Manitowoc Ice Water System RF1200W User Manual

RF1200W Copper Water Piping Instructions  
Tools Required:  
Small cup or pail  
Utility knife  
Paper towel  
Adjustable wrenches (2)  
Braze rod  
Torch  
Flat blade screwdriver  
Phillips screwdriver  
Hammer  
3/8” OD swaging tool  
Tubing cutter  
Deburring tool  
Sharpie marker  
Wet sponge/rag  
Instructions:  
1. Disconnect power, condenser supply/drain, potable water supply/drain  
2. Remove front, top and RH panels. Remove rear grille  
3. Loosen both hose clamps on condenser hoses. Remove hose from condenser outlet (top)  
4. With cup/pail at the ready, remove hose from condenser inlet (bottom). Drain condenser and hose  
5. Loosen both hose clamps on water regulating valve. Using utility knife, cut both hose ends to facilitate  
hose removal from barbed fittings on valve  
6. Remove both hoses and discard  
7. Remove 2 screws from gray plastic drain manifold (some machines have brass winged adapter) on  
back panel; discard manifold  
8. Remove 2 screws from condenser inlet fitting on back panel; save screws. Tilt top of fitting toward  
inside of machine and remove fitting and hose. Discard fitting and hose  
9. Remove 2 screws from black plastic drain manifold on back panel; save screws. Temporarily move  
black manifold w/hose attached to other side of gear motor  
10.Disconnect wires from potable water solenoid valve, then remove 2 screws from solenoid valve on back  
panel; save screws. IMPORTANT Make sure solenoid valve hose is routed ABOVE the evaporator  
water inlet hose  
11.With adjustable wrenches, remove top barbed fitting from water regulating valve. Then slightly loosen  
bottom barbed fitting. Remove 2 screws from water regulating valve bracket; discard screws. Remove  
bottom barbed fitting. Discard barbed fittings and bracket  
12.Clean residual Teflon tape from inside threads on water regulating valve  
13.Install flat bracket from kit onto inner most square hole in back panel. Bracket must be on outside of  
back panel  
14.From kit, find two 3/8” brass adapters (Male BSPP x Female NPT) and two adapter seals. On 1st  
adapter, apply Teflon tape to male BSPP threads. From outside of the machine, with Teflon taped end  
1st, insert 1st adapter thru flat bracket. Thread on one adapter seal over Teflon taped end of 1st  
adapter  
15.Orient water regulating valve so flow arrow is pointing into machine. Thread 1st adapter into valve  
inlet. Tighten adapter securely to valve  
16.Apply Teflon tape to 2nd adapter and thread on 2nd adapter seal. Install into outlet of water regulating  
valve. Tighten adapter securely to valve  
17.Apply Teflon tape to NPT threaded end (not flared end) of 45brass elbow. Thread taped end into  
adapter on water regulating valve outlet. Tighten elbow so 45flare is pointing to water condenser  
Manitowoc Ice  
2110 South 26th Street, P.O. Box 1720, Manitowoc, WI 54221-1720 USA  
Telephone 920-682-0161, Fax - Sales: 920-683-7589, Service/Parts: 920-683-7585, Other: 920-683-7879  
000007058  
Rev 01  
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