MGE UPS Systems Power Supply Galaxy PW User Manual

w w w . m g e u p s . c o m  
Galaxy PW™  
100 to 225 kVA  
User’s Manual  
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Galaxy PW™  
User’s Manual  
For service call  
1-800-438-7373  
86-133060-00 X1 08/02  
Copyright © 2002 MGE UPS Systems, Inc..  
All rights reserved. Printed in U.S.A.  
MGE UPS Systems  
1660 Scenic Avenue  
Costa Mesa, CA 92626  
(714) 557-1636  
w w w . m g e u p s . c o m  
8 0 0 / 5 2 3 - 0 1 4 2  
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Galaxy PW 100 to 225 kVA  
User’s Manual  
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ii  
Chapter name  
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IMPORTANT SAFETY INSTRUCTIONS  
SAVE THESE INSTRUCTIONS — This manual contains important instructions for EPS 6000  
inverters that must be followed during installation, operation and maintenance of the equipment.  
WARNING  
Opening enclosures expose hazardous voltages. Always refer service to qualified personnel only.  
ATTENTION  
L'ouverture des cabinets expose des tensions dangereuses. Assurez-vous toujours que le service ne  
soit fait que par des personnes qualifiees.  
WARNUNG!  
Offene Raeume entladen gefaehrliche Stromspannungen. Bitte wenden sie sich an qualifiziertes Dienstpersonal.  
WARNING  
To reduce the risk of fire or electric shock, install in a temperature and humidity controlled indoor area  
free of conductive contaminants.  
ATTENTION  
Pour réduire le riske d'inccendie ou d'électrocution, installer dans une enciente intérieure contrôlée en  
température et humidité et sans contaminants conducteurs.  
WARNUNG!  
Um die Gefahr von Feuer und elektrischem Schock zu reduzieren, muss das Geraet in einem temperatur -  
und feuchtigkeitskontrolliertem Raum, frei von leitungsfaehigen Verunreinigungen, installiert werden.  
WARNING  
As standards, specifications, and designs are subject to change, please ask for confirmation of the  
information given in this publication.  
ATTENTION  
Comme les normes, spécifications et produits peuvent changer, veuillez demander confirmation  
des informations contenues dans cette publication.  
WARNUNG!  
Normen, Spezifizierungen und Plaene unterliegen Aenderungen. Bitte beantragen Sie schriftliche  
Bestaetigung ueber Informationen die in dieser Herausgabe gemacht wurden.  
NOTE  
This equipment generates, uses, and can radiate radio frequency energy and, if not  
installed and used in accordance with the instruction manual, may cause harmful  
interference to radio communications. Operation of this equipment in a residential area  
is likely to cause harmful interference in which case the user will be required to correct  
the interference at his own expense.  
Important Safety Instructions  
iii  
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Galaxy PWTM 100 to 225 kVA  
user’s manual  
Galaxy PW™  
User’s Manual  
Warranty  
Seller warrants to the Ultimate Purchaser (the purchaser who buys for use, and not for resale) that all products furnished under this order and which are manufac-  
tured by Seller will conform to final specifications, drawings, samples and other written descriptions approved in writing by Seller, and will be free from defects in  
materials and workmanship. These warranties shall remain in effect for period of twelve (12) months after delivery to the Ultimate Purchaser. But if the Seller installs  
the equipment or supplies technical direction of installation by contract, said one year shall run from the completion of installation, provided installation is not unrea-  
sonably delayed by Ultimate Purchaser. Parts replaced or repaired in the warrant period shall carry the unexpired portion of the original warranty. A unit placed with  
the Purchaser on consignment and then later purchased will be warranted for twelve (12) months from the time the Seller receives notification of the Purchaser’s  
intent to purchase said consigned item. The foregoing in its entirety is subject to the provision that in no case will the total warranty period extend beyond 18 months  
from date Seller ships equipment from point of manufacture.  
The liability of Seller hereunder is limited to replacing or repairing at Seller’s factory or on the job site at Seller’s option, any part or parts which have been returned to  
the Seller and which are defective or do not conform to such specifications, drawings or other written descriptions; provided that such part or parts are returned by  
the Ultimate Purchaser within ninety (90) days after such defect is discovered. The Seller shall have the sole right to determine if the parts are to be repaired at the  
job site or whether they are to be returned to the factory for repair or replacement. All items returned to Seller for repair or replacement must be sent freight prepaid  
to its factory. Purchaser must obtain Seller’s Return Goods Authorization prior to returning items. The above conditions must be met if warranty is to be valid. Seller  
will not be liable for any damage done by unauthorized repair work, unauthorized replacement parts, from any misapplication of the item, or for damage due to acci-  
dent, abuse, or Act of God.  
In no event shall the Seller be liable for loss, damage, or expense directly or indirectly arising from the use of the units, or from any other cause, except as expressly  
stated in this warranty. Seller makes no warranties, express or implied, including any warranty as to merchantability or fitness for a particular purpose or use. Seller is  
not liable for and Purchaser waives any right of action it has or may have against Seller for any consequential or special damages arising out of any breach of war-  
ranty, and for any damages Purchaser may claim for damage to any property or injury or death to any person arising out of its purchase of the use, operation or  
maintenance of the product. Seller will not be liable for any labor subcontracted or performed by Purchaser for preparation of warranted item for return to Seller’s fac-  
tory or for preparation work for field repair or replacement. Invoicing of Seller for labor either performed or subcontracted by Purchaser will not be considered as a lia-  
bility by the Seller.  
This warranty shall be exclusive of any and all other warranties express or implied and may be modified only by a writing signed by an officer of the Seller. This war-  
ranty shall extend to the Ultimate Purchaser but to no one else. Accessories supplied by Seller, but manufactured by others, carry any warranty the manufacturers  
have made to Seller and which can be passed on to Ultimate Purchaser.  
Seller makes no warranty with respect to whether the products sold hereunder infringe any patent, U.S. or foreign, and Buyer represents that any specially ordered  
products do not infringe any patent. Buyer agrees to indemnify and hold Seller harmless from any liability by virtue of any patent claims where Buyer has ordered a  
product conforming to Buyer’s specifications, or conforming to Buyer’s specific design.  
Buyer has not relied and shall not rely on any oral representation regarding the Product sold hereunder and any oral representation shall not bind Seller and shall not  
be part of any warranty.  
There are no warranties which extend beyond the description on the face hereof. In no event shall MGE UPS SYSTEMS, Inc. be responsible for consequential dam-  
ages or for any damages except as expressly stated herein.  
Service and Factory Repair - Call 1 - 800 - 438 - 7373  
Direct questions about the operation, repair, or servicing of this equipment to MGE UPS SYSTEMS, Inc. Customer Support Services. Include the part number,  
assembly number, and serial number of the unit in any correspondence. Should you require factory service for your equipment, contact MGE UPS SYSTEMS, Inc.  
Customer Support Services and obtain a Return Goods Authorization (RGA) prior to shipping your unit. Never ship equipment to MGE UPS SYSTEMS, Inc. without  
first obtaining an RGA.  
Proprietary Rights Statement  
The information in this manual is the property of MGE UPS SYSTEMS, Inc., and represents a proprietary article in which MGE UPS SYSTEMS, Inc., retains any and  
all patent rights, including exclusive rights of use and/or manufacture and/or sale. Possession of this information does not convey any permission to reproduce, print,  
or manufacture the article or articles shown herein. Such permission may be granted only by specific written authorization, signed by an officer of MGE UPS SYS-  
TEMS, Inc.  
IBM, PC-AT, ES/9000, and AS/400 are trademarks of International Business Machines Corporation. MGE and MGE UPS SYSTEMS are trademarks of MGE UPS  
SYSTEMS, Inc. Other trademarks that may be used herein are owned by their respective companies and are referred to in an editorial fashion only.  
Revision History  
Galaxy PW™ User's Manual  
86-133060-00  
Copyright © 2002 MGE UPS SYSTEMS. All rights reserved. Printed in U.S.A.  
Revision: X1  
08/02  
Warranty  
v
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contents  
safety instructions ......................................................................................................iii  
warranty .....................................................................................................................v  
how to use this manual .............................................................................................2  
introduction  
general characteristics of Galaxy PW™ UPS ..........................................................3  
system description ..................................................................................................4  
different types of Galaxy PW™ systems ..................................................................5  
isolation and protection devices ..............................................................................5  
operation in on-line mode ........................................................................................6  
inverter shutdown or overload ..................................................................................8  
operation with an engine generator set......................................................................9  
output voltage quality and continuity ........................................................................9  
description of Galaxy PW™ cabinets  
UPS ........................................................................................................................10  
battery ......................................................................................................................10  
control panel  
general ....................................................................................................................11  
indications ................................................................................................................11  
start-up  
system start-up ........................................................................................................13  
start-up of a module ..............................................................................................13  
shutdown  
shutdown of the inverter ..........................................................................................14  
shutdown of a rectifier/charger ..............................................................................14  
control-panel display  
general organization ................................................................................................15  
display of messages ................................................................................................15  
measurement system ..............................................................................................19  
voltage measurements ............................................................................................19  
current measurements ............................................................................................19  
power and frequency measurements ....................................................................19  
battery measurements ..........................................................................................20  
selections and settings ..........................................................................................20  
alarms  
general ....................................................................................................................22  
maintenance bypass ..............................................................................................22  
environment information  
signal reception ......................................................................................................23  
signal transmission ................................................................................................23  
logging and time-stamping  
presentation of event time-stamping by Galaxy PW............................................24  
utilization via the Galaxy PW™ display ..................................................................24  
utilization via Teleservice ........................................................................................27  
maintenance  
maintenance configuration........................................................................................28  
battery maintenance ................................................................................................30  
visual check ..............................................................................................................30  
functional check ......................................................................................................30  
options  
galvanic and voltage matching transformers  
maintenance bypass ................................................................................................31  
electrical supervision ..............................................................................................31  
Contents  
1
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how to use this manual  
Galaxy PWTM 100 to 225 kVA  
This manual is designed for ease of use and easy location of information.  
To quickly find the meaning of terms used within the text, look in the Glossary.  
This manual uses Noteboxes to convey important information. Noteboxes come in four varieties:  
WARNING  
CAUTION  
A
WARNING  
indicates information  
provided to protect the  
user and service  
notebox  
A
CAUTION notebox  
indicates infor mation  
provided to protect the  
u s e r  
p e r s o n n e l  
p o s s i bl e  
damage.  
a n d  
s e r v i c e  
a g a i n s t  
personnel against safety  
hazards and/or possible  
equipment damage  
e q u i p m e n t  
IMPORTANT  
NOTE  
An IMPORTANT notebox  
A
N OT E  
indicates infor mation  
p r ov i d e d a s a n  
n o t e b ox  
indicates  
information  
provided as an operating  
instruction, or as an  
operating tip.  
operating tip or an  
equipment feature.  
All products in the Galaxy PW™ range are protected by patents. They implement origi-  
nal technology not available to competitors of MGE UPS SYSTEMS.  
To take into account evolving standards and technology, equipment may be modified  
without notice. Indications concerning technical characteristics and dimensions are not  
binding unless confirmed by MGE UPS SYSTEMS.  
This document may be copied only with the written consent of MGE UPS SYSTEMS.  
2
How to Use this Manual  
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introduction  
User’s Manual  
general characteristics of Galaxy PW™ UPS  
UPS power rating in kVA  
Normal AC input  
100  
130  
150  
180  
200  
225  
number of conductors  
rated voltage and tolerances  
rated frequency and tolerances  
THDI  
3 phases  
480 V ± 10% (adjustable to ± 15%)  
60 Hz / ± 10%  
< 14% < 11% < 10% < 8%  
< 7.6% < 7.5%  
power factor  
up to 0,9  
Bypass AC input  
number of conductors  
rated voltage and tolerances  
rated frequency and tolerances  
Load  
3 phases  
3 phases + neutral  
480 V / ± 10%  
60 Hz / ± 10%  
number of conductors  
Ph/Ph voltages  
3 phases  
480 V  
3 phases + neutral  
Ph/N voltages  
277 V  
voltage fluctuations  
adjustable frequency and tolerances  
(on battery power)  
± 1%  
60 Hz ± 0,05 Hz  
synchronization with bypass  
± 0.5 Hz (adjustable from ± 0.25 Hz to ± 2 Hz)  
voltage variation for 0 to 100% load step change ± 2% (with battery)  
permissible overloads  
Isc Ph/Ph (% of I rated)  
Isc Ph/N (% of I rated)  
THDU Ph/Ph and Ph/N for linear load  
THDU Ph/Ph and Ph/N for non-linear load  
(at 80% of Pn)  
150% for 1 minute, 125% for 10 minutes  
4.7  
7.4  
3.6  
5.7  
3.2  
5
2.6  
4.1  
2.4  
3.7  
2.1  
3.3  
< 1,5% Ph/Ph, < 2% Ph/N  
< 2% Ph/Ph, < 3% Ph/N  
Battery  
standard battery type  
UPS characteristics  
active power (kW)  
gas-recombination sealed lead-acid battery  
100  
130  
91  
150  
92  
180  
200  
225  
93  
efficiency at 50% load (%)  
(values ± 1%)  
90.5  
92.5  
92.5  
efficiency at 100% load (%)  
(values ± 1%)  
92.5  
93  
93  
93  
93.5  
93.5  
heat losses (1)  
in KW  
8.1  
9.8  
11.3  
13.5  
13.9  
14.1  
in cal./s  
1940  
2350  
2700  
3240  
3340  
3380  
storage temperature range  
-25 °C to +70 °C  
operating temperature range  
relative humidity  
0 °C to 35 °C (40 °C for 8 hours)  
95% maximum  
< 1000 meters  
62  
maximum operating altitude without derating  
noise level (dBA)  
63  
64  
65  
67  
68  
dimensions (mm)  
width  
depth  
height  
1215  
840  
1900 ± 10  
weight (lbs/kg)  
3050/1388  
standards  
design  
NFPA / NEC / NEMA / OSMA  
UL 1778 - ULC  
product and safety  
electromagnetic compatibility  
FCC Part 15, Subport J, Class A - IEEE587 / ANSI 62.41  
(1): The losses indicated are those produced at full rated load with the battery float charging. They must be taken into account when sizing the ventilation system.  
Introduction  
3
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Galaxy PWTM 100 to 225 kVA  
Note  
The system may also include:  
Isolation or auto transformers on both  
input and output.  
2 CB or 3 CB maintenance bypass  
different remote control, indication and  
display systems.  
system description  
(see figure 1)  
the normal AC input and the bypass AC  
input have different functions and,  
depending on the installation, may be pro-  
tected differently upstream and/or come  
from different sources.  
when increased power is required, sev-  
eral Galaxy PW™ units may be connect-  
ed in parallel (up to four). In this configura-  
tion, an "isolation" function is added for  
the UPS system as a whole for mainte-  
nance purposes, without interrupting the  
supply of power to the load.  
a rectifier/charger module (A) converts  
3-phase AC power from the normal AC  
source supply (1) into DC power for the  
normal inverter input and float charges or  
recharges the battery;  
a battery unit (D) provides backup  
power for the inverter in the event of a  
voltage drop or a normal AC source fail-  
ure;  
an inverter module (B) converts the DC  
power supplied by the rectifier/charger  
module or the battery unit into 3-phase AC  
power for the load;  
a static bypass module (C) ensures the  
instantaneous transfer of the load to the  
bypass AC source input in the event of an  
inverter shutdown (initiated by the user or  
by a protective device) or a sudden over-  
load;  
a maintenance bypass isolates the UPS  
for maintenance and transfers the load to  
bypass AC source input without interrupt-  
ing the supply of power. The maintenance  
bypass is made up of three manual  
switches (Q3BP, Q4S and Q5N).  
Schematic diagram of the Galaxy PW™ system  
inverter (B):  
DC to AC  
power  
rectifier/  
charger (A):  
AC to DC  
power  
isolation and  
protection:  
Q5N  
*FUSE  
*FUSE  
(1)  
normal  
AC input  
load  
Q1  
isolation  
and  
protection  
QF1: isolation  
and protection  
harmonic  
fliter  
battery (D):  
backup power  
isolation:  
Q4S  
static bypass (C):  
(2)  
bypass  
AC input  
maintenance bypass:  
Q3BP  
Fig. 1 *The Fuse is to protect against catastrophic rectifier/inverter  
semiconductor failure.  
4
Introduction  
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User’s Manual  
parallel UPS system  
See figure 3 showing two parallel-connect-  
ed (redundant) UPS units.  
different types of Galaxy  
PW™ systems  
isolation and protection  
devices  
(See figure 1 on previous page):  
Q1 (Molded circuit breaker NA):  
isolation of the rectifier/charger (A) from  
the normal AC source (1);  
rectifier/charger (A) start-up;  
QF1 (circuit breaker):  
battery (D) protection and isolation;  
Q5N (switch):  
isolation of the UPS (B) from the load;  
Q4S (switch):  
isolation of the static bypass (C) from  
the bypass AC source (2);  
Q3BP (switch):  
bypass switch for maintenance;  
FUE (fuses):  
protection of the rectifier/charger (A)  
from the normal AC source;  
FUS (fuses):  
single-UPS unit  
Q3BP  
A
B
C
Q5N  
1
1
D
S
2
2
2
Galaxy 1  
1
2
Galaxy 2  
Fig. 2  
Fig. 3  
When increased power is required (two to  
four parallel units), an external bypass  
must be added (see figure 4).  
protection of the inverter (B) from the  
load.  
Q3BP  
Note:  
Q5N  
switch Q3BP is lock on open position on  
parallel UPS systems constituted to  
increase available power.  
1
2
2
Galaxy 1  
1
2
external bypass for parallel  
UPSs and the hot-swap  
option  
Galaxy 2  
1
2
Galaxy 3  
See figure 4.  
1
2
Q5N: isolation of the inverters of all the  
parallel UPS systems from the load;  
Q3BP: bypass for maintenance.  
Galaxy 4  
Fig. 4  
Introduction  
5
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Galaxy PWTM 100 to 225 kVA  
operation with the normal AC battery time  
source down  
operation in on-line  
mode  
The available battery time during a normal  
AC source outage depends on the:  
rated capacity of the battery;  
See figure 6.  
In the event of a normal AC source failure  
or voltage outside specified tolerances of  
±10% in amplitude (±15% optionally), the  
rectifier/charger (A) stops and the battery  
(D) supplies the necessary backup power  
to the load via the inverter (B). The bat-  
tery, float-connected between the rectifi-  
er/charger and the inverter, discharges  
during this operating mode.  
normal operation  
Normal AC source power is available (see  
figure 5).  
lights 1 , 4 and 5 shine green on  
the control panel;  
the power necessary for the load is pro-  
vided by the normal AC source (1) through  
the rectifier/charger (A) and the inverter  
(B);  
the rectifier/charger (A) also supplies  
the power to float charge and recharge the  
battery if any.  
The rectifier/charger output voltage (DC) is  
regulated to supply:  
the float-charging or the recharging volt-  
age for vented lead-acid or Ni/Cd batter-  
ies,  
a single charge voltage for sealed lead-  
acid batteries.  
power consumed by the load;  
temperature of the battery;  
age of the battery.  
The specified battery time corresponds to  
a minimum duration at full rated load.  
The actual backup time can therefore be  
greater if the system operates below its  
full rated load during the normal AC  
source outage. Operation on battery  
power can be extended beyond the speci-  
fied time by reducing the load power con-  
sumption (by disconnecting non-critical  
loads).  
A "low battery" warning signal is sent via  
volt-free changeover contacts for remote  
control devices when the battery voltage  
reaches a level slightly above the mini-  
mum level. This signal warns the user of  
the imminent end of battery power. On the  
device itself, the buzzer beeps rapidly.  
The message "LOW-BATTERY SHUT-  
DOWN WARNING" is displayed, followed  
by the remaining backup time and the per-  
cent load. Light 2 turns red and flashes.  
Battery power stops when the voltage  
supplied by the battery reaches the mini-  
mum threshold. This results in inverter  
shutdown and transfer of the load without  
interruption to the bypass AC source. Light  
Lights 2 , 4 and  
The user is warned of battery operation by  
the slow beeping of the buzzer (see  
5
shine green.  
6
figure 16) and the message "LOAD PRO-  
TECTED, BATTERY DISCHARGING", fol-  
lowed by the remaining backup time and  
the percent load.  
This information is also available via volt-  
free changeover contacts for remote con-  
trol devices.  
The voltages depend on the number of  
battery cells and the battery manufacturer.  
Factory set, they may also be adjusted by  
after-sales support technicians.  
An electronic board continuously mea-  
sures the battery temperature and auto-  
matically adjusts the voltages.  
2
4
5
1
2
A
B
1
Note:  
In parallel Galaxy PW™ systems, the  
power drawn by the load is equally shared  
between the different units.  
D
2
shines red (not flashing). The mes-  
C
sage "LOAD NOT PROTECTED, ON-  
LINE MODE" is displayed and the buzzer  
sounds continuously.  
2
Fig. 6  
If the bypass AC source also fails, the  
load is no longer supplied. The inverter  
automatically shuts down when the time  
on battery power exceeds three times the  
specified backup time.  
1
4
5
1
2
A
B
C
NOTE  
1
The "low battery shut-  
down" warning signal can  
be sent with an adjustable  
time delay prior to the  
effective end of battery  
power.  
D
2
Fig. 5  
6
Introduction  
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User’s Manual  
The battery charge cycle takes place in  
two steps (see figure 8):  
operation with the normal AC  
source restored  
NOTE  
step 1: the battery is recharged at a  
constant current limited to 0.1C10 (i.e.  
1/10th of the battery capacity specified for  
a 10 hour discharge). The DC voltage  
increases with the battery charge until the  
charge level is reached;  
step 2: the battery is recharged at con-  
stant voltage equal to the charge level.  
The charging current gradually decreases  
until reaching a specified low value (float-  
ing current).  
For vented lead-acid batteries, the rectifi-  
er/charger supplies the charging voltage  
for 0 to 255 hours (parameter defined by  
the after-sales support department) and  
then the floating voltage. For sealed lead-  
acid batteries, the charging and floating  
voltages are the same.  
If the normal AC source  
failure is shorter than 0 to  
255 seconds (default value  
= 30 seconds) (parameter  
defined by after-sales sup-  
port department), the  
charger automatically sup-  
plies the floating voltage  
given the low battery dis-  
charge.  
See figure 7.  
When normal AC source power (1) is  
restored or its voltage returns to within  
specified tolerances, the system automati-  
cally returns to its normal operating mode  
described above (on the condition it did  
not reach the end of battery power). If the  
end of battery power was reached (with  
the resulting inverter shutdown), the rectifi-  
er/charger (A) restarts automatically, but  
the inverter (B) must be restarted manual-  
ly.  
The rectifier/charger recharges the battery  
(D) which was discharged during the  
mains outage. During battery charging,  
light  
2
flashes green.  
The message "BATTERY CHARGING" is  
displayed, together with the value of the  
recharging current and battery voltage.  
Battery charge cycle  
U charge/floating  
(sealed batteries)  
U/I  
1
2
4
5
voltage  
1
2
U "floating"  
(vented batteries)  
0,1 C10  
A
B
C
current  
1
D
current  
limiting  
constant voltage  
decreasing current  
t
2
Fig. 8  
Fig. 7  
Introduction  
7
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Galaxy PWTM 100 to 225 kVA  
If the conditions are not satisfied, the  
inverter will current limit to 165% of its  
rated current for 1 second before stop-  
ping;  
in the event of a small but extended  
overload (i.e. a continuous level of power  
exceeding the full rated load), the inverter  
will continue to supply power for a period  
depending on the magnitude of the over-  
load (10 minutes for a 125% overload, 1  
minute for a 150% overload). See the  
overload curve in figure 10;  
in all three of the above cases, inverter  
shutdown and supply of the load via the  
bypass AC source results in the following  
on the control panel:  
light 4 goes off,  
activation of the buzzer (continuous  
beep),  
parallel UPSs with redundancy  
inverter shutdown or  
overload  
See figure 9 for devices or installations  
operating in on-line mode with a bypass  
AC source.  
the shutdown of one UPS unit is of no  
consequence for the load. The others  
each take up an equal amount of load  
power and the load continues to be sup-  
plied normally;  
Unit shutdown results in the following on  
the control panel:  
lights 4 and 5 go off,  
activation of the buzzer (continuous  
beep),  
the message "LOAD NOT PROTECT-  
ED, PARALLEL ON-LINE MODE" is dis-  
played;  
in the event of an overload, the system  
only loses its redundancy as long as the  
overload is less than the total rated power  
of the functioning units. If the overload is  
greater, the operating mode is that previ-  
ously described for systems without  
redundancy.  
3
5
1
2
A
B
C
1
D
2
light 3 shines green,  
the message "LOAD NOT PROTECT-  
ED, ON-LINE MODE" is displayed.  
Fig. 9  
parallel UPSs without redun-  
dancy  
single-UPS unit (on-line mode)  
in the event of a UPS shutdown (initiat-  
ed by the user or by an internal protective  
device), the load is automatically trans-  
ferred to the bypass AC source. If transfer  
conditions are satisfied, transfer takes  
place instantly, without interruption to the  
load;  
Note: transfer conditions are not satisfied  
when bypass AC source characteristics  
are outside tolerances (voltage: ±10%; fre-  
quency as per personalization; phase sync  
with inverter ±3°);  
The shutdown of one inverter results in  
overload on the other inverters in opera-  
tion. Two cases may then arise:  
if the overload on each remaining invert-  
er is > than 1.65 ln, the load is immediate-  
ly transferred to the bypass AC source;  
if the overload is less than 1.65 ln, the  
remaining inverters support the overload  
(see curve in figure 14), and the load is  
transferred to the bypass AC source;  
after this transfer:  
the light 4 goes off,  
in the event of a major transient over-  
load (greater than 1.65 In), immediate  
transfer takes place as above, without  
interruption to the load.  
The return to the inverter is automatic  
when the overload disappears if the num-  
ber of possible returns has not been  
reached (0 to 255, programmable by per-  
sonalization). If this number has been  
reached, the load continues to be supplied  
by the bypass AC source. This operating  
mode allows start-up of load devices  
causing high inrush currents.  
the buzzer is activated and sounds con-  
tinuously,  
the light 3 goes on and turns green,  
the message "LOAD NOT PROTECT-  
ED, PARALLEL ON-LINE MODE" is dis-  
played.  
I
1,5 In  
1,35 In  
1,25 In  
This system requires satisfied transfer  
conditions.  
1,15 In  
1,10 In  
1,05 In  
In  
1
2
3
4
5
6
7
8
9
10  
30  
120 t (min)  
Fig. 10  
8
Introduction  
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User’s Manual  
operation with an engine output voltage quality  
When the bypass AC source frequency  
returns to within the specified tolerances,  
the inverter is gradually re-synchronized to  
the bypass line at a rate of 0.5 Hz to 2  
Hz/s (as per the value personalized by the  
after-sales support department), thus  
avoiding exposing the load to sudden fre-  
quency variations.  
generator set  
and continuity  
See figure 11 below.  
If a stand-by generator is included in the  
The output voltage is stable in amplitude  
and frequency and is free of interruptions or  
installation, it is generally started automati- transients outside specified tolerances, irre-  
cally in the event of a normal AC source spective of normal AC source or load distur-  
failure and connected to the main low volt- bances (outages, load step changes, etc.).  
age switchboard. It is disconnected when  
normal AC source power is restored.  
With such a system, the required battery  
time may be reduced to the time neces-  
steady state voltage  
regulation  
For stable or slowly varying load condi-  
tions, the inverter output voltage is regu-  
lated to within ±0.5% in amplitude.  
The frequency of the output voltage can  
theoretically be regulated to within 0.1% of  
the rated value, however the output fre-  
quency range may be intentionally extend-  
ed to a maximum of ±2 Hz so that the  
inverter can remain synchronized with the  
bypass AC source and its inherent fre-  
quency fluctuations, thus enabling transfer  
of the load to the bypass line at any time.  
transient voltage regulation  
The inverter output voltage is not notably  
affected by instantaneous major variations  
in load characteristics.  
This is made possible by the PWM (Pulse  
Width Modulation) chopping technique  
and the microprocessor-based regulation  
system that instantly compensates for any  
variation. In particular, the inverter output  
voltage remains within +/- 2% of the rated  
voltage for load step changes of 0 to  
100% or of 100 to 0%.  
sary for starting and bringing on line the  
stand-by generator. The battery (D) sup-  
plies power to the inverter (B) during the  
transfers:  
normal AC source to the generator;  
generator to the normal AC source.  
The transfer sequences described above  
(normal AC source battery, battery ➜  
generator, generator battery, and bat-  
tery normal AC source) are fully auto-  
matic. They in no way affect the load and  
require no manual operation by the user.  
NOTE  
NOTE  
The output frequency  
range can be personalized  
and if necessary modified  
on the customer site by a  
qualified MGE UPS SYS-  
TEMS support technician  
from ±0.25 Hz to ±2 Hz in  
0.25 HZ steps.  
To avoid load surges on  
the generator, the rectifi-  
er/charger is started with  
a 10 second maximum  
current consumption  
walk-in (lasting 3 to 10  
seconds, depending on  
the percent load).  
When the bypass AC  
source voltage moves out-  
side this frequency range,  
the inverter is desynchro-  
nised and operates in  
"free running" mode, with  
the output frequency regu-  
lated to a high level of  
accuracy by a quartz  
oscillator.  
To avoid overloading an  
undersized engine gener-  
ator set, it is possible to  
set a maximum power  
level drawn by the nor-  
mal AC input. Any addi-  
tional power required is  
supplied by the battery.  
This modification can be  
made on site by an MGE  
UPS SYSTEMS field  
engineer.  
Example of an installation with an engine generator set  
Galaxy PW  
generator  
main LV switchboard  
C
B
Mains 2  
Mains 1  
G
A
HV system  
D
Fig. 11  
Introduction  
9
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description of  
Galaxy PWTM 100 to 225 kVA  
galaxy PW™ cabinets  
Description of Galaxy  
PW™ Cabinets  
UPS cabinet  
See figure 12 for the layout of the various  
cabinet components.  
1
2
2
2
3
11  
Legend for figure 12:  
1 - rectifier/charger module,  
2 - inverter module,  
3 - static-bypass module,  
12  
4
4 - card case for electronic control boards,  
5 - rectifier/charger input fuses "FUE",  
6 - inverter output fuses "FUS",  
7 - normal AC input circuit breaker Q1,  
8 - bypass AC input switch Q4S,  
9 - maintenance bypass switch Q3BP  
(locked in open position on parallel UPSs  
for greater capacity),  
13  
5
3
6
10 - output switch Q5N,  
11 - display board,  
12 - Media Contacts 11 remote indications  
board,  
13 - backfeed protection.  
8
9
10  
7
GND  
N
Fig. 12  
2
2
2
2
battery cabinet  
Figure 13 shows an example of compo-  
nent layout in a battery cabinet or a bat-  
tery circuit-breaker enclosure.  
1
Legend for figure 13:  
1 - battery isolation and protection circuit  
breaker QF1,  
2 - battery cells.  
1
Fig. 13  
Example only and may not represent actual units shipped  
10  
Description of Galaxy PWTM Cabinets  
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control panel  
User’s Manual  
"Static-bypass" light  
3
general  
indications  
See figure 14.  
light off: bypass AC source within speci-  
fied tolerances and static bypass open;  
light shines green: static bypass closed;  
light shines red: the stored alarm indi-  
cates one or several of the following  
faults:  
bypass AC source voltage or frequency  
outside specified tolerances,  
static-bypass fault,  
abnormally high internal static-bypass  
temperature,  
static-bypass ventilation fault,  
power-supply fault for the static-bypass  
control function,  
fault on the electronic board controlling  
the transfer function,  
non-calibration or non-personalization of  
the electronic control board for the invert-  
er,  
fault on the electronic power-supply  
board,  
The control panel on Galaxy PW™ UPSs  
comprises the basic controls and indica-  
tions required to check the general status  
of the system (see figure 14).  
"Rectifier/charger" light  
1
light off: rectifier/charger OFF;  
light shines green: rectifier/charger ON;  
light shines red: rectifier/charger fault,  
the stored alarm indicates one or several  
of the following faults:  
input circuit breaker Q1 open,  
protection fuse at the rectifier/charger  
input (FUE) blown,  
abnormally high internal rectifier/charger  
temperature,  
abnormally high battery charge current,  
abnormally high battery voltage,  
fault, non-calibration or non-personaliza-  
tion of the electronic control board for the  
rectifier/charger,  
Located in the upper right part of the cabi-  
net front, the control panel is designed to  
provide an easy and rapid overview of  
system status (see figure 14).  
Interpretation of symbols is very simple  
and requires no particular training. The  
information concerns only the cabinet on  
which the panel is located.  
The panel indicates:  
normal operation (load protected);  
operation with load on battery power;  
abnormal situations (operating problem);  
dangerous situations (load not protect-  
ed).  
fault on the electronic power-supply  
board,  
fault on monitoring the "inverter ready"  
response channels (parallel UPS system).  
abnormally high temperature in the har-  
monic filter inductor.  
"Inverter" light  
4
"Battery light"  
2
light off: inverter OFF;  
light off: battery float charging;  
light flashing green: battery recharging;  
light shines green: load on battery  
power;  
light flashing red: low-battery shutdown  
warning;  
light shines red: battery at end of back-  
up time and circuit breaker QF1 open, or  
battery fault.  
light flashing green: inverter starting,  
inverter ON but not connected to the load;  
light shines green: normal inverter oper-  
ation;  
light shines red: inverter fault, the stored  
alarm indicates one or several of the fol-  
lowing faults:  
inverter shutdown due to inverter output  
voltage outside specified tolerances,  
protection fuse at the inverter output  
(FUS) blown,  
abnormally high inverter-output trans-  
former temperature,  
abnormally high inverter temperature,  
output-voltage fault (amplitude or phase)  
(parallel UPSs),  
1
2
3
4
5
6
1
2
fault, non-calibration or non-personaliza-  
tion of the electronic control board for the  
inverter,  
fault on the electronic power-supply  
board.  
7
8
22  
9
10  
11  
12  
13  
14  
20  
15  
V
A
W.Hz  
17  
18  
16  
fault  
19  
21  
Fig. 14  
Control Panel  
11  
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Galaxy PWTM 100 to 225 kVA  
"Load" light  
"V" key 13  
"Alarm reset" key 20  
5
light off: load not supplied;  
This key is used to access voltage mea-  
surements:  
normal AC source phase-to-phase volt-  
ages;  
bypass AC source phase-to-phase and  
phase-to-neutral voltages;  
load phase-to-phase and phase-to-neu-  
tral voltages.  
This key is used to reset stored alarms.  
The system accepts resetting only when  
alarms have been cleared.  
light shines green: load supplied via the  
inverter or the bypass AC source (via the  
static bypass).  
Buzzer  
6
"Buzzer reset" key 21  
The buzzer sounds in the following situa-  
tions:  
load supplied by the bypass AC source;  
load on battery;  
This key is used to stop the buzzer.  
However, new alarms set the buzzer off  
again.  
"A" key 14  
This key is used to access current mea-  
surements:  
normal AC source, bypass AC source  
and load currents;  
percent load;  
operating problems.  
Display 22  
The display continuously indicates the  
system operating status.  
It sounds slowly and discontinuously for a  
minor problem or when the inverter is on  
battery power.  
When the alarm "LOW BATTERY SHUT-  
DOWN" is activated, the buzzer sounds  
more rapidly. Finally, if the inverter shuts  
down, the beep is loud and continuous.  
The buzzer may be reset by pressing a  
button. If the buzzer is reset, a higher  
level alarm will set it off again.  
load crest factor.  
"W.Hz" key 15  
This key is used to access other measure-  
ments:  
normal AC source, bypass AC source  
and inverter frequencies;  
level of active and apparent power  
drawn by the load;  
"Inverter ON" button  
This button is used to start the inverter  
locally.  
7
load power factor;  
inverter load level (percent).  
"Inverter OFF" button  
8
This button turns the inverter off locally.  
"Anomaly" indicator light 16  
Keys 9 and 10  
This indicator light indicates the presence  
of anomalies.  
These keys are used to select commands  
in the main menu and access the sec-  
ondary messages.  
key 17  
This key is used to access the primary  
messages.  
Key 11  
This key is used to validate the user’s  
choice.  
"Battery" key 18  
This key is used to access battery mea-  
surements:  
Key 12  
battery voltage (or the DC voltage on  
frequency converters without a battery);  
battery current (charge or discharge);  
battery temperature;  
available battery backup time;  
inverter load level (percent).  
This key is used to access the main  
menu: display language, display-contrast  
setting, sound level of the buzzer, lamp  
test, date and time settings, inverse-video  
and event log.  
"Forced-transfer" key 19  
This key is used to voluntarily transfer the  
load to the inverter or from the inverter to  
the static bypass (return transfer). Transfer  
and return transfer are carried out only fol-  
lowing confirmation requested by the sys-  
tem display and a warning as to the risk of  
an interruption in the supply of power to  
the load.  
12  
Control Panel  
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start-up  
User’s Manual  
parallel UPS unit for  
increased output  
system start-up  
start-up of a module  
single-UPS unit or redundant  
parallel UPS  
start-up of a rectifier/charger  
rectifier/charger start-up is automatic  
when the normal AC input circuit breaker  
Q1 is closed:  
the green "rectifier/charger" light 1 on  
the control panel goes on;  
close battery circuit breaker QF1.  
See figure 16.  
Proceed in the following order:  
check that all load devices are off or  
that the load is disconnected;  
close the upstream switch supplying  
normal AC source power (on the LV  
switchboard);  
close the normal AC input circuit break-  
ers Q1 on the UPS units. The system  
powers up:  
the rectifier/chargers automatically start,  
the green "rectifier/charger" lights 1 in  
the control panels go on,  
lights 2 turn red;  
close the battery circuit breakers QF1;  
lights 2 go off;  
green lights 3 and 5 on the control  
panels go on;  
close output switches Q5N for the  
inverters and in the external bypass unit;  
open maintenance bypass switch Q3BP  
in the external bypass unit;  
press the "inverter on" button 7 on  
each control panel:  
the green "inverter" lights 4 flash;  
when a sufficient number of inverters  
are ready, the inverter-output contactors  
close:  
See figure 15.  
Proceed in the following order:  
close the upstream switches supplying  
normal and bypass AC source power (on  
the LV switchboard);  
close normal AC input switch Q1. The  
system powers up:  
the rectifier/charger automatically starts,  
green light 1 on the control panel goes  
on,  
WARNING  
Rectifier/charger start-up  
is automatic when normal  
AC input circuit breaker  
Q1 is closed. DC voltage  
is present in the DC bus.  
light 2 turns red;  
close bypass AC input switch Q4S:  
green lights 3 and 5 on the control  
panel go on;  
close inverter output switch Q5N;  
close battery circuit breaker QF1;  
light 2 goes off;  
open maintenance bypass switch  
Q3BP;  
press the "inverter on" button 7 on the  
control panel:  
the green "inverter" light 4 flashes,  
the inverter starts, then, if the bypass AC  
source transfer conditions are satisfied,  
the load is transferred to the inverter if the  
on-line mode is selected.  
the green "static-bypass" light 3 goes  
off,  
start-up of an inverter  
When the rectifier/charger is on:  
press the "inverter ON" button 7 on the  
control panel;  
the green "inverter" light 4 flashes.  
Single-UPS unit  
the inverter starts, then, if the bypass  
AC source transfer conditions are satis-  
fied, the load is transferred to the inverter  
if the on-line mode is selected. For on-  
line mode:  
the green "inverter" light 4 remains on,  
the "static-bypass" light 3 goes off.  
the green "inverter" lights 4 shine per-  
manently green;  
the "static-bypass" lights 3 go off.  
the green "inverter" light 4 shines for  
on-line mode.  
Parallel UPS unit  
the inverter starts and awaits the start of  
the other inverters;  
when they are all on or enough have  
been started to supply the rated load  
power, the output switch for each running  
inverter closes and the load is supplied  
with power:  
Q1  
Q1  
Q5N  
Q1  
1
Q4S  
Q3BP Q5N  
1
0
1
1
1
1
1
1
0
1
2
3
0
0
0
0
0
0
0
0
0
1
2
3
4
5
0
QF1  
1
0
1
1
1
1
Q5N  
0
I
the green "static-bypass" light 3 goes  
off,  
1
0
1
0
1
0
the green "inverter" light 4 on the con-  
trol panels of the running inverters goes  
on.  
QF1  
0
I
1
0
1
1
1
0
0
0
4
6
Fig. 15  
Fig. 16  
Start-up  
13  
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Galaxy PWTM 100 to 225 kVA  
shutdown  
shutdown of the inverter shutdown of a  
rectifier/charger  
It is recommended not to stop the rectifi-  
press the "inverter OFF" button 8 on  
the control panel for three seconds (see  
figure 19).  
er/charger because the battery will no  
longer be charged. Except in the case of a  
test of the inverter on battery power, the  
rectifier/charger should be shutdown after  
the inverter to avoid unnecessary battery  
discharge.  
Proceed in the following order:  
open battery circuit breaker QF1;  
open normal AC input circuit breaker  
Q1:  
single-UPS unit  
the green "inverter" light 4 on the con-  
trol panel goes off;  
the green "static-bypass" light 3 goes  
on;  
the inverter stops;  
if bypass AC source (Mains 2) transfer  
conditions are satisfied, the inverter shuts  
down and the load is transferred to the  
bypass AC source;  
if bypass AC source (Mains 2) transfer  
conditions are not satisfied, the inverter  
does not shut down. The message  
"MAINS 2 OUTSIDE TOLERANCES,  
TRANSFER DISABLED" is displayed.  
the rectifier/charger shuts down,  
the green "rectifier/charger" light 1  
goes off.  
parallel UPS unit  
if the system is redundant, i.e. the other  
parallel-connected inverters can supply  
the load on their own, the inverter shuts  
down and the green "inverter" light 4  
goes off.  
The load is not affected in that the other  
inverters continue to supply it normally;  
if the system is not redundant, the other  
inverters go to overload status.  
If overload conditions are overrun, the  
load is transferred to the bypass AC  
source:  
the green lights 3 turn green,  
the green "inverter" light 4 goes off.  
14  
Shutdown  
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control-panel display  
User’s Manual  
Display of alarms  
general organization  
display of messages  
primary message  
The display is structured around primary  
and secondary messages, measuring  
tables and setting screens. As a rule, the  
message displayed on the screen is  
always a primary one. The secondary  
messages, if any, are accessed by press-  
In addition to keypad operations, the  
graphical display brings up a window giv-  
ing the overall device status. The mes-  
sage displayed is then said to be primary  
(see list in the paragraph below). A prima-  
ry message can be used to access the  
(ALARM MESSAGE N° 1)  
ing keys 9 and 10 (see figure 16). measuring tables using keys 13 , 14 , 15  
The presence of secondary messages is and 18 on the keypad (see figure 17 in  
indicated by the arrow at the end of the the general appendix). The configuration  
primary message. Return to the primary screens can be accessed by pressing key  
messages is automatic if the keypad is not 12 .  
(ALARM MESSAGE N° 2)  
used for 2 minutes, or direct by pressing  
key 17 (see figure 14). The display  
screen lights up when a key is pressed,  
and goes off if no key is pressed for 5  
minutes.  
A flashing arrow appears at the end of a  
primary message if there is a problem or  
an alarm; secondary messages can be  
(LAST ALARM MESSAGE)  
accessed by pressing key  
9
on the key-  
pad (see the list of secondary messages).  
The presence of another message is indi-  
cated by the arrows and at the end  
of the secondary message. They can be  
accessed by pressing keys 9 and 10  
on the keypad.  
The return to the primary message is  
automatic after a 2 minute time delay or  
by pressing key 17 on the keypad.  
main screen  
NOTE  
Fig. 18  
Most functions may be  
directly accessed. For  
example, when voltage  
measurements are cur-  
rently displayed, it is pos-  
sible to directly access  
current measurements by  
pressing the "A" button.  
IMPORTANT  
Select English U. S. as  
the display language to  
match the displays as  
presented in this manual.  
1
2
3
4
5
6
1
2
7
8
22  
9
10  
11  
12  
13  
14  
20  
15  
V
A
W.Hz  
17  
18  
16  
fault  
19  
21  
Fig. 17  
Control-panel Display  
15  
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Galaxy PWTM 100 to 225 kVA  
list of primary messages  
LOAD PROTECTED  
LOAD PROTECTED  
ECO MODE  
BATTERY DISCHARGING  
Remaining battery time (min) = XX  
% kW used = XXX  
LOAD PROTECTED  
ON-LINE MODE  
This is the normal display when there are  
no problems: the load is supplied by the  
inverter or the bypass AC source, and bat-  
tery backup is available.  
The load is supplied by the inverter, but  
the normal AC source is down or outside  
tolerances and power is supplied by the  
battery.  
This message indicates the remaining bat-  
tery time in minutes prior to inverter shut-  
down and the percent load. The battery  
time calculation takes into account:  
the percentage of full rated load power  
currently being drawn;  
the type of battery;  
battery temperature;  
battery age.  
The buzzer sounds slowly and discontinu-  
ously.  
This is the normal display when there are  
no alarms or problems and the load is cor-  
rectly supplied by the inverter, in on-line  
mode.  
LOAD NOT PROTECTED  
ECO MODE  
LOAD PROTECTED  
PARALLEL ON-LINE MODE  
This display indicates that the load is sup-  
plied but has no battery backup. The  
arrow indicates the presence of one or  
more problems specified in secondary  
messages.  
This is the normal display when there are  
no alarms or problems and the load is cor-  
rectly supplied by the inverter in a parallel  
UPS system, in on-line mode.  
The buzzer sounds continuously.  
LOAD FORCED TO INVERTER  
ECO MODE  
LOAD NOT PROTECTED  
ON-LINE MODE  
LOAD PROTECTED,  
LOW-BATTERY SHUTDOWN  
WARNING,  
Remaining battery time (min) = XX  
% kW used = XXX  
The load has been transferred to the  
inverter following a specific request by the  
user.  
This display indicates that the load is not  
supplied by the inverter, or that there is no  
battery backup. The arrow indicates  
the presence of one or more problems  
specified in secondary messages.  
This message replaces the preceding if  
the power outage persists and the warning  
level has been reached.  
The buzzer sounds continuously.  
The user is warned that the battery is  
about to shut down.  
The buzzer sounds rapidly and discontinu-  
ously.  
LOAD NOT PROTECTED  
PARALLEL ON-LINE MODE  
Situation identical to that in the previous  
screen, but for parallel UPS systems.  
16  
Control-panel Display  
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User’s Manual  
list of secondary messages  
MAINS 1 OUTSIDE TOLERANCES,  
CHECK MAINS 1  
INVERTER NOT IN PHASE WITH  
MAINS 2.  
TRANSFER DISABLED,  
CHECK MAINS 2  
LOAD ON MAINS 2  
The normal AC source (M1) frequency or  
voltage is outside specified tolerances and  
the rectifier/charger has shut down. The  
inverter is on battery power.  
The load has been transferred to the  
bypass AC source (M2) and is no longer  
protected (only in on-line mode). The  
buzzer sounds continuously.  
The phase difference between the inverter  
and the bypass AC source (M2) is outside  
tolerances. Transfer of the load between  
the inverter and the bypass AC source  
(M2) will result in an interruption in the sup-  
ply of power to the load.  
For parallel UPSs, this message should be  
interpreted as meaning the phase differ-  
ence between the inverter for which the  
message is displayed and the other invert-  
ers is outside tolerances.  
MAINS 1 INPUT SWITCH Q1  
IS OPEN  
MAINS 2 OUTSIDE TOLERANCES  
TRANSFER DISABLED  
CHECK MAINS 2  
The normal AC input (M1) switch Q1 is  
open. It must be closed for rectifier/charg-  
er start-up. The buzzer sounds slowly and  
discontinuously.  
The bypass AC source (M2) frequency or  
voltage is outside tolerances and the  
inverter is unable to synchronize.  
Transfer of the load from the inverter to  
the bypass AC source (M2) or vice-versa  
will result in an interruption of the supply  
of power to the load. The buzzer sounds  
slowly and discontinuously.  
INTERNAL UPS FAULT,  
LOAD TRANSFER FAULT,  
CALL MAINTENANCE  
UPS SHUTDOWN  
BY AN EXTERNAL COMMAND  
The inverter has received a command to  
shut down. The command is in the form of  
a signal from received the remote-indica-  
tions relay board which has been set for  
this function.  
A fault has occurred in the static switch  
that transfers the load between the invert-  
er and the bypass AC source (M2).  
Servicing by the after-sales support  
department is required. The buzzer  
sounds continuously.  
BATTERY OVERTEMPERATURE,  
CHECK VENTILATION  
n the inverter is started again.  
The battery temperature is outside toler-  
ances. The buzzer sounds slowly and dis-  
continuously.  
MAINS 2 INPUT SWITCH Q4S IS  
OPEN  
OVERLOAD  
RATED CURRENT PER PHASE =  
XXX A  
CHECK LOAD LEVEL  
BATTERY ROOM VENTILATION  
FAULT, CHECK VENTILATION  
The bypass AC source (M2) input switch  
Q4S is open, i.e. backup power for the  
load via the bypass AC source (M2) is not  
This display informs the user that load cur- available.  
rent is greater than rated current, and  
A fault requiring servicing has occurred in  
the battery room ventilation system. The  
rectifier/charger shuts down after a 30-  
second time delay.  
gives the value. The buzzer sounds con-  
tinuously.  
INVERTER OUTPUT SWITCH Q5N  
IS OPEN  
The user must take steps to re-establish  
correct operation of the ventilation system.  
This message also signals an abnormally  
high temperature in the filter inductor.  
The buzzer sounds slowly and discontinu-  
ously.  
UPS SHUTDOWN DUE TO AN  
OVERLOAD,  
CHECK LOAD LEVEL  
Inverter output switch Q5N is open, i.e.  
the load cannot be supplied via the inverter.  
This message follows the preceding when  
the overload persists. The UPS has shut  
down and the buzzer sounds continuously.  
Control-panel Display  
17  
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Galaxy PWTM 100 to 225 kVA  
BYPASS SWITCH Q3BP  
IS CLOSED  
THE BATTERY C.B. QF1 IS OPEN,  
CHECK THE INSTALLATION  
INVERTER NOT CONNECTED  
This message may be displayed in parallel  
UPS systems, when the inverter is not  
connected to the load.  
Maintenance bypass switch Q3BP is  
closed. The system is in maintenance  
configuration and the load is supplied by  
the bypass AC source.  
Battery circuit breaker QF1 is open. The  
load is no longer protected because bat-  
tery power is no longer available in the  
event of a normal AC source outage. The  
buzzer sounds continuously.  
PARALLEL UPS,  
FORCED TRANSFER INHIBITED  
STATIC SWITCH (M2) OFF  
DUE TO AN OVERLOAD  
LOW BATTERY SHUTDOWN  
This message is displayed when forced  
connection is requested on a parallel UPS  
system for a power extension.  
The load is no longer supplied by the  
The inverter has shut down at the end of  
bypass AC source (M2), due to an extend- battery power. The buzzer sounds continu-  
ed overload. The buzzer sounds continu-  
ously.  
ously.  
INTERNAL UPS FAULT,  
SELF-TEST FAULT  
INTERNAL UPS FAULT,  
INVERTER FAULT,  
CALL MAINTENANCE  
BATTERY CHARGING  
Communication between the system and  
the display is faulty. The buzzer sounds  
slowly and discontinuously.  
I BAT. = XXX A  
U BAT. = XXX V  
The battery is currently being recharged.  
A fault has occurred in the inverter.  
Servicing by the after-sales support  
department is required. The buzzer  
sounds continuously.  
FORCED TRANSFER TO M2  
REQUESTED,  
BATTERY AT END OF SERVICE  
LIFE CALL MAINTENANCE  
POWER TO LOAD MAY BE INTER-  
RUPTED  
CONFIRM YOUR REQUEST WITH  
The battery is nearing the end of its esti-  
mated service life. This information is  
based on average service-life calculations  
since its initial installation. The buzzer  
sounds slowly and discontinuously.  
INTERNAL UPS FAULT,  
CHARGER FAULT,  
CALL MAINTENANCE  
KEY ↵  
This message is displayed following  
pressing of the "forced-transfer" key 20,  
when the load is supplied via the inverter.  
A fault has occurred in the rectifier/charg-  
er. Servicing by the after-sales support  
department is required.  
EMERGENCY OFF  
The buzzer sounds slowly and discontinu-  
ously.  
UPS SUPPLIED BY A GENERATOR  
SET  
This message is displayed when the  
external emergency-off pushbutton is  
pressed. The result is:  
FORCED TRANSFER TO  
INVERTER REQUESTED, POWER  
TO LOAD MAY BE INTERRUPTED,  
CONFIRM YOUR REQUEST WITH  
KEY ↵  
This message informs the user that the  
UPS has received the order to limit the  
current drawn by the rectifier/charger. It is  
displayed when the corresponding signal  
is transmitted by the remote indications  
board which must be configured for this  
function.  
shutdown of the inverter;  
shutdown of the rectifier/charger;  
opening of the battery circuit breaker;  
blocking of the static bypass;  
opening of the backfeed protection con-  
tactor (M2),  
opening of the Q1 circuit breaker (M1),  
activation of a relay contact on the  
remote-indications relay board.  
Servicing by the after-sales support  
department is required.  
The requested transfer to the inverter may  
provoke an interruption in the supply of  
power to the load if Mains 2 characteris-  
tics are not within the specified tolerances.  
VENTILATION FAULT  
This message is displayed when a fault  
occurs on a fan.  
THE NUMBER OF UPS READY IS  
INSUFFICIENT,  
The buzzer sounds discontinuously.  
LOAD TRANSFER IN STAND BY  
This message may be displayed in non-  
redundant, parallel UPS systems, when  
the number of ready inverters in not suffi-  
cient to supply the load.  
18  
Control-panel Display  
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User’s Manual  
battery 3  
voltage;  
measurement system  
charge or discharge current;  
remaining battery time (for the UPS unit  
concerned);  
The display may be used to read a num-  
ber of input and output measurements  
made at different points in the system.  
See figure 18 .  
battery temperature;  
inverter output 4  
frequency;  
total load 6  
phase-to-neutral voltage,  
phase-to-phase voltages,  
currents of the three phases,  
frequency,  
normal AC source 1  
phase-to-phase voltages,  
currents of the three phases,  
frequency;  
bypass AC source 2  
phase-to-neutral voltage,  
phase-to-phase voltages,  
frequency,  
active and apparent power.  
currents of the three phases;  
1
3
4
6
U - I - F  
U - I  
F
U - V - I - F - P  
A
B
C
Q1  
Q5N  
1
2
QF1  
D
2
U - V - I - F  
Q4S  
Fig. 19  
RMS  
U12  
U23  
U31  
M1  
M2  
----  
----  
----  
LOAD RMS  
M2  
----  
----  
----  
LOAD  
----  
voltage measurements  
These measurements may be accessed  
by pressing the "V" key 13 . The following  
data is displayed.  
----  
----  
----  
----  
----  
----  
V1  
V2  
V3  
----  
Note:  
M1: normal AC source  
----  
M2: bypass AC source  
RMS  
I1  
M1  
----  
----  
----  
M2  
----  
----  
----  
LOAD FC-LOAD I-LOAD/I-NOM  
current measurements  
These measurements may be accessed  
by pressing the "A" key 14 . The following  
data is displayed.  
----  
----  
----  
-.--  
-.--  
-.--  
---- %  
---- %  
---- %  
I2  
Note:  
CF: crest factor  
I3  
power and frequency  
measurements  
These measurements may be accessed  
by pressing the "W.HZ" key 16 . The fol-  
lowing data is displayed.  
LOAD KW  
KVA  
----  
PL/PN = --- %  
FP.LOAD = -.-  
FREQ.HZ  
M1 --.-  
M2 --.-  
INV --.-  
P1  
P2  
P3  
----  
----  
----  
----  
Note:  
PF: power factor  
----  
Control-panel Display  
19  
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Galaxy PWTM 100 to 225 kVA  
battery measurements  
BATTERY  
These measurements may be accessed  
by pressing the "battery" key 18 . The  
following data is displayed.  
U
I
= ---- V  
= ---- A  
REMAINING TIME  
PL / PN  
=
=
---- MIN  
---- %  
T° = ---- °C  
selections and settings  
These selections and settings may be  
accessed by pressing the "contrast" key  
12 . The following menu is displayed.  
CHOOSE LANGUAGE  
CONTRAST SETUP  
BUZZER SETUP  
LAMP TEST  
DATE AND TIME  
INVERSE VIDEO  
PAST EVENTS  
BATTERY TEST  
selecting the language:  
FRENCH  
ENGLISH  
GERMAN  
ITALIAN  
SPANISH  
DUTCH  
SWEDISH  
PORTUGUESE  
DISPLAY CONTRAST SETUP  
adjusting the display contrast:  
CHOOSE WITH KEYS OR  
VALIDATE WITH KEY  
adjusting the buzzer volume:  
BUZZER VOLUME SETUP  
CHOOSE WITH KEYS OR  
VALIDATE WITH KEY  
DATE AND TIME SETUP  
lamp test:  
When this function is selected, all the  
lights shine orange for three seconds.  
YEAR  
----  
--  
MONTH  
HOURS  
--  
--  
DAY  
set date and time:  
Use the "▲ ▼" keys to enter the data and  
confirm using the "" key.  
MINUTES  
--  
SECONDS --  
20  
Control-panel Display  
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inverse video:  
When this function is selected, the text and  
background colours are reversed (white  
text on black or black text on white).  
CHARGE LEVEL  
= -- %  
= -- MONTH  
past events:  
See section "logging and time-stamping".  
REMAINING SERVICE LIFE  
MANUAL TEST press key  
battery test:  
the screen opposite is displayed when a  
battery test is requested. It indicates the  
battery charge status and the remaining  
service life. A manual or automatic test  
may be requested,  
AUTO TEST  
press key  
TESTING BATTERY  
U BATTERY =  
the screen opposite is displayed during  
a battery test, whether manual or automat-  
ic,  
--- V  
the screen opposite is displayed follow-  
ing a positive, manual battery test,  
BATTERY TEST RESULT OK  
the screen opposite is displayed follow-  
ing a negative, manual battery test,  
BATTERY TEST RESULT NOT OK  
the screen opposite is displayed follow-  
ing a positive, automatic battery test. It  
indicates the time since the last test and  
provides access to test settings,  
TIME SINCE LAST TEST  
WEEK -- DAY -- HOUR --  
LAST BATTERY TEST RESULT OK  
NEW PARAMETERS  
YES = NO = ▼  
the screen opposite is displayed follow-  
ing a negative, automatic battery test. It  
indicates the time since the last test and  
provides access to test settings,  
TIME SINCE LAST TEST  
WEEK -- DAY -- HOUR --  
LAST BATTERY TEST RESULT NOT OK  
NEW PARAMETERS  
YES = NO = ▼  
SELECT TIME OF NEXT TEST WITH KEYS ▼ ▼  
the screen opposite is displayed when  
the user requests access to the automatic  
test settings. It is possible to modify the  
interval between two automatic tests,  
CHANGE UNITS WITH  
WEEK -- DAY -- HOUR --  
confirm with key  
the screen opposite is displayed when  
the battery test cannot be completed.  
TEST INTERRUPTED  
CHECK PRESENCE OF THE BATTERY  
CHECK ALARMS  
Control-panel Display  
21  
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Galaxy PWTM 100 to 225 kVA  
alarms  
general  
maintenance bypass  
The auto diagnostic system considers any  
system status other than normal as a  
problem.  
Before taking any action, note down the  
messages displayed on the control panel.  
Certain problems may prevent the control  
panel from functioning.  
This operation is possible only if the sys-  
tem includes a bypass AC source. It  
results in the load being directly supplied  
by the bypass AC source via maintenance  
bypass switch Q3BP, thus ensuring a  
higher level of security in the event of a  
malfunction.  
In this case, it is strongly recommend-  
Switching procedures are explained on  
ed to call the MGE UPS SYSTEMS after- drawings next to each switch in the UPS  
sales support department.  
cabinet and the external bypass unit. See  
section "maintenance configuration".  
If the load is still correctly supplied with  
power, it has probably been transferred to  
the bypass AC source (static bypass) and  
is therefore no longer protected (if the sys-  
tem is in on-line mode);  
if the load is no longer supplied with  
power, transfer it manually to the mainte-  
nance bypass (see section below).  
22  
Alarms  
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environment information  
User’s Manual  
Terminals XR2, XR3, XR4 and XR5 on the  
"Media Contacts 11" board of each type of  
unit can be used to receive signals from  
the operating environment and to transmit  
signals concerning the operating status of  
the UPS (see figure 16 for the position of  
the board, item 12).  
signal to open battery circuit break-  
er(s) QF1 in the event the "emergency off"  
button is pressed or to avoid an excessive  
battery discharge (lasting more than three  
times the rated backup time plus two  
hours);  
repo contact (volt-free changeover con-  
tact) used to trip switching devices in the  
event of an emergency shutdown.  
"general alarm" information (volt-free  
changeover contact) which includes:  
internal faults,  
information on temperatures outside tol-  
erances in the battery room (optional),  
overload information (> In),  
static-switch ventilation and power-sup-  
ply faults.  
signal transmission  
an auxiliary 24 V power supply, isolat-  
ed and backed up, is used to supply:  
the undervoltage release of the battery  
circuit breaker(s) QF1,  
the board that measures the tempera-  
ture in the battery room;  
"low battery" warning signal (volt-free  
changeover contact) indicating that battery  
time is about to run out. The warning  
threshold may be personalized;  
"load on UPS" signal (volt-free  
changeover contact) indicating that the  
load is supplied by the inverter. For a sin-  
gle-UPS unit, one volt-free changeover  
contact may be used to indicate that the  
load is supplied by the bypass AC source;  
"load on battery power" signal (volt-  
free changeover contact) indicating that  
the inverter is supplied by the battery in  
the following cases:  
signal reception  
The signals should be provided by volt-  
free contacts.  
emergency off:  
An NC contact causes shutdown of the  
inverter and the rectifier/charger, opening  
of the battery circuit breaker, blocking of  
the static bypass and activation of a relay  
contact on the "Media Contacts 11" board;  
battery room ventilation fault:  
An NO contact causes shutdown of the  
rectifier/charger;  
NOTE  
The maximum breaking  
capacity of the  
changeover contacts is  
5A at 250V.  
battery circuit breaker QF1 closed:  
An NO contact prevents inverter start-up if  
the circuit breaker is open;  
normal AC source outage or voltage  
drop,  
rectifier/charger shutdown,  
battery temperature:  
A PC-board, placed near the battery, sup-  
plies information on the battery tempera-  
ture, thus enabling the rectifier/charger to  
regulate the battery voltage;  
"auxiliary" signals:  
Depending on the selected settings, these  
signals may be used to provoke:  
forced shutdown of the inverter (whatev-  
er the status of the bypass AC source),  
protected shutdown of the inverter (load  
transfer to the bypass AC source).  
limiting of the current drawn by the recti-  
fier/charger (programmable value) when  
supplied by an engine generator set with  
an insufficient power rating. The additional  
power required by the inverter is supplied  
by the battery which discharges,  
rectifier/charger current limiting.  
This signal, which may be used to initiate  
process saving and shutdown procedures,  
is time-delayed 30 seconds to avoid  
unnecessary operations following micro-  
breaks;  
"maintenance position" signal (volt-  
free changeover contact) indicating that:  
maintenance bypass switch Q3BP is  
closed,  
bypass AC source input switch Q4S is  
open,  
inverter output switch Q5N is open,  
battery circuit breaker QF1 is open;  
limiting of the battery charge current  
(programmable value) if the normal AC  
source is replaced by an engine generator  
set with an insufficient power rating.  
Environment Information  
23  
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Galaxy PWTM 100 to 225 kVA  
logging and time-stamping  
presentation of event  
time-stamping by Galaxy  
PW™  
Time-stamping of events by Galaxy PW™  
makes it possible to:  
consult measurement records for a  
number of physical values concerning sys-  
tem operation.  
The time-stamping information may be  
accessed via the Galaxy PW™ keypad  
and display (standard equipment). This  
information may also be forwarded for the  
Teleservice function using the JBUS  
RS232/485 communications board.  
log the events;  
consult the last 500 events that occurred  
on the Galaxy PW™ UPS;  
consult general statistical data on UPS  
operation;  
utilization via the Galaxy  
PW™ display  
main menu  
The time and date can be set for the UPS  
via the main menu on the display (see  
below), using the DATE AND TIME com-  
mand. The time-stamping information, sta-  
tistics and measurement records are also  
available via the same menu, using the  
PAST EVENTS command.  
DATE AND TIME SETUP  
>YEAR  
DAY  
1997  
8
MONTH  
HOURS  
9
8
MINUTES  
11  
SECONDS 42  
▼ ▼  
Simply select the desired command with  
thea">nd" signktehyast.cTahnebseelmecotveeddcuosminmgatnhde  
can be confirmed by pressing the key.  
setting the date and time for  
the UPS  
When the DATE AND TIME command is  
selected, the screen presented opposite is  
displayed:  
the current values are automatically dis-  
played;  
you can modify any of the displayed val-  
ues;  
position the ">" sign opposite the value  
to be modified. Then press the key;  
use the and keys to modify the  
value;  
the key increments the value by one;  
the key decrements the value by  
one;  
general instructions for using  
most screens  
For time-stamped events, the display  
begins with the last event logged. To  
access older events, press the key. If  
during consultation, you wish to review  
more recent events, press the key.  
You can display the desired information  
and enter commands using the , ▼  
and keys.  
Press the  
key to exit the time-stamp-  
ing consultation mode and return to the  
main menu. If no commands are entered  
for five minutes, the system automatically  
returns to the normal display mode.  
You can scroll through the screens dis-  
playing information. Press the and ▼  
keys to scroll up and down through the  
screens.  
the selected value can be confirmed by  
pressing the key. A second value may  
then be selected for modification, again  
using the and keys;  
modifications are made and confirmed  
value by value;  
press the  
key at any time to exit the  
DATE AND TIME function.  
24  
Logging and time-stamping  
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That is the only means to leave the func-  
tion.  
If no modifications to values are con-  
firmed, exiting the function corresponds to  
cancelling the request.  
DATE AND TIME SETUP  
>YEAR  
DAY  
1997  
8
MONTH  
HOURS  
9
8
consulting logged (time-  
stamped) events  
MINUTES  
11  
SECONDS 42  
▼ ▼  
When the PAST EVENTS command is  
selected, the system displays a screen  
indicating the last event logged. Log  
screens are very similar to those dis-  
played for current events. However, log  
screens include a line indicating the corre-  
sponding date and time with the mention  
"Appearance of" or "Disappearance of",  
followed by the standard text for the event  
(see example opposite). Consult the user  
manual for indications on the meaning of  
events.  
Example:  
02/09/1997 07:25:03 Appearance:  
MAINS 2 INPUT SWITCH Q4S IS OPEN  
Note: numerical values are never indicated in screens for time-stamped events.  
The complete log may comprise up to 500  
events. If over 500 events have occurred,  
only the last 500 may be consulted:  
press the key to display the event  
that occurred just before the displayed  
event. If the displayed event is the oldest  
in the list, the display is not modified;  
press the key to display the event  
that occurred just after the displayed  
event. If the displayed event is the most  
recent in the list, the display is not modi-  
fied.  
For example:  
03/09/1997 15:30:23 Disappearance:  
OVERLOAD  
RATED CURRENT PER PHASE  
= _ _ _ A  
CHECK LOAD LEVEL  
consulting statistics  
FIGURES SINCE COMMISSIONING  
See the screen opposite.  
total backup time (h):  
0
0
total backup time (h): this is the total  
time of operation on battery power since  
initial startup of the UPS. It is expressed in  
hours;  
total time on static switch (h): this is  
the total time of operation on the static  
switch since initial startup of the UPS. It is  
expressed in hours;  
total time on UPS (d): this is the total  
time that the load has been supplied by  
the UPS since initial startup. It is  
expressed in days;  
total time on static switch (h):  
total time on UPS (d):  
3627  
1
total time with Tbatt >25°C (h):  
FIGURES SINCE RESET  
last reset:  
05/09/1997  
0
elapsed backup time (min):  
Logging and time-stamping  
25  
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Galaxy PWTM 100 to 225 kVA  
Use the and keys to shift between the beginning and the end of the display.  
total time with Tbatt > 25° C (h): this  
is the total time of operation with the bat-  
tery temperature greater than 25° C since  
initial startup of the UPS. It is expressed in  
hours;  
last reset: this is the date that the infor-  
mation was last set to zero by the  
Teleservice function;  
elapsed backup time (min): this is the  
total time of operation on battery power  
since the last reset. It is expressed in min-  
utes.  
nb of backups: this is the number of  
times the load was supplied by the UPS  
from battery power since the last reset;  
nb of backups < 1 min: this is the  
number of times the load was supplied by  
the UPS from battery power for less than  
one minute, since the last reset;  
FIGURES SINCE RESET  
nb of backups:  
0
0
0
0
0
0
0
nb of backups < 1 min:  
1 min < nb of backups < 3 min:  
nb of backups > 3 min:  
nb of overloads < 5 s:  
nb of overloads > 5 s:  
nb of times TBatt. > 25°C:  
1 min < nb of backups < 3 min: this is  
the number of times the load was supplied  
by the UPS from battery power for more  
than one minute and less than three min-  
utes, since the last reset;  
nb of backups > 3 min: this is the  
number of times the load was supplied by  
the UPS from battery power for more than  
three minutes, since the last reset;  
nb of overloads > 5 s: this is the num-  
ber of times the UPS was overloaded (out-  
put current greater than In) for more than  
five seconds, since the last reset;  
nb of overloads < 5 s: this is the num-  
ber of times the UPS was overloaded (out- number of times the battery temperature  
put current greater than In) for less than  
five seconds, since the last reset;  
nb of times TBatt. > 25° C: this is the  
consulting recorded  
measurements  
was measured at over 25° C, since the  
last reset.  
Recorded measurements are presented in  
the same manner (see opposite):  
the lists indicate the last 30 measure-  
ments recorded for the given parameter.  
The chronological order of the measure-  
ments is indicated in the figure opposite;  
the most recent measurement is pre-  
sented first, in the upper left-hand corner  
of the list. The following measurement is  
listed just below, and so on until the 30th  
value listed in the bottom right-hand cor-  
ner of the list;  
PARAMETER NAME (units)  
T=30 days  
last read: 05/09/1997  
M(t+29T)|M(t+23T)|M(t+17T)|M(t+11T)|M(t+05T)  
|
|
|
|
M(t+28T)|M(t+22T)|M(t+16T)|M(t+10T)|M(t+04T)  
|
|
|
|
M(t+27T)|M(t+21T)|M(t+15T)|M(t+09T)|M(t+03T)  
the period T between two successive  
measurements is 30 days. The displayed  
measurements are instantaneous values.  
|
|
|
|
M(t+26T)|M(t+20T)|M(t+14T)|M(t+08T)|M(t+02T)  
|
|
|
|
M(t+25T)|M(t+19T)|M(t+13T)|M(t+07T)| M(t+T)  
|
|
|
|
NOTE  
M(t+24T)|M(t+18T)|M(t+12T)|M(t+06T)|  
M(t)  
when this screen is  
selected, approximately  
ten seconds are required  
to call up and display the  
information.  
If the number of mea-  
surements is greater than  
30, only the last 30 (the  
most recent) are dis-  
played  
26  
Logging and time-stamping  
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User’s Manual  
The battery capacity is the value mea-  
sured by the UPS microprocessor. It is  
expressed in Ampere-hours. This value  
changes over time depending on the para-  
meters of the battery itself and its environ-  
ment. This measurement is used to check  
that the battery is capable of supplying the  
rated power in the event of a mains out-  
age.  
BATTERY CAPACITY (Ah)  
T=30 days  
last read: 05/09/1997  
97 |  
96 |  
95 |  
94 |  
0 |  
0 |  
0 |  
0 |  
0 |  
0 |  
0 |  
0 |  
0 |  
0 |  
0 |  
0 |  
0 |  
0 |  
0 |  
0 |  
0 |  
0 |  
0 |  
0
0
0
0
0
0
0 |  
The backup time is the value calculated  
by the UPS microprocessor on the basis  
of measurements carried out on the bat-  
tery. It is expressed in minutes. The calcu-  
lation uses the percent load and the bat-  
tery charge status at the time of the mea-  
surement.  
BACKUP (min)  
T=30 days  
last read: 05/09/1997  
120 |  
115 |  
110 |  
105 |  
0 |  
0 |  
0 |  
0 |  
0 |  
0 |  
0 |  
0 |  
0 |  
0 |  
0 |  
0 |  
0 |  
0 |  
0 |  
0 |  
0 |  
0 |  
0 |  
0
0
0
0
0
0
0 |  
The load level is the ratio between the  
power supplied by the UPS to the load at  
the time of the measurement and the  
rated output of the UPS. It is expressed as  
a percentage.  
OUTPUT LOAD LEVEL(%)  
last read: 05/09/1997  
T=30 days  
63 |  
52 |  
63 |  
63 |  
0 |  
0 |  
0 |  
0 |  
0 |  
0 |  
0 |  
0 |  
0 |  
0 |  
0 |  
0 |  
0 |  
0 |  
0 |  
0 |  
0 |  
0 |  
0 |  
0
0
0
0
0
0
0 |  
utilization via Teleservice  
When the optional JBUS RS232/485 com-  
munications board is installed, the time-  
stamped information can be sent to the  
Teleservice center.  
The center can remotely consult the same  
information and carry out the same modifi-  
cations as the user locally on the display.  
Note that only the Teleservice centre can  
reset the counters for the statistical data.  
Logging and time-stamping  
27  
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Galaxy PWTM 100 to 225 kVA  
maintenance  
maintenance  
configuration  
A
B
C
Q1  
Q5N  
1
2
QF1  
single-UPS unit  
See figure 19. During maintenance, the  
UPS must be isolated from the normal and  
bypass AC source, the battery and the  
load.  
D
Q4S  
UPS isolation  
Q3BP  
Proceed in the following order (see figure  
20):  
shut down the inverter (press the "invert-  
er OFF" button 8 for three seconds),  
close bypass switch Q3BP,  
open isolating switches Q5N, Q4S, QF1  
and Q1.  
The UPS is powered down once the  
capacitors have discharged (a few min-  
utes);  
start-up  
Following servicing, proceed in the follow-  
ing order (see figure 21):  
close switch Q1, then after approximate-  
ly ten seconds, switches QF1, Q5N and  
Q4S,  
open bypass switch Q3BP,  
start the inverter (press the "inverter ON"  
button 7 ).  
Fig. 19  
Q1  
1
Q4S  
Q3BP Q5N  
1
1
OFF  
OFF  
0
1
2
3
4
5
6
0
QF1  
Q1  
1
Q4S  
Q3BP Q5N  
1
1
1
1
1
1
1
2
3
4
5
6
0
0
0
0
0
0
0
0
0
I
0
0
1
0
1
1
1
1
1
1
OFF  
0
0
0
0
1
0
1
1
1
0
1
1
0
0
0
1
0
1
0
0
QF1  
0
I
1
0
1
1
1
0
0
0
CAUTION  
work should be car-  
ried out in accordance  
with applicable safety  
regulations;  
Fig. 20  
Fig. 21  
to avoid interrupting  
the load, the various  
switching operations  
must be carried out in the  
correct order. Operations  
are explained in dia-  
grams placed next to the  
switches;  
the system cabinet is  
only partially powered  
down. The load is still  
supplied via the bypass  
AC source and switch  
Q3BP.  
28  
Maintenance  
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User’s Manual  
parallel UPS redundant and  
for increased output  
See figure 22.  
isolate all UPSs  
Proceed in the following order (see figure  
23):  
shut down the inverters (press the  
"inverter OFF" buttons 8 for three sec-  
onds),  
close switch Q3BP and open switch  
Q5N in the external bypass unit,  
open switches Q1, QF1 and Q5N on the  
UPS units.  
Q3BP  
Q5N  
Q1  
Q5N  
1
2
QF1  
Q4S  
2
Galaxy 1  
1
2
Galaxy 2  
Galaxy 3  
Galaxy 4  
1
2
1
2
start-up  
Following servicing, proceed in the follow-  
ing order (see figure 24):  
close switches Q5N on the UPS units,  
close switch in the external bypass unit,  
open switch Q3BP in the parallel-con-  
nection unit,  
Fig. 22  
close switches Q1 and QF1 on the UPS  
units,  
start the inverters (press the "inverter  
ON" buttons 7 ).  
Galaxy PW  
2
3
4
5
1
external bypass  
1
1
1
1
1
Q3BP  
Q5N  
0
0
0
0
0
0
Q1  
Q4S  
Q5N  
NOTE  
1
1
1
1
0
0
0
5
6
7
We recommend that you  
call on the after-sales  
support department to  
carry out these opera-  
tions.  
Note that for parallel  
UPSs for increased out-  
put, the entire installation  
must be bypassed  
because it is not possible  
to isolate just one UPS  
unit.  
0
QF1  
0
I
1
0
1
1
0
Fig. 23  
Galaxy PW  
2
3
4
5
1
external bypass  
1
1
1
Q3BP  
Q5N  
0
0
0
0
Q1  
Q4S  
Q5N  
1
1
1
1
1
1
0
0
0
0
0
5
6
7
0
QF1  
0
I
1
0
1
1
0
Fig. 24  
Maintenance  
29  
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Galaxy PWTM 100 to 225 kVA  
battery maintenance  
visual check  
functional check  
Consult the instructions supplied by the  
battery manufacturer. Below are a few  
general indications:  
sealed lead-acid batteries: these bat-  
teries require no maintenance, but check  
Power down the system prior to any  
maintenance operations.  
Note: in redundant parallel UPS systems  
the check may be carried out successively load due to incorrect transfer conditions or  
on each UPS unit without interrupting the  
Check that lights 1 , 2 and 3 on the  
control panel are not red, to avoid an  
interruption in the supply of power to the  
a battery problem;  
the terminals of each cell from time to time load. In other configurations, the load  
press the "inverter OFF" button and  
check that the buzzer and control panel  
lights function correctly (see the section  
on operating modes in the introduction);  
press the "inverter ON" button and  
check again that the control panel lights  
function correctly;  
run a transfer to battery test. With the  
inverter on, open input circuit breaker Q1.  
The orange "battery" light on the control  
panel should light. After two minutes on  
battery power, close input circuit breaker  
Q1. The rectifier/charger should automati-  
cally restart and the orange "battery" light  
on the control panel should go off;  
in parallel systems, run these tests on  
each UPS unit.  
and clean if necessary;  
must be supplied via the maintenance  
bypass (see "maintenance bypass" in the  
"Alarm" section);  
clean the system regularly, particularly  
the air filter inlet and outlet grills. Check  
that the air circulates freely in the cabi-  
nets. Use a vacuum cleaner if necessary;  
check that nothing hinders the ventila-  
tion at the top and at the back of the sys-  
tem.  
vented lead-acid batteries:  
check the electrolyte level regularly and  
add water if necessary,  
check the voltage of each cell to deter-  
mine if it is necessary to equalize the bat-  
tery,  
check the terminals of each cell and  
clean if necessary.  
CAUTION  
Battery maintenance is  
undertaken with the system  
powered up. Operations must  
be carried out in accordance  
with applicable safety regula-  
tions by qualified personnel  
using insulated tools, gloves  
and safety goggles.  
Batteries contain danger-  
ous substances that will harm  
the environment if thrown  
away. If you change the bat-  
teries yourself, call on quali-  
fied organizations for battery  
recovery and recycling.  
Pb  
Pb  
30  
Maintenance  
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options  
User’s Manual  
The RJ45 connector of the communica-  
tions option delivers information using the  
SNMP protocol. The sticker located on the  
board indicates the UPS MAC address.  
Galvanic isolation and  
voltage matching  
transformers  
The UPS can be equipped with an isola-  
tion or auto transformer on both the input  
and output to provide galvanic isolation or  
voltage step-up or step-down as required.  
electrical supervision  
"Teleservice"  
"Teleservice" is a contract offering continu-  
ous remote supervision and maintenance  
of UPS systems via a modem. Real-time  
communication is established with our  
"Teleservice" centre for communication of  
all alarms and events occurring in the  
installation.  
0080C8ABAA01  
your MAC address is written in the fol-  
lowing way : 0080C8 ZZ XX YY ;  
your default IP address is 168.8.xx.yy  
(xx and yy are  
Maintenance bypass  
GTC board  
Maintenance bypass option provides a  
direct bypass AC input source (mains 2)  
that can be used to supply the critical load  
while the UPS is being serviced.  
decimal values of XX and YY).  
This electronic board provides user  
access to the J-Bus communications pro-  
tocol. Using the data and address tables  
provided, the user can customize his  
installation.  
For example, MAC address 00 80 C8 AB  
AA 01 is related to IP address  
168.8.170.1.  
Please refer to the "userman.doc" user  
manual contained in the directory  
"emb/galaxy/snmp/release3.xx" of the  
Solution-Pac CD-ROM in order to discov-  
er the management capabilities of your  
SNMP Galaxy PW™ UPS.  
Please contact your sales representative  
for more detailed  
information.  
GTC + software  
The user has access to the J-Bus protocol  
and, in addition, the associated software  
acquires system parameters (measure-  
ments, status conditions) and transforms  
them into diagrams, alarm messages and  
tables. With the click of a mouse, the user  
can locally or remotely supervise the UPS  
system (comprising one or many UPS  
units).  
Two-channel network board  
This electronic board comprises two ports,  
each of which may be user set, either for  
the U-Talk protocol or as a relay contact.  
U-Talk is the protocol required to establish  
contact with the communications software.  
Relay contacts may be used for specific  
network applications (IBM AS400, Novell,  
etc.).  
management of computer  
networks  
Integrated SNMP agent  
This electronic board, installed in the UPS  
system, enables direct connection to all  
Ethernet networks using TCP/IP.  
The UPSs may then be supervised via the  
computer network. Furthermore, they can  
be used to close system files without hav-  
ing to add an external SNMP agent.  
This board is fully compatible with  
TM  
"Solution Pac " software.  
Options  
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1660 Scenic Avenue  
Costa Mesa, CA 92626  
Use this form to order additional copies of this document, or to report any errors,  
omissions, or other problems you have experienced.  
NAME  
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STREET ADDRESS  
CITY ___________________________________ STATE ___________ ZIP ______________  
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