U S E R M A N U A L
LA35 ACTUATOR
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Contents
Preface ................................................................................................................................................................. 4
Safety instructions.............................................................................................................................................. 5
Important information ....................................................................................................................................... 6
Declarations of conformity ................................................................................................................................ 7
Misc. on the TECHLINETM actuator system
Warranty ........................................................................................................................................................ 8
Maintenance .................................................................................................................................................. 8
Maintenance of spherical eyes........................................................................................................................ 8
Specifications ...................................................................................................................................................... 9
Mounting guidelines .........................................................................................................................................10
Applications hints ..............................................................................................................................................11
Electrical installation
Motor connection.............................................................................................................................................12
Connection diagrams........................................................................................................................................12
Connection of the LA35 with the CS16 ............................................................................................................15
Troubleshooting.................................................................................................................................................15
Mounting of cables............................................................................................................................................16
Accessories .........................................................................................................................................................16
Drawings (dimensions)......................................................................................................................................17
Main groups of disposal ...................................................................................................................................18
Label for LA35....................................................................................................................................................18
Addresses ...........................................................................................................................................................20
3
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Preface
We are delighted that you have chosen a product from LINAK. LINAK systems are
high-tech products based on many years of experience in the manufacture and
development of actuators, electronic control boxes, controls, and chargers. We are
also constantly improving our products to meet customer requirements.
This user manual will tell you how to install, use, and maintain your LINAK LA35
actuator.
We are sure that the LA35 actuator will give you a problemfree operation. Before
our products leave the factory they undergo full function and quality testing. Should
you nevertheless experience problems with your LINAK products, you are always
welcome to contact our service departments or service centres.
Most LINAK subsidiaries have authorised service centres, which are always ready to
help you.
LINAK provides a warranty on all its products. This warranty, however, is subject to
correct use in accordance with the specifications, maintenance being done correctly
and any repairs being carried out at a service centre, which is authorised to repair
LINAK products.
LINAK A/S
4
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Safety instructions
Please read the following safety information car
efully.
Ensure that all staff who are to connect, mount, or use the actuator ar
e in
possession of the necessary information and that they have access to this user
manual.
Persons who do not have the necessary experience or knowledge of the pr
oduct/
educed physical
e under
products must not use the pr
oduct/products. Besides, persons with r
or mental abilities must not use the pr
oduct/products, unless they ar
surveillance or they have been thor
oughly instructed in the use of the apparatus by
a person who is responsible for the safety of these persons.
Moreover, children must be under surveillance to ensur
the product.
e that they do not play with
Before you start mounting/dismounting, ensur
are observed:
e that the following points
• The actuator is not in operation.
• The mains current supply is switched of
f and the plug has been pulled out.
• The actuator is free from loads that could be r
eleased during this work.
Before you put the actuator into operation, check the following:
• The actuator is correctly mounted as indicated in the r
• The equipment can be freely moved over the actuator’
elevant user instructions.
s whole working area.
• The actuator is connected to a mains electricity supply/transformer with the
correct voltage and which is dimensioned and adapted to the actuator in question.
• Ensure that the voltage applied matches to the voltage specified on the actuator
label.
• Ensure that the connection bolts can withstand the wear
.
• Ensure that the connection bolts ar
e secured safely.
During operation
• Listen for unusual sounds and watch out for uneven running. Stop the actuator
immediately if anything unusual is observed.
• Do not sideload the actuator
.
• Use only the actuator within the specified working limits.
• Do not step or kick on the actuator
.
When the equipment is not in use
• Switch off the mains supply or pull out the plug in or
operation.
der to prevent unintentional
• Check regularly the actuator and joints for extraor
dinary wear.
• Reinstall always the cabellock and a tight scr
ew with 1,5 Nm +/- 20%
Classification
The equipment is not suitable for use in the pr
esence of a flammable anaesthetic
mixture with air or with oxygen or nitr
ous oxide.
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Important information
Information about the actuators is described under the following two headings:
Warning!
Failing to follow these instructions can cause accidents resulting in serious
personal injury.
Failing to follow these instructions can result in the actuator suffering damage
or being ruined.
6
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DECLARATION OF CONFORMITY
LINAK A/S
Smedevænget 8
DK - 6430 Nordborg
hereby declares that LINAK Actuator 35xxxxxxxxxxx2x
complies with the EMC Directive: 2004/108/EC according to following harmonized standards:
EN 61000-4-2:1995+A1+A2, EN 61000-4-3:2006, EN 61000-4-4:2004,
EN 61000-4-5:1995+A1, EN 61000-4-6:1996+A1, EN 50121-3-2, EN 60204-31:1999
Additional information:
The actuator does also comply with EMC parts of:
The Machinery Directive 2006/42/EC
The Recreational Craft Directive 94/25/EC
The Vehicle EMC Directive 2004/104/EC
and complies with the following standards:
DS/EN 13309:2001 (Construction machinery - Electromagnetic compatibility of machines with
internal electrical power supply), DS/EN ISO 14982:1998 (Agricultural and forestry machines -
Electromagnetic compatibility - Test methods and acceptance criteria) and EN/ISO
13766:2006 (Earth-moving machinery - Electromagnetic compatibility)
Date:
2009-04-16
Signature:
( John Kling )
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Misc. on the TECHLINETM actuator system
Warranty
There is a 12 months’ warranty on the TECHLINE products against manufacturing
faults calculated from the production date of the individual products (see label).
LINAK’s warranty is only valid in so far as the equipment has been used and
maintained correctly and has not been tampered with. Furthermore, the actuator
must not be exposed to violent treatment. In the event of this, the warranty will be
ineffective/invalid. For further details, please see LINAK A/S ordinary conditions of
sale.
Maintenance
• The actuator must be cleaned at regular intervals to remove dust and dirt and
inspected for mechanical damages or wear.
• Inspect attachment points, wires, piston rod, cabinet, and plug, as well as check
that the actuator functions correctly.
•
•
The actuator is a closed unit and requires no internal maintenance.
To ensure that the pregreased inner tube remains lubricated, the actuator must only be
washed down when the piston rod is fully retracted.
Maintenance of spherical eyes
In order to maintain a prober performance of the spherical eyes and to increase
the resistances against hard environmental wear, we strongly recommend that the
spherical (ball bearings) eyes mounted on actuators from LINAK are greased with
anticorrosive grease or similar.
Warning!
If irregularities are observed, the actuator must be replaced.
8
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Specifications
Motor:
Permanent magnet motor 12, or 24 *
Cable:
Motor: 2 x 14 AWG PVC cable
Control: 6 x 20 AWG PVC cable **
Housing:
Spindle part:
The housing is made of casted aluminium, coated for
outdoor out and in harsh conditions
Outer tube: Powder coated steel
Inner tube: Stainless steel AISi304/SS2333
Acme spindle: Trapezoidal spindle with high efficiency
Temperature range:
End play:
- 10o C to +50o C
Full performance +5o C to +40o C
2 mm maximum
Weather protection: Rated IP66 for outdoor use. Furthermore, the actuator can
be washed down with a high-pressure washer.
*
BUS actuators only 24V - please see the installation guide.
** Special control cabels for BUS actuator - please see the installation guide.
9
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Mounting guidelines
X
LINAK® linear actuators are quickly
and easily mounted by slipping pins
through the holes on each end of
the units and into brackets on the
machine frame and the load.
The mounting pins must be parallel
to each other as shown in Figure 1.
Pins, which are not parallel to each
other, may cause the actuator to
bend and be damaged.
X
Figure 1
The load should act along the stroke
axis of the actuator since off centre
loads may cause bending and lead to
premature failure. See Figure 2.
Make sure the mounting pins are
supported in both ends. Failure to
do so could shorten the life of the
actuator. Cantilever mounts are
unacceptable.
WRONG
RIGHT
WRONG
Figure 2
Warning!
If the actuator is used for pull in an application where personal
injury can occur, the following is valid:
It is the application manufacturer’s responsibility to incorporate a suitable
safety arrangement, which will prevent personal injury from occurring, if
the actuator should fail.
Warning!
LINAK’s actuators are not constructed for use within the following
fields:
• Offshore installations
• Aeroplanes and other aircraft
• Explosive environments
• Nuclear power generation
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Application hints
The actuator is weatherproof for use in outdoor applications. The actuator can be
washed down with a high pressure washer, but it should not be used under water.
The duty cycle at max. load is 10% on time. This means if the actuator runs
continuously for 2 minutes it must remain off for 18 minutes before operating
again.
11
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Electrical installation
Be aware of BUS actuator - please see the installation guide.
Motor connection
Wiring: The actuator direction (forward, reverse) is controlled with a doublethrow
switch with the centre postion “off”.
+
Motor
Actuation
To extend the actuator, connect brown to positive and blue to negative.
To retract the actuator, connect blue to positive and brown to negative.
Connection diagrams:
Basic actuator -
Fig.1 : 35xxxxx00xxxxx
BROWN
M
BLUE
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Actuator with potential free switches -
Fig.2 : 35xxxxx10xxxxx
BROWN
M
BLUE
RED
YELLOW
IN
GREEN
OUT
Actuator with potential free switches and relative positioning -
Fig.3 : 35xxxxx0Hxxxxx & 35xxxxx1Hxxxxx
M
BROWN
BLUE
RED
YELLOW
IN
OUT
GREEN
WHITE
SIGNAL
VIOLET
BLACK
Actuator with potential free switches and absolute positioning -
Fig.4 : 35xxxxx0Axxxxx & 35xxxxx1Axxxxx
M
BROWN
BLUE
RED
YELLOW
IN
OUT
GREEN
WHITE
SIGNAL
VIOLET
BLACK
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Actuator with PLC-option -
Fig.5 : 35xxxxx20xxxxx & 35xxxxx2Hxxxxx & 35xxxxx2Axxxxx
M
BROWN
12/24V DC
BLUE
PLC OUTPUT
BLACK
INWARDS
RED
OUTWARDS
YELLOW
ENDSTOP IN
GREEN
ENDSTOP OUT
WHITE
READY
VIOLET
DIGITAL/ANALOG
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Connection of the LA35 with the CS16
MAX MIN
P
HB40 serie
CS16-4-24
1
2
3
4
5
6
7
8
9
10 11 12
R GR O
R = RED . O = ORANGE . GR = GREEN
-
+
Troubleshooting
Possible cause
Symptom
Action
• The actuator is not connected to
the power supply
No motor sound or
movement of piston rod
• Connect the actuator to the
power supply
• Cable damaged
• Change cable
• Send actuator for repair
• Misalignment or overload in
application
• Align or reduce load
• Send actuator for repair
Excessive electricity
consumption
• Gearwheel or spindle
damaged
Motor runs but spindle does
not move
• Send actuator for repair
• Send actuator for repair
• Clutch is worn
• Motor is damaged
Actuator cannot lift full load
No signal from potentiometer
or hall effect sensor
• Cable damaged
• Potentiometer damaged
• Change cable
• Send actuator for repair
Motor runs too slowly or
does not give full force
• Increase power supply
• Thicker cable
• Insufficient power supply
• Voltage drop in cable
Actuator cannot hold the
chosen load
• Reduce load
• Load is higher than specified
Be aware of BUS actuator - please see the installation guide.
15
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Mounting of cables
• Unscrew the cover and remove the two blind plugs
• Plug in the power cable and/or the signal cable
• Slide the cover onto the actuator
The torque of the cover screw is +/- 0.3 Nm
Note: When changing the cables on a LINAK actuator, it is important that
this is done carefully, in order to protect the plugs and pins. Please be sure
that the plug is in the right location and fully pressed in before the cable lid
is mounted.
Accessories
Cables:
Power cables (Ordered separately) Order no.
1.5 m cable
5 m
0.2 m cable (AMP connectors)
0367002-1500
0367002-5000
0367006
Signal cable (Ordered separately)
Order no.
1.5 m cable
5 m
0367003-1500
0367003-5000
Be aware for BUS actuator - please see the installation guide.
16
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DRAWING APPENDIX
TM
TECHLINE LA35:
LA35
10.2
10.2
Installation dimension
STROKE =<300 = 200 + STROKE
STROKE >300 = 250 + STROKE
Minimum Installation dimension = 300 mm
116
29
11 17
17 13
233
27
83.5
17
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Main groups of disposal
Product
LA35
Metal scrap
X
Cable scrap
X
Electronic scrap
X
Plastic recycling or
combustion
X
LINAK’s products may be disposed of, possibly by dividing them into different waste
groups for recycling or combustion.
We recommend that our product is disassembled as much as possible at the disposal
and that you try to recycle it. As examples of main groups within sorting of waste
we can mention the following:
Metal scrap
Plastic scrap
Cable scrap
Combustible material and collection for recoverable resources.
Some of these main groups can be sub-divided into groups e.g. metal can be
divided into steel and aluminium or plastic can be divided into ABS and PP.
Label for LA35
18
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LINAK APPLICATION POLICY
The purpose of the application policy is to define areas of responsibilities in relation
to applying a LINAK product defined as hardware, software, technical advice, etc.
related to an existing or new customer application.
LINAK products as defined above are applicable for a wide range of applications
within the Medical, Furniture, Desk, and Industry areas. Yet, LINAK cannot know all
the conditions under which LINAK products will be installed, used, and operated, as
each individual application is unique.
The suitability and functionality of the LINAK product and its performance under
varying conditions (application, vibration, load, humidity, temperature, frequency,
etc.) can only be verified by testing, and shall ultimately be the responsibility of the
LINAK customer using any LINAK product.
LINAK shall be responsible solely that the LINAK products comply with the
specifications set out by LINAK and it shall be the responsibility of the LINAK
customer to ensure that the specific LINAK product can be used for the application
in question.
19
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FACTORIES
NETHERLANDS
IRAN
CHINA
LINAK Actuator-Systems B.V.
Bod Inc.
LINAK (Shenzhen) Actuator Systems, Ltd.
.
.
.
Phone: +31 76 5 42 44 40 Fax: +31 76 5 42 61 10
Phone: +98 2188998635 - 6 Fax: +98 2188954481
Phone: +86 755 8610 6656 Fax: +86 755 8610 6990
.
.
.
NEW ZEALAND
LINAK New Zealand Ltd.
Phone: +64 9580 2071 Fax: +64 9580 2072
MEXICO
ILSA S.A. de C.V.
Phone: +[52] (55) 5388-3960 Fax: +[52] (55) 5388-3966
DENMARK
LINAK A/S Group Headquarters Guderup
Phone: +45 73 15 15 15 Fax: +45 74 45 80 48
Fax (Sales): +45 73 15 16 13
.
.
.
.
.
.
.
NORWAY
PERU
LINAK Norge AS
Phone: +47 32 82 90 90 Fax: +47 32 82 90 98
PERCY MARTIN DEL AGUILA UBILLUS
Phone: +51 99- 883-9879
SLOVAKIA
LINAK Slovakia s.r.o.
Phone: +421 517563 414 Fax: +421 517563 410
.
.
.
RUSSIAN FEDERATION
.
POLAND
LINAK Polska
000 FAM
.
Phone: +7 812 3319333 Fax: +7 812 3271454
USA
LINAK U.S. Inc.
North and South American Headquarters
Phone: +1 502 253 5595 Fax: +1 502 253 5596
.
.
Phone: +48 (22) 500 28 74 Fax: +48 (22) 500 28 75
.
SINGAPORE
.
.
SPAIN
LINAK Actuadores, S.L.u
Phone: +34 93 588 27 77 Fax: +34 93 588 27 85
SERVO DYNAMICS PTE. Ltd.
.
Phone: +65 6844 0288 Fax: +65 6844 0070
.
.
.
SUBSIDIARIES
AUSTRALIA
LINAK Australia Pty. Ltd
Phone: +61 3 8796 9777 Fax: +61 3 8796 9778
SOUTH AFRICA
SWEDEN
LINAK Scandinavia AB
Phone: +46 8 732 20 00 Fax: +46 8 732 20 50
Industrial Specialised Applications CC
Phone: +27 11 312 2292 or +27 11 2077600
Fax: +27 11 315 6999
.
.
.
.
.
AUSTRIA
LINAK GmbH - Austria
Phone: +43 (0) 2266 61 9 62 Fax: +43 (0) 2266 63 2 99
SWITZERLAND
LINAK AG
Phone: +41 43 388 31 88 Fax: +41 43 388 31 87
SOUTH KOREA
UNITEK ENG.
Phone: +82 2 567 0888 Fax: +82 2 3453 1177
.
.
.
.
.
.
BELGIUM & LUXEMBOURG
LINAK Actuator-Systems NV/SA
Phone: +32 (0)9 230 01 09 Fax: +32 (0)9 230 88 80
TAIWAN
UNITED ARAB EMIRATES
LINAK A/S Taiwan Representative Office
Phone: +886 2 250 80296 Fax: +886 2 2508 3604
Mechatronics
Phone.: +971 4 267 4311 Fax: +971 4 267 4312
.
.
.
.
.
E-mail: [email protected]
BRAZIL
TURKEY
LINAK DO BRASIL COMÉRCIO DE ATUADORES LTDA.
Phone: +55 (11) 2832-7070 Fax: +55 (11) 2832-7060
LINAK A/S Turkey Representative Office
Phone: +90 312 4726338-59 Fax: +90 312 4726635
.
.
.
For contact details on other countries please visit
.
CANADA
LINAK Canada Inc.
Phone: +1 502 253 5595 Fax: +1 905 821 4281
UNITED KINGDOM
LINAK UK Limited
Phone: +44(0)121 544 2211 Fax: +44(0)121 544 2552
LINAK INTERNATIONAL
.
Fax: +45 74 45 90 10
.
.
.
.
CZECH REPUBLIC
LINAK C&S S.R.O.
Phone: +420581741814 Fax: +420581702452
DISTRIBUTORS
ARGENTINA
NOVOTEC ARGENTINA SRL
.
.
.
Phone: +[54] (11) 4303-8900/89 Fax: +[54] (11) 4032-0184
DENMARK
E-mail: [email protected]
LINAK DANMARK A/S
Phone: +45 86 80 36 11 Fax: +45 86 82 90 51
.
.
COLOMBIA
MEM Ltda
FINLAND
LINAK OY
.
Phone: +[57] (1) 334-7666 Fax: +[57] (1) 282-1684
E-mail: [email protected]
.
Phone: +358 10 841 8700 Fax: +358 10 841 8729
.
INDONESIA
FRANCE
PT. HIMALAYA EVEREST JAYA
Phone: +6 221 544 8956/65 Fax: +6 221 619 4658/1925
LINAK FRANCE E.U.R.L
.
.
Phone: +33 (0)2 4136 3434 Fax: +33 (0)2 4136 3500
.
.
GERMANY
LINAK GmbH
Phone: +49 6043 9655 0 Fax: +49 6043 9655 60
.
.
INDIA
LINAK A/S Asian Representative Office
Phone: +91 120 4797013
.
Terms of use
The user is responsible for determining the suitability of
LINAK products for specific application. LINAK takes great
care in providing accurate and up-to-date information on
its products.
IRELAND
LINAK UK Limited
Phone: +44(0)121 544 2211 Fax: +44(0)121 544 2552
.
.
However, due to continuous development in order to
improve its products, LINAK products are subject to frequent
modifications and changes without prior notice. Therefore,
LINAK cannot guarantee the correct and actual status of said
information on its products.
ITALY
LINAK ITALIA S.r.l.
Phone: +39 02 48 46 33 66 Fax: +39 02 48 46 82 52
.
.
JAPAN
While LINAK uses its best efforts to fulfil orders, LINAK
cannot, for the same reasons as mentioned above, guarantee
the availability of any particular product. Therefore, LINAK
reserves the right to discontinue the sale of any product
displayed on its website or listed in its catalogues or other
written material drawn up by LINAK.
LINAK K.K.
.
Phone: +81 45 533 0802 Fax: +81 45 533 0803
.
MALAYSIA
LINAK A/S Asian Representative Office
Phone: +60 4 210 6500 Fax: +60 4 226 8901
.
.
All sales are subject to the Standard Terms of Sale and
Delivery for LINAK. For a copy hereof, please contact LINAK.
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