KTI Networks Network Card KCD 400 Series User Manual

INDUSTRIAL  
1000BASE-T TO 1000BASE-X  
MEDIA CONVERTERS  
KCD-400 Series  
Installation Guide  
DOC.060227-KCD-400  
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The information contained in this document is subject to change without  
prior notice. Copyright (C) All Rights Reserved.  
TRADEMARKS  
Ethernet is a registered trademark of Xerox Corp.  
FCC NOTICE  
This device complies with Class B Part 15 the FCC Rules. Operation is  
subject to the following two conditions: (1) This device may not cause  
harmful interference, and (2) this device must accept any interference  
received including the interference that may cause.  
CE NOTICE  
Marking by the symbol  
indicates compliance of this equipment to  
the EMC directive of the European Community. Such marking is indica-  
tive that this equipment meets or exceeds the following technical stan-  
dards:  
EMC Class B  
EN 50081-1/1992 : EN55022:1994/A1:1995/A2:1997 Class B  
EN61000-3-2:2000  
EN61000-3-3:1995/A1:2001  
EN 55024:1998/A1:2001  
IEC 61000-4-2:1995  
IEC 61000-4-3:1995  
IEC 61000-4-4:1995  
IEC 61000-4-5:1995  
IEC 61000-4-6:1996  
IEC 61000-4-8:1993  
IEC 61000-4-11:1994  
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Table of Contents  
1. Introduction......................................................... 5  
1.1 Features ........................................................................................ 6  
1.2 Specifications ................................................................................ 7  
1.3 Special Functions .........................................................................11  
2. Installation ......................................................... 13  
2.1 Unpacking ................................................................................... 13  
2.2 Safety Cautions .......................................................................... 14  
2.3 DIN-Rail Mounting ....................................................................... 15  
2.4 Panel Mounting............................................................................ 17  
2.5 Applying Power ........................................................................... 19  
2.6 Power Failure Relay Output ........................................................ 22  
2.7 Making Twisted Pair Copper Port Connection ............................ 23  
2.8 Making Fiber Port Connection ..................................................... 24  
3 LED Indicators ................................................... 25  
3.1 LED Indicators ............................................................................. 25  
Appendix: Model Optical Specifications ............ 26  
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1. Introduction  
The industrial 1000BASE-T to 1000BASE-X media converter series pro-  
vides industrial strength Ethernet copper-to-fiber media conversion, allow-  
ing for 1000Base-T-to-1000Base-X over multi-mode or optional single-  
mode fiber optical media.  
For industrial environment, the converters are designed with the follow-  
ing enhanced features exceeding that of commercial media converters:  
High and wide operating Temperature  
Wide operating voltage range for DC power input  
Power input interface: Industrial screw terminal block and DC  
power jack for external commercial power adapter as option  
DIN rail mounting support for industrial enclosure  
Screw panel mounting support for industrial enclosure  
Industrial-rated Emission and Immunity performance  
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1.1 Features  
Gigabit copper to fiber conversion: 1000Base-T-to-1000Base-SX/LX  
over multimode or single-mode fiber  
SFP design : For flexibility, an SFP(Mini-GBIC) connector is  
provided for the fiber port to accommodate any type of SFP fiber  
transceiver when needed.  
Support full wire speed copper to fiber conversion  
Auto MDI/MDI-X detection function on the copper port  
Auto-negotiation support  
Plug and play : no configuration settings is required  
Link Fault Pass Through : this function allows link fault status  
passes through between copper link and fiber link transparently.  
Far End Fault function on fiber port  
Transparent conversion to any type of packet frame  
No packet length limitation  
Diversified mounting support : desktop mounting, wall mounting,  
optional Din-Rail support  
Low power consumption  
Two power interface type: screw terminal block andDC jack  
Wide operating voltage input range : +7 ~ 30VDC  
Support DIN rail mounting  
Support panel mounting  
High and wide operating temperature range : -20oC to 70oC  
Industrial-rated Emission and Immunity performance  
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1.2 Specifications  
This figure shows the important components of the converter:  
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Twisted-PairInterface (CopperPort)  
Connector  
Shielded RJ-45  
Signal Compliance  
Pin Assignments  
Data Speed  
IEEE 802.3ab 1000BASE-T std.  
Auto MDI/MDI-X detection  
1000Mbps  
Duplex Mode  
Configuration  
Cable Types  
Half-duplex or Full-duplex  
Auto-negotiation support  
Category 5 or higher UTP  
Up to 100 meters  
Link Distance  
Fiber Optic Interface (Fiber Port)  
Signal Compliance  
Connector  
Data Speed  
IEEE 802.3z 1000BASE-SX/LX std.  
SFP for pluggable fiber transceiver  
1000Mbps  
Duplex Mode  
Cable Types  
Full duplex  
MMF - 50/125, 62.5/125  
SMF - 9/125  
Link Distance  
MMF up to 500m  
SMF -model dependent  
Eye Safety compliance IEC825 Class 1  
Refer to Appendix for detailed optical specifications.  
LEDIndicators  
LED DISPLAY  
STATE INTERPRETATION  
PWR Power status  
ON  
Power on  
OFF  
Power off  
SFP SFP slot status ON  
OFF  
SFP transceiver is installed.  
No SFP transceiver is installed.  
Copper-fiber link up  
Copper-fiber link down  
LINK Link status  
ON  
OFF  
BLINK Copper-fiber link with data traffic  
OL  
Optical status  
ON  
OFF  
Fiber port optical signal detected  
Fiber port no optical signal  
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DC Power Interface  
Interface  
Screw-type terminal block  
1. Two pairs for power wire cascading  
2. One pair for power failure relay output  
DCJack(-D6.3mm/+D2.0mm)  
Operating Input Voltages +7V~+30V(+5%)  
Power consumption  
2.25W @+7.5VDC input  
2.3W @+24VDC input  
2.5W @+30VDC input  
Basic Information  
Conversion  
Full wire speed  
1000Mbps - 1,488,00pps at 64-byte packets  
Transparent and no modification for  
- IEEE 802.3 standard packets  
- IEEE 802.1Q VLAN tagged packets  
Nolimit  
Packet Types  
Packet Length  
Mechanical  
Dimension (base)  
Housing  
Mounting Support  
Weight  
W28mmxD82mmxH95mm  
Enclosed metal with no fan  
DIN-rail mounting, Panel mounting  
252g  
Environmental  
Operating Temperature  
Storage Temperature  
Relative Humidity  
Typical -20oC ~ 70oC (model dependent)  
-20oC ~ 85oC  
5% ~ 90%  
-9-  
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Certificate  
FCC  
CE/EMC  
Part 15 Class B  
EMI EN50081-1 Class B  
EMSEN55024  
EN60950  
CE/LVDSafety  
EN 50081-1/1992 :  
EN55022:1994/A1:1995/A2:1997  
EN61000-3-2:2000  
EN61000-3-3:1995/A1:2001  
EN 55024:1998/A1:2001  
IEC 61000-4-2:1995 ESD Test  
IEC 61000-4-3:1995 RS Test  
IEC 61000-4-4:1995 EFT/BURST Test  
IEC 61000-4-5:1995 Surge Test  
IEC 61000-4-6:1996 CS Test  
IEC 61000-4-8:1993 Magnetic Field  
IEC 61000-4-11:1994 Volatge Int. Dips  
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1.3 Special Functions  
AutoMDI/MDI-XFunction  
This function allows the copper port to auto-detect the twisted-pair sig-  
nals and adapts itself to form a valid MDI to MDI-X connection with the  
remote connected device automatically.  
Link Fault Pass Through Function  
When a link fault is detected on the copper port, the device will force a  
link down on the fiber port immediately. Similarly, a link fault detected on  
the fiber port will also force a link down on the copper port. As illustrated  
in the following figure, this function allows to pass copper link fault to  
the remote link partner and makes the converter like a twisted pair cable  
extender.  
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Far End Fault Function  
The fiber port is facilitated with this function. When the fiber port detects  
a link failure on its receiving circuitry, it will send out an FEFI (Far End  
Fault Indication) signal to the remote connected device to indicate a  
remote fault is detected.  
It also is capable to receive FEFI signal sent from the remote link partner  
if the link partner detected a receiving fault. Upon receiving an FEFI  
signal, it indicates a link failure occurred on the transmitting path. This  
function allows the converter to report a fiber link fault even when a link  
failure occurred on transmitting fiber cable.  
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2. Installation  
2.1 Unpacking  
Check that the following components have been included:  
Information CD  
The Media Converter unit  
DIN-rail mounting bracket  
If any item is found missing or damaged, please contact your local reseller  
for replacement.  
The following are available optional accessories:  
Panel Mounting Bracket  
The bracket is used for mounting the converter on a panel surface.  
Commercial-rated AC power adapters:  
- Rated AC120V/60Hz DC7.5V 1A  
- Rated AC230V/50Hz DC7.5V 1A  
- Rated AC100V/50-60Hz DC7.5V 1A  
- Rated AC240V/50Hz DC7.5V 1A  
The adapters are used for supplying DC power to the converter  
via DC power jack interface.  
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2.2 Safety Cautions  
To reduce the risk of bodily injury, electrical shock, fire, and damage to  
the equipment, observe the following precautions.  
• Do not service any product except as explained in your system  
documentation.  
Opening or removing covers may expose you to electrical shock.  
Only a trained service technician should service components inside  
these compartments.  
If any of the following conditions occur, unplug the product from the  
electrical outlet and replace the part or contact your trained service  
provider:  
- The power cable, extension cable, or plug is damaged.  
- An object has fallen into the product.  
- The product has been exposed to water.  
- The product has been dropped or damaged.  
- The product does not operate correctly when you follow the  
operating instructions.  
• Do not push any objects into the openings of your system. Doing  
so can cause fire or electric shock by shorting out interior compo-  
nents.  
• Operate the product only from the type of external power source  
indicated on the electrical ratings label. If you are not sure of the  
type of power source required, consult your service provider or local  
power company.  
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2.3 DIN-Rail Mounting  
In the product package, a DIN-rail bracket is installed on the device for  
mounting the converter in a industrial DIN-rail enclosure.  
The steps to mount the device onto a DIN rail are:  
1. Install the mounting bracket onto the device unit as shown below:  
2. Attach bracket to the lower edge of the DIN rail and push the unit  
upward a little bit until the bracket can clamp on the upper edge of  
the DIN rail.  
3. Clamp the unit to the DIN rail and make sure it is mounted securely.  
4. Make sure that there are proper heat dissipation from and adequate  
ventilation around the device.  
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The final mechanical dimensions after installing DIN rail mounting bracket  
are:  
-16-  
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2.4 Panel Mounting  
The device is provided with an optional panel mounting bracket. The  
bracket support mounting the device on a plane surface securely. The  
mounting steps are:  
1. Install the mounting bracket on the device unit.  
2. Screw the bracket on the device unit.  
3. Screw the device unit on a panel.  
4. Make sure that there are proper heat dissipation from and adequate  
ventilation around the device. Do not place heavy objects on the  
device.  
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The screw locations and final dimension are shown below:  
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2.5 Applying Power  
The power specifications of the device are:  
Operating Voltage  
+7~+30VDC  
Power Consumption Max. 2.5W@30VDC  
The device provides two types of power interfaces, terminal block and DC  
power jack for receivingDC power input from external power supply.  
Using Terminal Blocks  
Either DC1 interface or DC2 interface can be used to receive DC power  
from an external power system. Or, DC2 also can be used to deliver the  
power received on DC1 to next device in cascading way.  
DC1+  
DC1-  
DC2+  
DC2-  
Vdc Positive (+) terminal  
Vdc Negative (-) terminal  
Vdc Positive (+) terminal  
Vdc Negative (-) terminal  
Three 2P terminal plugs are provided together with the device. Two of the  
three plugs are used forDC1 andDC2 interfaces respectively. The plug is  
shown below:  
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Power wires: 24 ~ 12AWG(IEC 0.5~2.5mm2)  
Install the power source wires with the plug properly. Screw the wire with  
plug securely. Then, plug in DC1 contacts.  
If cascading the power to next device is needed, install the power wires  
and plug for another switch. Then, use DC2 contacts.  
Note: Only up to four device units can be cascaded to receive power  
from one main power input source.  
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Using DC Power Jack  
DC Jack Connector: JackD6.3mm  
D2.0mm  
AC Power Adapters: Optional commercial rated adapters are available  
for purchasing.  
Rated AC120V/60Hz DC7.5V 1A  
Rated AC230V/50Hz DC7.5V 1A  
Rated AC100V/50-60Hz DC7.5V 1A  
Rated AC240V/50Hz DC7.5V 1A  
Connect power adapter DC plug to the DC power jack of the converter  
before connecting to the AC outlet. Connect the power adapter to the  
AC outlet.  
Note: Before you begin the installation, check the AC voltage of your  
area. The AC power adapter which is used to supply the DC power  
for the unit should have the AC voltage matching the commercial  
power voltage in your area.  
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2.6 Power Failure Relay Output  
The device provides a relay output to report power failure event to a  
remote alarm monitoring system. The replay output is provided with two  
contacts labeled PF+ and PF- in the terminal block interface.  
Use the provided 2P terminal plug for signal wiring and plug into the PF+/  
- contacts. The function is designed as :  
Power is normal PF+ contact is shorted with PF- contact.  
Power failure  
PF+ contact is disconnected with PF- contact.  
Note: Be sure the voltage applied on PF+/- contacts is within the  
specification of 30VDC/1A max. or 120VAC/0.5A max.  
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2.7 Making Twisted Pair Copper Port Connection  
Copper port is featured to support connection to :  
Auto-negotiation devices  
Auto-negotiation incapable 10BASE-T devices  
Auto-negotiation incapable 100BASE-TX devices  
Network Cables  
1000BASE-T:  
Link distance:  
4-pair UTP Cat. 5e or 6, EIA/TIA-568B 100-ohm STP  
Up to 100 meters  
Note: The copper port is featured with auto MDI/MDI-X crossover de-  
tection and configuration function. No matter a straight through  
cable or crossover cable is connected, the copper port can sense  
the receiving pair automatically and configure itself to match  
the connection.  
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2.8 Making Fiber Port Connection  
The mini-GBIC (SFP) port must be installed with an SFP fiber trans-  
ceiver for making fiber connection. The device may come with an SFP  
transceiver pre-installed when it is shipped from factory.  
Installing SFPFiberTransceiver  
Turn off the power to the device. Insert the SFP fiber transceiver into the  
mini-GBIC port. Normally, a bail is provided for every SFP transceiver.  
Hold the bail and make insertion. Until the SFP transceiver is seated  
securely in the slot, place the bail in lock position.  
Connecting Fiber Cables  
LC connectors are commonly equipped on most SFP transceiver mod-  
ules. Identify TX and RX connector before making cable connection.  
The following figure illustrates a connection example between two fiber  
ports:  
Make sure the RX-to-TX connection rule is followed on the both ends of  
the fiber cable.  
Note: For Bi-Di (Bidirectional) SFP transceivers which use two differ-  
ent wavelengths for TX and RX respectively over single fiber  
cable, only one connector is provided on the fiber port and only  
one fiber cable is used.  
Network Cables  
Multimode (MMF) - 50/125, 62.5/125  
Singlemode(SMF)-9/125  
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3 LED Indicators  
The following figure shows the locations of the configuration switches  
and LED indicators:  
3.1 LED Indicators  
LED DISPLAY  
STATE INTERPRETATION  
PWR Power status  
ON  
OFF  
The device is powered on.  
The device is powered off.  
SFP SFP slot status ON  
OFF  
An SFP transceiver is installed.  
No SFP transceiver is installed.  
LINK Link status  
ON  
Copper-fiber link up  
OFF  
Copper-fiber link down  
BLINK Copper-fiber link with data traffic  
OL  
Optical status  
ON  
OFF  
Fiber port optical signal detected  
Fiber port no optical signal  
-25-  
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Appendix: Model Optical Specifications  
The media converter series provides the following fiber options:  
Model Specifications  
Reference  
Operating  
KCD-400-xx FX  
Wavelength Fiber Distance  
Temperature  
-SX  
LC  
LC  
LC  
850nm  
50/125 MMF 500m -20 ~ 70oC  
62.5/125 MMF 200m  
-LX  
1310nm  
1310nm  
MMF 550m  
SMF 10km  
-20 ~ 70oC  
-LX20  
SMF 20km  
-20 ~ 70oC  
Optical Specifications  
KCD-400-xxx  
FX  
Tx Power  
Sensitivity Max. Rx Power  
-SX  
LC  
-9.5 ~ -4 dBm -18dBm  
-1dBm  
-3dBm  
-3dBm  
-LX  
LC  
LC  
-9.5 ~ -3 dBm -20dBm  
-LX20  
-7 ~ 0 dBm  
-24dBm  
-26-  
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