INSTALLATION AND OPERATION MANUAL
TM
Direct-Vent Gas
Fireplace Heater Inserts
The Shoreline™ fireplace insert is factory equipped for 40,000 BTU
input and can be converted to 33,000 using the smaller orifice provided.
Retain These Instructions For Future Reference
P/N 850,050M Rev. C, 01/2008
A French manual is available upon request. Order P/N 850,050CF. Ce manuel d’installation
est disponible en francais, simplement en faire la demande. Numéro de la pièce 850,050CF.
In the Commonwealth of Massachusetts:
• Installation must be performed by a licensed plumber or gas fitter
• See Table of Contents for location of additional Commonwealth of
Massachusetts requirements
US
Shoreline™ 33/40 DV INS
Report No. 050-F-22-5
WARNINGS
• Hot! Do not touch! The glass and surfaces of this appliance will be hot during operation and will
retain heat for a while after shutting off the appliance. Severe burns may result.
• Carefully supervise children in the same room as appliance.
• If small children are present in the home, it is recommended that this appliance be fitted with a
screen door or screen panel kit. See Page 33 for ordering information.
• Suitable for installation into masonry or factory built fireplaces. These appliances may be installed in an after-
market permanently located, manufactured (mobile) home (USA only), where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate.
• This appliance is not convertible for use with other gases unless a certified kit is used.
• Lennox™ gas-burning appliances are designed for use as a supplemental heater. They are not intended for
continuous use as a primary heat source.
AVERTISSEMENT: Assurez-vous de bien suivre les
instructions donné dans cette notice pour réduire au
minimum le risque d’incendie ou pour éviter tout dom-
mage matériel, toute blessure ou la mort.
WARNING: If the information in this manual is not
followed exactly, a fire or explosion may result
causing property damage, personal injury or loss
of life.
POUR VOTRE SÉCURITÉ: Ne pas entreposer ni utiliser
d’essence ni d’autre vapeurs ou liquides inflammables dans
le voisinage de cet appareil ou de tout autre appareil.
Do not store or use gasoline or other flammable
vapors or liquids in the vicinity of this or any other
appliance.
POUR VOTRE SÉCURITÉ: Que faire si vous sentez une odeur
de gaz:
WHAT TO DO IF YOU SMELL GAS:
• Do not light any appliance.
• Ne pas tenter d’allumer d’appareil.
• Do not touch any electrical switch; do not
Use any phone in your building.
• Immediately call your gas supplier from a
neighbor’s phone. Follow your gas supplier's
instructions.
• Ne touchez à aucun interrupteur. Ne pas vous servir
des téléphones se trouvant dans le batiment où vous
vous trouvez.
• Evacuez la piéce, le bâtiment ou la zone.
• Appelez immédiatement votre fournisseur de gaz depuis
un voisin. Suivez les instructions du fournisseur.
• Si vous ne pouvez rejoindre le fournisseur de gaz,
appelez le service dos incendies.
• If your gas supplier cannot be reached, call
the fire department.
Installationandservicemustbeperformedbyaquali-
fied installer, service agency or the gas supplier.
L’installationetservicedoitêtreexécutéparunqualifiéinstal-
leur, agence de service ou le fournisseur de gaz.
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This installation manual will help you obtain a safe, efficient, depend-
able installation for your appliance and vent system.
CONGRATULATIONS ON THE PURCHASE OF YOUR NEW
GAS APPLIANCE MANUFACTURED BY LENNOX HEARTH
PRODUCTS.
When you purchased your new gas-fired heater, you joined the ranks
of thousands of individuals whose answer to their home heating needs
reflects their concern for efficiency and our environment. We extend our
continued support to help you achieve the maximum benefit and enjoy-
ment available from your new gas-fired heater. It is our goal at Lennox
Hearth Products to provide you, our valued customer, with an appliance
that will ensure years of trouble-free warmth and pleasure.
PLEASE READ AND UNDERSTAND THESE INSTRUCTIONS
BEFORE BEGINNING YOUR INSTALLATION
PACKAGING LIST
To install a Shoreline insert, an insert body, refractory brick panel set
and surround kit are required (each sold separately. See Page 34 for
ordering information).
Thank you for selecting a Lennox Hearth Products gas-fired heater as
the answer to your home heating needs.
Fireplace Insert Body Packaging List
Model: Shoreline 33/40 DV INS
Sincerely, All of us at Lennox Hearth Products
1) Fireplace Insert Body ...................... 1) 150 cfm Blower
with Burner Cassette ...................... 1) 5-Piece Log Set
1) Gas pipe (3/8” x 8”)........................ 1) Optional Shoreline #33 orifice
1) Installation and Operation Manual.. 1) Bag of Decorative Lava Rock
1) Bag of Glowing Ember Material...... 1) Fireplace Warning Label
1) Front Leveling Leg Kit
TABLE OF CONTENTS
Important Safety and Warning Information ..................... Page 2
Packaging List.............................................................. Page 3
Introduction ................................................................. Page 3
General Information..................................................... Page 4
Codes and Approvals ................................................... Page 4
New York City MEA Approval ....................................... Page 6
Requirements for the
Commonwealth of Massachusetts .......................... Page 6
Specifications - Insert Dimensions .............................. Page 7
Clearances to Combustibles......................................... Page 8
Installation ................................................................... Page 9
Fireplace Requirements........................................... Page 9
Venting Requirements............................................. Page 10-11
Insert Leveling ........................................................ Page 11
Door Assembly Installation
Refractory Brick Panel Sets - 6 pieces:
Standard
Red
Architectural Stone
Surround Kits:
Small 3-sided - 36-5/8” Wide x 25-7/8” High (930 mm x 657 mm)
Large 3-sided - 41” Wide x 28” High (1041 mm x 711 mm)
Small 4-sided - 36-5/8” Wide x 29-3/16” High (930 mm x 741 mm)
Large 4-sided - 41” Wide x 33-1/2” High (1041 mm x 851 mm)
or Removal Instructions...................................... Page 12
Refractory Brick Panel Installation Instructions...... Page 13
Log Set Installation Instructions ............................. Page 14-15
Surround Installation Instructions .......................... Page 16
Gas Line Installation..................................................... Page 18
Gas Pressure Requirements.................................... Page 18
LP and Natural Gas Supplies................................... Page 18
Operating Instructions ................................................. Page 18-22
Pre-Lighting Checklist............................................. Page 18
Lighting Instructions............................................... Page 19
To Turn Gas Off to Appliance................................... Page 19
Shutdown Procedure .............................................. Page 19
Flame Appearance and Sooting............................... Page 20
Air Shutter Adjustment ........................................... Page 20
Burn-In Period ........................................................ Page 21
Quiet Operation....................................................... Page 21
Blower Operation and Wiring Diagram.................... Page 21
Shoreline™ Main Burner Operation......................... Page 22
Millivolt Control System and Wiring Diagram ......... Page 22
Maintenance and Servicing.......................................... Page 23-25
Maintenance Checklist ............................................ Page 23
Glass Maintenance.................................................. Page 23-24
Door Removal......................................................... Page 24
Blower Removal...................................................... Page 24
Paint Touch-Up ....................................................... Page 24
Inspecting Wiring.................................................... Page 24
Fuel Conversion Kits ............................................... Page 24
Maintenance Schedule............................................ Page 25
Troubleshooting........................................................... Page 26
Replacement Parts List................................................ Page 27
Part Identification......................................................... Page 28-32
Optional Accessories.................................................... Page 33-35
Safety / Listing Label.................................................... Page 36
Lighting Instructions Label .......................................... Page 37
Warranty and Product Reference Information.............. Page 38
INTRODUCTION
The Insert models covered in this manual are direct-vent sealed com-
bustion gas heaters designed for residential application for installation
into an existing masonry or factory built solid fuel burning fireplace. The
required liners for the air intake and exhaust are as follows:
• Air Intake: Use 3” diameter UL 181 or UL 1777 listed liner only.
• Exhaust: Use 3” diameter UL 1777 listed gas vent liner only. DO
NOT USE UL 181 LISTED LINER.
These vent systems must be routed through the existing fireplace flue
system to the vent termination.
Installation Options
• . Residential
• . Bedrooms
• Manufactured (mobile) home
• Commercial
Your direct vent Insert is designed to be vented vertically with a minimum
height of 10 feet and maximum of 35 feet from top of the flue collar using
natural gas or propane gas (LP).
This appliance is only for use with the type of gas indicated on the
rating plate. This appliance is not convertible for use with other gases,
unless a certified kit is used.
Cet appareil doit être utilisé uniquement avec les types de gaz indiqués
sur la plaque signalétique. Ne pas l'utiliser avec d'autres gaz sauf si
un kit de conversion certifié est installé.
These appliances comply with National Safety Standards and are tested
andlistedbyOMNI-TestLaboratoriesInc.;Beaverton,Oregon(ReportNo.
050-F-22-5) to ANSI Z21.88-2005/CSA 2.33-2005, and CGA 2.17-M91 in
both USA and Canada, as Vented Gas Fireplace Heaters and are approved
for installation in bedrooms and manufactured (mobile) homes.
3
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Fuel
GENERAL INFORMATION
This insert comes from the factory equipped to burn natural gas from 0
to 2,000 feet (610 M) of elevation in the USA and 0 - 4,500 feet (1372
M) in Canada. The insert can be converted to burn LP (liquid propane)
by installing a conversion kit. Only Lennox Hearth Products conversion
kits can be used to convert from NG to LP or LP to NG. Contact your
Lennox Hearth Products dealer for details. An orifice is also supplied to
change the unit from 40,000 BTU’s (NG) or 37,500 BTU’s (LP) to 33,000
BTU’s. This must be done by a qualified service technician if you decide
to change orifices.
Table 1 shows the BTU input for each model:
Millivolt Models with Manually-Modulated Gas Valves
Natural Gas
Propane (LP) Gas
Model
Input Rate
(BTU/HR)
Input Rate
(BTU/HR)
SHR33
SHR40
19,500 to 33,000
ꢀ4,000-40,000
19,500 to 33,000
ꢀ1,500 to 37,500
Theuseofotherfuelsorcombinationoffuelswilldegradetheperformance
of this system and may be dangerous.
Table 1
Orifice Size/Altitude Adjustment
Table 2 shows efficiencies for the Shoreline™.
These appliances are tested and approved for installations at elevations
of 0 to 2,000 feet (610 M) in the USA and 0 to 4,500 feet (0-1372 M) in
Canada using the factory installed orifice shown in Table 3. At higher
elevations the BTU input must be de-rated by 4% for every 1,000 feet
(305 M) to maintain the proper ratio of gas to air. Contact your local gas
supplier for deration requirements for your area.
Efficiencies %
Natural Gas
Propane
Models
P4**
Steady AFUE P4** Steady AFUE
State*
State*
SHR33
SHR40
60.91
6ꢀ.70
83
83
60
63
64.35
65.98
83
83
65
67
Deration - At higher elevations, the amount of BTU fuel value delivered
must be reduced by either using gas that has been derated by the gas
company or by changing the burner orifice to a smaller size as regulated
by the local authorities having jurisdiction and by the (USA) National
Fuel Gas Code NFPA 54 / ANSI Z223.1 - latest edition or, in Canada,
the CAN/CSA B149.1 - latest edition. If it is determined that a smaller
burner orifice is needed, contact your Lennox Hearth Products dealer to
purchase the orifice.
* The Steady State Efficiency numbers based on maximum vent configuration.
** Tested to CSA P.4.1-02 “Testing Method for Measuring Annual Fireplace Efficiency.
Table 2
These appliances may be installed in an aftermarket permanently
located, manufactured home (USA only) or mobile home, where not
prohibited by local codes.
Burner Orifice Sizes
USA - Elevation 0-ꢀ000 feet ( 0-610 meters)
Canada - Elevation 0-4500 feet ( 0-137ꢀ meters)
Cet appareil peut être installé dans un maison préfabriquée (É.-U.
seulement) ou mobile déjà installée à demeure si les réglements
locaux le permettent.
Natural Gas
Propane
Model
drill size (inches) *
drill size (inches) *
SHR33
SHR40
#36 (0.1065”)
1/8” (0.1ꢀ5”)
#51 (0.067”)
#49 (.073”)
Note: These appliances are designed as supplemental heaters. There-
fore, it is advisable to have an alternate heat source when installed in a
dwelling.
* Standard size installed at factory
Table 3
Millivolt Valve & Electrical
CODES AND APPROVALS
These appliances use a millivolt type control system consisting of a gas
control valve with regulator (control to adjust for flame appearance and heat
output), a standing pilot burner assembly, a thermopile, thermocouple, a
piezo igniter, and ON/OFF switch. THE GAS BURNER SYSTEM ON THESE
APPLIANCES DO NOT REQUIRE 1ꢀ0 VOLT POWER TO OPERATE. Because
this fireplace insert is operated with a millivolt valve it will burn even
during a power outage.
Listing and Safety Standards - Gas appliances must be tested and certi-
fied by a nationally recognized testing and certification laboratory to ANSI
(American National Standard Institute) gas appliance safety standards.
This insert has been tested and certified by OMNI -Test Laboratories to
ANSI Z21.88-2005/CSA 2.33-2005 “Vented Gas Fireplace Heaters and
CGA 2.17-M91 “Gas-Fired Appliances for Use at High Altitudes” and UL
307B Gas Burning Heating Appliances for Manufactured (Mobile) Homes
in both USA and Canada. These appliances have been certified for use
with either natural gas or propane and are approved for installation in
sitting rooms and/or bedrooms. This appliance is only for use with the
type of gas indicated on the rating plate (and is not for use with solid
fuels). This appliance is not convertible for use with other gases,
unless a certified kit is used.
The Shoreline features a spark igniter (piezo) that allows the appliance's
pilot gas to be lit without the use of matches or batteries. However, the heat
circulationblower motor requires 120 Volts AC (theappliancecanbesafely
used with the blower turned off). The blower operation is controlled by a
variable speed rheostat.
Cetappareildoitêtreutiliséuniquementaveclestypesdegazindiqués
sur la plaque signalétique. Ne pas l'utiliser avec d'autres gaz sauf si
un kit de conversion certifié est installé.
4
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Manufactured Home Installations - These appliances must conform
to the Manufactured Home Construction and Safety Standard, Title 24
CFR, Part 3280 (in Canada CAN/CSA Z240 MH) (in Canada CAN/CSA
Z240 MH), or when such a standard is not applicable, the Standard
for Manufactured Home Installations, ANSI A225.1 - latest edition for
manufactured (mobile) home installations and the current Standard for
Fire Safety Criteria for Manufactured Home Installations, Sites and Com-
munities, ANSI/NFPA 501A.
Questions To Ask Local Building Official
These appliances must be installed per manufacturers’ instructions.
Installations must conform to appropriate local codes and applicable
state and federal requirements. Familiarity with these requirements
before installation is essential. Some important considerations to
discuss with local building officials include:
1. Applicable codes (i.e. Uniform Mechanical Code, State or Regional
Gas Codes, National Fuel Gas Code).
2. Local amendments
3. Recognized testing lab: OMNI-Test Laboratories Inc.; Beaverton,
Oregon
4. Is a permit required - cost?
5. In some states or municipalities, a licensed gas fitter or plumber may
be required to install these appliances. Check with your local build-
ing official for requirements in your area (i.e. Is a license required for
installation of gas supply line)?
6. Maximum amount of gas pipe without a pressure test - type of test
required?
Local, State and National Codes - These appliances must conform with
all local, state, and national installation codes. In the absence of local
and state codes, installation must comply with the current National Fuel
Gas Code, ANSI Z223.1, also known as NFPA 54 (In Canada, the current
CAN/CSA B149.1 installation code). Electrical wiring must comply with
the National Electrical Code ANSI/ NFPA 70 - latest edition. In Canada, the
current CSA C22-1 Canadian Electrical Code - latest edition. Refer to the
National Fuel Gas Code and local zoning and code authorities for details
on installation requirements. These appliances must be vented directly
to the outside in accordance with the current edition of the National Fuel
Gas Code (NFPA 54 in U.S.A and CAN/CSA B149.1 in Canada) and must
never be attached to a chimney serving a separate solid fuel burning
appliance.
7. Are below grade penetrations of the gas line allowed?
8. Is concealed gas piping allowed?
9. Specific requirements of concealed fittings?
10.Is rigid pipe to appliance required?
11.Allowed piping materials?
12.Shut-off valve required within 4 feet of the firebox?
13.May the shut-off valve be concealed?
14.Rooms where the installation is not allowed?
Fireplace Standards - These heaters are designed to be installed into
an existing masonry fireplace (built to UBC 37 or ULC S628 standards)
or factory built solid fuel, wood, burning fireplace (listed to UL 127 or
ULC S610) only. All exhaust gases must be vented outside the structure.
Combustion air is drawn from outside the structure.
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Inspection
NEW YORK CITY, NEW YORK (MEA)
The state or local gas inspector of the side wall horizontally vented gas
fueledequipmentshallnotapprovetheinstallationunless,uponinspection,
the inspector observes carbon monoxide detectors and signage installed
in accordance with the provisions of 248 CMR 5.08(2)(a)1 through 4.
Installation of these fireplaces are approved for installation in New York
City in the US state of New York (MEA#: 138-07-E).
COMMONWEALTH OF MASSACHUSETTS REQUIREMENTS
Exemptions
The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4:
Note: The following requirements reference various Massachusetts
and national codes not contained in this document.
• The equipment listed in Chapter 10 entitled “Equipment Not Required
To Be Vented” in the most current edition of ANSI Z233.1 / NFPA 54
(In Canada CAN/CSA B149.1 - current edition) as adopted by the
Board; and
Forallsidewallhorizontallyventedgasfueledequipmentinstalledinevery
dwelling, building or structure used in whole or in part for residential
purposes, including those owned or operated by the Commonwealth and
where the side wall exhaust vent termination is less than seven (7) feet
above finished grade in the area of the venting, including but not limited
to decks and porches, the following requirements shall be satisfied:
• Product Approved side wall horizontally vented gas fueled equipment
installed in a room or structure separate from the dwelling, building
or structure used in whole or in part for residential purposes.
Installation Of Carbon Monoxide Detectors
MANUFACTURER REQUIREMENTS
At the time of installation of the side wall horizontal vented gas fueled
equipment, the installing plumber or gas-fitter shall observe that a hard
wired carbon monoxide detector with an alarm and battery back-up is
installed on the floor level where the gas equipment is to be installed.
In addition, the installing plumber or gas-fitter shall observe that a bat-
tery operated or hard wired carbon monoxide detector with an alarm is
installed on each additional level of the dwelling, building or structure
served by the side wall horizontal vented gas fueled equipment. It shall
be the responsibility of the property owner to secure the services of
qualified licensed professionals for the installation of hard wired carbon
monoxide detectors.
Gas Equipment Venting System Provided
WhenthemanufacturerofProductApprovedsidewallhorizontallyvented
gas equipment provides a venting system design or venting system com-
ponentswiththeequipment,theinstructionsprovidedbythemanufacturer
for installation of the equipment and the venting system shall include:
• Detailed instructions for the installation of the venting system design
or the venting system components; and
• A complete parts list for the venting system design or venting
system.
In the event that the side wall horizontally vented gas fueled equipment
is installed in a crawl space or an attic, the hard wired carbon monoxide
detector with alarm and battery back-up may be installed on the next
adjacent floor level.
Gas Equipment Venting System NOT Provided
When the manufacturer of a Product Approved side wall horizontally
vented gas fueled equipment does not provide the parts for venting the
fluegases, butidentifies“specialventingsystems”, thefollowingrequire-
ments shall be satisfied by the manufacturer:
In the event that the requirements of this subdivision can not be met
at the time of completion of installation, the owner shall have a period
of thirty (30) days to comply with the above requirements; provided,
however,thatduringsaidthirty(30)dayperiod,abatteryoperatedcarbon
monoxide detector with an alarm shall be installed.
• Thereferenced“specialventingsystem”instructionsshallbeincluded
with the appliance or equipment installation instructions; and
• The “special venting systems” shall be Product Approved by the
Board, and the instructions for that system shall include a parts list
and detailed installation instructions.
Approved Carbon Monoxide Detectors
Each carbon monoxide detector as required in accordance with the
above provisions shall comply with NFPA 720 and be ANSI/UL 2034
listed and IAS certified.
A copy of all installation instructions for all Product Approved side wall
horizontally vented gas fueled equipment, all venting instructions, all
parts lists for venting instructions, and/or all venting design instructions
shall remain with the appliance or equipment at the completion of the
installation.
Signage
A metal or plastic identification plate shall be permanently mounted to
the exterior of the building at a minimum height of eight (8) feet above
grade directly in line with the exhaust vent terminal for the horizontally
vented gas fueled heating appliance or equipment. The sign shall read, in
print size no less than one-half (1/2) inch in size, “GAS VENT DIRECTLY
BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS.”
• Installation and repair must be done by a plumber or gas fitter licensed
in the Commonwealth of Massachusetts.
• The flexible gas line connector used shall not exceed 36 inches (92
centimeters) in length.
• The individual manual shut-off must be a T-handle type valve.
6
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SPECIFICATIONS: Shoreline™
Note: Due to Lennox’ ongoing commitment to quality , all specifications,
ratings and dimensions are subject to change without notice.
Insert Dimensions
Inches (millimeters)
13-1/8 (333)
17-1/4 (438)
9 (ꢀꢀ9)
A
B
C
D
E
Left front of unit to center line
Right front of unit to center line
Left rear of unit to center line
Right Rear Of Unit To Center Line
Center Of Air Intake To Center Line
Center Of Flue To Center Line
Insert Depth Into Fireplace
P
7-5/8 (194)
6-3/4 (17ꢀ)
ꢀ (51)
F
G
H
I
15-3/8 (391)
1ꢀ-7/8 (3ꢀ7)
14 (356)
Air Intake Center From Front
Flue Center From Front Of Unit
Front Of Unit To Back Of Flue Collar
Unit Height At Front
Q
J
15-1/8 (384)
ꢀꢀ-3/8 (568)
ꢀ1 (533)
K
L
Base Of Unit To Top Of Flue Collar
Base Of Unit To Intake Collar
O.D. Width, Small, 3-pc Flange
O.D. Width, Large, 3-pc Flange
O.D. Height, Small, 3-pc Flange
O.D. Height, Large, 3-pc Flange
O.D. Width, Small, 4-pc Flange
O.D. Width, Large, 4-pc Flange
O.D. Height, Small, 4-pc Flange
O.D. Height, Large, 4-pc Flange
Glass Viewing Height
M
N
N
O
O
P
P
Q
Q
R
S
7-7/8 (ꢀ00)
36-5/8 (930)
41 (1041)
ꢀ5-7/8 (657)
ꢀ8 (711)
Front View
4-Sided Surround Kit
36-5/8 (930)
41 (1041)
A
B
C
D
AIR INTAKE
Ø 2-7/8
ꢀ9-3/16 (741)
33-1/ꢀ (851)
16-7/8 (4ꢀ9)
ꢀ6-5/8 (676)
F
FLUE
Ø 2-7/8
E
Glass Viewing Width
Rear Insert Dimensions - Inches (millimeters)
G
H
I
Rear width of unit
16-5/8 (4ꢀꢀ)
30-3/8 (77ꢀ)
15-3/8 (391)
Front Width of unit
Depth of unit (excluding Surround Kit)
Top View
Center
N
J
O
R
K
L
S
M
Side View
Front View
3-Sided Surround Kit
Figure 1
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MINIMUM CLEARANCES TO COMBUSTIBLES
Mantel - 1ꢀ” Depth
These appliances can be installed in most fireplace configurations. If
installedclosetoanadjacentwall,ensurethattheminimumclearances
to combustible surfaces are maintained. A local building inspector
should review your plans prior to installation.
Combustibles Trim or Mantel Depth of 8” or Less
F
Refer to Figures 2 through 4 for clearances to combustibles. Minimum
clearances include any projections such as shelves, window sills, mantels,
spacers/standoffs or surfaces to combustible construction etc. above the
appliance. Paint or lacquer used to finish the mantel must be heat resistant
in order to avoid discoloration.
I
E
C
L
Inches
(millimeters)
Minimum Fireplace Dimensions
and Minimum Clearances
H
A
B
C
D
E
Minimum front opening required
Minimum height required
36 (914)
ꢀ1-1/ꢀ (546)
19-1/ꢀ (495)
16 (406)
G
Hearth Protection
Minimum rear width required
Minimum fireplace depth required
Refer to Table 4
Figure 3 - Minimum Clearances
Clearance needed from bottom of insert to com-
bustibles or 8” mantel
35 (889)
F
Clearance required from center of glass to com-
bustible material
30 (76ꢀ)
1ꢀ (305)
8 (ꢀ03)
Fireplace Firebox
G
Minimum inches of hearth protection needed from
front of unit
H
Vertical clearance needed under the bottom of the
insert for NO hearth protection
I
Clearance needed from bottom of insert to 1ꢀ”
mantel
38 (965)
Insert
Refer to Figures 2 through 4
Table 4
Hearth Protection
G
G
H
H
Combustible Floor
H dimension deter-
mines G minimum
0”
1-1/ꢀ”
3”
8”
7”
6”
5”
4”
3”
ꢀ”
1”
0”
A
B
Examples:
C
4-1/ꢀ”
6”
Hearths that are level with the base
of the insert require 1ꢀ” minimum of
forward hearth protection.
D
7-1/ꢀ”
9”
Refer to Table 4
Hearths that are elevated 8” minimum
above combustible floor require 0” of
forward hearth protection.
Figure 2 - Existing Fireplace Minimum Dimensions
10-1/ꢀ”
1ꢀ”
Hearth / Floor Protection Requirements
Figure 4 - Hearth Protection
The hearth and/or floor protection must be a thermally rated hearth/floor
protector meeting or exceeding a thermal rating of k = .84 (or lower) or
r= 1.19 (or higher) with a listed thickness of 1" minimum. If an hearth
extensionisused,checkwiththemanufacturerforthelistedthermalrating
of the hearth extension to ensure it meets the thermal requirements of k
= .84, r= 1.19, listed thickness 1". If a custom hearth or floor protection
is planned, see NFI (National Fireplace Institute) certification manuals
showing methods for calculating minimum thicknesses and approved
fireplace hearth/floor protection materials.
8
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INSTALLATION
CAUTIONS
Fireplace Requirements
• The fireplace in which this gas insert is to be
installed must be thoroughly cleaned if it has
been used to burn wood or synthetic logs. Have
the chimney and all inside surfaces of the fire-
place brushed and vacuumed so that no soot,
embers, or loose combustion deposits can be
drawnintotheheatcirculationblowerandblown
into the living area.
These heaters are designed to be installed into an existing masonry
fireplace (built to UBC 37 or ULC S628 standards) or factory built solid
fuel, wood burning fireplace (listed to UL 127 or ULC S610) only. All
exhaust gases must be vented outside the structure. Combustion air
is drawn from outside the structure. When installing in a factory built
fireplace, the fireplace grate must be removed and the damper must be
removed or secured open.
• Ifanyportionofthechimneysystemshowssigns
of structural or mechanical weaknesses, such
as: cracks, leaky joints, corroded or warped
surfaces, the faulty portion must be repaired
or replaced prior to installing this appliance.
• The factory built firebox must accept the insert
withoutmodificationotherthanremovingbolted
or screwed together pieces such as baffles /
smoke shelf / deflectors, ash lips, glass door,
screen or door tracks, log grates, refractory or
masonry lining and damper assemblies. Any
fireplacecomponent,whichisremoved,mustbe
retainedsotheycanbereinstalledtorestorethe
fireplace to its original operating condition. The
removal of any part must not alter the integrity
oftheoutershellofthepre-engineeredfireplace
cabinet in any way. Any parts removed must be
replaceable. If any components are removed
from (or altered) from the existing fireplace, a
Warning Label (see Figure 5) must be affixed
inside the fireplace firebox, so that it shall be
visibleuponremovalofthefireplaceinsert. Note:
RTV high temperature silicone is an approved
adhesive to affix the label.
The insert is designed to fit into a fireplace with a minimum firebox
height of 21-1/2 inches (546 mm). To facilitate this the hood will need to
be removed and discarded (Note: the screws should be replaced in the
insert body). The air intake on the Shoreline™ is removable for easier
installation.
Ifthefactory-builtfireplacehasnogasaccesshole(s)provided, anaccess
hole of 1-1/2 inches (38 mm) or less may be drilled through the lower
sides or bottom of the firebox in a proper workmanship like manner. This
access hole must be plugged with a non-combustible insulation after the
gas supply line has been installed. The installer must mechanically attach
themarkingsuppliedwiththegasfireplaceinserttotheinsideofthefirebox
of the fireplace into which the gas fireplace insert is installed.
IMPORTANT:Wheninstallingtheseappliancesintoafactorybuiltfireplace
or heat-form, the air flow within and around the fireplace shall not be
altered by the installation of the insert (i.e. DO NOT BLOCK louvers or
coolingairinletoroutletports, circulatingairchambersinasteelfireplace
liner or metal heat circulator).
WARNING
THIS FIREPLACE HAS BEEN ALTERED TO
ACCOMMODATE A FIREPLACE INSERT AND
SHOULD BE INSPECTED BY A QUALIFIED
PERSON PRIOR TO RE-USE AS A
CONVENTIONAL FIREPLACE.
Figure 5 - Fireplace Warning Label
9
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Positive Flue Connection (acceptable methods for sealing chimney throat)
Masonry and Factory Built Fireplaces
Venting Requirements
Approved Vent Systems:
A qualified installer should evaluate the existing fireplace to determine the
best method for achieving a positive flue connection between the vent and
intake liners and the chimney. One method is to secure a noncombus-
tible seal-off plate (i.e. 22-gage sheet steel) in the fireplace throat using
masonry screws. Other acceptable methods include packing unfaced
fiberglass insulation around the liners. Whichever “seal off” method is
used must effectively seal the area to prevent room air passage to the
chimney of the fireplace.
Lennox Hearth Products Co-linear Chimney Liner Kit Recommended:
• The Flex Kit, Cat. No. H0909 includes one 35 feet flex liner and four
gear clamps.
• TheTerminationKit,Cat.No.TKDVIincludestheterminationcapwithtwo
co-linear collars for 3 inches (76 mm) flex attachments and flashing.
Secure Vent™ Co-Linear Chimney Liner Kit Recommended:
The existing fireplace chimneys may take
various contours which the flexible liners will
accommodate.However,keeptheflexibleliner
as STRAIGHT as possible, avoid unnecessary
bending.
The standard cap
inTerminationKit,
TKDVI, is a high
wind cap
• Direct Vent Vertical Termination Kit (includes Vertical Termination
Capgas/Connector,Flashing,Qty2of25feet(7.6M)lengthof3inches
(76 mm) Aluminum Flex, Clamps and Sealant) #DV3FK25
• DirectVentVerticalTerminationKit(includesVerticalTerminationCap/
Connector, Flashing, Qty 2 of 35 feet length of 3 inches Aluminum
Flex, Clamps and Sealant) #DV3FK35
Vertical Cap
Standard Simpson Dura-vent Co-linear Chimney Liner Kit recom-
mended:
• Direct Vent Vertical Termination Cap #991
• Liner Termination Kit
(includes termination connector and flashing) #923GK
• 3" x 35 feet (76 mm x .91 M) Alum Flex #2280
Termination
Connector
Liner Requirements:
Selkirk/Metalbestos Direct-Temp Co-Linear Chimney Liner Kit recom-
mended
Use 3" (76 mm) diameter listed gas
vent liner (UL1777 ONLY) for the
EXHAUST
• Direct Vent Vertical Termination Cap #4DT-VC
• Liner Termination Kit
(includes termination connector and flashing) #4DT-CTB
• 3” x 35’ (76 mm x .91 M) Aluminum Flex #AF3-35L
Use 3" (76 mm) diameter listed
liner (UL 181 or UL1777) for the
AIR INTAKE.
Exhaust
Amerivent Direct Co-Linear Chimney Liner Kit recommended
•
•
•
•
Direct Vent Vertical Termination Cap #4DVC
Co-Linear Adaptor #4DCAT33
Flashing #4DF or #5DF
Intake
Vertical Height Min. = 10 ft. (3.05 M)
Vertical height Max. = 35 ft. (10.67 M)
3” x 35’ Aluminum Flex #3AFL-35
The flexible vent pipe
must NOT be allowed to
sag behind insert or in
fireplace flue.
The outside air inlet does not
Exhaust 3" (75mm) UL
1777. A full length liner
is required from the
exhaust outlet on appli-
ance to center collar of
termination cap.
require a full reline (if intake
liner is terminated in chimney
and a positive flue connection
is achieved as specified).
Existing Fireplace Flue
(chimney)
Combustion Air Intake
Makesurethatbothlinerswillpassthroughexistingdamperarea.Remove
or lock damper to allow the passage of the flexible liners. If the damper
will not allow the passage of both liners, DO NOT PROCEED FURTHER.
(If fireplace is masonry) Consult a local mason for removal of the damper
without risk of structural damage or leakage (if the fireplace is factory
built) The appliance may NOT be installed into the fireplace.
Positive Flue Con-
nection (sealing
fireplace throat
using a noncombus-
tible seal-off plate
Figure 6b
Air Inlet Liner (for combustion air) When
terminating the air inlet liner at this point, a
positive flue connection is required (to ensure
combustion air is drawn down the chimney
only).
or insulation).
WARNING
Donotsubstitutetheheat-ratedflexliner(UL1777)forthe
exhaustwithanyothertypelinerorafiremayresultcaus-
ing property damage, personal injury or loss of life.
Masonry and Factory Built Fireplaces
Figure 6a - Terminating Air Inlet in Chimney
10
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Vertical Venting
The vent pipes must be connected to the proper collars on the unit and
the exhaust vent pipe must be connected to the termination cap or the
unit will not operate. The combustion air vent pipe can be connected to
the termination cap (see Figure 6b) or it can terminate inside the chimney
(see Figure 6a). The bottom opening of the chimney must be sealed
around the vent pipes if the combustion air vent is not connected to the
termination cap. Use unfaced fiberglass insulation to seal around the vent
pipes or a positive flue connection using a seal-off plate. The insulation
may give off an odor during the first hour of operation.
NOTES:
Front leveling legs
The minimum vertical rise (exhaust vent) is 10 feet (3.05 M) and the
maximum vertical rise is 35 feet (10.67 M). These dimensions are
measured from the flue collar of the unit to the end of the vent pipe,
The fireplace and fireplace chimney must be clean and in good working
order and constructed of non-combustible materials. Inspect chimney
clean-outs for proper fit and seal.
See
Detail B
FRONT
LEVELING
LEGS
DETAIL B
See Table 5 for the minimum vertical termination height requirements.
Vertical Termination Height Minimum
(Factory Built and Masonry Fireplaces)
The vent/air intake termination clearances above the high side of an
angled roof is as follows:
Right front leveling leg
Use open end 9/16”
wrench to adjust height
up or down
Figure 7
Feet (meters)
8 (2.4)
� � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � �
7 (2.1)
6 (1.8)
5 (1.5)
4 (1.2)
3 (0.9)
2 (0.6)
1 (0.3)
0 (0.0)
Table 5
Roof Pitch
Rear leveling legs
REAR
Insert Leveling
LEVELING
LEGS
See
Detail C
At each front and rear corner of the insert is an adjustable leg provided
to level the insert should the hearth of the fireplace be uneven. To adjust
the legs in the rear, loosen the two 5/32” allen head screws, move the leg
to the desired height, and then tighten the screws. Repeat these steps
for each adjusting leg. To adjust the legs in the front use a 9/16” open
end wrench. See Figures 7 and 8.
DETAIL C
Use 5/3ꢀ allen wrench to loosen
and adjust bracket up or down,
tighten when at right height
Figure 8
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SHORELINE™ DOOR ASSEMBLY INSTALLATION OR REMOVAL
INSTRUCTIONS
Tools Needed: No tools are needed
Cat. No.
H5746
Description
Shoreline Door Assembly (Figure 9)
Shoreline Door Kit - Packaging List
Models SHR33 & SHR40
Description
Quantity
1
Shoreline Door Assembly
Figure 11
Table 6 - (refer to Figure 9)
3. Pull the louvers out to the farthest point and then lift up. Push door
against the face of the insert. Drop the louvers down and let the
springs pull the three latches into the three slots located on the top
of the insert. See Figure 12.
Note: The Shoreline insert comes with the door already on the
unit. Just reverse the steps here to remove the door to access
the burner area.
Figure 12
Figure 9
4. Figure 13 shows the insert with the door in place.
1. Locate three tabs on the bottom of the door. These tabs will go into
the tab slots along the bottom of insert. See Figure 10.
Tab
Figure 13
Figure 10
2. Drop the door into the three tab slots on the bottom of the insert as
shown in Figure 11. The door should be at a 25 degree angle to the
front of the insert to be able to place the door correctly.
1ꢀ
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2. Next place the rear panel (C). It will set on the bracket mounted to the
SHORELINE™ REFRACTORY BRICK INSTALLATION INSTRUCTIONS
blower mounting plate on the back of the firebox. See Figure 16.
Tools Needed: No tools are needed
Cat. No. Model
Description
75383
75384
75391
SHR-BRICK-STD
Brick Panel Set, Standard
SHR-BRICK-RED
Brick Panel Set, Red
SHR-BRICK-ARCHSTONE Brick Panel Set, Architectural (shown)
C
Refractory Brick Panel Kits - Packaging List
Models SHR33 & SHR40
Quantity
Description
Front Bottom Panels - Left ( A ), Right ( B )
Rear Panel (C)
ꢀ
1
1
1
1
Figure 16
Left Side Panel (D)
Right Side Panel (E)
3. Position and slide the side panels against the rear panel. Make sure
panels are behind brackets to hold them in at the top. The side panels
willholdtherearbrickpanelagainstthebackofthefirebox. SeeFigure
17.
Top Panel (F )
Table 7 - (refer to Figure 14)
IMPORTANT NOTE: A refractory brick panel kit is required for proper
operation (sold separately). Never operate this appliance without
all the refractory brick panels properly installed.
Figure 14
C
E
D
F
D
E
A
B
CAUTION
Before you install the refractory brick panels and log
set, theinsertshouldbeinstalledinthefireplace, the
venting attached, the gas line connected and tested
for leaks and the initial burner operation checked.
Figure 17
4. Slide the top panel in place with the detailed side down. Make sure
panel is positioned all way back and resting on side panels. Top panel
should be flush in front with the side panels. See Figure 18.
To Install Panels:
1. Start with the front bottom panels (A and B). Set them in place with
detail side up as shown. See Figure 15.
F
A
Figure 18
B
Figure 15
13
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SHORELINE™ LOG SET INSTALLATION INSTRUCTIONS
CAUTIONS
Tools Needed: No tools are needed
• If logs are not installed according to the log
installation instructions, flame impingement
andimpropercombustioncouldoccurandresult
in soot and/or excessive production of carbon
monoxide (CO), a colorless, orderless, toxic
gas.
Cat. No.
H5747
Description
5-Piece Ceramic Log Set
Log Set - Packaging List
Models SHR33 & SHR40
Description
Quantity
• The size and position of the log set is critical
to achieve a safe, reliable and attractive flame
pattern. Any attempt to use a different log set
in the fireplace will void the warranty and will
result in incomplete combustion, sooting, and
poor flame quality.
1
1
1
1
1
1
1
Rear Log (A)
Center Log (B)
Left Log (C)
Right Log (D)
Front Log (E)
Bag of Glowing Embers (F)
Bag of Decorative Lava Rock (G)
To Install Log Set:
Table 8 - (refer to Figure 19)
1. Open the box and carefully remove and identify the different items.
Start with the rear log (A). Set it down on the log supports located
on the left rear of firebox. See Figure 21.
A
G
Log supports
F
B
C
A
D
E
Figure 19
Figure 21
A
C
B
E
D
Figure 20
14
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4. Place left log (C) on pin in back. Push log against left side of refractory
2. Separate the glowing embers (F) into quarter size pieces and place
along ports on burner pan. DO NOT cover burner secondary holes
on burner pan. The pattern for the glowing embers should be similar
to what is shown in Figure 22.
in front. See Figure 24.
pin
F
C
Figure 24
5. Locate groove in center log (B), and place the top of the right log
(D) in groove with the bottom end of the log resting against the right
refractory panel. See Figure 25.
Glowing Embers
Separate into Quarter
Size (separate) Pieces
Groove for log (D)
Bag of Glowing
Embers (rockwool)
Figure 22
3. Place center log (B) on supports towards bottom left and top right of
D
log (B). See Figure 23.
Figure 25
6. Place the front log (E) as shown in Figure 26, making sure no burner
ports are covered. Place the decorative lava rock around logs as
desired, again making sure there are no ports or holes covered.
B
Figure 23
E
Figure 26
7. Figure 26 shows the complete set of ceramic logs in the correct loca-
tions.
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SHORELINE™ SURROUND ASSEMBLY INSTALLATION
Hook A
Tools Needed: No tools are needed
One of the following surround kits is required (Purchased sepa-
rately).
Surround Kits
Models SHR33 & SHR40
Part/Cat. #
75387
Description
Dimensions
36-5/8”W x 25-7/8”H
36-5/8”W x 29-3/16”H
41”W x 28”H
Small 3-sided Flange
Small 4-sided Flange
Large 3-sided Flange
Large 4-sided Flange
75385
Figure 29
75388
75386
41”W x 33-1/2”H
Table 9
2 Slide the insert into its final location in the fireplace. In case of uneven
wall surface open the right surround access door and make any
adjustments needed to ensure there is enough clearance to open the
access door (see Page 17).
Note: Install surround with insert positioned in the fireplace, but a
few inches in front of its final location.
Figure 27
Figure 30
To Install Surround Panels:
1. Hang the surround on hooks attached to insert (labeled A and B).
Make sure the surround is seated firmly on the hooks. See Figures
28 and 29.
Important Note: The trim panels or surrounds must not seal ventilation
openings on the appliance.
Hook A
Hook B
Figure 28
16
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SURROUND BALL SCREW MOUNT ADJUSTMENT
Tools Needed:
C
7/16” wrench
Flat End Screwdriver
Adjustment Procedure:
Ball Screw
Latch
Step 1 Open the surround access door. Inspect the tension or lack of
tension while opening the door to determine if it should open
easier or tighter.
Step ꢀ With the access door open you will see the ball screw latch as
shown in Pictures A and B. Using a 7/16” wrench, loosen the
jam nut on the ball screw assembly as shown in Picture F.
Step 3 Once this jam nut is loose you can then adjust the ball screw for
more or less tension using your hand Picture E or the flat end of
a screwdriver as seen in Picture D. Turning the screw counter-
clockwise, as you are looking at it, will give you more tension
and turning the screw clockwise will give you less tension.
Step 4 You can then test close the surround access door to ensure it
has proper tension. Readjust if needed.
Step 5 Once proper tension is achieved, hold the ball screw with either
your hand or a flat screwdriver, then using a 7/16” wrench
tighten the jam, counter-clockwise (SNUG ONLY, DO NOT
OVERTIGHTEN).
D
E
F
Ball Screw
A
Ball Screw
Latch
Jam Nut
B
Jam Nut
Ball Screw
Latch
Jam Nut
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Tables 10 and 11 show the units' gas pressure requirements for
these appliances.
GAS LINE INSTALLATION
We recommend that a qualified individual such as a plumber or gas fitter be
used to correctly size and route the gas supply line to the appliance. Installing
a gas supply line from the fuel supply to the appliance involves numerous
considerations of materials, protection, sizing, locations, controls, pressure,
sediment,andmore.Certainlynooneunfamiliarandunqualifiedshouldattempt
sizing or installing gas piping. Never use galvanized or plastic pipe.
Inlet Gas Supply Pressure
Fuel #
Minimum
5" WC/po. C.E 10.5" WC/po. C.E
(1.ꢀ5 kPa) (ꢀ.61 kPa)
Maximum
Desired
Natural
Gas
7" WC/po. C.E
(1.74 kPa)
10.5" WC/po. C.E 13.0" WC/po. C.E 11" WC/po. C.E
Propane
The gas supply line should be plumbed from the fuel source to the area
where the appliance is to be installed per requirements outlined in NFPA
54 - latest edition (USA) or CAN/CSA B149.1 - latest edition (Canada)
and per local codes.
(ꢀ.61 kPa)
(3.ꢀ3 kPa)
(ꢀ.74 kPa)
Table 10
Manifold Gas Supply Pressure
Low
The insert comes with an 8 inch (203 mm) nipple attached to the supply
side of the gas valve. After connecting the gas line, all joints in the line
and connections at the valve should be checked for leaks using a gas
leak test solution before final positioning of the unit.
Fuel #
High
(Lo) 1.3" WC/po. C.E
(.3ꢀ kPa)
(Hi) 3.5" WC/po. C.E
(.87 kPa)
Natural Gas
Gas Pressure Requirements
(Lo) 5.4" WC/po. C.E
(1.35 kPa)
(Hi) 10.0" WC/po. C.E
(ꢀ.49 kPa)
Propane
It is important to check the gas pressure during the initial installation
of the insert and ensure there are no operating problems. This insert
will not function properly unless the required gas pressure is supplied.
Table 11
Two pressure taps are provided on the insert's valve to check gas pres-
sures (see Figure 37 on Page 22). The taps are located to the left of the
on/off/pilot knob. The top tap is the inlet (supply) pressure side. To check
inlet pressure (with the fireplace insert burning), insert a small regular
screwdriver into the tap and turn a half turn counterclockwise. Cover the
tap with the line from a manometer and check the pressure. Close the tap
gently but securely after completing the check. The manifold (outlet) tap
is below the inlet tap. To check manifold pressure (with the insert burning
at the high burn setting) insert a small phillips screwdriver into the tap
and turn a half turn counterclockwise. Cover the tap with the line from
the manometer and check the pressure. Again, close the tap gently but
securely after completing the check. Check the taps for gas leaks with a
gas leak test solution and retighten if necessary.
LP and Natural Gas Supplies
Your Shoreline™ can be operated with either natural gas or liquid
propane (LP). It is shipped from the factory for use with only natural
gas. The fireplace insert must always be operated with the same gas as
specified on the label unless converted by a qualified service technician
as per this manual.
Also check the orifice size on the label located below the Shoreline insert.
It must be the correct size for the fuel and altitude.
OPERATING INSTRUCTIONS
If the pressure is too low, make sure the gas supply line is large enough,
the supply regulator is properly adjusted, and the total gas load for the
residence does not exceed the amount supplied.
Pre-Lighting Checklist
Be sure to check these items before the initial lighting of the insert:
IMPORTANT NOTE: If propane is used, be aware that if the tank size is too
small (i.e. under 100-lbs, if this is the only gas appliance in the dwelling.
Ref. NPFA 58), there may be loss of pressure, resulting in insufficient fuel
delivery (which can result in sooting or other malfunctions). Any damage
resulting from an improper installation, such as this, is not covered under
the limited warranty.
_____ The insert gas label corresponds to the gas supply available
- that is "natural gas" for natural gas or "LP gas" for LP gas.
_____ Gas pressure has been checked carefully.
_____ All gas fittings have been checked for leaks.
_____ All clearances to combustibles have been met.
Theseappliancesandtheirindividualshut-offvalvesmustbediscon-
nected fromthegassupplypipingsystemduringanypressuretesting
of that system at pressures greater than 1/2 psig (3.5 kPa).
_____ All combustible materials have been removed from the area
in front of the insert.
_____ All vented areas of the insert face are unobstructed.
_____ House is ventilated to clear initial curing odor.
Theseappliancesmustbeisolatedfromthegassupplypipingsystem
(byclosingtheirindividualmanualshut-offvalve)duringanypressure
testing of the gas supply piping system at test pressures equal to or
less than 1/2 psig (3.5 kPa).
_____ All packaging materials have been removed from the fire-
box.
_____ While insert is cool, fingerprints or other marks should be
cleanedfromanysurfaceswithasoftcloth.Marksleftonthese
surfaces may become etched into the finish if not removed
prior to burning the unit.
_____ Brick panels and log set have been installed.
_____ The glass door is in place and is properly sealed.
18
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CAUTION
Pilot Hood
Your Shoreline™ gas appliance must always be
operated with glass door in place.
Igniter (electrode)
Thermocouple
Thermopile
Lighting Instructions
STOP! Read the safety information on the front cover of the manual
before proceeding.
1. Opentherightsideaccessdoor.Ensurethegassupplyshut-offcocksare
openandON/OFFRockerSwitchis“OFF”. Ifequippedwithathermostat,
set it to the lowest setting.
Pilot Assembly
Figure 32 - Pilot Assembly
2. Turn off all electrical power to the appliance.
3. Push in the gas control knob slightly and turn clockwise
to“OFF”.
NOTE:Theknobcannotbeturnedfrom“PILOT”to“OFF”unlesstheknob
is pushed in slightly. Do not force.
To Turn Off Gas To Appliance
4. Waitfive(5)minutestoclearoutanygas. Ifyousmellgas, STOP!Follow
instructions on the front cover of this manual. If you do not smell gas
continue.
1. Turn off the “ON/OFF” rocker switch and/or thermostat (if installed).
2. Turn off electric power to the appliance if service is to be performed.
3. Turn gas control knob clockwise
to “OFF”. Do not force.
5. Locate the pilot assembly by looking at the rear center of the burner,
behind the large center log. A blue flame will be seen when the pilot is
lit.
This appliance needs fresh air for safe operation and must be installed
so there are provisions for adequate combustion and ventilation air. See
Installation and Operation Manual accompanying appliance.
6. Turn the gas control knob counterclockwise
tion.
to the “PILOT” posi-
7. Push the knob all the way in and hold in that position. Immediately light
the pilot by pressing the igniter button several times until pilot is lit.
Continue to hold the knob in for about 30 seconds after the pilot is lit.
Release knob and it will pop back out. Pilot should remain lit. If it goes
out, repeat steps 4-8 holding knob in an additional 15 seconds after pilot
is lit.
• If knob does not pop out when released, stop and immediately call
your service technician or gas supplier.
• If the pilot will not stay lit after several tries, turn the gas control knob
to “OFF” and call your service technician or your gas supplier.
Operation of this appliance when not connected to a properly installed and
maintained venting system can result in carbon monoxide (CO) poisoning and
possible death.
Shutdown Procedure
1. To turn off the burner, switch the rocker switch to “OFF” or adjust the
thermostat to a setting below room temperature (if installed). The
pilot will remain lit for future burner ignition.
8. After pilot is lit, turn gas control counterclockwise
can only be turned “ON” if the knob has popped out.
to “ON”. Knob
For complete shutdown: See “To Turn Off Gas To Appliance” above.
9. To turn burner on, turn “ON/OFF” rocker switch to “ON” or set the ther-
mostat to the desired temperature above room temperature.
10.Adjust the flame height (and heat output) by turning the flame height
WARNINGS
knob clockwise
for full flame.
for reduced flame
and counterclockwise
• Improper installation, adjustment, alteration,
service or maintenance can cause injury or
property damage. For assistance or additional
information,consultaqualifiedinstaller,service
agency or your gas supplier.
11.Set the blower to the desired air flow after it turns on when the appliance
reaches operating temperature.
• Operation of this appliance when not connected
to a properly installed and maintained venting
system can result in carbon monoxide (CO)
poisoning and possible death.
• Carbon monoxide poisoning – early signs of
carbon monoxide poisoning resemble the flu
with headaches, dizziness, or nausea. If you
havethesesigns, getfreshairatonce! Havethe
heater inspected by a qualified service techni-
cian. Some people are more affected by carbon
monoxide than others. These include pregnant
women, people with heart or lung disease or
anemia, those under the influence of alcohol,
and those at high altitudes.
ON/OFF
Switch
Piezo Igniter
Blower Speed
Control (rheostat)
Gas Control Knob
(Pilot / On / Off)
Flame Height
Control Knob
(Hi/Lo)
Figure 31 - Gas Controls
NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE
NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE
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Flame Appearance and Sooting
CAUTIONS
Your Shoreline™ fireplace insert is designed for maximum heating
efficiency. Therefore, upon lighting of the main burner the flames will be
semi-transparent or “bluish.” After 10-20 minutes of operation the logs
will heat up and the flames will become a yellow/orange color. If after
20 minutes the flame stays lowered blue, or if the flame is orange with
evidence of sooting (black tip), the air shutter may require adjustment.
• Carbon will be produced if the air shutter is
closed too much. Any damage due to carboning
resultingfromimproperlysettingtheairshutter
is not covered under the warranty.
• The air shutter control arm and nearby appli-
ance surfaces are hot. Exercise caution to avoid
injury while adjusting flame appearance.
• Theairshuttershouldneverbesetsoastomake
the tips of the flames sooty or create sooting on
the viewing glass, logs, or heat exchanger. If
sootbeginstoformafterburning, theairshutter
should be opened gradually until the sooting
condition stops. Gas quality and gas pressure
may vary, which can affect the burning charac-
teristics of the insert.
Adjusting the insert to cause the flames to turn orange sooner may result
in poor combustion, sooting, and a hazardous situation. See Figures 33
and 34 showing proper flame appearance.
Sooting is indicated by black puffs developing at the tips of very long
orange flames. Sooting results in black deposits forming on the logs,
appliance inside surfaces and on exterior surfaces adjacent to the vent
termination. Sooting is caused by incomplete combustion in the flames
and lack of combustion air entering the air shutter opening. To achieve
a warm yellow to orange flame that does not soot, the shutter opening
must be adjusted between these two extremes.
Soot above
Flame Tip
Soot at
Flame Tip
No Soot at
Flame Tip
Dark Orange
Flame
Semi-Transparent
Yellow Flame
Ports on Pan
Burner Assembly
No Blue Flame
Center
Blue Flame
Center
PROPERLY
BURNING FLAME
IMPROPERLY
BURNING FLAME
Figure 33 - Burner Flame Appearance
Shutter Adjuster
See DETAIL A
Moving bracket to the right will open shut-
ter, to the left will close shutter.
CLOSE
OPEN
Figure 34 - Proper Burner Flame Appearance
Air Shutter Adjustment
Shutter Adjuster
DETAIL A
The Shoreline has an air shutter control lever located below the front
door, left of the center point of the gas insert. The lever is linked to the
primary air shutter on the main burner. The air shutter regulates the
amount of primary air the burner receives and therefore how clean the
insert burns. The air shutter should only be adjusted by a qualified gas
technician. The insert should burn for about 15 minutes with the logs
installed before adjusting the air shutter. More air will result in shorter
flames and less color, less air will result in bigger flames and more color.
To adjust the air shutter, move the slide adjustment from side to side
(see Figure 35). Moving the air shutter lever to the right opens the air
shutter (more air). Moving the air shutter lever to the left closes the air
shutter (less primary air).
Figure 35 - Air Shutter Adjustment
ꢀ0
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Burn-In Period
WARNING
This Shoreline™ insert has been painted with a high temperature metal-
lic black stove paint. It leaves the factory dry to the touch, but finishes
curing as the fireplace insert is used. Fire the fireplace insert four suc-
cessive times for ten minutes each time with a five minute cool down
between each firing to cure the paint and burn off lubricants used in the
manufacturing process. Ventilate the house during these first firings as
the paint gives off an unpleasant odor. It is recommended that persons
sensitive to an imbalance in the indoor air quality avoid the area where
the fireplace insert is located during the curing process. Do not turn on
blower during Burn-In period.
Thepowercordmustbepluggeddirectlyintoaprop-
erly grounded, 1ꢀ0 Volt, 60 Hz, 3-prong receptacle
electrical outlet. Do not cut or remove the ground-
ing prong from this plug. It must be routed to avoid
contact. Do not route power cord under or in front
of appliance.
CAUTION
IMPORTANT
Label all wires prior to disconnection when servic-
ing controls. Wiring errors can cause improper
and dangerous appliance operation. See Figures
36 and 37.
Keep your house well ventilated during the curing
process. The odor and haze emitted by the curing
process can be quite noticeable and may set off a
smoke detector.
Blower Operation
Quiet Operation
Your Shoreline gas insert comes equipped with a 150 CFM blower with
a variable speed control and an automatic temperature activated On/Off
snap switch.
As the Shoreline is burning, a number of normal operational sounds may
be heard. The flow of gas through the gas valve and orifice may make a
rushing or whistling noise. If this noise is objectionable, it can be reduced
by turning down the flame. Turning down the flame can reduce total heat
output by more than 30%. When the blower turns on, the sound of rushing
air may be heard. The blower sounds may be reduced by adjusting the
speed control rheostat (see Figure 31). Also, a slight clicking sound may
be heard as the gas valve or blower switch turn on and off.
1. Plug the blower power cord into a grounded (three-prong) outlet.
Read Warning above.
2. After the fireplace insert warms up, the blower will turn on if the speed
control (located at the right below the firebox) is left in the "ON" posi-
tion. The blower will not operate until the fireplace insert is warm.
3. Once the blower turns on, turn the knob to the desired speed. No
further adjustment is necessary.
Electrical Requirements
This gas insert operates without an outside power source, however the
blower requires a 120-Volt electrical service outlet. This appliance, when
installed, must be electrically grounded in accordance with local codes,
or in the absence of local codes, the National Electrical Code ANSI/NFPA
70 - latest edition. In Canada, the current CSA C22-1 Canadian Electri-
cal Code - latest edition. (See Shoreline Main Burner Operation for
thermostat and ON/OFF switch information).
4. If you do not wish to have the blower on, turn the knob counterclock-
wise until it clicks into the "OFF" position.
BLACK
PLUG INTO 1ꢀ0 VAC
60 HZ GROUNDED
WHITE
FEMALE SPADE 1/4”
GREEN/GROUND
BLOWER SNAP DISC
OUTLET
POWER CORD
BLACK
MALE SPADE 1/4”
FEMALE SPADE 1/4”
FEMALE SPADE 1/4”
BLACK
MALE SPADE 1-4”
MALE SPADE
1/4”
BLOWER
FEMALE
SPADE 1/4”
BLOWER RHEOSTAT
Figure 36 - Blower Wiring Diagram
NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE
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Shoreline™ Main Burner Operation
Thermostat Wire
Your Shoreline fireplace insert comes with an “ON/OFF” rocker switch
used to turn the burner on and off while the pilot is on. The rocker switch
is located in the control panel above the blower rheostat switch and to the
left of the igniter. This is all located behind the right side surround.
Wire Size
1ꢀ Gage
14 Gage
16 Gage
18 Gage
ꢀ0 Gage
Maximum Length
100 Feet
64 Feet
40 Feet
A wall-mounted switch, a millivolt wall thermostat, or a remote control,
can be used to supplement the rocker switch. The gas valve is powered
by millivolts generated by the pilot assembly. This millivolt system is very
sensitive to electrical resistance, therefore, make sure all connections are
tight, clean, and free from corrosion. Do not splice any millivolt wires.
Consult Table 12 to determine the proper gage of wire for the thermostat
or wall switch connections. This chart refers to the total length of the wire
(out to the switch and back). The thermostat must be a millivolt type.
A 24-volt furnace thermostat will not work. Never hook up household
current - 120 Volts - to the millivolt system. It is not recommended to
hook up any more than two switches to the fireplace insert (for example
a rocker switch and a wall thermostat). Additional switches may affect
the system resistance and increase the chance of the burner not igniting.
Follow the instructions included with the thermostat or remote control
for wiring.
ꢀ5 Feet
16 Feet
Table 12
Millivolt Control System
This Shoreline fireplace insert operates on a millivolt control system.
As such, no additional power supply is needed for the Shoreline insert
to heat. The pilot assembly contains a thermocouple, that when heated
by the pilot flame, generates electricity (millivolts- mV=1/1000 of a volt)
which opens a valve allowing gas to flow to the pilot assembly. The
pilot assembly also contains a thermopile, that when heated by the pilot
flame, generates electricity that flows to terminal #1 (labeled TH/TP)
on the gas valve. When the electricity is conducted from terminal #1
through the on/off switch, thermostat, or receiver of the remote control
to terminal #3 (labeled TH) on the gas valve, the main burner will ignite.
See Figures 37 and 38.
The thermostat, remote control, and rocker switch will turn the burner
on and off independently. Be sure to set the rocker switch to the “OFF”
position when using the thermostat or remote control and set the ther-
mostat or remote control to the lowest temperature when you wish to
use the rocker switch only, otherwise one may override the other. If a
remote thermostat is to be used with the insert, do not place the receiver
under the firebox.
DETAIL A
Gas Valve
Care should be taken to ensure any installed wires from thermostat do
not come in contact with the hot surfaces of the firebox.
Refer to Figure 37
IMPORTANT NOTE: If a wall thermostat is to be installed, install the
thermostat per the manufacturers instructions, provided with the ther-
mostat. Failure to follow manufacturers instructions could result in a
malfunction. Pay special attention to the thermostat location require-
ments. If the location requirements are not adhered to the appliance,
erratic operation or failure may occur. Do not mount the thermostat
where it may be affected by:
TPTH
TP
TH
1
2
3
To optional
remote or
thermostat
To Thermopile
• Radiant heat from the stove, fireplaces, sun or other heat
sources.
• Drafts or dead spots behind doors or in corners.
• Hot or cold air from ducts.
To ON/OFF
Switch
Figure 38
Gas Inlet
Gas Valve
Inlet Pressure Tap
Manifold Pressure Tap
PILOT
Pilot Hood
Thermopile
Pilot/On/Off Gas
Control Knob
Igniter (sparker)
Pilot Assembly
Thermocouple
Flame Height (HI/LO)
Pilot Adjustment Screw
Detail A - See
Figure 38
Pilot Tube
ON/OFF Switch
(Burner)
ON/OFF switch or thermo-
stat - Connect to terminal
3 on gas valve
Piezo Igniter
ON/OFF switch or thermostat -
Connect to terminal 1 on gas valve
NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE
Figure 37 Millivolt Wiring Diagram
ꢀꢀ
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MAINTENANCE AND SERVICING
Thermocouple
Igniter Rod
1/8" Min.
(3 mm)
Hood
WARNINGS
• Turn off gas and electrical power before servic-
ing the appliance.
3/8" Min.
(9 mm)
• Donotattempttotouchthefrontenclosureglass
with your hands while the fireplace is in use.
• Anysafetyguardorscreenremovedforservicing
the appliance must be replaced prior to operat-
ing the appliance.
Pilot
Nozzels
Thermopile
Figure 39 - Proper Pilot Flame Appearance
CAUTION
Check
Test
To
Connect
Meter
Thermostat
Connects
MeterRead-
ing
Test
Wear gloves and safety glasses for protection
while doing required maintenance.
Leads to
Terminals
ShouldBe
A
Complete
System
ꢀ & 3
1 &ꢀ
ꢀ & 3
Closed
Open
100MV
orMore
IMPORTANT
Always verify proper operation after servicing.
B
C
Thermopile
Output
GreaterThan
3ꢀ5MV
System
Resistance
Closed
ꢀ.5Ohms
Maintenance Checklist
Table 13
The following should only be performed by a qualified service techni-
cian.
Glass Maintenance
1. Annual inspection should be made and the following checks
performed:
WARNING
pWhen unit is cool, remove glass and inspect burner for dirt, soot,
and lint accumulations, and remove if necessary. If excessive soot
accumulation is present on burner, have a qualified service technician
adjust the burner for proper combustion.
• Do not operate appliance with the glass panel
removed, cracked, or broken. Do not remove
glass door while the insert is hot. Replacement
of the glass door should be done by a qualified
service technician.
• Handleglassdoorwithextremecare! Theglass
doorassemblyissusceptibletodamage. Donot
scratch while handling or while reinstalling.
pClean inside of glass with gas fireplace glass cleaner. NEVER attempt
to remove or clean the glass when the unit is hot.
pCheck the hot air outlet vents for lint or other accumulations. Never
block or restrict vent openings, obstruct flow of ventilation air, or use
vents other than Lennox Hearth Products products.
pCheck that the chimney and its outlet are open and free of soot, block-
age, or debris.
pCheck gaskets once a year. Gaskets must be tight. Replace if neces-
sary.
pInspect the pilot system for proper flame (see Figure 39). NEVER
ADJUST THE PILOT until after the gas pressure has been checked
and the supply lines have been completely bled (this may take an hour
or more when bleeding through the pilot). All pilots are checked and
burned at the factory prior to shipment. The pilot adjustment screw
is located below the ON/OFF/PILOT control knob. Remove the pilot
adjusting cover with a flat-bladed screwdriver to access the pilot
adjusting screw. Adjust the pilot screw to properly size the flames.
The flames should directly contact the thermopile and extend across
the main burner ports. Be careful not to back the screw out of its
threads. Replace the cover and check for gas leaks using a gas leak
test solution.
IMPORTANT
Do not use abrasive cleaners on glass. Never clean
the glass when it is hot.
pCheck that the area around the insert is kept clear and is free of
combustible materials, gasoline, and other flammable vapors and
liquids.
pCheck the millivolt system as per Table 13.
ꢀ. The viewing glass should be cleaned periodically (see Glass
Maintenance).
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Glass Maintenance (continued)
Small Area Paint Touch-up
Cleaning: Note: Clean glass after first two weeks of operation (after
The finish of the insert body and surround is a high-temperature stove
paint. Only use factory supplied high-temperature paint for touch-ups,
cat. no. 70K99.
Burn-In period is over).
The viewing glass should be cleaned periodically to remove any build-ups
caused from the following:
• During start-up, it is normal for condensation to form on the inside
of the glass (this condensation and fog will usually disappear in a few
minutes). This can cause lint, dust and other airborne particles to cling
to the glass surface.
• Initialcuringofthehightemperaturepaintandburningoffoflubricants
used in the manufacturing process may result in a film on the glass.
• Awhitecoatingmayformontheglassasaresultofimpuritiesandminerals
in the fuel.
It is recommended that the glass be cleaned two or three times during
each heating season, depending on the circumstances present.
Do not attempt to repaint the insert until the finish is completely cured
(see Burn-In Period on Page 21). If the surface later becomes stained or
marred, it may be lightly sanded and touched up with spray paint.
Paint is available at your local authorized Lennox Hearth Products dealer.
Never attempt to paint a hot insert.
Inspect Wiring
Inspect and clean all wire connections. Ensure that there is no melting
or damage. Inspection should include:
• Terminals at the valve
• On/Off switch
• Wall thermostat, remote control, or wall switch
kit (optional parts)
Use one of the following to clean glass:
• Non-ammonia based household cleaner
• 50%-50% mix of white vinegar and water
• gas stove glass cleaner
Refer to wiring diagrams on Pages 21 and 22.
Replacement: The glass in the insert door cannot be replaced separately.
Should the glass be damaged, the entire glass, gasket, and metal frame
assembly must be replaced as a unit. This replacement glass assembly
is available from your Lennox Hearth Products dealer. The glass is neo-
ceramic and alternative types must not be used.
Fuel and BTU Conversion
Converting your Shoreline™ gas insert between natural gas (40,000-
33,000 BTU’s) and LP (37,500-33,000 BTU’s) can be accomplished by
installing a conversion kit (valve regulator just for fuel conversion and
burner orifice). Only a qualified service technician should perform the
conversion.
Door Removal
Fuel Conversion Kits
CAUTION
Please see instructions provided with conversion kit. See Page 33 for
ordering information.
Do not slam or strike glass door or damage may
occur.
Do not remove the glass door while the insert is hot. To remove the glass
door, pull forward and up on the top latches. Lift the glass door up and
off the lower spring latch. Be careful not to damage or scratch the glass
while handling. To reinstall the glass, reverse the removal steps. Do not
operate the insert with the glass removed.
Blower Removal
CAUTION: Label all wires prior to disconnection when servicing
controls. Wiring errors can cause improper and dangerous opera-
tion.
.25
IMPORTANT: Verify proper operation after servicing (see the blower
wiring diagram In Figure 36 on Page 21).
1. Unplugthepowersupplycordfromtheelectricaloutletpriortoremov-
ing the blower. The blower can be accessed through the back wall of
the firebox.
2. Remove the insert face, glass door, log set, and brick panels. All of
these items are fragile so handle them with care.
3. Next, remove the nine allen head screws around the outside of the
panel fastened to the back wall of the firebox.
4. Rotate the top of this panel toward the front, remove the two wires
connectedtotheblower,andthenliftthepanelwiththeblowerattached
out of the firebox.
To reinstall the blower, repeat these steps in the reverse order.
ꢀ4
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MAINTENANCE SCHEDULE
ANNUALLY (Before the onset of the Burning Season)
MAINTENANCE TASK
ACCOMPLISHING PERSON
Qualified Service Technician
PROCEDURE
Inspecting/Cleaning Burner, Logs
and Controls
Inspect valve and ensure it is properly operating. Check piping
for leaks. Vacuum the control compartment, fireplace logs and
burner area.
Check Flame Patterns and Flame Qualified Service Technician
Height
Refer to Figures 33 and 34 on Page 20 and verify the flame
pattern and height displayed by the appliance conforms to the
picture. Flames must not impinge on the logs.
Inspecting/Cleaning Pilot
Qualified Service Technician
Refer to Figure 39 on Page 23. Remove any surface build-up
on pilot assembly. Wipe the pilot nozzles, igniter electrode
and hood. Ensure the pilot flame engulfs the thermopile and
thermocouple as shown.
Checking Vent System
Appliance Checkout
Qualified Service Technician
Qualified Service Technician
Inspect the vent system at the top and at the base (within the
firebox) for signs of blockage or obstruction. Look for any signs
of dislocation of the vent components.
Perform the appropriate appliance checkout procedure detailed
in this manual.
Replacing Rockwool Ember Materials Homeowner/Qualified Service
Technician
Remove old ember materials and vacuum the ember (rock-
wool) placement area. Place new rockwool as described on
Page 15.
PERIODICALLY (After the Burning Season)
MAINTENANCE TASK
ACCOMPLISHING PERSON
Homeowner
PROCEDURE
Cleaning Firebox Interior
Carefully remove logs, rockwool and lava rock. Vacuum out
interiorofthefirebox. Cleanfireboxwallsandloggrate. Replace
logs, rockwool and lava rock as detailed in this manual.
Check Flame Patterns and Flame Homeowner
Height
Refer to Figures 33 and 34 on Page 20 and verify the flame
pattern and height displayed by the appliance conforms to the
picture. Flames must not impinge on the logs.
Checking Vent System
Homeowner
Homeowner
Inspect the vent system at the top and at the base (within the
firebox) for signs of blockage or obstruction. Look for any signs
of dislocation of the vent components.
Cleaning Front Door Window
Clean as necessary following the directions provided in this
manual. DO NOT TOUCH OR ATTEMPT TO CLEAN GLASS WHILE
HOT.
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TROUBLESHOOTING
NOTE: When troubleshooting the gas control system, be sure the external gas shut off valve, located at the gas supply inlet is in the “ON” position.
IMPORTANT: Call your gas supplier or plumber for additional help with any gas control problem. Valve system troubleshooting should only be
accomplished by a qualified service technician.
SYMPTOM
PROBABLE CAUSE
CORRECTIVE ACTION
Thin black coating (soot)
forms on the viewing
glass, logs, or firebox
Improper log or ember
placement
See Brick Panel and Log Set Installation on Pages 13 through 15. If there is soot in one
specific location, the rockwool below this location needs to be adjusted. This can be done
by pulling embers forward slightly. If the flames have soot tails, the shutter will need to
be opened.
Improper air shutter
setting
If sooting continues open air shutter (see Air Shutter Adjustment on Page 20)
Not enough combus-
tion air
Check for debris obstructing air flow in valve compartment under insert or in front of
lower venting.
Humming or whistling
coming from insert.
Normal operating noise See Quiet Operation on Page 21. The noise may be reduced by slightly turning down the
flame. Turning the flame down will reduce the heat output of the insert.
Obstructed orifice
opening
If noise is excessive or is “whistling” have your gas supplier check the regulator and
orifices and replace if necessary.
A change in flame appear- A change in gas pres-
ance or burner operation. sure
Have your gas supplier check for correct gas pressure (7" W.C. / po. C.E. [1.74 kPa] natu-
ral gas; 11" W.C. / po. C.E. [2.74 kPa] LP gas). NOTE: NEVER BLOCK OR OBSTRUCT AIR
INTAKE OR OUTLET VENTS.
Improper ember place-
ment
See Brick Panel and Log Set Installation on Pages 13 through 15.
Spark igniter will not light No gas supplied to unit Check gas supply. To purge, hold in gas cock on valve for 1-2 minutes and try again.
pilot after repeated tries.
or air in line
Defective igniter (no
spark at electrode)
Check for spark at electrode and pilot, if no spark and electrode wire is properly con-
nected, replace igniter and igniter wire.
Defective or misaligned Using a match, light pilot. If pilot lights, turn off pilot and trigger the igniter again. If pilot
electrode at pilot (spark lights, an intermittent gas/air supply may be the problem, if longer purge will not light
at electrode)
- check gap between electrode and pilot - should be 1/8 inch (3 mm) to have a strong
spark. If OK, replace pilot.
Pilot will not stay lit after
carefully following lighting
instructions.
Low gas inlet pressure
Defective thermopile
Check inlet pressure and adjust pilot if necessary.
Be sure wire connections from thermopile are tight at gas valve terminals and at vent
safety snap switch.
Either rocker switch or thermostat wires may be grounded. Remove wires from valve
terminals. If pilot stays lit, trace switch wiring for a ground. May be grounded to insert or
gas supply.
Defective automatic
valve operator
Check open circuit millivolt output of thermopile. Reading should be greater than 325mV.
Also check thermopile wire for kinks that can cause loss of mV. Replace faulty thermopile
if wire is okay and reading is less than 325mV.
Turn valve knob to “ON” and thermostat (if installed) to 90º. Millivolt meter should read
greater than 100 mV. If reading is OK and burner does not turn on, replace gas valve
(qualified service technician only).
Main burner will not burn. Pilot has gone out
See Lighting Instructions.
Rocker switch, thermo- Disconnect rocker switch and thermostat wires at terminals 1 and 3 on valve. Jumper
stat, or wires defective
across from 1 to 3 with pilot lit. If burner comes on either rocker switch, thermostat, or
wiring is not functioning.
Thermopile may not be
generating sufficient
millivolts
Check thermopile with millivolt meter (see Maintenance and Servicing), recheck symp-
tom #2.
ꢀ6
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SHORELINE™ REPLACEMENT PARTS LIST - MODELS SHR33 & SHR40
Item #
1
Part/Cat. No. Description
Firebox Assembly
18
19
ꢀ0
ꢀ1
ꢀꢀ
ꢀ3
ꢀ4
ꢀ5
ꢀ6
ꢀ7
ꢀ8
ꢀ9
30
31
3ꢀ
33
34
35
36
37
38
39
H5743
H5744
H5745
H5746
H5747
H5748
H5749
H5750
H5751
H575ꢀ
H5753
H5754
H5755
H5756
H5757
H5758
H5759
H5760
H5761
H576ꢀ
H5763
H5764
Control panel/Valve cover
On/Off Switch
H57ꢀꢀ
H57ꢀ3
H57ꢀ4
H57ꢀ5
H57ꢀ6
H57ꢀ7
H57ꢀ9
H3140
H5731
H573ꢀ
H5733
H5734
H5735
H5736
H5737
H5738
H5739
H5740
H5741
H574ꢀ
ꢀ
Air Intake Assembly
Blower Box Assembly w/blower
Flue Collar Assembly
Blower Snap Switch Assembly
Rear Leveling Leg Assembly
Outer Bottom Assembly
Burner Assembly
Piezo Igniter w/nut
3
Door Assembly
4
Log Set Assembly
5
Brick Panel Brackets
Surround Hanging Brackets
Upper Air Deflector
6
7
8
Blower Ducting
9
Pilot Assembly with Shield
Main Orifice - NG33
Main Orifice - NG40
Main Orifice - LP33
Wire Grommets
10
10
10
10
11
1ꢀ
13
14
15
16
17
Burner Support
Front Leveling leg Assembly
Gasket kit
Main Orifice - LP40
Surround Hinge
Bulkhead Assembly
Ball Screw Mount Assembly
Ball Screw Catch Assembly
Surround Spacer Kit - Small
Surround Spacer Kit - Large
Extrusion Kit - 3 piece - Small
Extrusion Kit - 3 piece - Large
Extrusion Kit - 4 piece - Small
Extrusion Kit - 4 piece - Large
Cassette Plate Assembly
Valve Assembly
Air shutter Assembly
Cassette Assembly
Louver Assembly
Blower Rheostat
NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE
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PART IDENTIFICATION
Item #
Description
1
1
ꢀ
3
4
Firebox Assembly
Air Intake Assembly
Blower Box Assembly
Flue Collar Assembly
23
5
Blower Snap Switch Assembly
Brick Panel Brackets
Surround Hanging Brackets
Upper Air Deflector
Fan Ducting
ꢀ3
ꢀ4
ꢀ5
ꢀ6
ꢀ7
30
Wire Grommets
Gasket Kit
24
24
2
23
30
3
25
4
2
30
2
27
5
27
30
2
ꢀ8
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PART IDENTIFICATION
Pilot Cassette Assembly
Item #
9
Description
Pilot Assembly w/Shield
Main Orifice
30
12
11
10
10
11
Bulkhead Assembly
Cassette Plate Assembly
Valve Assembly
9
1ꢀ
13
14
Air Shutter Assembly
Cassette Assembly
Gasketing
15
12
30
13
30
15
14
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ꢀ9
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PART IDENTIFICATION
6
6
2
3
7
27
29
Item #
Description
ꢀ
3
6
Air Intake Assembly
Blower Box Assembly w/Blower
Rear Leveling Leg Assembly
7
8
Outer Bottom Assembly
Burner Assembly
ꢀ7
ꢀ9
Wire Grommets
8
Front Leveling Leg Assembly
30
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PART IDENTIFICATION
16
8
29
17
20
18
19
20
21
ꢀꢀ
Item #
19
Description
On/Off Switch
Item #
8
Description
Burner Assembly
ꢀ0
Igniter w/nut
16
Louver Assembly
ꢀ1
Door Assembly
Ceramic Log Set
17
Blower Rheostat
ꢀꢀ
18
Control Panel/Valve Cover
Ceramic Log Set
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31
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PART IDENTIFICATION
3-Piece Surround Assembly
34/35
33
Item #
31
Description
36/37
Surround Flange Hinge
Ball Screw Mount
3ꢀ
33
Ball Screw Catch
34
Surround Spacer Kit - Small
35
36
37
38
39
Surround Spacer Kit - Large
Extrusion Kit, 3-Piece - Small
Extrusion Kit, 3-Piece - Large
Extrusion Kit, 4-Piece - Small
Extrusion Kit, 4-Piece - Large
36/37
32
31
36/37
4-Piece Surround Assembly
33
34/35
38/39
32
38/39
31
32
33
38/39
34/35
38/39
3ꢀ
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OPTIONAL ACCESSORIES
Wall Thermostat
The wall thermostat kit provides temperature control for optimum
comfort.
Deluxe Remote Control System
The Model RCL-T (Deluxe) Remote Control
System has all of the features of the standard
system along with an added easy to read LCD
screenwhichpresentsaccesstomanyenhance-
ments, including;batterypowerlevelindicator,
timer, mode of operation, thermostatic display
including room temperature in either metric
or English units, flame indicator and clock.
Fully programmable, the Model RCL-T allows
for command over nearly all operational and
temperature variables, using the hand held
remote control transmitter.
Cat. No.
H4635
Model
DWTK
Description
Wall Thermostat Kit, Digital
Cat. No.
H0ꢀ51
Model
RCL-T
Description
Remote Control System (Deluxe)
Screen Panel Kit
Standard Remote Control System
This screen panel kit can be installed over the glass enclosure panel to
help protect from making direct contact with the hot glass surface.
The Model RCL (Standard) Remote Control
System, features a simple On/Off control
function for the insert. This model includes a
hand-held transmitter, a remote receiver with
wall-mountcoverplateandallhardwarerequired
to install the unit. The remote receiver can be
wall or hearth mounted.
Cat. No.
H0ꢀ49
Model
RCL
Description
Remote Control System (Standard)
Cat. No.
7539ꢀ
Model
SHR-GS-BLK
Description
Glass Screen Panel Kit, Black
Fuel Conversion Kits
Converting your Shoreline™ gas insert between natural gas (40,000-
33,000 BTU’s) and LP (37,500-33,000 BTU’s) or vice versa can be
accomplished by installing a conversion kit (valve regulator for fuel
conversion and burner orifice). Only a qualified service technician should
perform the conversion.
Touch-Up Paint Kit
Repairofminorscratchesanddiscolorationoftheappliance'sblackpainted
surfaces may be accomplished with the use of this touch-up paint kit.
I
Cat. No. Model
Description
Cat. No.
70K99
Model
TPK-B
Description
Touch-Up Paint Kit, Black
75390
SHR-CK-NG to LP Natural Gas to Propane Conversion Kit
SHR-CK-LP to NG Propane to Natural Gas Conversion Kit
75393
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OPTIONAL ACCESSORIES
Refractory Brick Panel Set (6 pieces)
These decorative brick panels sets are offered in 3 attractive styles. One
set required.
Surround Kits
IMPORTANT NOTE: A refractory brick panel kit is required for proper
operation (sold separately). Never operate this appliance without
all the refractory brick panels properly installed.
These surround panels install around the insert body providing an
attractive finished look. Note: See Page 32 for additional information
on surround kits
Small 3-sided - 36-5/8” Wide x 25-
7/8” High(930mmx657mm)
Large3-sided-41”Widex28”High
(1041 mmx711mm)
Height
Standard
Brick
Small 4-sided - 36-5/8” Wide x 29-
3/16” High(930mmx741mm)
Red
Brick
Large 4-sided - 41” Wide x 33-1/2”
High (1041mmx851mm)
Height
Architectural
Stone
Cat. No.
Model
Description
75385
75386
75387
75388
SHR-SP-4P-SM
SHR-SP-4P-LG
SHR-SP-3P-SM
SHR-SP-3P-LG
Surround Panel Kits, 4 piece, Small
Surround Panel Kits, 4 piece, Large
Surround Panel Kits, 3 piece, Small
Surround Panel Kits, 3 piece, Large
Cat. No.
Model
Description
75383
75384
75391
SHR-BRICK-STD
Brick Panel Set, Standard
SHR-BRICK-RED
Brick Panel Set, Red
SHR-BRICK-ARCHSTONE
Brick Panel Set, Archstone
34
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OPTIONAL ACCESSORIES
Termination
Cap
4 Gear clamps
Flashing
SideViewofCap
Flex Kit, DVI 3” X 35’
Cat. No.
Model
Description
H0909
FKDVI
FlexKit, DVI3”
X 35’
Cap has two 3"
collars for
attachment of liners
Termination Kit, DVI
Cat. No.
Model
Description
TKDVI
TKDVI
TerminationKit,
DVI
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SAFETY / LISTING LABEL
36
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LIGHTING INSTRUCTIONS LABEL
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Normally, all parts should be ordered through your Lennox distributor or
dealer. Parts will be shipped at prevailing prices at time of order.
WARRANTY
Your gas appliance is covered by a limited warranty (see warranty
certificate provided with appliance). Please read the warranty to be
familiar with its coverage.
When ordering repair parts, always give the following information:
1. The model number of the appliance.
ꢀ. The serial number of the appliance.
3. The part number.
Retain this manual. File it with your other documents for future refer-
ence.
4. The description of the part.
5. The quantity required.
6. The installation date of the appliance.
PRODUCT REFERENCE INFORMATION
Werecommendthatyourecordthefollowingimportantinformationabout
your fireplace. Please contact your Lennox dealer for any questions or
concerns. For the number of your nearest Lennox dealer, please call
1-800-9-LENNOX.
If you encounter any problems or have any questions concerning the
installation or application of this system, please contact your dealer.
LENNOX HEARTH PRODUCTS
1110 West Taft
Orange, CA 92865
REPLACEMENT PARTS
See Page 27 for a complete replacement parts list. Use only parts sup-
plied from the manufacturer.
Your Fireplace Insert's Model Number___________________________________
Your Fireplace Insert’s Serial Number ___________________________________
The Date On Which Your Fireplace Insert Was Installed______________________
The Type of Gas Your Fireplace Insert Uses_______________________________
Your Dealer's Name _________________________________________________
Fuel Type (Check one) c Natural Gas c Propane Gas (LP)
Lennox reserves the right to make changes at any time, without notice, in design,
materials, specifications, prices and also to discontinue colors, styles and products.
Consult your local distributor for fireplace code information.
Printed in U.S.A. © Lennox Hearth Products ꢀ008
1110 West Taft Avenue • Orange, CA 9ꢀ865
P/N 850,050M REV. C 01/ꢀ008
38
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