Linak Automobile Parts LA35 User Manual

U S E R M A N U A L  
LA35 ACTUATOR  
To learn more about LINAK, please visit:  
W W W. L I N A K . C O M  
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Contents  
Preface ................................................................................................................................................................. 4  
Safety instructions.............................................................................................................................................. 5  
Important information ....................................................................................................................................... 6  
Declarations of conformity ................................................................................................................................ 7  
Misc. on the TECHLINETM actuator system  
Warranty ........................................................................................................................................................ 8  
Maintenance .................................................................................................................................................. 8  
Maintenance of spherical eyes........................................................................................................................ 8  
Specifications ...................................................................................................................................................... 9  
Mounting guidelines .........................................................................................................................................10  
Applications hints ..............................................................................................................................................11  
Electrical installation  
Motor connection.............................................................................................................................................12  
Connection diagrams........................................................................................................................................12  
Connection of the LA35 with the CS16 ............................................................................................................15  
Troubleshooting.................................................................................................................................................15  
Mounting of cables............................................................................................................................................16  
Accessories .........................................................................................................................................................16  
Drawings (dimensions)......................................................................................................................................17  
Main groups of disposal ...................................................................................................................................18  
Label for LA35....................................................................................................................................................18  
Addresses ...........................................................................................................................................................20  
3
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Preface  
We are delighted that you have chosen a product from LINAK. LINAK systems are  
high-tech products based on many years of experience in the manufacture and  
development of actuators, electronic control boxes, controls, and chargers. We are  
also constantly improving our products to meet customer requirements.  
This user manual will tell you how to install, use, and maintain your LINAK LA35  
actuator.  
We are sure that the LA35 actuator will give you a problemfree operation. Before  
our products leave the factory they undergo full function and quality testing. Should  
you nevertheless experience problems with your LINAK products, you are always  
welcome to contact our service departments or service centres.  
Most LINAK subsidiaries have authorised service centres, which are always ready to  
help you.  
LINAK provides a warranty on all its products. This warranty, however, is subject to  
correct use in accordance with the specifications, maintenance being done correctly  
and any repairs being carried out at a service centre, which is authorised to repair  
LINAK products.  
LINAK A/S  
4
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Safety instructions  
Please read the following safety information car  
efully.  
Ensure that all staff who are to connect, mount, or use the actuator ar  
e in  
possession of the necessary information and that they have access to this user  
manual.  
Persons who do not have the necessary experience or knowledge of the pr  
oduct/  
educed physical  
e under  
products must not use the pr  
oduct/products. Besides, persons with r  
or mental abilities must not use the pr  
oduct/products, unless they ar  
surveillance or they have been thor  
oughly instructed in the use of the apparatus by  
a person who is responsible for the safety of these persons.  
Moreover, children must be under surveillance to ensur  
the product.  
e that they do not play with  
Before you start mounting/dismounting, ensur  
are observed:  
e that the following points  
• The actuator is not in operation.  
• The mains current supply is switched of  
f and the plug has been pulled out.  
• The actuator is free from loads that could be r  
eleased during this work.  
Before you put the actuator into operation, check the following:  
• The actuator is correctly mounted as indicated in the r  
• The equipment can be freely moved over the actuator’  
elevant user instructions.  
s whole working area.  
• The actuator is connected to a mains electricity supply/transformer with the  
correct voltage and which is dimensioned and adapted to the actuator in question.  
• Ensure that the voltage applied matches to the voltage specified on the actuator  
label.  
• Ensure that the connection bolts can withstand the wear  
.
• Ensure that the connection bolts ar  
e secured safely.  
During operation  
• Listen for unusual sounds and watch out for uneven running. Stop the actuator  
immediately if anything unusual is observed.  
• Do not sideload the actuator  
.
• Use only the actuator within the specified working limits.  
• Do not step or kick on the actuator  
.
When the equipment is not in use  
• Switch off the mains supply or pull out the plug in or  
operation.  
der to prevent unintentional  
• Check regularly the actuator and joints for extraor  
dinary wear.  
• Reinstall always the cabellock and a tight scr  
ew with 1,5 Nm +/- 20%  
Classification  
The equipment is not suitable for use in the pr  
esence of a flammable anaesthetic  
mixture with air or with oxygen or nitr  
ous oxide.  
5
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Important information  
Information about the actuators is described under the following two headings:  
Warning!  
Failing to follow these instructions can cause accidents resulting in serious  
personal injury.  
Failing to follow these instructions can result in the actuator suffering damage  
or being ruined.  
6
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DECLARATION OF CONFORMITY  
LINAK A/S  
Smedevænget 8  
DK - 6430 Nordborg  
hereby declares that LINAK Actuator 35xxxxxxxxxxx2x  
complies with the EMC Directive: 2004/108/EC according to following harmonized standards:  
EN 61000-4-2:1995+A1+A2, EN 61000-4-3:2006, EN 61000-4-4:2004,  
EN 61000-4-5:1995+A1, EN 61000-4-6:1996+A1, EN 50121-3-2, EN 60204-31:1999  
Additional information:  
The actuator does also comply with EMC parts of:  
The Machinery Directive 2006/42/EC  
The Recreational Craft Directive 94/25/EC  
The Vehicle EMC Directive 2004/104/EC  
and complies with the following standards:  
DS/EN 13309:2001 (Construction machinery - Electromagnetic compatibility of machines with  
internal electrical power supply), DS/EN ISO 14982:1998 (Agricultural and forestry machines -  
Electromagnetic compatibility - Test methods and acceptance criteria) and EN/ISO  
13766:2006 (Earth-moving machinery - Electromagnetic compatibility)  
Date:  
2009-04-16  
Signature:  
( John Kling )  
7
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Misc. on the TECHLINETM actuator system  
Warranty  
There is a 12 months’ warranty on the TECHLINE products against manufacturing  
faults calculated from the production date of the individual products (see label).  
LINAKs warranty is only valid in so far as the equipment has been used and  
maintained correctly and has not been tampered with. Furthermore, the actuator  
must not be exposed to violent treatment. In the event of this, the warranty will be  
ineffective/invalid. For further details, please see LINAK A/S ordinary conditions of  
sale.  
Maintenance  
• The actuator must be cleaned at regular intervals to remove dust and dirt and  
inspected for mechanical damages or wear.  
• Inspect attachment points, wires, piston rod, cabinet, and plug, as well as check  
that the actuator functions correctly.  
The actuator is a closed unit and requires no internal maintenance.  
To ensure that the pregreased inner tube remains lubricated, the actuator must only be  
washed down when the piston rod is fully retracted.  
Maintenance of spherical eyes  
In order to maintain a prober performance of the spherical eyes and to increase  
the resistances against hard environmental wear, we strongly recommend that the  
spherical (ball bearings) eyes mounted on actuators from LINAK are greased with  
anticorrosive grease or similar.  
Warning!  
If irregularities are observed, the actuator must be replaced.  
8
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Specifications  
Motor:  
Permanent magnet motor 12, or 24 *  
Cable:  
Motor: 2 x 14 AWG PVC cable  
Control: 6 x 20 AWG PVC cable **  
Housing:  
Spindle part:  
The housing is made of casted aluminium, coated for  
outdoor out and in harsh conditions  
Outer tube: Powder coated steel  
Inner tube: Stainless steel AISi304/SS2333  
Acme spindle: Trapezoidal spindle with high efficiency  
Temperature range:  
End play:  
- 10o C to +50o C  
Full performance +5o C to +40o C  
2 mm maximum  
Weather protection: Rated IP66 for outdoor use. Furthermore, the actuator can  
be washed down with a high-pressure washer.  
*
BUS actuators only 24V - please see the installation guide.  
** Special control cabels for BUS actuator - please see the installation guide.  
9
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Mounting guidelines  
X
LINAK® linear actuators are quickly  
and easily mounted by slipping pins  
through the holes on each end of  
the units and into brackets on the  
machine frame and the load.  
The mounting pins must be parallel  
to each other as shown in Figure 1.  
Pins, which are not parallel to each  
other, may cause the actuator to  
bend and be damaged.  
X
Figure 1  
The load should act along the stroke  
axis of the actuator since off centre  
loads may cause bending and lead to  
premature failure. See Figure 2.  
Make sure the mounting pins are  
supported in both ends. Failure to  
do so could shorten the life of the  
actuator. Cantilever mounts are  
unacceptable.  
WRONG  
RIGHT  
WRONG  
Figure 2  
Warning!  
If the actuator is used for pull in an application where personal  
injury can occur, the following is valid:  
It is the application manufacturers responsibility to incorporate a suitable  
safety arrangement, which will prevent personal injury from occurring, if  
the actuator should fail.  
Warning!  
LINAK’s actuators are not constructed for use within the following  
fields:  
• Offshore installations  
• Aeroplanes and other aircraft  
• Explosive environments  
• Nuclear power generation  
10  
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Application hints  
The actuator is weatherproof for use in outdoor applications. The actuator can be  
washed down with a high pressure washer, but it should not be used under water.  
The duty cycle at max. load is 10% on time. This means if the actuator runs  
continuously for 2 minutes it must remain off for 18 minutes before operating  
again.  
11  
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Electrical installation  
Be aware of BUS actuator - please see the installation guide.  
Motor connection  
Wiring: The actuator direction (forward, reverse) is controlled with a doublethrow  
switch with the centre postion “off”.  
+
Motor  
Actuation  
To extend the actuator, connect brown to positive and blue to negative.  
To retract the actuator, connect blue to positive and brown to negative.  
Connection diagrams:  
Basic actuator -  
Fig.1 : 35xxxxx00xxxxx  
BROWN  
M
BLUE  
12  
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Actuator with potential free switches -  
Fig.2 : 35xxxxx10xxxxx  
BROWN  
M
BLUE  
RED  
YELLOW  
IN  
GREEN  
OUT  
Actuator with potential free switches and relative positioning -  
Fig.3 : 35xxxxx0Hxxxxx & 35xxxxx1Hxxxxx  
M
BROWN  
BLUE  
RED  
YELLOW  
IN  
OUT  
GREEN  
WHITE  
SIGNAL  
VIOLET  
BLACK  
Actuator with potential free switches and absolute positioning -  
Fig.4 : 35xxxxx0Axxxxx & 35xxxxx1Axxxxx  
M
BROWN  
BLUE  
RED  
YELLOW  
IN  
OUT  
GREEN  
WHITE  
SIGNAL  
VIOLET  
BLACK  
13  
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Actuator with PLC-option -  
Fig.5 : 35xxxxx20xxxxx & 35xxxxx2Hxxxxx & 35xxxxx2Axxxxx  
M
BROWN  
12/24V DC  
BLUE  
PLC OUTPUT  
BLACK  
INWARDS  
RED  
OUTWARDS  
YELLOW  
ENDSTOP IN  
GREEN  
ENDSTOP OUT  
WHITE  
READY  
VIOLET  
DIGITAL/ANALOG  
14  
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Connection of the LA35 with the CS16  
MAX MIN  
P
HB40 serie  
CS16-4-24  
1
2
3
4
5
6
7
8
9
10 11 12  
R GR O  
R = RED . O = ORANGE . GR = GREEN  
-
+
Troubleshooting  
Possible cause  
Symptom  
Action  
• The actuator is not connected to  
the power supply  
No motor sound or  
movement of piston rod  
• Connect the actuator to the  
power supply  
• Cable damaged  
• Change cable  
• Send actuator for repair  
• Misalignment or overload in  
application  
• Align or reduce load  
• Send actuator for repair  
Excessive electricity  
consumption  
• Gearwheel or spindle  
damaged  
Motor runs but spindle does  
not move  
• Send actuator for repair  
• Send actuator for repair  
• Clutch is worn  
• Motor is damaged  
Actuator cannot lift full load  
No signal from potentiometer  
or hall effect sensor  
• Cable damaged  
• Potentiometer damaged  
• Change cable  
• Send actuator for repair  
Motor runs too slowly or  
does not give full force  
• Increase power supply  
• Thicker cable  
• Insufficient power supply  
• Voltage drop in cable  
Actuator cannot hold the  
chosen load  
• Reduce load  
• Load is higher than specified  
Be aware of BUS actuator - please see the installation guide.  
15  
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Mounting of cables  
• Unscrew the cover and remove the two blind plugs  
• Plug in the power cable and/or the signal cable  
• Slide the cover onto the actuator  
The torque of the cover screw is +/- 0.3 Nm  
Note: When changing the cables on a LINAK actuator, it is important that  
this is done carefully, in order to protect the plugs and pins. Please be sure  
that the plug is in the right location and fully pressed in before the cable lid  
is mounted.  
Accessories  
Cables:  
Power cables (Ordered separately) Order no.  
1.5 m cable  
5 m  
0.2 m cable (AMP connectors)  
0367002-1500  
0367002-5000  
0367006  
Signal cable (Ordered separately)  
Order no.  
1.5 m cable  
5 m  
0367003-1500  
0367003-5000  
Be aware for BUS actuator - please see the installation guide.  
16  
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DRAWING APPENDIX  
TM  
TECHLINE LA35:  
LA35  
10.2  
10.2  
Installation dimension  
STROKE =<300 = 200 + STROKE  
STROKE >300 = 250 + STROKE  
Minimum Installation dimension = 300 mm  
116  
29  
11 17  
17 13  
233  
27  
83.5  
17  
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Main groups of disposal  
Product  
LA35  
Metal scrap  
X
Cable scrap  
X
Electronic scrap  
X
Plastic recycling or  
combustion  
X
LINAKs products may be disposed of, possibly by dividing them into different waste  
groups for recycling or combustion.  
We recommend that our product is disassembled as much as possible at the disposal  
and that you try to recycle it. As examples of main groups within sorting of waste  
we can mention the following:  
Metal scrap  
Plastic scrap  
Cable scrap  
Combustible material and collection for recoverable resources.  
Some of these main groups can be sub-divided into groups e.g. metal can be  
divided into steel and aluminium or plastic can be divided into ABS and PP.  
Label for LA35  
18  
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LINAK APPLICATION POLICY  
The purpose of the application policy is to define areas of responsibilities in relation  
to applying a LINAK product defined as hardware, software, technical advice, etc.  
related to an existing or new customer application.  
LINAK products as defined above are applicable for a wide range of applications  
within the Medical, Furniture, Desk, and Industry areas. Yet, LINAK cannot know all  
the conditions under which LINAK products will be installed, used, and operated, as  
each individual application is unique.  
The suitability and functionality of the LINAK product and its performance under  
varying conditions (application, vibration, load, humidity, temperature, frequency,  
etc.) can only be verified by testing, and shall ultimately be the responsibility of the  
LINAK customer using any LINAK product.  
LINAK shall be responsible solely that the LINAK products comply with the  
specifications set out by LINAK and it shall be the responsibility of the LINAK  
customer to ensure that the specific LINAK product can be used for the application  
in question.  
19  
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FACTORIES  
NETHERLANDS  
IRAN  
CHINA  
LINAK Actuator-Systems B.V.  
Bod Inc.  
LINAK (Shenzhen) Actuator Systems, Ltd.  
.
.
.
Phone: +31 76 5 42 44 40 Fax: +31 76 5 42 61 10  
Phone: +98 2188998635 - 6 Fax: +98 2188954481  
Phone: +86 755 8610 6656 Fax: +86 755 8610 6990  
.
.
.
NEW ZEALAND  
LINAK New Zealand Ltd.  
Phone: +64 9580 2071 Fax: +64 9580 2072  
MEXICO  
ILSA S.A. de C.V.  
Phone: +[52] (55) 5388-3960 Fax: +[52] (55) 5388-3966  
DENMARK  
LINAK A/S Group Headquarters Guderup  
Phone: +45 73 15 15 15 Fax: +45 74 45 80 48  
Fax (Sales): +45 73 15 16 13  
.
.
.
.
.
.
.
NORWAY  
PERU  
LINAK Norge AS  
Phone: +47 32 82 90 90 Fax: +47 32 82 90 98  
PERCY MARTIN DEL AGUILA UBILLUS  
Phone: +51 99- 883-9879  
SLOVAKIA  
LINAK Slovakia s.r.o.  
Phone: +421 517563 414 Fax: +421 517563 410  
.
.
.
RUSSIAN FEDERATION  
.
POLAND  
LINAK Polska  
000 FAM  
.
Phone: +7 812 3319333 Fax: +7 812 3271454  
USA  
LINAK U.S. Inc.  
North and South American Headquarters  
Phone: +1 502 253 5595 Fax: +1 502 253 5596  
.
.
Phone: +48 (22) 500 28 74 Fax: +48 (22) 500 28 75  
.
SINGAPORE  
.
.
SPAIN  
LINAK Actuadores, S.L.u  
Phone: +34 93 588 27 77 Fax: +34 93 588 27 85  
SERVO DYNAMICS PTE. Ltd.  
.
Phone: +65 6844 0288 Fax: +65 6844 0070  
.
.
.
SUBSIDIARIES  
AUSTRALIA  
LINAK Australia Pty. Ltd  
Phone: +61 3 8796 9777 Fax: +61 3 8796 9778  
SOUTH AFRICA  
SWEDEN  
LINAK Scandinavia AB  
Phone: +46 8 732 20 00 Fax: +46 8 732 20 50  
Industrial Specialised Applications CC  
Phone: +27 11 312 2292 or +27 11 2077600  
Fax: +27 11 315 6999  
.
.
.
.
.
AUSTRIA  
LINAK GmbH - Austria  
Phone: +43 (0) 2266 61 9 62 Fax: +43 (0) 2266 63 2 99  
SWITZERLAND  
LINAK AG  
Phone: +41 43 388 31 88 Fax: +41 43 388 31 87  
SOUTH KOREA  
UNITEK ENG.  
Phone: +82 2 567 0888 Fax: +82 2 3453 1177  
.
.
.
.
.
.
BELGIUM & LUXEMBOURG  
LINAK Actuator-Systems NV/SA  
Phone: +32 (0)9 230 01 09 Fax: +32 (0)9 230 88 80  
TAIWAN  
UNITED ARAB EMIRATES  
LINAK A/S Taiwan Representative Office  
Phone: +886 2 250 80296 Fax: +886 2 2508 3604  
Mechatronics  
Phone.: +971 4 267 4311 Fax: +971 4 267 4312  
.
.
.
.
.
BRAZIL  
TURKEY  
LINAK DO BRASIL COMÉRCIO DE ATUADORES LTDA.  
Phone: +55 (11) 2832-7070 Fax: +55 (11) 2832-7060  
LINAK A/S Turkey Representative Office  
Phone: +90 312 4726338-59 Fax: +90 312 4726635  
.
.
.
For contact details on other countries please visit  
.
CANADA  
LINAK Canada Inc.  
Phone: +1 502 253 5595 Fax: +1 905 821 4281  
UNITED KINGDOM  
LINAK UK Limited  
Phone: +44(0)121 544 2211 Fax: +44(0)121 544 2552  
LINAK INTERNATIONAL  
.
Fax: +45 74 45 90 10  
.
.
.
.
CZECH REPUBLIC  
LINAK C&S S.R.O.  
Phone: +420581741814 Fax: +420581702452  
DISTRIBUTORS  
ARGENTINA  
NOVOTEC ARGENTINA SRL  
.
.
.
Phone: +[54] (11) 4303-8900/89 Fax: +[54] (11) 4032-0184  
DENMARK  
LINAK DANMARK A/S  
Phone: +45 86 80 36 11 Fax: +45 86 82 90 51  
.
.
COLOMBIA  
MEM Ltda  
FINLAND  
LINAK OY  
.
Phone: +[57] (1) 334-7666 Fax: +[57] (1) 282-1684  
.
Phone: +358 10 841 8700 Fax: +358 10 841 8729  
.
INDONESIA  
FRANCE  
PT. HIMALAYA EVEREST JAYA  
Phone: +6 221 544 8956/65 Fax: +6 221 619 4658/1925  
LINAK FRANCE E.U.R.L  
.
.
Phone: +33 (0)2 4136 3434 Fax: +33 (0)2 4136 3500  
.
.
GERMANY  
LINAK GmbH  
Phone: +49 6043 9655 0 Fax: +49 6043 9655 60  
.
.
INDIA  
LINAK A/S Asian Representative Office  
Phone: +91 120 4797013  
.
Terms of use  
The user is responsible for determining the suitability of  
LINAK products for specific application. LINAK takes great  
care in providing accurate and up-to-date information on  
its products.  
IRELAND  
LINAK UK Limited  
Phone: +44(0)121 544 2211 Fax: +44(0)121 544 2552  
.
.
However, due to continuous development in order to  
improve its products, LINAK products are subject to frequent  
modifications and changes without prior notice. Therefore,  
LINAK cannot guarantee the correct and actual status of said  
information on its products.  
ITALY  
LINAK ITALIA S.r.l.  
Phone: +39 02 48 46 33 66 Fax: +39 02 48 46 82 52  
.
.
JAPAN  
While LINAK uses its best efforts to fulfil orders, LINAK  
cannot, for the same reasons as mentioned above, guarantee  
the availability of any particular product. Therefore, LINAK  
reserves the right to discontinue the sale of any product  
displayed on its website or listed in its catalogues or other  
written material drawn up by LINAK.  
LINAK K.K.  
.
Phone: +81 45 533 0802 Fax: +81 45 533 0803  
.
MALAYSIA  
LINAK A/S Asian Representative Office  
Phone: +60 4 210 6500 Fax: +60 4 226 8901  
.
.
All sales are subject to the Standard Terms of Sale and  
Delivery for LINAK. For a copy hereof, please contact LINAK.  
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