Lopi Indoor Fireplace Freedom Fireplace Insert User Manual

Freedom Fireplace Insert

Owner's

Manual

• Masonry Fireplace

Insert

Save these instructions

for future reference

SAFETY NOTICE:

If this appliance is not properly installed, a house fire may

result. For your safety, follow the installation directions.

Contact local building or fire officials about restrictions and

installation inspection requirements in your area.

Industries, Inc.

Listed

$10.00

100-01162

4050923

Tested to: U.L. 1482

Download from Www.Somanuals.com. All Manuals Search And Download.

Table of Contents

Maintaining Your Appliance

General Information

Daily Maintenance (while stove is in use) ................21

Remove Ash (if necessary)..............................21

Clean the Glass (if necessary) .........................21

Introduction ......................................................2

Important Information .........................................2

Safety Precautions.............................................4

Features & Specifications....................................6

Monthly Maintenance (while appliance is in use).......22

Door and Glass Inspection ..............................22

Creosote - Formation and Need for Removal ......2

Fireplace Insert Installation

Planning The Installation .....................................7

Preparation for Installation ..............................7

Additional Accessories Needed for Installation ....7

Installation Considerations ..............................7

Yearly Maintenance............................................23

Touch Up Paint.............................................23

Cleaning the Air Duct and Blower (if applicable)...23

Firebrick and Baffle Inspection .........................23

Fireplace Requirements ......................................8

Insert Placement Requirements............................9

Hearth Requirements .........................................9

Masonry Fireplace Requirements..........................9

Drafting Performance .........................................10

Leveling Bolt Installation......................................10

Block-Off Plate Installation...................................11

Insert with Positive Connection.............................12

Insert with Direct Connection (Masonry Fireplace) ....13

Door Parts........................................................24

Replacing the Glass.......................................24

Replacing the Door Gasket..............................24

Replacing the Door Handle..............................24

Firebox Parts ....................................................25

Floor and Side Firebrick Removal & Replacement ..............25

Baffle Removal & Replacement.............................26

Air Tube Removal & Replacement.........................26

Warranty

Operating Your Appliance

Warranty ..........................................................27

Safety Notice: ...................................................14

Before Your First Fire .........................................14

Opening the Door ..............................................14

Bypass Operation ..............................................15

Starting a Fire ...................................................15

Adjusting the Burn Rate ......................................17

Ash Removal ....................................................17

Optional Blower Operation...................................18

Re-Loading the Stove.........................................18

Overnight Burn..................................................18

Normal Operating Sounds ...................................18

Hints for Burning................................................19

Selecting Wood.................................................19

Troubleshooting ................................................20

Listing Information

Listing Label .....................................................28

Optional Equipment

Door Shell Installation .........................................29

Flush Kit...........................................................31

Surround Panels................................................32

Front Blower (part # 99000133).............................33

Index

Index...............................................................34

100-01162

4041105

Download from Www.Somanuals.com. All Manuals Search And Download.

Safety Precautions

The viewing door must be

closed and latched during

operation.

Gasoline or other flammable

liquids must never be used to

start the fire or "Freshen Up" the

fire. Do not store or use

gasoline or other flammable

liquids in the vicinity of this

appliance.

Never block free airflow through

the air vents on this appliance.

This appliance is designed and

approved for the burning of cord

wood only. Do not attempt to

burn any other type of fuel other

than cord wood in this

Ashes must be disposed in a

metal container with a tight lid

and placed on a non-

combustible surface well away

from the home or structure.

ASHES

appliance, it will void all

warranties and safety listings.

Do not touch the appliance while

it is hot and educate all children

of the danger of a high-

temperature appliance. Young

children should be supervised

when they are in the same room

as the appliance.

Keep furniture, drapes, curtains,

wood, paper, and other

combustibles a minimum of 36"

away from the front of the

appliance.

36"

This appliance must be properly

installed to prevent the

possibility of a house fire. The

instructions must be strictly

adhered to. Do not use

makeshift methods or

compromise in the installation.

Contact your local building

officials to obtain a permit and

information on any installation

restrictions or inspection

requirements in your area.

Notify your insurance company

of this appliance as well.

Inspect the chimney connector

and chimney at least twice

monthly and clean if necessary.

Creosote may build up and

cause a house fire.

This appliance must be

connected to a listed high

temperature (UL 103 HT)

residential type chimney or an

approved masonry chimney with

a standard clay tile, or stainless

steel liner.

Type

Clay

Liner

Do not connect this appliance to

any chimney serving another

appliance.

100-01162

4041105

Download from Www.Somanuals.com. All Manuals Search And Download.

Safety Precautions

When installed in a mobile

home, this appliance must be

bolted to the floor, have outside

air, and not be installed in the

bedroom (Per H.U.D.

requirements). Check with local

building officials.

Do not place clothing or other

flammable items on or near this

appliance.

Mobile

Home

Never try to repair or replace

any part of this appliance unless

instructions are given in this

manual. All other work must be

done by a trained technician.

Do not make any changes or

modifications to an existing

masonry fireplace or chimney to

install this appliance.

Do not make any changes to the

appliance to increase

combustion air.

Allow the appliance to cool

before carrying out any

maintenance or cleaning.

Overfiring the appliance may

cause a house fire. If a unit or

chimney connector glows, you

are overfiring.

Maintain the door and glass seal

and keep them in good

condition.

Do not use a grate or other

device to elevate the fire off of

the firebox floor. Burn the fire

directly on the bricks.

Avoid placing wood against the

glass when loading. Do not

slam the door or strike the glass.

Do not throw this manual away.

This manual has important

operating and maintenance

instructions that you will need at

a later time. Always follow the

instructions in this manual.

Travis Industries, Inc. grants

no warranty, implied or

stated, for the installation or

maintenance of your

appliance, and assumes no

responsibility of any

consequential damage(s).

This

Manual

100-01162

4041105

Download from Www.Somanuals.com. All Manuals Search And Download.

Features & Specifications

Installation Options:

Features:

•

Masonry Fireplace Insert

•

EPA Phase II Approved

2.9 Cubic Foot Firebox Volume

Single Operating Control

Accepts Logs Up to 24" Long

Steel Plate Construction (5/16" & 3/16")

Heavy Duty Refractory Firebrick

Optional High-Tech Blower

WARNING: Do not install this fireplace insert into a

factory-built metal (Z.C.) fireplace.

Heating Specifications:

Approximate Maximum Heating Capacity (in square feet)*

1,200 to 2,250 (Extended)

1,200 to 2,000 (with Flush Kit)

73,300

Maximum BTU's per Hour (Cord Wood Calculation)

Overall Efficiency (Oregon Method)

Maximum Burn Time

71.1 %

Up to 12 Hours

* Heating capacity will vary depending on the home's floor plan, degree of insulation, and the outside

temperature. It is also affected by the quality and moisture level of the fuel.

Dimensions:

Measure side and

top clearances from

21-1/4"

5-5/8"

the top plate.

20-1/4"

21-3/4"

13-1/2"

29-1/4"

18-7/8"

Fireplace Opening -

Extended Position (stock)

1-5/8"

Fireplace Opening -

Weight = 455 lbs.

Flush Position (requires kit)

Figure 1

Emissions:

3.2 Grams Per Hour (EPA Phase II Approved) – Tests conducted by E.E.S.P.C.

100-01162

4041105

Download from Www.Somanuals.com. All Manuals Search And Download.

Installation (for qualified installers only)

SAFETY NOTICE:

Please read this entire manual before you install and use your new room heater. Failure

to follow instructions may result in property damage, bodily injury, or even death.

Contact local building orfire officials about restrictions and installation inspection

requirements in yourarea.

Planning The Installation

We suggest that you have an authorized Travis Industries dealer install your fireplace insert. If you

install the fireplace insert yourself, your authorized dealer should review your installation plans.

Check with local building officials for any permits required for installation of this fireplace insert and

notify your insurance company before proceeding with installation.

Preparation for Installation

•

Check for damage to the exterior of the fireplace insert (dents should be reported, scratches can be

fixed by applying touch up paint).

•

Check the interior of the firebox (replace cracked firebrick and make sure baffle is in place).

The fireplace insert can be lightened by removing the firebricks and baffle (pg 25) - replace before

operation.

Additional Accessories Needed for Installation

Door Shell (Black 99300195 Brass 99300196 or Pewter 99300197 - see pg 29)

Surround Panels (see page 31)

Installation Considerations

Considerations

Installation Type

• Provides best draft

• Easiest to clean

Insert with Positive Flue (Full Reline)

(Page 12)

• Provides good draft

• Requires fireplace block-off plate - see page 11

Insert with Direct Connect Flue

(Page 13)

100-01162

4041105

Download from Www.Somanuals.com. All Manuals Search And Download.

Installation (for qualified installers only)

Fireplace Requirements

Figure 2 shows the minimum size requirements for the type of fireplace used.

Extended

(stock)

With

Minimum Fireplace Size

Flush Kit

Combustible Mantel

Height (front)

Height (rear)

Width (front)

Width (rear)

Depth

21-3/4"

29-1/4"

21-1/4"

13-1/2"

23"

21-3/4"

29-1/4"

21-1/4"

18-7/8"

17-5/8"

45-1/4"

56-1/4"

40-1/4"

N/A

^{Non-Combustibl}h^{e Facing}

Hearth Depth*

Hearth Width

Facing Width

Facing Height

45-1/4"

56-1/4"

50-1/4"

with mantel shield 37-1/4"

Mantel Height 52-1/4"

with mantel shield 39-1/4"

40-1/4"

N/A

Non-Combustible Hearth

* This is the distance the insert protrudes from

the fireplace opening plus the required 16" of

hearth extension.

Figure 2

100-01162

4041105

Download from Www.Somanuals.com. All Manuals Search And Download.

Installation (for qualified installers only)

Insert Placement Requirements

•

The insert must be placed so that no combustibles are within, or can swing within (e.g. drapes,

doors), 36" of the front of the insert

•

Insert and hearth must be installed on a level, secure floor

The minimum clearances, facing, and hearth requirements in Figure 3 must be met.

Extended

With

Minimum Clearances

(stock)

Flush Kit

Combustible Mantel

Sidewall to Insert

Side Facing

15"

13-1/2"

30"

17"

32"

19"

16"

15"

13-1/2"

20"

Combustible Top Facing

Top Facing

Side

Wall

with mantel shield

Mantel to Insert

with mantel shield

Hearth (Front)

Hearth (Side)

N/A

20"

Facing

N/A

16"

Front of Insert

36"

Non-Combustible

Hearth

Extension onto Hearth

1-5/8"

Figure 3

Hearth Requirements

•

Must extend 16" in front of the insert and 8" on both sides

Must be non-combustible and at least .018" thick (26 gauge)

Masonry Fireplace Requirements

•

Chimney must have a clay tile liner or a stainless steel liner (positive connection)

Entire fireplace, including chimney, must be clean and undamaged. Any damage must be repaired

prior to installation of the insert

•

Chimney height: 15' minimum; 33' maximum.

Entire fireplace, including chimney, must meet local building requirements

100-01162

4041105

Download from Www.Somanuals.com. All Manuals Search And Download.

Installation (for qualified installers only)

Drafting Performance

This appliance relies upon natural draft to operate. External forces, such as wind, barometric pressure,

topography, or factors of the home (negative pressure from exhaust fans, chimneys, air infiltration, etc.),

may adversely affect draft. Travis Industries can not be responsible for external forces leading to less

than optimal performance.

Leveling Bolt Installation

Two leveling bolts are included to level the insert if the fireplace has a stepped-up hearth. To install, raise

the rear of the insert up and insert the leveling bolts into the holes in the rear corners of the insert. Adjust

the bolts until they extend the same height as the hearth steps up. After the insert is installed, fine-tune

the leveling bolts to level the insert (see Figure 4).

The leveling bolts go

into the holes at the

rear corners of the

insert.

This distance is the

hearth step-up. The

leveling bolts should

stick out this far from the

base of the insert.

Fireplace

Hearth

Figure 4

100-01162

4041105

Download from Www.Somanuals.com. All Manuals Search And Download.

Installation (for qualified installers only)

Block-Off Plate Installation

Whenever this appliance is installed with a direct connection a block-off plate, or other non-combustible

seal-off device (e.g. damper adapter), will need to be installed. This device is used to seal the chimney,

insuring no smoke enters the home and providing the chimney system with a seal to promote draft. The

directions below detail the steps for construction and installation of a block-off plate.

Determine a location for the block-off plate at the top of the firebox below the damper area (make

it high enough to allow installation of the connection pipe). The location should be level and in an

area where it can be mounted easily. Measure the width at the rear ("A") and front ("B") of the

firebox at the height where the block-off plate will be installed (see Figure 5). Then measure the

depth of the location where the block-off plate will be installed ("C").

Make a cardboard template of the measurements, but add a 2" flange to each side. This flange

will be used to mount the block-off plate to the inside of the firebox. Bend the flanges downwards

on the template and place it inside the fireplace. If the template fits correctly in its planned

location, go to the next step. If it does not, make a new template with the appropriate corrections

until it fits correctly.

With the template in place, mark the location of the flue (see “Dimensions” on page 6). This

location approximates the center of the flue when the insert is in place (a slight offset may occur

based upon insert and block-off plate placement). Remove the template and cut a 6 1/4"

diameter hole centered on this mark.

Make the block-off plate of 24 gage or thicker steel to match the template. Drill two holes in each

flange for mounting the plate.

Mount the block-off plate using masonry screws.

Insulate the block-off plate using high-temperature fiberglass insulation (Kaowool® or equivalent)

and furnace cement (allow the cement to dry for at least 24 hours before burning).

After placing the appliance and installing the pipe through the block-off plate, use high-

temperature fiberglass insulation and furnace cement to seal any cracks between the pipe and

block-off plate.

Block-Off Plate Template

2" Flanges

Measurement

"A"

(for attaching

the block-off

plate)

Damper

Measurement

"C"

See the

dimensions to

determine the

location of the

center of the

flue.

Measurement "B"

Firebox

See the dimensions to determine the location of

the center of the flue.

Figure 5

100-01162

4041105

Download from Www.Somanuals.com. All Manuals Search And Download.

Installation (for qualified installers only)

Insert with Positive Connection

Install a non-combustible

cover plate to prevent water

from entering the chimney

Cap (prevents water

from entering)

Flue Liner

The liner must be

stainless steel

connector or flexible

vent. Follow the liner

manufacturer's

insturctions for

installation and

support.

Combustible Mantle

Airtight Insulated

Clean-Out

Surround Panels

Remove damper

or wire it open

See the section "Insert

Placement Requirements" for

minimum clearances and

hearth required.

Figure 6

NOTE:

Most factory-built chimney manufacturers make stainless steel chimney liners, either flexible or rigid. This

provides a wide variety of installation options. Make sure to follow the manufacturer's instructions for

installation and support.

100-01162

4041105

Download from Www.Somanuals.com. All Manuals Search And Download.

Installation (for qualified installers only)

Insert with Direct Connection (Masonry Fireplace)

Flue

Liner

Stainless steel

chimney connector

must Extend 1' past

the block-off plate or

to the flue liner

Combustible Mantle

Surround Panels

Airtight

Insulated

Clean-Out

Remove

damper

or wire it

open

See the section

"Insert Placement

Requirements" for

minimum clearances

and hearth required.

Block-off plate or

damper adapter

Figure 7

NOTE:

Direct connections require installation of an airtight block-off plate or damper adapter (see "Block-off Plate

Installation" on page 11).

100-01162

4041105

Download from Www.Somanuals.com. All Manuals Search And Download.

Operating Your Appliance

Safety Notice:

If this appliance is not properly installed, a house fire may result. For your safety, follow the installation

directions. Contact local building or fire officials about restrictions and installation inspection

requirements in your area.

Read and follow all of the warnings on pages 4 and 5 of this manual.

Before Your First Fire

Verify the Installation

Before starting the stove, verify that it is properly installed and all of the requirements in this manual have

been followed.

Keep all flammable materials 36" away from the front of the stove (drapes, furniture, clothing, etc.).

Curing the Paint

2 to 4 hours

This heater uses a heat-activated paint that will emit some fumes while

starting the first fire. Open doors and windows to the room to vent these

fumes. This typically lasts two to four hours. You may also notice oil burning

off of the interior of the heater. This rust-stopping agent will soon dissipate.

Door Gasket - The door gasket might adhere to the paint on the front of the

heater. Leave the door slightly ajar for the first fire and be careful when

opening the door after the first fire.

Over-Firing the Stove

This stove was designed to operate at a high temperature. But due to differences in vent configuration,

fuel, and draft, this appliance can be operated at an excessive temperature. If the stove top or other area

starts to glow red, you are over-firing the stove. Shut the air control down to low and allow the stove to

cool before proceeding.

Over-firing may lead to damage of plated surfaces. If you are uncertain of over-firing conditions, we

suggest placing a stove thermometer (e.g. Rutland® Model 710) directly over the door on the stove top -

temperatures exceeding 800° are generally considered over-firing and will void the warranty.

Opening the Door

Rotate

Swing

the door

handle.

open.

The door becomes hot during use. Use a glove to open the door if the handle is hot.

To prevent smoke from entering the room, open the bypass before opening the door (see following page

for directions). You can also open the door a small amount and let air enter the firebox.

100-01162

4041105

Download from Www.Somanuals.com. All Manuals Search And Download.

Operating Your Appliance

Bypass Operation

The bypass controls the flow of smoke inside the heater. When pulled out, smoke goes directly up the

flue, creating more draft. When pushed in, the smoke goes around the baffle, utilizing the secondary

combustion and making the heater more efficient.

•

When starting or re-loading, pull the bypass out.

During normal operation, push the bypass in.

Bypass Pulled Out

Used for starting and re-loading

Use the included pull tool

to operate the bypass rod

Bypass Pushed In

Used for normal operation

100-01162

4041105

Download from Www.Somanuals.com. All Manuals Search And Download.

Operating Your Appliance

Starting a Fire

Since the dawn of time man has debated the best way to start a fire. Some use the boy-scout "tee-pee",

some prefer the "tic-tac-toe" stack. Either way, review the hints and warnings below to ensure proper fire

starting.

•

Make sure the air control is pushed in and the by-pass pulled out. If additional air is needed, open the

doors 1/4" during the first five minutes of start-up.

Never use gasoline, gasoline-type lantern fuel, kerosene, charcoal lighter fluid, or similar liquids to start

or "freshen up" a fire in this stove. Keep all such liquids well away from the stove while it is in use.

If using a firestarter, use only products specifically designed for stoves - follow the manufacturer's

instructions carefully.

If the smoke does not pass up the chimney, ball up one sheet of newspaper, place it in the center of the

firebox and light it. This should start the chimney drafting (this eliminates "cold air blockage").

Use plenty of kindling to ensure the stove reaches a proper temperature. Once the kindling is burning

rapidly, place a few larger pieces of wood onto the fire.

100-01162

4041105

Download from Www.Somanuals.com. All Manuals Search And Download.

Operating Your Appliance

Adjusting the Burn Rate

Use the air control slider to control the burn rate of the stove. See the illustration below for details.

Use the air control to

change the burn rate.

Low Burn

High Burn

(air control closed)

(air control open)

Approximate Air Control Settings:

Overnight Burn

Medium Burn

Medium High Burn

High Burn

Fully out to 9/32" open

9/32" to 5/16" open

5/16" to 7/16" open

7/16" open to fully pushed in

The air control becomes hot during operation - use gloves or a tool to prevent burns.

The air control may take several minutes to influence the burn rate. When making adjustments, you

may wish to let the stove burn for 10 minutes to gauge performance.

Ash Removal

Ashes should be placed in a metal container with a tight fitting lid. The closed container of ashes

should be placed on a noncombustible floor or on the ground, away from all combustible

materials, pending final disposal. If the ashes are disposed of by burial in soil or otherwise locally

dispersed, they should be retained in the closed container until all cinders have thoroughly

cooled.

ASHES

100-01162

4041105

Download from Www.Somanuals.com. All Manuals Search And Download.

Operating Your Appliance

Optional Blower Operation

The blower will turn on once the stove is up to temperature. This is typically 15 to 30 minutes after

starting the fire. Follow the directions below to alter the blower speed.

OFF

HIGH

LOW

Turn the dial all the way counter-

clockwise until it clicks off.

The high position is all the way counter-

clockwise, without clicking off.

Turn the dial all the

way clockwise.

OFF

BLOWER

CONTROL

BLOWER

CONTROL

BLOWER

CONTROL

The blower may be used to affect heat output (i.e.: to reduce heat output, turn the blower down).

Route the power cord in a location where it will not come in contact with the appliance or become hot.

Re-Loading the Stove

Follow the directions below to minimize smoke spillage while re-loading the stove.

Open the air control all the way (push it in). Open the bypass (pull it out).

Open the door slightly. Let the airflow inside the firebox to stabilize before opening the doors fully.

Load wood onto the fire.

Overnight Burn

This stove is large enough to accommodate burn times up to eight hours. Follow the steps below to

achieve an overnight burn.

Move the air control to high burn and let the stove become hot (burn for approximately 15 minutes).

Load as much wood as possible. Use large pieces if possible.

Let the stove burn on high for 15 minutes to keep the stove hot, then turn the air control to low.

In the morning the stove should still be hot, with embers in the coal bed. Stir the coals and load

small pieces of wood to re-ignite the fire, if desired.

Differences if chimney height and draft may lower overall burn times.

Normal Operating Sounds

Creaks and Clicks:

The 3/16" and 5/16" steel may creak or click when

the stove heats up and cools down - this is normal.

Blower Sounds:

The blower will make a slight "humm" as it

pushes air through the stove.

100-01162

4041105

Download from Www.Somanuals.com. All Manuals Search And Download.

Operating Your Appliance

Hints for Burning

•

Get the appliance hot before adjusting to low burn

Use smaller pieces of wood during start-up and high burns to increase temperature

Use larger pieces of wood for overnight or sustained burns

Stack the wood tightly together to establish a longer burn

Leave a bed of ashes (1/2" deep) to allow for longer burns

Be considerate of neighbors & the environment: burn dry wood only

Burn small, intense fires instead of large, slow burning fires when possible

Learn your appliance's operating characteristics to obtain optimum performance

Selecting Wood

Wet

Wood

Dry

Wood

•

Dry Wood is Key

Dry wood burns hot, emits less

smoke and creates less creosote.

Leads

Testing Wood Moisture

•

Split wood stored in a dry area will

be fully dry within a year. This

insures dry wood. If purchasing

wood for immediate use, test the

wood with a moisture meter. Some

experienced wood burners can

measure wood moisture by

knocking pieces together and

listening for a clear "knock" and not

a "thud".

Less

Heat

Leads

More Smoke

and Creostoe

Less Smoke

and Creostoe

Why Dry Wood is Key

Wet wood, when burned, must release water stored within the wood. This cools the fire, creates

creosote, and hampers a complete burn. Ask any experienced wood burner and he or she will agree: dry

wood is crucial to good performance.

Wood Cutting and Storage

Cut wood to length and

chop into quarters.

Store the wood off the ground in a

covered area. Allow for airflow

around the wood to dry the wood.

Air Flow

100-01162

4041105

Download from Www.Somanuals.com. All Manuals Search And Download.

Operating Your Appliance

Troubleshooting

Problem

Possible Cause

•

Open the bypass (pg. 15).

Smoke Enters Room During

Start-Up

Open the air control (pg. 17).

Cold Air Blockage - burn a piece of newspaper to

establish a draft.

•

If the flame is not getting enough air, a small crack in

the door is all that is needed.

•

Open the bypass (pg. 15).

Kindling Does Not Start - Fire

Smolders

Open the air control (pg. 17).

Not enough starter paper - use additional newspaper if

necessary.

•

If the flame is not getting enough air, a small crack in

the door is all that is needed.

•

Open the bypass before opening the door (pg. 15).

Open the air control before opening the door (pg. 17).

Smoke Enters Room While Re-

Let the air stabilize before fully opening the door. Then

open the door approximately 1 inch. Let air go into the

firebox for a few seconds. Once the smoke appears to

be flowing up the chimney consistently, open the door.

•

Insufficient Draft - Chimney height and outside

conditions can negatively affect draft. In these cases a

small amount of smoke may enter the home. Adding

more pipe or a draft-inducing cap may help.

•

Wood is Wet - see the section "Selecting Wood" on

page 19 for details on wood.

Stove Does Not Burn Hot Enough

Make sure the air control is all the way open. Slide the

control back and forth to insure the control is not stuck.

Insufficient Draft - Chimney height and outside

conditions can negatively affect draft. In these cases

the fire may burn slowly. Adding more pipe or a draft-

inducing cap may help.

•

Stove is Not Up to Temperature - This is normal. The

blower will come on when the stove is hot - usually 15

to 30 minutes.

Blower Does Not Run

•

Electricity is Cut to the Blower - Check the household

breaker or fuse to make sure it is operable.

Depending upon wood, draft, and other factors, the

burn time may be shorter then stated. Make sure the

doors are sealing and not allowing air into the firebox -

See the section "Door and Glass Inspection" on page

22 for details.

Stove Does Not Burn Long

Enough

•

Check the ash bed for coals. Often, coals are still

glowing under a slight bed of flyash. By raking these

into a pile you can re-start your stove quickly.

100-01162

4041105

Download from Www.Somanuals.com. All Manuals Search And Download.

Maintaining Your Appliance

Failure to properly maintain and inspect your appliance may reduce the performance and life of the

appliance, void your warranty, and create a fire hazard.

Daily Maintenance (while stove is in use)

Remove Ash (if necessary)

•

Ash removal is not required once it builds up. 1/2" to 1" of ash may be desirable because it slows the

burn rate. Generally, remove ash once it has built up over 1". Follow the directions below to remove

ash.

Let the stove cool completely (at least two hours after the last coal has extinguished).

Place a cloth or cardboard protector over the hearth to catch ash and protect against

scratching.

Open the doors and scoop the ash into a metal container with a tight fitting lid. The

closed container of ashes should be placed on a noncombustible floor or on the

ground, away from all combustible materials, pending final disposal.

ASHES

Improperly disposed ashes lead to fires. Hot ashes placed in cardboard boxes, dumped in back yards,

or stored in garages, are recipes for disaster.

Wood-burning stoves are inherently dirty. During cleaning have a vacuum ready to catch spilled ash

(make sure ash is entirely extinguished).

There are vacuum cleaners specifically made to remove ash (even if the ash is warm). Contact your

dealer for details.

Clean the Glass (if necessary)

This appliance has an airwash to keep the glass clean. However, burning un-seasoned wood or burning

on lower burn rates leads to dirtier glass (especially on the sides). Clean the glass by following the

directions below.

Allow the stove to fully cool. Apply glass

cleaner or soapy water to the inside of

the glass. Wipe with newspaper or a

paper towel.

For Stubborn Creosote:

Dip newspaper or a paper towel

in cool ashes and wipe it on the

glass. The ash acts as a light

abrasive.

The glass will develop a very slight haze over time. This is normal and will not affect viewing of the fire.

100-01162

4041105

Download from Www.Somanuals.com. All Manuals Search And Download.

Maintaining Your Appliance

Monthly Maintenance (while appliance is in use)

Make sure the appliance has fully cooled prior to conducting service.

Door and Glass Inspection

The door must form an air-tight seal to the firebox for the stove to work correctly. Inspect the door gasket

to make sure it forms an air-tight seal to the firebox.

The door can be lifted off the hinges if extensive repairs are conducted.

Use wood stove gasket

High-Temperature anti-sieze

cement to re-adhere

may be used on the door

loose gasket.

hinges to eliminate squeaks.

Severely frayed or thread-bare

gasket should be replaced.

If the glass is damaged, replace

it - see “Replacement Parts” for

details.

Side View of Door Handle

Exploded View

The door latch should pull the door

against the face of the stove (but

not so tight as to not allow full

handle rotation). If the latch

requires adjustment, follow the

directions below.

Door Cam

Door

Handle

Door Cam

Adjustment:

To tighten, remove

a washer from the

inside of the door

frame. To loosen,

place an additional

washers on the

inside of the door

Washers

Use a 9/16"

socket wrench to

remove this nut.

Door Frame

frame or loosen

the nut 1/2 turn.

Creosote - Formation and Need for Removal

When wood is burned slowly, it produces tar and other organic vapors, which combine with expelled

moisture to form creosote. The creosote vapors condense in the relatively cool chimney flue of a slow-

burning fire. As a result, creosote residue accumulates on the flue lining. When ignited, this creosote

makes an extremely hot fire. The chimney and chimney connector should be inspected at least once

every two months during the heating season to determine if a creosote buildup has occurred. If creosote

has accumulated, it should be removed to reduce the risk of a chimney fire.

If you are not certain of creosote inspection, contact your dealer or local chimney sweep for a full

inspection. Excess creosote buildup may cause a chimney fire, that may result in property damage,

injury, or death.

100-01162

4041105

Download from Www.Somanuals.com. All Manuals Search And Download.

Maintaining Your Appliance

Yearly Maintenance

Make sure the appliance has fully cooled prior to conducting service.

Touch Up Paint

Included with the owner's pack of this appliance is a can of Stove-Brite®

paint. To touch up nicks or dulled paint, apply the paint while the appliance is

cool. Sand rusted or damaged areas before preparation (use 120 grit

sandpaper). Clean and dry the area to prepare the surface. Wait at least one

hour before starting the appliance. The touched up area will appear darker

than the surrounding paint until it cures from heat. Curing will give off some

fumes while curing – open windows to ventilate.

Touch-Up

Paint

Cleaning the Air Duct and Blower (if applicable)

Use a vacuum to clean the air ducts (channels). This prevents dust from burning and creating odors.

The optional blower should be vacuumed every year to remove any buildup of dust, lint, etc.

Use a vacuum cleaner to

remove any buildup on the

screens of the blower.

Firebrick and Baffle Inspection

Use the illustration on page 25 as a reference for checking the following items. Make sure the appliance

is cool before proceeding.

Baffle Firebricks - check the bricks along the ceiling of the firebox to make sure they are intact and have

no gaps between them. Slide the bricks to eliminate any gaps.

Baffle Supports - make sure the front and back baffle supports in are place and not degraded. Slight

scaling or rusting of the metal is normal.

Secondary Air Tubes - Check the two air tubes and collars to make sure they are intact and not severely

deteriorated. Slight scaling or rusting of the metal is normal. Make sure the push pins hold the air tubes

in place.

Floor and Wall Firebricks - replace any severely damaged firebrick along the side or floor of the firebox.

100-01162

4041105

Download from Www.Somanuals.com. All Manuals Search And Download.

Maintaining Your Appliance

Door Parts

1/8” Hex Wrench

# 20 Torx Driver

NOTE: Place the glass gasket around the

perimeter of the door retainer.

9/16" Wrench

NOTE: Glue the door gasket

to the door retainer.

ID #

Description

Qty

Part #

ID #

Description

Qty

Part #

Door Shell - Black

Door Shell - Brass

Door Shell - Pewter

Glass Gasket

230-00578

230-00579

230-00577

99900405

99900409

224-14042

99900410

224-14052

100-03501

101-00007

Glass (19-1/4" x 9-7/8")

173-01001

Door Retainer (w gasket)

Door Gasket

Spring - Black

Spring - Brass

Spring - Pewter

Cam

Glass Clips - Top

Glass Clip - Bottom

Set Screw

224-23029

99900406

100-14122

99300100

100-04103

99900417

224-230022

224-230021

225-20038

Gasket Cement

Door Handle Asbly - Black

Door Handle Asbly - Brass

Door Handle Asbly - Pewter

Washers

Nut, Brass

#8-32 3/8" Type F Screw

225-20039

Replacing the Glass

The glass must not contact the door retainer or glass clips directly. The glass gasket and glass clip

gaskets insulate the glass to prevent cracking. Do not over-tighten the glass clips.

See "Door Shell Installation" (pg. 29) for details on removing the door handle and shell. NOTE: The glass

gasket is placed in the grove along the inside perimeter of the door retainer. Make sure the glass clip

screws are all fully tightened - they must be flush with the door retainer for the door shell to install.

Replacing the Door Gasket

The door gasket inserts into the outer groove of the door retainer. Stove gasket cement holds it in place.

Before installing, remove any residual cement. Lay the gasket in place (start at the lower left corner) and

cut off any excess gasket (do not stretch the gasket. The cement fully cures with heat from the stove.

You may need to open and close the door repeatedly to get the gasket to seat fully.

Replacing the Door Handle

See the illustration above for a component list (see pg. 24 for details on adjusting the door).

100-01162

4041105

Download from Www.Somanuals.com. All Manuals Search And Download.

Maintaining Your Appliance

Firebox Parts

ID #

Description

Qty

Part #

ID #

Description

Air Tube Roll Pins

Baffle Support, Front "Y"

Damper Plate

Damper Yoke

Qty

Part #

98900357

99900277

98900320

Air Tubes & Sleeve

Air Tube Retainer Sleeve

Baffle Support, Rear "T"

Damper Slider

Damper Extension Rod with

Pull Ring

Brick, Cut - 4.5 x 9 w notch

Brick, Cut – 8.9 x 4.5 w notch

Brick, Cut – 9 x 1.5

98900234

100-11001

99900282

98900338

98900334

98900331

Brick - 9" x 4.5" un-cut

175-00001 (1)

98900102 (9)

251-00011

251-00026

251-00024

251-00027

251-00025

Brick, Cut –4.5 x 6.25

Brick, Cut - 6.8 x 4.5 w notch

Floor and Side Firebrick Removal & Replacement

Do not pry firebrick - they chip and crack easily. Remove the floor firebricks first. The side firebrick

are removed later because they are pinned in place by the floor firebrick. Clean the firebox prior to

replacing the firebrick.

100-01162

4041105

Download from Www.Somanuals.com. All Manuals Search And Download.

Maintaining Your Appliance

Baffle Removal & Replacement

Lift up on the front portion of the front three firebricks.

Lift the front baffle support “Y” and rotate it forward until it can be removed.

Slide the center front firebrick forward and out the door opening. Then slide the side front

firebricks towards the middle then out in the same manner.

Slide the center baffle support forward and out of the firebox.

Slide the rear firebrick forward and out of the firebox. NOTE: When the center rear firebrick are

slid forward the damper plate will come to rest on the rear secondary air tube and rear air

channel.

Slide the damper slider all the way forward.

Reach into the firebox and push up on the damper yoke until the damper yoke separates from the

damper slider. Remove both the damper slider and damper plate by sliding them between the

front two secondary air tubes.

REPLACEMENT INSTRUCTIONS:

Place the damper plate above the secondary air tubes in the rear center of the firebox.

Position the damper slider so the damper yoke inserts into the two tubes on the damper slider

(make sure to have correct orientation). Then slide the damper slider over the damper plate until

both are centered in the firebox.

Follow the instructions above in reverse order, starting with step number 5.

Air Tube Removal & Replacement

Air Tube Collar

Air Tube

Remove the left pin on the air tube collar

Roll Pin

Slide the air tube to the left, swing it

down and remove from the firebox.

100-01162

4041105

Download from Www.Somanuals.com. All Manuals Search And Download.

Limited 7 Year Warranty

To register your TRAVIS INDUSTRIES, INC. 7 Year Warranty, complete the enclosed warranty card and mail it within ten (10) days of the appliance purchase

date to: TRAVIS INDUSTRIES, INC., 4800 Harbour Pointe Blvd. SW, Mukilteo, WA 98275. TRAVIS INDUSTRIES, INC. warrants this gas appliance (appliance is

defined as the equipment manufactured by Travis Industries, Inc.) to be defect-free in material and workmanship to the original purchaser from the date of

purchase as follows:

Check with your dealer in advance for any costs to you when arranging a warranty call.

Mileage or service charges are not covered by this warranty. This charge can vary from store to store.

Years 1 & 2 - COVERAGE: PARTS & LABOR

Firebox Assembly:

Ceramic Glass

Re-Installation Allowance

In cases where heater must be removed from home

for repairs, a partial cost of re-installation is covered

(pre-authorization required)

Firebox, Baffle Supports, Air Tubes, Air Channels, Convection Chamber

Glass (breakage from thermal shock)

Door Assembly:

Firebrick

Breakage from thermal shock

Solid Brass or Cast Door, Latch Assembly, Glass Retainers

One-Way Freight Allowance

Plated Finish

Plated Door, Legs, etc… See "Conditions & Exclusions" # 9 below.

Accessories

Legs, Pedestal, Panels, Blower

One-way freight allowance on pre-authorized repair

done at factory is covered.

Air Control Assembly

Slider Plate, Pressure Plate

Exclusions:

Paint, Gasketing

Years 3 Through 5 - COVERAGE: PARTS & LABOR

Firebox Assembly:

Door Assembly:

One-Way Freight Allowance

Firebox, Baffle Supports, Air Tubes, Air Channels, Convection Chamber

Solid Brass or Cast Door, Latch

Assembly, Glass Retainers

One-way freight allowance on pre-authorized

repair done at factory is covered.

Air Control Assembly

Slider Plate, Pressure Plate

Exclusions:

Paint, Gasketing, Plated Finish, Accessories (Legs, Pedestal, Panels, Blower), Glass, Firebrick, Re-Installation Allowance

Years 6 & 7 - COVERAGE: PARTS ONLY

Firebox Assembly:

Door Assembly:

Solid Brass or Cast Door, Latch Assembly, Glass Retainers

Air Control Assembly

Slider Plate, Pressure Plate

Firebox, Baffle Supports, Air Tubes, Air Channels, Convection Chamber

Exclusions:

Paint, Gasketing, Plated Finish, Accessories (Legs, Pedestal, Panels, Blower), Glass, Firebrick, Re-Installation Allowance, One-

Way Freight Allowance, Labor

CONDITIONS & EXCLUSIONS

1. This new appliance must be installed by a qualified installer. It must be installed, operated, and maintained at all times in accordance with the instructions in the

Owner’s Manual. Any alteration, willful abuse, accident, neglect, or misuse of the product shall nullify this warranty.

2. This warranty is nontransferable, and is made to the ORIGINAL purchaser, provided that the purchase was made through an authorized Travis dealer.

3. Discoloration and some minor expansion, contraction, or movement of certain parts and resulting noise, is normal and not a defect and, therefore, not covered

under warranty. Over-firing (operation where the steel may glow red) of this appliance can cause serious damage and will nullify this warranty.

4. The warranty, as outlined within this document, does not apply to the chimney components or other Non-Travis accessories used in conjunction with the

installation of this product. If in doubt as to the extent of this warranty, contact your authorized Travis retailer before installation.

5. Travis Industries will not be responsible for inadequate performance caused by environmental conditions such as nearby trees, buildings, roof tops, wind, hills or

mountains or negative pressure or other influences from mechanical systems such as furnaces, fans, clothes dryers, etc.

6. This Warranty is void if:

a. The unit has been operated in atmospheres contaminated by chlorine, fluorine or other damaging chemicals.

b. The unit is subject to submersion in water or prolonged periods of dampness or condensation.

c. Any damage to the unit, combustion chamber, heat exchanger or other components due to water, or weather damage which is the result of, but not

limited to, improper chimney/venting installation.

7. Exclusions to this 7 Year Warranty include: injury, loss of use, damage, failure to function due to accident, negligence, misuse, improper installation, alteration or

adjustment of the manufacturer's settings of components, lack of proper and regular maintenance, damage incurred while the appliance is in transit, alteration, or

act of God.

8. This 7 Year warranty excludes damage caused by normal wear and tear, such as paint discoloration or chipping, worn or torn gasketing, chipped or cracked

firebrick, etc. Also excluded is damage to the unit caused by abuse, improper installation, modification of the unit, or the use of fuel other than that for which the

unit is configured (use cord wood only).

9. Damage to brass or plated surfaces caused by fingerprints, scratches, melted items, or other external sources left on the surfaces from the use of abrasive

cleaners is not covered in this warranty. Damage to the surfaces from over-firing (operation where the steel may glow red) is not covered in this warranty.

10. TRAVIS INDUSTRIES, INC. is free of liability for any damages caused by the appliance, as well as inconvenience expenses and materials. Incidental or

consequential damages are not covered by this warranty. In some states, the exclusion of incidental or consequential damage may not apply.

11. This warranty does not cover any loss or damage incurred by the use or removal of any component or apparatus to or from the Travis appliance without the

express written permission of TRAVIS INDUSTRIES, INC. and bearing a TRAVIS INDUSTRIES, INC. label of approval.

12. Any statement or representation of Travis products and their performance contained in Travis advertising, packaging literature, or printed material is not part of

this 7 year warranty.

13. This warranty is automatically voided if the appliance’s serial number has been removed or altered in any way. If the appliance is used for commercial purposes,

it is excluded from this warranty.

14. No dealer, distributor, or similar person has the authority to represent or warrant Travis products beyond the terms contained within this warranty. TRAVIS

INDUSTRIES, INC. assumes no liability for such warranties or representations.

15. Travis Industries will not cover the cost of the removal or re-installation of hearths, facing, mantels, venting or other components.

16. If for any reason any section of this warranty is declared invalid, the balance of the warranty remains in effect and all other clauses shall remain in effect.

17. This 7 year warranty is the only warranty supplied by Travis Industries, Inc., the manufacturer of the appliance. All other warranties, whether express or implied,

are hereby expressly disclaimed and purchaser’s recourse is expressly limited to the warranties set forth herein.

IF WARRANTY SERVICE IS NEEDED:

1. If you discover a problem that you believe is covered by this warranty, you MUST REPORT it to your Travis dealer WITHIN 30 DAYS, giving them proof of

purchase, the purchase date, and the model name and serial number.

2. Travis Industries has the option of either repairing or replacing the defective component.

3. If your dealer is unable to repair your appliance’s defect, he may process a warranty claim through TRAVIS INDUSTRIES, INC., including the name of

the dealership where you purchased the appliance, a copy of your receipt showing the date of the appliance’s purchase, and the serial number on your

appliance. At that time, you may be asked to ship your appliance, freight charges prepaid, to TRAVIS INDUSTRIES, INC. TRAVIS INDUSTRIES, INC.,

at its option, will repair or replace, free of charge, your appliance if it is found to be defective in material or workmanship within the time frame stated

within this 7 year warranty. TRAVIS INDUSTRIES, INC. will return your appliance, freight charges (years 1 to 5) prepaid by TRAVIS INDUSTRIES,

INC., to your regional distributor, or dealership.

4. Check with your dealer in advance for any costs to you when arranging a warranty call. Mileage or service charges are not covered by this warranty. This charge

can vary from store to store.

100-01162

4041105

Download from Www.Somanuals.com. All Manuals Search And Download.

Listing Label

DO NOT REMOVE THIS LABEL

Listed Solid Fuel Burning Appliance

Suitable for use in masonry fireplaces.

MODEL: FREEDOM (FLEX)

SERIAL

NUMBER

Tested to: UL-1482/UL-907

Report No. 6009 (March 1990)

PREVENT HOUSE FIRES - Install and use only in accordance with the

manufacturer's installation and operating instructions. Contact your local

building or fire officials about restrictions and installation inspection in your

area. Refer to local building codes and manufacturer's instructions for

precautions required for passing a chimney through a combustible wall or

ceiling. Do not run a chimney connector through a combustible wall or ceiling.

Do not connect this unit to a chimney flue serving another appliance.

Clearances may be reduced by methods specified in NFPA 211, listed wall

shields, pipe shields, or other means approved by local building or fire officials.

Minimum Clearances

to Combustible Materials

Fireplace Insert Installation

Insert Clearance Diagram

MANTEL

Freedom

K. Mantle

32.0 in.

INSERT

with Mantle Shield

L. Top Facing

19.0 in.

30.0 in.

17.0 in.

15.0 in.

13.5 in.

HEARTH EXTENSION

with Shield

M. Adjacent Sidewall

N. Side Facing

Front 16.0 in.

Sides 08.0 in.

COMPONENTS REQUIRED FOR MASONRY FIREPLACE INSTALLATION:

Surround Panels.

Direct flue connection is optional. Do not remove bricks or mortar from

masonry fireplace.

Note: Replace glass with 5mm neoceramic or ceramic glass only.

For use with solid wood fuels only. Operate only with feed door closed - open to

feed fire only. Do not use a grate or elevate fire - build fire directly on the hearth.

Manufactured By:

4800 Harbour Pointe Blvd. SW Mukilteo, W

U.S. ENVIRONMENTAL PROTECTION AGENCY

Certified to comply with July 1990 particulate emission standards.

Date of Manufacture

2004 2005 2006 Jan. Feb. Mar. Apr. May June July Aug. Sept. Oct. Nov. Dec.

DO NOT REMOVE THIS LABEL

Made in U.S.A.

0225 (IGN)

100-01162

4041105

Download from Www.Somanuals.com. All Manuals Search And Download.

Optional Equipment

Door Shell Installation

1. Remove the door retainer shipping latch following the directions below.

Standard

Screwdriver

Rotate this shaft

1/4 turn clockwise

until the door

unlatches.

Swing the door retianer open. Remove and

discard the shipping latch and nut.

Shipping Latch

Door Retainer

9/16" Wrench

2. Place the door shell face down on a non-scratching surface. Lift the door retainer off the hinges.

Insert the retainer into the door shell following the directions below. Note how the door shell is guided

into place

Door Retainer

Door Shell

The indent on the door retainer slides into

the clip on the door shell (on both sides).

100-01162

4041105

Download from Www.Somanuals.com. All Manuals Search And Download.

Optional Equipment

3. Attach the retainer to the shell following the directions below.

Make sure the door retainer is centered on the door shell.

You can gauge the alignment by looking at the gaps here.

1/8” Hex Wrench

Once the door is aligned, tighten

the two set screws on the bottom

of the door shell to secure the

door retainer.

NOTE: in rare cases the door retainer may not line up with

4. Attach the door handle

following the directions to

the right.

the door shell, preventing the door handle from lining up

correctly. To adjust the position horizontally, loosen the set

screws (see step 3) and adjust the door retainer position. To

adjust vertically, remove the retainer and adjust the clips on

the door shell (see step 2).

5. Replace the door on the

hinges and latch the door.

6. Attach the ashlip trim

following the directions

below.

9/16" Wrench

1/16” Hex Wrench

Slide the ashlip trim into place then tighten the three

set screws on the bottom of the ashlip to secure.

100-01162

4041105

Download from Www.Somanuals.com. All Manuals Search And Download.

Optional Equipment

Flush Kit

This kit allows the Freedom insert to be installed with more of the unit inside the fireplace (flush) rather

than extended onto the hearth. The flush kit must be installed prior to installing the surround panels or

placing the insert. Place the insert 24" onto the hearth before following the instructions below.

1. Remove the damper extension rod and pull ring from the insert. Remove the pull ring from the

extension rod and attach it to the longer extension included with the flush kit (the stock damper

extension rod may be discarded). Install the extension rod back onto the fireplace insert.

Replace this extension with the longer

extension included with the flush kit.

2. Pre-thread the 8 mounting holes on air chamber top & side extensions (see illustration below).

3. Place the air chamber side extension in place and attach with the included screws.

4. Place the air chamber top in place and attach with the included screws.

5. The surround panels attach to the air chamber side extensions in the same manner they attach to the

insert.

Place the air chamber

top in place and

attach with the

included screws.

Air Chamber Top

Extension

Top of Insert

Pre-thread the

8 mounting

holes on the air

chamber

extensions

using one of

the included

screws and a

5/16" nutdriver.

Back

Insert

Side of

Insert

Use these holes

to mount the

surround panels.

2. Place the air chamber side in place

and attach with the included screws.

100-01162

4041105

Download from Www.Somanuals.com. All Manuals Search And Download.

Optional Equipment

Surround Panels

SURROUND PANEL SIZE

10"

12"

HEIGHT

29-1/2"

31-1/2"

33-1/2"

WIDTH

45-3/8 "

49-3/8 "

53-3/8 "

PART #

99300293

99300294

99300295

Installation Instructions

1. With the insert 12” from the

fireplace, install the side

surround panels (see the

directions to the right).

NOTE:

The inner flange on the

panel fits into the

convection channel.

2. Adjust the position of the

side panels so they are: 1)

flush with the bottom of the

insert; 2) both the same

distance back from the

front of the insert; 3)

Attach the side panels

using the included

screws & nuts.

perpendicular to the floor

(use the top panel, if

Convection

Channel

necessary, to judge

alignment). Tighten the

screws that hold the side

panels in place.

3/8" Nutdriver

3. Place the insert into the

fireplace and connect the

flue. Install the top panel

and trim following the

Micro (1/16”)

Standard

Screwdriver

Spring

Clips

Top Trim

directions to the right.

"L" Bracket

Top

Panel

Right Side

Trim

Optional Trim Installation:

Insert one leg of each "L" bracket into the top

and side trim piece. Align the trim to form a

precise corner, then tighten the two set

screws with a small standard screwdriver.

Slide the trim over the panels. Place the

spring clips behind the panels at the locations

shown. This keeps the trim tight against the

panel.

Optional Knock-Out

An optional knock-out is provided on both

sides if the power cord is routed behind the

surround panel.

Install the top panel so the tabs insert

into the joggle clips on the top panel

100-01162

4041105

Download from Www.Somanuals.com. All Manuals Search And Download.

Optional Equipment

Front Blower (part # 99000133)

To Switch The Power Cord To The Left Side:

Use a pair of pliers to disconnect the strain relief which holds the power cord in place. With the power

cord slackened, the molex connectors that attach the power cord to the blower assembly may be

disconnected. Pry the button plug from the left side of the blower assembly and insert it into the hole on

the right side. Pull the left side molex connector out from behind the deflection plate and cut the nylon tie

that holds the wire back. Insert the molex connector on the power cord through the hole on the left side

of the blower assembly and attach it to the left side molex connector. Route the wire directly behind the

blower cage. Place the strain relief over the power cord (it should be in the same location on the power

cord that it was before – approximately 2" from where the wires split). Insert the strain relief into the hole

on the left side until the strain relief locks in place. Make sure the power cord, wires, or molex assembly

do not protrude into the opening of the blower.

The wires tuck in here, directly

behind the blower cage.

Left Side of

Blower

Assembly

Disconnect the molex plug inside the

blower assembly. Remove the power

Remove the button plug from the

left side and insert it into the hole

on the right side.

Remove the strain relief by

cord by pulling it out of the hole

squeezing it from the top and bottom

with a pair of slip-joint pliers.

exposed by removing the strain relief.

Installation Instructions

1. Remove the two screws above the air control and beneath the ashlip. Place the blower assembly

underneath the ashlip and replace removed the two screws. Before tightening the screws with a 3/8"

nutdriver, lift the blower up so it tucks underneath the ashlip.

Remove the two screws here

Plug the

blower into a

110 volt

grounded

outlet.

Control Box

Use a 3/8" nutdriver to replace the two screws

and hold the front blower to the appliance.

2. Plug the power cord running from the control box into a grounded 110 volt electrical outlet.

100-01162

4041105

Download from Www.Somanuals.com. All Manuals Search And Download.

Index

Air Control (Burn Rate) ...................................17

Air Tube Part Number ....................................25

Air Tube Removal & Replacement ....................26

Ash Disposal ................................................21

Baffle Parts ..................................................25

Baffle Removal and Replacement.....................26

Blower Cleaning............................................23

Blower Does Not Run (Troubleshooting) ............20

Blower Installation .........................................33

Blower Operation (optional) .............................18

Burn Rate ....................................................17

Chimney Cleaning .........................................22

Chimney Inspection (Creosote) ........................22

Cleaning the Ash...........................................21

Cleaning the Glass ........................................21

Clearances ..................................................9

Creosote Check ............................................22

Daily Maintenance.........................................21

Dimensions..................................................6

Door and Glass Inspection ..............................22

Door Assembly .............................................24

Door Gasket Replacement ..............................24

Door Handle Replacement ..............................24

Door Opening...............................................14

Door Parts ...................................................24

Draft Performance .........................................10

Emissions....................................................6

EPA Approval...............................................6

Features......................................................6

Fire Starting .................................................16

Firebox Assembly..........................................25

Firebox Parts................................................25

Firebrick and Baffle Inspection .........................23

Firebrick Removal & Replacement ....................25

Floor Protection Requirements (Hearth) .............9

Glass Cleaning .............................................21

Glass Replacement .......................................24

Hearth (Floor Protection).................................9

Heating Specifications....................................6

Hints for Burning ...........................................19

Installation (planning) .....................................7

Installation Options ........................................6

Installation ...................................................7

Listing Label.................................................28

Maintenance ................................................21

Masonry Fireplace.........................................9

Monthly Maintenance .....................................22

Noise (Normal Operating Sounds) ....................18

Opening the Door..........................................14

Operation ....................................................14

Over-Firing the Stove .....................................14

Overnight Burn .............................................18

Paint (Touch-Up Paint) ...................................23

Paint Curing .................................................14

Re-Loading the Stove.....................................18

Safety Label.................................................28

Safety Precautions ........................................4

Smell ..........................................................14

Smoke Enters Room (Troubleshooting)..............20

Sounds (Normal Operating Sounds)..................18

Starting a Fire...............................................16

Stove Does Not Burn Long Enough...................20

Stove is Not Hot Enough (Troubleshooting) ........20

Table of Contents..........................................3

Touch-Up Paint.............................................23

Troubleshooting (Operation) ............................20

Warranty Card ..............................................2

Warranty .....................................................27

Wood..........................................................19

Yearly Maintenance .......................................23

100-01162

4041105

Download from Www.Somanuals.com. All Manuals Search And Download.

KTI Networks Network Card DH 8T User Manual
Kyocera Cell Phone Blade User Manual
Lenovo Personal Computer 9935 User Manual
LG Electronics Cell Phone DM110 User Manual
Link electronic Network Router 860 XL858V User Manual
Loewe CRT Television Spheros R 32 HD+ User Manual
Lowepro Camera Accessories C840 User Manual
Marathon Computer Laptop V 4224 User Manual
Martin Audio Portable Speaker HTKW1 User Manual
Metra Electronics Automobile Accessories 95 7313 User Manual