Makita Router RP1100 User Manual

Router  
MODEL RP1100/RP1101  
003650  
I N S T R U C T I O N M A N U A L  
WARNING:  
For your personal safety, READ and UNDERSTAND before using.  
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.  
w w w. m a k i t a t o o l s . c o m  
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5. Avoid body contact with grounded sur-  
faces such as pipes, radiators, ranges and  
refrigerators. There is an increased risk of  
electric shock if your body is grounded.  
14. Use safety equipment. Always wear eye  
protection. Dust mask, non-skid safety  
shoes, hard hat, or hearing protection must  
be used for appropriate conditions. Ordinary  
eye or sun glasses are NOT eye protection.  
6. Do not expose power tools to rain or wet  
conditions. Water entering a power tool will  
increase the risk of electric shock.  
Tool Use and Care  
15. Use clamps or other practical way to  
secure and support the workpiece to a  
stable platform. Holding the work by hand or  
against your body is unstable and may lead  
to loss of control.  
7. Do not abuse the cord. Never use the cord  
to carry the tools or pull the plug from an  
outlet. Keep cord away from heat, oil,  
sharp edges or moving parts. Replace  
damaged cords immediately. Damaged  
cords increase the risk of electric shock.  
16. Do not force tool. Use the correct tool for  
your application. The correct tool will do the  
job better and safer at the rate for which it is  
designed.  
8. When operating a power tool outside, use  
an outdoor extension cord marked “W-A”  
or “W”. These cords are rated for outdoor  
use and reduce the risk of electric shock.  
17. Do not use tool if switch does not turn it  
on or off. Any tool that cannot be controlled  
with the switch is dangerous and must be  
repaired.  
Personal Safety  
9. Stay alert, watch what you are doing and  
use common sense when operating a  
power tool. Do not use tool while tired or  
under the influence of drugs, alcohol, or  
medication. A moment of inattention while  
operating power tools may result in serious  
personal injury.  
18. Disconnect the plug from the power  
source before making any adjustments,  
changing accessories, or storing the tool.  
Such preventive safety measures reduce the  
risk of starting the tool accidentally.  
19. Store idle tools out of reach of children  
and other untrained persons. Tools are  
dangerous in the hands of untrained users.  
10. Dress properly. Do not wear loose cloth-  
ing or jewelry. Contain long hair. Keep  
your hair, clothing, and gloves away from  
moving parts. Loose clothes, jewelry, or long  
hair can be caught in moving parts.  
20. Maintain tools with care. Keep cutting  
tools sharp and clean. Properly maintained  
tools with sharp cutting edges are less likely  
to bind and are easier to control.  
11. Avoid accidental starting. Be sure switch  
is off before plugging in. Carrying tools with  
your finger on the switch or plugging in tools  
that have the switch on invites accidents.  
21. Check for misalignment or binding of  
moving parts, breakage of parts, and any  
other condition that may affect the tools  
operation. If damaged, have the tool ser-  
viced before using. Many accidents are  
caused by poorly maintained tools.  
12. Remove adjusting keys or wrenches  
before turning the tool on. A wrench or a  
key that is left attached to a rotating part of  
the tool may result in personal injury.  
22. Use only accessories that are recom-  
mended by the manufacturer for your  
model. Accessories that may be suitable for  
one tool, may become hazardous when used  
on another tool.  
13. Do not overreach. Keep proper footing  
and balance at all times. Proper footing and  
balance enables better control of the tool in  
unexpected situations.  
3
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24. When servicing a tool, use only identical  
replacement parts. Follow instructions in  
the Maintenance section of this manual.  
Use of unauthorized parts or failure to follow  
Maintenance instructions may create a risk of  
electric shock or injury.  
SERVICE  
23. Tool service must be performed only by  
qualified repair personnel. Service or main-  
tenance performed by unqualified personnel  
could result in a risk of injury.  
USE PROPER EXTENSION CORD: Use only three-wire extension cords that have three-  
prong grounding-type plugs and three-pole receptacles that accept the tool’s plug. Make  
sure your extension cord is in good condition. Replace or repair damaged or worn cord  
immediately. When using an extension cord, be sure to use one heavy enough to carry the  
current your product will draw. An undersized cord will cause a drop in line voltage resulting  
in loss of power and overheating. Table 1 shows the correct size to use depending on cord  
length and nameplate ampere rating. If in doubt, use the next heavier gage. The smaller the  
gage number, the heavier the cord.  
Table 1: Minimum gage for cord  
Volts  
120 V  
Total length of cord in feet  
Ampere Rating  
25 ft.  
50 ft.  
100 ft.  
150 ft.  
More Than  
Not More Than  
AWG  
0
6
10  
12  
6
18  
18  
16  
14  
16  
16  
16  
12  
16  
14  
14  
14  
12  
12  
10  
12  
16  
Not Recommended  
GROUNDING INSTRUCTIONS  
This tool should be grounded while in use to protect the operator from electric shock. The  
tool is equipped with a three-conductor cord and three-prong grounding type plug to fit the  
proper grounding type receptacle. The green (or green and yellow) conductor in the cord is  
the grounding wire. Never connect the green (or green and yellow) wire to a live terminal.  
Your unit is for use on 120 volts and has a plug that looks like Fig. “A”.  
4
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An adapter Fig. “B” and “C” is available for connecting Fig. “A” type plugs to two- prong  
receptacles. The green-colored rigid ear, lug, etc., extending from the adapter must be con-  
nected to a permanent ground, such as a properly grounded outlet box.  
Adapter  
Grounding Means  
Cover of Grounded  
Grounding  
Blade  
Outlet Box  
Fig. A  
Fig. B  
Fig. C  
SPECIFIC SAFETY RULES  
USB013-3  
DO NOT let comfort or familiarity with product (gained from  
repeated use) replace strict adherence to router safety rules. If  
you use this tool unsafely or incorrectly, you can suffer serious  
personal injury.  
1. Hold tool by insulated gripping surfaces  
when performing an operation where the  
cutting tool may contact hidden wiring or  
its own cord. Contact with a “live” wire will  
make exposed metal parts of the tool “live”  
and shock the operator.  
6. Hold the tool firmly with both hands.  
7. Keep hands away from rotating parts.  
8. Make sure the bit is not contacting the  
workpiece before the switch is turned on.  
9. Before using the tool on an actual work-  
piece, let it run for a while. Watch for  
vibration or wobbling that could indicate  
improperly installed bit.  
2. Wear hearing protection during extended  
period of operation.  
3. Handle the bits very carefully.  
10. Be careful of the bit rotating direction and  
the feed direction.  
4. Check the bit carefully for cracks or dam-  
age before operation. Replace cracked or  
damaged bit immediately.  
11. Do not leave the tool running. Operate the  
tool only when hand-held.  
5. Avoid cutting nails. Inspect for and  
remove all nails from the workpiece  
before operation.  
12. Always switch off and wait for the bit to  
come to a complete stop before removing  
the tool from workpiece.  
5
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13. Do not touch the bit immediately after  
operation; it may be extremely hot and  
could burn your skin.  
16. Draw attention to the need to use cutters  
of the correct shank diameter and suitable  
for the speed of the tool.  
14. Always lead the power supply cord away  
from the tool towards the rear.  
17. Some material contains chemicals which  
may be toxic. Take caution to prevent dust  
inhalation and skin contact. Follow mate-  
rial supplier safety data.  
15. Do not smear the tool base carelessly with  
thinner, gasoline, oil or the like. They may  
cause cracks in the tool base.  
SAVE THESE INSTRUCTIONS  
WARNING:  
MISUSE or failure to follow the safety rules stated in this  
instruction manual may cause serious personal injury.  
SYMBOLS  
USD101-2  
The followings show the symbols used for tool.  
V .......................volts  
................alternating current  
....................no load speed  
A .......................amperes  
n
˚
Hz .....................hertz  
.../min................revolutions or reciprocation per  
minute  
6
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FUNCTIONAL  
DESCRIPTION  
CAUTION:  
Always be sure that the tool is switched off and  
unplugged before adjusting or checking function on the  
tool.  
003654  
Adjusting the depth of cut  
1
2
Place the tool on a flat surface. Press the lock lever down  
and lower the tool body until the bit just touches the flat sur-  
face. Release the lock lever to hold the tool body down.  
Turn the stopper pole setting nut counterclockwise to loosen.  
While pressing the fast-feed button, lower the stopper pole  
until it makes contact with the adjusting hex bolt. Align the  
depth pointer with the “0” graduation. The depth of cut is indi-  
cated on the scale by the depth pointer. While pressing the  
fast-feed button, raise the stopper pole until the desired  
depth of cut is obtained. Minute depth adjustments can be  
obtained by turning the adjusting knob (1.6 mm (1/16”) per  
turn). After adjusting the depth of cut, turn the stopper pole  
setting nut clockwise to fasten the stopper pole firmly.  
Now, your predetermined depth of cut can be obtained by  
pressing the lock lever and then lowering the tool body until  
the stopper pole makes contact with the adjusting hex bolt of  
the stopper block.  
7
5
6
3
4
1. Lock lever  
2. Adjusting knob  
3. Depth pointer  
4. Fast-feed button  
5. Stopper pole  
6. Fast-feed button  
7. Stopper pole setting nut  
003656  
Nylon nut  
CAUTION:  
1
Do not lower the nylon nut too low or the bit will protrude  
dangerously.  
By turning the nylon nut, the upper limit of the tool body can  
be adjusted. When the tip of the bit is retracted more than  
required in relation to the base plate surface, turn the nylon  
nut to lower the upper limit.  
1. Nylon nut  
7
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CAUTION:  
Since excessive cutting may cause overload of the motor  
or difficulty in controlling the tool, the depth of cut should  
not be more than 15 mm (9/16) at a pass when cutting  
grooves with an 8 mm (5/16) diameter bit.  
When cutting grooves with a 20 mm (13/16) diameter  
bit, the depth of cut should not be more than 5 mm  
(3/16) at a pass.  
For extra-deep grooving operations, make two or three  
passes with progressively deeper bit settings.  
003658  
Stopper block  
1
The stopper block has three adjusting hex bolts which raise  
or lower 0.8 mm (1/32) per turn. You can easily obtain three  
different depths of cut using these adjusting hex bolts without  
readjusting the stopper pole.  
Adjust the lowest hex bolt to obtain the deepest depth of cut,  
following the method of Adjusting depth of cut. Adjust the  
two remaining hex bolts to obtain shallower depths of cut.  
The differences in height of these hex bolts are equal to the  
differences in depths of cut.  
3
4
2
1. Stopper pole  
2. Adjusting hex bolt  
3. Hex nut  
4. Stopper block  
To adjust the hex bolts, first loosen the hex nuts on the hex  
bolts with the wrench and then turn the hex bolts. After  
obtaining the desired position, tighten the hex nuts while  
holding the hex bolts in that desired position. The stopper  
block is also convenient for making three passes with pro-  
gressively deeper bit settings when cutting deep grooves.  
003662  
Switch action  
CAUTION:  
1
Before plugging in the tool, always check to see that the  
tool is switched off.  
Switch can be locked in ONposition for ease of  
operator comfort during extended use. Apply caution  
when locking tool in ONposition and maintain firm  
grasp on tool.  
1. Switch lever  
To start the tool, move the switch lever to the I (ON) position.  
To stop the tool, move the switch lever to the O (OFF) posi-  
tion.  
8
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Speed adjusting dial  
For model RP1101 only  
003666  
The tool speed can be changed by turning the speed adjust-  
ing dial to a given number setting from 1 to 6.  
1
Higher speed is obtained when the dial is turned in the direc-  
tion of number 6. And lower speed is obtained when it is  
turned in the direction of number 1.  
This allows the ideal speed to be selected for optimum mate-  
rial processing, i.e. the speed can be correctly adjusted to  
suit the material and bit diameter.  
1. Speed adjusting dial  
Refer to the table for the relationship between the number  
settings on the dial and the approximate tool speed.  
Number  
RPM  
8,000  
1
2
3
4
5
6
10,000  
14,000  
18,000  
22,000  
24,000  
CAUTION:  
If the tool is operated continuously at low speeds for a  
long time, the motor will get overloaded, resulting in tool  
malfunction.  
The speed adjusting dial can be turned only as far as 6  
and back to 1. Do not force it past 6 or 1, or the speed  
adjusting function may no longer work.  
ASSEMBLY  
CAUTION:  
Always be sure that the tool is switched off and  
unplugged before carrying out any work on the tool.  
003671  
Installing or removing the bit  
CAUTION:  
1
Use always a collet which is suitable for the shank  
diameter of the bit.  
1
2
Do not tighten the collet chuck without inserting a bit, or  
the collet chuck will break.  
1. Wrench  
When using bit of bigger than 1-1/4in diameter, install  
base plate with center hole diameter 2-1/2, replacing  
the original base plate.  
2. Collet chuck  
9
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Insert the bit all the way into the collet chuck and withdraw it  
very slightly ( approx. 2mm;1/16). Then tighten the collet  
chuck securely with the two wrenches.  
These routers accommodate the bits with 1/2diameter  
shank. When using the 1/4diameter shank bit, replace the  
equipped collet chuck with the one for 1/4diameter shank  
bit which is provided as the standard accessory.  
To remove the bit, follow the installation procedure in reverse.  
Set the tool base on the workpiece to be cut without the bit  
making any contact. Then turn the tool on and wait until the  
bit attains full speed. Lower the tool body with pressing the  
lock lever down. Release the lock lever at the lowest position  
and push it further to lock the tool body securely. Move the  
tool forward over the workpiece surface, keeping the tool  
base flush and advancing smoothly until the cutting is com-  
plete.  
OPERATION  
When doing edge cutting, the workpiece surface should be  
on the left side of the bit in the feed direction.  
001984  
2
4
4
1
2
3
1. Workpiece  
3. View from the top of the tool  
2. Bit revolving direction  
4. Feed direction  
001985  
NOTE:  
2
3
Make sure that the tool raises automatically when the  
lock lever is loosened. The position of the bit must be  
higher than the tool base when not operating.  
1
Moving the tool forward too fast may cause a poor  
quality of cut, or damage to the bit or motor. Moving the  
tool forward too slowly may burn and mar the cut. The  
proper feed rate will depend on the bit size, the kind of  
workpiece and depth of cut. Before beginning the cut on  
the actual workpiece, it is advisable to make a sample  
cut on a piece of scrap lumber. This will show exactly  
how the cut will look as well as enable you to check  
dimensions.  
4
1. Feed direction  
2. Bit revolving direction  
3. Workpiece  
4. Trimmer shoe, straight guide  
10  
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When using the straight guide, be sure to install it on the  
right side in the feed direction. This will help to keep it  
flush with the side of the workpiece.  
003679  
Straight guide (optional accessory)  
The straight guide is effectively used for straight cuts when  
chamfering or grooving.  
1
To install the straight guide, insert the guide bars into the  
holes in the tool base. Adjust the distance between the bit  
and the straight guide. At the desired distance, tighten the  
hex socket bolts to secure the straight guide in place.  
2
1. Hex socket bolts  
2. Straight guide  
003685  
When cutting, move the tool with the straight guide flush with  
the side of the workpiece.  
003686  
If the distance between the side of the workpiece and the  
cutting position is too wide for the straight guide, or if the side  
of the workpiece is not straight, the straight guide cannot be  
used. In this case, firmly clamp a straight board to the work-  
piece and use it as a guide against the base. Feed the tool in  
the direction of the arrow.  
003690  
Templet guide (optional accessory)  
The templet guide provides a sleeve through which the bit  
passes, allowing use of the tool with templet patterns.  
11  
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003799  
To install the templet guide, insert the templet guide in center  
hole in the base plate and secure in place with the lock nut.  
1
4
2
3
1. Lock nut  
2. Templet guide  
3. Router bit  
4. Base plate  
003696  
Secure the templet to the workpiece. Place the tool on the  
templet and move the tool with the templet guide sliding  
along the side of the templet.  
6
1
2
3
4
5
1. Router bit  
2. Base  
3. Templet  
4. Workpiece  
5. Templet guide  
6. Lock nut  
MAINTENANCE  
CAUTION:  
Always be sure that the tool is switched off and  
unplugged before attempting to perform inspection or  
maintenance.  
001145  
Replacing carbon brushes  
Remove and check the carbon brushes regularly. Replace  
when they wear down to the limit mark. Keep the carbon  
brushes clean and free to slip in the holders. Both carbon  
brushes should be replaced at the same time. Use only iden-  
tical carbon brushes.  
1
1. Limit mark  
12  
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003704  
Use a screwdriver to remove the brush holder caps. Take out  
the worn carbon brushes, insert the new ones and secure  
the brush holder caps.  
1
To maintain product SAFETY and RELIABILITY, repairs, any  
other maintenance or adjustment should be performed by  
Makita Authorized or Factory Service Centers, always using  
Makita replacement parts.  
2
1. Brush holder cap  
2. Screwdriver  
ACCESSORIES  
CAUTION:  
These accessories or attachments are recommended for  
use with your Makita tool specified in this manual. The  
use of any other accessories or attachments might  
present a risk of injury to persons. Only use accessory  
or attachment for its stated purpose.  
If you need any assistance for more details regarding these  
accessories, ask your local Makita service center.  
Straight & groove forming bits  
Edge forming bits  
Laminate trimming bits  
Straight guide  
Templet guides  
Lock nut  
Clear base plate (Center hole 2-1/2)  
Wrench 8  
Wrench 27  
Dust nozzle  
13  
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Memo  
14  
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Memo  
15  
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Memo  
16  
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First-Class  
Postage  
Required  
Post Office will  
not deliver  
without proper  
postage.  
Makita U.S.A., Inc.  
14930 Northam Street  
La Mirada, CA 90638-5753  
Fold  
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MAIL THIS PORTION  
Your answers to the following questions are appreciated.  
1.This product was purchased from:  
3. How did you learn about this product:  
Home Center  
Other (  
)
Magazine  
Radio  
Hardware/Lumber Store  
Tool Distributor  
From Dealer  
Newspaper  
Store Display  
Catalog  
Exhibition  
From Friend  
Previous Usage  
Other (  
Industrial Supply  
Construction Supply  
)
2. Use of the product is intended for:  
4. Most favored points are:  
Construction Trade  
Industrial Maintenance  
Home Maintenance  
Hobby  
Design  
Repair Service  
Durability  
Power  
Features  
Size  
Price  
Other (  
)
Other (  
)
Makita Brand  
5. Any comments:  
DATE PURCHASED  
MONTH  
MODEL NO.  
DAY  
YEAR  
SERIAL NO.  
STATUS  
SEX  
Married Single  
M
F
INTL.  
LAST NAME / COMPANY NAME  
STREET ADRESS  
CITY  
AREA  
CODE  
STATE  
ZIP CODE  
PHONE  
40-49  
Under 19  
20-29  
30-39  
50-60  
Over 60  
AGE:  
BE SURE TO COMPLETE THE CUSTOMERS PORTION OF THIS FORM AND RETAIN FOR YOUR RECORDS.  
Please return this portion by facsimile or mail.  
Facsimile No: (714) 522-8133  
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FACTORY SERVICE CENTERS  
1-800-4-MAKITA  
RETAIN THIS PORTION FOR YOUR RECORDS  
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(412) 822-7370  
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(954) 781-6333  
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St. Louis, MO 63126-2221  
(314) 909-9889  
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PUERTO RICO  
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(770) 476-8911  
4129 S. 84th St.  
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(402) 597-2925  
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(787) 250-8776  
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La Mirada, CA 90638-5753  
(714) 522-8088  
ILLINOIS  
NEVADA  
3375 S. Decatur Blvd.  
Suites. 22 - 24  
Las Vegas, NV 89102  
(702) 368-4277  
TENNESSEE  
1120 Elm Hill P.  
Suile 170 Nashville, TN 372  
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1450 Feehanville Dr.  
Mt. Prospect, IL 60056-6011  
(847) 297-3100  
1970 Fulton Avenue  
Sacramento, CA 95825  
(916) 482-5197  
MARYLAND  
TEXAS  
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San Diego, CA 92111  
(858) 278-4471  
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Suite 104 Elkridge, MD 21075  
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NEWYORK  
4917 Genessee Street  
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3453 IH-35 North, Ste. 101  
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11839 E. 51st Ave.  
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828 19th Avenue, N.W.  
Portland, OR 97209  
(503) 222-1823  
WISCONSIN  
Lincoln Plaza Shopping Ctr.  
2245 S. 108th St. West Allis, WI  
53227  
(414) 541-4776  
CUSTOMER’S RECORD  
Date Purchased  
When you need service: Send  
complete tool (prepaid) to one  
of the Makita Factory Service  
Centers listed, or to an Authorized  
Makita Service Center. Be sure  
to attach a letter to the outside of  
the carton detailing the problem  
with your tool.  
Dealer’s Name & Address  
Model No.  
Serial No.  
19  
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WARNING  
Some dust created by power sanding, sawing, grinding, drilling, and other  
construction activities contains chemicals known to the State of California  
to cause cancer, birth defects or other reproductive harm. Some examples  
of these chemicals are:  
lead from lead-based paints,  
crystalline silica from bricks and cement and other masonry products, and  
arsenic and chromium from chemically-treated lumber.  
Your risk from these exposures varies, depending on how often you do this  
type of work. To reduce your exposure to these chemicals: work in a well  
ventilated area, and work with approved safety equipment, such as those  
dust masks that are specially designed to filter out microscopic particles.  
MAKITA LIMITED ONE YEAR WARRANTY  
Warranty Policy  
Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted to be free of  
defects from workmanship and materials for the period of ONE YEAR from the date of original purchase.  
Should any trouble develop during this one year period, return the COMPLETE tool, freight prepaid, to one of  
Makitas Factory or Authorized Service Centers. If inspection shows the trouble is caused by defective  
workmanship or material, Makita will repair (or at our option, replace) without charge.  
This Warranty does not apply where:  
repairs have been made or attempted by others:  
repairs are required because of normal wear and tear:  
the tool has been abused, misused or improperly maintained:  
alterations have been made to the tool.  
IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR CONSEQUENTIAL  
DAMAGES FROM THE SALE OR USE OF THE PRODUCT. THIS DISCLAIMER APPLIES BOTH DURING  
AND AFTER THE TERM OF THIS WARRANTY.  
MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES, INCLUDING IMPLIED WARRANTIES OF  
MERCHANTABILITYAND FITNESS FOR A SPECIFIC PURPOSE,AFTER THE ONE YEAR TERM OF THIS  
WARRANTY.  
This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state.  
Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above  
limitation or exclusion may not apply to you. Some states do not allow limitation on how long an implied  
warranty lasts, so the above limitation may not apply to you.  
Makita Corporation of America  
2650 Buford Hwy., Buford, GA 30518  
884380B062  
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