Lincoln Electric Soldering Gun K1809 1 User Manual

ACCESSORIES  
®
Magnum SG Spool Gun  
The Magnum® SG – a lightweight, well balanced semiautomatic spool gun  
designed for easy and reliable aluminum wire feeding with a variety of CV  
power sources and engine-driven welders. Rated 250 amps @ 60%, the  
Magnum® SG features a generous 25 ft (7.5 m) gun cable and  
integrated wire feed speed control in the handle to cut your trips back  
to the power source.  
Output  
Input  
24  
VDC  
Easy to set up, operate and maintain. . . the Magnum® SG is a great  
addition to your welding tool set.  
Processes  
MIG  
Advantage Lincoln  
A
B
Large Easy-Grip Handle.  
F
D
E
Sizable Trigger is easy  
to use with gloved hands.  
Remote Wire Speed Control  
reduces trips to the welding power source.  
C
D
B
Clear Spool Gun Body Cover makes it  
easy to check the wire drive path.  
E
F
Gas Nozzle is built to stand up to rugged use.  
A
Clear electrode Wire Spool Cover allows you to check  
remaining wire at a glance.  
G
C
G
Generous 25 ft. (7.5 m) Gun Cable Assembly allows you to  
work a significant distance from your welding power source.  
TECHNICAL SPECIFICATIONS  
Rated Output  
Wire Feed Speed  
Range  
ipm (m/min.)  
Wire Size Range  
Solid Wire  
Dimensions  
H x W x D  
inches (mm)  
Product  
Name  
Product  
Number  
Current/  
Net Weight  
lbs.(kg)  
Input Power  
Voltage/Duty Cycle  
in. (mm)  
Magnum®  
K487-25  
K1809-1  
SG Spool Gun  
24 VDC  
Requires  
Module  
50-650  
(1.3-16.5)  
.023-3/64  
(0.6-1.2)  
6.5 x 3.5 x 16.5  
(165 x 89 x 419)  
2.7  
(1.2)  
250A/60%  
Magnum®  
SG Spool Gun  
With Adapter  
Publication E12.22 11/06  
Web Update 4/07  
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RECOMMENDED OPTIONS  
GENERAL OPTIONS  
®
Magnum SG Spool Gun Control  
SG Control Module  
Cable Adapter  
Provides control of wire speed  
and gas flow. For use with CV  
power sources and CV Engine  
Drives with output contactor.  
Order K488  
Allows the K487-25 Magnum® SG  
Spool Gun’s 6-pin control cable  
plug to connect to the Power  
MIG® 255C’s 7-pin spool gun  
control cable receptacle.  
Order K2445-1  
Control Module Input Cable  
Terminal Strip and Lug  
Required for connection of control  
module to power source. Consists  
of control and electrode cables  
and gas line. 10 ft. (3.0 m). For  
Lincoln® power sources having  
terminal strip and lug connec-  
tions.  
SP-255/Wire-Matic Spool Gun  
Adapter Kit  
Enables the SP-255 and Wire-  
MaticTM 255 wire feed welders to  
accept the K487-25 spool gun.  
Order K672-1  
Order K492-10  
®
Power MIG 215 and Power MIG  
200 Spool Gun and Adapter Kit  
This kit includes the K487-25 spool  
gun, spool gun holder, gas hose kit  
and easy spool gun connection in  
the wire drive compartment of the  
Lincoln Power MIG 215 and Power  
MIG 200 wire feed welder.  
Control Module Input Cable  
– 14-pin MS-type & Twist-MateTM  
Required for connection of control  
module to power source. Consists  
of control and electrode cables  
and gas line. 10 ft. (3.0 m). For  
Lincoln® power sources having  
14-pin MS-type control connec-  
tions and Twist-MateTM power  
connections.  
Order K1809-1  
®
Power MIG 255 Spool Gun  
(1)  
Adapter Kit  
Order K493-10  
Enables the Power MIG 255  
wire feed welder to accept the  
K487-25 Magnum® SG Spool Gun  
or a Prince® XL Spool Gun.  
(Includes a spool gun holder).  
Order K2310-1  
Control Module Input Cable  
– 14-pin MS-type, 115 Volt  
Plug & Lug  
Required for connection of control  
module to power source. Consists  
of control and electrode cables  
and gas line. 10 ft. (3.0 m). For  
Lincoln® engine driven power  
sources with 14-pin MS-type  
connection, separate 115V  
NEMA receptacles and lug  
power connections.  
Spool Gun Holder  
®
for Power MIG  
Provides neat storage of spool  
gun cable, and gas hose on  
power source. Also provides hard-  
ware for routing gas hose inside  
power source when using a  
Prince XL gun. Note: Included in  
K1809-1 and K2310-1.  
Order K691-10  
Order K1738-1  
Note: Prince® XL Gun is a registered trademark of MK Products, Inc.  
Not required for Power MIG® 255C.  
(1)  
EXPENDABLE PARTS  
Description  
Order Number  
Description  
Order Number  
Teflon Liner  
Plastic Guide Tube  
Contact Tip Notched .030"  
Contact Tip Notched .035"  
Contact Tip Notched 3/64"  
KP2010-1  
KP2010-2  
KP2010-3B1  
KP2010-4B1  
KP2010-5B1  
Gas Diffuser  
KP2010-6  
KP2010-7B1  
KP2010-8  
KP2010-9  
Contact Tip .023-.025  
Drive Roll Smooth  
Drive Roll Knurled  
Magnum® SG Spool Gun  
[3]  
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®
MAGNUM SG SPOOL GUN ORDER FORM  
PRODUCT DESCRIPTION  
ORDER NUMBER  
QUANTITY  
PRICE  
Magnum SG Spool Gun  
Air-Cooled, 25 ft. (7.6 m)  
K487-25  
K1809-1  
Air-Cooled, 25 ft. (7.6 m) with Adapter for Power MIG® 215/200  
Recommended General Options  
SG Control Module  
K488  
Control Module Input Cable – Terminal Strip and Lug  
Control Module Input Cable – 14-pin MS-type & Twist-Mate™  
Control Module Input Cable – 14-pin MS-type & Lug  
Magnum® SG Spool Gun Control Cable Adapter  
SP-255/Wire-Matic Spool Gun Adapter Kit  
Power MIG® 255 Spool Gun Adapter Kit  
Spool Gun Holder for Power MIG®  
K492-10  
K493-10  
K691-10  
K2445-1  
K672-1  
K2310-1  
K1738-1  
Recommended Expendable Parts  
Teflon Liner  
KP2010-1  
Plastic Guide Tube  
KP2010-2  
Contact Tip Notched .030"  
Contact Tip Notched .035"  
Contact Tip Notched 3/64"  
Gas Diffuser  
KP2010-3B1  
KP2010-4B1  
KP2010-5B1  
KP2010-6  
Contact Tip .023-.025"  
Drive Roll Smooth  
KP2010-7B1  
KP2010-8  
Drive Roll Knurled  
KP2010-9  
Recommended Power Sources  
CV Power Sources:  
Power MIG® 215  
Power MIG® 255C  
CV-305  
See publication E7.50  
See publication E7.54  
See publication E4.22  
See publication E4.30  
See publication E4.40  
CV-400  
CV-655  
CV Engine Drives:  
Ranger® 250  
See publication E6.103  
See publication E6.104  
See publication E6.117  
See publication E6.118  
See publication E6.156  
See publication E6.155  
See publication E6.206  
See publication E6.210  
See publication E6.216  
See publication E6.217  
Ranger® 250 LPG  
Ranger® 305G  
Ranger® 305D  
Classic® 300G  
Classic® 300D  
Vantage® 300  
Vantage® 400  
Vantage® 500  
Air Vantage® 500  
TOTAL:  
C U S T O M E R A S S I S T A N C E P O L I C Y  
The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. Our challenge is to meet the  
needs of our customers and to exceed their expectations. On occasion, purchasers may ask Lincoln Electric for advice or information about their use of our products. We respond  
to our customers based on the best information in our possession at that time. Lincoln Electric is not in a position to warrant or guarantee such advice, and assumes no liability,  
with respect to such information or advice. We expressly disclaim any warranty of any kind, including any warranty of fitness for any customer’s particular purpose, with respect to  
such information or advice. As a matter of practical consideration, we also cannot assume any responsibility for updating or correcting any such information or advice once it has  
been given, nor does the provision of information or advice create, expand or alter any warranty with respect to the sale of our products.  
Lincoln Electric is a responsive manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely within the control of, and remains the sole responsibility  
of the customer. Many variables beyond the control of Lincoln Electric affect the results obtained in applying these types of fabrication methods and service requirements.  
THE LINCOLN ELECTRIC COMPANY  
22801 St. Clair Ave., Cleveland, OH 44117-1199 • 216.481.8100 • www.lincolnelectric.com  
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