Makita Nail Gun AN911H User Manual

ECHNICAL INFORMATION  
PRODUCT  
P 1/ 10  
L
T
AN911H  
Models No.  
Description  
Construction Coil Nailer  
CONCEPT AND MAIN APPLICATIONS  
H
AN911H is a construction coil nailer powered by high pressure air.  
Maximum length 90mm (3-1/2inch) wire coil nail can be nailed.  
Powerful driving make it possible to continuously fasten 28mm thickness  
hard plywoods and lumber girders with 75mm shank length nails.  
Other main advantages are as follows:  
W
Dimensions: mm (")  
Thin and unique shape nose-tip  
Length (L)  
293 (11-1/2)  
Magazine designed to make nail loading quick and easy  
Protective bumpers  
125 (4-7/8)  
146 (5-3/4)  
319 (12-1/2)  
with Hook  
Width (W)  
Height (H)  
without Hook  
Specification  
Optional accessories  
Wire coil nail  
Wire coil nails  
for wood  
ø2.5 x 45 ~ ø3.8 x 90  
(ø0.099 x 1-3/4 ~ ø0.148x 3-1/2)  
ø2.5mm shank ø6mm head conical roll  
65mm smooth shank 65mm screw chisel shank  
ø2.5mm shank ø6mm head flat roll  
50mm smooth shank 50mm screw chisel shank  
57mm smooth shank 57mm screw chisel shank  
65mm smooth shank 65mm screw chisel shank  
ø2.9mm shank ø7mm head flat roll  
50mm screw chisel shank  
Plastic sheet  
collated nails  
for thin steel  
Plastic sheet  
collated nails for  
cement board  
ø2.5 x 45 ~ ø2.5 x 65  
(ø0.099 x 1-3/4 ~ ø0.099 x 2-1/2)  
Nail  
Shank diameter  
x Overall length:  
mm(”)  
ø2.5 x 45 ~ ø2.5 x 50  
(ø0.099 x 1-3/4 ~ ø0.099 x 2)  
Magazine type  
Open like clamshell  
Four stages  
57mm screw chisel shank  
65mm screw chisel shank  
71mm screw chisel shank  
Height control inside Magazine  
Nail capacity: Quantity  
150, 200, 250, 300  
ø3.1mm shank ø7mm head flat roll  
75mm screw chisel shank  
85mm screw chisel shank  
90mm screw chisel shank  
ø3.1mm shank ø7.2mm head flat roll  
75mm smooth shank  
85mm smooth shank  
ø3.1mm shank ø7.5mm head flat roll  
90mm smooth shank  
JIS compatible (formally called as N in Japan)  
flat roll  
1.28~2.26  
(185 ~ 320)  
Operating air pressure: MPa (psi)  
Change of Wire coil nails  
and Plastic sheet collated nails  
Auto  
Yes  
Depth control  
Direction of air exhaust  
Change of bump fire mode and  
sequential mode  
Trigger lock-off  
Hook  
Forward from front head  
Yes  
No  
Yes  
Thickness of Steel plate  
to be nailed  
Protective bumpers  
Soft grip  
45mm x ø2.5mm shank - ø5.8mm head  
50mm x ø2.8mm shank - ø6.6mm head  
65mm x ø3.1mm shank - ø7.3mm head  
75mm x ø3.4mm shank - ø7.5mm head  
90mm x ø3.8mm shank - ø7.9mm head  
Conical nail for wood floor  
3.2mm (1/8")  
Yes  
Yes  
2.3 (5.1)  
Net weight: kg (lbs)  
ø2.1mm shank - ø4.2mm head  
45mm screw chisel shank  
50mm screw chisel shank  
Hardened conical nail  
ø2.5mm shank - ø5.6mm head  
Standard equipment  
Safety goggles .............................. 1  
Plastic carrying case ..................... 1  
Oil supply ..................................... 1  
Nose adapter (flat end type).......... 1  
45mm smooth shank  
57mm smooth shank  
50mm smooth shank  
65mm smooth shank  
Note: The standard equipment for the tool shown above may vary  
by country.  
Plastic sheet collated hardened-nail  
ø2.52mm shank - ø5.5mm head  
45mm screw chisel shank 50mm screw chisel  
shank  
Plastic sheet collated hardened-nail  
ø2.52mm shank - ø5.5mm head  
45mm smooth shank 50mm smooth shank  
65mm smooth shank  
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P 2/ 10  
Repair  
CAUTION: Repair the machine in accordance with “Instruction manual” or “Safety instructions”.  
[1] NECESSARY REPAIRING TOOLS  
Item No.  
Description  
Purpose  
Disassembling Trigger ass’y  
1R266 Spring pin extractor M2  
1R267 Spring pin extractor M2.5  
1R268 Spring pin extractor M3  
1R229 1/4" Hex shank bit for M5  
1R230 1/4" Hex shank bit for M6  
1R231 1/4" Hex shank bit for M8  
Removing Adjust sleeve and Adjust shaft  
Disassembling Trigger base section and Trigger valve section  
Removing M5 Hex socket head bolt  
Removing M6 Hex socket head bolt  
Removing M8 Hex socket head bolt  
1R291 Retaining ring S and R pliers Removing Retaining ring S-25 for setting Change plate  
[2] LUBRICATION  
1) Apply a little amount of Isoflex NB52 to O rings, Top cap complete and Piston.  
2) When removing Hex socket head bolts, apply adhesive (ThreeBond 1321/1342 or Loctite 242) to the threads before  
reassembling. And then tighten the Hex socket head bolts to the specific torque.  
3) Tighten One-touch joint, Inlet cap and M5x22 Pan head screw to the specific torque without adhesive.  
Bind a thread sealant tape to the thread of One-touch joint to maintain the positive sealing on the thread connection.  
See Figs. 1 and 2.  
Fig. 1  
Item No.  
2
Description  
Nine holes in Top cap complete for  
receiving Compression spring 4  
Lubricant  
1
5
O ring 60  
O ring 50  
O ring 53  
O ring 67  
O-ring 26  
6
8
Isoflex  
NB52  
11  
12  
2
17  
18  
20  
O ring 53  
O-ring 39  
O-ring 6  
35  
37  
Housing set  
20  
17  
18  
30  
34  
34  
O ring 4  
O ring 36  
Compression  
spring 4 (9pcs.)  
5
6
Item No.  
1
Description  
Fastening torque (N.m)  
Adhesive  
M6x45 Hex socket  
head bolt (4pcs.)  
10.5  
for Top cap complete  
and Housing set  
ThreeBond 1321/1342  
8
or  
M8x30 Hex socket  
head bolt (4pcs.)  
25  
Front  
cushion  
32  
Loctite 242  
for Driver guide  
and Housing set  
30  
25  
No  
35  
37  
Inlet cap  
29  
to Housing set  
11  
12  
One-touch joint  
H22PM  
25  
Thread sealant tape  
to Inlet cap  
Driver guide  
32  
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P 3/ 10  
Repair  
[2] LUBRICATION (cont.)  
Fig. 2  
Item No.  
Description  
Lubricant  
77  
78  
79  
80  
O ring 9  
Rod portion of Piston  
O ring 14  
Nail loading  
section  
Rubber ring 13  
O ring 22.4  
83  
84  
101  
Inside of Cylinder  
O-ring 15  
42  
Isoflex  
NB52  
Magazine ass’y  
111  
102  
O ring 18  
44  
Pin 4  
(Refer to [3]-3  
Magazine section.)  
Change plate  
104  
O-ring 7 (2pcs.)  
O-ring 12.5  
Trigger  
valve section  
106  
108  
110  
O ring 3  
O-ring 3  
Note: O ring 3 is different from O-ring 3.  
63  
101  
102  
Hook  
Retaining  
ring S-25  
Hook base  
104  
86  
Housing set  
Trigger  
valve section  
106  
108  
84  
83  
Trigger  
base section  
Nail loading  
section  
80  
79  
110  
111  
78  
77  
Door  
Adjuster section  
Door cover  
100 Note: The top of M4x14 Hex socket head bolt must not protect  
98  
Item No.  
42  
out from the surface of Door.  
Description  
M5x28 Hex socket  
head bolt  
M5x16 Hex socket  
head bolt  
Fastening torque (N.m)  
Adhesive  
ThreeBond 1321/1342  
2.5  
or  
for Magazine ass’y  
and Housing set  
Loctite 242  
44  
63  
M5x22 Pan head  
screw  
2.5  
No  
for Hook and Hook base  
2
for Cylinder  
and Driver guide  
1.3  
M5x35 Hex socket  
head bolt (2pcs.)  
86  
98  
100  
ThreeBond 1321/1342  
M4x8 Hex socket  
head bolt  
or  
for Door cover and Door  
Loctite 242  
1.3  
M4x14 Hex socket  
head bolt  
for Door cover and Door  
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P 4/ 10  
Repair  
[3] ASSEMBLING/ DISASSEMBLING  
[3]-1. Head valve section  
DISASSEMBLING  
1) Loosen four M6x45 Hex socket head bolts and remove Top cap complete. (Fig. 3)  
2) While filling one of two holes of Rear cushion with finger, blow the air into the other hole with air duster.  
Rear cushion rises and can be removed from Top cap complete. (Fig. 4)  
Fig. 3  
Fig. 4  
M5x16 Hex socket  
head bolt (4pcs.)  
Two holes  
Top cap complete  
with Rear cushion  
Filter  
Compression  
spring 4  
Head valve  
Top cap gasket  
O-ring 6  
Rear cushion  
Top cap complete  
Head valve guide  
Housing set  
Fig. 5  
Head valve  
ASSEMBLING  
1) Assemble Rear cushion to Top cap.  
2) Put nine Compression springs 4 into holes of Top cap complete.  
3) Fit Head valve into Top cap complete carefully so as not to lean  
any Compression springs 4. (Fig. 5)  
Compression  
spring 4 (9pcs.)  
Top cap  
complete  
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P 5/ 10  
Repair  
[3] ASSEMBLING/ DISASSEMBLING  
[3]-2. Driver, Cylinder stay, Valve seat  
DISASSEMBLING  
(1) Remove Top cap complete in accordance with mentioned in previous page.  
(2) Remove O ring 6 (Refer to Fig. 3) in advance to prevent missing. (Fig. 6)  
Remove Gasket from Housing set.  
(3) Tap Housing set from Top cap complete setting side. Parts illustrated in Fig. 7 can be removed.  
(4) Insert Slotted screwdriver between the protrusion of Cylinder and Cylinder stay, then lever up Cylinder stay. (Fig. 8)  
(5) Remove Valve seat with  
Fig. 7  
Fig. 8  
Slotted screwdriver. (Fig. 9)  
O ring 26  
Driver  
Cylinder stay  
Slotted  
screwdriver  
Head valve guide  
O ring 67  
Protrusion  
of Cylinder  
Valve seat  
Cylinder stay  
Cylinder  
Fig. 6  
Fig. 9  
O ring 6  
Valve seat  
Gasket  
O ring 53  
O ring 39  
Cylinder stay  
Housing set  
ASSEMBLING  
Take the disassembling step in reverse.  
[3]-3. Magazine section  
DISASSEMBLING  
Fig. 10  
Viewed from the reverse of Magazine ass’y  
(1) Remove Stop ring E-3 from Pin 4 on the reverse of Magazine ass’y  
using Slotted screwdriver. (Fig. 10)  
Pin 4 can be pulled out as illustrated in Fig. 2.  
(2) Remove Retaining ring S-25 from Adjust shaft in the reverse of  
Change plate using 1R291. (Fig. 11)  
Pin 4 Slotted screwdriver  
Stop ring E-3  
(3) In a manner as illustrated in Fig. 12, push Pins 2.5 and 3 out of  
Adjust sleeve.  
hinge portion  
of Magazine cap  
Adjust sleeve can be removed. (Fig. 13)  
Note: Do not miss Steel ball 3.5 that drops off in the above step.  
Fig. 11  
Fig. 12  
Fig. 13  
Change plate  
Adjust sleeve Pin 3 Pin 2.5  
Viewed from the reverse  
Pin 3  
Adjust shaft  
of Change plate  
Change plate  
Adjust  
sleeve  
Retaining  
ring S-25  
Compression spring 2  
1R267  
Steel ball 3.5  
Adjust sleeve viewed  
from the round end  
Pin 2.5  
1R291  
Hole for receiving  
Compression spring 2  
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P 6/ 10  
Repair  
Fig. 14  
[3] ASSEMBLING/ DISASSEMBLING  
[3]-3. Magazine section (cont.)  
Indication of Nail length  
on Adjust sleeve  
Arrow of  
Change plate  
ASSEMBLING  
Refer to previous page.  
Inlet cap side  
(1) Insert one end of Compression spring 2 into the hole in Adjust sleeve,  
and attach Steel ball 3.5 to the other end of Compression spring 2  
using grease in order not to drop off.  
round end  
(2) Insert Adjust shaft into Adjust sleeve, then set Pin 2.5 in place.  
(3) Pass Pin 3 through Adjust sleeve and Adjust shaft, then assemble  
Change plate to Adjust sleeve.  
Face half-moon  
end of Adjust shaft  
Note: Pay attention to their directions. Refer to Fig. 14.  
Before fitting Retaining ring S-25 in place, check the following points;  
shifting Change plate to the desired height  
to Driver guide end.  
Driver guide side  
Fig. 15  
turning Adjust sleeve  
aligning indication of Nail length on Adjust sleeve with an arrow of  
Change plate  
Round end of Adjust shaft  
Magazine  
facing the indication of Nail length to Inlet cap side  
If the above checks are not successful, the position of Pin 3 is wrong.  
(4) Fit Retaining ring S-25 into the groove of Adjust shaft using 1R291.  
(5) Set Torsion spring 7 to the round end of Adjust shaft. Insert one leg  
of Torsion spring 7 to the hole of Adjust shaft, and hook the other  
leg with Magazine as illustrated in Fig. 15.  
(5) Pass Pin 4 through hinges of Magazine, Torsion spring 7 and Adjust  
shaft while bearing the restoring force of Torsion spring 7.  
Note: Pass 1R308 temporarily in advance and then push out 1R308 by  
inserting Pin 4. This way helps easy setting of Pin 4.  
(6) Fit Stop ring E-3 to Pin 4 as illustrated in Fig. 16.  
Change plate  
leg of Torsion spring 7  
hooked with Magazine  
leg of Torsion spring 7 inserted  
in the hole of Adjust shaft  
Fig. 16  
Pin holder  
of Magazine  
Stop ring E-3  
Pin 4  
[3]-4. Trigger valve, Front cushion  
DISASSEMBLING  
Note: Removing Magazine ass’y, Driver guide, Adjuster ass’y and  
Fig. 17  
Trigger base section is required.  
M5x28 Hex  
socket head bolt  
(1) Remove M5x16 Hex socket head bolt and M5x28 Hex socket head bolt.  
Magazine ass’y and Contact arm cover can be removed. (Fig. 17)  
(2) Remove Urethane ring 3. Contact arm can be removed. (Fig. 18)  
(3) Remove four M8x30 Hex socket head bolts and Driver guide. (Fig. 1)  
Front cushion can be replaced.  
M5x16 Hex  
socket head  
bolt  
Driver can be replaced by accessing from Driver guide side.  
(4) Push out all pins around Trigger using 1R268. (Fig. 22 of next page.)  
(5) Remove Trigger base section and then slide Change rod out of Trigger base.  
(Fig. 24 of next page.)  
(6) Pick Trigger valve stem and remove Trigger valve portion using pliers.  
(Fig. 19)  
Contact arm  
cover  
(7) Lever up Trigger valve guide using slotted screwdriver. (Fig. 20)  
Trigger valve section can be removed as illustrated in Fig. 1.  
Magazine ass’y  
Fig. 18  
Tool viewed from upper side  
Urethane ring 3 Adjuster complete  
Fig. 19  
Trigger valve stem  
Fig. 20  
Trigger valve guide Trigger valve case  
Pilot valve  
slotted screwdriver  
Pliers Trigger valve case  
Contact arm  
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P 7/ 10  
Repair  
[3] ASSEMBLING/ DISASSEMBLING  
[3]-4. Trigger valve, Front cushion (cont.)  
ASSEMBLING  
Refer to previous page and take the disassembling step in reverse.  
Note: Trigger valve case and Trigger guide have to be firmly inserted  
into places until the click sounds can be heard.  
Fig. 21  
Center groove  
of Change rod  
Lever  
Trigger base section has to be assembled so that Lever can be put into  
the center groove of Change rod.  
Do not fail two different length Pins to set in place as illustrated in Fig. 22.  
After setting 1R268 instead of Spring pins ø3-20/ ø3-32 temporarily,  
push out 1R268 by setting Spring pins ø3-20/ ø3-32 in place. (Fig. 23)  
Fig. 22  
Fig. 23  
1R268  
Spring pin  
ø3-20/ ø3-32  
Spring pin ø3-20  
Spring pin  
step of 1R268 for  
receiving ø3mm Spring pin  
ø3-32 (3pcs.)  
(For securing Trigger ass’y)  
[3]-5. Trigger ass’y  
DISASSEMBLING  
Trigger ass’y can be removed by pushing out two Spring pins ø3-32. (Fig. 22)  
Refer to Fig. 24 for the components as all-in-one package for repair purpose when disassembling Trigger ass’y.  
Note: Trigger ass’y does not include Change rod.  
Fig. 24  
Trigger ass’y  
Trip lever  
Lever  
Torsion spring 4  
Torsion spring 4  
(Part No. 233503-1)  
(Part No. 231699-2)  
Torsion spring 5  
Steel ball 4  
Trigger  
Stopper plate  
Compression  
spring 2  
Spring pin 2-12  
Torsion spring 6  
Lever  
Pin 3  
(Change rod)  
Trigger base  
Spring cover  
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P 8/ 10  
Repair  
[3] ASSEMBLING/ DISASSEMBLING  
[3]-5. Trigger ass’y (cont.)  
ASSEMBLING  
Fig. 25  
(1) Set Torsion spring 4 (Part No. 233503-1) to the hook of Lever, then pass Pin 3  
through Trigger base, Trigger, Torsion spring 4 and Lever. (Fig. 25)  
(2) After Assembling Torsion spring 5, Stopper plate, Torsion spring 6 and Lever,  
pass Pin 3 through their holes. (Figs. 24 and 26)  
Trigger base  
Trigger  
Make a round rod by matching the half-arch shapes of Stopper plate and  
Lever.  
Hook the one leg of Torsion spring 5 with the protrusion of Trigger base.  
Hook the other leg of Torsion spring 5 with the protrusion of Stopper plate.  
Hook the short leg of Torsion spring 6 with Stopper plate.  
Hook the long leg of Torsion spring 6 with Lever.  
Pin 3  
Note: Do not put Trip lever under Lever. The wrong assembling way will cause  
fault.  
(3) Take the assembling step in accordance with the clause of [3]-4. Trigger valve.  
Hook of Lever  
Torsion spring 4  
Fig. 26  
one leg of  
Torsion spring 5  
short leg of  
Torsion spring 6  
Lever  
half arch of Lever  
Protrusion of  
Trigger base  
half arch of  
Stopper plate  
Pin 3  
Stopper plate  
Protrusion of  
Stopper plate  
Lever Pin 3  
(Refer to Fig. 25)  
short leg of  
Torsion spring 6  
the other leg of  
Torsion spring 5  
long leg of Torsion spring 6  
[3]-6. Nail Depth Adjustment  
DISASSEMBLING  
Fig. 27  
1R266  
Remove Spring pin 2-14 in Upper yoke using 1R266 and 1R032. (Fig. 27)  
Remove Adjust shaft by turning it counterclockwise with careful  
not to lose Steel ball 2.3 and Compression spring 2.  
Adjuster piece can be removed by turning it 90°.  
1R032  
Adjuster  
complete  
Upper yoke  
Refer to Fig. 28 for the components of Adjuster ass’y  
(that is all-in-one package for repair.)  
Fig. 28  
Compression spring 6 (It is not included in Adjuster ass’y)  
Upper yoke  
Adjuster ass’y  
Spring pin 2-14  
Adjust shaft  
Compression spring 2  
Steel ball 2.3  
Slide plate  
Adjuster piece  
Adjuster complete  
ASSEMBLING  
Take the disassembling step in reverse.  
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P 9/ 10  
Repair  
[3] ASSEMBLING/ DISASSEMBLING  
[3]-7. Driver guide, Piston for nail loading  
REPLACING  
Fig. 29  
(1) Remove Driver guide in accordance with the clause of [3]-3.  
(2) Remove two M5x35 Hex socket head bolts for Cylinder.  
Note: Be careful that their bolts and Cylinder pop out by reaction force of  
Compression spring 6 and Compression spring 9.  
Trigger base  
Trigger  
Refer to Fig. 29 and replace the damaged parts.  
Note: When setting Cylinder in place, tighten two M5x35 Hex socket head bolts  
alternately to provide same torques. Do not lean Piston.  
Pin 3  
Urethane ring 4 is used on Torsion spring 4 with Feeding claw.  
Do not mistake Urethane ring 3 for the position of Urethane ring 4.  
Hook of Lever  
Torsion spring 4  
Fig. 30  
M5x35 Hex socket  
head bolt  
Flat washer 5  
Cylinder  
Urethane ring 4  
Contact arm cover  
Torsion spring 9  
O ring 22.4  
Compression spring 9  
Compression spring 6  
Feeding  
claw  
Rubber ring 13  
O ring 14  
Piston  
O ring 9  
Push rivet  
Flat washer 4  
Pin 4.5  
Door  
Urethane  
ring 3  
Lock lever  
Compression spring 5  
Nail holder  
Urethane  
ring 3  
Cover  
Pin 2.5  
Compression spring 4  
Flat washer 4  
Push rivet  
Pin 4  
Pin 2.5  
Contact arm  
Check claw  
M4x14 Hex socket head bolt  
Flat washer 4  
Compression spring 5  
Door cover  
Nose adapter  
M4x8 Hex socket head bolt  
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P 10/ 10  
Repair  
[3] ASSEMBLING/ DISASSEMBLING  
[3]-8. Door cover section  
ASSEMBLING  
(1) Attach Compression spring 4 (silver) and Compression spring 5 (black) to the specific places between Door and  
Door cover using grease.  
(2) Assemble Door cover to Door as illustrated in Fig. 31.  
Note: As the notch of Door cover is difficult to fit into place of Door, Door cover is prone to be placed in wrong position.  
Do not fail to fit Door cover into Door properly.  
Do not mix up M4x8 Hex socket head bolt with M4x14 Hex socket head bolt.  
M4x14 Hex socket head bolt is screwed until the top is not protruded out of the thread hole of Door.  
Fig. 31  
Door  
Lock lever  
Compression spring 5  
Compression spring 4 (silver)  
Door cover  
Flat washer 4  
Compression spring 5 (black)  
M4x14 Hex socket head bolt  
M4x8 Hex socket head bolt  
Notch of Door cover  
[3]-9. Inlet cap, One touch joint  
DISASSEMBLING  
When removing Inlet cap/ One touch joint H22PM, clamp this flat portion in vise, then turn the machine clockwise.  
(Fig. 32)  
Note: Be careful the direction to turn One touch joint H22PM or Inlet cap when disassembling. They have left handed  
threads.  
Fig. 32  
flat portion of  
Inlet cap  
hexagonal portion  
of One touch joint  
H22PM  
ASSEMBLING  
Take the disassembling step in reverse.  
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