Makita Portable Generator G1700i User Manual

GENERATOR  
MODEL  
3ZZ9990147  
カナダ  
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6
3
10  
1
1
2
STOP  
RUN  
STOP  
RUN  
CHOKE  
CHOKE  
2
4
4
7
1
5
1
3
1
2
6
1
2
3
4
7
6
1
3
12  
11  
2
STOP  
RUN  
1
1
2
8
10  
CHOKE  
9
3
4
2
1
4
8
9
STOP  
RUN  
OFF ON  
1
2
AUTO  
POWER  
SAVE  
CHOKE  
5
6
2
4
5
1
1
OVER  
LOAD  
3
2
PILOT  
LAMP  
1
2
2
3
4
ON  
OFF  
1
2
3
7
1
2
1
3
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FEDERAL EMISSIONS COMPONENT DEFECT WARRANTY  
EMISSIONS COMPONENT DEFECT WARRANTY COVERAGE – This emission warranty is applicable in all States, except the  
State of California.  
Makita U.S.A. Inc., La Mirada, California, (herein “MAKITA”) warrant(s) to the initial retail purchaser and each subsequent owner, that this  
Nonroad engine (herein “engine”) has been designed, built, and equipped to conform at the time of initial sale to all applicable regulations of  
the U.S. Environmental Protection Agency (EPA), and that the engine is free of defects in materials and workmanship which would cause this  
engine to fail to conform with EPA regulations during its warranty period.  
For the components listed under PARTS COVERED, the Makita Factory Service Center or Service Center authorized by MAKITA will, at no  
cost to you, make the necessary diagnosis, repair, or replacement necessary to ensure that the engine complies with applicable U.S. EPA  
regulations.  
EMISSISON COMPONENT DEFECT WARRANTY PERIOD  
OWNER’S WARRANTY RESPONSIBILITIES  
As the engine owner, you are responsible for the performance of the  
required maintenance listed in your owner’s manual. MAKITA  
recommends that you retain all receipts covering maintenance on  
your engine, but MAKITA cannot deny warranty solely for the lack of  
receipts or for your failure to ensure the performance of all  
scheduled maintenance.  
The warranty period for this engine begins on the date of sale to the  
initial purchaser and continues for a period of 2 years.  
PARTS COVERED  
Listed below are the parts covered by the Emission Components  
Defect Warranty. Some of the parts listed below may require  
scheduled maintenance and are warranted up to the first scheduled  
replacement point for that part.  
As the engine owner, you should however be aware that MAKITA  
may deny warranty coverage if your engine or a part has failed due  
to abuse, neglect, improper maintenance or unapproved  
modifications.  
(1) Fuel Metering System  
(i) Carburetor and internal parts (and/or pressure regulator or  
fuel injection system).  
You are responsible for presenting your engine to the nearest  
Makita Factory Service Center or Service Center authorized by  
MAKITA when a problem exists.  
(ii) Air/fuel ratio feedback and control system, if applicable.  
(iii) Cold start enrichment system, if applicable.  
(iv) Regulator assy (gaseous fuel, if applicable)  
(2) Air Induction System  
If you have any questions regarding your warranty rights and  
responsibilities, you should contact the Makita Warranty Department  
at 1-800-4-MAKITA for the information.  
(i) Intake manifold, if applicable  
(ii) Air filter.  
(3) Ignition System  
THINGS YOU SHOULD KNOW ABOUT THE EMISSION  
CONTROL SYSTEM WARRANTY MAINTENANCE AND  
REPAIRS  
(i) Spark plugs.  
(ii) Magneto or electronic ignition system.  
(iii) Spark advance/retard system, if applicable.  
(4) Exhaust manifold, if applicable  
(5) Miscellaneous Items Used in Above Systems  
(i) Electronic controls, if applicable  
(ii) Hoses, belts, connectors, and assemblies.  
(iii) Filter lock assy (gaseous fuel, if applicable)  
You are responsible for the proper maintenance of the engine. You  
should keep all receipts and maintenance records covering the  
performance of regular maintenance in the event questions arise.  
These receipts and maintenance records should be transferred to  
each subsequent owner of the engine. MAKITA reserves the right to  
deny warranty coverage if the engine has not been properly  
maintained. Warranty claims will not be denied, however, solely  
because of the lack of required maintenance or failure to keep  
maintenance records.  
OBTAINING WARRANTY SERVICE  
To obtain warranty service, take your engine to the nearest Makita  
Factory Service Center or Service Center authorized by MAKITA .  
Bring your sales receipts indicating date of purchase for this engine.  
The Makita Factory Service Center or Service Center authorized by  
MAKITA will perform the necessary repairs or adjustments within a  
reasonable amount of time and furnish you with a copy of the repair  
order. All parts and accessories replaced under this warranty become  
the property of MAKITA.  
MAINTENANCE, REPLACEMENT OR REPAIR OF EMISSION  
CONTROL DEVICES AND SYSTEMS MAY BE PERFORMED BY  
ANY REPAIR ESTABLISHMENT OR INDIVIDUAL;  
HOWEVER, WARRANTY REPAIRS MUST BE PERFORMED BY  
THE MAKITA FACTORY SERVICE CENTER OR SERVICE  
CENTER AUTHORIZED BY MAKITA . THE USE OF PARTS THAT  
ARE NOT EQUIVALENT IN PERFORMANCE AND DURABILITY  
TO AUTHORIZED PARTS MAY IMPAIR THE EFFECTIVENESS  
OF THE EMISSION CONTROL SYSTEM AND MAY HAVE A  
BEARING ON THE OUTCOME OF A WARRANTY CLAIM.  
WHAT IS NOT COVERED  
*Conditions resulting from tampering, misuse, improper adjustment  
(unless they were made by the Makita Factory Service Center or  
Service Center authorized by MAKITA during a warranty repair),  
alteration, accident, failure to use the recommended fuel and oil, or  
not performing required maintenance services.  
If other than the parts authorized by MAKITA are used for  
maintenance replacements or for the repair of components affecting  
emission control, you should assure yourself that such parts are  
warranted by their manufacturer to be equivalent to the parts  
authorized by MAKITA in their performance and durability.  
*The replacement parts used for required maintenance services.  
*Consequential damages such as loss of time, inconvenience, loss  
of use of the engine or equipment, etc.  
*Diagnosis and inspection charges that do not result in warranty-  
eligible service being performed.  
*Any non-authorized replacement part, or malfunction of authorized  
parts due to use of non-authorized parts.  
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HOW TO MAKE A CLAIM  
All repair qualifying under this limited warranty must be performed by a Makita Factory Service Center or Service Center authorized by MAKITA .  
In the event that any emission-related part is found to be defective during the warranty period, you shall notify Makita Warranty Department at  
1-800-4-MAKITA and you will be advised of the appropriate warranty service dealer or service providers where the warranty repair can be  
performed.  
FACTORY SERVICE CENTERS IN CANADA  
BRITISH COLUMBIA  
RICHMOND  
ONTARIO  
LONDON  
(Vancouver Regional Office)  
11771 Hammersmith Way, Richmond, V7A.5H6  
Tel. 1.800.663.0909 or 604.272.3104  
Fax.604.272.5416  
317 Adelaide Street S., Unit 117, London, N5Z.3L3  
Tel. 1.800.571.0899 or 519.686.3115  
Fax.519.686.4347  
MISSISSAUGA  
COQUITLAM  
6350 Tomken Road, Unit 8 Mississauga, L5T.1Y3  
Tel. 1.888.221.9811 or 905.670.7255  
Fax.905.670.0120  
Unit 103. 2131 Hartley Avenue, Coquitlam, V3K.2Z3  
Tel. 604.525.7434 or 1.800.266.7738  
Fax.604.525.7435  
OTTAWA (Nepean)  
210 Colonnade Road S, Unit #10, Ottawa (Nepean),  
K2E.7L5  
ALBERTA  
CALGARY  
#8-6115 Fourth Street S.E., Calgary, T2H.2H9  
Tel. 1.800.267.0445 or 403.243.3995  
Fax.403.287.3044  
Tel. 1.888.560.2214 or 613.224.5022/5088  
Fax.613.224.2360  
WHITBY  
(Toronto Head Office)  
EDMONTON  
11614-149 Street, Edmonton, T5M.3R3  
Tel. 1.888.455.6644 or 780.455.6544  
Fax.780.451.4877  
1950 Forbes Street, Whitby, L1N.7B7  
Tel. 1.800.263.3734 or 905.571.2200  
Fax.905.433.4779  
SASKATCHEWAN  
SASKATOON  
QUÉBEC  
ST. LEONARD  
206A-2750 Faithful Avenue, Saskatoon, S7K.6M6  
Tel. 1.888.931.0111 or 306.931.0111  
Fax.306.931.4574  
(Montréal Bureau Régional)  
6389 Boul, Couture, St. Leonard, H1P.3J5  
Tél. 1.800.361.7049 or 514.323.1223  
Fax.514.323.7708  
MANITOBA  
WINNIPEG  
VILLE ST. LAURENT  
1670 St. James Street, Winnipeg, R3H.0L3  
Tel. 1.800.550.5073 or 204.694.0402  
Fax.204.694.5782  
1140 Rue Bégin, Ville St. Laurent, H4R 1X1  
Tél. 1.888.745.5025 or 514.745.5025  
Fax.514.745.6141  
LES SAULES  
1200 St. Jean Baptiste, Unit 106, Québec (Les Saules),  
G2E.5E8  
Tél. 1.800.663.5757 or 418.871.5720  
Fax.418.871.6684  
NOVA SCOTIA  
DARTMOUTH  
202 Brownlow Avenue, Dartmouth,B3B.1T5  
Tel. 1.888.625.4821 or 902.468.7064  
Fax.902.468.3551  
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FOREWORD  
Thank you very much for purchasing a MAKITA GENERATOR.  
This manual covers operation and maintenance of the MAKITA GENERATOR.  
This MAKITA GENERATOR can be used for general electrical equipments, appliances, lamps, tools as an  
AC power source. With regards to DC application, the terminals are used only for charging 12 volt battery.  
Never use this generator for any other purposes.  
Please take a moment to familiarize yourself with the proper operation and maintenance procedures in order  
to maximize the safe and efficient use of this product.  
Keep this owner’s manual at hand, so that you can refer to it at any time.  
Due to constant efforts to improve our products, certain procedures and specifications are subject to change  
without notice.  
When ordering spare parts, always give us the MODEL, PRODUCTION NUMBER (PROD No.) and  
SERIAL NUMBER (SER No.) of your Product.  
Please fill in the following blanks after checking the production number on your product.  
(Location of label is different depending on the product model.)  
PROD No. SER No.  
(
)
Label  
CONTENTS  
1. SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2  
2. COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5  
3. CONTROLS AND INDICATORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5  
4. PRE-OPERATION CHECKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6  
5. OPERATING PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7  
6. WATTAGE INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10  
7. SPARK ARRESTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11  
8. MAINTENANCE SCHEDULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12  
9. "HOW-TO" MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14  
10. PERIODIC OPERATION AND INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . .14  
11. TRANSPORTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15  
12. PREPARATION FOR STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15  
13. TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16  
14. SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17  
15. WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18  
NOTE  
Please refer to the illustrations on the back page of the front cover or back cover  
1
6
for Fig.  
to  
indicated in the sentence.  
1
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1. SAFETY PRECAUTIONS  
Please make sure you review each precaution carefully.  
Pay special attention to statement preceded by the following words.  
WARNING “WARNING” indicates a strong possibility of severe personal injury or loss  
of life if instructions are not followed.  
CAUTION “CAUTION” indicates a possibility of personal injury or  
equipment damage if instructions are not followed.  
WARNING  
Do not operate the generator near gasoline or gaseous fuel because of the potential  
danger of explosion or fire.  
Do not fill the fuel tank with fuel while the engine is running. Do not smoke or use open  
flame near the fuel tank. Be careful not to spill fuel during refueling. If fuel is spilt, wipe  
it off and let dry before starting the engine.  
WARNING  
Do not place in flammables near the generator.  
Be careful not to place fuel, matches, gunpowder, oily cloths, straw, trash, or any other in flammables near  
the generator.  
WARNING  
Do not operate the generator inside a room, cave, tunnel, or other  
insufficiently ventilated area. Always operate it in a well-ventilated area,  
otherwise the engine may become overheated, and the poisonous carbon  
monoxide gas contained in the exhaust gases will endanger human lives.  
Keep the generator at least 1 meter (3 feet) away from any structure or  
building during use.  
1m  
If the generator must be used indoors, the area must be well-ventilated and  
extreme caution must be taken regarding the discharge of exhaust gases.  
1m  
WARNING  
Do not enclose the generator nor cover it with a box.  
The generator has a built-in forced air cooling system, and may become overheated if it is enclosed.  
If generator has been covered to protect it from the weather during non use, be sure to remove it and keep  
it well away from the area during generator use.  
WARNING  
Operate the generator on a level surface.  
It is not necessary to prepare a special foundation for the generator.  
However, the generator will vibrate on an irregular surface, so choose a level place without surface  
irregularities.  
If the generator is tilted or moved during operation, fuel may spill and / or the generator may tip over, causing  
a hazardous situation.  
Proper lubrication cannot be expected if the generator is operated on a steep incline or slope. In such a case,  
piston seizure may occur even if the oil is above the upper level.  
WARNING  
Pay attention to the wiring or extension cords from the generator to the connected device.  
If the wire is under the generator or in contact with a vibrating part, it may break and  
possibly cause a fire, generator burnout, or electric shock hazard.  
Replace damaged or worn cords immediately.  
2
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WARNING  
Do not operate in rain, in wet or damp conditions, or with wet hands.  
The operator may suffer severe electric shock if the generator is wet due to rain or snow.  
WARNING  
If wet, wipe and dry it well before starting. Do not pour water directly over the generator, nor wash it with  
water.  
WARNING  
Be extremely careful that all necessary electrical grounding procedures are followed during each and every  
use. Failure to do so can be fatal.  
WARNING  
Do not contact the generator to a commercial power line. Connection to a commercial  
power line may short circuit the generator and ruin it or cause electric shock hazard. Use  
the transfer switch for connecting to domestic circuit.  
WARNING  
No smoking while handling the battery. The battery emits flammable hydrogen gas,  
which can explode if exposed to electric arcing or open flame.  
Keep the area well-ventilated and keep open flames/sparks away when handling the battery.  
WARNING  
Engine becomes extremely hot during and for some time after operation. Keep  
combustible materials well away from generator area.  
Be very careful not to touch any parts of the hot engine especially the muffler area or  
serious burns may result.  
WARNING  
Keep children and all bystanders at a safe distance from work areas.  
WARNING  
It is absolutely essential that you know the safe and proper use of the power tool or appliance that you intend  
to use. All operators must read, understand and follow the tool/appliance owners manual. Tool and appliance  
applications and limitations must be understood. Follow all directions given on labels and warnings. Keep all  
instruction manuals and literature in a safe place for future reference.  
WARNING  
Use only "LISTED" extension cords.  
When a tool or appliance is used outdoors, use only extension cords marked "For Outdoor Use". Extension  
cords, when not in use should be stored in a dry and well ventilated area.  
WARNING  
Always switch off generator's AC circuit breaker and disconnect tools or appliances when not in use, before  
servicing, adjusting, or installing accessories and attachments.  
CAUTION  
Make sure the engine is stopped before starting any maintenance, servicing or repair.  
NOTE :  
Make sure maintenance and repair of the generator set are performed by properly trained personnel only.  
3
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Symbols and Meanings  
In accordance with the European requirements (eec Directives),the specified symbols as shown in the  
following table are used for the products and this instruction manual.  
Fire, open light and smoking  
Read the operator's instruction manual.  
prohibited.  
Stay clear of the hot surface.  
Caution, risk of electric shock.  
Exhaust gas is poisonous.  
Do not operate in an unventilated room.  
Do not connect the generator to  
the commercial power lines.  
HOT, avoid touching the hot area.  
Stop the engine before refueling.  
ON  
Engine start  
(Electric start)  
IN-position of a  
bistable push control  
(power and Engine)  
OFF  
Protective earth  
(ground)  
Engine stop  
Gasoline  
Fast  
(power and Engine)  
Fuse  
Alternating current  
Direct current  
Engine oil  
Add oil  
Plus ;  
positive polarity  
Slow  
Minus ;  
negative polarity  
Battery charging  
condition  
Fuel start  
Fuel stop  
OUT-position of a  
bistable push control  
Choke ;  
cold starting aid  
COS  
I r  
r
Rated power (kW)  
Continuous power  
Rated power factor  
Rated current (A)  
Mass (kg)  
P r  
f r  
COP  
Rated frequency (Hz)  
U r  
Rated voltage (V)  
Maximum ambient  
Maximum site altitude  
above sea-level (m)  
m
H max  
T max  
temperature (  
)
4
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1
2. COMPONENTS (See Fig.  
)
When the engine stops due to oil shortage, it can  
not be started anymore even by pulling the start  
knob (just the alarm lamp flickers). In such a case,  
replenish engine oil up to the mouth of the oil filling  
port.  
NOTE  
Please refer to the illustrations on the back page of  
the front cover or back cover for Fig. 1 to 6  
indicated in the sentence.  
q RECOIL STARTER (HANDLE)  
w CONTROL PANEL  
e SIDE PANEL (L)  
(Refer to page 6 for details about the oil  
replenishing procedure).  
r AIR CLEANER  
4. AUTO POWER SAVE SWITCH AND LAMP  
2 r  
(See Fig. - )  
t FUEL DRAIN SCREW  
y CARRYING HANDLE  
u TANK CAP COVER  
i EXHAUST OUTLET  
o OIL DRAIN PLUG  
The AUTO POWER SAVE LAMP is turned on when  
the switch is in the “ON” position.  
With the switch in the “  
” marking position, the  
engine speed is reduced automatically when no  
electricity is taken out, while the engine speed is  
automatically adjusted in accordance with the load  
condition when the electricity is taken out.  
! SIDE PANEL (R)  
! OIL GAUGE (OIL FILLER)  
! SPARK PLUG CAP  
When using in the heavy load condition, set the  
switch into the “  
3. CONTROLS AND INDICATORS  
” marking position to maintain  
the electric power level in the stable condition.  
When using DC power, turn the switch into the  
“OFF” position.  
2
(See Fig. )  
2 q  
1. ENGINE SWITCH (See Fig. - )  
The engine switch is designed for easy operation  
with the interlocking mechanism between the fuel  
cock and the choke furnished.  
5. AC RECEPTACLES  
AC electric power is available through this receptacle.  
Use a ground type, three-leg plug as shown.  
CHOKE  
To start the engine, turn the knob to the  
position. (Choke valve is closed.)  
Keep the knob in this position after the  
engine starts. (The engine can be  
RUN  
started with the knob at this position  
when the engine is warm.)  
CAUTION  
Do not plug more than two appliances  
into the generator at a time.  
Do not put foreign objects into the plug  
receptacle.  
To stop the engine, return the knob to  
the position.  
(The fuel cock is closed as well.)  
STOP  
2. PILOT LAMP and OVERLOAD LAMP  
2 w  
6. AC CIRCUIT BREAKER  
(See Fig. - )  
AC circuit breaker will cut off electric current when  
the current exceeds its limit or a malfunction occurs  
in the connected appliances.  
These lamps are turned on in the following conditions;  
PILOT LAMP (Green) --- The lamp is turned on  
while generating properly.  
Check for excessive current consumption or defects  
in the appliances. After making sure everything is in  
order, push the circuit breaker button.  
OVERLOAD LAMP (Red) --- The lamp is turned on in the  
overload condition.  
* The breaker will be activated after the lamp is  
turned on for 20 seconds in the 120% electric  
power condition, and results in no load condition.  
* If the lamp is turned on, stop and start the engine  
again to resume the operation.  
CAUTION  
If circuit breaker continues to be activated,  
discontinue use and check generator  
and/or appliance for malfunction with  
their respective service representatives.  
Never interfere with the operation of the  
circuit breaker knob or keep pushing it in  
the "ON" position.  
2 e  
3. OIL SENSOR LAMP (See Fig. - )  
When the level of the engine oil falls below the  
prescribed value, the alarm lamp lights up and the  
engine stops automatically.  
5
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4. PRE-OPERATION CHECKS  
3
(See Fig. )  
2 t  
7. DC TERMINALS (See Fig. - )  
DC electric power for battery charge is available.  
- Red is positive (+) terminal.  
3 q w  
1. CHECK ENGINE OIL (See Fig. - , )  
Before checking or refilling oil, be sure generator is  
located on stable and level surface with engine stopped.  
- Black is negative (-) terminal.  
Remove oil filler cap and check the engine oil level.  
2 y  
8. DC CIRCUIT BREAKER (See Fig. - )  
If oil level is below the lower level line, refill  
with suitable oil (see table) to upper level line.  
Do not screw in the oil filler cap when  
checking oil level.  
DC circuit breakers shut off electric current when  
the current exceeds its limit or a malfunction occurs  
in the connected appliance.  
Change oil if contaminated.  
(See "How-To" Maintenance.)  
Check for excessive current consumption or defects  
in the appliance. After making sure everything is in  
order, push the button to the " ON " position.  
Oil capacity . . . . 0.4 liters (0.42 qts)  
Recommended engine oil:  
q BUTTON  
w KNOB  
e IN (ON)  
r OUT (OFF)  
Use 4-stroke automotive detergent oil of API service class  
SE or higher grade (SG, SH or SJ is recommended).  
SAE 10W-30 or 10W-40 is recommended for  
general, all-temperature use. If single viscosity oil is  
used, select the appropriate viscosity for the  
average temperature in your area.  
CAUTION  
If circuit breaker continues to be activated,  
discontinue use and check generator  
and/or appliance for malfunction with  
their respective service representatives.  
Never interfere with the operation of the  
circuit breaker knob or keep pushing it in  
the "ON" position.  
5W  
10W  
20W  
Single grade  
#20  
#30  
#40  
2 i  
9. GROUND TERMINAL (See Fig. - )  
10W  
-30  
Multigrade  
Terminal for grounding the generator.  
10W  
-
40  
Ambient  
temperature  
2 u  
10. RECOIL STARTER (See Fig. - )  
Pull this handle to start the generator.  
2 o 3 e  
)
2. CHECK ENGINE FUEL (SeeFig.  
WARNING  
-
,
-
q RECOIL STARTER HANDLE  
2 o  
11. FUEL TANK CAP (See Fig. - )  
Do not refuel while smoking or near open  
flame or other such potential fire hazards.  
Otherwise fire accident may occur.  
The fuel tank cap is located behind the cover.  
To open the cover, lift up with the dent portion  
depressed backward as shown in the illustration.  
Remove the fuel tank cap by turning  
counterclockwise.  
If fuel level is low, refill with unleaded  
automotive gasoline.  
Fuel level should never over the RED marking  
at the inlet portion. (SeeFig. 3-e-q  
)
q FUEL TANK CAP  
w FUEL FILTER SCREEN  
e TANK CAP COVER  
q RED MARKING  
Be sure to use the fuel filter screen on the fuel  
filter neck.  
L R  
2 !  
12. SIDE COVER ( . .) (See Fig. - )  
q FUEL TANK CAP  
w FUEL FILTER SCREEN  
e TANK CAP COVER  
To access the following items for servicing, take the  
applicable side cover out by removing the screw  
with screwdriver or coin.  
Fuel tank capacity . . . 3.5 liters (0.92 US.gal)  
When using the generator first time or stopping  
LH-side cover ---- Air cleaner etc.  
due the fuel running out, pull the recoil handle  
several times after filling fuel up to the RED  
marking at the inlet portion of the fuel tank.  
RH-side cover ---- Oil level gauge, Ignition coil,  
Spark plug etc.  
6
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If such grounding conductor or grounding  
electrode is unavailable, connect the  
grounding lug of the generator to the  
grounding terminal of the using electric tool or  
appliance. (See Fig. 2-i, 3-r)  
WARNING  
Make sure you review each warning in  
order to prevent fire hazard.  
Do not refill tank while engine is  
running or hot.  
q GROUND TERMINAL  
Before filling fuel, turn the engine switch  
" (STOP) position.  
into "  
w GROUNDING SPIKE  
Be careful not to admit dust, dirt, water  
or other foreign objects Into fuel.  
5. OPERATING PROCEDURES  
Wipe off spilt fuel thoroughly before  
starting engine.  
4
(See Fig. )  
Keep open flames away.  
1. STARTING THE GENERATOR  
CAUTION  
3. CHECKING COMPONENT PARTS  
Check the oil level before each operations  
as outlined on page 6.  
Check following items before starting engine:  
Fuel leakage from fuel hose, etc.  
Bolts and nuts for looseness.  
(a) Make sure the appliance is disconnected.  
Components for damage or breakage.  
(b)Turn engine switch to "  
"(CHOKE) position.  
Generator not resting on or against any  
adjacent wiring.  
(When engine is warm or temperature is high,  
start engine with the switch at "  
" (RUN)  
4. CHECK GENERATOR SURROUNDINGS.  
position.) (See Fig. 4-q)  
When listening the radio near by the  
generator, the radio sound may be disturbed  
on account of the radio wave condition and the  
radio performance.  
CAUTION  
Do not connect defective appliances  
including lines and plugs.  
WARNING  
Be sure appliances are not connected  
to generator when starting up.  
Starting the generator with an  
Make sure you review each warning in  
order to prevent fire hazard.  
appliance connected could result in  
damage to the generator and/or  
appliance and in personal injury.  
Keep area clear of in flammables or  
other hazardous materials.  
Keep generator at least 3 feet (1 meter)  
away from buildings or other structures.  
Only operate generator in a dry, well  
ventilated area.  
Keep exhaust pipe clear of foreign  
objects.  
Keep generator away from open flame.  
(c) Pull the starter handle slowly until passing the  
compression point (resistance will be felt), then  
return the handle to its original position and pull  
briskly. (See Fig. 4-w)  
q RECOIL STARTER HANDLE  
No smoking!  
Keep generator on a stable and level  
w PULL BRISKLY  
surface.  
Do not block generator air vents with  
paper or other material.  
(d)After starting, allow the starter handle to return to  
its original position with the handle still in your hand.  
NOTE  
When engine fails to start after several attempts,  
5. GROUNDING THE GENERATOR  
To ground the generator to the earth, connect  
repeat the starting procedures mentioned above  
with the engine switch placed at "  
position.  
the grounding lug of the generator to the  
grounding spike driven into the earth or to the  
conductor which has been already grounded  
to the earth. (See Fig. 3-r)  
" (RUN)  
7
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(e) After 20 to 30 seconds of warm-up is completed, turn the engine switch to "  
" (RUN) position. (See Fig. 4-e)  
(f) Make sure the pilot lamp is on. This indicates that the generator is properly operating.  
NOTE  
Please consult with the Makita factory or authorized service center if the pilot lamp is turned off  
during the proper operation.  
2. USING ELECTRIC POWER  
WARNING  
Make sure that the appliance is switched OFF before connecting it to the generator.  
Do not move the generator while it is running.  
Be sure to ground the generator if the connected appliance is grounded. Failure to  
ground unit may lead to electrical shock.  
CONTROL PANEL  
G1700I (60Hz-120V)  
1
2
3
4
5
q PILOT LAMP  
w OVERLOAD LAMP  
e OIL SENSOR LAMP  
r AUTO POWER SAVE LAMP  
t AUTO POWER SAVE SWITCH  
y AC RECEPTACLES  
u AC CIRCUIT BREAKER  
i DC TERMINALS  
6
7
8
o DC CIRCUIT BREAKER  
! GROUND TERMINAL  
! ENGINE SWITCH  
9
11  
10  
4 r  
(1) AC APPLICATION (See Fig. - )  
(a) Make sure the pilot lamp is turned on.  
(b) Turn off the switch(es) of the electrical appliance(s) before connecting to the generator.  
(c) Insert the plug(s) of the electrical appliance(s) into the receptacle. (See Fig. 4-r)  
Check the amperage of the receptacles  
used referring to TABLE 1, and be  
sure not to take a current exceeding  
Style  
Ampere Receptacle AC plug  
Description  
the specified amperage.  
Be sure that the total wattage of all  
appliances dose not exceed the rated  
output of the generator.  
NEMA NEMA  
Up to 20A  
Duplex  
Receptacle  
5-20R  
5-20P  
TABLE 1  
8
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SAFETY PRECAUTIONS WHILE CHARGING  
WARNING  
An explosive hydrogen gas is discharged  
Be sure to ground the generator if the  
connected electrical device is grounded.  
through vent holes in the battery during the  
charging process. Do not allow spark or open  
flame around the generator or battery during the  
charging process.  
Failure to ground unit could lead to  
electrical spark.  
Electrolyte fluid can burn eyes and clothing.  
Be extremely careful to avoid contact. If injured,  
wash the affected area immediately with large  
quantities of water and consult a doctor for  
treatment.  
CAUTION  
Do not put foreign objects into the plug  
receptacle.  
When charging a large capacity battery or  
totally discharged battery, excessive current  
may force the DC breaker to turn off.  
In such cases, use a battery charger to charge  
a large battery with AC output.  
NOTE  
If the generator is stopped with the overload pilot  
lamp turned on, the generator will be in the  
overload condition and/or the electrical  
appliance(s) would be out of order.  
Battery defects may cause the DC breaker to turn off.  
In this case, stop the engine immediately and  
check the appliance and/or generator for overloading.  
After the check and remedy, restarting the engine  
will resume displaying in the normal manner.  
Check the battery before replacing the DC breaker.  
3. STOPPING THE GENERATOR  
(a) Turn off the power switch of the electric  
equipment and unplug the cord from receptacle  
of the generator.  
(d) Turn on the switch of the appliance.  
(b) Allow the engine about 3 minutes to cool down  
at no load before stopping.  
4 t  
(2) DC APPLICATION (See Fig. - )  
(c) Turn the engine switch to the position  
"
"
CAUTION  
(STOP). (See Fig. 4-y)  
Do not use the DC terminal at a time  
while using the AC out put.  
The DC terminal is used only for charging 12 volt  
batteries. It provides up to 12V-8.3A (100W) of  
maximum power.  
4 u  
4. OIL SENSOR (See Fig. - )  
(a) The oil sensor detects the fall in oil level in the  
crankcase and automatically stops the engine  
when the oil level falls below a predetermined level.  
q Positive terminal (RED)  
w Negative terminal (BLACK)  
(b) When engine has stopped automatically, switch off  
generator's no fuse breaker, and check the oil level.  
Refill engine oil to the upper level as instructed  
on page 6 and restart the engine.  
CONNECTION OF CABLE :  
Connect positive terminal (red) on generator  
to positive (+) terminal on battery.  
Connect negative terminal (black) on  
(c) If the engine dose not start by usual starting  
procedures, check the oil level  
generator to negative (-) terminal on battery.  
q OIL SENSOR  
CAUTION  
Do not remove OIL SENSOR PROBE when  
refilling with oil.  
Remove oil filler cap on the opposite side  
of carburetor.  
9
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6. WATTAGE INFORMATION  
Some appliances need a "surge" of energy when starting.  
This means that the amount of electrical power needed to start the appliance may exceed the amount needed to  
maintain its use.  
Electrical appliances and tools normally come with a label indicating voltage, cycles / Hz, amperage (amps)  
and electrical power needed to run the appliance or tool.  
Check with your nearest dealer or service center with questions regarding power surge of certain appliances  
or power tools.  
Electrical loads such as incandescent lamps and hot plates require the same wattage to start as is  
needed to maintain use.  
Loads such as fluorescent lamps require 1.2 to 2 times the indicated wattage during start-up.  
Loads for mercury lamps require 2 to 3 times the indicated wattage during start-up.  
Electrical motors require a large starting current. Power requirements depend on the type of motor and  
its use. Once enough "surge" is attained to start the motor, the appliance will require only 50% to 30%  
of the wattage to continue running.  
Most electrical tools require 1.2 to 3 times their wattage for running under load during use. For example,  
a 5000 watt generator can power a 1800 to 4000 watt electrical tool.  
Loads such as submersible pumps and air compressors require a very large force to start. They need 3  
to 5 times the normal running wattage in order to start.  
For example, a 5000 watt generator would only be able to drive a 1000 to 1700 watt pump.  
NOTE  
The following wattage chart is general guide only. Refer to your specific appliance for  
correct wattage.  
To determine the total wattage required to run a  
Applicable Wattage (W)  
Applications  
particular electrical appliance or tool, multiply the  
60 Hz  
voltage figure of the appliance/tool by the amperage  
Incandescent lamp, Heater  
Fluorescent lamp, Electric tool  
Mercury lamp  
approx. 1350  
approx. 700  
approx. 400  
approx. 300  
(amps) figure of same. The voltage and amperage  
(amps) information can be found on a name plate  
which is normally attached to electrical appliances  
and tools.  
Pump, Compressor  
VOLTAGE DROP IN ELECTRIC EXTENSION CORDS  
When a long electric extension cord is used to connect an appliance or tool to the generator, a certain amount of  
voltage drop or loss occurs in the extension cord which reduces the effective voltage available for the appliance or tool.  
The chart below has been prepared to illustrate the approximate voltage loss when an extension cord of 300 feet  
(approx. 100 meters) is used to connect an appliance or tool to the generator.  
Nominal  
cross  
section  
Allowable No.of strands  
Resistance  
A.W.G.  
Current Amp.  
current  
/ strands dia.  
mm2  
0.75  
1.27  
2.0  
No.  
18  
A
No./mm  
30/0.18  
50/0.16  
37/0.26  
45/0.32  
70/0.32  
1A 3A 5A 8A 10A 12A 15A  
Ω/100m  
7
2.477 2.5V 8V 12.5V  
1.486 1.5V 5V 7.5V 12V 15V 18V  
16  
12  
17  
23  
35  
14  
0.952  
0.517  
0.332  
1V 3V 5V 8V 10V 12V 15V  
3.5  
12 to 10  
10 to 8  
1.5V 2.5V 4V 5V 6.5V 7.5V  
5.5  
1V 2V 2.5V 3.5V 4V 5V  
10  
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7. SPARK ARRESTER  
In a dry or wooded area, it is recommendable to use the product with a spark arrester. Some areas require the  
use of a spark arrester. Please check your local laws and regulations before operating your product  
.
The spark arrester must be cleaned regularly to keep it functioning as designed.  
A clogged spark arrester :  
Prevents the flow of exhaust gas  
Reduces engine output  
Increases fuel consumption  
Makes starting difficult  
If the engine has been running, the muffler and the spark arrester will be very hot. Allow the muffler to cool  
before cleaning the spark arrester.  
How to remove the spark arrester  
1. Remove the flange bolts from the muffler cover and  
remove the muffler cover.  
2. Remove the special screw from the spark arrester  
and remove the spark arrester from the muffler.  
SCREW  
MUFFLER  
SPARK ARRESTER SCREEN  
Clean the spark arrester screen  
SPARK ARESSTER SCREEN  
Use a brush to remove carbon deposits from the spark  
arrester screen.  
Be careful to avoid damaging the screen.  
The spark arrester must be free of breaks and holes.  
Replace the spark arrester if it is damaged.  
Install the spark arrester, and muffler protector in the  
reverse order of disassembly.  
11  
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8. MAINTENANCE SCHEDULE  
MAINTENANCE, REPLACEMENT OR REPAIR OF THE EMISSION CONTROL DEVICES  
AND SYSTEMS MAY BE PERFORMED BY ANY NONROAD ENGINE REPAIR  
ESTABLISHMENT OR INDIVIDUAL.  
DAILY INSPECTION  
Before running the generator, check the following service items:  
Safe surroundings  
Leakage of gasoline and engine oil  
Enough clean engine oil  
AC and DC terminals for damage  
Enough gasoline  
Excessive vibration,noise  
Loose or broken bolts and nuts  
Clean air cleaner element  
PERIODIC MAINTENANCE  
Periodic maintenance is vital to safe and efficient operation of your generator.  
Check the table below for periodic maintenance intervals.  
IT IS ALSO NECESSARY FOR THE USER OF THIS GENERATOR TO  
CONDUCT THE MAINTENANCE AND ADJUSTMENTS ON THE EMISSION-  
RELATED PARTS LISTED BELOW TO KEEP THE EMISSION CONTROL  
SYSTEM EFFECTIVE.  
The emission control system consists of the following parts :  
(1) Carburetor and internal parts  
(5) Spark plug  
(8) Exhaust manifold, if  
applicable  
(2) Cold start enrichment system,  
if applicable  
(6) Magneto or electronic ignition  
system  
(9) Hoses, belts, connectors, and  
assemblies  
(3) Intake manifold, if applicable  
(4) Air cleaner elements  
(7) Spark advance/retard  
system, if applicable  
The maintenance schedule indicated in the table is based on the normal generator operation. Should the  
generator be operated in extremely dusty condition or in heavier loading condition, the maintenance intervals  
must be shortened depending on the contamination of oil, clogging of filter elements, wear of parts, and so on.  
12  
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Periodic Maintenance Schedule table  
Every  
8 hours  
(Daily)  
Every  
50 hours 200 hours  
(Weekly) (Monthly)  
Every  
Every  
500  
hours  
Every  
1000  
hours  
Maintenance Items  
Clean generator and check bolt and nuts  
Check and refill engine oil  
(Daily)  
(Refill daily up to upper level)  
Change engine oil (*Note1)  
(Initial  
(Every  
20 hours) 100 hours)  
Clean spark plug  
Clean air cleaner  
Replace air cleaner element  
Clean fuel filter  
Clean and adjust spark plug and electrodes  
Replace spark plug  
(Every 100 hours)  
Clean spark arrester  
Remove carbon from cylinder head (*Note 2)  
Check and adjust valve clearance (*Note 2)  
Clean and adjust carburetor (*Note 2)  
Replace fuel lines  
(Yearly)  
Overhaul engine (*Note 2)  
(Daily)  
(Daily)  
(Daily)  
Check AC receptacles  
Check DC termianl  
Check engine switch  
Check rotor  
Check stator  
Replace engine mount  
*Note: 1. Initial oil change should be performed after first twenty (20) hours of operation. Thereafter  
change oil every hundred (100) hours.  
Before changing oil, check for a suitable way to dispose of old oil.  
Do not pour it down into sewage drains, onto garden soil or into open streams. Your local zoning  
or environmental regulations will give you more detailed instructions on proper disposal.  
*Note: 2. As to the procedures for these items, please refer to the SERVICE MANUAL or consult your  
nearest Makita service dealer.  
13  
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9. "HOW-TO" MAINTENANCE  
5
(See Fig. )  
3. CLEANING AND ADJUSTING  
5 e r  
SPARK PLUG (See Fig. - , )  
CAUTION  
q SPARK PLUG  
Make sure the engine is stopped before  
starting any maintenance, servicing or  
repair.  
w PLUG WRENCH  
(a) If the plug is contaminated with carbon, remove  
it using a plug cleaner or wire brush.  
NOTE  
(b) Adjust the electrode gap to 0.6 to 0.7 mm  
(0.024 to 0.028 in.).  
It is recommended to use ear protection  
when performing operation, maintenance  
and repair of the generator set.  
Spark plug  
BMR4A (NGK)  
5 q  
1. ENGINE OIL CHANGE (See Fig. - )  
q OIL DRAIN PLUG  
10. PERIODIC OPERATION  
AND INSPECTION  
Change engine oil every 50 hours.  
(For new engine, change oil after 20 hours.)  
When furnishing the generator as emergency  
electric power source, periodic operation and  
inspection are needed.  
(a) Drain oil by removing the drain plug and the oil  
filler cap while the engine is warm.  
(b) Reinstall the drain plug and fill the engine with oil  
until it reaches the upper level on the oil filler cap.  
Fuel (gasoline) and engine oil will be deteriorated  
with time, and this causes that the engine is  
difficult to start and as the results improper  
engine operation and fault.  
Use fresh and high quality lubricating oil to the  
specified level as directed on page 6.  
If contaminated or deteriorated oil is used or the  
quantity of the engine oil is not sufficient, the  
engine damage will result and its life will be  
greatly shortened.  
CAUTION  
Since the fuel (gasoline) will be deteriorated  
with time, replace fuel (gasoline) with fresh  
one periodically; once every three (3)  
months is recommended.  
2. SERVICING THE AIR CLEANER  
5 w  
(See Fig. - )  
Maintaining an air cleaner in proper condition is  
very important.  
Dirt induced through improperly installed,  
improperly serviced or inadequate elements  
damages and wears out engines. Keep the  
element always clean.  
(a) Check the fuel (gasoline), engine oil and air  
cleaner.  
(b) Start engine.  
(a) Unhook the cover and remove the cleaner element.  
q ELEMENT  
(c) With appliance such as lightings activated,  
run the engine for over ten minutes.  
w AIR CLEANER COVER  
(d) Check for the following items;  
(b) Paper element: Clean by tapping gently to  
remove dirt and blow off dust. Never use oil.  
Clean paper element every 50 hours of  
operation, and replace element every 200 hours  
or once a year.  
Proper engine running.  
Adequate output and the indicator lamp  
turned on properly.  
The engine switch normally operated.  
(c) Urethane form : Wash the element with fresh  
water. Squeeze out the water then dry the  
element. (Do not twist.)  
No leakage of engine oil and fuel (gasoline).  
14  
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11. TRANSPORTING  
CAUTION  
When transporting the generator, make sure that  
the fuel (gasoline) should be drained from the  
tank.  
Do not place any heavy objects on the  
generator.  
Select and place the generator in the  
proper position of the transport vehicle  
so that the generator not be moved or  
fallen down.  
WARNING  
To prevent fuel spillage due to the  
vibration and impact, never transport  
the generator with the fuel (gasoline)  
filled in the tank.  
Fix the generator with rope as necessary.  
Secure the tank cap thoroughly.  
To avoid the risk of the gasoline  
12. PREPARATION FOR STORAGE  
flammability, never leave the generator  
in an area exposed to direct sunlight or  
high temperatures for a long time.  
6
(See Fig. )  
The following procedures should be followed  
prior to storage of your generator for periods of 6  
months or longer.  
Keep the fuel (gasoline) in the exclusive  
gasoline storage tank made by steel  
when transporting.  
Drain fuel from fuel tank carefully by  
disconnecting the fuel line.  
Gasoline left in the fuel tank will eventually  
deteriorate making engine-starting difficult.  
(a) Turn the engine switch to the "  
position.  
" (STOP)  
When draining fuel from the fuel tank, use the  
hand pomp and set it into the refilling port.  
(See Fig. 6-q)  
STOP  
RUN  
Remove the drain screw of the carburetor.  
(See Fig. 6-w)  
q DRAIN SCREW  
CHOKE  
Change engine oil.  
Check for loose bolts and screws, tighten  
them if necessary.  
(b) Drain the fuel from the tank.  
Clean generator thoroughly with oiled cloth.  
Spray with preservative if available. NEVER  
USE WATER TO CLEAN GENERATOR !  
(c) Secure the tank cap and set the cover in  
position.  
Pull starter handle until resistance is felt,  
leaving handle in that position.  
TANK CAP COVER  
FUEL TANK CAP  
Store generator in a well ventilated, low  
humidity area.  
15  
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13. TROUBLESHOOTING  
When generator engine fails to start after several attempts, or if no electricity is available at the output  
socket, check the following chart. If your generator still fails to start or generate electricity, contact your  
nearest Makita factory or authorized service center for further information or corrective procedures.  
When Engine Fails to Start:  
Check if engine switch is in its proper position.  
Check fuel level.  
Turn engine switch to "  
"(CHOKE) position.  
If empty, refill fuel tank making sure not to overfill.  
Check to make sure generator is not  
connected to an appliance.  
If connected, turn off the power switch on the  
connected appliance and unplug.  
Check spark plug for loose spark plug cap.  
Check spark plug for contamination.  
Check engine oil level.  
If loose, push spark plug cap back into place.  
Remove spark plug and clean electrode.  
If the engine oil level is low, add the oil to the  
upper level line on the oil gauge.  
When No Electricity Is Generated at Receptacle :  
Stop the engine and check the appliances  
and/or generator for overloading. Depress  
the circuit breaker into ON position.  
Check if the Overload Lamp is turned ON  
(Red) and/or AC breaker is turned OFF.  
Depress the circuit breaker into ON position,  
after making sure the electric appliances  
are in the normal condition.  
Check if the DC circuit breaker  
is turned OFF.  
Check AC receptacle and DC terminals for  
loose connection.  
Secure connection if necessary.  
Check to see if engine starting was  
attempted with appliances already  
connected to generator.  
Turn off switch on the appliance, and  
disconnect cable from receptacle. Reconnect  
after generator has been started properly.  
16  
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14. SPECIFICATIONS  
MODEL  
Type  
G1700I  
Multipole revolving field invertor type  
AC Output  
Rated voltage  
V
120  
Rated Frequency Hz  
60  
Rated current  
Rated output  
A
11.2  
kVA  
1.35  
Rated power factor  
Safety device ; type  
1.0  
Electoronic and Current breaker  
DC Output  
Rated voltage  
Rated current  
V
A
12  
8.3  
Safety device ; type  
Insulation class  
Current breaker  
B
Ground system  
Neutral ground (Neutral bonded to frame)  
Model  
EH09-2  
Type  
Forced air-cooled,4-cycle,single cylinder OHV type gasoline engine  
Displacement mL (cu.in.)  
Rated output kW / rpm  
Fuel  
85.8 (5.23)  
2.1 / 4,200  
Automobil unleaded gasoline  
Fuel tank capacity  
L (U.S. gal)  
3.5 (0.92)  
3.5  
Rated continuous operation  
[Approx.]  
Engine oil capacity  
L (U.S. gal)  
hours  
0.4 (0.106)  
BMR4A (NGK)  
Recoil starter  
480 (19.3)  
Spark plug  
Starting system  
Length  
Width  
mm (in.)  
mm (in.)  
mm (in.)  
kg (lb)  
295 (11.6)  
High  
445 (17.5)  
Dry weight  
20.5 (45.2)  
Valve Clearance  
0.1±0.03 (0.0039±0.0012)  
Note : Adjust the valve clearance while the engine is cold.  
(Intake & Exhaust) mm(in.)  
17  
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15.WIRING DIAGRAM  
G1700I (60Hz-120V)  
ENGINE  
CONTROL PANEL  
LED INDICATOR  
AC CIRCUIT  
BRAKER  
R
W
W
R
Grn  
Blu  
Pur  
Gry  
STEP  
MOTOR  
AC RECEPTACLE  
Pin  
Gry  
W
IGNITION  
COIL  
AUTO POWER  
SAVE SWITCH  
INVERTER &  
ENGINE  
CONTROL  
UNIT  
Brn  
W
Blk  
R
R
PICKUP  
COIL  
Brn  
W
Blk  
Y
Gry  
OIL LEVEL  
SENSOR  
ENGINE  
SWITCH  
EARTH  
PLATE  
W
Grn/Y  
EARTH  
(GROUND)  
TERMINAL  
DC CIRCUIT  
BRAKER  
MAIN COIL  
Org  
DC OUTPUT  
TERMINAL  
Gry  
Grn/Y  
DC COIL  
GENERATOR  
Wiring color cord  
Blk Black  
Blk/W : Black/White  
Blu Blue  
:
LBlu  
Brn  
:
:
Light blue  
Brown  
Grn  
:
Green  
Gry  
R
:
:
:
Gray  
Red  
Y
:
:
:
Yellow  
Pur  
:
Purple  
Grn/W : Green/White  
Org Orange  
W/Blk  
Grn/Y  
White/Black  
Green/Yellow  
:
Brn/W : Brown/White  
:
W
White  
18  
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ISSUE EMD-GU1979  
Makita Corporation  
3-11-8, Sumiyoshi-cho  
Anjo, Aichi 446-8502 Japan  
PRINTED IN JAPAN  
December 2004 CE  
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