G5 CABLE MOTION GYM SYSTEM
™
USER GUIDE
WARNING:
Read and follow all directions for each step to insure proper
assembly of this product.
CLASS H
PART # 8289201 REV. A
VERSION: LFG5-003
DATE: 08-16-07
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GYM DIMENSIONS
Resistance Ratio: 1:2
Machine Weight: 500 pounds
3
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COMPONENTS LIST
ITEM NO.
QTY.
PART NO.
DESCRIPTION
1
1
8188301
FRONT UPRIGHT ASSEMBLY
2
4
1
1
1
2
1
1
2
1
1
1
1
1
1
2
2
1
8210501
8349801
8349901
8264701
8317801
8317701
8264801
8262501
8344601
7963701
8288301
8235801
8235701
8264702
8264301
8349701
8350601
8350701
8350301
8350201
8364401
8364501
8344501
7777301
7642301
7672601
8140701
8140702
FOOT PLATE WITH MATS ASSEMBLY
RIGHT UPRIGHT ASSEMBLY
LEFT UPRIGHT ASSEMBLY
GUIDE ROD ASSEMBLY
5
6
8
FRONT SHROUD ASSEMBLY
MOUNTING BRACKET
9
11
12
13
14
15
16
17
22
23
25
FLOATING PULLEYS ASSEMBLY
TOP PLATE ASSEMBLY
RIGHT BOTTOM PLATE ASSEMBLY
SELECTOR PIN, 80/20, ASSEMBLY
MAIN TOP COVER WITH INSERTS ASSEMBLY
TOP BACK COVER
TOP FRONT COVER
(Assembly)
GUIDE ROD
WEIGHT STACK CUSHION
UPPER SWIVEL PULLEYS ASSEMBLY
UPPER RIGHT PULLEY ASSEMBLY
UPPER LEFT PULLEY ASSEMBLY
LOWER LEFT PULLEY ASSEMBLY
LOWER RIGHT PULLEY ASSEMBLY
SIDE TOP LEFT COVER
SIDE TOP RIGHT COVER
LEFT BOTTOM PLATE
26
27
28
29
30
32
36
37
38
39
40
41
42
43
44
45
46
48
49
50
51
52
53
54
55
56
1
1
1
1
1
1
2
6
2
2
2
1
2
1
2
1
15
1
1
1
1
1
2
1
1
1
TOUCH UP PAINT, PLT
BUMPER, CM/MJ, PLUG
QUICK CONNECT
SHORT HANDLE ASSEMBLY
MEDIUM HANDLE ASSEMBLY
LONG HANDLE ASSEMBLY
FOOT STRAP
7745501
7745801
8286101
8285902
8285901
8289201
7935301
GUIDE CABLE
UPPER CABLE (LONG) ASSEMBLY
LOWER CABLE (SHORT) ASSEMBLY
USERS GUIDE
WEIGHT PLATE, 10LB, CASTEEL
WALL CHART
8289101
8289001
8259201
8259101
8263001
7424701
8263701
8350001
8350101
DVD
BACK THIGH HOLD CLAMP
FRONT THIGH HOLD CLAMP
THIGH HOLD TUBE
SHORT ROLLER PAD
TULIP STYLE KNOB
RIGHT SUPPORT LEG
LEFT SUPPORT LEG
Accessory Bar (Qty 1)
8288001
WEIGHT STACK LABELS (Qty. 1)
8327001
Adapter Rings (Qty 2)
7944401
4
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COMPONENTS LIST
HARDWARE
ITEM NO.
QTY.
PART NO.
DESCRIPTION
57
14
3102514
3/8” WASHER
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
74
4
8
4
8
4
2
2
4
2
2
4
2
2
4
9
2
3256203
3256211
3241313
3102507
3242005
3240502
7634401
3236501
3253901
3232421
3223401
3241709
3102508
3242002
3241201
3226001
M10 X 30MM SCREW
M10 X 70MM SCREW
M12 X 80MM SCREW
1/2” WASHER
M12 HEX NYLOCK NUT
M10 X 50 HEX TENSION SCREW
GUIDEROD RETAINER
M4 X 0.7MM ZINC PHILLIPS PAN HEAD
M10 X 20MM SCREW
RETAINING RING
10-32 X 3/4” PHILLIPS PAN HEAD
M6 X 60MM SCREW
1/4” WASHER
M10 HEX NYLOCK NUT
M4 ZINC PHILLIPS PAN HEAD
#6 x 3/8” (9.5mm) BLACK PHILLIPS PAN HEAD SCREW
REQUIRED TOOLS
* ADJUSTABLE WRENCH
* EXTERNAL SNAP RING PLIERS
* 4mm ALLEN WRENCH
* 7mm ALLEN WRENCH
* 13mm WRENCH
* 17mm WRENCH
* 8mm ALLEN WRENCH
* 19 mm WRENCH
* PHILLIPS SCREW DRIVER
5
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HARDWARE:
M10 X 30MM SCREW (#58)
3/8” WASHER (#57)
1/2” WASHER (#61)
M10 X 70MM SCREW (#59)
M12 NYLOCK NUT (#62)
M10 X 20MM SCREW (#66)
M12 X 80MM SCREW (#60)
M4 LARGE HEAD ZINC
PHILLIPS PAN HEAD
SCREW (#65)
M10 HEX TENSION SCREW (#63)
RETAINER RING (#67)
#10 x 3/4” BRONZE
PHILLIPS PAN HEAD
SCREW (#68)
M6 x 60MM SCREW (#69)
1/4” WASHER (#70)
M4 ZINC
PHILLIPS PAN HEAD
SCREW (#72)
#6 x 3/8” BLACK
PHILLIPS PAN HEAD
SCREW (#74)
M10 NYLOCK NUT (#71)
Centimeters
6
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Mid Pulley Covers - See Attached
Front Cover
8317301
Rear Cover
8263501
Top Cover
8263401
STEP 1:
‰ Slide the RIGHT SUPPORT LEG (55) over the MOUNTING TUBE (A) of the RIGHT UPRIGHT (4). Loosely secure
the RIGHT SUPPORT LEG (55) and RIGHT UPRIGHT (4) to the FRONT UPRIGHT (1) using two M12 x 80mm
SCREWS (60), four 1/2” WASHERS (61), and two M12 HEX NYLOCK NUTS (62) as shown.
‰ With the UPPER PULLEY ASSEMBLY (25) oriented as shown, insert the UPPER PULLEY ASSEMBLY (25) into the
top of the RIGHT UPRIGHT (4) and secure together the RIGHT UPRIGHT (4), FRONT UPRIGHT (1), and UPPER
PULLEY ASSEMBLY (25) using two M10 x 30mm SCREWS (58) and two FLAT 3/8” WASHERS (57).
‰ Repeat the above steps to assemble the LEFT UPRIGHT (5) and LEFT SUPPORT LEG (56) to the FRONT
UPRIGHT (1).
NOTE: THE TOP PULLEY WELDMENT ATTACHES TO THE INSIDE OF THE UPRIGHT SIDES AND THE ORIENTA-
TION SHOULD BE AS SHOWN.
7
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STEP 2:
‰ LOOSELY attach the FOOTPLATE (2) to the RIGHT SUPPORT LEG (55) and LEFT SUPPORT LEG (56) using four
M10 x 70mm SCREWS (59) and four FLAT 3/8” WASHERS (57).
8
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STEP 3:
‰ Positon two WEIGHT STACK CUSHIONS (23) and GUIDE RODS (22) at the GUIDE ROD BRACKET (B) on the bot-
tom of the FRONT UPRIGHT (1).
NOTE: MAKE SURE THAT THE PLUGGED ENDS OF THE GUIDE RODS (22) ARE FACING UP.
‰ CAREFULLY slide one of the WEIGHT PLATES (46) over the top of the GUIDE RODS (22) and slowly lower the
WEIGHT PLATE on to the WEIGHT STACK CUSHIONS (23).
‰ Continue stacking a total of 15 WEIGHT PLATES (46).
‰ Slide the TOP PLATE (12) over the GUIDE RODS (22) and slowly lower it onto the WEIGHT PLATES (46).
‰ Slide the WEIGHT PIN with RING (14) over the stem of the TOP PLATE (12).
‰ Thread the HEAD PLATE PULLEY ASSEMBLY (10) into the TOP PLATE (12).
‰ Slide one RETAINING RING (67) over the top of each of the GUIDE RODS (22).
‰ Thread one M10 x 50mm HEX TENSION SCREW (63) into each of the two GUIDE ROD RETAINERS (64). Do not
fully thread the M10 x 50mm HEX TENSION SCREWS(63) into the GUIDE ROD RETAINERS (64).
‰ CAREFULLY slide the GUIDE ROD RETAINERS (64) into the hole under the top of the FRONT UPRIGHT (1). Make
sure the M10 x 50mm HEX TENSION SCREWS (63) in the GUIDE ROD RETAINERS (64) are facing up.
‰ Push the GUIDE ROD RETAINERS (64) up high enough so that the GUIDE RODS (22) can be placed under them.
‰ Lower the GUIDE ROD RETAINERS (64) over the GUIDE RODS (22).
‰ Slide the RETAINING RINGS (67) up. Use External Snap Ring Pliers to secure the RETAINING RINGS (67) into the
groove on the GUIDE ROD RETAINERS (64).
‰ Tighten all frame bolts securely.
9
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STEP 4:
‰ Remove one QUICK CONNECT from the end of one UPPER (LONG) CABLE (43).
‰ Insert the end (where the QUICK CONNECT was removed) of the UPPER (LONG) CABLE (43) through the
UPPER PULLEY (25) and follow routing illustration to the FLOATING PULLEY ASSEMBLY (11) through to the
HEAD PLATE PULLEY ASSEMBLY (10). Continue to the other side, ending at the other UPPER PULLEY (25).
Reattach the previously removed QUICK CONNECT to the end of the UPPER (LONG) CABLE (43).
NOTE: THE CABLE MUST BE INSERTED BETWEEN THE PULLEY AND THE CABLE RETAINING CLIPS (C) AND
MOVE FREELY.
10
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ITEM
37
D
QTY. PART NO.
DESCRIPTION
6
1
1
1
1
2
7872601 QUICK CONNECT ASSEMBLY
7726201
7726401
7726301
3249901
3250002
QUICK CONNECT COUPLER
QUICK CONNECT HOUSING
QUICK CONNECT SLEEVE
COMPRESSION SPRING
M5 HEX SCREWS
E
F
G
H
STEP 5:
‰ Dissemble the QUICK CONNECT (37) by removing the two M5 HEX SCREWS (H) from the QUICK CONNECT
COUPLER (D). Carefuly remove the COMPRESSION SPRING (G), the QUICK CONNECT SLEEVE (F) and the
QUICK CONNECT HOUSING (E).
‰ Slide the QUICK CONNECT HOUSING (E), COMPRESSION SPRING (G), and QUICK CONNECT SLEEVE (F) onto
the cable as shown. Insert the cable end into the QUICK CONNECT COUPLER (D).
‰ Slide the entire assembly over the QUICK CONNECT COUPLER (D). Attach the QUICK CONNECT COUPLER (D)
and QUICK CONNECT HOUSING (E) together. Use the two M5 HEX SCREWS (H) to tighten.
NOTE: IF NECESSARY, ENSURE THE CABLES ARE THE PROPER LENGTH AND MAKE NECESSARY ADJUST-
MENTS TO THE WEIGHT STACK PULLEY (TIGHTEN OR LOOSEN).
11
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STEP 6:
‰ Mount the RIGHT BOTTOM PLATE (13) and the LEFT BOTTOM PLATE (30) to the FRONT UPRIGHT (1) using two
10-32 x 3/4” PHILLIPS PAN HEAD SCREWS (68) for each plate.
‰ Place the FRONT SHROUD (8) around the FRONT UPRIGHT (1).
‰ Align the bottom mounting holes of the FRONT SHROUD (8) with the remaining mounting holes on the RIGHT BOT-
TOM PLATE (13) and the LEFT BOTTOM PLATE (30). Secure with one 10-32 x 3/4” PHILLIPS PAN HEAD SCREW
(68) on each plate.
‰ Attach the bottom corners of the MID BACK COVER (K) to the back of the FRONT SHROUD (8) using two #6 x 3/8”
(9.5mm) BLACK PHILLIPS PAN HEAD SCREWS (74). DO NOT OVERTIGHTEN SCREWS INTO PLASTIC PARTS.
12
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STEP 7:
‰ Remove one QUICK CONNECT from the end of one LOWER (SHORT) CABLE (44).
‰ Insert the end (where the QUICK CONNECT was removed) of the the LOWER (SHORT) CABLE (44) through the
LOWER RIGHT PULLEY (27) and through the access hole in the FOOTPLATE (2). Continue routing the cable as
shown ending at the RIGHT MID PULLEY ASSEMBLY (I). Reattach the previously removed QUICK CONNECT to
the end of the LOWER SHORT CABLE (44).
NOTE: THE CABLE MUST BE INSERTED BETWEEN THE PULLEY AND THE PULLEY GUIDE (J) AND MOVE
FREELY.
‰ Repeat the routing on the left side of the unit using the remaining LOWER (SHORT) CABLE (44).
13
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STEP 8:
‰ Attach the BACK THIGH HOLD CLAMP (50) to the the MAIN UPRIGHT (1) by using two M6 x 60mm SCREWS (69)
and two 1/4” WASHERS (70) from the back of the MAIN UPRIGHT (1).
‰ Attach the ROLLER PAD ASSEMBLY (7) to the MAIN UPRIGHT (1) by using four M10 x 70mm SCREWS (59), eight
3/8” WASHERS (57), and four M10 HEX NYLOCK NUTS (71) through the FRONT SHROUD (8) and through the
MAIN UPRIGHT (1). Tighten SECURELY.
14
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STEP 9:
‰ Attach the TOP FRONT COVER (17) to the TOP BACK COVER (16) using eight M4 ZINC PHILLIPS PAN HEAD
SCREWS (72). DO NOT OVERTIGHTEN SCREWS INTO PLASTIC PARTS.
15
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STEP 10:
‰ Insert the ball end of one GUIDE CABLE (42) through the eye hook on one FLOATING PULLEY ASSEMBLY (11).
Insert and hook the ball end of the cable into the SLOTTED BUSHING (L) located at the bottom of the frame located
directly below the FLOATING PULLEY ASSEMBLY (11).
‰ Screw the threaded end of the cable into the FRONT UPRIGHT (1) and loosely tighten the cable by screwing the
JAM NUT (M) to the top of the frame.
‰ REPEAT THE ABOVE PROCESS FOR THE REMAINING GUIDE CABLE (42).
16
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STEP 11:
‰ Assemble the MOUNTING BRACKET (9) to the top of the FRONT UPRIGHT (1) using two M10 x 20mm SCREWS
(66) and two 3/8” WASHERS (57). Tighten screws SECURELY.
‰ Attach the SIDE TOP LEFT COVER (28), the SIDE TOP RIGHT COVER (29) and the MAIN TOP COVER (15) to the
MOUNTING BRACKET (9) using four M4 x 0.7 ZINC PHILLIPS PAN HEAD SCREWS (65). DO NOT OVERTIGHT-
EN SCREWS INTO PLASTIC PARTS.
17
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STEP 12:
‰ Referencing step 5, at the UPPER SWIVEL PULLEYS (25) push back on the QUICK CONNECT SLEEVE (F) at the
end of each cable and attach the SHORTER HANDLES (38).
‰ Repeat the process for attaching the ADJUSTABLE HANDLES (40) to the lower cable ends and the MEDIUM HAN-
DLES (39) to the middle cable ends.
NOTE: THE HANDLE CONFIGURATION DEFINED WILL ACCOMMODATE MOST EXERCISES.
NOTE: THE FOOT STRAP (41) IS TO BE ATTACHED TO ONE OF THE MID SECTION PULLEY CABLE ENDS FOR
LEG EXTENSIONS AND TO ONE OF THE LOWER PULLEY CABLE ENDS FOR LEG CURL EXERCISES.
18
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MAINTENANCE
Please note:
* We recommend cleaning your product (pads and frame) on a regular basis, using
warm soapy water. Touch-up paint can be purchased from your Life Fitness cus-
tomer service representative at (800) 351-3737.
* Inspect equipment daily. Tighten all loose connections and replace worn parts
immediately. Failure to do so may result in serious injury.
* PLEASE RECORD THE INFORMATION REQUESTED BELOW. IN THE EVENT
YOU MAY NEED SERVICE YOU WILL BE ASKED FOR THIS INFORMATION.
REMEMBER TO FILL OUT YOUR WARRANTY REGISTRATION CARD ON-LINE
AT WWW.LIFEFITNESS.COM.
Model #:
_____________________________________
_____________________________________
Serial #'s:
Note: The Model/Serial Number label is located towards the bottom of the RIGHT SIDE UPRIGHT.
Date of Purchase: _____________________________________
Dealer’s Name
_____________________________________
Dealer’s Phone# _____________________________________
Thank you for purchasing the Life Fitness
G5 CABLE MOTION GYM SYSTEM
19
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LIMITED WARRANTY
Life Fitness® G5 Cable Motion™ Gym System
Life Fitness extends the following LIMITED WARRANTY to the original owner (proof of purchase required, keep your
receipt with this manual) of the Life Fitness product. The Warranty terms apply to IN HOME and LIGHT INSTITUTIONAL
USE ONLY.
1.
LIMITED WARRANTY ON FRAME AND WELDS. If the frame of the Life Fitness product or a weld should crack
or break, it will be repaired or replaced by Life Fitness. Terms: IN HOME USE ONLY: Lifetime – for so long as the
Customer owns the Life Fitness product; LIGHT INSTITUTIONAL USE: Ten (10) years.
2.
LIMITED WARRANTY ON PARTS. If the following parts are defective in material or workmanship, Life Fitness will
supply replacement parts: all bolts, nuts, washers, bearings, bushings, pulleys, thumbscrews, collars, cable retain-
ing clips, adjustable pre-stretch slides, roller pad shafts, allen head bolts, weight selector pin, weight stack shaft,
set screws, protector caps, adjustment chain, cotter pin, plunger, spring and knob. Terms: IN HOME USE ONLY:
Lifetime – for so long as the Customer owns the Life Fitness product; LIGHT INSTITUTIONAL USE: One (1) year.
3.
4.
5.
LIMITED WARRANTY ON CABLES AND UPHOLSTERY. If the coated cables or upholstery are defective in mate-
rial or workmanship, Life Fitness will repair or replace them, at its option. Terms: IN HOME USE ONLY: Three (3)
years; LIGHT INSTITUTIONAL USE: Ninety (90) days.
CONDITIONS AND EXCEPTIONS. Any product misuse, abuse or alteration, any attempt to repair by a person
other than an authorized Life Fitness Service Center, any improper assembly, accident, or any other condition
resulting from occurrences beyond the control of Life Fitness will void this Limited Warranty.
REPLACEMENT AND REPAIR EXPENSES. Life Fitness will provide only replacement parts or repair under this
warranty. The Owner is responsible for all other costs. Such costs may include, but are not limited to: a. labor
charges for service, removal, repair or reinstallation of the Life Fitness product or any component part; b. shipping,
delivery, handling and administrative charges for returning parts to Life Fitness; and c. all necessary or incidental
costs related to installation of the replacement parts.
6.
7.
SHIPPING. If shipping by the Owners is deemed necessary (in sole discretion of Life Fitness), parts should be
shipped in their original carton or equivalent packaging, fully insured with shipping charges prepaid. Life Fitness
will not assume any responsibility for any loss or damage incurred in shipping.
CLAIM PROCEDURES. If service on your Life Fitness product is required during the warranty period, please con-
tact our Customer Service Department at 1-800-351-3737 (U.S. and Canada) or +1-847-288-3300 (outside of U.S.
and Canada) for instructions regarding returning or replacing parts. Please have available the following informa-
tion: (i) the dealer’s name; (ii) the date of purchase; (iii) the serial # (s) of your product(s) (the serial number loca-
tion is called out on the final assembly drawing included with your assembly instruction); (iv) a description of the
nature of the problem.
8.
9.
OWNER’S RIGHT. This Limited Warranty gives you specific legal rights. You may also have other rights, which
vary depending on local law.
LIMITATION OF IMPLIED WARRANTIES. All implied warranties, except to the extent prohibited by applicable law,
shall have no greater duration than the warranty period set forth above. There are no warranties which extend
beyond the description in this Limited Warranty. Because local laws do not allow limitations on how long an implied
warranty lasts, the above limitations may not apply to you.
10. DISCLAIMER. No other express warranty has been made or will be made on behalf of Life Fitness with respect to
any Life Fitness product or the operation, repair or replacement of any Life Fitness product. Life Fitness shall not
be responsible for injury, loss of use of the Life Fitness product, inconvenience, loss or damage to personal prop-
erty, whether direct or indirect, and incidental or consequential damages, so the above limitation or exclusion may
not apply to you.
Notes:
20
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LIFE FITNESS
5100 NORTH RIVER ROAD.
SCHILLER PARK, IL 60176 U.S.A.
Tel: 1.847.288.3300 Fax: 1.800.216.8893
1.800.351.3737 (Toll-free within the U.S. and Canada)
INTERNATIONAL OFFICES
Life Fitness Atlantic BV
Life Fitness (UK) Ltd.
Queen Adelaide
Ely, Cambs CB7 4UB
United Kingdom
Phone CSS: (01353) 665507
Fax CSS: (01353) 666719
Atlantic Headquarters
Bijdorpplein 25-31
2992 LB Barendrecht
The Netherlands
Phone: (180) 646 666
Fax: (180) 646 703
Life Fitness EUROPE GmbH
Siemensstrasse 3
Life Fitness Benelux N.V.
Bijdorpplein 25-31
85716 Unterschleissheim
Germany
2992 LB Barendrecht
The Netherlands
Phone: (089) 31 77 51-0
Fax: (089) 31 77 51 99
Phone: 31 (180) 64 66 69
Fax: 31 (180) 64 66 99
Life Fitness Italia S.R.L.
Via Crivellin 7/N
37010 Affi Verona
Italy
Phone: 39 (457) 237811
Fax: 39 (457) 238197
Life Fitness Japan
8/F, Nippon Brunswick Building
5-27-7 Sendagaya
Shibuya-Ku, Tokyo 151-0051
Japan
Phone: 81 (3) 3359-4309
Fax: 81 (3) 3359-4307
Life Fitness Asia Pacific Limited
Room 2610, Miramar Tower
132 Nathan Road, Tsimshatsui
Kowloon, Hong Kong
Phone: (852) 2891-6677
Fax: (852) 2575-6001
Life Fitness Do Brazil
Al. Rio Negro, 433-Predio 2-Sala 2
3° andar (Confab)
Aplhaville-Barueri-Sao Paulo
CEP: 06454-904
Brazil
Phone: 55 (11)7295-2217
Fax: 55 (11) 7295-2218
LFG5-002 Rev A
08/07
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