system  
consists of the battery mounting brack-  
et, hook bolts, and nuts (see Figures 9  
and 10).  
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To Starter Solenoid (+)  
Figure 11 - MGH8500AIE - Connecting  
Positive and Negative Cables to Battery  
(Alternator Removed for Clarity)  
WARNING: Battery contains  
sulfuric acid. Contact with skin  
or eyes may cause severe burns.  
Do not tilt generator with battery  
installed.Tilting could cause bat-  
tery acid to spill.Wear protective  
clothing and face shield when  
servicing. Keep out of children’s  
reach.  
• Ifbatteryacidgetsonyourskin,  
wash with water.  
• Ifbatteryacidgetsinyoureyes,  
flush with water at least 15  
minutes. Call a doctor at once.  
Battery acid is poisonous.  
2. Locate the red, positive (+) battery  
cable from starter solenoid. Connect it  
to the positive (+) battery terminal (see  
Figures 11 and 12).  
3. Locate the black, negative (–) battery  
cable attached to engine block. Connect  
it to the negative (–) battery terminal  
(see Figures 11 and 12).  
To Starter  
Solenoid  
To Engine  
FUEL  
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Block  
4. Check battery before starting engine.  
Make sure fluid levels are full. Make  
sure battery is charged.  
See engine owner’s manual for more  
information.  
Figure 12 - MGH10000C - Connecting  
Positive and Negative Cables to Battery  
If swallowed, drink large  
amounts of water or milk. Fol-  
low with milk of magnesia or  
vegetable oil. Call a doctor at  
once.  
Nut  
Battery Mounting  
Bracket  
EXTENSION  
CORDS  
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Battery  
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Only use grounded extension cords. Be sure  
touseextensioncordwithproperwiregauge  
size. See chart below.  
CAUTION: If you remove bat-  
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tery, insulate the red, positive (+)  
battery cable terminal. Insulate  
with electrical tape. Exposed  
terminalmaysparkwhengenera-  
tor runs.  
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Hook Bolt  
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Recommended Minimum Wire  
Gauges (AWG) for Extension  
Cords  
Figure 9 - MGH8500AIE - Battery Hold-  
Down System (Alternator Removed for  
Clarity)  
IMPORTANT: Make sure battery connec-  
tions are the correct polarity. Electric start  
generators use negative ground, 12-volt DC  
starting system.  
Ampere  
Load  
AWG for Length of  
Cord in Feet  
Nut  
Battery Mounting  
50'  
100'  
150'  
Bracket  
A battery is not supplied with generator. A  
12-volt,32Amp-Hourminimum,groupU1,  
lug terminal battery is recommended. The  
positive and negative battery cables are sup-  
plied with generator.You must install these  
cables before mounting battery.  
2
3
4
5
6
18  
18  
16  
16  
16  
16  
16  
14  
14  
12  
10  
18  
18  
16  
16  
16  
14  
14  
14  
12  
12  
10  
18  
18  
16  
16  
14  
12  
12  
12  
10  
10  
8
Battery  
FUEL  
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Always wear safety glasses when working  
with battery. Make sure battery terminals  
are clean. Make sure cable connections  
are tight.  
10  
12  
14  
16  
20  
Hook  
Bolt  
Figure 10 - MGH10000C - Battery Hold-  
Down System  
117846  
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OWNER’S MANUAL  
GENERATOR  
GROUNDING  
STANDBY  
WARNING: For a grounding  
point, do not use metal pipe be-  
ing used to carry combustible  
materials or gases.  
INSTALLATION  
TO HOME OR  
BUILDING  
WARNING: You must prop-  
erly earth-ground generator be-  
fore starting. This will help guard  
againstdeadlyelectricshock.Only  
use grounded plugs with genera-  
tor. Only use grounded extension  
cords. Only use three-wire or  
double-insulated power tools.  
Flat Washer  
SEMS Nut  
WARNING: Have standby in-  
stallation performed by a skilled,  
licensed electrician. Do not let  
anyone else wire into a utility  
circuit. Personal injury, equip-  
mentdamage,ordamagetohome  
could occur.  
Grounding generator helps prevent electric  
shockfromagroundfaultcondition. Follow  
these steps to ground your generator:  
Ground Bolt  
IMPORTANT: This generator will not  
power your entire home. Most home utility  
electric service is more than 60 amps. This  
will exceed generator output. Only power  
needed items during a power outage. Make  
sure total wattage of electrical load does not  
exceed rated wattage of generator.  
Spade Connector  
1. Locate ground lug on generator housing  
(see Figure 13).  
O
Detail A  
2. Loosen SEMS nut on ground lug. Note:  
Do not remove SEMS nut or set screw  
from ground lug.  
FUEL  
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3. Attach a spade connector to #10-8  
stranded-copper ground wire. Place  
spade connector on ground bolt between  
flat washer and SEMS nut. Tighten  
SEMS nut (see Detail A, Figure 13).  
You may need to use this generator as a  
standby power source. During a power out-  
age, the generator will power selected items  
in a building. Have generator and additional  
wiring installedbyaskilled,licensedelectri-  
cian. This is not a do-it-yourself job. Follow  
all local codes.  
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Ground  
Wire  
4. Drive grounding point into ground.  
Note: Grounding point can be a stake,  
grounding rod, or pipe. Grounding  
point should be copper or brass.  
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WARNING: The electrician  
must install a double-throw  
transfer switch.This isolates ex-  
isting electrical circuits from the  
utility power line. If not isolated,  
generator output will back-feed  
into utility power line. This may  
electrocuteapowercompanyline  
repair person.  
E
R
T
E
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E
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5. Attach ground wire to grounding  
point.  
Copper or Brass  
Grounding Point  
Alternator  
Youmustsupplythegroundwireandground-  
ing point. These do not come with generator.  
Follow the National Electrical Code and all  
state and local codes. Consult your power  
company or a licensed electrician.  
Figure 13 - Grounding Generator  
(MGH8500AIE Shown)  
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PORTABLE GASOLINE GENERATORS  
Chart 1 - Typical Electric Appliance Wattages  
DETERMINING  
Running Starting  
Running Starting  
ELECTRICAL LOAD  
Equipment  
Watts  
Watts  
Equipment  
Watts  
Watts  
FOR GENERATOR  
Light bulb (100W)  
Radio  
Fan  
100  
150  
200  
400  
100  
150  
600  
400  
1/2" Drill  
Toaster  
Coffee maker  
Skillet  
1000  
1200  
1200  
1200  
1200  
1250  
1200  
1200  
1200  
1500  
You must decide what electrical load your  
generator can power. Do this before us-  
ing generator. Use the following four-step  
method. It will help you select a load that  
is not too large. Make sure total wattage of  
all electrical loads does not exceed rated  
wattage of generator. For rated wattage of  
your generator, see Specifications, page 5.  
Electric motors present a special problem  
when figuring load. Read Step 3 carefully.  
Television  
Furnace fan (1/3 hp)  
with blower  
14" Chain saw  
Water well pump  
(1/2 hp)  
Hot plate/range  
(per burner)  
10" Table saw  
Water heater  
(storage-type)  
600  
600  
700  
800  
800  
1000  
1800  
750  
2100  
2400  
1000  
1000  
Vacuum cleaner  
Sump pump (1/3 hp)  
Refrigerator/freezer  
6" Circular saw  
Floodlight  
1000  
3000  
1500  
2000  
1500  
6000  
5000  
5000  
1. Make two lists of items you want pow-  
ered by generator. List all motors and  
motorpoweredappliancesinone. Listall  
lights, small appliances, etc. in the other.  
For standby service to home or building,  
only include items you must power.  
Chart 2  
Approximate Starting Watts*  
Repulsion  
Motor  
HP  
Rating  
Approximate  
Running  
Watts  
Universal  
Motors  
Split  
Phase  
Motors  
Induction  
Motors  
Capacitor  
Motors  
2. Enter running watts of each item except  
motors. The light bulb or appliance  
nameplate lists its wattage. Remem-  
ber, 1KW = 1000 watts. Note: The  
nameplate may not list wattage. It may  
only list volts and amps. The formula  
for finding wattage is: Volts x Amps  
= Watts. For example: An appliance  
nameplate states 3 amps at 120 volts.  
3 amps x 120 volts = 360 watts.  
(small appliance)  
1/8  
1/4  
1/3  
1/2  
3/4  
1
1 1/2  
2
3
500  
700  
800  
1100  
1400  
1700  
2100  
2450  
3600  
625  
875  
1100  
1550  
1750  
2400  
3100  
3750  
4620  
5400  
7900  
1500  
2100  
2400  
3300  
4200  
5100  
6300  
7350  
10800  
2250  
3150  
3600  
4950  
x
x
x
x
x
1000  
1375  
1750  
2125  
2625  
3075  
x
3. Electric motors present a special prob-  
lem. They require up to three-times  
their rated wattage to start. Chart 2,  
below, shows starting watts for different  
size motors. For example: an electric  
motor nameplate states 5 amps at 120  
volts. 5 amps x 120 volts = 600 watts  
running. Multiply this figure by 3. This  
will show the starting watts needed. 600  
watts x 3 = 1800 watts to start. When  
figuring the generator load for motors,  
you must use the starting watts figure.  
Do not use the running watts figure.  
Note: Some motors require nearly the  
same wattage to run as to start. These  
items include saws, drills, hair dryers,  
and food mixers. See Chart 1 for typical  
appliance wattage examples.  
* – Always use starting watts, not running watts, when figuring correct electrical load.  
x – Motors of higher horsepower are not generally used.  
4. Add watts and starting watts of all items.  
Thistotalmustnotbelargerthantherated  
wattage of your generator. It is a good  
idea to have up to 25% extra capacity for  
future needs or extra equipment.  
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OWNER’S MANUAL  
120V, 15-Amp GFCI Duplex  
120V, 30-Amp  
Twist-Lock  
OPERATION  
GENERAL INFORMATION  
120V, 15-Amp  
GFCI Duplex  
120V, 20-Amp Duplex  
This generator is not large enough to power  
your entire home. Do not connect generator  
toanyexistingelectricalcircuits.Plugitems  
directly into generator receptacles. Do not  
exceedamperageratingofreceptacles.Only  
use grounded cords.  
120V, 30-Amp Twist-Lock  
120V, 20-Amp  
Duplex  
eet  
120  
V
o
lt  
1
2
0
V
G
F
C
I
RESE  
T
TEST  
DANGER: Use only in well-  
vented areas. Make sure area  
has plenty of free-moving, fresh,  
outside air. Never run generator  
in an enclosed or confined area.  
Never run generator inside oc-  
cupied building. Engine exhaust  
contains poisonous carbon  
monoxidegas.Overexposurewill  
causelossofconsciousnessand  
will lead to death.  
1
2
0
V
A
u
R
E
S
E
t
o
Id  
l
e
O
T
1
2
0
L
ff  
T
T
E
W
S
V
O
T
I
S
T
C
K
O
n
S
e
l
e
c
t
o
r
H
O
U
R
M
E
N
E
M
T
0
0
E
0
R
0
HOURS0  
0
0
E
00000005  
5
N
M
1
/10  
HOURS  
1/10  
1
W
2
0
T
/
2
4
I
S
0
V
T
A
U
L
O
T
C
O
K
-
I
D
L
E
1
2
0
T
/
W
2
4
I
S
0
V
O
T
F
L
F
O
C
K
O
N
120/240V, 30-Amp Twist-Lock  
R
E
S
E
T
R
E
S
E
T
DANGER:Neverconnectgen-  
erator to any existing electrical  
circuits.Thegeneratoroutputwill  
back-feed into the utility power  
line.Thismayelectrocuteapower  
companylinerepairperson.Also,  
ifgeneratorispoweringelectrical  
circuits, the chance of an electri-  
cal fire exists.  
R
120/240V, 50-Amp  
E
S
E
T
R
E
S
E
T
2
0
0
V
p
;t  
ee
et  
120/240V, 30 Amp  
Twist-Lock  
Rt  
120/240V, 20 Amp Twist-Lock  
Note:Wesupplytheengineowner’smanual  
withgenerator.Refertothatmanualforques-  
tions concerning engine operation.  
Figure 14 - Receptacle Locations  
(MGH8500AIE)  
USING RECEPTACLE  
Note: Do not exceed amperage rating of  
receptacles. Exceeding rating will trip re-  
ceptacle circuit breaker.  
Figure 15 - Receptacle Locations  
(MGH10000C)  
Use receptacles properly. Improper use could  
damage generator. Use only grounded exten-  
sion cords. Power only grounded or double-  
insulated items. Do not overload receptacles.  
Thegeneratorshavethefollowingreceptacles  
(see Figure 16):  
• 120V, 15-amp GFCI duplex receptacle  
• 120V, 20-amp duplex receptacle  
• 120V, 30-amp twist-lock receptacle  
• 120/240V, 20-amp twist-lock receptacle  
(MGH8500AIE only)  
• 120/240V, 30-amp twist-lock receptacle  
120/240V, 50-amp receptacle  
(MGH10000C only)  
Continued  
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PORTABLE GASOLINE GENERATORS  
3. Start the engine.  
PRESTART  
OPERATION  
Turn the engine switch to the START  
Continued  
Operate generator on a firm, dry, and clean  
surface. The surface must be level. Protect  
generator from heavy dust, sand, dirt, rain,  
or snow. Do not locate generator near  
standing water and snow. Make sure area  
is well-vented.  
position (see Figure 18). Hold it there  
until engine starts.When engine starts, let  
switch return to the ON position.  
POWER CORD AND PLUG  
REQUIREMENTS  
120V, 30-amp twist-lock receptacle  
• NEMA L5-30P plug  
IMPORTANT: Do not use electric  
starter more than five seconds. Starter  
motor damage may occur. If engine  
fails to start, release the switch and  
wait ten seconds.After ten seconds, try  
starting again.  
• Three-wire, 30-amp cord  
WARNING: Only responsible  
adults should use generator.  
Neverletanyoneoperategenera-  
tor without proper instructions.  
120/240V, 20 or 30-amp twist-lock  
receptacle  
Note: If engine does not start, check  
the oil in the crankcase. Add oil as  
necessary. Be sure engine is on a level  
surface. See Oil Alert System, page 5.  
• NEMA L14-20P (20-amp) or L14-30P  
(30-amp) plug  
Note: If oil level is too low, oil alert system  
will keep engine from starting (see OilAlert  
System, page 5). Make sure oil level is full  
before starting. See Engine Oil, page 7.  
• Four-wire, 20-amp or 30-amp cord  
120/240V, 50-amp receptacle  
• NEMA L14-50P  
4. As engine warms up, the choke will  
automatically open.  
Before starting the engine, disconnect all  
electric loads from generator.  
• Four-wire, 50-amp cord  
STARTING  
IMPORTANT: The engine speed is preset.  
The throttle is locked in preset position. Do  
notadjustthrottle.Presetpositionletsengine  
run at 3600 RPM under load. The engine  
must maintain 3600 RPM for generator to  
create correct voltage. Running engine at  
lower speeds will damage generator and  
powered items.  
Choke Button  
Pulled Out  
(Closed  
Position)  
Figure 17 - Choke Button Closed  
IMPORTANT: Never start generator with  
electrical loads connected. Start engine  
before adding electrical loads.  
HONDA  
MGH8500AIE Only  
1. Make sure gasoline tank is full. See  
Fuel, page 7 for fuel information.  
Engine  
ON  
OFF  
START  
Switch  
2. Pull choke button out (see Figure 17).  
This closes the choke.  
ENGINE SW  
Note:You may not need to close choke  
if engine is warm or air temperature is  
high.  
Figure 18 - Engine Switch  
MGH10000C Only  
Figure 16 - Cord and Plug Configurations  
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OWNER’S MANUAL  
Solenoid Bracket  
Note: MGH10000C Only - The 250  
Volt/50 Amp receptacle is not con-  
nected through the Auto-Idle circuit.  
The Auto-Idle switch must be turned  
off to get full power out of this recep-  
tacle (see Figure 19).  
OPERATION  
Continued  
M7 Nuts  
AUTO-IDLE OPERATION  
IMPORTANT:Neverstartenginewithelec-  
trical loads connected. Start engine before  
adding electrical loads.  
6. TheAuto-Idle system should be turned  
OFF when generator is shut down.  
Auto-Idle  
Solenoid  
1. If engine is cold, turn the Auto-Idle  
switch OFF (see Figure 19).  
Adjusting the Idle Speed  
IMPORTANT: Adjust the idle speed only:  
2. Start engine. Allow engine to warm up  
with no load for five minutes.  
• If the idle speed becomes too high.  
3. TurnAuto-Idle switch ON. Engine will  
slow to idle speed. Engine idle speed  
is preset. Idle speed adjustment should  
not be necessary.  
• Iftheengineidlespeedwillnotregulate(en-  
gine idles and speeds up again and again).  
1. Turn Auto-Idle switch OFF. Start en-  
gine. Allow engine to warm up with no  
load for five minutes.  
4. Operate generator according to speci-  
fications outlined in owner's manual.  
5. Engine will automatically increase to  
normal operating speed when you plug  
load into any generator outlet.  
WARNING: Always set the idle  
speed before turning on the Auto-  
Idle. If idle speed is not set, the  
largerresistoronthecontrolboard  
may become hot. Heat from the  
resistormaydamagetheprotective  
coating on the control board.  
MGH8500AIE  
1
2
0
V
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I
Figure 20 - Solenoid Bracket Location  
(MGH10000C Shown)  
1
2
0
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2
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T
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E
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O
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T
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2. Locate Auto-Idle solenoid. The Auto-  
Idle solenoid is located between the  
alternator and the engine when viewed  
from the top of the generator (see Fig-  
ure 20).  
L
C
K
H
O
U
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M
E
T
E
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E
00000005  
N
M
HOURS  
1/10  
1
W
2
0
T
/
2
4
I
S
0
V
C
T
A
U
L
O
T
O
K
-
I
D
L
E
3. Loosen two M7 nuts.  
1
W
2
0
T
/
2
4
I
S
0
O
V
T
F
L
F
O
C
K
O
N
4. Rotate solenoid (located under the  
solenoid bracket) left or right to adjust  
Auto-Idle speed (see Figure 20).  
R
E
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T
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E
T
5. With a volt meter, check the no-load  
output voltage at the 120-volt duplex  
receptacle. At proper idle speed (3000  
minimum RPM) the meter should read  
50-60 volts. Lower settings will cause  
the Auto-Idle to not operate properly.  
Auto-Idle Switch  
Rt  
120  
V
o
lt  
6. After reaching proper idle speed,  
tighten M7 nuts to secure solenoid to  
mounting bracket (see Figure 20).  
Rt  
RESE  
TES  
T
T
A
u
t
o
Id  
O
l
ff  
e
O
n
S
e
l
e
c
t
o
r
E
N
M
0
0
0
0
HOURS0  
0
2
0
0
5
1/10  
0
V
p
;t  
Re
R
Re
MGH10000C  
Figure 19 - Control Panel  
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PORTABLE GASOLINE GENERATORS  
STOPPING ENGINE  
IMPORTANT: The engine speed is preset.  
The throttle is locked in preset position. Do  
not adjust throttle.  
OPERATION  
MAINTENANCE  
Continued  
AND REPAIRS  
HIGH ALTITUDE OPERATION  
This generator will not perform well at high  
altitudes without proper adjustment. See  
engine owner’s manual for details.  
WARNING: Only a qualified  
electrical service person should  
service and repair the alternator  
onthisgenerator.Useonlyfactory  
approved replacement parts.  
Follow the steps below to stop engine.  
1. Remove all electrical loads from gen-  
erator (see Disconnecting Electrical  
Loads). Remove electrical loads one  
at a time.  
ADDING ELECTRICAL  
LOADS  
IMPORTANT: Do not overload generator.  
Makesuretotalwattageofallelectricalloads  
does not exceed rated wattage of generator.  
Overloading may shorten generator life. It  
could also cause internal damage to genera-  
tor. Overloading will trip circuit breaker.  
2. Let engine run for two or three minutes  
after removing electrical loads. This  
lets engine cool slightly.  
CAUTION:The engine speed  
is preset. The throttle is locked  
in preset position. Do not adjust  
throttle. Preset position lets  
engine run at 3600 RPM under  
load. The engine must maintain  
3600 RPM for generator to create  
correct voltage. Running engine  
atlowerspeedswilldamagegen-  
erator and powered items.  
3. Turn engine switch to the OFF position  
(see Figure 21).  
1. Check items to be powered. Their  
nameplate lists their wattage ratings.  
HONDA  
Note: The wattage ratings for some  
electrical motors are misleading. They  
may require up to three-times their  
rated wattage to start. You must figure  
total electrical load wattage. Make sure  
total wattage of all electrical loads does  
not exceed rated wattage of generator.  
See Determining Electrical Load For  
Generator, page 10.  
ON  
OFF  
START  
CAUTION: Shut off generator  
before performing maintenance.  
ENGINE SW  
IMPORTANT: Keep generator level when  
servicing.Neverturngeneratorupsidedown  
or stand it on end to service.  
Note:Wesupplytheengineowner’smanual  
with generator. Refer to that manual for  
questions concerning engine maintenance  
and repairs.  
2. Start engine. Let engine reach full  
speed.  
Figure 21 - Engine Switch In OFF Position  
3. Connect electrical loads one at a time.  
If the load consists of electric motors,  
start them first.Always start the largest  
first. Start each motor individually.  
Non-enginepartsrequirelittlemaintenance.  
Keep generator clean. Use a damp cloth to  
clean outside surfaces. Never use water to  
clean generator. Water can cause damage to  
internal parts. Use vacuum to clean air inlet  
and outlet louvers of alternator.  
DISCONNECTING ELECTRIC  
LOADS  
Remove electrical loads one at a time. Re-  
move voltage sensitive items first. Voltage  
sensitiveitemsincludeTVs,VCRs,andother  
home electronic items.  
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OWNER’S MANUAL  
Use a fuel additive, such as STA-BIL® or an  
equivalent,whenstoringgeneratorwithfuel  
in fuel tank. This will minimize fuel gum  
deposits from forming in engine.  
STORAGE  
TECHNICAL  
SERVICE  
WARNING:Removeallfuelfrom  
You may have further questions about as-  
sembling, operating, or maintaining this  
product. If so, you can visit our Technical  
Service web site at www.desatech.com or  
contact our Technical Service Department  
at1-800-858-8501(EnglishOnly).Youmay  
also write to:  
fuel tank before storing generator.  
Store fuel in approved container.  
Storefuelinawell-ventedareafree  
of open flames or sparks.  
Cover and store generator in a clean, dry  
place. Do not expose generator to extreme  
high or low temperatures during storage.  
SERVICING THE  
ENGINE  
WARNING: The muffler be-  
comesveryhotduringoperation.  
The muffler remains hot for a  
while after shutdown. Let engine  
cool before storing.  
DESA Specialty Products™  
ATTN: Technical Service Specialty Products  
P.O. Box 90004  
Honda parts and services should be handled  
by your nearest authorized engine service  
firm. Check the yellow pages of your tele-  
phone directory under the listing:  
Bowling Green, KY 42102-9004  
When contacting DESA Specialty Prod-  
ucts™, have ready  
IMPORTANT: Keepgeneratorlevelwhilein  
storage. Never store generator upside down  
or standing on end.  
Engines Gasoline, Honda  
or visit:  
Your Name  
Your Address  
Note:Wesupplytheengineowner’smanual  
with generator. Refer to that manual for  
questions concerning engine storage.  
or call Honda direct:  
1-800-426-7701  
Your Phone Number  
• Model Number of Product  
• Serial Number  
• Date of Purchase (Include copy of receipt  
for written requests).  
TROUBLESHOOTING  
Note: For additional help, visit DESA  
International’stechnicalservicewebsite  
WARNING: Only a qualified electrical service person should service  
and repair generator. Use only factory approved replacement parts.  
Note: See engine owner’s manual for engine troubleshooting.  
OBSERVED PROBLEM  
REMEDY  
POSSIBLE CAUSE  
No voltage when starting generator with no  
electrical load  
1. Replace capacitor  
1. Defective capacitor  
2. Winding short circuit or loose  
connections  
3. Defective rotor diode  
4. Loss of residual magnetism  
2. Check resistance of coils (see Electrical  
Component Specifications, page 16)  
3. Replace both diodes on rotor  
4. Apply 12-volt battery to capacitor ter-  
minals for 2-3 seconds  
Voltage is less than normal voltage with no  
electrical load  
1. Set engine speed to 3720 RPM (62 Hz)  
with no load  
1. Engine speed too low  
2. Replace both diodes on rotor  
3. Check resistance of coils (see Electrical  
Component Specifications, page 16)  
4. Replace capacitor  
2. Defective rotor diode  
3. Partial short circuit in winding  
4. Defective capacitor  
Voltmeter reading more than 10% high with  
no electrical load  
1. Set engine speed to 3720 RPM (62 Hz)  
with no load  
1. Engine speed too high  
Voltmeter reading correct with no electrical  
load,butmorethan10%lowwhenelectrical  
load is added  
1. Replace both diodes on rotor  
2. Do not overload generator  
3. Contact an authorized engine service  
center  
1. Defective rotor diode  
2. Electrical load too high  
3. Engine not running properly  
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PORTABLE GASOLINE GENERATORS  
ELECTRICAL  
COMPONENT  
SPECIFICATIONS  
Resistance in Ohms  
Stator  
Main  
Stator  
Rotor  
Capacitor,  
MFD  
450 Volt  
Auxiliary  
Primary  
Diodes (2)  
800 Volt  
Model  
Winding * Winding Δ Winding †  
MGH8500AIE  
MGH10000C  
0.41  
0.33  
.098  
0.71  
7.81  
8.53  
45  
60  
8 Amp  
8 Amp  
*
Δ
Connect T2 (green) and T3 (black). Measure resistance between T1 (red) and T4 (yellow).  
Resistance between brown and white leads.  
Remove diodes to check resistance.  
WIRING DIAGRAMS  
To  
To  
Auto-Idle  
Solenoid  
Power Supply  
On Engine  
Gray  
Gray  
Green  
Black  
Black  
Green  
P5-2  
P5-4  
P5-1  
P5-3  
125V, 30A  
Receptacle  
125V, 15A  
Receptacle  
GFCI 125V, 15A  
Receptacle  
250V 30A  
Receptacle  
250V 50A  
Receptacle  
Circuit  
Breaker  
20A  
Red  
Auto-Idle  
Control Board  
Circuit  
Breaker  
30A  
White White  
White  
Red  
Circuit  
Breaker  
45A  
Black  
Black  
Black  
Run  
Circuit  
Breaker  
20A  
Light  
Circuit  
Breaker  
30A  
Yellow  
Circuit  
Breaker  
45A  
Hour Meter  
White  
Black  
Green  
Black  
Black  
Red  
Black  
Yellow  
Red  
Black  
White  
Black  
Black  
Red  
Main  
Windings  
Capacitor  
White  
Stator  
T4  
Rotor  
Diode  
T2  
T1  
T3  
Stator  
T1 T4 T3 T2  
T1  
L1  
T2  
T3  
T4  
L2  
Diode  
220/240V  
110/120V  
110/120V  
Figure 22 - Wiring Diagram, Model MGH10000C  
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OWNER’S MANUAL  
WIRING DIAGRAMS  
(Continued)  
Stator  
T1  
T2  
220/240V  
110/120V  
110/120V  
T3  
T4  
Black  
Red  
L2  
L1  
White  
120V, 20A  
120V, 15A  
120V, 30A  
Receptacle  
Receptacle  
Receptacle  
Stator  
Brown  
Duplex  
GFCI  
White  
White  
Red  
Capacitor  
White  
Wht  
White  
Auxiliary  
Phase  
Grn/  
Ylw  
Wht  
LINE  
Rotor  
Grn/  
Grn/  
Ylw  
Ylw  
Diode  
Diode  
Green/Yellow  
Red  
White  
Wht  
T4  
Blue  
White  
Hour  
Red  
Meter  
Black  
Red  
T3  
T1  
120/240V  
20A/30A  
Receptacle  
120/240V  
20A/30A  
Receptacle  
Red  
Main  
Windings  
Green  
Green/  
Yellow  
Gray  
Blk  
Green/  
Yellow  
Auto-Idle  
Gray  
Red  
T2  
Green  
T2  
Blk  
T1 T4 T3  
Red  
Green  
Blk  
Circuit  
Breaker  
45A  
Circuit  
Breaker  
45A  
Circuit  
Breaker  
20A  
Circuit  
Breaker  
20A  
Green/  
Yellow  
Blue  
Red  
Red  
Black  
Red  
Yellow  
Green/  
Yellow  
Gray  
P2 P1 P4 P3  
Gray  
Green/Yellow  
Auto-Idle  
Control Board  
To  
Auto-Idle  
Solenoid  
To Alternator  
Ground  
To Roll Cage  
To  
Power Supply  
On Engine  
P5  
Blue  
Gray  
P5-3  
P5-4  
P5-2  
Blue  
P5-1  
Figure 23 - Wiring Diagram, Model MGH8500AIE  
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PORTABLE GASOLINE GENERATORS  
ILLUSTRATED  
PARTS LIST  
For Model MGH8500AIE Fuel  
Tank and Roll Cage  
1
FU  
E
L
E
F
3
4
S
A
F
E
T
Y
I
N
F
O
R
M
A
T
I
O
N
2
U
n
l
e
a
d
e
d
G
a
s
o
l
i
n
e
O
n
l
y
7
9
6
5
9
V
0
K
C
2
1
I
O
L
T
S
W
T
V
0
2
1
V
I
0
2
1
C
F
G
T
E
S
E
R
T
S
E
T
V
C
0
O
4
L
2
T
K
/
0
2
1
S
I
W
T
V
C
0
O
4
L
2
T
K
/
0
2
1
S
I
W
T
R
E
T
E
M
R
U
O
H
17  
M
0
N
E
5
0
1
0
0
0
/1  
0
R
0
0
S
U
O
H
14  
15  
E
L
D
I
-
O
T
U
A
T
E
S
E
R
N
O
T
E
S
E
F
R
F
O
T
E
S
E
R
T
E
S
E
R
16  
14  
15  
8
16  
14  
13  
11  
12  
11  
12  
10  
15  
14  
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OWNER’S MANUAL  
ILLUSTRATED  
PARTS LIST  
For Model MGH8500AIE Fuel  
Tank and Roll Cage  
This list contains replaceable parts used in  
yourgenerator.Whenorderingparts, follow  
the instructions listed under Replacement  
Parts on page 25 of this manual.  
KEY PART  
NO.  
NUMBER  
DESCRIPTION  
QTY.  
1
2
3
4
5
6
7
8
25954002  
114720-01  
114787-01  
WP-4C  
19508001  
25985008  
114714-03  
115398-01  
Gas Cap/Fuel Gage  
1
Gas Tank (with 90° fitting)  
Screw, 1/4"-28 x 3/4"  
Washer, 1/4"  
Gas Line Clamp  
Fuel Line  
1
4
4
2
1
1
1
8
1
2
2
1
4
3
2
1
Heat Shield  
Roll Cage  
9
M10908-27 Screw #10-32 x 1/2"  
116169-01  
*
10  
11  
12  
13  
14  
15  
16  
17  
Spacer  
Bolt, 5/16"-18 x 1/2"  
Lock Washer, 5/16"  
Shock Mount  
Lock Nut, 5/16"-18  
Flat Washer, 5/16"  
Shock Mounts  
WLE-5  
103289-01  
NEC-5C  
WP-5C  
103289-02  
114721-04  
Control Panel Assembly  
PARTS AVAILABLE - NOT SHOWN  
100003-07  
Operation Decal  
1
1
1
099873-07  
099873-02  
*
Battery Cable (Positive, Red)  
Battery Cable (Negative, Black)  
5/16"-18 x 1/2" Grounding  
Bolt  
5/16" Flat Washer  
5/16" SEMS Nut  
1
1
1
*
*
* Available at any hardware store.  
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PORTABLE GASOLINE GENERATORS  
ILLUSTRATED  
PARTS LIST  
36  
For Model MGH10000C  
Fuel Tank and Roll Cage  
35  
33  
9
20  
10  
9
23  
20  
10  
25  
10  
36  
10  
9
24  
22  
28  
29  
30  
31  
2
32  
26  
20  
10  
25  
27  
18  
20  
34  
19  
12  
10  
10  
9
9
18  
10  
21  
19  
16  
17  
15  
14  
10  
21  
FUEL  
F
1
13  
10  
9
4
6
5
3
6
7
8
12  
11  
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OWNER’S MANUAL  
ILLUSTRATED  
PARTS LIST  
For Model MGH10000C  
Fuel Tank and Roll Cage  
KEY  
NO.  
PART  
NUMBER  
DESCRIPTION  
QTY.  
1
2
3
4
5
6
7
8
079503-25AA  
105905-02  
105906-01  
102933-03  
102932-02  
WP-16C  
C4-12C  
100135-01  
NEC-5C  
Gas Tank Assembly  
Roll Cage  
Axle Mount  
1
1
1
1
2
4
2
2
22  
30  
4
8
1
1
1
1
1
2
2
12  
4
2
1
1
3
1
4
2
2
1
1
1
1
1
1
8
This list contains replaceable parts used in  
yourgenerator.Whenorderingparts, follow  
the instructions listed under Replacement  
Parts on page 25 of this manual.  
Axle  
Wheels, Pneumatic  
Flat Washer, 1"  
Cotter Pin  
U-Bolt  
9
Lock Nut, 5/16-18  
Flat Washer, 5/16"  
Lock Nut,1/4-20  
Flat Washer, 1/4"  
Gas Cap w/Fuel Gage  
Fuel Line  
Bushing  
Barbed Connector, 1/4"  
Fuel Line  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
WP-5C  
103880-01  
WP-4C  
097190-06  
M51151-02  
M10990-3  
106988-01  
25985008  
105035-01  
115045-01  
HC5-14C  
H8C5-20C  
099750-01  
099749-01  
105908-01  
17529000  
102962-02  
H5C4-24C  
26302006  
WLI-8  
14138000  
M10908-74  
WLE-5  
106775-02  
106775-01  
106776-01  
100410-01  
Handle  
Grip  
Bolt, 5/16-18 x 1.75"  
Bolt, 5/16-18 x 2.5"  
Bolt, J-Hook 5/16-18  
Battery Bracket  
Battery Mount  
Shock Mount  
Spreader  
Bolt, 1/4-20 x 3"  
Bolt, 1/2-10 x 1"  
Internal Tooth Lockwasher  
Ground Strap  
Tapping Screw, 1/4-20 x .5"  
External Tooth Lockwasher  
Side Panel  
Side Panel  
Top Cover  
Sems Screw, 8-18  
PARTS AVAILABLE - NOT SHOWN  
099866-05  
Safety Information Decal  
Operation Decal  
Battery Cable (Positive, Red)  
Battery Cable (Negative, Black)  
Screw, 1/4-20 x .75"  
Muffler  
1
1
1
1
2
1
1
100003-04  
099873-01  
099873-05  
HC4-6C  
115399-01  
106108-01  
Muffler Hanger  
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PORTABLE GASOLINE GENERATORS  
ILLUSTRATED  
PARTS LIST  
5
4
RESET  
3
For Model MGH8500AIE  
TEST  
10  
Control Panel  
This list contains replaceable parts used in  
16  
yourgenerator.Whenorderingparts, follow  
the instructions listed under Replacement  
Parts on page 25 of this manual.  
14  
P2  
P1  
6
1
P4  
P3  
P5  
11  
1
G
2
F
0
C
V
I
1
2
0
V
1
T
2
0
L
W
V
O
I
S
T
C
K
9
2
7
H
2
O
U
R
15  
M
E
T
E
R
ENM  
00000005  
H
O
U
R
S
1/10  
1
W
2
0
T
/
2
4
I
S
0
V
C
A
T
8
L
U
O
T
O
K
-
I
D
L
E
1
W
2
I
0
T
/
S
T
2
4
0
V
C
O
F
L
F
O
K
O
N
7
13  
R
E
S
E
T
R
E
S
E
T
R
E
S
E
T
R
E
S
E
T
12  
KEY  
NO.  
PART  
NUMBER  
DESCRIPTION  
QTY.  
1
2
3
4
5
6
7
8
114738-03  
22616009  
099833-01  
104202-01  
100445-01  
099835-01  
103184-01  
099834-01  
101350-01  
099760-02  
114722-01  
116475-01  
100366-01  
116549-01  
116678-01  
114785-01  
114721-04  
114963-03  
Control Panel  
Circuit Breaker, 20 Amp *  
120V, 30A Twist-Lock Receptacle *  
120V, 20A Duplex Receptacle *  
120V, 15A Duplex (GFCI) Receptacle *  
120/240V, 30A Twist-Lock Receptacle *  
Circuit Breaker, 45 Amp *  
120/240V, 20A Twist-Lock Receptacle *  
Hour Meter  
Bushing  
Enclosure  
Plastite Pan Head Screw  
Rocker Switch  
Auto-Idle Control Board  
Auto-Idle Wiring Harness  
Locking Circuit Board Supports  
Control Panel Assembly  
Panel Schematic Decal  
1
2
1
1
1
1
2
1
1
1
1
6
1
1
1
4
1
1
9
10  
11  
12  
13  
14  
15  
16  
* Includes fastening hardware  
‡ Not shown  
† Includes reference numbers 1 through 14  
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OWNER’S MANUAL  
ILLUSTRATED  
PARTS LIST  
14  
For Model MGH10000C  
Control Panel  
2
2
This list contains replaceable parts used in  
yourgenerator.Whenorderingparts, follow  
the instructions listed under Replacement  
19  
3
6
Parts on page 25 of this manual.  
18  
16  
1
RESE  
T
T
TES  
11  
12  
Reset  
Reset  
120  
P
5
V
o
lt  
5
5
3
A
u
P
4
t
o
Id  
O
l
e
ff  
P
1
4
2
17  
O
n
S
e
l
e
c
t
o
r
7
12  
2
0
0
V
p
;
15  
9
t
5
Reset  
8
Reset  
Reset  
Reset  
E
N
M
0
0
0
0
HOURS0  
0
0
5
1/1  
0
10  
13  
4
KEY  
NO.  
PART  
NUMBER  
DESCRIPTION  
QTY.  
1
2
3
4
5
6
7
8
103182-01  
22616009  
099833-01  
100410-01  
22261000  
100445-01  
103183-01  
103184-01  
26299000  
101350-01  
099835-01  
22616010  
099760-01  
103185-01  
100366-01  
104202-01  
116549-01  
114785-01  
116678-01  
102927-02  
100177-08  
Control Panel  
Circuit Breaker, 20 Amp  
1
2
1
16  
20  
1
1
2
1
1
1
2
1
1
1
1
1
4
120V, 30A Twist-Lock Receptacle  
Sems Screw, #8-18 x 1/2"  
U-Nut  
20V, 15A Duplex (GFCI) Receptacle  
125/250V, 50A Receptacle  
Circuit Breaker, 45 Amp  
Run Light  
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
Hour Meter  
120/240V, 30A Twist-Lock Receptacle  
Circuit Breaker, 30 Amp  
Bushing  
Control Box  
Rocker Switch  
120V, 20A Duplex Receptacle  
Auto-Idle Control Board  
Locking Circuit Board Supports  
Auto-Idle Wiring Harness  
Control Panel Assembly  
Panel Schematic Diagram  
1
1
1
† Includes reference numbers 1 through 16  
‡ Not shown  
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R
PORTABLE GASOLINE GENERATORS  
1
ILLUSTRATED  
PARTS LIST  
2
For Models MGH8500AIE  
and MGH10000C Alternator  
Assembly  
This list contains replaceable parts used in  
yourgenerator.Whenorderingparts, follow  
the instructions listed under Replacement  
Parts on page 25 of this manual.  
3
4
5
7
6
12  
11  
8
9
10  
13  
15  
16  
17  
14  
PART NUMBER  
KEY  
NO.  
DESCRIPTION  
QTY.  
MGH8500AIE MGH10000C  
114285-03  
115243-01  
M10908-27  
115244-01  
115247-01  
115246-01  
115245-02  
*
115255-02  
115308-01  
WLE-5  
115315-01  
115316-01  
*
114285-03  
115243-01  
M10908-27  
115244-01  
115247-01  
115246-01  
115245-02  
*
115255-03  
115308-01  
WLE-5  
115315-01  
115316-01  
*
Alternator Assembly  
Top Cover, Alternator  
Screw, 10-32 x 1/2"  
End Cover, Alternator  
End Cap, Shaft  
Flange Nut, 8mm  
Draw Bolt, Alternator  
Stator, Alternator  
Capacitor  
Hex Head Taptite, 8mm Screw  
Lock Washer, 5/16"  
Bearing  
Diode  
Rotor, Alternator  
Fan  
1
1
4
1
1
1
1
1
1
4
4
1
2
1
1
4
4
1
1
2
3
4
5
6
7
8
9
10  
11  
12  
13  
14  
15  
16  
17  
115317-01  
**  
**  
115317-01  
**  
**  
Bolt, 3/8"-16 x 5/8"  
Lock Washer, 3/8"  
Flange, Alternator  
115242-01  
115242-01  
* Part not available by itself. Must purchase Alternator Assembly.  
** Available at any hardware store.  
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OWNER’S MANUAL  
FBD  
REPLACEMENT  
PARTS AND  
REPAIR SERVICE  
1349 Adams Street  
Bowling Green, KY 42103-3414  
270-846-1199  
Note: Only use original replacement parts.  
Thiswillprotectyourwarrantycoveragefor  
parts replaced under warranty.  
1-800-654-8534  
ACCESSORIES  
EachAuthorized Service Center is indepen-  
dently owned and operated.  
For additional Service Center or warranty  
information, call 1-800-858-8501 or visit  
our Technical Service web site at www.  
desatech.com.  
For original replacement parts and acces-  
sories, contact your nearest Authorized  
DealerorAuthorizedServiceCenterforthis  
product. If they can not supply the part or  
accessory,contactyournearestPartsCentral  
listed below. Each Authorized Dealer, Au-  
thorizedServiceCenter, andPartsCentralis  
independently owned and operated.  
See pages 18 through 24 for an Illustrated  
Parts List.  
If you need additional referral information,  
contact our Technical Service Department  
(see Technical Service, page 15).  
Master Part Distributors  
1251 Mound Avenue NW  
Grand Rapids, MI 49504-2672  
616-791-0505  
1-800-446-1446  
Bowden Electric Motor Service  
1681 S. Wesleyan Blvd.  
Rocky Mount, NC 27803  
252-446-4203  
WARRANTY SERVICE  
Ifproductrequireswarrantyservice,returnitto  
nearest Authorized Service Center. You must  
show proof of purchase. If faulty materials or  
workmanshipcauseddamage,wewillrepairor  
replaceproductwithoutcharge.Note:Normal  
wear, misuse, abuse, neglect, or accidental  
damage is not covered under warranty.  
East Coast Energy  
10 East Route 36  
West Long Branch, NJ 07764-1501  
1-800-755-8809  
Laportes  
2444 N 5th Street  
Hartsville, SC 29550-7704  
843-332-0191  
In Canada call 1-800-561-3372 for parts  
information.  
NON-WARRANTY SERVICE  
Ifproductrequiresservice,returnittonearest  
Authorized Service Center. Repairs will be  
billed to you at regular repair list prices.  
Heavy-Duty Wheel Kit – PA2022  
(MGH8500AIE Only)  
Wheelbarrow-stylewheelkit.Makesgenera-  
tor easy for one person to move.  
MTA Distributors  
555 Hickory Hills Blvd.  
Nashville, TN 37189-9244  
615-299-8777  
1-800-264-0225  
This kit includes:  
Industrial Hardware  
4109 Bainbridge Blvd.  
Chesapeake, VA 23324-1403  
804-543-2232  
PARTS CENTRALS  
• Large 12-inch wheels for easy rolling  
• Powder coated tubing and plated hard-  
ware for long life  
• Long handles with thick grips for greater  
comfort and control  
These Parts Centrals are privately owned  
businesses. They have agreed to support  
our customer’s needs by providing original  
replacement parts and accessories.  
1-800-788-0008  
Mills Lawn and Garden  
928 Commonwealth Place  
Virginia Beach, VA 23464  
757-361-9293  
Tool & Equipment  
5 Manila Drive  
Complete installation instructions in-  
cluded.  
Hamden, CT 06514-0322  
203-248-7553  
1-800-397-7553  
Tuco Industrial Products  
5223 180th Street SW  
Suite 4A-1  
Lynnwood, WA 98037-4506  
425-743-9533  
1-800-735-1268  
Grainger Parts Operations  
1657 Shermer Road  
Northbrook, IL 60062-5362  
708-498-5900  
1-800-323-0620  
Portable Heater Parts  
342 North County Road 400 East  
Valparaiso, IN 46383-9704  
219-462-7441  
1-800-362-6951  
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R
PORTABLE GASOLINE GENERATORS  
NOTES  
________________________________________________________________________________________________  
________________________________________________________________________________________________  
________________________________________________________________________________________________  
________________________________________________________________________________________________  
________________________________________________________________________________________________  
________________________________________________________________________________________________  
________________________________________________________________________________________________  
________________________________________________________________________________________________  
________________________________________________________________________________________________  
________________________________________________________________________________________________  
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________________________________________________________________________________________________  
________________________________________________________________________________________________  
________________________________________________________________________________________________  
________________________________________________________________________________________________  
________________________________________________________________________________________________  
________________________________________________________________________________________________  
________________________________________________________________________________________________  
________________________________________________________________________________________________  
________________________________________________________________________________________________  
________________________________________________________________________________________________  
________________________________________________________________________________________________  
________________________________________________________________________________________________  
________________________________________________________________________________________________  
________________________________________________________________________________________________  
________________________________________________________________________________________________  
________________________________________________________________________________________________  
________________________________________________________________________________________________  
________________________________________________________________________________________________  
________________________________________________________________________________________________  
________________________________________________________________________________________________  
________________________________________________________________________________________________  
________________________________________________________________________________________________  
________________________________________________________________________________________________  
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OWNER’S MANUAL  
NOTES  
________________________________________________________________________________________________  
________________________________________________________________________________________________  
________________________________________________________________________________________________  
________________________________________________________________________________________________  
________________________________________________________________________________________________  
________________________________________________________________________________________________  
________________________________________________________________________________________________  
________________________________________________________________________________________________  
________________________________________________________________________________________________  
________________________________________________________________________________________________  
________________________________________________________________________________________________  
________________________________________________________________________________________________  
________________________________________________________________________________________________  
________________________________________________________________________________________________  
________________________________________________________________________________________________  
________________________________________________________________________________________________  
________________________________________________________________________________________________  
________________________________________________________________________________________________  
________________________________________________________________________________________________  
________________________________________________________________________________________________  
________________________________________________________________________________________________  
________________________________________________________________________________________________  
________________________________________________________________________________________________  
________________________________________________________________________________________________  
________________________________________________________________________________________________  
________________________________________________________________________________________________  
________________________________________________________________________________________________  
________________________________________________________________________________________________  
________________________________________________________________________________________________  
________________________________________________________________________________________________  
________________________________________________________________________________________________  
________________________________________________________________________________________________  
________________________________________________________________________________________________  
________________________________________________________________________________________________  
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WARRANTY INFORMATION  
KEEP THIS WARRANTY  
Model  
Serial No.  
Date Purchased  
Always specify model and serial numbers when communicating with the factory.  
We reserve the right to amend these specifications at any time without notice. The only warranty applicable is our standard  
written warranty. We make no other warranty, expressed or implied.  
FIVE-YEAR LIMITED WARRANTY  
GASOLINE PORTABLE GENERATORS  
DESA Specialty Products™ makes no warranty with respect to the engine and engine components not of its manufac-  
ture. They are subject to warranties of their manufacturers. Honda warrants the engine. See engine owner’s manual for  
engine warranty information.  
DESA Specialty Products™ warrants each generator, excluding engine, of its manufacture, to be free from defects in  
material and workmanship for five years from the date of first purchase from an authorized dealer, provided that the  
product has been properly installed, maintained, and operated in accordance with all applicable instructions. The bill  
of sale or proof of purchase must be presented at the time a claim is made under this warranty.  
This warranty is extended only to the original retail purchaser. This warranty covers only the parts and labor required  
to restore this unit to its proper operating condition. Warranty parts must be obtained through factory authorized deal-  
ers and service centers for this product. These dealers and service centers will provide original factory replacement  
parts. Failure to use original factory replacement parts voids this warranty.  
This warranty does not apply to parts that are not in original condition because of normal wear and tear, or parts that  
fail or become damaged as a result of misuse, abuse, negligence, accident, lack of proper maintenance, alteration,  
modification, tampering, contaminated fuels, repair using improper parts, or repair by anyone other than an authorized  
dealer or service center. Routine maintenance is the responsibility of the owner. Travel, handling, transportation, and  
incidental costs associated with warranty repairs are not reimbursable under this warranty and are the responsibility of  
the owner.  
To the full extent allowed by the law of the jurisdiction that governs the sale of the product, this express warranty  
excludes any and all other expressed warranties and limits the duration of any and all implied warranties, including war-  
ranties of merchantability and fitness for a particular purpose to five years from the date of first purchase, and DESA  
Specialty Products’™ liability is hereby limited to the purchase price of the product and DESA Specialty Products™  
shall not be liable for any other damages whatsoever including indirect, incidental, or consequential damages.  
Some states do not allow limitation of how long an implied warranty lasts or an exclusion or limitation of incidental or  
consequential damages, so the above limitation of damages may not apply to you.  
This warranty provides the original purchaser with specific rights. For information regarding those rights, please con-  
sult the applicable state laws.  
Bowling Green, KY 42102-9004  
117846-01  
REV. B  
11/05  
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