Keys Fitness Fitness Equipment KF FT User Manual

KF-FT  
Functional trainer  
Owner’s Manual  
215-00216  
03/07 Rev A  
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Before You Start  
THANK YOU for making this unit a part of your exercise program.  
Keys Fitness assures the very best in value, appearance, durability  
and biomechanics.  
This manual will guide you through the assembly process. If at any time you are  
having trouble with the assembly or use of this product, then please contact us  
at our Keys Fitness Help line. We have trained service technicians on site to take  
care of you, our valued customer.  
REGISTRATION CARd  
To avoid unnecessary delays in warranty parts and to insure that a permanent  
record of your purchase is on file with our company, be sure to send in the war-  
of purchase.  
KEYS FITNESS SERIES  
MOdEl: KF-FT  
QUESTIONS?  
CAll  
1-888-340-0482  
Monday-Friday  
8:30-5:30 Central Time  
When calling please have the following product information available:  
Model Name :  
Date Mfg.:  
PO # :  
Serial #:  
This information can be found on  
the serial tag located on the unit.  
3
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Important Safety Information  
Prior to assembly, remove components from the box and verify that all the listed parts were  
supplied.  
Read all precautions and instructions in this manual before using this equipment.  
WARNING!  
Before using this unit or starting any exercise program, consult your  
physician. This is especially important for persons over the age of  
35 and/or persons with pre-existing health problems. Keys Fitness  
Products LP assumes no responsibility for personal injury or property  
damage sustained by or through the use of this product.  
It is the owner’s responsibility to ensure that all users of this unit have  
read the Owner’s Manual and are familiar with safety information and  
precautions.  
SAFETY PRECAUTIONS  
• This unit should only be used on a level surface and is intended for  
indoor use only. Keys Fitness recommends an equipment mat be  
placed under the unit to protect the floor or carpet and for easier  
cleaning.  
• Wear comfortable, good-quality walking or running shoes and appro-  
priate clothing. Do not use this unit with bare feet, sandals, socks or  
stockings!  
• Always examine your unit before using to ensure all parts are in  
working order.  
• Do not leave children unsupervised near or on the unit.  
• Service to your unit should only be performed by an authorized  
service representative, unless authorized and/or instructed by a  
Keys Fitness technician. Failure to follow these instructions will void  
the warranty.  
4
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Assembly  
NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled.  
Connect Left Frame (1) and Right Frame (ꢀ) with the two Rear  
Beams (4) using Bolts M10X80 (55), Washers M10 (60), and Nylon  
Nuts M10 (64).  
STEP 1  
5
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Assembly  
NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled.  
Attach Main Beam (3) to Left and Right Frames (1 & ꢀ) using Bolts  
M10X105 (5ꢀ), Washers M10 (60), and Nylon Nuts M10 (64).  
STEP 2  
6
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Assembly  
NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled.  
Slide the Guide Rods (19) into the holes located on the Left and Right  
Frames (1 & ꢀ). Now apply the Lithium Grease included with your bolt  
pack onto the Guide Rods (19).  
STEP 3  
Next, slide a Weight Bumper (37) onto each Guide Rod (19). Slide the  
Weight Plates according to the appropriate configuration as shown on  
Page 1ꢀ. Last, slide the Top Plate (34) onto the guide rods. Note: Be  
sure the weight pin holes face towards the inside of the unit. Screw  
the Pulley Bracket (30) into the Top Plate (34).  
Secure the Guide Rods (19) to the top of the Left and Right Frames  
(1 & ꢀ) using Allen Bolts M10X50 (57), Spring Washers M10 (61), and  
Washers M10 (60).  
7
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Assembly  
NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled.  
Slide Left Frame Slip (5) onto Left Slip Tube (13).  
STEP 4  
Install Left Slip Tube (13) into the Left Frame (1). Note: Make sure  
the numbers on the slip tube face to the front of the unit. Secure the  
assembly using Bolt M10X80 (55), Washers M10 (60), Nylon Nut M10  
(64) on the bottom and Bolt M10X95 (54), Washers M10 (60), Nylon  
Nut M10 (64) on the top connection.  
Repeat this step to complete the right side.  
8
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Assembly  
End  
Start  
5
Start by threading one end of the Pulley Cable (8) into Left Slip  
Frame (5). Remove hardware and ball from the other end of the  
cable. Follow the diagram above to complete the cable installation.  
Note: When installing the cable, make sure the cable is centered on  
the pulley and is not rubbing against any part of the frame or any  
hardware.  
STEP 5  
Repeat this step to complete the right side.  
9
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Assembly  
NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled.  
Slide Weight Shrouds (11) in between the Frame and the Weight  
Stack as shown above.  
STEP 6  
Loosely attach Shroud Brackets (1ꢀ) onto the Weight Shrouds (11)  
and Left Frame (1) using Bolts M8X15 (58), Bolt M10X100 (53),  
Spring Washers M8 (63), Washers 9X16X1.6 (6ꢀ), Washers M10 (60),  
and Nylon Nut M10 (64).  
Repeat this step to complete the right side.  
10  
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Assembly  
Tighten all hardware securely.  
Congratulations!  
You have completed the assembly of your new KF-FT  
11  
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Weight Stack Sticker Placement  
Your new unit can be purchased with either a ꢀ00 LB or ꢀ50 LB weight stack.  
Depending on which weight stack you have purchased will determine which weight  
stack sticker numbers will be used.  
The weight stack images below show which weight stack sticker numbers are to be  
used on your weight stack. Please note that these stickers should not be put on  
until the entire unit has been assembled and all bolts and nuts have been tight-  
ened.  
200 LB Stack  
250 LB Stack  
10  
15  
10  
20  
30  
40  
20  
25  
30  
50  
35  
60  
45  
70  
55  
80  
65  
90  
100  
115  
130  
145  
160  
175  
190  
205  
220  
235  
250  
75  
85  
95  
105  
115  
125  
140  
155  
170  
185  
200  
1ꢀ  
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Parts list  
KF-FT Parts list Rev A  
Ref #  
1
Part #  
description  
Qty  
1
ꢀꢀ3-01ꢀ07 FRAME, LEFT KF-FT  
ꢀꢀ3-01ꢀ06 FRAME, RIGHT KF-FT  
ꢀꢀ3-01ꢀ0ꢀ BEAM, MAIN TOP KF-FT  
ꢀꢀ3-01ꢀ03 BEAM, REAR KF-FT  
ꢀꢀ3-01ꢀ04 FRAME, SLIP LEFT KF-FT  
ꢀꢀ3-01ꢀ05 FRAME, SLIP RIGHT KF-FT  
ꢀ0ꢀ-00770 SPACER, PULLEY LONGER KF-FT  
ꢀꢀ9-00117 CABLE, PULLEY KF-FT  
ꢀ06-00503 GRIP, HANDLE TOP KF-FT  
ꢀ06-00504 GRIP, HANDLE SLIP KF-FT  
ꢀꢀ3-01ꢀ01 SHROUD, WEIGHT KF-FT  
ꢀ10-00ꢀ68 BRACKET, SHROUD  
ꢀꢀ3-01ꢀ08 TUBE, SLIP LEFT KF-FT  
ꢀꢀ3-01ꢀ09 TUBE, SLIP RIGHT KF-FT  
ꢀ06-00507 STOPPER, RUBBER KF-FT  
ꢀ10-00ꢀ69 BRACKET, CABLE RETAINER KF-FT  
ꢀ06-00505 PAD, BIG BASE RIGHT KF-FT  
ꢀ06-00506 PAD, BIG BASE LEFT  
ꢀ10-006ꢀꢀ GUIDE ROD, KF-FT  
ꢀ19-006ꢀ3 STRAP, LEG EXTENSION/CURL  
ꢀ10-00ꢀ66 HANDLE, LONG STRAP KF-FT  
ꢀ19-006ꢀ4 ROPE, TRICEP  
1
3
4
5
1
6
1
7
8
8
9
10  
11  
1ꢀ  
13  
14  
15  
16  
17  
18  
19  
ꢀ0  
ꢀ1  
ꢀꢀ  
ꢀ3  
ꢀ4  
ꢀ5  
ꢀ6  
ꢀ7  
ꢀ8  
ꢀ9  
30  
31  
3ꢀ  
33  
34  
35  
36  
37  
38  
4ꢀ  
43  
44  
45  
46  
47  
48  
49  
50  
51  
5ꢀ  
53  
54  
55  
56  
57  
58  
59  
60  
61  
6ꢀ  
63  
64  
65  
66  
67  
4
8
1
1
4
4
1
1
4
1
1
ꢀ10-00ꢀ67 BAR, SPORT KF-FT  
ꢀ06-0050ꢀ GRIP, SPORT BAR KF-FT  
ꢀ19-006ꢀ1 BAR, LONG KF-FT  
1
1
1
ꢀ06-00501 GRIP, LONG BAR KF-FT  
ꢀ10-00059 ANKLE STRAP INRAY GYM  
ꢀ19-006ꢀ0 BRACKET, BOUBLE PULLEY KF-FT  
ꢀ10-00ꢀ57 POP PIN (LOCKING), KF-45/KF-AAB  
ꢀ10-00179 PULLEY BRACKET W/SHAFT KF-FT  
ꢀ10-00061 HAND STRAP INRAY GYM  
ꢀꢀ3-00ꢀ31 SMALL PULLEY, KPS-CC/CG/LATA  
ꢀꢀ3-00ꢀꢀ8 BIG PULLEY 4.5"  
ꢀꢀ3-00031 TOP PLATE KPS-GYM  
ꢀ0ꢀ-001ꢀ1 SCREW, M1ꢀ*35  
ꢀ19-00ꢀ76 SELECTOR ROD INRAY-GYMS  
ꢀ06-000ꢀ6 WEIGHT BUMPER KPS  
ꢀ10-00004 WEIGHT PIN  
ꢀ06-00396 EZ GLIDE SLEEVE, KF-AAB  
ꢀ06-00180 PLUG, 76.ꢀ*50.8  
ꢀ06-00397 END CAP, 60 KF-AAB  
ꢀ06-00138 ROUND PLUG ꢀ5  
ꢀ06-00500 BASE PAD, KF-FT  
ꢀ0ꢀ-00048 JAM NUT 1/ꢀ"  
1
1
1ꢀ  
4
4
4
4
ꢀ0ꢀ-00769 SHAFT, PULLEY BRACKET KF-FT  
ꢀ10-00008 GEAR HOOK, KPS, ꢀ10-00008  
ꢀ0ꢀ-00141 BRONZE BUSHING, ID16  
ꢀ0ꢀ-00768 SPACER, NYLON KF-FT  
ꢀ0ꢀ-007ꢀ6 BOLT M10X105  
4
4
4
ꢀ0ꢀ-00694 BOLT M10X100  
10  
ꢀ0ꢀ-00638 BOLT M10X95  
ꢀ0ꢀ-00634 BOLT M10X80  
6
4
ꢀ0ꢀ-00647 BOLT M10X75  
ꢀ0ꢀ-001ꢀ5 ALLEN BOLT M10*50  
ꢀ0ꢀ-00039 BOLT M8*15  
16  
1ꢀ  
ꢀ0ꢀ-00767 BOLT M8X100  
ꢀ0ꢀ-00093 WASHER, M10  
80  
4
ꢀ0ꢀ-00100 SPRING WASHER, M10  
ꢀ0ꢀ-00ꢀꢀ4 WASHER, 9X16X1.6  
ꢀ0ꢀ-00134 SPRING WASHER 8  
ꢀ0ꢀ-00091 NYLON NUT, M10  
16  
1ꢀ  
38  
ꢀ0ꢀ-00ꢀ04 NYLON NUT M8  
ꢀ0ꢀ-0013ꢀ HEX KEY 6  
1
1
ꢀ10-00094 LUBRICANT  
13  
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Exploded View  
14  
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Warranty Information  
KEYS FITNESS PROdUCTS, l.P.  
lIFETIME WARRANTY  
This Warranty applies in the United States and Canada to products manufactured or distrib-  
uted by Keys Fitness Products, LP (“Keys”) under the KEYS brand name. The warranty is non-  
transferable and valid only to the original purchaser.  
Keys warrants that the Product you have purchased for non-commercial, personal, family, or  
household use from Keys or from an authorized Keys reseller is free from defects in materi-  
als or workmanship under normal use during the warranty period. Your sales receipt, showing  
the date of purchase of the Product, is your proof of purchase. This warranty only extends  
to you, the original purchaser. It is not transferable to anyone who subsequently purchases  
or acquires the Product from you. This Warranty becomes VALID ONLY if the product is purchased through a Keys  
Fitness authorized dealer unless otherwise authorized by Keys Fitness in writing and must be assembled / installed  
according to the instructions included with the Product.  
In a light institutional setting, Keys will extend a one year limited warranty to the original purchaser.  
During the warranty period Keys will repair or replace (at Keys' option) the product if it becomes defective, malfunc-  
tions, or otherwise fails to conform with this Warranty under normal use. In repairing the Product, Keys may replace  
defective parts with new or, at the option of Keys, serviceable used parts that are equivalent to new parts in per-  
formance. All exchanged parts and Products replaced under this warranty will become the property of Keys. Keys  
reserves the right to change manufacturers of any part to cover any existing warranty.  
This warranty DOES NOT COVER shipping charges, export taxes, custom duties and taxes, or any other charges  
associated with transportation of the parts or Product. To obtain warranty service, you must contact a Keys autho-  
rized retailer, service technician or Keys Fitness at our phone number located in this manual. Any parts determined  
to be defective must be returned to Keys to obtain warranty service. You must prepay any shipping charges, export  
taxes, custom duties and taxes, or any other charges associated with transportation of the parts or Product. In addi-  
tion, you are responsible for insuring any parts or Product shipped or returned. You assume the risk of loss during  
shipment. You must present Keys with proof-of-purchase documents (including the date of purchase). Any evidence  
of alteration, erasure or forgery of proof-of-purchase documents will be cause to void this Warranty.  
This Warranty does not extend to any product not purchased from Keys or from an authorized Keys reseller. This  
Limited Warranty does not extend to any Product that has been damaged or rendered defective; (a) as a result of  
accident, misuse, or abuse; (b) by the use of parts not manufactured or sold by Keys; (c) by modification of the  
Product : (d) operation on incorrect power supplies; or (e) as a result of service by anyone other than Keys, or an  
authorized Keys warranty service provider. Product on which the serial number has been defaced or removed is not  
eligible for warranty service. Should any Product submitted for warranty service be found ineligible, an estimate  
of repair cost will be furnished and the repair will be made if requested by you upon Keys' receipt of payment or  
acceptable arrangements for payment.  
EXCEPT AS EXPRESSLY SET FORTH IN THIS WARRANTY, KEYS MAKES NO OTHER WARRANTIES, EXPRESSED  
OR IMPLIED, INCLUDING ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR  
PURPOSE. KEYS EXPRESSLY DISCLAIMS ALL WARRANTIES NOT STATED IN THIS LIMITED WARRANTY. ANY IMPLIED  
WARRANTIES THAT MAY BE IMPOSED BY LAW ARE LIMITED TO THE TERMS OF THIS LIMITED WARRANTY. NEITHER  
KEYS NOR ANY OF ITS AFFILIATES SHALL BE RESPONSIBLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES.  
SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS OR THE EXCLUSION  
OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATIONS OR EXCLUSION MAY  
NOT APPLY TO YOU. This Limited Warranty gives you specific legal rights and you may also have other rights that  
may vary from state to state. This is the only express warranty applicable to Keys-branded products. Keys neither  
assumes nor authorizes anyone to assume for it any other express warranty.  
PLEASE SEND IN THE INCLUDED WARRANTY CARD OR REGISTER ON-LINE AT www.keysfitness.com WITHIN TEN  
(10) DAYS OF PURCHASE TO REGISTER YOUR UNIT WITH KEYS FITNESS PRODUCTS, LP. MAIL WARRANTY CARD  
TO: KEYS FITNESS PRODUCTS, PO BOX 551ꢀ39, DALLAS, TX 75355  
15  
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Keys Fitness Products, l.P.  
4009 distribution drive, Suite 250  
Garland, Texas 75041  
Customer Service: 1-888-340-0482  
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