Market Forge Industries Cookware ST 3E User Manual

OWNER’S MANUAL  
STEAM-TECHTM  
ELECTRIC STEAM COOKER  
MODELS: ST-3E  
ST-6E  
INSTALLATION, OPERATION, MAINTENANCE, SERVICE AND PARTS MANUAL  
An Employee Owned Company  
35 Garvey Street • Everett • MA 02149  
Tel: (617) 387-4100 • Fax: (617) 387-4456 • Toll Free: (866) 698-3188 • Outside MA Fax: (800) 227-2659  
E-mail: custserv@mfii.com • Web site: www.mfii.com  
FORM NO. S-2470 REV. A 08/06 Printed in U. S. A.  
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INTRODUCTION  
DESCRIPTION:  
for the duration of time you have set. Once the timer  
The Steam-Tech represents the latest in counter top reaches the end of its cycle (0 minutes) the buzzer will  
steam technology, designed to apply the benefits of sound. The buzzer is silenced by returning the timer  
steam cooking to today’s health-conscious menus. Ideal knob to the “off” position, which ceases the steaming  
for batch cooking, à-la-carte and rethermalization of function. The generator will continue to idle at 195°F.  
individual entrées, the Steam- Tech puts the power of  
steam on your countertop. The Steam-Tech is a pres- For units equipped with the optional digital timer, please  
sureless steam cooker consisting of:  
3-pan or 6-pan cavity  
Electric pressureless generator (9, or 14kW inputs  
Controls - mechanical or electronic  
Cleaning indicator  
refer to the optional digital control timer section on page  
7 for basic explanation.  
)
For units equipped with the optional steam and hold fea-  
ture, an additional mode selector switch is used to place  
the cooker into the hold mode. At the completion of the  
Optional hold feature  
These features and functions will be discussed in great- cooking cycle, place the timer knob to the “off” position  
er detail in the initial systems inspection section on page and then place the hold switch to the “on” position.  
7.  
The hold feature is controlled by a separate thermo-  
A “clean generator” light indicates when it’s time to de- stat with an additional temperature gauge mounted just  
lime. Generators can be easily cleaned from the outside above the control panel. The unit will now act as a hold-  
of the cooking compartment, through a port on top.  
ing cabinet until you call for steam again. During this  
time, the generator will continue to idle at 195°F.  
A “close-coupled” steam generator system gives quick  
start-ups and efficient steam transfer to the cooking Your new cooker is equipped with a clean generator light  
compartment, without the use of fans or expensive blow- which automatically illuminates when the steam genera-  
er motors. In tests for energy efficiency and cooking tor has accumulated mineral build-up. When the clean  
times performed in accordance with ASTM standards, light is “on” this indicates that the heating element has  
the Steam Tech™ yielded impressive results over other reached a point where it is not safe to operate the steam-  
similar counter top steamers.  
er without cleaning the generator and electric heater. To  
prevent heater burn-out, the steam generator must be  
With an optional “hold” feature, your Steam Tech™ will cleaned (Refer to the trouble-shooting and maintenance  
keep cooked foods at 160°F until you are ready to serve, sections of this manual).  
giving you more time between cooking and serving - it’s  
a Market Forge exclusive.  
Steam or hot water leaving the unit is drained out the  
rear of the cooking cavity. Your unit is equipped with a  
As your operation grows, so does your Steam Tech™. drain water cooling system which adds cold water to this  
By stacking multiple Steam Tech™ models, you can ac- discharge. The cold water cools the hot discharge below  
commodate up to 10 pans, creating a complete high-out- 140°F which is suitable for standard drain lines. (Note:  
put steam cooking system.  
Do not use PVC or CPVC for drain piping.)  
BASIC FUNCTIONING:  
SERVICE:  
To begin operation, the power switch is pressed into the Required service, both preventative and corrective, is  
on position, illuminating the power light. This opens the explained in trouble-shooting and maintenance sec-  
water feed solenoid valve to the steam generator. Once tions. Should repairs be required, a network of Autho-  
the appropriate water levels have been reached, the rized Agencies is available to assist with prompt service.  
heating element is energized. When the water in the A current Directory of Authorized Service Agencies may  
steam generator has reached 195°F, the green ready be obtained by contacting:  
light, is illuminated, indicating that the unit is now ready  
to make steam and all controls are functional.  
Market Forge Industries, Inc.  
Everett, Massachusetts 02149-4403  
A steaming mode is selected, with the timer/selector Telephone: (617) 387-4100 • Toll Free: (866) 698-3188  
switch. For continuous steam, set the selector timer Fax: (617) 387-4456 • Outside MA Fax: (800) 227-2659  
knob to the “constant steam” position (the green area  
of the selector/timer switch). The cooker will continue  
custserv@mfii.com www.mfii.com  
to steam until the switch is moved to the “off” position. The Model and Serial Numbers must be referenced  
If you desire a timed steam cooking cycle, just set the when corresponding with Market Forge. The data plate  
timer knob to the cook time (up to 60 minutes).  
containing the serial number is located on the top front  
of the steamer (body panel).  
In the timed steam mode, the cooker will create steam  
1
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INSTALLATION  
ASSEMBLY:  
The assembled Steam-Tech™ Pressureless Steam ELECTRICAL CHARACTERISTICS  
Cooker is shipped in a carton on a skid. Steps required Electrical connection power supply should utilize wire  
for assembly are as follows:  
suitable for 90°C.  
1. Remove the carton and the unit off the skid.  
ST-3E  
(9 kW)  
ST-6E  
2. Install the feet into the threaded mounting locations  
on the bottom of the unit.  
(14 kW)  
1 pH 3 pH 1 pH 3 pH  
VOLTS (AC)  
3. Mount the left and right pan support racks on the  
mounting brackets located inside each of the cook-  
ing compartments.  
41A 41A 64A 37A  
46A 41A 64A 37A  
208 (197-219)  
34A 20A 53A 31A  
38A 22A 58A 34A  
4. Mount the drip trough to the front of the unit.  
240 (220-240)  
480 (360-500)  
19A 11A 29A 17A  
SETTING IN PLACE:  
--  
--  
--  
--  
If possible, a location should be selected under an ex-  
haust hood which will remove small amounts of vapor  
emitted from the cooker during normal operation. Next,  
level the unit after it is placed in its final location. This  
is accomplished by turning the bottom part of the adjust-  
able feet. Using the cabinet top as a reference, obtain  
level adjustment left-to-right and front-to-back.  
--  
--  
11A  
--  
--  
--  
18A  
--  
220/380, 3 pH, 4 Wire  
240/415, 3 pH, 4 Wire  
--  
--  
13A  
--  
--  
--  
19A  
--  
INTERNAL DIMENSIONS:  
SERVICE CONNECTIONS:  
MODEL  
ST-3E  
HEIGHT  
WIDTH  
DEPTH  
Service connections that are made at the back of the  
cooker, include (2) cold water inlet, drain, and electrical.  
(Refer to the electrical characteristics table on this  
page)  
10.7” (271mm) 14” (235mm) 22.5” (571mm)  
ST-6E  
17.2” (436mm) 14” (235mm) 22.5” (571mm)  
CAPACITY:  
PAN SIZE  
EQUIPMENT FAILURE CAUSED BY INADEQUATE  
WATER QUALITY IS NOT COVERED UNDER WAR-  
RANTY.  
NUMBER OF PANS  
ST-3E  
ST-6E  
12” x 20” x 1”  
12” x 20” x 2 1/2”  
12” x 20” x 4”  
6
3
2
8
5
4
CAUTION: Do not use PVC or CPVC piping for inlet wa-  
ter service connections.  
Please refer to Figure 1 on page 3 for locations of water  
and drain connections.  
REVERSING THE DOORS:  
The Steam-Tech Pressureless Steam Cooker has a  
reversible cooking compartment door for your conve-  
nience. This section contains instructions for reversing  
this door.  
ELECTRICAL CONNECTIONS:  
CAUTION: Use copper wire only for power supply con-  
nections.  
1. Turn off power to the unit.  
Please refer to Figure 1 on page 3 for locations of electri-  
cal service connections.  
2. Open the cooking compartment door  
3. Remove the two screws that attach the top hinge to  
the front of the unit.  
WATER CONNECTIONS:  
4. Slide the door upwards, off the bottom hinge.  
Cold water 1/2” female compression fitting water line will  
have maximum of 50 psi and minimum of 25 PSI of wa-  
ter pressure. Drain pipe full 1” female NPT to open floor  
drain with air break. Do not exceed 8’ in length and no  
more than 2 elbows. Before connecting water to this  
unit, water supply should be analyzed to make sure  
hardness is no greater than 2.0 grains per gallon and pH  
level is within the range of 7.0-8.5. Water which fails to  
meet these standards should be treated by installation of  
a water conditioner. Equipment failure caused by inad-  
equate water quality is not covered under warranty.  
5. Remove the two screws that attach the bottom hinge  
to the front of the units.  
6. Remove the right and left side panels by unscrew-  
ing the one screw on each panel and sliding the  
panel down.  
7. Remove the door interlock assembly by unscrewing  
the two nuts that hold it in place (assembly is at-  
tached to the screws in the top right hinge mounting  
holes, see Fig. 1).  
2
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INSTALLATION  
latch mounting holes, and insert them into the right  
door latch mounting holes (where the door latch as-  
sembly was originally mounted).  
20.4"  
518mm  
15.8"  
400mm  
13. Rotate the door latch assembly 180°, and install into  
the left door latch mounting holes. (NOTE: Each stud  
on the latch assembly should have a plastic washer,  
a spring, a plastic washer and a Nyloc type nut.)  
3"  
76mm  
5 Pan  
23.2"  
589mm  
3 Pan  
16.7"  
424mm  
E -  
CW -  
D -  
Electrical Connection  
Cold Water  
Drain Connection  
2"  
51mm  
14. To adjust the tension of the door latch, tighten both  
nuts down until the springs are fully compressed,  
then back each nut off 1 1/2 turn.  
15. Rotate the door 180° for mounting.  
16. Slide the remaining hinge into the top door bearing.  
1"  
25mm  
17. Slide the door and hinge assembly down onto the  
hinge which you have already mounted to the front of  
the unit. Use the two screws to mount the top hinge  
into the right upper hinge mounting holes. DO NOT  
COMPLETELY TIGHTEN THE HINGE MOUNTING  
SCREWS YET.  
D
E
CW  
4"  
102mm  
24"  
3"  
610mm  
76mm  
2"  
51mm  
1.5"  
38mm  
18. Slowly push the cooking compartment door closed  
until it is latched.  
19. The cooking compartment door can now be raised,  
lowered, and/or rotated into position by bumping it  
with the palm of your hand or by using a small rub-  
ber mallet.  
30"  
762mm  
D
.5"  
13mm  
20. First, check the alignment at the front of the door by  
making sure that the striker in the door is centered  
with the latch mechanism on the front of the unit.  
Fig. 1 Dimensions  
8. Remove the four screws in the right side hinge  
mounting holes and install them in the left side hinge  
mounting holes (where the hinges were originally  
mounted).  
LEFT DOOR  
LATCH  
MOUNTING  
HOLES  
INTERLOCK  
ASSEMBLY  
ORIGINAL  
POSITION  
TOP LEFT  
HINGE  
MOUNTING  
HOLES  
TOP RIGHT HINGE  
MOUNTING  
HOLES  
9. Using the nuts removed in step #6, reinstall the door  
interlock assembly onto the two screws in the lower  
left hinge mounting holes (see Fig. 1) with by mov-  
ing the assembly over the cooking cavity to the other  
side of the unit. Rotate the door interlock assembly  
180° for installation, so that the switch is now facing  
up.  
10. Reinstall the top hinge and screws into the right low-  
er hinge mounting holes. Rotate the hinge 180° for  
installation, so that the pin which the door rides on is  
now facing up. The hinge must be rotated because  
it will now function as the bottom hinge. DO NOT  
COMPLETELY TIGHTEN THE HINGE for installation  
so that the pin which the door rides on now facing up.  
The hinge must be rotated because it will now func-  
tion as the bottom hinge. DO NOT COMPLETELY  
TIGHTEN THE HINGE MOUNTING SCREWS YET.  
These will be used later for adjusting the door.  
LOWER RIGHT  
HINGE  
MOUNTING  
HOLES  
LOWER LEFT  
HINGE  
MOUNTING  
HOLES  
DOOR LATCH  
ASSEMBLY  
(ORIGINAL POSITION)  
INTERLOCK  
ASSEMBLY  
POSITION WHEN  
DOOR IS REVERSED  
11. Remove the door latch assembly from the face of the  
unit. The two nuts mounting the door latch are locat-  
ed behind the face of the unit and must be accessed  
where the right side panel was removed.  
Fig. 2 Typical Door Layout  
12. Remove the two white hole plugs from the left door  
3
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INTRODUCTION  
21. Square the door to the unit by raising or lowering the  
ing care not to move it out of position.  
hinge side of the door, keeping the latch centered  
with the striker.  
24. Tighten all 4 door hinge bracket mounting screws.  
25. Close and visually inspect the door again, as de-  
22. 22. Visually inspect the door. Be sure that the door  
is square to the unit, the striker is centered with the  
latch, and the gasket is in contact with the entire lip  
of the cooking compartment.  
scribed in step 22.  
26. Reinstall the left and right side panels, using the  
screws for each panel.  
23. 23. Gently open the cooking compartment door, tak-  
Fig. 3 Supplemental Wire Sheet  
4
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INSTALLATION  
Fig. 4 Mechanical Wiring Diagram  
5
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INSTALLATION  
Fig. 5 Digital Wiring Diagram  
6
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INITIAL SYSTEMS INSPECTIONS  
GENERAL:  
This section contains information for you to test and fa-  
miliarize yourself with the operation of the Steam-Tech. Step 1: With a cold compartment, turn power switch to  
After the cooker is completely assembled, all packag- “on.”  
test the “hold” feature, use the following procedure:  
ing materials removed, and all service connections are Step 2: Immediately put the mode selector to “hold.”  
made, all systems must be given a thorough check-out Step 3: After 3 minutes open the door and touch the  
before being put into operation. Be sure that the cooking  
wall of the cavity to see if it is warm.  
compartment is empty, and both pan support racks are Step 4: If the wall is warm, then test is complete.  
in place. Confirm that all service connections are cor-  
rect. Close the cooking compartment door, and turn the  
timer knob to the “off” position.  
Return hold mode to “off.”  
OPTIONAL DIGITAL CONTROL TIMER:  
To begin, turn the power switch to “on.” The cooker au-  
tomatically fills the generator and begins the preheat. At  
WARM-UP:  
Push the power switch to the “on” position. You will hear the end of the preheat function, a green “ready” light will  
water entering the unit through the solenoid valve, fill- be illuminated.  
ing the generator. Once the water level in the generator  
has reached the appropriate level, the solenoid valve will For “constant steam” operation, place the mode selec-  
close, and the heater will energize. After a short time tor switch to the “constant steam” position. You should  
(approximately 10 minutes, depending on heater pow- hear steam enter the cavity and the cold water entering  
er), the green “ready” light will come on, indicating that the drain. This action overrides the digital timer even  
the unit is ready to make steam.  
if the timer was counting down prior to selection of the  
“constant steam” function. To check for proper operation  
of the digital timer, do the following:  
TIMER STEAM MODE:  
Set the selector/timer knob to 10 minutes and close the  
door. Your will hear steam flow entering the cavity, and Step 1: Select “timed steam” mode  
cold water flow into the drain. When the timer reaches Step 2: Press “clear” on display and it should read  
0 minutes, the buzzer will sound. The buzzer is silenced  
“00:00.”  
by returning the selector/timer knob to the “off” position. Step 3: Enter 2 minutes into timer.  
The green ready light will stay illuminated.  
Step 4: Press “start” on digital timer pad  
Step 5: Listen for steam entering cavity with steaming  
completed at end of cycle. If your unit has the  
“Steam and Hold” option, follow the instructions  
in the optional steam and hold mode section on  
page 7.  
CONSTANT STEAM MODE:  
The constant steam mode overrides all other cooking  
modes. This mode is entered by turning the selector/  
timer knob to the constant steam position on the dial  
(green area). With the knob set for constant steam and  
the door closed, you should hear steam enter the cavity SHUT-DOWN:  
and cold water flow into the drain.  
No special procedure is necessary for shutting the unit  
down. Simply press the power switch into the “off” posi-  
OPTIONAL STEAM & HOLD MODE:  
If your cooker is equipped with the “Steam and Hold”  
tion.  
CAUTION:  
option, you enter this mode by placing the mode switch WHEN THE UNIT IS NOT IN USE, LEAVE THE COOK-  
to the “Hold” position (Refer to the optional hold feature  
section on page 7). This mode only works if the steam-  
ing cycle has been completed and door is left closed. To  
ING COMPARTMENT DOOR SLIGHTLY AJAR TO  
PROLONG THE LIFE OF THE DOOR GASKET.  
OPERATION  
CONTROLS & INDICATORS:  
functions, please refer to the principles of operation sec-  
The controls and indicators used to operate the Steam- tion of this manual.  
Tech pressureless steam cooker are listed and described  
in the controls and indicators locations on page 8.  
START-UP & PREHEATING:  
The Steam-Tech pressureless steam cooker requires no  
start-up procedure. Simply press the power switch into  
OPERATING PROCEDURES:  
This section includes general instructions for daily op- the “on” position. The steam generator will fill up with  
eration of the Steam-Tech pressureless steam cooker. water. Once full, the heater will automatically preheat  
You should review the initial systems inspection section the water in the generator to 195°F. This will take ap-  
thoroughly if you are unfamiliar with the functions of the proximately 10 minutes. When the generator is ready to  
Steam-Tech. If you require more detailed technical infor- create steam the green ready light will come on.  
mation on the Steam-Tech’s various systems and their  
7
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OPERATION  
COOKING - MECHANICAL CONTROLS:  
1. Close the door  
NOTE: THE GREEN STEAMER READY LIGHT MUST  
BE ON BEFORE ANY CONTROLS BECOME OPERA-  
TIONAL.  
2. Move mode selector switch to the “constant steam  
position”.  
3. To exit “constant steam”, move mode selector switch  
to the “timed steam”.  
1. Slide pans of food into the cooking compartment  
pan support racks.  
For timed steam cooking, do the following:  
2. Firmly close the cooking compartment door.  
1. Place the mode switch to the “timed steam” posi-  
3. Begin steaming by either rotating the selection/timer  
knob to either the constant steam position or a de-  
sired cooking time.  
tion.  
2. Press the “CLEAR” button on the timer.  
3. Enter the desired time up to 99 minutes.  
4. At the end of the cook cycle (the buzzer will sound  
when the timer has timed out to zero, return the  
timer knob to the off position, which will turn off the  
buzzer.  
4. Press “START”.  
NOTE: THE TIMER WILL NOT START COUNTING  
DOWN UNLESS THE DOOR IS CLOSED.  
5. If the unit is in constant steam mode, it will continue  
to provide steam to the cavity until the selector/timer  
is turned to the “off” position. Opening the door will  
interrupt the flow of steam to the cavity.  
5. When the timer counts down to “ZERO”, the beeper  
goes off until the “START STOP” button is pressed,  
steaming stops and the unit returns to a preheated  
stand-by mode. When you press stop, the existing  
program remains in the system. It is necessary to  
press clear, then re-program the time needed.  
COOKING - USE OF THE DIGITAL TIMER:  
NOTE: THE GREEN READY LIGHT MUST BE ON BE-  
FORE ANY CONTROLS BECOME OPERATIONAL.  
6. To shut-down the unit simply press the power switch  
to the “off” position. NOTE: When the cooking com-  
partment isn’t in use be sure to leave the door slight-  
ly ajar to prolong the door gasket life.  
The cooker with the digital timer can be used in either  
a constant steam or timed steam mode For “constant  
steam” cooking, do the following:  
CONTROLS & INDICATORS LOCATIONS:  
Located in the middle of the control panel. Pressing this button into the “on” position  
will supply power to the unit. Pressing this button into the “off” position will cut off  
power to the generator, and allow the system to drain.  
Power Switch  
Ready Light  
Located above the power switch. It lights up green when the corresponding genera-  
tor has warmed up to 195oF, indicating that it is ready to create steam.  
Mode Selector Switch  
(Digital controls only)  
Located in the center of the control panel, just above the ready light. Turn the switch  
to timed steam or constant steam.  
Timer Knob  
Located near the top of the control panel. Turn the timer knob to set the cook time.  
Temperature Gauge  
(Hold option only)  
Located at the bottom of the control panel, it is used to monitor the internal tempera-  
ture of the cooking compartment during the hold mode.  
Located on the timer knob (selection/timer switch), the constant steam feature is en-  
tered by turning the knob clockwise to the green area (marked constant steam)  
Constant Steam Position  
Clean Generator  
Located on the right side of the control panel. This will light up red when the genera-  
Warning Indicator & Switch tor needs to be de-limed. Refer to generator cleaning on page 9.  
Reset Button  
Located below the control panel. This will be used for the cleaning procedure.  
8
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OPERATION  
DAILY CLEANING:  
tor needs to be cleaned. Your steamer permits you to  
After each period of daily operation (more frequently as quickly clean the generator. The cleaning sequence is  
required to maintain cleanliness) the cooker should be as follows:  
thoroughly cleaned by completing the following steps:  
The red “CLEAN” light illuminates when scale builds-  
up in the tank and on the heating element  
1. Remove the baffle, and left and right side pan sup-  
port racks by lifting them up off their mounting brack-  
ets.  
When the unit is to be used the unit must be cleaned,  
as follows.  
2. Remove the drain screen by lifting it off its mounting  
studs.  
1. Turn the power switch to the off position  
2. Turn off the water supply from its source  
3. Turn power switch on  
3. Wash cooking compartment interior using detergent  
and water. Rinse and dry thoroughly.  
4. Remove the drip/spill trough.  
4. Red light is “on” and the generator will not fill with  
water.  
5. Wash all removed pieces with a detergent, using a  
brush, and rinse. These pieces can also be sent  
through a commercial automatic dish washing ma-  
chine. Set these pieces aside for reassembly.  
5. Locate the reset switch on the control panel depress  
it, and the red light should turn off.  
6. Remove the cleaning solution inlet cap located on  
the right hand side of the upper brow.  
6. Replace the drip/spill trough.  
7. Replace the drain screen inside the cavity.  
7. Using a kitchen funnel, pour Market Forge’s TOTAL  
CONCEPT de-liming solution (P/N 20-0318) into the  
generator (2 quarts).  
8. Replace baffle, and pan supports into cooking cavity  
by hanging them on their mounting brackets.  
9. Leave door slightly ajar.  
8. Add 5 quarts of water to fill the generator to 3/4. The  
heater relay will click on.  
PROLONGED SHUT-DOWN & CLEANING:  
This section includes instructions for prolonged shut-  
down of the Steam Tech™ pressureless steam cooker.  
CAUTION:  
Read directions and information on TOTAL CON-  
CEPT de-liming solution container before using.  
1. Press the power switch into the “off” position. The  
steam generator will automatically drain.  
9. Allow the unit to preheat until the green “READY”  
light comes on.  
2. Clean the cooking compartment, as described in the  
daily cleaning section above.  
10. After the ready light is on, set the timer for about 20  
minutes.  
3. The Steam Generator must be rinsed and drained.  
Refer to the generator cleaning below for complete  
instructions.  
11. When the timer has counted to zero the system  
needs to be rinsed which is accomplished by:  
Turning the power OFF (the unit drains).  
Turn the water supply on at its source.  
CAUTION:  
Disconnect the power supply to the steam generator  
before servicing.  
Turning ON the power permitting water to  
enter the generator.  
Contact the Factory, the Factory Representative, or a  
Allowing the unit to reach preheat conditions  
(green light on).  
FactoryAuthorized Service Company to perform main-  
tenance repairs.  
Setting timer for 10 minutes.  
Draining the rinse water after the buzzer  
Keep this manual for daily reference.  
sounds by turning OFF the power.  
After rinse water is drained, turn the power on, wait for  
the steam ready light, and you are ready to cook. If the  
clean light comes back on the cleaning procedure must  
be followed again.  
GENERATOR CLEANING:  
The Steam-Tech is designed with an advanced cleaning  
system which notifies the user that the steam genera-  
9
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OPERATION  
Fig. 6 Mechanical Timer (Control Panel)  
10  
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OPERATION  
Fig. 7 Mechanical Timer with Hold (Control Panel)  
11  
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OPERATION  
Fig. 8 Digital Timer (Control Panel)  
12  
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PRINCIPLES OF OPERATION  
GENERAL:  
generation of steam when it is called for. When steam is  
The Steam-Tech represents the latest in counter top called for, a circuit is closed which activates a relay. This  
steamtechnology,designedtoapplythebenefitsofsteam relay closes the 208v, 240v, or 480v circuit which sup-  
cooking to today’s health-conscious menus. A “close- plies power to the heater. The generator now begins to  
coupled” steam generator system gives quick start-ups create steam. Steam passes from the steam generator  
and efficient steam transfer to the cooking compartment, directly through the side of the cooking compartment.  
without the use of fans or expensive blower motors. In  
tests for energy efficiency and cooking times performed The fresh steam entering the cooking compartment forc-  
in accordance with ASTM standards, the Steam-Tech es the colder air to the bottom of the compartment and  
yielded impressive results over other similar counter down the cooking compartment drain line. The cooking  
top steamers. This section includes explanations of the compartment drain line then has cooling water is sprayed  
steam generation, control, and drainage.  
into the drain flow. The cooling water is controlled by a  
thermostat located downstream of the cooling water  
nozzle. This configuration reduces the drain flow tem-  
FILL/COLD WATER INLET:  
When the power switch is pressed into the “on” position, perature to below 140°F. When the unit is steaming, the  
a normally closed solenoid operated fill valve energizes cooling water flow is on continuously. The cooling wa-  
and opens. The valve supplies cold water to the steam ter comes “on” demand during other steamer functions  
generator. At the same time, a normally open solenoid such as generator blow-down (drain).  
operated drain valve energizes and closes allowing the  
steam generator to fill with water (until the factory prede- HOLD FEATURE (OPTION):  
termined level is reached).  
The Steam-Tech has a unique hold option which allows  
it operate as a holding cabinet at the end of a steaming  
The water level in the steam generator is sensed by high cycle. The optional hold feature is activated by selecting  
and low water sensor probes which are mounted on the the hold mode using the mode switch at the end of the  
front of the generator. The probes are connected to the steam cycle. While in the hold mode the generator will  
electronic water level control board which, controls the idle at 195°F, ready to create steam again.  
opening and closing of the generator fill valve. When  
the water level has reached the high water level sensor When the thermostatic switch senses that the temper-  
probe, the electronic board cuts power to the generator ature of the cooking compartment has dropped below  
fill valve. As steam is created and used up, the water 170°F, it activates the steam generator. This will raise  
level in the steam generator will drop. When the water the temperature inside the cooking compartment. When  
level falls below the level of the high water level sensor the thermostatic switch senses that the temperature of  
rod, the electronic board will close the circuit to the gen- the cooking compartment has risen to 175°F, it cuts pow-  
erator fill valve, allowing fresh water to enter the genera- er to the generator. This system insures that the internal  
tor until the water has risen back up to the level of the temperature of the cooking compartment will stay within  
high water level sensor.  
a safe holding temperature range of above 150°F. The  
temperature of the cooking compartment can be moni-  
tored by observing the temperature gauge. The tem-  
PREHEATING & STANDBY:  
When the water level in the generator has risen up to perature gauge is located at the bottom of the the control  
the low water level sensor probe, the electronic water panel.  
level control board closes a circuit which activates a re-  
lay. This relay supplies power to the heater. The heater  
DRAINAGE:  
will stay on at full power until the water temperature is COOKING COMPARTMENT DRAINAGE:  
sensed by a thermostatic switch mounted inside the The bottom of the cooking compartment is angled slight-  
steam generator, below the water level. The steam gen- ly towards the rear of the unit. This assures that any con-  
erator will standby or idle at 195°F ready to make steam densate build-up or spills will be directed towards the  
when it is called for.  
drain hole which is located at the bottom center at the  
rear of the cooking compartment. Any liquid exiting the  
cooking compartment runs down the cooking compart-  
STEAM GENERATION:  
The Steam-Tech will not create steam until it is called for. ment drain tube and into the drain line.  
Steam is called for by setting the timer/selector switch  
to either constant steam or timed steam. The cooking STEAM GENERATOR DRAINAGE:  
compartment door contains a magnet which activates a Steam generator drainage is controlled by a normally  
magnetic reed switch.. The red switch is located behind open solenoid operated drain valve. When the power  
the front face of the unit, next to the cooking cavity open- switch is pressed into the “on” position, power is sup-  
ing. When the door is opened, the magnet and switch are plied to the drain valve, which causes it to close allowing  
separated. This opens the circuit to the heater, which will the generator to fill. When the power switch is pressed  
halt the creation of steam, but allow the heater to main- into the “off” position, power to the generator drain valve  
tain 195°F water temperature in the steam generator. is cut, causing it to open. The steam generator will now  
When the unit is on, the heater will maintain 195°F wa- automatically drain.  
ter temperature in the steam generator, to insure quick  
13  
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TROUBLE-SHOOTING  
GENERAL:  
WARNING: WHEN YOU TURN THE POWER  
ON, THERE ARE TERMINALS THAT CARRY 120  
VOLTS. PROTECT THE ENDS OF THESE DIS-  
CONNECTED WIRES TO PREVENT SHORTING  
TO HOT LEADS.  
The information in this section is intended to assist the  
operator, maintenance and the service personnel in lo-  
cating the source of problems which may occur with the  
cooker. Before following any of the procedures given  
in this section, the operator/maintenance person should  
be thoroughly familiar with the operation section of this  
manual.  
4. Turn power ON. Using the voltmeter, check that the  
power being supplied to terminals L1 and L2 is 120  
volts, plus 10%, minus 15%.  
If the problem cannot be readily corrected without the  
use of tools, the operator/maintenance person should  
contact the nearest Market Forge service agency for as-  
sistance.  
TESTING THE WATER FILL RELAY:  
1. When the power is turned on, the LED (light emit-  
ting diode) next to the water fill really should be ON.  
Using the voltmeter, touching the probes to termi-  
nals L2 and N.O. next to the water fill relay should  
show 120 volts. Touching the probes to L2 and N.C.  
should show no voltage.  
WATER LEVEL CONTROL BOARD:  
The Dual Function Water Level Controller is two controls  
on one board. One controller maintains correct water  
level in the generator, the other a low water safety cut-  
off.  
2. Connect the jumper to terminals “G” and “H.” After  
a delay of 4-5 seconds, the relay should switch and  
the LED will go OFF. Using the voltmeter, touching  
the probes to terminals L2 and N.O. of the water fill  
relay should show no voltage. Touching the probes  
to L2 and N.C. should show 120 volts.  
The following troubleshooting procedure will only deter-  
mine if the Water Level Control Board is working prop-  
erly, it will not determine why the board has failed.  
WARNING: THIS PROCEDURE ExPOSES YOU TO A  
SHOCK HAZARD AND MUST BE PERFORMED ONLY  
BY qUALIFIED SERVICE TECHNICIAN.  
3. Disconnect the jumper.  
TESTING THE LOW WATER FILL RELAY:  
Improperly connected or malfunctioning water level con-  
troller may cause damage to the steam generator due  
to low water, or create a scalding hazard to the operator  
due to a hot water overflow condition.  
1. With the power ON, the LED next to the Low Water  
Relay should be OFF. Using the voltmeter, touch  
probes to the L2 and N.O. terminals next to this re-  
lay, there should be no voltage. Touching the probes  
to terminals L2 and N.C. should show 120 volts.  
TOOLS REQUIRED: A digital or analog volt meter ca-  
pable of reading 120 volts A.C. and a jumper wire with  
alligator clips.  
2. Connect the jumper to terminals “G” and LLCO”.  
The LED next to the Low Water Relay should turn  
ON immediately.  
3. Touch the voltmeter probes to terminal L2 and N.O.  
next to the low water relay, there should be 120  
volts. Touch the probes to terminals L2 and N.C.,  
there should be no voltage.  
Procedure:  
1. Turn off all power to the unit.  
2. Remove control panel or right side access panel-  
Refer to Figure 6-1 for relay locations and terminal  
identification.  
4. Remove the jumper and turn OFF the power. Re-  
connect the disconnected wires; wire to terminal  
“G”, wire to terminal “LLCO”, and wire to terminal  
“N.O.” of the water fill relay.  
3. Remove the wires from the terminal connectors “G,  
H, and LLCO.”  
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TROUBLE-SHOOTING  
Fig. 9 Water Level Control Board  
15  
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TROUBLE-SHOOTING  
TROUBLE  
PROBABLE CAUSE  
REMEDY  
1. Be sure 120v power supply is on.  
2. Replace fuse.  
POWER light does not come on when 1. No 120v power to unit.  
the POWER switch is pressed into the  
2. Fuse blown.  
ON position  
3. Faulty POWER switch.  
3. Check/replace POWER switch (P/n  
08-6549).  
Water enters the steam generator very 1. Dirty strainer screen in the water fill 1. Clean/replace strainer screen.  
slowly.  
solenoid valve.  
2. Clean valve seat.  
2. Dirt or lime accumulation on seat of  
water fill solenoid valve.  
3. Check inlet press. (25-50 PSI).  
3. Low water pressure.  
Steam generator will not fill.  
1. Faulty generator fill solenoid valve. 1. If 120v is verified at the fill solenoid  
2. Faulty generator drain solenoid  
valve.  
coil, (see Fig. 13) but the valve fails  
to open, replace the valve (P/n 08-  
6498).  
3. Lime Build-up on Probe .  
2. If 120v is verified at the drain sole-  
noid coil, (see Fig. 13) but the valve  
fails to close, replace valve (P/n 08-  
5021).  
3. Clean or Replace Probe (P/n 08-  
6337).  
READY light will not come on.  
Generator will not create steam  
1. 208/240/480 power supply is not 1. Check to be sure 208/240/480 elec-  
on. trical service is turned on.  
2. Faulty 195°F generator thermostat. 2. Check/replace thermostat (P/n 08-  
6449).  
3. Lime Build-up on Probe.  
3. Clean or Replace Probe (P/n 08-  
6337).  
1. 208/240/480 power supply is not 1. Check to be sure 208/240/480 pow-  
connected or not turned on.  
er is connected and on.  
2. Cooking compartment door is ajar. 2. Check to be sure that the cooking  
compartment door is closed and  
latched.  
3. Cooking compartment door out of  
alignment.  
3. Check to be sure cooking compart-  
4. Faulty door magnet or magnetic  
ment door is properly aligned.  
reed switch.  
4. Check magnet (P/n 08-5027). and  
5. Lime buildup on probe.  
reed switch (P/n 08-6308). Replace  
if needed.  
6. Faulty circuit breaker (P/n 08-6472  
/ 10-5944).  
5. Clean or replace probe (P/n 08-  
7. Faulty steam relay or contactor.  
8. Faulty control panel TIMER.  
9. Faulty MODE selector switch  
10. Wiring short.  
6337).  
6. Check circuit breaker at your  
208/240/480 volt service connec-  
tion. Reset if necessary (P/n 08-  
6472/10-5944).  
7. Check/replace steam relay or con-  
tactor if necessary (P/n 08-6472/10-  
5944).  
8. Check/replace control panel TIMER  
if necessary (Mechanical 08-6464,  
Digital 08-6429).  
9. Check/replace MODE SELECT  
switch if necessary (P/n 08-6550).  
10. Check wiring, at terminals.  
Generator continues to create steam 1. Faulty magnet reed switch (contacts 1. Check magnetic reed switch. Re-  
when the cooking compartment door is  
opened.  
failed closed).  
place if necessary (P/n 08-6308).  
2. Wiring short.  
2. Check wiring, at terminals.  
16  
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TROUBLE-SHOOTING  
TROUBLE  
PROBABLE CAUSE  
REMEDY  
Generator doesn’t drain when the POW- 1. Clogged or kinked generator drain 1. Check to be sure that the generator  
ER switch is pressed into the OFF posi-  
tion.  
line.  
drain line is not kinked and is free  
of debris.  
2. Clogged generator drain hole.  
2. Check to be sure the generator  
drain hole is free of debris.  
3. Faulty generator solenoid drain  
valve.  
3. Rebuild or replace generator sole-  
noid drain valve (P/n 08-5021).  
CLEAN GENERATOR light stays on 1. Faulty or incorrectly set CLEAN 1. Depress reset button on front pan-  
after it has been cleaned (delimed) and  
rinsed.  
GENERATOR thermostat.  
2. Faulty CLEAN latching relay.  
3. Wiring short.  
el.  
2. Check/replace if necessary (P/n  
08-6474).  
3. Check wiring, at terminals.  
4. Faulty Reset Switch  
4. Check/Replace if necessary (P/n  
08-6553)  
Unit fails to hold.  
1. Faulty hold thermostat  
2. Faulty hold switch  
3. Faulty timer  
1. Replace (P/n 08-7521)  
2. Replace (P/n 08-6550)  
3. Check/replace control panel TIMER  
if necessary. (Mechanical 08-6464,  
Digital 08-6429)  
MAINTENANCE  
GENERAL:  
7. Replace the drain screen inside the cavity.  
This section contains both preventive and corrective  
maintenance information. Preventive maintenance may  
be performed by maintenance personnel at the establish-  
ment in which the cooker is installed. It is recommended  
that user personnel never attempt to make repairs or  
replacements to the equipment. Assistance in service  
methods or a current directory of authorized agencies  
may be obtained from Market Forge Industries.  
8. Replace baffle, and pan supports into cooking cavity  
by hanging them on their mounting brackets.  
9. Leave door slightly ajar.  
PREVENTIVE MAINTENANCE:  
A good preventive maintenance program begins with  
the daily cleaning procedure described above. Addition-  
al preventive maintenance operations are presented in  
this section. In establishments which employ full-time  
maintenance personnel, the tasks described can be as-  
signed to them. For other installations, tasks requiring  
mechanical or electrical experience must be performed  
by an authorized service agency.  
DAILY CLEANING:  
After each period of daily operation (more frequently as  
required to maintain cleanliness) the cooker should be  
thoroughly cleaned by completing the following steps:  
1. Remove the baffle, and left and right side pan sup-  
port racks by lifting them up off their mounting brack-  
ets.  
CAUTION: Under no circumstances should hardware  
(or parts) be replaced with a different size or type other  
than as specified in the parts list. The hardware used in  
the cooker has been selected or designed specifically  
for its application and the use of other hardware may  
damage the equipment, present a safety hazard and will  
void any warranty.  
2. Remove the drain screen by lifting it off its mounting  
studs.  
3. Wash cooking compartment interior using detergent  
and water. Rinse and dry thoroughly.  
4. Remove the drip/spill trough.  
The following sections set forth minimum preventive  
maintenance procedures which must be completed peri-  
odically to assure continued trouble-free operation.  
5. Wash all removed pieces with a mild detergent, us-  
ing a brush, and rinse. These pieces can also be  
sent through a commercial automatic dish washing  
machine. Set these pieces aside for reassembly.  
CLEANING THE GENERATOR:  
The Steam Tech Pressureless Steam Cooker has an au-  
6. Replace the drip/spill trough.  
17  
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MAINTENANCE  
tomatic indicator light which tells you when the steam front of the unit.  
generator needs to be cleaned.  
CAUTION: BE SURE TO DISCONNECT THE POWER  
SUPPLY FROM THE UNIT BEFORE SERVICING ANY  
ELECTRICAL COMPONENTS.  
CLEANING INSTRUCTIONS:  
The cleaning sequence is as follows:  
The red “CLEAN” light illuminates when scale builds- Procedure:  
up in the tank and on the heating element  
1. Remove the 6 screws that fasten the control panel  
assembly onto the front of the unit.  
When the unit is to be used the unit must be cleaned,  
as follows.  
2. Gently move the control panel assembly out away  
from the unit.  
1. Turn the power switch to the off position  
2. Turn off the water supply from its source  
3. Turn power switch on  
NOTE: A ground strap acting as a restrain prevents the  
control panel from putting unnecessary strain on wires  
and connections.  
4. Red light is “on” and the generator will not fill with  
water.  
DOOR ADJUSTMENT:  
The cooking compartment door alignment, door handle  
tension and latch tension are pre-adjusted at the factory  
during assembly. During normal usage, these should  
not need any attention. Note that when the cooking  
compartment doors are reversed, as described in the  
service connections section on page 2 of this manual,  
the doors will need to be aligned and the door latch ten-  
sion will need to be adjusted (the door handle will not  
need adjustment when the door is reversed).  
5. Locate the reset switch on the control panel depress  
it, and the red light should turn off.  
6. Using a kitchen funnel, pour Market Forge’s TOTAL  
CONCEPT de-liming solution (P/n 20-0318) into the  
generator (2 quarts).  
7. Add 5 quarts of water to fill the generator to 3/4. The  
heater relay will click on.  
CAUTION: READ DIRECTIONS AND INFORMA-  
TION ON TOTAL CONCEPT DE-LIMING SOLU-  
TION CONTAINER BEFORE USING.  
DOOR ALIGNMENT:  
The cooking compartment doors are pre-aligned at the  
factory during assembly, and should not need adjusting  
unless they are reversed. Should the doors need realign-  
ment, the procedure is as follows:  
8. Allow the unit to preheat until the green “READY”  
light comes on.  
9. After the ready light is on, set the timer for about 20 Procedure:  
minutes.  
1. Open the cooking compartment door.  
10. When the timer has counted to zero the buzzer  
sounds and the system needs to be rinsed which is  
accomplished by:  
2. Loosen all screws (2 per hinge) which mount the up-  
per and lower hinge brackets to the face of the unit  
using a flat head screwdriver. DO NOT REMOVE  
THE SCREWS.  
Turning the power OFF (the unit drains).  
Turn the water supply on at its source.  
Turning ON the power permitting water to  
3. Begin to retighten all 4 screws so that they are snug  
against the face of the unit. DO NOT COMPLETELY  
TIGHTEN THE SCREWS!  
eAnlltoewritnhgetgheenuenraitttoor.reach preheat conditions  
(Sgeretteinnglitgimhteornfo).r 10 minutes.  
4. Slowly push the cooking compartment door closed  
until it is latched.  
Draining the rinse water after the buzzer  
sounds by turning OFF the power.  
5. The cooking compartment door can now be raised,  
lowered, and/or rotated into position by bumping it  
with the palm of your hand or by using a small rub-  
ber mallet.  
After rinse water is drained, turn the power on, wait for  
the steam ready light, and you are ready to cook. If the  
clean light comes back on the cleaning procedure must  
be followed again.  
6. First, check the alignment at the front of the door by  
making sure that the striker in the door is centered  
with the latch mechanism on the front of the unit.  
CONTROL PANEL ELECTRICAL SERVICE ACCESS:  
The control panel assembly is mounted on the front  
of the unit. It houses all of the controls and indicators  
which are used to operate the Steam-Tech. In order to  
service any of the control panel electrical components,  
the control panel assembly must be removed from the  
7. Square the door to the unit by raising or lowering the  
hinge side of the door, keeping the latch centered  
with the striker.  
8. Visually inspect the door. Be sure that the door is  
18  
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MAINTENANCE  
square to the unit, the striker is centered with the gasket leak, readjust the door gasket to the unit or re-  
latch, and the gasket is in contact with the entire lip place it.  
of the cooking compartment.  
Procedure: Replace Gasket:  
9. Gently open the cooking compartment door, taking  
1. Open the cooking compartment door.  
care not to move it out of position.  
2. Remove the (3) screws from the top of the door, and  
10. Tighten all 4 door hinge bracket mounting screws  
using a flat head screwdriver.  
the (3) screws from the bottom of the door.  
3. Remove the inner door, gasket plate and gasket.  
4. Remove the (6) nuts on the back of the inner door.  
11. Close and visually inspect the door again, as de-  
scribed in step 8.  
5. Remove the door gasket mounting plate and the  
door gasket.  
DOOR LATCH TENSION ADJUSTMENT:  
6. Install the new door gasket (Refer to the door as-  
sembly parts list on page 23 for part number) to the  
mounting plate.  
CAUTION: Shut off main electrical power to unit.  
Procedure:  
1. Open the cooking compartment door.  
7. Reassemble the mounting plate with gasket to the  
inner door using the (6) nuts.  
2. Remove the control panel. By removing the six  
mounting screws, and disconnecting the wire plug  
and restraining wire.  
NOTE: Remember that the lip on the door gasket  
mounting plate must fit into the channel on the inside  
edge of the gasket to insure a proper seal.  
3. Tighten both nuts down until the springs are fully  
compressed.  
4. Back each nut off 1 1/2 turn.  
8. Reassemble the inner door, mounting plate, and  
gasket with the outer door using the (3) screws on  
the top and bottom of the door.  
5. Remount the control panel. Reconnecting wire plug  
and restraining wire.  
Procedure: To Adjust Gasket To Unit:  
DOOR HANDLE TENSION ADJUSTMENT:  
Procedure:  
1. Open the cooking compartment door.  
To prevent steam leaks around the door adjust the gas-  
ket tension to cavity. Adjust the gasket by loosing (6)  
screws on top & bottom of door, move inner door plate in  
or out, left side or right side and tighten (6) screws.  
2. Remove the (6) screws and washers, from the top  
edge and from the bottom edge of the door.  
3. Remove the inner door gasket mounting plate as-  
sembly, from the outer door. Do not disassemble  
these three components, remove them as an as-  
sembly.  
SOLENOID FILL VALVE STRAINER SCREEN CLEANING:  
The solenoid operated fill valves contain a built-in strain-  
er screen inside the valve body. This screen must be  
removed and cleaned periodically (depending on usage  
and water quality) to remove any debris or lime build-up  
which will accumulate during normal operation.  
4. Tighten both nuts down until the springs are fully  
compressed.  
5. Back each nut off 1/2 turns.  
Procedure:  
6. Remount the inner door gasket, mounting plate as- 1. Remove the back panel of the unit.  
sembly by assembling the (6) screws and washers.  
2. Unscrew screen plug from valve and remove  
screen.  
DOOR GASKET REPLACEMENT:  
3. Clean screen and reassemble screen and screen  
plug into valve body.  
The cooking compartment door gaskets are made of a  
silicone type rubber material, which is very durable, but  
is subject to wear during normal operation. Should the  
4. Replace the back panel.  
19  
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ILLUSTRATED PARTS LIST  
Fig. 10 Top Level Assembly  
20  
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ST-3E  
PART  
NO.  
ST-6E  
PART  
NO.  
ITEM  
DESCRIPTION  
QTY.  
1
1
1
2
2
2
1
1
1
1
1
4
1
1
1
1
2
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
2
1
1
1
1
1
1
1
REF.  
---  
---  
---  
---  
---  
BOILER ASSY.  
2
REF.  
ELECTRICAL ASSY.  
SOLENOID VALVE  
ELBOW, STREET, 3/8” NPT  
3
08-6498  
10-1055  
08-4863  
4
5
HOSE BARB, 3/8” NPT x 1/4 ID HOSE  
6
91-7652 91-7653 PANEL, SIDE  
REF --- PLUMBING ASSY.  
91-6838 91-6839 GASKET, INLET  
7
8
9
91-7690  
08-6308  
08-6553  
08-7520  
REF.  
---  
---  
BRACKER, REED SWITCH  
REED SWITCH  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
---  
RESET THERMOSTAT  
LEG, ADJUSTABLE  
CONTROL PANEL  
---  
REF.  
91-7697 91-7698 BAFFLE  
91-6493 91-6486 DOOR ASSY.  
91-7497  
---  
DRIP TROUGH  
91-5700 91-7699 RACK  
91-7684  
91-7414  
91-7415  
91-7416  
09-6428  
91-7660  
08-5894  
08-7807  
91-7765  
08-7511  
91-7594  
SEE NOTE  
08-6555  
91-6779  
09-6575  
91-6491  
08-4981  
08-7548  
08-1207  
91-6840  
98-1477  
08-7513  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
STRAINER  
SEALING PLATE  
GASKET, LINER FRONT  
PLATE, RETAINING  
THERMOSTAT, COOK & HOLD UNITS ONLY  
PANEL, TOP  
CASTING, NAME PLATE  
TINERMAN CLIP  
CLEAN PLUG  
O RING, CLEAN PLUG  
CLEAN ME PORT  
TRANSFORMER  
TERMINAL BLOCK  
JUNCTION BOx  
BUSHING, WIRING  
GROMMET  
BULKHEAD, 1/2” NPT x 3/8” NPT  
ELBOW, 1” NPT  
HOSE BARB, 1” NPT x 1 ID HOSE  
DRAIN BOx ASSY  
HOSE BARB, 3/8” NPT x 3/8 ID HOSE  
THERMOSTAT, 135oF  
91-7674 91-7705 REAR POST  
91-7654 91-7655 PANEL, REAR  
10-3343  
08-4892  
08-4866  
08-4978  
91-7668  
---  
---  
---  
---  
---  
NUT, 1/2” NPT  
HOSE BARB, 1/2” NPT x 3/8 ID HOSE  
SPRAY NOZZLE  
HOSE BARB, 3/8” NPT x 1/4 ID HOSE, FEMALE  
PANEL, ACCESS  
NOTE: 480V UNITS HAVE (2) ALL OTHERS HAVE (1).  
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ILLUSTRATED PARTS LIST  
LIST OF HEATING ELEMENTS  
PART  
NO.  
MODEL  
NO.  
kW  
RATING  
VOLTAGE  
208  
08-6485  
08-6486  
08-6487  
08-6491  
08-6492  
08-6493  
ST-3E  
ST-3E  
ST-3E  
ST-6E  
ST-6E  
ST-6E  
9
9
240  
9
480  
14  
14  
14  
208  
240  
480  
ITEM  
NO.  
PART  
NO.  
DESCRIPTION  
QTY.  
1
91-7707 BOILER BODY WELD ASSY.  
91-6444 BOILER FRONT GASKET  
91-7711 BOILER FRONT PLATE  
08-6337 WATER LEVEL PROBE  
91-8660 ELEMENT GASKET  
1
1
1
2
1
1
1
2
3
4
5
6
08-6449 THERMOSTAT, 195OF  
7
---  
SEE LIST OF HEATING ELEMENTS  
TABLE ABOVE  
NOTE: OLDER UNITS ONLY REPLACED WITH KIT # 91-6791. ELIMINATED ON  
LATEST MODELS.  
Fig. 11 Top Generator Assembly  
22  
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ILLUSTRATED PARTS LIST  
Fig. 12 Door Assembly  
ST-3E  
PART  
NO.  
ST-6E  
PART  
NO.  
ITEM  
NO.  
DESCRIPTION  
QTY.  
1
2
3
4
5
6
7
8
9
91-5729  
91-5766  
91-5731  
91-5286  
91-5745  
09-1608  
08-5027  
91-5901  
08-4600  
91-7692 OUTER DOOR  
1
1
1
1
1
1
1
1
2
91-7694 INNER DOOR  
91-7696 GASKET RETAINING PLATE  
91-7783 DOOR GASKET  
---  
---  
---  
---  
---  
DOOR HANDLE  
STRIKER  
MAGNET  
MAGNET BRACKET  
COMPRESSION SPRING  
23  
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ILLUSTRATED PARTS LIST  
Fig. 13 Electrical Subassembly  
ITEM  
NO.  
PART  
NO.  
DESCRIPTION  
QTY.  
1
2
91-7718  
08-6328  
ELECTRIC PLATE  
1
LIqUID LEVEL BOARD  
1
3
SEE NOTE 2 CONTACTOR  
1
4
08-6479  
08-6468  
08-6472  
08-6475  
09-6575  
08-6450  
08-6472  
08-6475  
FUSE BLOCK  
FUSE 5A  
2
5
2
8
RELAY  
2
7
RELAY BASE  
BUSHING, PLASTIC  
120 TO 240V TRANSFORMER  
RELAY  
2
8
1
9
SEE NOTE 1  
SEE NOTE 1  
SEE NOTE 1  
10  
11  
RELAY BASE  
NOTES: 1. One of each of these components are used on digital only. Mechanical timer units use none.  
2. Single phase 208 and 240 volt six pan units use part number 09-6483. All others use part number 10-5944.  
DIFFERENT CONFIGURATIONS OF ELECTRICAL SUBASSEMBLY BY CONTROL OPTION  
CONTROL OPTION  
NOTES  
MECHANICAL TIMER  
MECHANICAL TIMER WITH HOLD  
DIGITAL TIMER  
OMIT R3 RELAY AND BASEM OMIT T1  
OMIT R3 RELAY AND BASEM OMIT T2  
---  
24  
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ILLUSTRATED PARTS LIST  
Fig. 14 Mechanical Panel with Cook & Hold Assembly  
Fig. 15 Digital Panel Assembly  
ITEM  
NO.  
ST-3E  
ST-6E  
PART NO. PART NO. DESCRIPTION  
QTY.  
MECHANICAL PANEL WITH COOK AND HOLD ASSEMBLY  
91-7704/24 CONTROL PANEL  
1
2
91-7703  
91-6437  
08-6464  
08-7516  
08-6467  
08-6466  
08-6549  
10-7395  
08-6552  
08-6550  
08-7521  
1
1
1
1
1
1
1
1
1
1
1
---  
---  
---  
---  
---  
---  
---  
---  
---  
---  
GRAPHICS  
3
TIMER  
4
TIMER KNOB  
5
RED LIGHT  
6
GREEN LIGHT  
7
POWER SWITCH  
BUZZER  
8
9
TERMINAL SWITCH  
MODE SWITCH (WITH HOLD ONLY)  
THERMOMETER (WITH HOLD ONLY)  
DIGITAL PANEL ASSEMBLY  
CONTROL PANEL  
GRAPHICS  
10  
11  
1
2
3
4
5
6
7
91-6835  
91-7687  
08-6429  
08-6552  
08-6551  
08-6467  
08-6446  
91-6836  
1
1
1
1
1
1
1
---  
---  
---  
---  
---  
---  
DIGITAL TIMER  
TERMINAL STRIP  
MODE SWITCH  
RED LIGHT  
GREEN LIGHT  
25  
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ILLUSTRATED PARTS LIST  
Fig. 16 Plumbing Assembly  
ITEM  
NO.  
PART  
NO.  
DESCRIPTION  
QTY.  
1
2
3
4
5
8
7
8
9
SEE NOTE ELBOW, STREET, HOSE BEAD  
1
1
1
2
3
1
1
1
1
08-5021  
10-3862  
10-1014  
10-1055  
10-1054  
08-6498  
08-4863  
10-3684  
DRAIN VALVE  
REDUCER  
NIPPLE, CLOSED  
STREET ELBOW  
TEE  
SOLENOID  
HOSE BARB  
COMPRESSION FITTING  
NOTE: 3 pan units use part number 08-5072 and 6 pan units use part number 10-0937.  
26  
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