Life Fitness Elliptical Trainer 93X 0XXX 05 User Manual

ARCTIC SILVER QUIET DRIVE CROSS-TRAINER 93X-0XXX-05  
(Hungary-built Cross-trainer for Domestic Sales)  
Customer Support Services  
PARTS MANUAL  
rev 30 Jul 2008  
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ARCTIC SILVER QUIET DRIVE 93X  
93X-0XXX-05  
CONTENTS  
S/N XHF074003991 – XHF074204255  
Page  
CONSOLE SUPPORT & DEADSHAFT COVERS............................................................4  
HANDLEBARS AND BULLHORNS .................................................................................5  
CONSOLE AND RELATED COMPONENTS....................................................................6  
UPPER FRAME HARDWARE ..........................................................................................7  
ROCKER ARMS AND PEDAL LEVERS ..........................................................................8  
CRANK COVER AND LOWER CAPS..............................................................................9  
LOWER FRAME SHROUDS AND HARDWARE..............................................................10  
PEDAL LEVER COMPONENTS.......................................................................................11  
PCB, BATTERY, REED SWITCH & BRACKET ...............................................................12  
BEARING-INSERT ASSEMBLY ......................................................................................13  
CRANK ARM PULLEY ASSEMBLY.................................................................................14  
DRIVE MODULE ...............................................................................................................15  
DRIVE MODULE HARDWARE.........................................................................................16  
CABLES............................................................................................................................17  
Note: The 93X has both Life Pulse sensors and Telemetry  
for reading Heart Rate and is pre-wired for attachable LCD  
TV’s.  
3
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ARCTIC SILVER QUIET DRIVE 93X  
93X-0XXX-05  
Console Support & Deadshaft Covers  
S/N XHF074003991 – XHF074204255  
Console Support  
MAK62-00123-0000  
Console Support Cap  
0K62-01030-0000  
Console Support  
Shroud  
Right Bullhorn Cover  
0K62-01007-0001  
Left Bullhorn Cover  
0K62-01008-0001  
0K62-01023-0000  
Right Inside  
Deadshaft Cover  
0K62-01010-0000  
Left Inside  
Deadshaft Cover  
0K62-01011-0000  
2-Front Inside  
Deadshaft Cover  
0K62-01009-0000  
Outside Front  
Deadshaft Cover (2)  
0K62-01013-0000  
Outside Rear  
Deadshaft Cover (2)  
0K62-01012-0000  
4
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ARCTIC SILVER QUIET DRIVE 93X  
93X-0XXX-05  
Handlebars and Bullhorns  
S/N XHF074003991 – XHF074204255  
Right Bullhorn Asse m bly  
AK62-00360-0000  
Le ft Bullhorn Asse m bly  
AK62-00361-0000  
Bullhorn Inse rts  
0017-00009-1191  
Ele c trod e Kit  
GK20-00002-0005  
Life pulse Ca b le  
(1 pe r b ullhorn)  
AK47-00029-0000  
Right Ha ndle ba r  
AK62-00090-0000  
Me da llion Bug  
AK58-00245-0000  
Bug Ada ptor  
0K62-01034-0001  
Le ft Ha ndle ba r  
AK62-00091-0000  
5
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ARCTIC SILVER QUIET DRIVE 93X  
93X-0XXX-05  
Console & Related components  
S/N XHF074003991 – XHF074204255  
Console Case Screws  
0017-00101-1242  
PCB Mounting Screws  
0017-00101-1650  
Programmed PCB  
A084-92219-A031  
A084-92221-A022 ( JAP only)  
Battery Door  
0K62-01026-0000  
Polar W/Latch Cable  
AK39-00063-0000  
Console Case  
with decal  
AK62-00142-0000  
Polar PCB  
with Receiver  
AK39-00064-0000  
Overlay/Bezel/Switch  
(see chart below)  
CONSOLE  
OVERLAY/BEZEL/SWITCH LANGUAGE  
AK62-00365-0001  
AK62-00365-0002  
AK62-00365-0003  
AK62-00365-0004  
AK62-00365-0006  
AK62-00365-0007  
AK62-00365-0008  
AK62-00365-0009  
AK62-00365-0010  
AK62-00365-0014  
AK62-00190-0001  
Eng/Eng  
Eng+Met  
Ger/Met  
Spn/Met  
Jap/Met  
Frn/Met  
Ital/Met  
Dut/Met  
Port/Met  
Turk/Met  
AK62-00190-0001  
AK62-00190-0003  
AK62-00190-0004  
AK62-00190-0006  
AK62-00190-0007  
AK62-00190-0008  
AK62-00190-0009  
AK62-00190-0010  
AK62-00190-0001  
6
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ARCTIC SILVER QUIET DRIVE 93X  
93X-0XXX-05  
Upper Frame Hardware  
S/N XHF074003991 – XHF074204255  
Items Not Shown  
Accessory Tray  
0K62-01022-0000  
0017-00101-1846  
Accessory Tray  
Mounting Screws (2)  
Handlebar  
Mounting Screws  
M0017-00101-1791  
(3 per side)  
Console Mounting  
Screws (4)  
0017-00101-1796  
Bullhorn Screw Kit  
(kit includes 4 screws)  
GK62-00002-0042  
Console Support  
Mounting Screws (6)  
M0017-00101-1791  
Console Support  
Shroud Mounting Screws  
0017-00101-1796  
Bullhorn Cover  
Screws  
0017-00101-1854  
Inside Deadshaft  
Cover Screws  
0017-00101-1796  
(2 per side)  
Outside Deadshaft  
Cover Screws  
0017-00101-1796  
( 2 per side )  
7
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ARCTIC SILVER QUIET DRIVE 93X  
93X-0XXX-05  
Rocker Arms & Pedal Levers  
S/N XHF074003991 – XHF074204255  
c onte nts:  
Roc ke r Arm s (2)  
Ha rde ne d Spa c e rs (2)  
Oilite Wa she rs (2)  
Re ta ining Rings (2)  
Loc tite 620  
Roc ke r Arm s  
AK62-00002-0070  
Sha ft Colla r w/Sc re ws  
0K61-01259-0000  
Alc ohol pa d  
Right Pedal  
Lever Assembly  
AK62-00236-0000  
Left Pedal Lever  
Assembly  
AK62-00235-0000  
8
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ARCTIC SILVER QUIET DRIVE 93X  
93X-0XXX-05  
Crank Cover and Lower Caps  
S/N XHF074003991 – XHF074204255  
Crank Cover  
0K61-03100-0002  
2 - Mounting screws  
0017-00101-1837  
Stabilizer Caps  
4 - 0K62-01003-0000  
Front frame Cap  
0K62-01004-0000  
Mounting Screws  
(Located on front sides of Ladder Frame Cover)  
2- 0017-00101-1795  
9
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ARCTIC SILVER QUIET DRIVE 93X  
93X-0XXX-05  
Lower Frame Shrouds & Hardware  
S/N XHF074003991 – XHF074204255  
Re a r Shroud Assy.  
AK62-00223-0000  
Mounting Sc re ws  
(2 pe r side )  
Roc ke r Cove r Kit  
(inc lude s c lip & sc re w)  
GK62-00002-0066  
Mounting sc re w  
0017-00101-1796  
0017-00101-1796  
Right Inside Roc ke r Cove r  
0K62-01037-0000  
Right Inside Le ve r Joint Cove r  
0K62-01039-0000  
Outside Pe da l Joint Cove r  
0K62-01035-0000  
Right Link Cove r w/de c a l  
AK62-00367-0000  
Le ft Link Cove r w/de c a l  
AK62-00368-0000  
Mounting Sc re ws  
(6 pe r c ove r)  
0017-00101-1796  
Mounting Sc re w  
0017-00101-1836  
Le g Le ve le rs  
La dde r Fra me Cove r w/de c a l  
Whe e l/Bra c ke t Assy.  
AK62-00102-0000  
Mounting Sc re ws  
(3 pe r a ssy.)  
AK62-00124-0000  
AK62-00106-0001  
Mounting Sc re ws (4)  
0017-00101-1795  
Roc ke r Cove r Kit  
Shroud Pa ne l  
(inc lude s c lip & sc re w)  
GK62-00002-0066  
Mounting sc re w  
0K62-01002-0003  
Mounting Sc re ws  
(2 pe r side )  
0017-00101-1789  
0017-00101-1796  
0017-00101-1795  
Le ft Inside Roc ke r Cove r  
0K62-01038-0000  
Le ft Inside Le ve r Joint Cove r  
0K62-01040-0000  
Outside Pe da l Joint Cove r  
0K62-01035-0000  
Mounting Sc re w  
0017-00101-1836  
10  
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ARCTIC SILVER QUIET DRIVE 93X  
93X-0XXX-05  
Pedal Lever Assembly Components  
S/N XHF074003991 – XHF074204255  
Control Link Kit  
GK62-00002-0071  
(conta ins 2 control links,  
pa rt nos. AK62-00384-0000)  
Right Inside Pedal Cover  
0K62-01015-0000  
Left Inside Pedal Cover  
0K62-01016-0000  
E-Ring  
0017-00100-0107  
Thrust Washer  
Mounting screws (5)  
0017-00101-1796  
Control Links (2)  
AK62-00384-0000  
Wa sher  
0017-00104-0479  
Nut  
0017-00103-0333  
0K47-01105-0000  
Brass Washer  
0K47-01104-0000  
Pedal/Rocker Shaft & Bearings  
Order Kit GK62-00002-0001  
Cra nk Exte nsion  
Mounting Bolt  
0017-00101-1907  
Hex nut  
0017-00103-0333  
Left Pedal  
0K62-01005-0000  
Right Pedal  
0K62-01006-0000  
Roller Extrusion  
AK62-00197-0000  
Screws (4)  
Pedal Mounting  
Hardware Screws (4)  
0017-00101-1805  
Washer (4)  
0017-00101-1789  
Roller w/bearing  
AK62-00196-0001  
Shaft Collar  
M0K62-01065-0000  
Washer  
0017-00104-0474  
Brass Washer  
0017-00104-0469  
Anti-Lift Track  
0K62-01208-0000  
Screws (2)  
0017-00101-1836  
0K47-01104-0000  
Anti-Lift Roller  
M0K62-01191-0000  
11  
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ARCTIC SILVER QUIET DRIVE 93X  
93X-0XXX-05  
PCB, Battery, Reed Switch & Bracket  
S/N XHF074003991 – XHF074204255  
PCB, Reed Switch  
Battery Bracket  
0K62-01233-0000  
Power Control Board  
B084-92218-D002  
PCB Mounting screws  
0017-00101-1838  
Grommet (4)  
0017-00042-0821  
Reed Switch  
118E-00001-0140  
Battery  
Mounting screws  
0017-00101-1797  
Reed Switch  
Mounting screws (2)  
0017-00101-1794  
6V Battery  
0017-00003-0685  
12  
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ARCTIC SILVER QUIET DRIVE 93X  
Bearing-Insert Assembly –  
AK62-00299-0000  
93X-0XXX-05  
S/N XHF074003991 –  
XHF074204255  
This assembly is used 4 times on the drive module assembly.  
Service Kit-  
GK62-00002-0044  
Includes:  
Bearing Flanges (2)  
0K62-01220-0000  
1- crankshaft  
2- bearings  
2- sets of bearing flanges  
4- nuts and washers  
Service Kit- GK62-00002-0045  
Includes:  
1 - intermediate shaft  
2 - bearings  
2- sets of bearing flanges  
4- nuts and washers  
1” Bearing  
0K62-01221-0000  
13  
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ARCTIC SILVER QUIET DRIVE 93X  
93X-0XXX-05  
Crank arm-pulley Assembly  
S/N XHF074003991 – XHF074204255  
Crank arm weld  
Assembly  
MAK62-00205-0000  
Poly-V Crank Pulley  
0K61-02409-0000  
Retaining Ring  
0017-00100-0107  
Crank arm  
mounting bolt  
0017-00101-1860  
nut - 0017-00103-0334  
Crankshaft Plate  
M0K61-02302-0001  
Magnet Mounting  
screw  
0017-00101-1835  
washer  
0017-00104-0144  
Crankshaft Plate  
Mounting screws (4)  
0017-00101-1834  
Magnet-Standoff  
Assembly  
AK62-00186-0000  
14  
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ARCTIC SILVER QUIET DRIVE 93X  
93X-0XXX-05  
Drive Module  
S/N XHF074003991 – XHF074204255  
Alternator-Flywheel  
Assembly  
AK61-00250-0001  
Mando Alternator Brushes  
0017-00009-0895  
Crank Arm-Pulley  
Assembly  
See Page 14 for  
breakdown  
Crankshaft  
0K62-01222-0001  
Right Crank Arm  
Weld Assembly  
MAK62-00204-0000  
J10 Flexonic Belt  
0K62-01135-0000  
J8 Flexonic  
Belt  
0K62-01134-0000  
Intermediate Shaft  
M0K62-01223-0000  
Poly-V Metric  
Pulley  
0K35-01186-0007  
Pulley Set Screws  
0017-00101-1833  
Resistor Assembly  
Includes Power  
Control Cable  
AK62-00260-0000  
Bearing-Insert  
Assembly (4)  
See Page 13 for  
breakdown  
15  
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ARCTIC SILVER QUIET DRIVE 93X  
93X-0XXX-05  
Drive Module Hardware  
S/N XHF074003991 – XHF074204255  
Alternator-Flywheel  
Assembly  
Mounting bolt  
0017-00101-0986  
Crankshaft  
0K62-01222-0001  
Crank Arm  
Mounting bolt  
0017-00101-1860  
nut  
Square  
Machine Key (2)  
0017-00103-0334  
M0K53-01122-0000  
Retaining ring  
0017-00100-0107  
Poly-V pulley  
mounting screw  
and washer  
0017-00101-1836  
Machine Key  
0K53-01183-0000  
Alernator flywheel  
mounting bolt  
and nut  
0017-00104-0465  
bolt-0017-00101-1867  
nut-0017-00103-0332  
Set Screws  
0017-00101-1833  
Bearing-Insert  
mounting screw  
and nut  
0017-00101-1866  
0017-00103-0341  
16  
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ARCTIC SILVER QUIET DRIVE 93X  
93X-0XXX-05  
Cables  
S/N XHF074003991 – XHF074204255  
Power Control Cable  
AK62-00092-0000  
ORANGE  
Power Control Board  
B084-92218-D002  
P2  
POWER RES.  
2 x .75 OHM  
240W  
12POS.MNL  
RED/BLK  
RED/BLK  
RPM_ALT  
VoltR  
VoltR  
RED/BLK  
AC TAP  
GREEN  
Valt  
GREEN  
GREEN  
VoltR  
Volt  
Volt  
GND  
FIELD  
EXC  
FIELD  
RTN  
BLK  
BLK  
BLK  
3 POS. MINI FIT  
GND  
GND  
GND  
GND  
GND  
Vbat  
RPM_REED  
N.C.  
COM  
N.C.  
P3  
BLK/WHT  
FIELD  
MAGNET  
REED SWITCH  
YELLOW  
User Arm HR Cables  
AK47-00029-0000  
P1  
BLK/PURPLE  
13POS.KK-156  
Main Cable  
AK62-00093-0000  
6V  
RED  
4POS. MINI FIT JR.  
P4  
WHITE  
RT SIGNAL  
GND  
GND  
BLACK  
BLACK  
WHITE  
LT SIGNAL  
P9  
RJ45  
CSAFE  
Console HR  
Cable  
NC  
NC  
Upper Console Board  
RXD  
A084-92219-A031  
TXD  
Vcardio  
AK47-00028-0000  
CTS  
GND  
Vsysc  
NC  
GND  
St4  
I3  
GND  
IO  
P10  
RJ45  
CARDIO  
TH.  
NC  
RXD  
TXD  
St2  
I3  
St5  
Vcardio  
CTS  
I1  
St6  
IO  
St2  
GND  
St4  
I2  
Vsysc  
I2  
St6  
I4  
St3  
I4  
St1  
DS  
BERR  
P11  
10POS.  
BACKGROUND  
DEBUG  
Vce  
RED  
I5  
WHITE  
I5  
GND  
BLACK  
St3  
I6  
GND  
St8  
I6  
St5  
BKPT  
HOR.  
P7  
GND  
FREEZE  
RESET  
Dsi  
3POS.  
MINI FIT JR.  
St1  
POLAR RECEIVER  
START  
GND  
START  
GND  
I1  
Vcc  
St6  
GND  
P1  
Dsc  
17POS.  
LOWER KEYPAD  
P12  
19 POS.  
Polar w/latch Conn.Cable  
AK39-00063-0000  
UPPER KEYPAD  
PolarPCB w/header Cable  
AK39-00064-0000  
17  
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