Lincoln Electric Welder IM10051 User Manual

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IM10051  
INVERTEC® V311-T AC/DC  
December, 2009  
For use with machines having Code Numbers:  
11685  
Safety Depends on You  
Lincoln arc welding and cutting  
equipment is designed and built  
with safety in mind. However,  
your overall safety can be  
increased by proper installation ...  
and thoughtful operation on your  
part. DO NOT INSTALL, OPER-  
ATE OR REPAIR THIS EQUIP-  
MENT WITHOUT READING  
THIS MANUAL AND THE SAFE-  
TY PRECAUTIONS CONTAINED  
THROUGHOUT. And, most  
importantly, think before you act  
and be careful.  
OPERATOR’S MANUAL  
Copyright © Lincoln Global Inc.  
• World's Leader in Welding and Cutting Products •  
• Sales and Service through Subsidiaries and Distributors Worldwide •  
Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com  
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SAFETY  
ARC RAYS can burn.  
ELECTRIC SHOCK can  
4.a. Use a shield with the proper filter and cover  
plates to protect your eyes from sparks and  
the rays of the arc when welding or observing  
open arc welding. Headshield and filter lens  
should conform to ANSI Z87. I standards.  
kill.  
3.a. The electrode and work (or ground) circuits  
are electrically “hot” when the welder is on.  
Do not touch these “hot” parts with your bare  
skin or wet clothing. Wear dry, hole-free  
gloves to insulate hands.  
4.b. Use suitable clothing made from durable flame-resistant  
material to protect your skin and that of your helpers from  
the arc rays.  
3.b. Insulate yourself from work and ground using dry insulation.  
Make certain the insulation is large enough to cover your full  
area of physical contact with work and ground.  
4.c. Protect other nearby personnel with suitable, non-flammable  
screening and/or warn them not to watch the arc nor expose  
themselves to the arc rays or to hot spatter or metal.  
In addition to the normal safety precautions, if welding  
must be performed under electrically hazardous  
conditions (in damp locations or while wearing wet  
clothing; on metal structures such as floors, gratings or  
scaffolds; when in cramped positions such as sitting,  
kneeling or lying, if there is a high risk of unavoidable or  
accidental contact with the workpiece or ground) use  
the following equipment:  
FUMES AND GASES  
can be dangerous.  
5.a. Welding may produce fumes and gases  
hazardous to health. Avoid breathing these  
• Semiautomatic DC Constant Voltage (Wire) Welder.  
• DC Manual (Stick) Welder.  
fumes and gases. When welding, keep  
your head out of the fume. Use enough  
ventilation and/or exhaust at the arc to keep  
• AC Welder with Reduced Voltage Control.  
fumes and gases away from the breathing zone. When  
welding with electrodes which require special  
ventilation such as stainless or hard facing (see  
instructions on container or MSDS) or on lead or  
cadmium plated steel and other metals or coatings  
which produce highly toxic fumes, keep exposure as  
low as possible and within applicable OSHA PEL and  
ACGIH TLV limits using local exhaust or mechanical  
ventilation. In confined spaces or in some circum-  
stances, outdoors, a respirator may be required.  
Additional precautions are also required when welding  
on galvanized steel.  
3.c. In semiautomatic or automatic wire welding, the electrode,  
electrode reel, welding head, nozzle or semiautomatic  
welding gun are also electrically “hot”.  
3.d. Always be sure the work cable makes a good electrical  
connection with the metal being welded. The connection  
should be as close as possible to the area being welded.  
3.e. Ground the work or metal to be welded to a good electrical  
(earth) ground.  
3.f. Maintain the electrode holder, work clamp, welding cable and  
welding machine in good, safe operating condition. Replace  
damaged insulation.  
5. b. The operation of welding fume control equipment is affected  
by various factors including proper use and positioning of  
the equipment, maintenance of the equipment and the spe-  
cific welding procedure and application involved. Worker  
exposure level should be checked upon installation and  
periodically thereafter to be certain it is within applicable  
OSHA PEL and ACGIH TLV limits.  
3.g. Never dip the electrode in water for cooling.  
3.h. Never simultaneously touch electrically “hot” parts of  
electrode holders connected to two welders because voltage  
between the two can be the total of the open circuit voltage  
of both welders.  
5.c. Do not weld in locations near chlorinated hydrocarbon vapors  
coming from degreasing, cleaning or spraying operations.  
The heat and rays of the arc can react with solvent vapors to  
form phosgene, a highly toxic gas, and other irritating prod-  
ucts.  
3.i. When working above floor level, use a safety belt to protect  
yourself from a fall should you get a shock.  
3.j. Also see Items 6.c. and 8.  
5.d. Shielding gases used for arc welding can displace air and  
cause injury or death. Always use enough ventilation,  
especially in confined areas, to insure breathing air is safe.  
5.e. Read and understand the manufacturer’s instructions for this  
equipment and the consumables to be used, including the  
material safety data sheet (MSDS) and follow your  
employer’s safety practices. MSDS forms are available from  
your welding distributor or from the manufacturer.  
5.f. Also see item 1.b.  
Jan ‘09  
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SAFETY  
WELDING and CUTTING  
CYLINDER may explode  
if damaged.  
SPARKS can  
cause fire or explosion.  
7.a. Use only compressed gas cylinders  
containing the correct shielding gas for the  
6.a. Remove fire hazards from the welding area.  
If this is not possible, cover them to prevent  
the welding sparks from starting a fire.  
process used and properly operating  
regulators designed for the gas and  
Remember that welding sparks and hot  
materials from welding can easily go through small cracks  
and openings to adjacent areas. Avoid welding near  
hydraulic lines. Have a fire extinguisher readily available.  
pressure used. All hoses, fittings, etc. should be suitable for  
the application and maintained in good condition.  
7.b. Always keep cylinders in an upright position securely  
chained to an undercarriage or fixed support.  
6.b. Where compressed gases are to be used at the job site,  
special precautions should be used to prevent hazardous  
situations. Refer to “Safety in Welding and Cutting” (ANSI  
Standard Z49.1) and the operating information for the  
equipment being used.  
7.c. Cylinders should be located:  
• Away from areas where they may be struck or subjected to  
physical damage.  
• A safe distance from arc welding or cutting operations and  
any other source of heat, sparks, or flame.  
6.c. When not welding, make certain no part of the electrode  
circuit is touching the work or ground. Accidental contact  
can cause overheating and create a fire hazard.  
7.d. Never allow the electrode, electrode holder or any other  
electrically “hot” parts to touch a cylinder.  
6.d. Do not heat, cut or weld tanks, drums or containers until the  
proper steps have been taken to insure that such procedures  
will not cause flammable or toxic vapors from substances  
inside. They can cause an explosion even though they have  
been “cleaned”. For information, purchase “Recommended  
Safe Practices for the Preparation for Welding and Cutting of  
Containers and Piping That Have Held Hazardous  
Substances”, AWS F4.1 from the American Welding Society  
(see address above).  
7.e. Keep your head and face away from the cylinder valve outlet  
when opening the cylinder valve.  
7.f. Valve protection caps should always be in place and hand  
tight except when the cylinder is in use or connected for  
use.  
7.g. Read and follow the instructions on compressed gas  
cylinders, associated equipment, and CGA publication P-l,  
“Precautions for Safe Handling of Compressed Gases in  
Cylinders,” available from the Compressed Gas Association  
1235 Jefferson Davis Highway, Arlington, VA 22202.  
6.e. Vent hollow castings or containers before heating, cutting or  
welding. They may explode.  
6.f. Sparks and spatter are thrown from the welding arc. Wear oil  
free protective garments such as leather gloves, heavy shirt,  
cuffless trousers, high shoes and a cap over your hair. Wear  
ear plugs when welding out of position or in confined places.  
Always wear safety glasses with side shields when in a  
welding area.  
FOR ELECTRICALLY  
powered equipment.  
8.a. Turn off input power using the disconnect  
switch at the fuse box before working on  
the equipment.  
6.g. Connect the work cable to the work as close to the welding  
area as practical. Work cables connected to the building  
framework or other locations away from the welding area  
increase the possibility of the welding current passing  
through lifting chains, crane cables or other alternate cir-  
cuits. This can create fire hazards or overheat lifting chains  
or cables until they fail.  
8.b. Install equipment in accordance with the U.S. National  
Electrical Code, all local codes and the manufacturer’s  
recommendations.  
8.c. Ground the equipment in accordance with the U.S. National  
Electrical Code and the manufacturer’s recommendations.  
6.h. Also see item 1.c.  
6.I. Read and follow NFPA 51B “ Standard for Fire Prevention  
During Welding, Cutting and Other Hot Work”, available  
from NFPA, 1 Batterymarch Park, PO box 9101, Quincy, Ma  
022690-9101.  
6.j. Do not use a welding power source for pipe thawing.  
Refer to http://www.lincolnelectric.com/safety for additional safety information.  
Jan ‘09  
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SAFETY  
PRÉCAUTIONS DE SÛRETÉ  
6. Eloigner les matériaux inflammables ou les recouvrir afin de  
prévenir tout risque d’incendie dû aux étincelles.  
Pour votre propre protection lire et observer toutes les instructions  
et les précautions de sûreté specifiques qui parraissent dans ce  
manuel aussi bien que les précautions de sûreté générales suiv-  
antes:  
7. Quand on ne soude pas, poser la pince à une endroit isolé de  
la masse. Un court-circuit accidental peut provoquer un  
échauffement et un risque d’incendie.  
Sûreté Pour Soudage A L’Arc  
8. S’assurer que la masse est connectée le plus prés possible  
de la zone de travail qu’il est pratique de le faire. Si on place  
la masse sur la charpente de la construction ou d’autres  
endroits éloignés de la zone de travail, on augmente le risque  
de voir passer le courant de soudage par les chaines de lev-  
age, câbles de grue, ou autres circuits. Cela peut provoquer  
des risques d’incendie ou d’echauffement des chaines et des  
câbles jusqu’à ce qu’ils se rompent.  
1. Protegez-vous contre la secousse électrique:  
a. Les circuits à l’électrode et à la piéce sont sous tension  
quand la machine à souder est en marche. Eviter toujours  
tout contact entre les parties sous tension et la peau nue  
ou les vétements mouillés. Porter des gants secs et sans  
trous pour isoler les mains.  
b. Faire trés attention de bien s’isoler de la masse quand on  
soude dans des endroits humides, ou sur un plancher  
metallique ou des grilles metalliques, principalement dans  
les positions assis ou couché pour lesquelles une grande  
partie du corps peut être en contact avec la masse.  
c. Maintenir le porte-électrode, la pince de masse, le câble  
de soudage et la machine à souder en bon et sûr état  
defonctionnement.  
9. Assurer une ventilation suffisante dans la zone de soudage.  
Ceci est particuliérement important pour le soudage de tôles  
galvanisées plombées, ou cadmiées ou tout autre métal qui  
produit des fumeés toxiques.  
10. Ne pas souder en présence de vapeurs de chlore provenant  
d’opérations de dégraissage, nettoyage ou pistolage. La  
chaleur ou les rayons de l’arc peuvent réagir avec les vapeurs  
du solvant pour produire du phosgéne (gas fortement toxique)  
ou autres produits irritants.  
d.Ne jamais plonger le porte-électrode dans l’eau pour le  
refroidir.  
e. Ne jamais toucher simultanément les parties sous tension  
des porte-électrodes connectés à deux machines à souder  
parce que la tension entre les deux pinces peut être le  
total de la tension à vide des deux machines.  
11. Pour obtenir de plus amples renseignements sur la sûreté,  
voir le code “Code for safety in welding and cutting” CSA  
Standard W 117.2-1974.  
f. Si on utilise la machine à souder comme une source de  
courant pour soudage semi-automatique, ces precautions  
pour le porte-électrode s’applicuent aussi au pistolet de  
soudage.  
2. Dans le cas de travail au dessus du niveau du sol, se protéger  
contre les chutes dans le cas ou on recoit un choc. Ne jamais  
enrouler le câble-électrode autour de n’importe quelle partie  
du corps.  
PRÉCAUTIONS DE SÛRETÉ POUR  
LES MACHINES À SOUDER À  
TRANSFORMATEUR ET À  
REDRESSEUR  
3. Un coup d’arc peut être plus sévère qu’un coup de soliel,  
donc:  
a. Utiliser un bon masque avec un verre filtrant approprié  
ainsi qu’un verre blanc afin de se protéger les yeux du ray-  
onnement de l’arc et des projections quand on soude ou  
quand on regarde l’arc.  
1. Relier à la terre le chassis du poste conformement au code de  
l’électricité et aux recommendations du fabricant. Le dispositif  
de montage ou la piece à souder doit être branché à une  
bonne mise à la terre.  
b. Porter des vêtements convenables afin de protéger la  
peau de soudeur et des aides contre le rayonnement de  
l‘arc.  
2. Autant que possible, I’installation et l’entretien du poste seront  
effectués par un électricien qualifié.  
c. Protéger l’autre personnel travaillant à proximité au  
soudage à l’aide d’écrans appropriés et non-inflammables.  
3. Avant de faires des travaux à l’interieur de poste, la debranch-  
er à l’interrupteur à la boite de fusibles.  
4. Des gouttes de laitier en fusion sont émises de l’arc de  
soudage. Se protéger avec des vêtements de protection libres  
de l’huile, tels que les gants en cuir, chemise épaisse, pan-  
talons sans revers, et chaussures montantes.  
4. Garder tous les couvercles et dispositifs de sûreté à leur  
place.  
5. Toujours porter des lunettes de sécurité dans la zone de  
soudage. Utiliser des lunettes avec écrans lateraux dans les  
zones où l’on pique le laitier.  
Mar. ‘93  
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SAFETY  
Electromagnetic Compatibility (EMC)  
Conformance  
Products displaying the CE mark are in conformity with European Community Council Directive of 3 May  
1989 on the approximation of the laws of the Member States relating to electromagnetic compatibility  
(89/336/EEC). It was manufactured in conformity with a national standard that implements a harmonized  
standard: EN 60974-10 Electromagnetic Compatibility (EMC) Product Standard for Arc Welding Equipment.  
It is for use with other Lincoln Electric equipment. It is designed for industrial and professional use.  
Introduction  
All electrical equipment generates small amounts of electromagnetic emission. Electrical emission may be  
transmitted through power lines or radiated through space, similar to a radio transmitter. When emissions  
are received by other equipment, electrical interference may result. Electrical emissions may affect many  
kinds of electrical equipment; other nearby welding equipment, radio and TV reception, numerical controlled  
machines, telephone systems, computers, etc. Be aware that interference may result and extra precautions  
may be required when a welding power source is used in a domestic establishment.  
Installation and Use  
The user is responsible for installing and using the welding equipment according to the manufacturer’s  
instructions. If electromagnetic disturbances are detected then it shall be the responsibility of the user of the  
welding equipment to resolve the situation with the technical assistance of the manufacturer. In some cases  
this remedial action may be as simple as earthing (grounding) the welding circuit, see Note. In other cases it  
could involve construction an electromagnetic screen enclosing the power source and the work complete  
with associated input filters. In all cases electromagnetic disturbances must be reduced to the point where  
they are no longer troublesome.  
Note: The welding circuit may or may not be earthed for safety reasons according to national codes.  
Changing the earthing arrangements should only be authorized by a person who is compe-  
tent to access whether the changes will increase the risk of injury, e.g., by allowing parallel  
welding current return paths which may damage the earth circuits of other equipment.  
Assessment of Area  
Before installing welding equipment the user shall make an assessment of potential electromagnetic prob-  
lems in the surrounding area. The following shall be taken into account:  
a) other supply cables, control cables, signaling and telephone cables; above, below and adjacent to the  
welding equipment;  
b) radio and television transmitters and receivers;  
c) computer and other control equipment;  
d) safety critical equipment, e.g., guarding of industrial equipment;  
e) the health of the people around, e.g., the use of pacemakers and hearing aids;  
f) equipment used for calibration or measurement  
g) the immunity of other equipment in the environment. The user shall ensure that other equipment being  
used in the environment is compatible. This may require additional protection measures;  
h) the time of day that welding or other activities are to be carried out.  
L10093 3-1-96H  
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SAFETY  
Electromagnetic Compatibility (EMC)  
The size of the surrounding area to be considered will depend on the structure of the building and other  
activities that are taking place. The surrounding area may extend beyond the boundaries of the premises.  
Methods of Reducing Emissions  
Mains Supply  
Welding equipment should be connected to the mains supply according to the manufacturer’s recommenda-  
tions. If interference occurs, it may be necessary to take additional precautions such as filtering of the mains  
supply. Consideration should be given to shielding the supply cable of permanently installed welding equip-  
ment, in metallic conduit or equivalent. Shielding should be electrically continuous throughout its length. The  
shielding should be connected to the welding power source so that good electrical contact is maintained  
between the conduit and the welding power source enclosure.  
Maintenance of the Welding Equipment  
The welding equipment should be routinely maintained according to the manufacturer’s recommendations.  
All access and service doors and covers should be closed and properly fastened when the welding equip-  
ment is in operation. The welding equipment should not be modified in any way except for those changes  
and adjustments covered in the manufacturers instructions. In particular, the spark gaps of arc striking and  
stabilizing devices should be adjusted and maintained according to the manufacturer’s recommendations.  
Welding Cables  
The welding cables should be kept as short as possible and should be positioned close together, running at  
or close to floor level.  
Equipotential Bonding  
Bonding of all metallic components in the welding installation and adjacent to it should be considered.  
However, metallic components bonded to the work piece will increase the risk that the operator could  
receive a shock by touching these metallic components and the electrode at the same time. The operator  
should be insulated from all such bonded metallic components.  
Earthing of the Workpiece  
Where the workpiece is not bonded to earth for electrical safety, not connected to earth because of its size  
and position, e.g., ships hull or building steelwork, a connection bonding the workpiece to earth may reduce  
emissions in some, but not all instances. Care should be taken to prevent the earthing of the workpiece  
increasing the risk of injury to users, or damage to other electrical equipment. Where necessary, the connec-  
tion of the workpiece to earth should be made by a direct connection to the workpiece, but in some countries  
where direct connection is not permitted, the bonding should be achieved by suitable capacitance, selected  
according to national regulations.  
Screening and Shielding  
Selective screening and shielding of other cables and equipment in the surrounding area may alleviate prob-  
1
lems of interference. Screening of the entire welding installation may be considered for special applications.  
_________________________  
1
Portions of the preceding text are contained in EN 60974-10: “Electromagnetic Compatibility (EMC) prod-  
uct standard for arc welding equipment.”  
L10093 3-1-96H  
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for selecting a QUALITY product by Lincoln Electric. We want you  
to take pride in operating this Lincoln Electric Company product  
••• as much pride as we have in bringing this product to you!  
Thank You  
CUSTOMER ASSISTANCE POLICY  
The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment, consumables, and cutting equip-  
ment. Our challenge is to meet the needs of our customers and to exceed their expectations. On occasion, purchasers may ask Lincoln  
Electric for advice or information about their use of our products. We respond to our customers based on the best information in our posses-  
sion at that time. Lincoln Electric is not in a position to warrant or guarantee such advice, and assumes no liability, with respect to such infor-  
mation or advice. We expressly disclaim any warranty of any kind, including any warranty of fitness for any customer’s particular purpose,  
with respect to such information or advice. As a matter of practical consideration, we also cannot assume any responsibility for updating or  
correcting any such information or advice once it has been given, nor does the provision of information or advice create, expand or alter any  
warranty with respect to the sale of our products.  
Lincoln Electric is a responsive manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely within the control  
of, and remains the sole responsibility of the customer. Many variables beyond the control of Lincoln Electric affect the results obtained in  
applying these types of fabrication methods and service requirements.  
for any updated information.  
Please Examine Carton and Equipment For Damage Immediately  
When this equipment is shipped, title passes to the purchaser upon receipt by the carrier. Consequently, Claims  
for material damaged in shipment must be made by the purchaser against the transportation company at the  
time the shipment is received.  
Please record your equipment identification information below for future reference. This information can be  
found on your machine nameplate.  
Product _________________________________________________________________________________  
Model Number ___________________________________________________________________________  
Code Number or Date Code_________________________________________________________________  
Serial Number____________________________________________________________________________  
Date Purchased___________________________________________________________________________  
Where Purchased_________________________________________________________________________  
Whenever you request replacement parts or information on this equipment, always supply the information you  
have recorded above. The code number is especially important when identifying the correct replacement parts.  
On-Line Product Registration  
- Register your machine with Lincoln Electric either via fax or over the Internet.  
• For faxing: Complete the form on the back of the warranty statement included in the literature packet  
accompanying this machine and fax the form per the instructions printed on it.  
• For On-Line Registration: Go to our WEB SITE at www.lincolnelectric.com. Choose “Quick Links” and then  
“Product Registration”. Please complete the form and submit your registration.  
Read this Operators Manual completely before attempting to use this equipment. Save this manual and keep it  
handy for quick reference. Pay particular attention to the safety instructions we have provided for your protection.  
The level of seriousness to be applied to each is explained below:  
WARNING  
This statement appears where the information must be followed exactly to avoid serious personal injury or loss of life.  
CAUTION  
This statement appears where the information must be followed to avoid minor personal injury or damage to this equipment.  
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TABLE OF CONTENTS  
Page  
Installation.......................................................................................................................Section A  
Technical Specifications.......................................................................................................A-1  
Select Suitable Location.......................................................................................................A-2  
Stacking................................................................................................................................A-2  
Tilting....................................................................................................................................A-2  
Environmental Area..............................................................................................................A-2  
Machine Grounding and High Frequency Interference Protection .......................................A-2  
Input Connections ................................................................................................................A-3  
Reconnect Procedure...........................................................................................................A-3  
Input Plug Installation...........................................................................................................A-4  
Engine Drive Generator........................................................................................................A-4  
Output Connections..............................................................................................................A-5  
Output and Gas Connection for Tig Welding........................................................................A-5  
Work Cable Connection .......................................................................................................A-5  
Output Connection for Stick Welding ...................................................................................A-5  
Quick Disconnect Plug .........................................................................................................A-6  
Shielding Gas Connection....................................................................................................A-6  
Remote Control Connection.................................................................................................A-6  
________________________________________________________________________________  
Operation.........................................................................................................................Section B  
Safety Instructions................................................................................................................B-1  
General Description..............................................................................................................B-1  
Welding Capability................................................................................................................B-1  
Limitations ............................................................................................................................B-1  
Rear Control Panel...............................................................................................................B-2  
Lower Control Panel.............................................................................................................B-2  
User Interface Overview and Operation...............................................................................B-3  
Dynamic LCD Display ...........................................................................................B-4, B-5, B-6  
Welding Parameter ..............................................................................................................B-7  
User Menu Set Up Parameters ............................................................................................B-8  
Set Up Menu Parameters, Optional Cool-Arc 35 Water Cooler..................................B-9, B-10  
Tips For Improved TIG Starting, Stick Crisp Mode Dynamic Current Regulation .............B-11  
________________________________________________________________________________  
Accessories.....................................................................................................Section C  
Optional Accessories and Compatible Equipment ................................................C-1  
Factory, Field Installed...................................................................................C-1, C-2  
________________________________________________________________________  
Maintenance ....................................................................................................Section D  
Safety Precautions ................................................................................................D-1  
Input Filter Capacitor Discharge Procedure ..........................................................D-1  
Routine Maintenance.............................................................................................D-1  
________________________________________________________________________  
Troubleshooting..............................................................................................Section E  
How to Use Troubleshooting Guide.......................................................................E-1  
Troubleshooting Guide.............................................................................E-2 thru E-5  
________________________________________________________________________  
Wiring Diagram ...............................................................................................Section F  
________________________________________________________________________  
Parts Lists...............................................................................................................P-643  
________________________________________________________________________  
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A-1  
A-1  
INSTALLATION  
TECHNICAL SPECIFICATIONS - INVERTEC® V311-T AC/DC TIG K2915-1  
RATED OUTPUT  
Rated Output Current, Voltage,  
Duty Cycle (104°F, 40°C)  
Input Power  
Input Current @ Rated Output  
Phase  
Voltage/ Hertz  
210A / 18.4V / 100%  
230A / 19.2V / 60%  
310A / 22.4V / 40%  
200A / 28.0V / 100%  
7.3A  
8.3A  
12.3A  
9.6A  
TIG  
460/50/60  
230/50/60  
STICK  
TIG  
220A / 28.8V / 60%  
270A / 30.8V / 40%  
210A / 18.4V / 100%  
230A / 19.2V / 60%  
310A / 22.4V / 30%  
200A / 28.0V / 100%  
220A / 28.8V / 60%  
270A / 30.8V / 35%  
210A / 18.4V / 100%  
230A / 19.2V / 60%  
310A / 22.4V / 30%  
200A / 28.0V / 100%  
220A / 28.8V / 60%  
270A / 30.8V / 35%  
200A / 18.0V / 100%  
220A / 18.8V / 60%  
310A /22.4V / 35%  
190A / 27.6V / 100%  
210A / 28.4V / 60%  
270A / 30.8V / 35%  
200A / 18.0V / 100%  
220A / 18.8V / 60%  
310A / 22.4V / 25%  
190A / 27.6V / 100%  
210A / 28.4V / 60%  
270A / 30.8V / 30%  
200A / 18.0V / 100%  
220A / 18.8V / 60%  
310A / 22.4V / 25%  
190A / 27.6V / 100%  
210A / 28.4V / 60%  
270A / 30.8V / 30%  
10.7A  
13.8A  
13.9A  
15.8A  
24.6A  
18.7A  
20.9A  
27.7A  
15.3A  
17.5A  
27.3A  
20.5A  
23.6A  
30.8A  
13.6A  
14.9A  
23.1A  
17.2A  
19.4A  
25.7A  
21.9A  
24.6A  
41.5A  
29.2A  
33.2A  
47.1A  
24.2A  
27.7A  
47.3A  
32.1A  
37.3A  
52.5A  
Three-  
Phase  
STICK  
TIG  
208/50/60  
460/50/60  
STICK  
TIG  
STICK  
TIG  
Single-  
Phase  
230/50/60  
208/50/60  
STICK  
TIG  
STICK  
OUTPUT RANGE  
Type of Output  
Output Current Range  
Maximum Open Circuit Voltage  
AC/DC  
5-310 Amps  
80 Volts Max.  
RECOMMENDED INPUT WIRE AND FUZE SIZES FOR MAXIMUM OUTPUT  
Maximum Time-Delay Circuit  
Breaker or Fuse Size (Amps)  
60  
Input Voltage/Frequency (Hz)  
Type S, SO, STO, or other EXTRA  
HARD USAGE Input Cord  
10 AWG, 4 Conductor  
208/230/460/50/60  
PHYSICAL DIMENSIONS  
Height  
Width  
Depth  
Weight  
17.0 in.  
432 mm  
11.0 in.  
280 mm  
24.5 in.  
622 mm  
Approx. 75 lbs.  
34.0 kgs.  
TEMPERATURE RANGES  
OPERATING TEMPERATURE RANGE  
STORAGE TEMPERATURE RANGE  
-20°C to +40°C  
-50°C to +85°C  
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A-2  
A-2  
INSTALLATION  
Read entire installation section before starting  
installation.  
MACHINE GROUNDING AND HIGH FRE-  
QUENCY INTERFERENCE PROTECTION  
Safety Precautions  
The Capacitor Discharge Circuit used in the high fre-  
quency generator, may cause many radio, TV and  
electronic equipment interference problems. These  
problems may be the result of radiated interference.  
Proper grounding methods can reduce or eliminate  
radiated interference.  
WARNING  
ELECTRIC SHOCK can kill.  
Only qualified personnel should per-  
form this installation.  
The Invertec® V311-T AC/DC TIG has been field test-  
ed under recommended installation conditions. It com-  
plies with FCC allowable limits for radiation.  
• Turn the input power OFF and  
unplug the machine from the recep-  
tacle before working on this equip-  
ment. Allow machine to sit for 5 min-  
utes minimum to allow the power  
capacitors to discharge before  
working inside this equipment.  
Radiated interference can develop in the following  
four ways:  
1. Direct interference radiated from the welder.  
Insulate yourself from the work and ground.  
Always wear dry insulating gloves.  
2. Direct interference radiated from the welding leads.  
• Always connect the Invertec® V311-T AC/DC TIG  
to a power supply grounded according to the  
National Electrical Code and local codes.  
3. Direct interference radiated from feedback into the  
power lines.  
4. Interference from re-radiation of “pickup” by  
ungrounded metallic objects.  
------------------------------------------------------------  
SELECT SUITABLE LOCATION  
Keeping these contributing factors in mind, installing  
equipment per the following instructions should mini-  
mize problems.  
The Invertec® V311-T AC/DC TIG will operate in  
harsh environments. Even so, it is important that sim-  
ple preventative measures are followed in order to  
assure long life and reliable operation.  
1. Keep the welder power supply lines as short as  
possible and enclose as much of them as possible  
in rigid metallic conduit or equivalent shielding for a  
distance of 50 feet (15.2m). There should be good  
electrical contact between this conduit and the  
welder case ground. Both ends of the conduit  
should be connected to a driven ground and the  
entire length should be continuous.  
• The machine must be located where there is free cir-  
culation of clean air such that air movement in the  
back and out the front will not be restricted.  
• Dirt and dust that can be drawn into the machine  
should be kept to a minimum. Failure to observe  
these precautions can result in excessive operating  
temperatures and nuisance shutdown.  
2. Keep the work and electrode leads as short as  
possible and as close together as possible.  
Lengths should not exceed 25 ft (7.6m).  
STACKING  
The Invertec® V311-T AC/DC TIG can not be  
stacked.  
3. Be sure the torch and work cable rubber cover-  
ings are free of cuts and cracks that allow high  
frequency leakage. Cables with high natural rub-  
ber content, such as Lincoln Stable-Arc® better  
resist high frequency leakage than neoprene and  
other synthetic rubber insulated cables.  
TILTING  
Place the machine directly on a secure, level surface.  
The machine may topple over if this procedure is not  
followed.  
4. Keep the torch in good repair and all connections  
tight to reduce high frequency leakage.  
ENVIRONMENTAL AREA  
Keep the machine dry. Do not place it on wet ground  
or in puddles.  
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A-3  
A-3  
INSTALLATION  
5. The work terminal must be connected to a ground  
within ten feet of the welder, using one of the fol-  
lowing methods.  
RECONNECT PROCEDURE  
The Invertec® V311-T AC/DC auto reconnects to  
208V, 230V or 460V supply.  
a) A metal underground water pipe in direct con-  
tact with the earth for ten feet or more.  
Fuse the input circuit with time delay fuses or delay  
type circuit breakers. Using fuses or circuit breakers  
smaller than recommended may result in “nuisance”  
shut-offs from welder inrush currents even if not weld-  
ing at high currents.  
1
b) A 3/4” (19mm) galvanized pipe or a 5/8”  
(16mm) solid galvanized iron, steel or copper  
rod driven at least eight feet into the ground.  
The ground should be securely made and the  
grounding cable should be as short as possible  
using cable of the same size as the work cable, or  
larger. Grounding to the building frame electrical  
conduit or a long pipe system can result in re-radi-  
ation, effectively making these members radiating  
antennas.  
The Invertec® V311-T AC/DC is recommended for  
use on an individual branch circuit.  
¹ Also called “inverse time” or “thermal/magnetic” circuit breakers.  
These circuit breakers have a delay in tripping action that  
decreases as the magnitude of the current increases.  
6. Keep all panels securely in place.  
7. All electrical conductors within 50 ft (15.2m) of the  
welder should be enclosed in grounded, rigid  
metallic conduit or equivalent shielding. Flexible  
metallic conduit is generally not suitable.  
8. When the welder is enclosed in a metal building,  
several earth driven electrical grounds connected  
(as in 5b above) around the periphery of the build-  
ing are recommended.  
Failure to observe these recommended installation  
procedures can cause radio or TV interference prob-  
lems.  
INPUT CONNECTIONS  
Be sure the voltage, phase, and frequency of the input  
power is as specified on the rating plate, located on  
the bottom of the machine.  
WARNING  
ELECTRIC SHOCK can kill.  
• Have a qualified electrician install  
and service this equipment.  
• Turn the input power OFF and unplug  
the machine from the receptacle  
before working on this equipment.  
• Allow machine to sit for 5 minutes minimum to  
allow the power capacitors to discharge before  
working inside this equipment.  
• Do not touch electrically hot parts.  
• Machine must be plugged into a receptacle that  
is grounded according to the National Electrical  
Code and local codes.  
• Do not remove or defeat the purpose of the  
power cord ground pin.  
------------------------------------------------------------  
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A-4  
A-4  
INSTALLATION  
INPUT PLUG INSTALLATION  
ENGINE DRIVEN GENERATOR  
POWER CORD CONNECTION  
The Invertec® V311-T AC/DC TIG can be operated on  
engine driven generators as long as the 230 volt auxil-  
iary meets the following conditions:  
• The AC waveform peak voltage is below 400 volts.  
• The AC waveform frequency is between 45 and  
65Hz.  
A 10 ft. power cord is provided and wired into the  
machine. Follow the power cord connection instruc-  
tions.  
Single Phase Input  
Connect green lead to ground per National Electrical  
Code.  
Connect black and red leads to power.  
Wrap white lead with tape to provide 600V insulation.  
Three Phase Input  
Connect green lead to ground per National Electric  
Code.  
The following Lincoln engine drives meet these condi-  
tions when run in the high idle mode:  
• Ranger 250, 305  
• Vantage 300, 400, 500  
Some engine drives do not meet these conditions  
(e.g. Miller Bobcats, etc). Operation of the Invertec®  
V311-T AC/DC is not recommended on engine drives  
not conforming to these conditions. Such drives may  
deliver unacceptably high voltage levels to the  
Invertec® V311-T AC/DC power source.  
Connect black, red and white leads to power.  
WARNING  
Failure to wire as instructed may cause personal  
injury or damage to equipment. To be installed  
or checked by an electrician or qualified person  
only.  
------------------------------------------------------------  
In all cases, the green or green/yellow grounding wire  
must be connected to the grounding pin of the plug, usu-  
ally identified by a green screw.  
Attachment plugs must comply with the Standard for  
Attachment Plugs and Receptacles, UL498.  
The product is considered acceptable for use only when  
an attachment plug as specified is properly attached to  
the supply cord.  
For use on engine drives, keep in mind the above input  
draw restrictions and the following precaution.  
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A-5  
A-5  
INSTALLATION  
This unit does not include a TIG torch, but one may be  
purchased separately. The accessories section of this  
manual lists a number of Lincoln Electric TIG torches,  
and TIG Torch Starter Packs that are recommended  
for use with this machine; however, any similar TIG  
torch can be used. To attach the Twist-Mate Plug to a  
Lincoln Torch, slide the rubber boot onto the torch  
cable (enlarge the boot opening if necessary), screw  
the fitting on the torch cable into the brass connector  
snugly and slide the boot back over the brass connec-  
tor.  
OUTPUT CONNECTIONS  
WARNING  
ELECTRIC SHOCK can kill.  
• Insulate yourself from work and  
ground.  
• Turn the input line Switch on the  
Invertec® V311T AC/DC “off” before  
connecting or disconnecting output  
cables or other equipment.  
STRAIN RELIEF BOOT  
TIG ADAPTER  
• Keep the electrode holder, TIG torch and cable  
insulation in good condition and in place.  
TIG TORCH POWER CABLE WITH GAS FITING  
RETAINING COMPOUND  
• Do not touch electrically live parts or electrode  
with skin or wet clothing.  
OUTPUT CONNECTION FOR STICK  
WELDING (FIGURE A.2)  
------------------------------------------------------------  
OUTPUT AND GAS CONNECTION FOR  
TIG WELDING (FIGURE A.1)  
First determine the proper electrode polarity for the  
electrode to be used. Consult the electrode data for  
this information. Then connect the output cables to  
the output terminals corresponding to this polarity.  
For instance, for DC(+) welding, connect the electrode  
cable (which is connected to the electrode holder) to  
the “+” output terminal and the work cable (which is  
connected to the work clamp) to the “-” output termi-  
nal. Insert the connector with the key lining up with  
the keyway, and rotate clockwise; until the connection  
is snug. Do not over tighten.  
The TIG Torch Twist-Mate and work cable Twist-Mate  
Connectors are supplied with the welder. To connect  
the cables, turn the PowerSwitchOFF”. Connect the  
torch cable Twist-Mate plug into the DC(-)  
Electrode/Gas Output Receptacle on the front of the  
welder and turn it clockwise until snug,(Do not  
Overtighten). This is a quick connect terminal and also  
provides the gas connection for the shielding gas to  
the torch.  
WARNING  
To avoid receiving a high frequency shock, keep  
the TIG torch and cable Insulation in good condi-  
tion.  
FIGURE A.2  
WORK CABLE  
___________________________________________  
WORK CABLE CONNECTION  
Next, connect the work cable to the “+” output terminal  
in the same way.  
WORK CABLE  
To minimize high frequency interference, refer to  
Machine Grounding and High Frequency  
Interference Protection section of this manual for the  
proper procedure on grounding the work clamp and  
STICK ELECTRODE  
HOLDER  
work piece.  
FIGURE A.1  
TIG TORCH  
WORK CLAMP  
WORK CABLE  
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A-6  
A-6  
INSTALLATION  
SHIELDING GAS CONNECTION  
QUICK DISCONNECT PLUG (FOR STICK ELEC-  
TRODE CABLE and WORK CABLE)  
Obtain the necessary inert shielding gas. Connect the  
cylinder of gas with a pressure regulator and flow  
gage. Install a gas hose between the regulator and  
gas inlet (located on the rear of the welder). The gas  
inlet has a 5/16-18 right hand female thread; CGA  
#032.  
A quick disconnect system is used for the welding  
cable connections. The stick electrode cable will need  
to have a plug attached.  
1. Cut off welding cable lug, if present.  
2. Remove 1.00 in. (25mm) of welding cable insula-  
tion.  
WARNING  
CYLINDER could explode  
if damaged.  
3. Slide rubber boot onto cable end. The boot end  
may be trimmed to match the cable diameter. Use  
soap or other nonpetroleum-based lubricant to  
help slide the boot over the cable, if needed.  
• Keep cylinder upright and  
chained to a support.  
BOOT  
WELDING CABLE  
• Keep cylinder away from areas where it  
could be damaged.  
• Never allow the torch or welding electrode  
to touch the cylinder.  
1.00 in.  
TRIM, IF REQ’D  
TO FIT OVER CABLE  
25 mm  
• Keep cylinder away from live electrical cir-  
cuits.  
4. Insert copper strands into ferrule.  
------------------------------------------------------------  
COPPER FERRULE  
WELDING CABLE  
REMOTE CONTROL CONNECTION  
A remote control receptacle is provided on the lower  
center case front of the welder for connecting a  
remote control to the machine. Refer to the Optional  
Accessories section of this manual for available  
remote controls.  
5. Slide the copper ferrule into the brass plug.  
6. Tighten set screw to collapse copper tube. Screw  
must apply pressure against welding cable. The  
top of the set screw will be well below the surface  
of the brass plug after tightening.  
SET SCREW  
BRASS PLUG  
COPPER TUBE  
7. Slide rubber boot over brass plug. The rubber boot  
must be positioned to completely cover all electri-  
cal surfaces after the plug is locked into the recep-  
tacle.  
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B-1  
B-1  
OPERATION  
GENERAL DESCRIPTION  
Read and understand this entire section before  
operating your machine.  
The Invertec® V311-T AC/DC is an industrial 310 amp  
arc welding power source that utilizes single or three  
phase input power, to produce constant current out-  
put. The welding response has been optimized for  
stick (SMAW) and TIG (GTAW). The unit is ideal for  
industrial applications where portability, high efficiency  
and premium arc performance is important.  
SAFETY INSTRUCTIONS  
WARNING  
The Invertec® V311-T AC/DC is a power source that  
can perform the following types of welding with excel-  
lent results:  
ELECTRIC SHOCK can kill.  
• Do not touch electrically live parts  
such as output terminals, electrode  
or internal wiring.  
• Insulate yourself from the work and  
ground.  
• TIG AC with square, sinusoidal and triangular  
waveforms.  
• TIG DC (with high frequency or Touch Start TIG  
Starting)  
• Stick DC & Stick AC  
• Always wear dry insulating gloves.  
------------------------------------------------------------  
WELDING CAPABILITY  
FUMES AND GASES  
can be dangerous.  
The Invertec® V311-T AC/DC is rated at 310 amps,  
22.4 volts, at 40% duty cycle on a ten minute basis  
when connected to a 460V three phase supply line. It  
is capable of higher duty cycles at lower output cur-  
rents. If the duty cycle is exceeded, a thermal protec-  
tor will shut off the output until the machine cools. See  
Technical Specifications in A-1 for other rated outputs.  
• Keep your head out of fumes.  
• Use ventilation or exhaust to  
remove fumes from breathing  
zone.  
The Invertec® V311-T AC/DC is recommended for  
stick welding with such popular electrodes as  
Fleetweld 5P and 5P+ (E6010), Fleetweld 35 (E6011),  
Fleetweld 37 (E6013), Fleetweld 180 (E6011) and  
Excalibur 7018.  
------------------------------------------------------------  
WELDING, CUTTING and  
GOUGING SPARKS  
can cause fire or explosion  
• Keep flammable material away.  
LIMITATIONS  
• Do not weld, cut or gouge on  
containers that have held com-  
bustibles.  
The Invertec® V311-T AC/DC is not recommended for  
pipe thawing.  
------------------------------------------------------------  
ARC RAYS  
can burn.  
• Wear eye, ear and body  
protection.  
------------------------------------------------------------  
Only qualified personnel should operate this  
equipment. Observe all safety information  
throughout this manual.  
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B-2  
B-2  
OPERATION  
REAR CONTROL PANEL (FIGURE B.1)  
WARNING  
I1: Off/On switch turns on the electric power to  
the welder. It has two positions, "O" off, and  
"I" on.  
------------------------------------------------------------  
* With "l1" in the "I" (ON) position, the welding  
machine is operational and there is voltage between  
the positive (+) and negative (-) Terminals in stick  
welding. In TIG, the welding process needs a trigger  
closure command at the remote control connec-  
tion.(Usually via an Arc Start Switch or Foot Amptrol)  
* The welder is connected to the supply even if the  
“l1” (Power Switch) is in the "O" (Off) position, and  
therefore there are electrically live parts inside the  
power source. Carefully follow the instructions given  
in this manual.  
I1  
1
2
FIGURE B.1  
* 1 : Supply cable  
* 2 : Gas attachment  
l1 : Power Switch  
LOWER CONTROL PANEL (FIGURE B.2)  
1
2
3
FIGURE B.2  
3. Electrode Connection (Positive) - For quick dis-  
1. Electrode Connection (Negative) - For quick dis-  
connect system using Twist-Mate cable plugs with  
gas pass through for TIG Torches.  
connect system using Twist-Mate cable plugs.  
2. Remote Control Connector - For the connection  
of a Lincoln Foot Amptrol, Hand Amptrol or Arc  
Start Switch. See the ACCESSORIES section for  
available options.  
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B-3  
B-3  
OPERATION  
USER INTERFACE OVERVIEW AND OPERATION:  
FIGURE B.3  
2
1
3
4
5
E
F
A
B
C
D
R
6
I
N V E R T E C  
V 3 1 1 -T AC/DC  
The Invertec® V311-T AC/DC User interface con-  
sists of the following (Refer to Figure B.3):  
b. General Alarm – Yellow LED which is lit when  
faults exist with the power source or optional  
cooler, such as over temperature, coolant  
blockage, etc.  
1. DYNAMIC LCD DISPLAY  
2. STATUS LED LIGHTS  
c. Output On (No VRD) – This status light will illu-  
minate red whenever the output in electrically  
hot and the voltage level is above the VRD  
threshold value.  
a. VRD On (Voltage Reduction Device)  
Status Light- Voltage reduction device can  
be enabled from the set-up menu so that an  
output voltage limit can be set that reduces  
the output open circuit voltage to a safer level  
when not welding. If enabled when the  
machine is sitting idle in stick mode the  
Green VRD on light will illuminate to indicate  
the voltage is reduced below the set limit. If  
the VRD device is not enabled (factory  
default) from the set up menu or while weld-  
ing the red VRD off light will illuminate to  
show that output voltage is present above the  
limit.  
3. A seven segment LED display (H)  
4. PUSH BUTTON/ROTARY ENCODER  
5. MODE PUSH BUTTONS (A-D)  
a. Weld Mode (A)  
b. Trigger Mode (B)  
c. TIG Pulse Mode (C)  
d. Memory Location Select (D)  
6. PUSH BUTTONS (E, F)  
e. Memory Save (E)  
Note: The green VRD on light will illuminate in TIG  
mode until the output is triggered even when VRD  
is disabled. Also note that enabling VRD to reduce  
the output voltage can make striking a stick elec-  
trode more difficult.  
f. Memory Recall (F)  
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B-4  
B-4  
OPERATION  
f
97A  
DYNAMIC LCD DISPLAY  
100Hz  
75%  
+
-
The Dynamic display is divided into several sections  
(Refer to Figure B.4):  
10A  
10A  
0.2s  
10.0s  
72A  
1. Weld Sequence  
Diagram  
4.3Hz  
50%  
0.0s  
14A  
0.2s  
5.0s  
5A  
10.0s  
50%  
2. Parameter  
Display  
Figure B.4b  
f
70A  
0.2Hz  
50%  
100Hz  
3. Mode Push Button  
Indicators  
75%  
+
-
50%  
10A  
10.0s  
10A  
0.2s  
Figure B.4  
1. The Weld Sequence Diagram shows the various  
parameters that can be selected and adjusted and  
their preset values. As the push button/rotary  
encoder is pressed a triangular shaped flashing  
indicator will highlight the adjustable parameter on  
the sequence diagram in bold. Each press of the  
encoder will scroll to the next selected parameter  
sequentially. Rotating the push button encoder will  
change the selected parameter value. The display  
is dynamic in that adjusting the selected parameter  
dynamically changes the shape of the sequence  
diagram. After 5 seconds of inactivity the selected  
parameter will default back to the weld output amps  
parameter. Depressing the button again will  
remember the last selected parameter and begin  
the sequential scroll from that parameter.  
.
.
..  
. .  
..  
. .  
.
.
.
.
.
.
.
.
Figure B.4c  
2. The Parameter Display Section shows the select-  
ed parameter its display icon and preset value. To  
change the value, rotate the push button/rotary  
encoder. Some parameters like AC Frequency have  
an Enhanced Icon Display that shows the effect of the  
varying parameter on the arc and/or weld bead profile.  
As these parameters are adjusted an indicator will  
move between the minimum and maximum icon to  
show the relative effect of that parameter. Pulse  
Frequency shown in Figure B.4c is an example of the  
enhanced icon display. Refer to Table B.1 for a list of  
Enhanced Icons.  
Three Sequence Diagram types exist:  
• STICK (See Figure B.4a)  
• TIG (See Figure B.4b)  
• Pulse TIG (See Figure B.4c)  
80%  
30%  
Figure B.4a  
Table B.1  
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B-5  
B-5  
OPERATION  
3. The Mode Push Buttons and Indicators show the  
current selection made by the corresponding weld  
push buttons (A-F). Refer to Table B.2 for a full list  
of all parameters and their ranges. Below is a  
description of the function of each push button and  
display:  
Two-Step with Foot Pedal -This  
mode is only available when the  
machine senses a remote amperage  
control device is plugged in. It is used  
when a foot or hand amptrol is  
plugged in. When this trigger mode is  
selected, upslope and downslope are  
set to zero and non-adjustable since  
the operator would manually adjust  
ramp up and ramp down of the weld-  
ing current using the amptrol. The  
start and finish currents are linked  
together and are repesented by a  
parameter called Minimum Current.  
(Refer to Figure B.5)  
2S  
A. WELDING MODES  
DC TIG - DC TIG welding with high  
frequency arc initiation.  
AC TIG - AC TIG welding with high  
frequency arc initiation.  
DC Touch Start TIG - DC TIG welding with  
lift tig arc initiation.  
Four Step - This mode is intended to  
be used with an arc start switch. It will  
not function properly in remote mode  
with a foot or hand amptrol plugged  
in. In four step operation depressing  
an arc start switch will cause the  
machine to initiate the arc at the start  
current level. When the switch is  
released the machine will ramp up to  
the maximum current over the ups-  
lope time. Depressing the arc start  
switch again causes the output to  
ramp down to the finish current level  
over the downslope time. Finally  
releasing the arc start switch causes  
the arc to go out. (Refer to Figure B.6)  
Stick crisp mode - for Cellulosic electrodes  
like Exx10.  
Stick soft mode - for E7018 Low Hydrogen  
electrodes.  
AC Stick Mode - for AC Stick Electrodes.  
Table B.2  
B. TIG TRIGGER MODES  
Two Step with Arc Start Switch -  
This mode is available in local or  
remote modes but is typically used  
2S  
with an arc start switch. Depressing  
the arc start switch will initiate the arc  
at the start current level and ramp up  
the output to the maximum current  
over the time set by the upslope time.  
Releasing the switch will cause the  
output amperage to ramp down to the  
finish current over the downslope time  
and then turn off the output. In this  
mode the start current and finish cur-  
rent can be independently set and  
upslope and downslope times are  
adjustable. (Refer to Figure B.5)  
(3A)  
PRE-FLOW  
PRE-FLOW  
PRE-FLOW  
--GAS ON--  
--GAS ON--  
FIGURE B.6 4-STEP OPERATION SEQUENCE  
(1)  
(2)  
(3)  
PRE-FLOW  
PRE-FLOW  
PRE-FLOW  
PRE-FLOW  
--GAS ON--  
--GAS ON--  
FIGURE B.5 2-STEP OPERATION SEQUENCE  
INVERTEC® V311-T AC/DC TIG  
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B-6  
B-6  
OPERATION  
Bi-Level Current – (If Enabled from  
the Setup Menu) Depressing an arc  
start switch and releasing will initiate  
the arc to current level A1.  
Depressing and releasing the arc  
Start switch again will toggle to cur-  
rent level A2. Each depressing and  
releasing of the switch will toggle  
between A1 and A2. Depressing and  
holding the switch in will initiate the  
down slope to the finish current level  
and finally releasing the trigger will  
extinguish the arc.  
D, E, & F. Memory Operation – Pressing and releas-  
ing the memory location (D) button will scroll through  
memory locations 1 through 10. When a memory is  
recalled or saved the memory location display will  
change to reversed text indicating that the current  
memory parameters are active.  
Normal Display  
(Unselected)  
Reversed Display  
(Selected)  
Saving to Memory  
Spot Timer - (If Enabled from the  
Setup Menu) Selecting this trigger  
mode will enable a spot timer para-  
meter setting to be displayed as a  
welding parameter. Once the arc is  
establish the machine will weld for the  
time period set by the spot timer para-  
meter setting. The machine will follow  
the functionality of two-step in that  
start current, up-slope, down-slope  
and finish current can all be adjusted.  
• Press and hold Memory Save Button (E) until the  
memory location display indicator (D) changes to a  
reverse text indicating that the current parameters  
are the ones in the actively selected memory.  
Recalling from Memory  
• Press and hold the memory recall button (F) until  
the memory location display indicator (D) changes  
to reversed text indicating that the stored parame-  
ters are actively recalled.  
When memory parameters are actively selected,  
the display indicator will remain reversed until a  
welding parameter is changed with the encoder  
knob or until the memory location button is pressed  
to scroll to a different memory location  
STICK TRIGGER MODES  
Local - In this mode the machine  
ignores any remote that is plugged.  
The machine will weld at the preset  
value set at the panel of the machine.  
Local/Remote Operation – The Invertec® V311-T  
AC/DC, when in TIG mode, will automatically sense  
when the machine has a remote device plugged into  
the 6 pin MS-type connector-like a remote pendant or  
a foot amptrol. If a remote device is plugged in, the  
machine will automatically function in remote mode. If  
no device is plugged in, the machine will function in  
local mode.  
Remote - Allows the amperage to be  
set with a remote potentiometer.  
C. TIG PULSE MODES  
Pulse On - Turns on pulse welding in  
TIG mode. Changes the sequence  
diagram to Pulse TIG and allows the  
adjustment of the following added  
parameters:  
In remote mode, the operation of the machine is  
slightly different depending on whether the remote  
device is a foot amptrol or a remote pendant. To let  
the machine know what type of device is plugged in,  
the operator must select the appropriate device from  
the trigger mode button. (See Trigger mode descrip-  
tions above for details on the difference. In stick  
mode the second button on the control panel selects  
local or remote operation manually. This is required  
so that the user does not need to detach a foot amp-  
trol to use the machine in STICK mode.  
• Pulse Frequency  
• % Peak Time  
• Background Current  
Pulse Off - Turns off pulse welding in  
TIG.  
INVERTEC® V311-T AC/DC TIG  
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B-7  
B-7  
OPERATION  
WELDING PARAMETERS  
The following parameters are adjustable on the Invertec® V311-T AC/DC. (See Table B.3)  
Table B.3  
Parameter  
Symbol  
Parameter Name  
Parameter Range  
Min  
unit  
Max  
Pre-Flow  
Sec  
0
5
Start Current  
Finish Current  
Amps  
Amps  
Min.  
Min  
Peak  
Peak  
Min. Current  
Amps  
Min  
Peak  
Upslope  
Sec  
Sec  
0
0
10  
10  
Downslope  
Spot Time  
10  
Sec  
Off  
5
Max. Current  
Amps  
310  
Pulse Frequency  
Hz  
0.20  
5%  
2500  
95%  
Background Current  
%Amps  
% Peak Time  
%
5
95  
Postflow  
AC Frequency  
AC Balance  
Sec  
Hz  
0
60  
200  
85  
20  
35  
% EN  
Hot Start  
Arc Force  
%
%
0
0
500  
500  
INVERTEC® V311-T AC/DC TIG  
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B-8  
B-8  
OPERATION  
USER MENU SET UP PARAMETERS  
Many additional parameters can be modified via the  
Set Up Menu. To access the Set Up Menu press and  
hold the rotary encoder knob for several seconds until  
the following screen appears: (See figure B.7)  
FIGURE B.7b  
FIGURE B.7  
Rotating the encoder knob will scroll through the setup  
parameters shown in Table B.4. Selected parameters  
are changed in one of two ways:  
For parameters like background current (shown in  
Figure B.7a) the change is made by the mode push  
button. In this example you can toggle between set-  
ting background current as either a % or as absolute  
amperage. Other parameters like selectable wave  
shape (shown in Figure B.7b) are changed by  
depressing the encoder knob until the parameter is  
flashing. Rotating the knob changes the parameter  
and then the change is saved by pressing the encoder  
knob again. Once all changes are made you can exit  
and save by pressing the exit icon button or you can  
exit the set up menu without saving your changes by  
depressing the hooked arrow button.  
FIGURE B.7a  
INVERTEC® V311-T AC/DC TIG  
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B-9  
B-9  
OPERATION  
TABLE B.4  
SET UP MENU PARAMETERS  
Parameter  
Symbol  
See Fi0gure B.7  
Selection/  
* Default Value  
Parameter  
Number  
0
Description  
Set Up menu Exit  
NA  
1
Reset All Parameters  
% *  
Amps  
%
Amps*  
% *  
Amps  
3
Start Current Set Unit  
Bi-Level Current 2 Set Unit  
Pulse Background Current Units  
8
A2  
10  
%
Amps*  
17  
Finish Current Set Unit  
15 amps*  
307  
DC TIG HF STRIKE CURRENT  
30 amps*  
30 amps*  
306  
307  
DC LIFT TIG STRIKE CURRENT  
AC TIG HF TIG STRIKE CURRENT  
Enabled*  
Disabled  
214  
2-Step trigger re-start  
Enabled  
Disabled*  
215  
101  
4-Step trigger re-start  
AC Waveform Shape  
Square*  
Sine  
Triangle  
Enabled  
Disabled *  
998  
999  
Bi-Level Trigger  
Enabled  
Disabled *  
Spot Timer Trigger  
0ff*  
Enabled to 12V  
Enabled to 20V  
Enabled to 30V  
201  
VRD Limit  
VRD  
500  
552  
553  
Not Used  
Speaker Volume  
Display Contrast  
0 to 10  
10*  
-20 to 20 10*  
English*  
French  
554  
Display Language  
Spanish  
INVERTEC® V311-T AC/DC TIG  
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B-10  
B-10  
OPERATION  
TABLE B.4 (Continued)  
SET UP MENU PARAMETERS  
Parameter  
Symbol  
Selection/  
* Default Value  
Parameter  
Number  
Description  
Display Off  
Display in 7 Segment LED  
Display*  
751  
752  
Output Current Displayed  
Output Voltage Displayed  
Display Off*  
Display in 7 Segment LED  
Display  
Display Off*  
Display in 7 Segment LED  
Display  
753  
754  
Input Phase Displayed  
Input Voltage Displayed  
Display Off*  
Display in 7 Segment LED  
Display  
This function sets the initial start energy  
limit. Set this number to a higher setting  
than the factory default if needed to  
improve starting of large diameter tungsten  
electrodes.  
0.5 to 1.0 manual start energy setting.  
1.2 to 5.0 = max. Incrementing limit.  
(See Note)  
104  
AC TIG Start Power (for AC TIG only)  
Note: The machine will try to start the arc at  
a start power of 1. If the arc does not  
establish it will incrementally increase  
the start power and try to restrike up  
to the set limit.  
OPTIONAL COOL-ARC 35 WATER  
COOLER  
IMPORTANT: If the Cool-Arc 35 water cooler is  
connected to the Invertec® V311-T AC/DC and an  
air cooled torch is connected instead of a water  
cooled torch the Cool-Arc 35 will sense a coolant  
blockage resulting in a cooler error.  
The optional Cool-Arc 35 water cooler is designed to  
operate in communication with the Invertec® V311-T  
AC/DC. Refer to the Cool-Arc 35 operator manual for  
installation instructions and a complete description of  
its operation.  
In this case the cooler can be turned to the “off mode”  
by depressing and holding the push button on the  
cooler until the cooler’s display reads “oo”. To turn  
the cooler back on you can depress and hold the  
Cool-Arc 35 push button until the cooler’s digital dis-  
play reads coolant temperature in degrees Celsius.  
Turning the Invertec® V311-T AC/DC off and on again  
will automatically turn the water cooler back on as  
well.  
When the Invertec® V311-T AC/DC is powered ON  
the Cool-Arc 35 will automatically power ON as well.  
The Cool-Arc 35 monitors pressure and temperature  
and will adjust the pump speed accordingly to cool the  
torch. If a blockage of coolant or loss of coolant is  
sensed both the Cool-Arc 35 and Invertec® V311-T  
AC/DC will display an error and turn off the Invertec®  
V311-T AC/DC’s output.  
INVERTEC® V311-T AC/DC TIG  
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B-11  
B-11  
OPERATION  
TIPS FOR IMPROVED TIG STARTING  
If start power is set within the incremental range  
mode, the machine tries to start electrode positive at a  
relative setting of 1. If the arc fails to establish it will  
repeat the start sequence each time by incrementing  
the amount of electrode positive energy by 10% (0.1)  
up to the start power limit setting or until the arc estab-  
lishes. For comparison a start power limit of 2 if  
reached will have twice the energy of the starting point  
of 1. If the tungsten has too much of a ball on it or  
appears to be super heating during starts the start  
power limit can be turned down. In the manual setting  
range, the start power will not keep incrementing up to  
a limit. Instead the start power stays at whatever level  
is set. For example a setting of 0.5 will start the  
machine with half the normal starting energy of 1.  
1. Start Current:  
For the best AC or DC TIG starting characteristics it  
may be necessary to adjust the start current on the  
front panel depending on the tungsten size. In gener-  
al, larger tungsten requires more energy to establish  
an arc than smaller tungsten. As an initial guideline,  
set the start current according to the following recom-  
mendations:  
Tungsten Size (in.)  
0.020, 0.040 1/16th  
3/32 th  
Start Current (Amps)  
6-10 Amps  
10-12 Amps  
1/8th  
12-15 Amps  
STICK CRISP MODE DYNAMIC CURRENT  
REGULATION  
2. DC Strike Current:  
Aside from start current, DC strike current can also be  
adjusted from the set-up menu to get a hotter or softer  
start when DC TIG welding. Strike current is an initial  
spike of current that lasts a few milliseconds before  
the machine goes to start current. In general, the fac-  
tory default of 15 amps works for most applications. If  
welding on very thin materials with small diameter  
tungsten, strike current can be turned down to mini-  
mize burning through the weld material. Like-wise for  
larger diameter tungsten strike current can be turned  
up to put more energy in the tungsten.  
When running E6010 electrodes DC Crisp mode is  
recommended. The Invertec® V311-T AC/DC has a  
special dynamic current regulation that is ideal for the  
whipping technique common to E6010 electrodes.The  
machine regulates the welding current based on  
changes in arc length. As the arc length is increased  
and the arc voltage increases, the machine will reduce  
its welding current below the set point. As the arc  
length is decreased and the arc voltage decreases the  
machine will increase its current.  
FIGURE B.8  
3. AC TIG Start Power:  
For AC TIG welding AC start power can be adjusted  
from the set-up menu to aid starting if required. The  
Invertec® V311-T AC/DC when set to AC TIG will try  
to initiate the arc with positive polarity until the arc is  
established. Positive polarity puts more energy into  
heating the tungsten but the drawback is that is can  
cause the tungsten to ball excessively or to super  
heat. Note super heating of the tungsten can be  
noticed if the tungsten is glowing red or orange during  
starting. Start Power can be adjusted within two  
ranges:  
Set Point  
Weld  
Current  
Decrease  
Increase  
Arc Length  
Arc Length  
Average Arc Length  
Range  
0.5 to 1  
1.2 to 5.0  
Mode  
Manual Setting  
Incremental setting  
Arc Force Control – Arc Force is a setting that helps  
reduce sticking the electrode into the weld puddle.  
Increasing the arc force percentage will provide a  
higher boost of current when the electrode is about to  
short into the weld puddle. In Stick Crisp mode since  
the current is dynamically regulated based on the arc  
voltage, shorting the electrode to the work will be rare  
- therefore, adjustments to the arc force percentage  
will not be as noticeable in Stick Crisp mode com-  
pared to Stick Soft mode.  
INVERTEC® V311-T AC/DC TIG  
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C-1  
C-1  
ACCESSORIES  
TIG TORCH STARTER KITS  
OPTIONAL ACCESSORIES  
AND COMPATIBLE EQUIPMENT  
K2266-1 – TIG-Mate 17 Air Cooled TIG Torch  
Starter Pack. One complete easy-to-order kit pack-  
aged in its own portable carrying case. Includes: PTA-  
17 torch, parts kit, Harris flowmeter/regulator, 10 ft.  
gas hose, Twist-Mate™ adapter, work clamp and  
cable.  
Field Installed  
K857 - Remote Output Control - For Stick welding.  
Portable current control provides the same range as  
the current control on the welder. Consists of a 6-pin  
connector which plugs into the remote control connec-  
tor. 25 foot cable length.  
K2267-1 – TIG-Mate 20 Water-Cooled TIG Torch  
Starter Pack. One complete easy-to-order kit pack-  
aged in its own portable carrying case. Includes:  
PTW-20 torch, parts kit, Harris flowmeter/regulator, 10  
ft. gas hose, Twist-Mate™ adapter, work clamp and  
cable, and 10 ft. water hose.  
K870 - Foot Amptroltm for TIG welding. The foot  
Amptrol energizes the output and controls the output  
remotely. The Foot Amptrol connects directly to the 6-  
pin remote control connector.  
Magnum® TIG Torches – The following standard  
Magnum® TIG torches may be used with the  
Invertec® V311-T AC/DC for Lincoln’s full line of TIG  
torches including flex head models consult publication  
E12.150.  
K963-3 - Hand Amptroltm for TIG welding. The hand  
Amptrol energizes the output and controls the output  
remotely. The Hand Amptrol connects directly to the  
6-pin remote control connector.  
K814 - Arc Start Switch - Energizes the output for  
TIG welding if remote output control of the amperage  
is not desired. It allows on/off TIG welding at the  
amperage set by the Current Control on the control  
panel. When using the Arc Start Switch set the Output  
Control to the “LOCAL” position.  
• K1781-1 PTA-9 12.5 ft.(3.8m) Air-Cooled 125A  
• K1781-3 PTA-9 25 ft.(7.6m) Air-Cooled 125A  
• K1782-1 PTA-17 12.5 ft.(3.8m) Air-Cooled 150A  
• K1782-3 PTA-17 25 ft.(7.6m) Air-Cooled 150A  
• K1783-1 PTA-26 12.5 ft.(3.8m) Air-Cooled 200A  
• K1783-3 PTA-26 25 ft.(7.6m) Air-Cooled 200A  
K2630-1 - Cool-Arc® 35 Water Cooler- Attaches  
underneath the Invertec® V311-T AC/DC and electri-  
cally connects to the Invertec® V311-T AC/DC. This  
smart cooler varies its speed based on coolant tem-  
perature and monitors coolant pressure.  
• K1784-3 PTW-20 12.5 ft.(3.8m) Water-Cooled 250A  
• K1784-4 PTW-20 25 ft.(7.6m) Water-Cooled 250A  
• K1784-1 PTW-18 12.5 ft.(3.8m) Water-Cooled 350A  
• K1784-2 PTW-18 25 ft.(7.6m) Water-Cooled 350A  
K2694-1 Inverter Cart- Conveniently holds the Cool-  
Arc 35 and Invertec® V311-T AC/DC power source.  
Features a tool storage tray for convenience and a  
cylinder platform to hold a gas bottle  
NOTE: Each torch requires a Twist-Mate™ adapter,  
collets, collet bodies, and nozzles and are not includ-  
ed and must be ordered separately.  
INVERTEC® V311-T AC/DC TIG  
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C-2  
C-2  
ACCESSORIES  
CABLE PLUGS  
K852-70 - Cable Plug Kit for 1/0-2/0 cable. Attaches  
to welding cable to provide quick disconnect from  
machine.  
K1622-1 Twist-Mate adapter for PTA-9 & 17 Air-  
Cooled TIG torches – Adapter for PTA-9 or PTA-17  
TIG torches with one-piece cable. The quick connect  
plug provides connection for both gas and welding  
current.  
K1622-3 Twist-Mate adapter for PTA-26 Air-Cooled  
TIG torches – Adapter for PTA-26 TIG torches with  
one-piece cable. The quick connect plug provides  
connection for both gas and welding current.  
K1622-4 – Twist-Mate adapter for Water-Cooled TIG  
torches. Adapter for PTW-18 and -20 Torches.  
TIG Torch Parts Kits - Parts kits are available for the  
TIG torches. These kits include back cap, collets, col-  
let bodies, nozzles and tungstens.  
Order KP510 for PTW-20 Water-cooled torches  
Order KP507 for PTA-9 torches  
Order KP508 for PTA-17 torches  
Order KP509 for PTA-26 & PTW-18 torches  
Order KP2414-1 Gas Lens Parts kit for PTA-9 torches  
See publication E12.150 for parts kits breakdown.  
Cut Length Consumables - TIG welding filler metals  
are available for welding stainless steel, mild steel,  
aluminum and copper alloys. See publication C9.10.  
INVERTEC® V311-T AC/DC TIG  
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D-1  
D-1  
MAINTENANCE  
SAFETY PRECAUTIONS  
WARNING  
ELECTRIC SHOCK can kill.  
• Have an electrician install and ser-  
vice this equipment.  
• Turn the input power off at the  
fuse box, disconnect or unplug  
supply lines and allow machine to  
sit for five minutes minimum to  
allow the power capacitors to dis-  
charge before working inside this  
equipment.  
• Do not touch electrically hot parts.  
----------------------------------------------------------------------  
INPUT FILTER CAPACITOR  
DISCHARGE PROCEDURE  
WARNING  
The machine has internal capacitors which are  
charged to a high voltage during power-on condi-  
tions. This voltage is dangerous and must be dis-  
charged before the machine can be serviced.  
Discharging is done automatically by the machine  
each time the power is switched off. However, you  
must allow the machine to sit for at least 5 min-  
utes to allow time for the process to take place.  
------------------------------------------------------------  
ROUTINE MAINTENANCE  
Prevent metal powder from accumulating near the  
aeration fins and over them.  
Carry out the following periodic controls on the power  
source:  
• Clean the power source inside by means of low-  
pressure compressed air.  
• Check the electric connections and all the connec-  
tion cables.  
• Always use gloves in compliance with the safety  
standards.  
INVERTEC® V311-T AC/DC TIG  
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E-1  
E-1  
TROUBLESHOOTING  
HOW TO USE TROUBLESHOOTING GUIDE  
WARNING  
Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel.  
Unauthorized repairs performed on this equipment may result in danger to the technician and  
machine operator and will invalidate your factory warranty. For your safety and to avoid Electrical  
Shock, please observe all safety notes and precautions detailed throughout this manual.  
__________________________________________________________________________  
This Troubleshooting Guide is provided to help you  
locate and repair possible machine malfunctions.  
Simply follow the three-step procedure listed below.  
Step 3. RECOMMENDED COURSE OF ACTION  
This column provides a course of action for the  
Possible Cause, generally it states to contact your  
local Lincoln Authorized Field Service Facility.  
Step 1. LOCATE PROBLEM (SYMPTOM).  
Look under the column labeled “PROBLEM (SYMP-  
TOMS)”. This column describes possible symptoms  
that the machine may exhibit. Find the listing that  
best describes the symptom that the machine is  
exhibiting.  
If you do not understand or are unable to perform the  
Recommended Course of Action safely, contact your  
local Lincoln Authorized Field Service Facility.  
Step 2. POSSIBLE CAUSE.  
The second column labeled “POSSIBLE CAUSE” lists  
the obvious external possibilities that may contribute  
to the machine symptom.  
CAUTION  
If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your  
Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.  
INVERTEC® V311-T AC/DC TIG  
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E-2  
E-2  
TROUBLESHOOTING  
Observe all Safety Guidelines detailed throughout this manual  
PROBLEMS  
(SYMPTOMS)  
POSSIBLE  
CAUSE  
RECOMMENDED  
COURSE OF ACTION  
PROBLEMS IN STICK WELDING  
Excessive spatter  
1. Long arc  
2. High current  
Craters  
1. Fast movement of the electrode  
away from piece.  
Inclusions  
1. Poor cleanliness or distribution of  
the Welding passes.  
2. Improper movement of the elec-  
trode.  
Insufficient penetration  
1. High progression speed.  
2. Welding current too low.  
3. Narrow chamfering.  
If all recommended possible areas of  
misadjustment have been checked  
and the problem persists, Contact  
your local Lincoln Authorized Field  
Service Facility.  
Sticking  
Porosity  
Cracks  
1. Arc too short.  
2. Current too low.  
1. Humidity in electrode.  
2. Long arc.  
1. Current too high.  
2. Dirty materials.  
3. Hydrogen in weld (present on  
electrode coating).  
CAUTION  
If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your  
Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.  
INVERTEC® V311-T AC/DC TIG  
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E-3  
E-3  
TROUBLESHOOTING  
Observe all Safety Guidelines detailed throughout this manual  
PROBLEMS  
(SYMPTOMS)  
POSSIBLE  
CAUSE  
RECOMMENDED  
COURSE OF ACTION  
PROBLEMS IN TIG WELDING  
Oxidation  
1. lnsufficient gas.  
2. No protection on the back side.  
Tungsten inclusions  
1. lncorrect electrode sharpening.  
2. Electrode too small.  
3. Operating failure (contact of the  
tip with the workpiece).  
Porosity  
1. Dirt on the edges.  
2. Dirt on the filler material.  
3. Excessive travel speed.  
4. Current intensity too low.  
5. Insuffient gas flow rate  
If all recommended possible areas of  
misadjustment have been checked  
and the problem persists, Contact  
your local Lincoln Authorized  
Field Service Facility.  
Hot cracking  
1 Unsuitable filler material.  
2. High heat supply.  
3. Dirty materials.  
CAUTION  
If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your  
Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.  
INVERTEC® V311-T AC/DC TIG  
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E-4  
E-4  
TROUBLESHOOTING  
Observe all Safety Guidelines detailed throughout this manual  
PROBLEMS  
(SYMPTOMS)  
POSSIBLE  
CAUSE  
RECOMMENDED  
COURSE OF ACTION  
ELECTRICAL FAILURES  
Machine fails to come on  
(LCD screen and LED display do  
not illuminate)  
1. No Input Voltage.  
2. Faulty supply plug or cable.  
3. Internal fuse blown.  
4. Input voltage not within range  
Power output incorrect  
No output current  
1. Incorrect setting up of the welding  
parameters.  
2. Low mains supply voltage  
1. E01, E02, E03 DISPLAYED, and  
the yellow control panel LED on.  
• Equipment Overheat. Allow  
machine to cool. The power  
should remain on so the fan can  
maintain airflow and cool the  
machine  
If all recommended possible areas of  
misadjustment have been checked  
and the problem persists, Contact  
your local Lincoln Authorized  
Field Service Facility.  
2. E38 DISPLAYED• Input supply  
voltage dipped low.  
3. E39, E40 DISPLAYED  
• Input supply voltage out of range  
or loss of phase .  
4. E14, E15, or E18 DISPLAYED  
• Internal memory errors. (Contact  
your local Lincoln Electric  
Authorized Service Facility.)  
CAUTION  
If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your  
Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.  
INVERTEC® V311-T AC/DC TIG  
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E-5  
E-5  
TROUBLESHOOTING  
The Invertec® V311-T AC/DC, when a fault condition is  
detected, displays on the graphics LCD an alarm notification  
composed of:  
ALARM ICON + ALARM CODE + ALARM TYPE ICON  
Exx  
When a fault condition is detected, the power source and the  
cooler are switched in safety mode, it means the welding  
operation are stopped. To recover from a fault condition, it is  
necessary to remove the cause and exit the safety mode  
depressing the exit key button on the UI.  
ALARM ID CODES:  
E01, E02, E03  
Temperature alarm  
E10  
Boost/Inverter overcurrent  
System configuration alarm  
Program not valid alarm  
E11, E19  
E14, E15, E18  
Communication alarm (µP-DSP)-Type 1  
E17  
E20  
Memory fault alarm  
Data loss alarm  
E21  
E22  
Communication alarm (µP-DSP)-Type 2  
E27  
E28  
Memory_1 fault alarm  
Memory_2 fault alarm  
Output power alarm  
Under voltage alarm  
E29  
E38  
System power supply alarm  
Coolant shortage – clogged pipe alarm  
Coolant temperature alarm  
E39,E40  
E43  
E44  
E99  
General alarm  
INVERTEC® V311-T AC/DC TIG  
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F-1  
F-1  
WIRING DIAGRAMS  
INVERTEC® V311-T AC/DC TIG  
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G Do not touch electrically live parts or  
electrode with skin or wet clothing.  
G Insulate yourself from work and  
ground.  
G Keep flammable materials away.  
G Wear eye, ear and body protection.  
WARNING  
Spanish  
G No toque las partes o los electrodos G Mantenga el material combustible  
G Protéjase los ojos, los oídos y el  
bajo carga con la piel o ropa moja-  
da.  
G Aislese del trabajo y de la tierra.  
fuera del área de trabajo.  
cuerpo.  
AVISO DE  
PRECAUCION  
French  
G Ne laissez ni la peau ni des vête-  
ments mouillés entrer en contact  
avec des pièces sous tension.  
G Gardez à l’écart de tout matériel  
inflammable.  
G Protégez vos yeux, vos oreilles et  
votre corps.  
ATTENTION  
G Isolez-vous du travail et de la terre.  
German  
G Berühren Sie keine stromführenden  
Teile oder Elektroden mit Ihrem  
Körper oder feuchter Kleidung!  
G Isolieren Sie sich von den  
G Entfernen Sie brennbarres Material! G Tragen Sie Augen-, Ohren- und Kör-  
perschutz!  
WARNUNG  
Elektroden und dem Erdboden!  
Portuguese  
G Não toque partes elétricas e elec-  
trodos com a pele ou roupa molha-  
da.  
G Mantenha inflamáveis bem guarda- G Use proteção para a vista, ouvido e  
dos.  
corpo.  
ATENÇÃO  
G Isole-se da peça e terra.  
Japanese  
Chinese  
Korean  
Arabic  
READ AND UNDERSTAND THE MANUFACTURER’S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE  
USED AND FOLLOW YOUR EMPLOYER’S SAFETY PRACTICES.  
SE RECOMIENDA LEER Y ENTENDER LAS INSTRUCCIONES DEL FABRICANTE PARA EL USO DE ESTE EQUIPO Y LOS  
CONSUMIBLES QUE VA A UTILIZAR, SIGA LAS MEDIDAS DE SEGURIDAD DE SU SUPERVISOR.  
LISEZ ET COMPRENEZ LES INSTRUCTIONS DU FABRICANT EN CE QUI REGARDE CET EQUIPMENT ET LES PRODUITS A  
ETRE EMPLOYES ET SUIVEZ LES PROCEDURES DE SECURITE DE VOTRE EMPLOYEUR.  
LESEN SIE UND BEFOLGEN SIE DIE BETRIEBSANLEITUNG DER ANLAGE UND DEN ELEKTRODENEINSATZ DES HER-  
STELLERS. DIE UNFALLVERHÜTUNGSVORSCHRIFTEN DES ARBEITGEBERS SIND EBENFALLS ZU BEACHTEN.  
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G Keep your head out of fumes.  
G Use ventilation or exhaust to  
remove fumes from breathing zone.  
G Turn power off before servicing.  
G Do not operate with panel open or  
guards off.  
WARNING  
Spanish  
G Los humos fuera de la zona de res-  
piración.  
G Mantenga la cabeza fuera de los  
humos. Utilice ventilación o  
aspiración para gases.  
G Desconectar el cable de ali-  
mentación de poder de la máquina  
antes de iniciar cualquier servicio.  
G No operar con panel abierto o  
guardas quitadas.  
AVISO DE  
PRECAUCION  
French  
G Débranchez le courant avant l’entre- G N’opérez pas avec les panneaux  
tien.  
G Gardez la tête à l’écart des fumées.  
G Utilisez un ventilateur ou un aspira-  
teur pour ôter les fumées des zones  
de travail.  
ouverts ou avec les dispositifs de  
protection enlevés.  
ATTENTION  
German  
G Strom vor Wartungsarbeiten  
abschalten! (Netzstrom völlig öff-  
nen; Maschine anhalten!)  
G Anlage nie ohne Schutzgehäuse  
oder Innenschutzverkleidung in  
Betrieb setzen!  
G Vermeiden Sie das Einatmen von  
Schweibrauch!  
G Sorgen Sie für gute Be- und  
Entlüftung des Arbeitsplatzes!  
WARNUNG  
Portuguese  
G Não opere com as tampas removidas.  
G Desligue a corrente antes de fazer  
serviço.  
G Mantenha-se afastado das partes  
moventes.  
G Não opere com os paineis abertos  
ou guardas removidas.  
G Mantenha seu rosto da fumaça.  
G Use ventilação e exhaustão para  
remover fumo da zona respiratória.  
ATENÇÃO  
G Não toque as partes elétricas nuas.  
Japanese  
Chinese  
Korean  
Arabic  
LEIA E COMPREENDA AS INSTRUÇÕES DO FABRICANTE PARA ESTE EQUIPAMENTO E AS PARTES DE USO, E SIGA AS  
PRÁTICAS DE SEGURANÇA DO EMPREGADOR.  
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• World's Leader in Welding and Cutting Products •  
• Sales and Service through Subsidiaries and Distributors Worldwide •  
Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com  
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