Makita Router LF1000 User Manual

NEW TOOL

P 1 / 30

ECHNICAL INFORMATION

Model No.

LF1000

Description

Flip Over Saw 260mm (10-1/4")

CONCEPT AND MAIN APPLICATIONS

Model LF1000 is the first flip over saw from Makita.

Miter saw and Table saw are combined for great versatility.

Its main advantages are;

Weighs only 32kg (70lbs) for easy transport to job sites.

Quick miter saw/table saw conversion

Electronic with constant speed control and soft start

Rigid cast aluminum table

[in Miter Saw mode]

[in Table Saw mode]

Dimensions: mm (")

in Miter Saw mode in Table Saw mode

Length (L)

Width (W)

660 (26)

650 (25-1/2)

1,220 (48)

650 (25-1/2)

1,060 (41-3/4)

(H1)

(H2)

Height

800 (31-1/2)

845 (33-1/4)

H1: to the table top, H2: to the tool head

Continuous Rating (W)

Voltage (V)

Cycle (Hz)

Max. Output (W)

Current (A)

Input

1,650

Output

900

110

220

230

240

8.5

8.4

8.3

50/ 60

2,200

Specification

Type

TCT Saw blade

260 (10-1/4)

30 (1-3/16)

Saw blade Diameter: mm (")

Hole diameter: mm (")

High voltage

1,650 (230V)

1,650 (110V)

Continuous rating input: W

No load speed: min-1= rpm

Low voltage

2,700

Yes

Soft start

Electronic feature

Constant speed control

Mode

Yes

Miter saw

Table saw

Cutting angle

70 (2-3/4)

48 (1-7/8)

degree

45 degrees bevel

Bevel angle Miter angle

20 x 210 (13/16 x 8-1/4)

68 x 155 (2-11/16 x 6-1/8)

50 x 150 (2 x5-7/8)

degree

45 degrees

Protection against electric shock

Power supply cord: m (ft)

Double insulation

2.5 (8.2)

32 (70)

Net weight: kg (lbs)

*When cutting with 260mm diameter blade

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P 3 / 30

Repair

CAUTION: Remove the saw blade from the machine for safety before repair/ maintenance !

[1] NECESSARY REPAIRING TOOLS

Code No.

Description

Use for

Square

Assembling the legs of table

Removing/tightening of M6x60 Pan head screws that secure

Motor housing to Blade case.

No.3 Philips driver bit

1R003

1R207

Retaining ring S Pliers ST-2N

45 degree Set square

Removing Retaining ring from Safety cover

Setting the miter/bevel angle of saw blade to 45 degrees

1R208

1R269

1R288

1R230

90 degree Set square

Bearing extractor

Setting the miter/bevel angle of saw blade to 90 degrees

Removing Ball bearings

Screwdriver magnetizer

1/4" Hex shank bit for M6

Removing Steel balls, etc.

Disassembling Table

1R231

1R291

1R340

1/4" Hex shank bit for M8

Retaining ring S and R pliers

Wrench for bearing retainer

Disassembling Frame

Removing Retaining ring S-15 from Spindle

Removing/tightening Bearing retainer 25-36

[2] LUBRICATION

[2] -1. Saw Head Section

Apply Makita grease N. No.1 to the following portions designated with the black triangle to protect

parts and product from unusual abrasion. See Fig. 1.

Item No.

Description

Portion to lubricate

The surface that contacts Arm complete

The threaded portion

Whole surface

The surface that contacts Connecting rod

The surface that contacts Adjust nut

Hex bolt M10

Knob 40

Steel ball 6

Sleeve 6

Sleeve 10

Flat washer 10

Sub arm

The surface that contacts Connecting rod

Three surfaces that contacts Arm complete

The gear room (Put approx. 7g.)

Blade case

121

Two surfaces that contact Arm complete

Fig. 1

Connecting rod

Sleeve 13

Adjust nut

Arm complete

121

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P 4 / 30

Repair

[2] LUBRICATION (cont.)

[2] -2. Table Section

Apply Makita grease N. No.1 to the following portions designated with the black triangle to protect

parts and product from unusual abrasion. See Fig.2.

Item No.

Description

Guide fence

Portion to lubricate

The both ends which contact Frame set.

153

228

260

Table complete

Sleeve 8

The surfaces that contact Slide plates and Turn table

The surface that contacts Frame set

Fig. 2

Slide plate R

Slide plate L

228

Turn table

260

228

153

260

Frame set

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P 5 / 30

Repair

[3] DISASSEMBLY/ASSEMBLY

[3] -1. Handle Section

DISASSEMBLING

The Handle section can be disassembled without separating Motor housing from Blade case.

Take the following steps:

1) Set the machine in the mode of miter saw. And lock the saw head unit at the lowest position by pushing Knob 20

as illustrated in Fig. 3.

2) Remove Handle cover by unscrewing two 4x25 Tapping screws and four 4x18 Tapping screws. (Fig. 4)

Now the inner parts of the Handle section can be replaced.

Note: Be careful not to lose Switch button (Lock off button) when removing Handle cover.

Fig. 3

Fig. 4

Tapping screw 4x25

Knob 20

Tapping screw 4x18

Push to lock the

saw head unit at

the lowest position.

Handle cover complete

Switch button

(Lock off button)

ASSEMBLING

1) Assemble Now lock-off mechanism to Handle by mounting first Compression spring 4, then Lock-off lever and

Switch button as illustrated in Fig. 5.

Note: Put Compression spring 4 securely in place. If not, the lock-off mechanism will not work properly.

2) Mount the inner parts (Switch, Brake switch, Line filter, etc). (Fig. 6)

Fig. 5

Fig. 6

Lock-off lever

Compression

spring 4

Switch

Brake switch

Switch button

Handle

3) Install Switch lever on Handle by fitting the fulcrum boss on Switch lever securely in the switch lever installation hole

of Handle. (Fig. 7) And then do the reverse of disassembling steps.

Fig. 7

Switch lever

fulcrum boss

Switch lever

installation hole

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P 6 / 30

Repair

[3] DISASSEMBLY/ASSEMBLY

[3] -2. Switch Box (On/Off Switch Section)

Switch box is located below Table on Frame complete. (Fig. 8)

Fig. 8

[Large view]

left hinge

right hinge

Torsion spring 5

Switch box

Switch cover

Switch box

Frame complete

Switch button "ON"

Switch button "OFF"

DISASSEMBLING

1) First, disconnect the right hinge of Switch cover from Switch box using slotted screwdriver. (Fig. 9)

2) Then, while lifting up the right hinge, pull off the left hinge from Switch cover. (Fig. 10)

3) Remove Torsion spring 5 from the left hinge.

Fig. 10

Fig. 9

Right hinge

Left hinge

Switch box

Right hinge

Slotted screwdriver

Switch cover

Switch button "ON"

Torsion spring 5

Switch button "OFF"

ASSEMBLING

Do the reverse of the disassembling steps.

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P 7 / 30

Repair

[3] DISASSEMBLY/ASSEMBLY

[3] -3. Motor Housing

DISASSEMBLING

1) Remove Brush holder caps and Carbon brushes from Motor housing.

2) Remove four M6x60 Pan head screws using No.3 Phillips screwdriver. (Fig. 11)

Note: Motor housing can not be separated from Blade case in this step because Handle is interfered by Lock lever.

3) Turn Motor housing until handle is released from Lock lever. Then separate Motor housing from Blade case

by pulling off. (Fig. 12) Now Armature can be replaced.

Note: Pull off Motor housing carefully so as to prevent Compression spring 9 of the shaft lock mechanism from

popping out of place.

Fig. 12

Fig. 11

Handle

Lock lever

Motor housing

Blade case

Pan head screw M6x60

4) When replacing Field, separate Motor housing first as described above.

5) Then remove Rear cover from Motor housing. Remove Handle cover complete from handle, and disconnect lead

wires from Field. Now Motor housing can be separated from Handle. (Fig. 13)

6) After removing Baffle plate, remove Field by tapping the edge of Motor housing with plastic hammer. (Fig. 13)

Fig. 13

Handle cover

Disconnect

complete

the lead wires.

Rear cover

Motor housing

Field

Motor housing

Handle

Baffle plate

ASSEMBLING

Do the reverse of the disassembling steps.

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P 8 / 30

Repair

[3] DISASSEMBLY/ASSEMBLY

[3] -4. Gear Section

DISASSEMBLING

1) Disconnect Tension spring 4 from Blade case. By removing Retaining ring S-42 with Retaining pliers ST-2N

(No.1R003), Safety cover can be separated from Blade case. (Fig. 14)

2) By unscrewing four M5x16 Countersunk head screws, the Gear section can be separated from Blade case. (Fig. 15)

Fig. 14

Fig. 15

Blade case

Tension spring 4

Gear section

Safety cover

Countersunk

head screw M5x16

Retaining ring S-42

3) Remove Ball bearing 608LLB from Spindle with

Bearing extractor (No.1R269), then Retaining ring

S-15 with Retaining Ring S and R Pliers (No.1R291).

Now Helical gear 46 can be removed by hand.

(Fig. 16)

Fig. 16

Ball bearing

608LLB

Retaining

ring S-15

Helical

gear 46

Key 4

4) Fix Bearing box in vise.

Note: It is not necessary to remove Ring 15 in this step because it can be used as a guide for Wrench for Bearing

Retainer (No.1R340) when removing Bearing retainer 25-36.

Set No.1R340 on Bearing retainer 25-36, and turn clockwise to remove Bearing retainer 25-36 from Bearing box.

Then remove Ring 15 from Spindle. (Fig. 17)

5) When removing Spindle from Bearing box, press from the Flange installation side. (Fig. 18)

Fig. 17

Fig. 18

No.1R340

Ring 15

Bearing box

Ball bearing 6202LLB

Spindle

Ring 15

(guide for No.1R340)

Bearing retainer

25-36

ASSEMBLING

Do the reverse of the disassembling steps.

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P 9 / 30

Repair

[3] DISASSEMBLY/ASSEMBLY

[3] -5. Blade Case Section

DISASSEMBLING

1) Remove Safety cover as illustrated in Fig. 14.

2) Remove Dust nozzle. Then remove Hex socket head bolt M6x30 and Flat washer 6 for disconnecting the cutting

depth adjusting mechanism and Connecting rod. (Fig. 19)

3) Loosen Hex nut M10 on Connecting rod. But do not remove from Connecting rod in this step. (Fig. 19)

4) Remove Hex socket head bolt M6x20, Flat washer 6 and Ring 6 for disconnecting the linkage of Link plate and

Arm complete. (Fig. 20)

5) Remove Hex socket head bolt M5x20 and Sleeve 5 from Blade case with 1/4" Hex shank bit for M6 (No.1R230)

while pressing down Blade case so that it is not raised by the force of Torsion spring 34. (Fig. 20)

6) Disconnect Connecting rod from Arm complete by removing Hex nut M10. (Fig. 21)

7) While holding Blade case as illustrated in Fig. 22, remove Hex bolt M10 and Flat washer 16 from Arm complete.

Now Blade case section with Torsion spring 34 and Sleeve 17 (2pcs) can be separated from Arm complete.

Fig. 19

Fig. 20

While pressing down

Blade case, remove Hex

socket head bolt M5x20

and Sleeve 5.

Dust nozzle

Connecting rod

Arm complete

Flat washer 6

Hex socket

head bolt

M6x30

Ring 6

Flat washer 6

Hex socket head

bolt M6x20

Hex nut M10

Link plate

Sleeve 5

Hex socket head bolt M5x20

Fig. 21

Fig. 22

Sleeve 13

While lifting up Blade case,

pull off hex bolt M10.

Hex nut M10

Flat washer 16

Hex bolt M10

Connecting rod

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P 10/ 30

Repair

[3] DISASSEMBLY/ASSEMBLY

[3] -5. Blade Case Section (cont.)

ASSEMBLING

Do the reverse step of disassembling steps. Remember the following notes.

1. When installing Sleeve 13 and Connecting rod on Knob 40;

Slide Sleeve 13 as far as possible toward Steel ball 6. At this time, the distance between Sleeve 13 and the neck of

Knob 40 will be about 7mm. While keeping the distance, secure Connecting rod to Sleeve 13 with Hex socket head bolt

M6x30. (Fig. 23)

Fig. 23

7mm

Hex socket head

bolt M6x30

Flat washer 6

Knob 40

Sleeve 13

Sleeve 6

Connecting rod

Steel ball 6

on Knob 40

Adjust nut

2. When installing Link plate and Safety cover on Blade case;

As illustrated in Fig. 24, put Link plate on Ball bearing 608LLB that is mounted to the inside wall of Blade case for

smooth action of Link plate. Then secure Link plate to Arm complete with Hex socket head bolt M6x20. (Fig. 20)

On the back of Safety cover, there is a rib that acts as a guide rail for the Ball bearing on Link plate.

Mount Safety cover to Bearing box so that the Ball bearing of Link plate fits on the rib. (Fig. 25)

And secure Safety cover with Retaining ring S-42. (Fig. 14)

Fig. 24

Fig. 25

Blade case

Tension spring 4

Link plate

Ball bearing

608LLB

Safety cover

Ball bearing

(integral part of Link plate)

Rib

Safety cover and Link plate correctly set in place,

viewed from the Motor housing side

Blade case

Link plate

Ball bearing

of Link plate

Tension spring 4

Safety cover

Rib

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P 11/ 30

Repair

[3] DISASSEMBLY/ASSEMBLY

[3] -6. Riving Knife

DISASSEMBLING

1) First, fix riving knife as illustrated in Fig. 26.

2) Remove Stop ring E-4, then loosen Wing bolt M8. Now Riving knife can be removed. (Fig. 27)

Fig. 26

1) Loosen Wing nut M8.

5) Secure Riving knife

with Wing nut M8.

Riving knife

2) Pull Riving knife a little

in the direction of arrow.

3) Turn Riving knife

90 degrees.

4) Slightly push Riving knife

in the direction of arrow.

Fig. 27

Stop ring E-4

Wing nut M8

Flat washer 8

Spring washer 8

Flat washer 8

Knife support

Hex bolt M8x86

Riving knife

ASSEMBLING

Do the reverse of the disassembling steps.

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P 12/ 30

Repair

[3] DISASSEMBLY/ASSEMBLY

[3] -7. Table Section

DISASSEMBLING

When disassembling the Table section, Arm complete has to be separated from Sub arm. However, it is not necessary

to separate the Blade case section from Arm complete.

1) Remove Power supply cord from Strain relieves on Frame. However, it is not necessary to remove from the Strain

relief on Connecting rod.

2) Remove Pan head screw M4x10 and Lever 100. After unscrewing Hex nut M10-17, remove Spacer and Thrust

needle gauge 1022. (Fig. 28)

3) Unscrew Hex lock nut M10-17. Then remove Indication plate from Sub arm by unscrewing Pan head screw M4x10.

(Fig. 29)

4) By removing Hex bolt M10, Arm complete can be separated from Sub arm. (Fig. 30)

Fig. 28

Blade case

Thrust needle gauge 1022

Arm complete

Spacer

Hex nut M10-17

Sub arm

Lever 100

Pan head screw M4x10

Turn table complete

Fig. 29

Fig. 30

Hex bolt M10

Indication plate

Hex lock nut

M10-17

Pan head screw

M4x10

5) Remove Screw M6x25 and Pin 5. And remove Hex socket head set screw M10x12, Compression spring 6 and

Steel ball 7.9. Then turn over the Table section in the direction of arrow. (Fig. 31)

Fig. 31

Sub arm

Screw M6x25

* Pin 5

Hex socket head set screw M10x12

* Compression spring 6

* Steel ball 7.9

Guide fence

Turn table complete

The small parts designated

with an asterisk can be

removed using a bar or

screwdriver magnetized

with No.1R288.

Table complete

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P 13/ 30

Repair

[3] DISASSEMBLY/ASSEMBLY

[3] -7. Table Section (cont.)

DISASSEMBLING

6) Now the Table section can be removed from Guide fence

by unscrewing nine M6x20 Hex socket head bolts from

the back side of Table complete. (Fig. 32)

Fig. 32

[Table section turned over]

Table complete

7) Remove Hex socket head bolt M8x50 and Flat washer 8

from each end of Guide fence. (Fig. 33)

8) Insert a slotted screwdriver into the hole of Sleeve 8

on each end of guide fence, and lever it out from the hole

of Frame as illustrated to left in Fig. 34.

Note:

Hold Guide fence by hand to prevent from falling down.

Now Guide fence can be separated from Frame

as illustrated to right in Fig. 34.

Fig. 33

Frame

Guide fence

Flat washer 8

Hex socket head bolt M8x50

Fig. 34

Guide fence

Sleeve 8

Slotted screwdriver

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P 14/ 30

Repair

[3] DISASSEMBLY/ASSEMBLY

[3] -7. Table Section (cont.)

DISASSEMBLING

9) Lever (Lock lever) is fastened to Frame with each two pieces of

Hex socket button head bolt M6 and Flat washer 7.

Lever

When removing Lever, follow the instruction described in Fig. 35.

Fig. 35

If this bolt is removed first, the force of Torsion spring

will cause the Bolt and Flat washer 7 to pop off.

Lever

Boss for Torsion spring installation

Frame

Flat washer 7

Hex socket

button head

bolt M6

Torsion spring 17

Be sure to remove this bolt first

for easy removal of Lever.

ASSEMBLING

Fig. 36

Do the reverse of the disassembling steps 1) - 9).

Note:

When installing Torsion spring 17 on Frame, insert the spring

straight over the boss till it touches the inside wall of Frame.

Be careful not to tilt the spring. (Fig. 36)

Frame

Torsion spring 17

Boss for Torsion

spring installation

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P 15/ 30

Repair

[3] DISASSEMBLY/ASSEMBLY

[3] -8. Frame Section

DISASSEMBLING

1) After removing Switch box, place the Frame section as illustrated in Fig. 37, and remove four Square pipes by

unscrewing eight M8x20 Hex socket head bolts.

2) Place the Frame section as illustrated in Fig. 38. Then, by removing four M10 Hex nuts from Pipe 32 complete

(with Makita mark label) and Pipe 32 (without Makita mark label), separate right Frame from left Frame.

Fig. 37

Fig. 38

Hex socket head bolt M8x20 (8 pcs)

Pipe 32

Square pipe

(4 pcs)

Pipe 32 complete

Flat washer 10

Spring washer 10 (4 pcs each)

Hex nut M10

3) From each of *right and *left Frames, remove Pipe 32 complete (Pipe 32) and Screw M10. (Fig. 39)

4) Caps can be removed from Frame by tapping the joint of Cap and Frame with slotted screwdriver. (Fig. 40)

Note: Do not reuse Caps removed from Frame because it is deformed or damaged when removed.

Fig. 39

Fig. 40

Frame, right

(See Note below.)

Pipe 32

Screw M10

Cap

*Right Frame and Left Frame;

Are exactly the same in size and shape.

However, some different parts such as Switch box

or Lock lever are assembled to them.

For convenience, therefore, we call the one on

operator's right hand "Right Frame" and the other

"Left Frame".

Frame, left

Pipe 32 complete

(See Note below.)

Note:

This end of Screw M10 is screwed in the threaded hole

of Frame. Therefore, unscrew when removing from Frame.

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P 16/ 30

Repair

[3] DISASSEMBLY/ASSEMBLY

[3] -8. Frame Section (cont.)

ASSEMBLING

1) Fasten Screw M10 to left Frame/ right Frame so that Pipe 32 complete/ Pipe 32 covers 2 pitches of the thread portion

on the opposite side of the screw when the pipe is set in place over the screw. (Fig. 41)

Fig. 41

Frame, right

Cross section of [A]

Pipe 32 complete (Pipe 32)

Screw M10

Pipe 32

Screw M10

[A]

2 pitches

Pipe 32 complete

Frame, left

2) Tighten Frames with four M10 Hex nuts. (Fig. 38)

3) Assemble Lever to the right Frame. (Fig. 35 and 42)

4) Assemble Switch box to the left Frame. (Fig. 42)

5) Install each three Cushions to the right and left Frames.

Then to the right frame, fasten Leaf spring with Pan head screw M4x10, and fasten two M6 screws. (Fig. 43)

Fig. 42 Fig. 43

Lever

Frame, right

Frame, left

Lever

Frame, right

Frame, left

Switch box

Cushion

Operator's position

Pan head screw M4x10

Leaf spring

Screw M6

Switch box

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P 17/ 30

Repair

[3] DISASSEMBLY/ASSEMBLY

[3] -9. Assembling Feet Section

LEFT FEET SECTION

1) For smooth folding action of the Feet section, follow the steps described below to assemble Support bracket to

Square pipes precisely at an angle of 90 degrees:

i) Put Support bracket on Square pipe 32-510, while keeping about 238 mm distance from the top of Support bracket

to the top end of Square pipe. You don't need to tighten hex bolt M6x45 securely in this step.

Then while applying angle ruler to Square pipe and Support bracket, adjust the angle to 90 degrees. (Fig. 44)

ii) While keeping the 90 degrees obtained in the previous step, tighten the bolt securely to fasten Support bracket to

Square pipe 32-510.

iii) Fasten Support bracket to Square pipe 32-475 as the same way you have done in the steps i) and ii).

The distance between Square pipe 32-510 and Square pipe 32-475 will be about 529mm if Support bracket is

assembled correct to the two pipes. (Fig. 45)

Fig. 44

Fig. 45

approx.

529mm

Square pipe

32-510

Square pipe

32-510

Square pipe

32-475

approx.

283mm

Hex nut M6

Flat washer 8

Framing square

approx. 283mm

Hex bolt M6x45

Flat washer 6

Hex nut M6

Flat washer 8

Framing square

Support bracket

Flat washer 6

Hex bolt M6x45

2) See Fig. 46. Mount Bracket on Square pipe 32-510 from the Support bracket installation side.

Put Pin 8 (long) through Flat washer 8, elliptic holes of Bracket and the first holes from the top of Square pipe 32-510.

And secure the Pin 8 with another Flat washer 8 and Stop ring E-6. Then assemble another Pin 8 (long) in the second

hole from the top of the Square pipe as illustrated below.

3) See Fig. 47. Assemble Bracket to the first hole from the top of Square pipe 32-475 as the same way you have done

in the step 2). Then assemble Pin 8 (long) in the second hole from the top, and Pin 8 (short) in the third hole from

the top as illustrated below.

Fig. 46

Fig. 47

Installing Bracket on Square pipe 32-510

Installing Bracket on Square pipe 32-475

Bracket

Support bracket

Flat washer 8

Pin 8 (long)

Sleeve 8

Stop ring E-6

Pin 8 (short)

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P 18/ 30

Repair

[3] DISASSEMBLY/ASSEMBLY

[3] -9. Assembling Feet Section (cont.)

LEFT FEET SECTION

4) To Square pipe 32-510, assemble Hook and Foot. And to Square pipe 32-475, assemble Stopper hook and Foot nut.

(Fig. 48)

Fig. 48

Stopper hook

Hook

Square pipe 32-510

Square pipe 32-475

Hex nut M6

Foot bolt

Foot

Compression spring 13

Foot

Foot nut

Support bracket

Foot nut

RIGHT FEET SECTION

Note: Different from the Left feet section, two 32-475 Square pipes are used for the right Feet section.

1) The same way as you did in assembling the left feet section;

Assemble Support bracket to Square pipes precisely at an angle of 90 degrees. (Fig. 45, 46)

Then assemble Bracket and Pin 8 to each Square pipe. (Fig. 47, 48)

2) Assemble Stopper hook to the Square pipe 32-475 on the side of operator's position. (Fig. 49)

3) Mount Foot to each Square pipe. (Fig. 49)

Fig. 49

Bracket

Support bracket

Pin 8 (long)

Stopper hook

Pin 8 (long)

Pin 8 (short)

Hex nut M6

Foot

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P 19/ 30

Repair

[3] DISASSEMBLY/ASSEMBLY

[3] -10. Assembling Feet Section to Frame Section

With eight M8x20 Hex socket bolts, fasten the left Feet section to Frame, left; and the right Feet section to Frame, right.

Important:

a) Before assembling, be sure that the following parts are in the correct position as illustrated in Fig. 50.

b) Fasten with the bolts as illustrated in Fig. 51.

If not assembled as illustrated below, it will be impossible to fold the feet section or obtain a flat table surface.

Fig. 50

[Feet section, right]

Stopper hook

Foot nut

[Frame, right]

Switch box

Feet section

[Feet section, left]

Hook

Lever

Frame section

[Frame, left]

Fig. 51

Fastening the left Feet section to Frame, left

Fastening the right Feet section to Frame, right

Tighten the bolts through the second and third holes

from the bottom of the Frame.

Tighten the bolts through the first and second holes

from the bottom of the Frame.

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P 20/ 30

Repair

[4] ADJUSTMENT

[4] -1. Adjusting Bevel Angle

0 Degree Bevel

1) Lock the saw head unit in the full down position, and loosen Lever 100. Then rotate the 90 degree adjusting screw

two or three turns counterclockwise using Hex wrench 3, and tilt the blade to the right. (Fig. 52)

2) Put 90 degree set square (No.1R208) on the top surface of Turn table and beside the blade. Turn the 0 degree

adjusting screw carefully clockwise until No.1R208 closely contacts the blade without gap between their surfaces

and between the surfaces of No.208 and Turn table. Then tighten Lever 100. (Fig. 53)

3) After performing this adjustment, make sure that the pointer of Indication plate is indicating 0 degree on Bevel scale.

If not, loosen the screw that fastens Indication plate and adjust the pointer to 0 degree.

Fig. 52

Fig. 53

[Bottom of Table viewed from the Lever 100 installation side]

[Table and Blade viewed from

the Lever 100 installation side]

Lever 100

Saw blade

[left]

[right]

No.1R208

[left]

[right]

Turn table

0 degree adjusting screw

45 degree adjusting screw

45 Degree Bevel

Important: Before performing 45 degree bevel angle adjustment, be sure to do 0 degree bevel angle adjustment.

1) Tilt the saw head unit fully to the right. (Fig. 54)

2) Put 45 degree set square (No.1R207) on the top surface of Turn table and beside the blade. Turn the 45 degree

adjusting screw carefully clockwise until No.1R207 closely contacts the blade without gap between their surfaces

and between the surfaces of No.207 and Turn table. Then tighten Lever 100. (Fig. 55)

3) After performing this adjustment, make sure that the pointer of Indication plate is indicating 45 degrees on Bevel

scale. If not, loosen the screw that fastens Indication plate and adjust the pointer to 45 degrees.

Fig. 54

[Bottom of Table viewed from the Lever 100 installation side]

Saw head unit

Fig. 55

[Table and Blade viewed from

the Lever 100 installation side]

Saw blade

No.1R207

[left]

[right]

[left]

[right]

Turn table

0 degree adjusting screw

45 degree adjusting screw

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P 21/ 30

Repair

[4] ADJUSTMENT

[4] -2. Adjusting Miter Angle

In case of LF1000, it is impossible to adjust miter angle by moving Guide fence because the Guide fence is designed

also as the axis on which Table is flipped over.

Therefore, adjust miter angle by moving the saw head unit carefully as follows:

1) Lock the saw head unit in the full down position.

2) Slightly loosen four M6x20 hex socket head bolts that fasten the Arm section to Turn table. (Fig. 56)

3) Lightly tighten one of the four bolts. Then, applying 90 degree set square (No.1R208) to the side of saw blade and

Guide fence, pivot the Arm section slightly on the tightened bolt until No.1R208 closely contacts the side of the saw

blade and Guide fence without gap between the surfaces. While keeping the 90 degree angle between the blade and

Guide fence, tighten four M6x20 hex socket head bolts securely. (Fig. 57)

4) After performing this adjustment, make sure that Pointer on Table complete is indicating 0 degree on Miter scale.

If not, loosen the screw that fastens Pointer to Table complete and adjust it to 0 degree.

Fig. 56

[Bottom of Table viewed from the Lever 100 installation side]

Fig. 57

[Saw blade and Guide fence viewed from top]

Saw head unit

Saw blade

Lever 100

Arm section

Saw head unit

(Arm and

Sub arm)

No.1R208

Guide fence

Arm section

Hex socket head bolt M6x20

Lever 100

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P 22/ 30

Circuit diagram

All European Countries Except UK-110V

(See page 23 for UK-110V.)

Color index of lead wires' sheath

Blue

Orange

Purple

Red

White

Brown

Black

Yellow

Cord from Switch box

Handle

*Pick up coil is factory-assembled to Controller.

Motor Housing

Handle

Brake switch

Switch

Noise suppressor

Field

Choke

coil

Controller

Strain relief

Line filter

Band

41 31

Relay

42 32

Connecting cord between

Switch box and Handle

Terminal

block

Strain relief on Connecting rod

Strain relief on Frame complete

Noise suppressor

Switch Box

Power supply cord

When Connecting Wires to Relay;

Attach Receptacle sleeve (indicated by in

the diagram) to the Receptacle on the wires

to connect with the following terminals:

No.31, No.3, No.42, No.2, No.A2

Strain relief

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P 23/ 30

Circuit diagram

UK-110V

Color index of lead wires' sheath

Blue

Orange

Purple

Red

White

Brown

Black

Yellow

Cord from Switch box

Handle

*Pick up coil is factory-assembled to Controller.

Motor Housing

Handle

Switch

Noise suppressor

Field

Choke

coil

Controller

Strain relief

Switch Box

Line filter

Band

Relay

Connecting code between

switch box and handle

Strain relief on Connecting rod

Terminal

block

Strain relief on Frame complete

When Connecting Wires to Relay;

Attach Receptacle sleeve (indicated by in

the diagram) to the Receptacle on the wires

to connect with the following terminals:

No.5, No.42, No.4 No.A2

Noise suppressor

Power supply cord

Strain relief

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P 24/ 30

Wiring diagram

All European Countries Except UK-110V

(See page 28 for UK-110V.)

[1] Wiring on the Rear End Surface of Motor Housing

Choke coil,

connected with Controller

Field lead wire (orange)

Field lead wire (black)

Field lead wire (yellow)

Route three Field lead wires

(orange, black, yellow)

through the opening B.

Motor housing

Lead wire holder C

Opening B

Lead wire holder B

Fix two wires of

Pick up coil with

the lead wire

holders B and C.

Controller

Lead wires of

Pick up coil

Lead wire holder A

Opening A

Route two Field lead wires (purple, white) through the

opening A, and fix with the lead wire holders A, B and C.

Important: Be sure that the lead wires are tight between

the opening A and the lead wire holder C.

Field lead wire (purple)

Field lead wire (white)

With the lead wire holder D on Handle,

fix the following lead wire holders:

*five Field lead wires

(white, purple, orange, black, yellow)

*four lead wires from Controller

(orange, black, red, brown)

Important:

Lead wire holder D

Choke coil

Handle

Be sure that the nine wires are tight

between Motor housing and the

lead wire D.

Choke-coil's lead wire

(orange), connected

with Controller

Motor housing

Controller's lead wire

(black)

Controller's lead wire

(red)

Controller's lead wire

(brown)

Controller

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P 25/ 30

Wiring diagram

All European Countries Except UK-110V

(See page 29 for UK-110V.)

[2] Wiring in Handle

Put Line filter between Strain relief and Band.

Install Connecting cord and Band on Handle so that;

*the distance between the end of Connecting cord and the inside wall A is 10 - 20mm

*the distance between the end of Connecting cord and Band is 10 - 20mm.

Be careful not to

route lead wires

over Strain relief.

10 - 20mm

Switch

10 - 20mm

Band Line filter

Strain relief

Connecting cord

from Switch box

Noise

suppressor

Brake switch

Inside wall A

L-shaped rib

Route the three lead wires to Switch and

the two lead wires to Brake switch between

the L-shaped rib and the inside wall A.

Lead wires from

Controller and Field

How to Connect lead wires to Brake switch

Connect lead wires to Brake switch as illustrated below.

Correct

Wrong

Handle cover side

Brake switch

Bottom of Handle

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P 26/ 30

Wiring diagram

All European Countries Except UK-110V

(See page 30 for UK-110V.)

[3] Wiring in Switch Box

Do not route any lead wire in the shaded area

in order not to pinch between relay and the

inside wall or the boss of Switch box.

Do not route lead wires over Relay.

Do not place Noise suppressor on Relay.

When mounting Grommet to Switch box,

be sure to place;

*the big end outside of Switch box

*the small end inside of Switch box.

Relay

Small end of Grommet

Big end of Grommet

Grommet

Connecting cord from Handle

Strain relief

Switch box

Noise suppressor

Terminal block

Strain relief

Power supply cord

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P 27/ 30

Wiring diagram

All Countries

[4] Wiring at Connecting Rod

Handle

Blade case

Cord guard

Connecting rod

Pan head screw M4x10

Strain relief

Connecting cord

(from Switch box)

Be sure that Connecting cord is tight

between Cord guard and Strain relief.

Fix Connecting cord with the Strain relief.

Be sure to place the Cord below Pan head

screw M4x10 that secures Strain relief to

Connecting rod.

[5] Wiring Under Table

As illustrated below, fix Connecting cord

with the Strain relief at two points.

Pan head screw

M4x10

As illustrated to right, be sure to place the

Cord below Pan head screw M4x10 that

secures Strain relief to Connecting rod.

Strain relief

Connecting cord

Switch box

Grommet

Frame complete

Connecting cord from

Switch box to Handle

Be sure that Connecting cord is tight

between Grommet and Strain relief.

Be sure that Connecting cord is tight

between the two Strain relieves.

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P 28/ 30

Wiring diagram

UK-110V

[1] Wiring on the Rear End Surface of Motor Housing

Choke coil,

connected with Controller

Field lead wire (orange)

Field lead wire (black)

Field lead wire (yellow)

Route three Field lead wires

(orange, black, yellow)

through the opening B.

Motor housing

Lead wire holder C

Opening B

Lead wire holder B

Fix two wires of

Pick up coil with

the lead wire

holders B and C.

Controller

Lead wires of

Pick up coil

Lead wire holder A

Opening A

Route two Field lead wires (white, white) through the

opening A, and fix with the lead wire holders A, B and C.

Important: Be sure that the lead wires are tight between

the opening A and the lead wire holder C.

Field lead wire (white)

With the lead wire holder D on Handle,

fix the following lead wire holders:

*five Field lead wires

(white, white, orange, black, yellow)

*four lead wires from Controller

(orange, black, red, white)

Important:

Lead wire holder D

Choke coil

Handle

Be sure that the nine wires are tight

between Motor housing and the

lead wire D.

Choke-coil's lead wire

(orange), connected

with Controller

Motor housing

Controller's lead wire

(black)

Controller's lead wire

(red)

Controller's lead wire

(white)

Controller

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P 29/ 30

Wiring diagram

UK-110V

[2] Wiring in Handle

Put Line filter between Strain relief and Band.

Install Connecting cord and Band on Handle so that;

*the distance between the end of Connecting cord and the inside wall A is 10 - 20mm

*the distance between the end of Connecting cord and Band is 10 - 20mm.

Be careful not to

route lead wires

over Strain relief.

10 - 20mm

Switch

10 - 20mm

Band Line filter

Strain relief

Connecting cord

from Switch box

Noise

suppressor

Inside wall A

L-shaped rib

Route the three lead wires to Switch between

the L-shaped rib and the inside wall A.

Lead wires from

Controller and Field

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P 30/ 30

Wiring diagram

UK-110V

[3] Wiring in Switch Box

Do not route any lead wire in the shaded area

in order not to pinch between relay and the

inside wall or the boss of Switch box.

Do not route lead wires over Relay.

Do not place Noise suppressor on Relay.

When mounting Grommet to Switch box,

be sure to place;

*the big end outside of Switch box

*the small end inside of Switch box.

Relay

Small end of Grommet

Big end of Grommet

Grommet

Connecting cord from Handle

Strain relief

Switch box

Noise suppressor

Terminal block

Strain relief

Power supply cord

[4] Wiring at Connecting Rod

Do the same way as "All European Countries Except UK-110V". (See page 27.)

[5] Wiring Under Table

Do the same way as "All European Countries Except UK-110V". (See page 27.)

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