Life Fitness Elliptical Trainer 90XW 0XXX 02 User Manual

ARCTIC SILVER CROSS-TRAINER 90XW-0XXX-02  
Customer Support Services  
PARTS MANUAL  
revised 30 Jul 2008  
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ARCTIC SILVER 90XW  
90XW-0XXX-02  
CONTENTS  
S/N AWE100000 and UP  
Page  
CONSOLE SUPPORT & DEADSHAFT COVERS............................................................4  
HANDLEBARS AND BULLHORNS .................................................................................5  
CONSOLE AND RELATED COMPONENTS....................................................................6  
UPPER FRAME HARDWARE ..........................................................................................7  
ROCKER ARMS AND PEDAL LEVERS ..........................................................................8  
CRANK COVER AND LOWER CAPS..............................................................................9  
LOWER FRAME SHROUDS AND HARDWARE..............................................................10  
PEDAL LEVER COMPONENTS.......................................................................................11  
DRIVE MODULE COMPONENTS ....................................................................................12  
DRIVE MODULE HARDWARE.........................................................................................13  
CABLES............................................................................................................................14  
Note: Telemetry is an option on the 90XW.  
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ARCTIC SILVER 90XW  
90XW-0XXX-02  
Console Support & Deadshaft Covers  
S/N AWE100000 and UP  
Console Support  
AK62-00123-0000  
Console Support Cap  
0K62-01030-0000  
Console Support  
Shroud  
Right Bullhorn Cover  
0K62-01007-0001  
Left Bullhorn Cover  
0K62-01008-0001  
0K62-01023-0000  
Right Inside  
Deadshaft Cover  
0K62-01010-0000  
Left Inside  
Deadshaft Cover  
0K62-01011-0000  
2-Front Inside  
Deadshaft Cover  
0K62-01009-0000  
Outside Front  
Deadshaft Cover (2)  
0K62-01013-0000  
Outside Rear  
Deadshaft Cover (2)  
0K62-01012-0000  
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ARCTIC SILVER 90XW  
90XW-0XXX-02  
Handlebars and Bullhorns  
S/N AWE100000 and UP  
Right Bullhorn (See Note)  
AK62-00053-0001  
Left Bullhorn (See Note)  
AK62-00054-0001  
Right Handlebar  
AK62-00090-0000  
Me da llion Bug  
AK58-00245-0000  
Bug Ada ptor  
0K62-01034-0000  
Left Handlebar  
AK62-00091-0000  
NOTE: The Right Bullhorn Assembly consists of: AK62-00057-0001 Bullhorn,  
0K62-01136-0000 Grip, and 0K62-01199-0000 Gasket.  
NOTE: The Left Bullhorn Assembly consists of: AK62-00058-0001 Bullhorn,  
0K62-01136-0000 Grip and 0K62-01199-0000 Gasket  
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ARCTIC SILVER 90XW  
90XW-0XXX-02  
Console & Related components  
S/N AWE100000 and UP  
Console Case Screws (6)  
0017-00101-1242  
PCB mounting Screws (5)  
0017-00101-1650  
Programmed PCB  
A084-92220-A008  
Battery Door  
0K62-01026-0000  
Console Case  
with decal  
AK62-00142-0000  
Overlay/Bezel/Switch  
(see chart below)  
CONSOLE  
OVERLAY/BEZEL/SWITCH LANGUAGE  
AK62-00151-0001  
AK62-00151-0003  
AK62-00151-0004  
AK62-00151-0006  
AK62-00151-0007  
AK62-00151-0008  
AK62-00151-0009  
AK62-00151-0010  
AK62-00189-0001  
AK62-00189-0003  
AK62-00189-0004  
AK62-00189-0006  
AK62-00189-0007  
AK62-00189-0008  
AK62-00189-0009  
AK62-00189-0010  
Eng + Met  
Ger/Met  
Spn/Met  
Jap/Met  
Frn/Met  
Ital/Met  
Dut/Met  
Port/Met  
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ARCTIC SILVER 90XW  
90XW-0XXX-02  
Upper Frame Hardware  
S/N AWE100000 and UP  
Items Not Shown  
Accessory Tray  
0K62-01022-0000  
0017-00101-1846  
Accessory Tray  
Mounting Screws (2)  
Handlebar  
Mounting Screws  
0017-00101-1791  
(3 per side)  
Console Mounting  
Screws (4)  
0017-00101-1796  
Bullhorn Mounting  
Screws  
(includes 4 screws)  
GK62-00002-0042  
Console Support  
Mounting Screws (6)  
0017-00101-1791  
Console Support  
Shroud Mounting Screws  
0017-00101-1796  
Bullhorn Cover  
Screws  
0017-00101-1854  
Inside Deadshaft  
Cover Screws  
0017-00101-1796  
(2 per side)  
Outside Deadshaft  
Cover Screws  
0017-00101-1796  
( 2 per side )  
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ARCTIC SILVER 90XW  
90XW-0XXX-02  
Rocker Arms & Pedal Levers  
S/N AWE100000 and UP  
c onte nts:  
Roc ke r Arms (2)  
Ha rde ne d Spa c e rs (2)  
Oilite Wa she rs (2)  
Re ta ining Rings (2)  
Loc tite 620  
Rocke r Arms  
AK62-00002-0070  
Sha ft Colla r w/Sc rews  
0K61-01259-0000  
Alcohol pa d  
Right Pedal  
Lever Assembly  
AK62-00236-0000  
LF Bug  
Medallion Assembly  
AK58-00245-0000  
Left Pedal Lever  
Assembly  
AK62-00235-0000  
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ARCTIC SILVER 90XW  
90XW-0XXX-02  
Crank Cover and Lower Caps  
S/N AWE100000 and UP  
Crank Cover  
0K61-03100-0002  
Mounting screws (2)  
0017-00101-1837  
Stabilizer Caps (4)  
0K62-01003-0000  
Front frame Cap  
0K62-01004-0000  
Mounting Screws (2)  
(Located on front sides of  
Ladder Frame Cover)  
0017-00101-1795  
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ARCTIC SILVER 90XW  
90XW-0XXX-02  
Lower Frame Shrouds & Hardware  
S/N AWE100000 and UP  
Rear Shroud Assembly  
AK62-00223-0000  
Mounting Screws (4)  
0017-00101-1796  
Rocker Cover Kit  
(includes clip & screw)  
GK62-00002-0066  
Mounting Screw  
0017-00101-1796  
Right Inside Rocker Cover  
0K62-01038-0000  
Right Inside Lever Joint Cover  
0K62-01040-0000  
Outside Pedal Joint Cover  
0K62-01035-0000  
Right Link Cover w/Decal  
AK62-00117-0000  
Left Link Cover w/Decal  
AK62-00118-0000  
Mounting Screws  
(6 per cover)  
Mounting Screw  
0017-00101-1796  
0017-00101-1836  
Leg Levelers  
AK62-00124-0000  
Ladder Frame Cover w/Decal  
AK62-00106-0001  
Mounting Screws (4)  
0017-00101-1795  
Wheel/Bracket Assy.  
AK62-00102-0000  
Mounting Screws  
(3 per assembly)  
0017-00101-1789  
Rocker Cover Kit  
Shroud Panel  
(includes clip & screw)  
GK62-00002-0066  
Mounting screw  
0017-00101-1796  
Left Inside Rocker Cover  
0K62-01037-0000  
0K62-01002-0003  
Mounting Screws (4)  
0017-00101-1795  
Left Inside Lever Joint Cover  
0K62-01039-0000  
Outside Pedal Joint Cover  
0K62-01035-0000  
Mounting Screw  
0017-00101-1836  
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Page 10 of 14  
ARCTIC SILVER 90XW  
90XW-0XXX-02  
Pedal Lever Assembly Components  
S/N AWE100000 and UP  
Control Link Kit  
GK62-00002-0071  
(c onta ins 2 c ontrol links,  
pa rt nos. AK62-00384-0000)  
Right Inside Pedal Cover  
0K62-01015-0000  
Left Inside Pedal Cover  
0K62-01016-0000  
Mounting screws (5)  
0017-00101-1796  
Control Links (2)  
AK62-00384-0000  
Wa she r  
0017-00104-0479  
Nut  
E-Ring  
0017-00100-0107  
Thrust Washer  
0017-00103-0333  
0K47-01105-0000  
Brass Washer  
0K47-01104-0000  
Pedal/Rocker Shaft & Bearings  
Order Kit GK62-00002-0001  
Cra nk Exte nsion  
Mounting Bolt  
Hex nut  
0017-00103-0333  
0017-00101-1907  
Left Pedal  
0K62-01005-0000  
Right Pedal  
0K62-01006-0000  
Roller Extrusion  
AK62-00197-0000  
Screws (2)  
Pedal Mounting  
Hardware Screws (4)  
0017-00101-1805  
Washer (4)  
Roller w/bearing  
AK62-00196-0001  
Shaft Collar  
0K62-01065-0000  
Washer  
0017-00104-0474  
Brass Washer  
0K47-01104-0000  
Anti-Lift Roller  
0K62-01191-0000  
0017-00101-1789  
0017-00104-0469  
Anti-Lift Track  
0K62-01208-0000  
Screws (2)  
0017-00101-1836  
Note: If replacing the Tie Rod Assembly or  
Crank Extension for the first time, order  
kit GK62-00002-0015. Both sides must  
be replaced simultaneously in this situation.  
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Page 11 of 14  
ARCTIC SILVER 90XW  
90XW-0XXX-02  
Drive Module Components  
S/N AWE100000 and UP  
FLEXONIC Belt J8  
0K62-01134-0000  
Power Control Board  
B084-92218-D002  
Metric Poly-V Pulley  
0K35-01186-0007  
Resistor w/Harness  
Assembly  
AK62-00171-0000  
Reed Switch  
118E-00001-0140  
Right Crankarm  
AK62-00204-0000  
Battery  
0017-00003-0685  
Poly-V Crank Pulley  
0K61-02409-0000  
FLEXONIC Belt J10  
0K62-01135-0000  
Alternator Flywheel  
Assembly  
AK61-00250-0002  
(Includes Shroud  
Support Bracket)  
Left Crank Arm  
Weld Assembly  
Order Kit  
GK62-00002-0027  
Magnet/Standoff  
Assembly  
AK62-00186-0000  
Crankshaft Plate  
0K61-02302-0001  
Crossover Shaft  
and Bearings  
Kit GK62-00002-0002  
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Page 12 of 14  
ARCTIC SILVER 90XW  
90XW-0XXX-02  
Drive Module Hardware  
S/N AWE100000 and UP  
Plastic Grommet (4)  
0017-00042-0754  
Alternator Mounting  
Bolt - 0017-00101-1793  
Nut - 0017-00103-0332  
Alternator  
Mounting Bolt  
PCB Grommet (4)  
0017-00042-0821  
0017-00101-0986  
PCB Mounting Screws  
0017-00101-1838  
Magnet  
Mounting Screw  
0017-00101-1835  
Resistor  
Mounting Rod  
0K63-01166-0000  
Cable Mounting Screws  
0017-00101-1839  
Cable Mounting Nuts  
0017-00103-0159  
Crankshaft Plate  
Mounting Screws  
0017-00101-1834  
Reed Switch/Cable  
Mounting Screws  
0017-00101-1794  
Battery  
Mounting Screws  
0017-00101-1797  
Screw  
0017-00101-1836  
Washer  
0017-00104-0465  
Machine Key  
0K53-01183-0000  
Hex Key  
0K53-01122-0000  
Set Screw  
0017-00101-1833  
Crankarm Nut  
0017-00103-0334  
Crankarm Mounting Bolt  
0017-00101-1849  
Retaining Ring  
0017-00100-0107  
Set Screws  
0017-00101-1833  
Thrust Washer  
0K47-01104-0000  
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Page 13 of 14  
ARCTIC SILVER 90XW  
90XW-0XXX-02  
Cables  
S/N AWE100000 and UP  
Power Control Board  
B084-92218-D002  
15 K OHM  
Ma in Ca ble  
AK62-00093-0000  
Powe r Control Ca ble  
AK62-00092-0000  
Console PCB  
A084-92220-A008  
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Page 14 of 14  

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