Master Chef Electric Grill 85 1027 0 User Manual

[WPE 039] E20101 BBQ Manual E 12/22/04 2:05 AM Page 14  
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[WPE 039] E20101 BBQ Manual E 12/22/04 2:05 AM Page ii  
T A B L E O F  
W A R R A N T Y  
C O N T E N T S  
Please call toll-free 1-877-707-5463 for warranty and service. Have  
your serial number and sales receipt handy. DO NOT return unit to  
the store.  
Warranty . . . . . . . . . . . . . . . ii  
Installation . . . . . . . . . . . . . 1  
Additional Warnings . . . . . . 1  
Important Safeguards . . . . . 1  
Safety First . . . . . . . . . . . . . 2  
Serial number is required for warranty; please keep proof of purchase with  
manual. Please mail in warranty card provided to ensure registration of  
your unit.  
This MasterChef ™ product carries a one-year limited warranty against  
defects in manufacturing workmanship for all upper and lower castings,  
shelves, cooking grates, lid, heating element. Paint is covered for one-year.  
Danger, Warning, . . . . . . . . 2  
Caution  
This Limited Warranty shall be limited to the repair or replacement of  
parts that prove defective under normal use and service and which on  
examination shall indicate, to Trileaf Distribution’s satisfaction, they are  
defective. Trileaf Distribution reserves the right to request the return of  
defective parts. Before returning any parts, contact the toll-free hotline  
1-877-707-5463.  
Cleaning and Care. . . . . . . . 4  
Operating Your Barbecue . . 5  
Better Service . . . . . . . . . . . 5  
Parts List and. . . . . . . . . . . . 6  
Parts Diagram  
If Trileaf Distribution confirms the defect and approves the claim, Trileaf  
Distribution will elect to replace such parts without charge. The foregoing  
warranty does not apply to defects resulting from faulty installation, oper-  
ation, disassembly, alterations or remodeling, or misuse, misapplication,  
neglect, abuse, accident, tornado, hurricane, and earthquake; or lack of  
proper maintenance, cleaning and care.  
Assembly Instructions . . . . . 8  
Warranty will not apply if this product is used for commercial or rental  
purposes. This warranty shall not extend to anyone other than the origi-  
nal purchaser of this product. Should this product become defective  
within the stated warranty period, do not return to store, but call  
1-877-707-5463. Have the serial number and sales receipt handy.  
Note: Without the serial number, the warranty cannot be honoured.  
Purchaser: By accepting delivery of this barbecue, the purchaser hereby  
accepts the foregoing and expressly waives any other remedy and damages,  
direct, indirect, and consequential.  
ii  
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[WPE 039] E20101 BBQ Manual E 12/22/04 2:05 AM Page 1  
I N S T A L L A T I O N  
The installation of this appliance must be in accordance with all local codes, or in  
the absence of local codes:  
Canadian installation must conform to the current national standards.  
A D D I T I O N A L  
W A R N I N G S  
Minimum clearance to adjacent combustible materials:  
76 cm (30”) from furthest protruding edge on side of barbecue.  
76 cm (30”) from furthest protruding edge on back of barbecue.  
See Drawing A  
Always keep the area around this barbecue clean and clear of any and all  
combustible material such as gasoline or other inflammable liquids, paper or  
oily rags. Do not operate this barbecue under any overhanging or unprotected  
construction. Remember this barbecue is for outdoor use only and is not  
for use on any boat or recreational vehicle. Use this barbecue outdoors in a  
well-ventilated area and at least 3 m (10”) from any dwelling or other building.  
Do not use in garages, or any other enclosed area.  
Do not leave your barbecue unattended while in operation.  
Minimum clearance of 76 cm (30”)  
on both sides and back of the barbeque.  
Do not obstruct the flow of combustion and ventilation to the barbecue.  
Do not use while under the influence of drugs or alcohol.  
Drawing A  
Do not allow children to play anywhere near the barbecue.  
I M P O R T A N T  
1) Read all instructions.  
2) Do not touch hot surfaces. Use handles or knobs.  
3) To protect against electrical shock, do not immerse cord, plugs, or heating  
element in water or liquid.  
S A F E G U A R D S  
4) Close supervision is necessary when any appliance is in use by or near children.  
5) Unplug from outlet when not in use and before cleaning. Allow to cool before  
putting on or taking off parts.  
6) Do not operate any appliance with a damaged cord or plug or after the appliance  
malfunctions or has been damaged in any manner. Call our customer service for a  
replacement controller. This controller is made specifically for this barbecue.  
7) The use of accessories not recommended by the manufacturer may cause injuries.  
8) Fuel, such as charcoal briquettes, is not to be used with barbecue.  
9) Use only properly grounded outlet.  
10) Do not let cord hang over edge of table or counter, or touch hot surface.  
11) Do not place on or near a hot gas or electric burner, or in a heated oven.  
Extreme caution must be used when moving an appliance containing hot oil  
or other hot liquids.  
12) Always attach to barbecue first, then plug the cord into the wall outlet. To dis-  
connect, turn any control to OFF, and remove plug from wall outlet.  
13) Do not use barbecue for anything other than intended use.  
14) Save these instructions.  
1
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[WPE 039] E20101 BBQ Manual E 12/22/04 2:05 AM Page 2  
W A R N I N G  
F O R Y O U R S A F E T Y  
1. DO NOT store or use gasoline or other flammable vapours and  
liquids within 25’ of this or any other appliance.  
2.When cooking with oil/grease, DO NOT allow the oil/ grease  
to exceed 350˚F (177˚C). DO NOT store extra cooking oil in the  
vicinity of this or any other appliance.  
3.DO NOT leave oil/grease unattended.  
S A F E T Y F I R S T  
Read and understand all warnings and precautions prior to operating your barbecue.  
For outdoor use only. This barbecue is not intended for commercial use. Do not use  
this barbecue for anything other than intended use.  
Electric shock can kill or result in serious injury. To prevent electrical shock:  
D A N G E R  
1) Use only with GFI (Ground Fault Interrupter) protected circuit.  
2) Do not use barbecue when raining.  
3) To prevent barbecue from being splashed by water, or falling into water, do not  
use barbecue within 10’ of pool, pond, or other body of water.  
4) Keep barbecue and electric controller dry and out of rain at all time.  
5) Do not operate barbecue with an electric controller that has a damaged cord,  
plug or metal probe. Call our customer service for replacement controller.  
This controller is made specifically for this barbecue.  
6) Never remove ground plug, or use with an adaptor that has two prongs.  
7) Keep electric plugs off ground, and dry.  
8) In case of fire, turn controller OFF, unplug barbecue from outlet, and allow fire  
to burn out. Do not use water to put a fire out in this or any electrical appliance.  
9) Do not use water or other liquid spray to clean barbecue without first unplugging  
electric controller and removing heating element.  
W A R N I N G  
DO NOT use 16-guage extension cords. Damage to household  
wiring and/or fire could result.  
Never use charcoal or lighter fluid. A charcoal fire will  
result, and the barbecue is not designed for charcoal. The fire will  
create an unsafe condition and damage the barbecue.  
DO NOT overload the wall outlet/extension cords.  
2
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[WPE 039] E20101 BBQ Manual E 12/22/04 2:05 AM Page 3  
W A R N I N G  
1) This barbecue is for outside use only, and shall not be used in a building,  
garage, or any other enclosed area.  
2) The use of alcohol, or prescription or non-prescription drugs may impair your  
ability to properly assemble or safety operate the barbecue.  
3) Do not use gasoline, kerosene or alcohol for lighting.  
4) Always open barbecue lid carefully and slowly as heat and steam trapped  
within barbecue can severely burn you.  
5) Always place your barbecue on a hard, level surface, away from combustibles.  
6) Always keep children away from grill while unit is in use.  
7) Do not use the barbecue unless it is completely assembled and all parts are  
securely fastened and tightened.  
8) Keep all combustible items and surfaces at 30’ away from the barbecue at all times.  
C A U T I O N  
1) When cooking, use utensils long enough to avoid personal injury.  
2) Do not touch the metal parts of barbecue until it has completely cooled (about  
45min.) to avoid burns, unless you are wearing protective gear (potholder,  
gloves, BBQ mittens, etc.) Touch only knobs and handles.  
3) Do not use in an explosive atmosphere. Keep barbecue area clear and free from  
combustible materials, gasoline and other flammable vapours and liquids.  
5) When not in use, store barbecue in protected area.  
W A R N I N G  
If the above instructions are not completely adhered to,  
it could cause a fire/electric shock, resulting in death or serious  
Injury, or property damage.  
3
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[WPE 039] E20101 BBQ Manual E 12/22/04 2:05 AM Page 4  
Cleaning  
C L E A N I N G  
A N D C A R E  
Burning-off the barbecue after every use (approx. 15 minutes) will prevent food  
residue from building up on your grates.  
Recommended cleaning materials:  
Mild liquid dishwashing detergent  
Nylon cleaning pad  
Putty knife/scraper  
Hot water  
Wire brush  
Do not use cleaners that contain acid, mineral spirits or xylene.  
Outside Surfaces: The porcelain-enamel finish on your barbecue lid has a glass-  
like composition that should be handled with care to prevent chipping. Use mild  
liquid dishwashing detergent, or baking soda and hot water solution. For stubborn  
stains, try using a non-abrasive scouring powder, then rinse off with water.  
If the inside surface of the grid has the appearance of peeling paint, it is baked on  
grease buildup that has turned to carbon and is flaking off. The lid is porcelain-  
enameled, so it is not peeling paint. Clean with a strong soap detergent and hot  
water solution. Rinse with water and allow to completely dry. Never use oven  
cleaner here, or anywhere on your barbecue.  
Interior of Barbecue Body: Remove residue and buildup by using brush, scraper  
and/or cleaning pad, then wash with dishwashing detergent and hot water solution.  
Rinse with water and let dry completely.  
Plastic Surfaces: Wash with a soft cloth and dishwashing detergent and hot water  
solution. Rinse with water. Do not use abrasive cleaners, degreasers, or concentrated  
barbecue cleaners on plastic parts.  
Cooking Grates: Use mild dishwashing detergent and hot water solution. Non-  
abrasive scouring powders can be used on stubborn stains, then rinsed with water.  
Never use oven cleaner.  
Heat Plate: Clean residue with wire brush and wash with soapy water. Rinse  
with water.  
Cleaning the heating element assembly:  
Make sure barbecue is unplugged from power outlet.  
Unplug electric controller from heating element.  
Remove cooking grate.  
Remove heating element by unscrewing the screws and nuts  
securing the heating element at the connection. Keep the  
screws and nuts in clear sight so you do not lose them.  
Lift heating element up and away from side of barbecue.  
Clean heating element with a soft, mild brush or cloth. Be careful not to damage  
the heating element surface. Do not submerse heating element or electric con-  
troller in water.  
Reinstall heating element and plug electric controller back to heating element. Inspect  
electric controller and power cord for any damage. If damaged, call our customer serv-  
ice for a replacement controller. This controller is made specifically for this barbecue.  
4
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[WPE 039] E20101 BBQ Manual E 12/22/04 2:05 AM Page 5  
O P E R A T I N G  
Make sure that the controller knob is turned fully to the “OFF” position before  
plugging the controller into outlet. Settings on controller knob are indicated by  
triangular mark on electric controller. Use only properly grounded outlet.  
Y O U R B A R B E C U E  
Before cooking on this barbecue for the first time, operate the barbecue for about  
15 minutes with the lid closed and the barbecue turned on “HIGH”. This will  
burn off any factory finish, clean the internal parts and dissipate odour from the  
painted finish.  
Choose desired heating setting for the type of food you are cooking. Adjust control  
knob higher or lower as needed to achieve desired heating output. Heating element  
will heat entire cooking surface evenly.  
Always open barbecue lid carefully and slowly as heat and steam accumulating  
within barbecue can severely burn you.  
Burning-off the barbecue after every use (approx. 15 minutes) will prevent food  
residue from building up on your grates. Clean your barbecue after each use. Do  
not use abrasive or flammable cleaners, as it will damage the parts of this product  
and may start a fire.  
Always turn off and unplug barbecue when not in use.  
Never use charcoal or lighter fluid. A charcoal fire will result, and the barbecue  
is not designed for charcoal. The fire will create an unsafe condition and damage  
the barbecue.  
Missing a part?  
B E T T E R  
S E R V I C E  
No need to go back to the store!  
The store where you made your purchase does not stock parts for this item. If you  
need parts, whether they are missing or damaged, call the customer service toll-free  
help line.  
Call us and we will gladly ship the part you need, free of charge. Call our  
help line: 1-877-707-5463  
5
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[WPE 039] E20101 BBQ Manual E 12/22/04 2:05 AM Page 6  
Item No.  
Quantity  
Description  
Part No.  
E L E C T R O N I C G R I L L  
A
1
1
2
1
2
1
1
1
Top lid assembly  
Top lid  
P A R T S L I S T I N G  
AA  
G205-0001-01  
G206-0002-01  
G205-0002-01  
G205-0016-01  
G205-0019-01  
G205-0003-01  
E201-0021-01  
AB  
AC  
AD  
AF  
Upper hinge  
Top lid handle  
Handle fiber washer  
Handle inner heat shield  
Thermometer  
AG  
AH  
Top lid reflection plate  
B
1
1
2
1
1
1
1
1
Burnerbox assembly  
Burnerbox Weldment  
Firebox hinge  
BA  
BB  
BC  
BD  
BE  
BF  
BG  
E201-0200-01  
G206-0010-01  
E201-0003-01  
E201-0014-01  
E201-0100-01  
E201-0015-01  
G206-0046-01  
Thermo control  
Heat element assembly  
Heat reflector assembly  
Cooking grate  
Warming rack  
C
1
1
1
1
Side shelf assembly  
Cart mount-1  
Cart mount-2  
Side shelf  
CA  
CB  
CC  
C423-0013-01  
G205-0100-01  
E201-0009-01  
D
1
1
1
1
1
2
1
2
2
2
2
1
1
1
1
2
1
Cart assembly  
Front panel  
Burner box brace  
Cart leg, left  
Cart leg, right  
End cap  
DA  
DB  
DC  
DD  
DE  
DF  
DG  
DH  
DI  
E201-0023-01  
E201-0022-02  
G205-0009-01  
G205-0020-01  
C423-0033-01  
E201-0008-01  
G206-0025-01  
C423-0045-01  
G205-0013-01  
G301-0028-01  
E201-0010-01  
G401-0066-01  
G401-0067-01  
G205-0017-01  
G205-0015-01  
G205-0014-01  
Bottom shelf  
Wheel  
Wheel axle  
Wheel cap  
Washer  
DJ  
DK  
DL  
Rear brace  
Grease cup  
Grease cup hook  
Front brace  
Front basket  
Skirt  
DM  
DN  
DO  
DP  
6
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[WPE 039] E20101 BBQ Manual E 12/22/04 2:05 AM Page 7  
AB  
AG  
AA  
AF  
A
AD  
AH  
AD  
AC  
BG  
BF  
BC  
BD  
BE  
BB  
BA  
CA  
DA  
CB  
CC  
DK  
DB  
DB  
CB  
CC  
DD  
DL  
DC  
DN  
CA  
DM  
DJ  
DG  
DF  
DH  
DE  
DI  
DO  
DP  
7
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[WPE 039] E20101 BBQ Manual E 12/22/04 2:05 AM Page 8  
A S S E M B L Y  
Tools needed for assembly are shown below.  
I N S T R U C T I O N S  
Before assembling the barbecue, please ensure that you have all the hardware needed.  
Before assembling the barbecue, read these instructions carefully. Assemble the  
barbecue on a flat, clean surface.  
Note: Do not fully tighten all the nuts during initial stage.  
Grill is heavy. You should have two people assemble the barbecue together.  
Please refer to part numbers under the name of the tools for warranty tools ordering.  
1/4 x 2 3/8” Screw (x10)  
20120 - 13060 - 250  
1/4 x 1/2” Screw (x12)  
20120 - 13013 - 250  
No.10 x 3/8” Screw (x2)  
20124 - 10010 - 250  
1/4 x 1 3/8” Screw (x12)  
20120 - 13035 - 250  
ST 4.2 x 10 Self Tapped Screw (x8)  
22500 - 42010 - 250  
1/4” Nut (x32)  
31220 - 13000 - 032  
Washer (for wheel bolt) (x2)  
G301 - 0028 - 9084  
Bolt (for wheel) (x2)  
C423 - 0045 - 9084  
No.10 Nut (x2)  
31224 - 10000 - 032  
Ø7 Flat Washer (x4)  
40300 - 07000 - 250  
Fiber Washer (for burner) (x4)  
G416 - 0027 - 9000  
Metal bushing (x8)  
G301 - 0021 - 9082  
Plastic bushing (x8)  
A006 - 0006 - 9000  
8
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[WPE 039] E20101 BBQ Manual E 12/22/04 2:05 AM Page 9  
1
1. Assemble two wheels (DG) to the bottom of right cart  
leg (DD) in configuration as shown.  
2. Then attach to the bottom shelf (DF) by using bolts (x2),  
washers (x2), and 1/4” nuts (x2).  
3. Attach two end caps (DE) to the left cart leg (DC) by  
using 1/4 x 1 3/8” screws (x2) and 1/4” nuts (x2).  
4. Assemble front brace (DN) to attach both cart legs by  
using 1/4 x 1/2” screws (x4).  
2
1. Assemble the front panel (DA) to the L/R cart leg by  
using 1/4 x 2 3/8” screws (x6) and 1/4” nuts (x6).  
2. Assemble the rear brace (DK) to both cart legs by using  
1/4 x 2 3/8” screws (x4) and 1/4” nuts (x4). At the same  
time, assemble the burner box braces (DB) to the rear  
brace and both cart legs by using above same screws  
and nuts.  
3
1. Assemble the firebox hinges (BB) to the burner box  
weldment (BA) by using 1/4 x 1/2” screws (x4) and  
1/4” nuts (x4).  
2. Assemble the whole burner box assembly onto two braces  
of burner box (DB) by using 1/4 x 1/2” screws (x4) ,  
Ø7 flat washers (x4), fiber washers (x4), and  
1/4” nuts (x4) which should be assembled under the two  
braces of burner box.  
9
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[WPE 039] E20101 BBQ Manual E 12/22/04 2:05 AM Page 10  
4
1. Assemble the heat reflector assembly (BE) onto the  
burner box.  
2. Assemble the heat element assembly (BD) to the right side  
of burner box as shown by using No.10 x 3/8” screws (x2)  
and No.10 nuts (x2). After finishing this step, properly  
insert the whole assembly on to the heat reflector.  
3. Then put the cooking grate onto the burner box which  
should be above all components in previous two points.  
5
1. Assemble the top lid assembly (A) to the burner box  
assembly by connecting the upper and lower hinges with  
1/4 x 1 3/8” screws (x2) and 1/4” nuts (x2) to connect  
the upper and fire box hinges together.  
2. Assemble the thermometer assembly (AG) into the hole  
which is on the top lid by using attached wing nut.  
6
Attach the shelf mount-1 (CA) and shelf mount-2 (CB)  
inside the side shelf panel (CC) by using ST 4.2 x 10 self  
tapped screw and plastic bushing. Same process for the other  
side shelf assembly.  
10  
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[WPE 039] E20101 BBQ Manual E 12/22/04 2:05 AM Page 11  
7
Attach both side shelves to the burner box braces (DB) by  
1/4 x 1 3/8” screws (x8), 1/4” nuts, and metal bushing.  
8
1. Insert the legs of the warming rack (BG) into the  
appropriate holes of top insert and burner box.  
2. Connect the thermo control (BC) with the heat element  
assembly (BD).  
3. Attach the fabric with MasterChef ™ logo (DP) at the  
front two cart legs with velcro. Make sure the top two  
velcros are on top of the front brace.  
4. Insert two front baskets (DO) into the holes of the front  
brace (DN).  
11  
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[WPE 039] E20101 BBQ Manual E 12/22/04 2:05 AM Page 12  
12  
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[WPE 039] E20101 BBQ Manual E 12/22/04 2:05 AM Page 13  
D I S T R I B U T O R  
Trileaf Distribution Trifeuil  
Toronto, Canada  
M4S 2B8  
13  
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