VHF FM TRANSCEIVER
TK-2160
SERVICE MANUAL
© 2003-8 PRINTED IN JAPAN
B51-8652-00 (S) 1214
CONTENTS
GENERAL ............................................................. 2
SYSTEM SET-UP ................................................. 2
OPERATING FEATURES ..................................... 3
REALIGNMENT .................................................... 4
DISASSEMBLY FOR REPAIR .............................. 5
CIRCUIT DESCRIPTION ....................................... 7
INSTALLATION .................................................. 11
TERMINAL FUNCTION ...................................... 12
SEMICONDUCTOR DATA ................................. 13
COMPONENTS DESCRIPTION ......................... 14
PARTS LIST ........................................................ 15
EXPLODED VIEW ............................................... 23
PACKING ............................................................ 24
ADJ USTMENT ................................................... 25
PC BOARD
Antenna
(KRA-26: Option)
Knob (CH-SELECTOR)
(K29-9280-13)
Knob (VOLUME)
(K29-9278-13)
TX-RX UNIT (X57-672X-XX) ........................ 30
SCHEMATIC DIAGRAM ..................................... 34
BLOCK DIAGRAM .............................................. 38
LEVEL DIAGRAM ............................................... 40
KSC-30 ................................................................ 41
SPECIFICATIONS ............................ BACK COVER
Cabinet assy
(A02-3826-33)
Knob (PTT)
(K29-9279-03)
Does not com e w ith antenna.
Antenna is available as an option.
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TK-2160
OPERATING FEATURES
GETTING ACQUAINTED
1. Operation Features
Installing the (Optional) Antenna
Screw the antenna into the connector on
the top of the trans ce ive r by holding the
antenna at its base and turning it clockwise
until secure.
Antenna
1 2
3
Installing the Belt Clip
Note: When first installing the belt clip, you must remove the
4
5
battery pack from the rear of the transceiver.
1
Remove the two screws from the
rear of the transceiver, then remove
the small, plastic black covering that
was held in place.
8
6
7
2
3
Insert the belt clip mount into the
space on the rear of the transceiver.
Using the 2 screws, affix the belt
clip in place.
Note: Do not dis pos e of the plas tic
black covering! If you remove
the belt clip, replace the covering
into the space on the rear of the
transceiver. Either this covering
or the belt clip must be in place,
otherwise the battery pack may
not remain installed properly.
Microphone
Speaker
The transceiver is shown with the optional KNB-24L battery
pack.
qLED indicator
Lights red while transmitting. Lights green while receiving.
Flas he s orange w hile re ce iving a 2-Tone , DTMF, or
FleetSync signal that matches the one set up in your
transceiver. If programmed by your dealer, flashes red when
the battery power is low while transmitting.
In s t a llin g t h e Co ve r o ve r t h e
Speaker/ Microphone Jacks
Note: Whe n ins talling the s pe ake r/
microphone jack cover, you must
remove the battery pack from the
rear of the transceiver.
wChannel Sw itch
Rotate to select a channel from 1 to 16.
ePow er sw itch/ Volum e control
Turn clockwise to switch ON the transceiver. Rotate to
adjust the volume. To switch OFF the transceiver, turn
counterclockwise fully.
If you are not us ing a s pe ake r/
microphone, install the cover over the
speaker/ microphone jacks using the
supplied screw.
rAUX key
This is a PF (Programmable Function) key. Press it to activate
its auxiliary function (page 4). The default setting for this
key is None.
Note: To lift the cover after it has been installed, use a piece
of hardened plastic or metal, such as a small screwdriver.
Lift the cover by its tab, beside the screwhole, taking
care not to damage the cover.
tPTT (Push-to-Talk) sw itch
Press this switch, then speak into the microphone to call a
station.
Installing the (Optional) Speaker/ Microphone
Note: Whe n ins talling the optional
s pe ake r/ m icrophone and its
locking bracke t, you m us t
remove the battery pack from
the rear of the transceiver.
ySide 1 key
This is a PF (Programmable Function) key. Press it to activate
its auxiliary function (page 4). The default setting for this
key is None.
1
Insert the speaker/ microphone
plugs into the speaker/ microphone
jacks.
uSide 2 key
This is a PF (Programmable Function) key. Press it to activate
its auxiliary function (page 4). The default setting for this
key is Squelch Off Momentary. Press each key to activate
its auxiliary function.
2
Attach the locking bracket using the supplied screw.
Note: To lift the locking bracket after it has been installed,
use a piece of hardened plastic or metal, such as a small
screwdriver. Lift the bracket by its tab, beside the
screwhole, taking care not to damage the bracket.
iSP/ MIC jacks
Connect an optional speaker/ microphone here.
3
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TK-2160
OPERATING FEATURES / REALIGNMENT
Program m able Auxiliary Functions
The AUX, Side 1, and Side 2 keys can be programmed
with the auxiliary functions listed below:
• 2-Tone Encode
3-2. Connection procedure
1. Connect the TK-2160 to the personal computer with the
interface cable.
2. When the POWER is switched on, user mode can be
entered immediately. When the PC sends a command,
the radio enters PC mode.
• Emergency ∗1
• Monitor Momentary
• Monitor Toggle
• None
When data is transmitting from the transceiver, the red
LED lights.
• RF Power Low
• Scan
When data is received by the transceiver, the green LED
lights.
• Scan Temporary Delete
• Scrambler
Notes:
•
The data stored in the personal computer must match the
model type when it is written into the EEPROM.
Change the TK-2160 to PC mode, then attach the interface
cable.
• Squelch Off Momentary
• Squelch Off Toggle
•
∗1
This function can be programmed only on the AUX key.
3-3. KPG-22 description
(PC program m ing interface cable: Option)
The KPG-22 is required to interface the TK-2160 with the
computer. It has a circuit in its D-subconnector (25-pin) case
that converts the RS-232C logic level to the TTL level.
The KPG-22 connects the SP/MIC connector of the TK-2160
to the computer’s RS-232C serial port.
REALIGNMENT
1. Modes
User mode
PC mode
Data programming
mode
3-4. Program m ing softw are description
KPG-82D is the program m ing s oftw are for TK-2160
supplied on a CD-ROM. This software runs under Windows
98, ME, Windows 2000 or XP on an IBM-PC or compatible
machine.
The data can be input to or read from TK-2160 and edited
on the screen. The programmed or edited data can be printed
out. It is also possible to tune the transceiver.
PC tuning mode
PC test mode
Mode
User mode
PC mode
Function
For normal use.
Used for communication between the
radio and PC (IBM compatible).
Data programming Used to read and write frequency data
mode
PC test mode
and other features to and from the radio.
Used to check the radio using the PC.
This feature is included in the KPG-
82D.
IBM-PC
KPG-22
2. How to Enter Each Mode
Mode
Operation
Power ON
Received commands from PC
Gray
Gray/Black
1.5D-XV Lead wire
1.5D-XV Shield wire
+
–
+
–
SP
}
}
User mode
PC mode
KPG-82D
MIC
RF Power meter
or SSG
Tuning cable
(E30-3216-05)
3.PC Mode
3-1. Preface
The TK-2160 transceiver is programmed using a personal
computer, a programming interface (KPG-22) and programming
software (KPG-82D).
The programming software can be used with an IBM PC
or compatible. Figure 1 shows the setup of an IBM PC for
programming.
Fig. 1
4
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TK-2160
DISASSEMBLY FOR REPAIR
3. How to rem ove the battery term inal block.
1. Separating the case assem bly from the chassis.
1. Remove the two screws /, then pull out the back cover Ω.
2. Remove the screw ≈.
1. Remove the volume knob
.
z
.
2. Remove the two screws
x
3. Lift the chassis
, and remove it from the case assembly.
c
≈
Note: After separating the case assembly from the chassis,
remove the channel knob.
/
/
z
Ω
x
x
,
Packing
c
Channel knob
2. Separating the chassis from the TX/ RX unit.
1. Remove the two screws
2. Remove the twelve screws
the TX/RX unit A/2.
fixing the TX/RX unit B/2.
v
and two screws
fixing
b
n
3. Remove the solder from the antenna terminal using a
soldering iron , then lift the unit off.
m
b
TX/RX UNIT A/2
b
b
b
b
b
m
.
b
n
v
v
TX/RX UNIT B/2
,
≈
Note: To remove the TX/RX unit B/2, remove the solder using
a soldering iron
Note: The two screws
.
.
of TX/RX unit A/2 are fixing the
n
battery terminal block
.
,
5
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TK-2160
DISASSEMBLY FOR REPAIR
• Installation of chassis and cabinet assy
Assem bling
• Installation of battery term inal block and
packing
Do not press this area, top
packing easily deform .
Install them so that no distortion or deformation occurs.
• Installation of speakers and cushion, and w ire
styling of speakers
First, m ount the set to the cabinet assy.
Second, press down the Chassis to the
cabinet assy as shown in the diagram .
Wire Styling
Install the cushion
a cco rd in g to th e
guide.
Good Condition
NG Condition
Install the speakers so that they do not protrude from the
cushion. Perform the wire styling of speakers as shown in a
photograph.
• Attaching the cushion
Attach the cushion as shown in Fig. 1.
After m ount, packing
s h o u ld b e in th is
condition.
Packing deform .
Packing protruded out.
G13-2017-04
Ta ke s cre w B a n d
MIC edge as reference
line when sticking.
C
G13-2020-04
A
B
G13-2018-04
Stick between screw
A and B.
Note:
• Take care that the packing does not protrude from the
chassis or case.
Fig. 1
Note: Cushion must not cover the screws A,B and C.
• Replace the protruded or deformed packing with a new one.
6
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TK-2160
CIRCUIT DESCRIPTION
3) IF Am plifier Circuit
1. Frequency Configuration
The first IF signal is passed through a four-pole monolithic
crystal filter (XF401) to remove the adjacent channel signal.
The filtered first IF signal is amplified by the first IF amplifier
(Q402) and then applied to the lF system IC (IC401). The
IF s ys te m IC provide s a s e cond m ixe r, s e cond local
oscillator, limiting amplifier, quadrature detector and RSSI
(Received Signal Strength Indicator). The second mixer
mixes the first IF signal with the 50.4MHz of the second
local oscillator output (TCXO X1) and produces the second
IF signal of 450kHz.
The second IF signal is passed through the ceramic filter
(CF401) to remove the adjacent channel signal. The filtered
second IF signal is amplified by the limiting amplifier and
demodulated by the quadrature detector with the ceramic
discriminator (CD401). The demodulated signal is routed
to the audio circuit.
The receiver utilizes double conversion. The first IF is 49.95
MHz and the second IF is 450 kHz. The first local oscillator
signal is supplied from the PLL circuit.
The PLL circuit in the transmitter generates the necessary
frequencies. Fig. 1 shows the frequencies.
ANT TX/RX: 136 ~ 174MHz (K,M)
CF
450kHz
SP
MCF
RF
AMP
AF
AMP
IF SYSTEM
ANT SW
49.95MHz
50.4MHz
X3 m ultiply
TCXO
16.8MHz
RX: 185.95 ~ 233.95MHz
(K,M)
TX: 136 ~ 174MHz (K,M)
MIC
RF
AMP
PLL
VCO
TX
AMP
MIC
AMP
Fig. 1 Frequency configuration
4) Wide/ Narrow Sw itching Circuit
2. Receiver
Narrow and Wide settings can be made for each channel
by switching the demodulation level.
The frequency configuration of the receiver is shown in Fig. 2.
The WIDE (high level) and NARROW (low level) data is
output from IC805, pin 54.
ANT
When a WIDE (high level) data is received, Q401 turn off.
When a NARROW (low level) data is received, Q401 turn on.
Q401 turns on/off with the Wide/Narrow data and the
IC401 detector output level is switched to maintain a
constant output level during wide or narrow signals.
RF AMP
Q404
MIXER
Q403
MCF
XF401
IF AMP
Q402
BPF
BPF
ANT SW
1st Local
TUNE
TUNE
CF401
IC602
AF Am p
IC601
Q402
SP
IC605
AF PA
AF VOL
IC401
IF,MIX,DET
AQUA
AFOUT
IC401
FM IF SYSTEM
X1
Q4
TCXO 16.8MHz
X3 m ultiply
2nd Local
IFO
QUAD
C409
Fig. 2 Receiver section
R408
1) Front End (RF AMP)
Q401
The signal coming from the antenna passes through the
transmit/receive switching diode circuit, (D204,D206,D208
and D212) passes through a BPF (L411 and L412), and is
amplified by the RF amplifier (Q404).
W/N
CD401
R409
H : Wide
L : Narrow
5R
The resulting signal passes through a BPF (L407 and L409)
and goes to the mixer. These BPFs are adjusted by variable
capacitors (D402,D403,D404 and D405). The input voltage
to the variable capacitor is regulated by voltage output from
the microprocessor (IC805).
Fig. 3 Wide/ Narrow sw itching circuit
5) Audio Am plifier Circuit
The demodulated signal from IC401 is amplified by IC602,
and goes to AF amplifier through IC601.
2) First Mixer
The s ignal the n goe s through an AF volum e control
(VR801), and is routed to an audio power amplifier (IC605)
where it is amplified and output to the speaker.
The signal from the front end is mixed with the first local
oscillator signal generated in the PLL circuit by Q403 to
produce a first IF frequency of 49.95 MHz.
The resulting signal passes through the XF401 MCF to cut
the adjace nt s purious and provide the opitim un
characteristics, such as adjacent frequency selectivity.
7
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TK-2160
CIRCUIT DESCRIPTION
6) Tone Volum e Fixed Circuit
(3) MSK (Fleet Sync)
This function generates a TONE signal sound even if the
AF volume of the transceiver is the minimum.
A TONE signal is sent through Q602 to the AF amplifier
when, in the FPU, “TONE Volume Fixed” is set to ON.
Fleet Sync utilizes 1200bps and 2400bps MSK signal is
output from pin 6 of IC601. And is routed to the VCO.
When encoding MSK, the microphone input signal is muted.
RECEIVE SIGNALING
FM IF IC401
IF Am p
IC601
IC601
VOL
AQUA
IC602
IF Am p
SIGNAL
DTMF
IC605
TA7368F
AQUA
BEEP
IC805
CPU
QT/DQT
TONE VOL FIXED
SP
IC605
AF PA
Q608
SW
Q602
Hi: ON
LOW: OFF
IC805
BEEPSW
CLK,DATA,
STD,LOADN
LSDI
AN SQL
+
IC603
BPF & COMPALATER
CPU
SP-J
Q603,604,607
SW
HSDI
2-TONE
SP MUTE
SP
Fig. 5 AF am plifier and squelch
[VOL Position vs Output Level]
(4) DTMF
The DTMF input signal from the IF IC (IC401) is amplified
by IC602 and goes to IC601. The decoded information is
then processed by the CPU.
500
ON
25
Min
OFF
Center
Max
3. PLL Frequency Synthesizer
The PLL circuit generates the first local oscillator signal for
reception and the RF signal for transmission.
Fig. 4 Tone volum e fixed circuit
7) Squelch
Part of the AF signal from the IC enters the FM IC (IC401)
again, and the noise component is amplified and rectified
by a filte r and an am plifie r to produce a DC voltage
corresponding to the noise level.
The DC signal from the FM IC goes to the analog port of
the microprocessor (IC805). IC805 determines whether
to output sounds from the speaker by checking whether
the input voltage is higher or lower than the preset value.
To output sounds from the speaker, IC805 sends a high
signal to the SP MUTE line and turns IC605 on through
Q603,Q604,Q607 and Q608. (See Fig. 5)
1) PLL
The frequency step of the PLL circuit is K:2.5,5,6.25 or
7.5kHz, M:6 or 6.25kHz.
A 16.8MHz reference oscillator signal is divided at IC1 by a
fixed counter to produce an oscillator (VCO) output signal
which is buffer amplified by Q9 then divided in IC1 by a
dual-module programmable counter. The divided signal is
compared in phase with the 5 or 6.25kHz reference signal
from the phase comparator in IC1. The output signal from
the phase comparator is filtered through a low-pass filter
and passed to the VCO to control the oscillator frequency.
(See Fig. 6)
8) Receive Signalling
(1) QT/DQT
2) VCO
The output s ignal from IF IC(IC401) e nte rs the
microprocessor(IC805) through IC601. IC805 determines
whether the QT or DQT matches the preset value, and
controls the SP MUTE and the speaker output sounds
according to the squelch results.
The operating frequency is generated by Q6 in transmit
mode and Q5 in receive mode. The oscillator frequency is
controlled by applying the VCO control voltage, obtained
from the phas e com parator, to the varactor diode s
(D3,D5,D7 and D8 in transmit mode and D4,D6,D9 and D10
in receive mode). The RX pin is set high in receive mode
causing Q8 and Q12 to turn Q6 off and Q5 on.
(2) 2-TONE
Part of the received AF signal output from the AF amplifier
IC602, and the n pas s e s through an audio proce s s or
(IC601), goes to the other AF amplifier IC603, is compared,
and then goes to IC805. IC805 checks whether 2-TONE
data is ne ce s s ary. If it m atche s , IC805 carrie s out a
specified operation, such as turning the speaker on. (See
Fig. 5)
The TX pin is set high in transmit mode. The outputs from
Q5 and Q6 are amplified by Q9 and sent to the RF amplifiers.
8
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TK-2160
CIRCUIT DESCRIPTION
IC601
Q6
TX VCO
D3, 5, 7, 8
AGC
Q7
DOUBLER
MIC
LPF
AQUA
VCO
LPF
Q9
Q11
BUFF AMP
RF AMP
IC606
BUFFER
Q5
RX VCO
D4, 6, 9, 10
LPF
Q8, 12
T/R SW
IC805
RX
TX
DTMF/2 TONE
LSDVCO
LPF
LPF
X1
LSDTCXO
TCXO
PLL IC IC1
CPU
5kHz/6.25kHz
1N
Fig. 8 Microphone am plifier
2) Drive and Final Am plifier
PLL DATA
PHASE
COMPARATOR
CHARGE
PUMP
REF OSC
The signal from the T/R switch (D201 is on) is amplified by
the drive amplifier (Q207) to 50mW.
1M
5kHz/6.25kHz
The output of the drive amplifier is amplified by the RF power
amplifier (Q211) to 5.0W (1W when the power is low). The
RF power amplifier consists of two MOS FET stages. The
output of the RF power amplifier is then passed through
the harmonic filter (LPF) and antenna switch (D204 and
D206) and applied to the antenna terminal.
X1
16.8MHz
Fig. 6 PLL circuit
3) Unlock Detector
ANT
If a pulse signal appears at the LD pin of IC1, an unlock
condition occurs, and the DC voltage obtained from C19,R6
and Q1 causes the voltage applied to the microprocessor
to go high. When the microprocessor detects this condition,
the transmitter is disabled, ignoring the push-to-talk switch
D204
D206
Q206
Q207
Q211
From
T/R SW
(D201)
Pre-DRIVE
AMP
RF
DRIVE
AMP
ANT
SW
LPF
POWER AMP
VG
VG
VG
VDD
+B
input signal. (See Fig. 7)
R264
R265
R270
5C
IC201
(1/2)
IC201
(2/2)
IC805
UL
R6
Q1
PCTV
(IC805)
R7
IC1
R16
Fig. 9 Drive and final am plifier and APC circuit
CPU
LD
3) APC Circuit
C19
PLL IC
The APC circuit always monitors the current flowing through
the RF power amplifier (Q211) and keeps a constant current.
The voltage drop at R264, R265 and R270 is caused by the
current flowing through the RF power amplifier and this
voltage is applied to the differential amplifier IC201(1/2).
IC201(2/2) compares the output voltage of IC201(1/2) with
the reference voltage from IC805. The output of IC201(2/2)
controls the VG of the RF power amplifier, drive amplifier
and pre-drive amplifier to make both voltages the same.
The change of power high/low is carried out by the change
of the reference voltage.
Fig. 7 Unlock detector circuit
4. Transm itter System
1) Microphone Am plifier
The signal from the microphone passes through the IC601.
When encoding DTMF, it is turned OFF for muting the
microphone input signal by IC601.
The signal passes through the Audio processor (IC601) for
the maximum deviation adjustment, and goes to the VCXO
modulation input.
4) Encode Signalling
(1) QT/DQT
QT,DQT data of the LSDTCXO Line is output from pin 22 of
the CPU. The signal passes through a low-pass CR filter
and goes to the TCXO(X1).
The QT,DQT data of the LSDVCO Line is output from pin
9
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TK-2160
CIRCUIT DESCRIPTION
20 of the CPU. The signal passes through a low pass CR
filter, mixes with the audio signal, and goes to the VCO
modulation input. TX deviation is adjusted by the CPU.
C834
X801
XOUT
IC805
(2) DTMF/2 TONE
Q810
High-speed data is output from pin 2 of the CPU. The signal
passes through a low-pass CR filter, and provides a TX and
SP out tone, and is then applied to the audio processor
(IC601). The signal is mixed with the audio signal and goes
to the VCO.
Hi: OFF
LOW: ON
BSHIFT
Fig. 10 Frequency shift circuit
2) Mem ory Circuit
TX deviation is adjusted by the CPU.
Memory circuit consists of the CPU (IC805) and an EEPROM
(IC804). An EEPROM has a capacity of 64k bits that contains
the transceiver control program for the CPU and data such
as transceiver channels and operating features.
(3) MSK (Fleet Sync)
The MSK input signal from the IF IC is amplified by IC602
(1/2) and goes to pin 31 of IC 601. The signal is demodulated
by MSK demodulator in IC 601. The demodulated data goes
to the CPU for processing.
IC805
CPU
IC804
EEPROM
5. Pow er Supply
Fig. 11 Mem ory circuit
3) Low Battery Warning
There are 3.5V power supply for PLL circuit and five 5V
power supplies for the microprocessor: 5M,5MS,5C,5R, and
5T. 5M is always output while the power is on. 5M is always
output, but turns off when the power is turned off to prevent
malfunction of the microprocessor.
The battery voltage is checked using by the microprocessor.
The transceiver generates a warning tone when it falls below
the warning voltage shown in the table.
5C is a common 5V and is output when SAVE is not set to
OFF.
(1) The red LED blinks when the battery voltage falls below
the voltage (1) shown in the table during transmission.
(2) The red LED blinks when the battery voltage falls below
the voltage (2) shown in the table during transmission.
Note:
The transceiver checks the battery voltage during reception
even when, in the FPU, the Battery Warning status function
is set to “On TX” (default setting).
5R is 5V for reception and output during reception.
5T is 5V for transmission and output during transmission.
6. Control Circuit
The control circuit consists of a microprocessor (IC805) and
its peripheral circuits. It controls the TX-RX unit. IC805 mainly
performs the following:
(1) Switching between transmission and reception by the
PTT signal input.
(2) Reading system, group, frequency, and program data
from the memory circuit.
(3) Sending frequency program data to the PLL.
(4) Controlling squelch on/off by the DC voltage from the
squelch circuit.
However, the LED does not blink during reception. During
transmission, the LED blinks to generate the warning tone
of a low battery voltage.
(3) The transceiver immediately stops transmission when
the battery voltage falls below the voltage (3) shown in
the table. A message tone beeps while the PTT switch
is released.
(5) Controlling the audio mute circuit by the decode data input.
(6) Transmitting tone and encode data.
Battery Case Li-ion Battery Ni-Cd Battery Ni-MH Battery
(1)
(2)
(3)
6.2[V]
7.6[V]
5.9[V]
6.5[V]
7.1[V]
6.2[V]
6.2[V]
6.8[V]
5.9[V]
6.2[V]
7.0[V]
5.9[V]
1) Frequency Shift Circuit
The m icroproce s s or (IC805) ope rate s at a clock of
7.3728MHz. This oscillator has a circuit that shifts the
frequency by BEAT SHIFT SW (Q810).
A beat sound may be able to be evaded from generation if
“Beat Shift” is set to ON when it is generated in the internal
spurious transmission modulated sound of a transceiver.
IC805
CPU
R833
SB
88
Fig. 12 Low battery w arning
10
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TK-2160
CIRCUIT DESCRIPTION / INSTALLATION
4) Battery Type Detection
INSTALLATION
The transceiver automatically detects the battery type,
measuring the resistance between the S-terminal and +
terminal on the battery pack and changes the supplied
voltage to the S-tarminal as below. The microprocessor then
detects the battery type.
1. Optional Board
Remove the TX/RX unit from the radio before installing the
optional board in the radio.
Resistor value Battery type Input voltage of S-terminal
The procedure for removing the TX/RX unit is described in
the DISASSEMBLY FOR REPAIR s e ction in the Se rvice
Manual.
1.8MΩ
560kΩ
220kΩ
OPEN
Li-ion
Ni-Cd
Ni-MH
0.3~1.3V
1.3~2.6V
2.6~5.0V
Install the optional board on the back of the TX/RX unit.
For details on installation of the optional board, refer to
Installation Information supplied with the optional board.
When installing the optional board, also refer to the chart in
TERMINAL FUNCTION section (page 12) given in the Service
Manual.
Battery case 0~0.3V
7. Control System
Keys and channel selector circuit.
The signal from the keys and channel selector are directly
input to the microprocessor, as shown in fig. 13.
Note: To install and use the Scrambler Board, remove “R601”
and “R647” from the front of the TX/RX unit.
Channel selector
34
PTT
PTT
R647
R601
SW
74
AUXSW
AUX SW
R633
C607 R607
70
69
68
67
IC805
CPU
EN1
EN2
EN3
EN4
R626
C631
C632
C625
C635
75
76
SIDE 1
SIDE 2
SW1
SW2
C614
R640
R617
C606
25
26
17
16
R615
IC601
R643
C646
R642
R641
32
+
10
9
1
+
R629
Fig. 13 Control system
+
C610
C613
R631
R634
R624
R625
+
CP809
CP810
VCC
R1
C846 L804
R835
75
76
51
50
CP813
CE
R836
CP814
TX-RX UNIT (X57-6720-10)
Com ponent side view
11
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TK-2160
TERMINAL FUNCTION
■ CN801
Pin
Designation
No.
Function
Condition
Value
1
2
3
4
5
6
7
8
9
GND
SB
GND
Vss
Switched B
AUX3
Output Voltage/7mA load
Load >100kΩ
DC (Battery terminal) ±0.5V
A3
(Low) Vss ~ 0.4V (High) Vdd-0.8V ~ Vdd
280±50mVrms @22kΩ Load
(Low) Vss ~ 0.4V (High) Vdd-0.8V ~ Vdd
(Low) Vss ~ 0.4V (High) Vdd-0.8V ~ Vdd
(Low) Vss ~ 0.4V (High) Vdd-0.8V ~ Vdd
(Low) Vss ~ 0.4V (High) Vdd-0.8V ~ Vdd
(Low) Vss ~ 0.4V (High) Vdd-0.8V ~ Vdd
Non connection
TXAFI
A2
Transmit AF input
AUX2
Input sensitivity/Impedance (1kHz std. dev.)
Load >100kΩ
A6
AUX6
Load >100kΩ
A1
AUX1
Load >100kΩ
A5
AUX5
Load >100kΩ
A4
AUX4
Load >100kΩ
10 NC
Non connection
DC 5V
11 5C
Output Voltage/10mA load
5.0±0.5V
12 DEO
13 TXAFI
14 DEO
15 NC
Discriminator signal output Output voltage/Impedance (1kHz std. mod.)
Transmit AF input Input sensitivity/Impedance (1kHz std. dev.)
280±50mVrms @2.2kΩ Load
280±50mVrms @22kΩ Load
280±50mVrms @2.2kΩ Load
Non connection
Discriminator signal output Output voltage/Impedance (1kHz std. mod.)
Non connection
Input sensitivity/Impedance
Sidetone input
16 ALT
7 ±3mVrms @22kΩ Load
(1kHz rated AF power/Vol. MAX)
17 NC
18 NC
19 NC
20 GND
Non connection
Non connection
Non connection
GND
Non connection
Non connection
Non connection
Vss
■ Solder point connection
Designation
Function
Condition
Value
7±3mVrms @22kΩ Load
2.6±1.0mVrms @2.2kΩ Load
90±20mVrms @100kΩ Load
MIC_I
Mic input
Input sensitivity/Impedance (1kHz std. dev.)
Output voltage/Impedance (1kHz 15mVrms mic input)
Output voltage/Impedance (1kHz 100mVrms mic input)
MIC_O Mic o utput
RA_I
Receiver AF input
Input sensitivity/Impedance (1kHz rated AF power/Vol. MAX) 75±20mVrms @22kΩ Load
Output voltage/Impedance (1kHz std. mod.)
Output voltage/Impedance (1kHz system mod.)
Load >100kΩ
150±50mVrms @2.2kΩ Load
290±50mVrms @100kΩ Load
(Low) Vss ~ 0.4V (High) Vdd-0.8V ~ Vdd
(Low) Vss ~ 0.4V (High) Vdd-0.8V ~ Vdd
(Low) Vss ~ 0.4V (High) Vdd-0.8V ~ Vdd
(Low) Vss ~ 0.4V (High) Vdd-0.8V ~ Vdd
(Low) Vss ~ 0.4V (High) Vdd-0.8V ~ Vdd
(Low) Vss ~ 0.4V (High) Vdd-0.8V ~ Vdd
DC (Battery terminal) ±0.5V
RA_O
Receiver AF output
A1
AUX1
A2
AUX2
Load >100kΩ
A3
AUX3
Load >100kΩ
A4
AUX4
Load >100kΩ
A5
AUX5
Load >100kΩ
A6
AUX6
Load >100kΩ
SB
Switched B
GND
Output Voltage/7mA load
GND
5C
Vss
DC 5V
Output Voltage/10mA load
5.0±0.5V
TXAFI
DEO
Transmit AF input
Input sensitivity/Impedance (1kHz std. dev.)
280±50mVrms @22kΩ Load
Discriminator signal output Output voltage/Impedance (1kHz std. mod.)
280±50mVrms @2.2kΩ Load
180±50mVrms @2.2kΩ Load
LSDFO Received sub-tone output Output voltage/Impedance (150Hz 15% mod.)
ALT Sidetone input
Input sensitivity/Impedance (1kHz rated AF power/Vol. MAX) 7±3mVrms @22kΩ Load
12
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TK-2160
SEMICONDUCTOR DATA
Microprocessor : M30622MCA7G7GP (TX-RX UNIT : IC805)
■ Pin function
Pin
No.
Port
Pin
No.
Port
Name
I/O
Function
I/O
Function
Name
1
2
3
4
5
6
7
8
9
PCTV
DTMF
HSDI
O
O
I
APC/BPF control data output.
53 BSHIFT
54 W/N
55 NC
O
O
-
Beet shift switch.
DTMF, 2TONE.
W/N switch Wide:H
High speed data input (2TONE).
NC
EEPDAT I/O
EEPROM data input/output.
56 APCSW
57 SAVE
58 5TC
O
O
O
O
-
APC switch output.
EEPCLK
BYTE
O
I
EEPROM Clock
Battery save output.
GND.
5T control output.
CNVSS
AUX5
I
GND.
59 5RC
60 VCC
61 5MSC
62 VSS
5R control output.
O
O
I
Option Board 5
+5V.
AUX6
Option Board 6
O
-
5M control output.
10 RESET
11 XOUT
12 VSS
CPU reset.
GND.
O
-
CPU clock.
63 NC
-
NC
GND.
64 NC
-
NC
13 XIN
I
CPU clock.
65 NC
-
NC
14 VCC
15 NC
-
+5V.
66 NC
-
NC
I
NC
67 EN4
I
CH selector input 4.
CH selector input 3.
CH selector input 2.
CH selector input 1.
NC
16 INT
I
Battery voltage monitor input Low battery : L
Base Band IC Data input
68 EN3
I
17 RDF/FD
I
69 EN2
I
TCLK/
18
70 EN1
I
I
Base Band IC Data input
DTRDI
71 NC
-
19 NC
-
O
I
NC
72 LEDTX
73 LEDRX
74 AUXSW
75 SIDE1
76 SIDE2
77 NC
O
O
I
RED LED lights control output
GREEN LED lights control output
Key input (Emergency).
Side key 1 input.
Side key 2 input.
NC
20 LSDVCO
21 NC
Low speed data output (VCO).
NC
22 LSDTCXO
23 NC
O
I
Low speed data output (TCXO).
I
NC
I
24 BEEP
25 OPTDET
26 NC
O
I
Beep output.
-
Option detect input
78 NC
-
NC
-
NC
79 SIM1
80 SIM2
81 NC
I
Destination select 1.
Destination select 2.
NC
27 NC
-
NC
I
28 NC
-
NC
-
29 AUX4
30 AUX2
31 NC
O
I/O
-
Option board port 4
Option board port 2
NC
82 PLLUL
83 RFCLK
84 RFDAT
85 PS
I
PLL unlock detect input. unlock : L
PLL clock output. Latch : L
PLL data output.
PLL power save output.
PLL strobe output.
Battery distinction input.
Battery voltage input.
VOX input.
O
O
O
O
I
32 NC
-
NC
33 TXD
I/O
I
Serial data.
86 PLLSTB
87 BATTSEL
88 BATT
89 VOX
90 RSSQL
91 ANSQL
92 LSDI
93 THM
94 AVSS
95 NC
34 PTT/RXD
35 STD
PTT on : L/Serial data.
Base Band IC Data input
Base Band IC Data output
Base Band IC clock output
Base Band IC Data input/output
NC
I
I
36 BBDIR
37 BBCLK
38 BBDI/O
39 NC
O
O
I/O
-
I
I
Received signal strength indicator input.
Squelch level input.
Low speed data input (QT/DQT).
Thermistor input.
GND.
I
I
TDATA/
40
I
O
Base Band IC Data output
DTRCLK
-
41
DTRLOADN
O
O
O
-
Base Band IC Data output
Option board port 3
Option board port 1
NC
-
NC
42 AUX3
43 AUX1
44 NC
96 VREF
97 AVCC
98 NC
-
+5V.
-
+5V.
-
NC
45 NC
-
NC
99 NC
-
NC
46 DSW
47 BEEPSW
48 AFCOUT
49 AFMUTE
50 NC
O
O
O
O
-
APC voltage discharge Switch
Beep switch.
100 NC
-
NC
AF amp power supply control
RX audio mute
NC
51 TX
O
O
TX VCO power supply switch
RX VCO power supply switch
TX:L
RX:L
52 RX
13
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TK-2160
COMPONENTS DESCRIPTION
TX-RX UNIT (X57-672X-XX)
Ref. No. Use/Function
Operation/Condition
PLL system
Ref. No. Use/Function
Q804 Transistor
Operation/Condition
5C switch
IC1
IC
IC
IC
IC
IC
Q805(1/2) Transistor
Q805(2/2) Transistor
LED switch / Green
LED switch / Red
AVR / PLLB
IC201
IC401
IC601
IC602
Comparator (APC)
FM IF system
Audio processor
AF AMP
Q806
Q807
Q808
Q809
Q810
D2
Transistor
Transistor
Transistor
Transistor
FET
PLLB switch
5MS switch
IC603(1/2) IC
IC603(2/2) IC
HSD AMP
5R switch
HSD AMP
Beet shift switch
Shift switch
IC604
IC605
IC606
IC801
IC802
IC803
IC804
IC805
IC806
Q1
IC
VOX AMP
diode
IC
AF Power AMP
AF AMP
Variable
IC
D3
D4
D5
D6
D7
D8
D9
Frequency control / TX VCO
Frequency control / RX VCO
Frequency control / TX VCO
Frequency control / RX VCO
Frequency control / TX VCO
Frequency control / TX VCO
Frequency control / RX VCO
capacitance diode
Variable
IC
Voltage regulator / 5V
Voltage detector / Reset
Voltage detector / INT
EEPROM
IC
capacitance diode
Variable
IC
IC
capacitance diode
Variable
IC
Microprocessor
Flip Flop
IC
capacitance diode
Variable
Transistor
Transistor
Transistor
Transistor
FET
Level shift
Q2
Level shift
capacitance diode
Variable
Q3
Level shift
Q4
Tripler
capacitance diode
Variable
Q5
VCO / RX
Q6
FET
VCO / TX
capacitance diode
Variable
Q7
Transistor
FET
Doubler
Q8
DC switch / TX VCO
RF Buffer AMP
Ripple filter
RF AMP
D10
D11
D12
Frequency control / RX VCO
Shift switch
Q9
Transistor
Transistor
Transistor
FET
capacitance diode
Diode
Q10
Q11
Variable
Modulator
Q12
DC switch / RX VCO
Pre-drive AMP
TX Drive AMP
APC switch
APC switch
APC switch
TX Final AMP
APC switch
APC switch
W/N switch / TX
W/N switch / RX
IF AMP
capacitance diode
Diode
Q206
Q207
Q208
Q209
Q210
Q211
Q212
Q213
Q400
Q401
Q402
Q403
Q404
Q601
Q602
Q603
Q604
Q605
Q606
Q607
Q608
Q801
FET
D13
D14
Current steering
Shift switch
FET
Diode
Transistor
FET
D201
D203
D204
D206
D208
D212
D401
Diode
TX/RX RF switch
Zener diode APC protect
Transistor
FET
Diode
ANT switch
ANT switch
ANT switch
ANT switch
TX/RX RF switch
Diode
FET
Diode
Transistor
FET
Diode
Diode
Transistor
Transistor
FET
Variable
D402
D403
D404
D405
RF BPF tuning
RF BPF tuning
RF BPF tuning
RF BPF tuning
capacitance diode
Variable
Mixer
FET
RF AMP
capacitance diode
Variable
FET
AF Mute
FET
Beep switch
DC switch / SP Mute
DC switch
capacitance diode
Variable
Transistor
Transistor
Transistor
Transistor
Transistor
FET
capacitance diode
Diode
MIC AGC
D603
D604
D605
D606
D801
D802
D803
D805
Limitter
MIC AGC
Diode
Detector
DC switch / SP Mute
SP Mute switch
5T switch
Diode
Detector
Diode
Detector
Transistor
Diode
5M protector
LED / Red
Q802(1/2) FET
5TC switch
LED
Q802(2/2) FET
SAVE switch
AVR / 5C
LED
LED / Green
Reverse protection
Q803(1/2) Transistor
Q803(2/2) Transistor
Diode
AVR / 5T
14
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TK-2160
PARTS LIST
CAPACITORS
CC 45
TH 1H 220 J
Capacitor value
010 = 1pF
Color*
CC45
1
3
6
2
2
2
0 = 22pF
Multiplier
4
5
100 = 10pF
1 = Type ... ceramic, electrolytic, etc.
2 = Shape ... round, square, ect.
3 = Temp. coefficient
4 = Voltage rating
5 = Value
101 = 100pF
2nd number
1st number
102 = 1000pF = 0.001µF
103 = 0.01µF
6 = Tolerance
Temperature coefficient
1st Word
Color*
ppm/
C
L
P
R
S
T
U
2nd Word
ppm/
G
H
J
120
K
L
30
60
250
500
Black Red
-80
Orange Yellow Green
Blue Violet
0
-150
-220
-330
-470
-750
Example : CC45TH = -470
60ppm/
Tolerance (More than 10pF)
(Less than 10pF)
Code
(%)
C
D
G
J
K
M
X
Z
P
No code
B
C
D
F
G
Gode
(pF)
0.25 0.5
2
5
10
20
+ 100
-0
+ 40 + 80
- 40 - 20
0.1 0.25 0.5
1
2
More than 10µF -10 +50
Less than 4.7µF-10 +75
Voltage rating
2nd word
A
B
C
D
E
F
G
H
J
K
V
1st word
0
1
2
3
1.0
10
2.0
20
1.6
16
3.15 4.0
31.5 40
5.0
50
6.3
63
8.0
80
-
35
-
1.25
12.5
125
2.5
25
100
1000
200
2000
160
1600
315 400 500 630 800
3150 4000 5000 6300 8000
250
2500
-
1250
Chip capacitors
Dimension (Chip capacitors)
(EX)
C C 7 3
F
3
S L 1 H
0 0 0
6
J
Dimension code
L
W
T
Refer to the table above.
Empty
5.6 0.5 5.0 0.5 Less than 2.0
1
2
4
5
7
1 = Type
4.5 0.5 3.2 0.4
4.5 0.5 2.0 0.3
4.5 0.5 1.25 0.2
3.2 0.4 2.5 0.3
3.0 0.2 1.6 0.2
2.0 0.3 1.25 0.2
1.6 0.2 0.8 0.2
1.0 0.05 0.5 0.05
A
B
C
D
E
F
Less than 2.0
Less than 2.0
Less than 1.25
Less than 1.5
Less than 1.25
Less than 1.25
(Chip)(CH,RH<UJ,SL)
2 = Shape
3 = Dimension
4 = Temp. coefficient
5 = Voltage rating
6 = Value
(EX)
C K 7 3
F
3
F
4
1 H
5
0 0 0
6
Z
7
1
2
(Chip)(B,F)
7 = Tolerance
G
H
Less than 1.0
0.5 0.05
RESISTORS
Chip resistor (Carbon)
Dimension
L
(EX)
R K 7 3
E
B
2 B
5
0 0 0
6
J
T
1
2
3
4
7
(Chip)(B,F)
W
Carbon resistor (Nomal type)
Dimension (Chip resistor)
(EX)
R D 1 4
B
3
B
4
2 C
5
Dimension code
L
W
T
1.0
0 0 0
6
J
E
F
3.2 0.2 1.6 0.2
2.0 0.3 1.25 0.2
1.6 0.2 0.8 0.2
1
2
7
1.0
0.5 0.1
G
H
1 = Type
5 = Rating wattage
6 = Value
1.0 0.05 0.5 0.05 0.35 0.05
2 = Shape
7 = Tolerance
3 = Dimension
Rating wattage
4 = Temp. coefficient
Code Wattage Code Wattage Code Wattage
1J
2A
2B
1/16W
1/10W
1/8W
2C
2E
2H
1/6W
1/4W
1/2W
3A
3D
1W
2W
15
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TK-2160
PARTS LIST
L: Scandinavia
Y: PX (Far East, Hawaii) T: England
Y: AAFES (Europe)
K: USA
P: Canada
E: Europe
M: Other Areas
New Parts.
Parts without Parts No. are not supplied.
Les articles non mentionnes dans le Parts No. ne sont pas fournis.
Teile ohne Parts No. werden nicht geliefert.
indicates safety critical components.
∗
X: Australia
TK-2160 (Y50-578X-XX)
TX-RX UNIT (X57-672X-XX)
New
New
Ref. No. Address
Parts No.
Description
Destination
Ref. No. Address
Parts No.
T07-0369-05
Description
Destination
parts
parts
42
1B
SPEAKER
TK-2160
TX-RX UNIT (X57-672X-XX) 0-10 : K, M
1
2
3
1B
2B
3A
∗
∗
∗
A02-3826-33
A10-4068-01
A82-0054-02
CABINET ASSY
CHASSIS
REAR PANEL
D802
D803
B30-2156-05
B30-2157-05
LED(RED)
LED(YELLOW)
4
5
6
6
7
3A
2D
1C
1C
3B
B01-0694-03
B09-0676-03
B62-1716-00
B62-1747-00
B72-2153-04
ESCUTCHEON
CAP
INSTRUCTION MANUAL
INSTRUCTION MANUAL
MODEL NAME PLATE
C1
C2
C3
C4
C5
CK73GB1H822K
CK73GB1H102K
CK73GB1E123K
CK73GB0J225K
CK73GB1H102K
CHIP C
CHIP C
CHIP C
CHIP C
CHIP C
8200PF
1000PF
0.012UF K
2.2UF
1000PF
K
K
∗
∗
∗
∗
ACCESSORY
K
M
K
K
8
9
10
11
12
3A
3B
2A
2A
3A
∗
∗
∗
∗
∗
E04-0446-05
E37-1085-05
E37-1101-05
E37-1102-05
E72-0416-13
RF COAXIAL RECEPTACLE(SMA)
FLAT CABLE
SPEAKER WIRE(RED)
SPESKER WIRE(BLACK)
BATT TERMINAL BLOCK
C6
C7
C8
C9
C10
CK73GB1H103K
CK73GB1H102K
CC73GCH1H100D
CK73GB1H103K
CC73GCH1H100D
CHIP C
CHIP C
CHIP C
CHIP C
CHIP C
0.010UF K
1000PF
10PF
K
D
0.010UF K
10PF
D
13
14
15
16
17
∗
G10-1315-04
G11-4090-04
G11-4254-04
G11-4287-04
G11-4289-04
FIBROUS SHEET(CABINET)
SHEET(FINAL FET)
SHEET(PTT)
SHEET(TERMINAL BLOCK)
SHEET(CHASSIS)
C11-13
C14
C15
C16
C18,19
CC73GCH1H101J
C92-0713-05
CK73GB1H102K
CC73GCH1H470J
CK73GB1C104K
CHIP C
CHIP-TAN
CHIP C
CHIP C
CHIP C
100PF
10UF 6.3WV
1000PF
47PF
0.10UF
J
2B
3B
3A
3A
∗
∗
∗
K
J
K
18
19
20
21
22
2B
2B
2B
2B
3A
∗
∗
∗
∗
∗
G13-2001-04
G13-2014-04
G13-2017-04
G13-2018-04
G13-2019-04
CUSHION(CHASSIS)
CUSHION(CHASSIS BOTTOM)
CUSHION
CUSHION
CUSHION
C22
C23
C24
C25
C27
CK73GB1C104K
CK73GB0J225K
C92-0713-05
CK73GB1H102K
CK73GB1H102K
CHIP C
CHIP C
CHIP-TAN
CHIP C
CHIP C
0.10UF
2.2UF
10UF 6.3WV
1000PF
1000PF
K
K
K
K
23
24
25
26
27
2B
3A
2B
1B
3B
∗
∗
∗
∗
∗
G13-2020-04
G53-1579-02
G53-1580-03
G53-1581-22
G53-1582-03
CUSHION
PACKING
PACKING(CHASSIS)
PACKING(SPEAKER)
PACKING(BATT TERMINAL BLOCK)
C28
C30
C31
C32
C33
CC73GCH1H560J
CC73GCH1H220J
CC73GCH1H560J
C92-0002-05
CHIP C
CHIP C
CHIP C
CHIP-TAN
CHIP C
56PF
22PF
56PF
0.22UF 35WV
47PF
J
J
J
CC73GCH1H470J
J
28
29
30
3C
1D
∗
∗
∗
H12-3150-02
H25-2345-04
H52-1981-02
PACKING FIXTURE
PROTECTION BAG
ITEM CARTON CASE
C34
C35
C36
C37
CK73GB1H102K
CC73GCH1H680J
C92-0560-05
CK73GB1H102K
C92-0504-05
CHIP C
CHIP C
CHIP-TAN
CHIP C
CHIP-TAN
1000PF
68PF
10UF 6.3WV
1000PF
0.68UF 20WV
K
J
K
31
32
33
34
35
2A
2D
2C
3A
3A
∗
∗
J19-5454-03
J21-8464-04
J29-0701-05
J30-1275-04
J30-1281-04
HOLDER
C38,39
HARDWARE FIXTURE ACCESSORY
HOOK
SPACER(CH KNOB)
SPACER(CH KNOB)
ACCESSORY
C40
C41
C42
C43
C44
CK73GB1H471K
CK73GB1H103K
CK73GB1H183K
CK73GB1A105K
CK73FB1A225K
CHIP C
CHIP C
CHIP C
CHIP C
CHIP C
470PF
0.010UF K
0.018UF K
1.0UF
2.2UF
K
∗
∗
K
K
36
∗
J30-1283-04
SPACER
37
38
39
1A
1B
3A
∗
∗
∗
K29-9278-13
K29-9279-03
K29-9280-13
KNOB(VOLUME)
KNOB(PTT)
KNOB(CH SELECTOR)
C45
C46
C47
C48
C49
CC73GCH1H120J
CC73GCH1H090B
CC73GCH1H040B
CK73HB1C103K
CK73HB1H102K
CHIP C
CHIP C
CHIP C
CHIP C
CHIP C
12PF
9.0PF
4.0PF
0.010UF K
1000PF
J
B
B
A
B
C
D
E
3A
3A
3A
3B
N14-0583-04
N14-0805-04
N30-2604-46
N30-2612-46
N30-3006-45
CIRCULAR NUT(CH)
CIRCULAR NUT(VOLUME)
PAN HEAD MACHINE SCREW
PAN HEAD MACHINE SCREW
PAN HEAD MACHINE SCREW
K
∗
C50
C52
C53
C54
C55
CC73GCH1H120J
CC73GCH1H050B
CC73HCH1H560J
CC73HCH1H220J
CC73GCH1H050B
CHIP C
CHIP C
CHIP C
CHIP C
CHIP C
12PF
5.0PF
56PF
22PF
5.0PF
J
B
J
J
B
3A,3B
F
G
H
2D
3A,3B
2A,2B
N35-3004-45
N78-2040-46
N83-2005-46
BINDING HEAD MACHINE SCREW
PAN HEAD TAPTITE SCREW
PAN HEAD TAPTITE SCREW
∗
∗
C56,57
C58
C59
C60
C61
CC73HCH1H270J
CC73GCH1H150J
CC73HCH1HR75C
CC73GCH1H070B
CC73HCH1H070B
CHIP C
CHIP C
CHIP C
CHIP C
CHIP C
27PF
15PF
0.75PF
7.0PF
7.0PF
J
J
C
B
B
40
41
2A
2A
R31-0650-05
S60-0420-05
VARIABLE RESISTOR
ROTARY SWITCH
16
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TK-2160
PARTS LIST
TX-RX UNIT (X57-672X-XX)
New
parts
New
parts
Ref. No. Address
Parts No.
Description
Destination
Ref. No. Address
Parts No.
Description
Destination
C62
C63
C64
C65
C66
CK73GB1E103K
CC73GCH1H220J
CC73GCH1H4R5B
CC73HCH1H120J
CK73GB1H102K
CHIP C
CHIP C
CHIP C
CHIP C
CHIP C
0.010UF K
C344
C349
C351
C352
C353
CC73GCH1H820J
CC73GCH1H030B
CK73GB1H102K
CC73GCH1H270G
CC73GCH1H270J
CHIP C
CHIP C
CHIP C
CHIP C
CHIP C
82PF
J
22PF
J
3.0PF
1000PF
27PF
B
K
G
J
4.5PF
12PF
B
J
1000PF
K
27PF
C67
C69
C70
C71
C72
CK73HB1C103K
CK73GB1E103K
C92-0714-05
CC73HCH1H0R5B
CC73HCH1H040B
CHIP C
CHIP C
CHIP-TAN
CHIP C
CHIP C
0.010UF K
0.010UF K
4.7UF 6.3WV
C355
C356
C358
C359
C360
CK73GB1H102K
CC73GCH1H060D
CC73GCH1H100D
CC73GCH1H240J
CC73GCH1H120J
CHIP C
CHIP C
CHIP C
CHIP C
CHIP C
1000PF
6.0PF
10PF
24PF
12PF
K
D
D
J
0.5PF
4.0PF
B
B
J
C73
C74
CC75,76
C77
C78
CK73GB1H102K
CC73HCH1H0R5B
CK73HB1H102K
C92-0713-05
CHIP C
CHIP C
CHIP C
CHIP-TAN
CHIP C
1000PF
0.5PF
1000PF
10UF 6.3WV
1000PF
K
B
K
C362
C363
C365
C368
C400
CC73GCH1H110J
CC73GCH1H070D
CC73GCH1H330J
CC73GCH1H030C
CK73GB0J225K
CHIP C
CHIP C
CHIP C
CHIP C
CHIP C
11PF
7.0PF
33PF
3.0PF
2.2UF
J
D
J
C
K
CK73HB1H102K
K
C80
C81
C82-84
C85
C86
CC73HCH1H330J
CC73HCH1H150J
CK73HB1H102K
CC73HCH1H100D
CC73GCH1H090D
CHIP C
CHIP C
CHIP C
CHIP C
CHIP C
33PF
15PF
1000PF
10PF
9.0PF
J
J
K
D
D
C401
CC402,403
C405
C406
C407
CK73GB1H182K
CC73GCH1H271J
CC73GCH1H390J
C92-0713-05
CHIP C
CHIP C
CHIP C
CHIP-TAN
CHIP C
1800PF
270PF
39PF
10UF 6.3WV
0.010UF K
K
J
J
CK73GB1H103K
C87
CC201,202
C203
C212
C241
CC73GCH1H060B
CK73GB1H102K
CC73GCH1H470J
CK73GB1H102K
CK73GB1H102K
CHIP C
CHIP C
CHIP C
CHIP C
CHIP C
6.0PF
1000PF
47PF
1000PF
1000PF
B
K
J
K
K
C408
C409
C410
C411-413
C414
CK73GB1C104K
CC73GCH1H680J
CK73GB1H102K
CK73GB1C104K
CC73GCH1H330J
CHIP C
CHIP C
CHIP C
CHIP C
CHIP C
0.10UF
68PF
1000PF
0.10UF
33PF
K
J
K
K
J
C242
C243
C246
C248
C249
CC73GCH1H390J
CK73GB1C104K
CK73GB1H102K
CK73GB1H102K
CC73GCH1H100D
CHIP C
CHIP C
CHIP C
CHIP C
CHIP C
39PF
J
C415
CC416,417
C418
C419
C420
CK73GB1H102K
CK73GB1H103K
CK73GB1H102K
CC73GCH1H010B
CK73GB1C104K
CHIP C
CHIP C
CHIP C
CHIP C
CHIP C
1000PF
0.010UF K
1000PF
1.0PF
0.10UF
K
0.10UF
1000PF
1000PF
10PF
K
K
K
D
K
B
K
C255
C258
C265
C273
C277
CK73GB1H102K
CK73GB1C104K
CC73GCH1H220J
CC73GCH1H101J
CC73GCH1H270J
CHIP C
CHIP C
CHIP C
CHIP C
CHIP C
1000PF
0.10UF
22PF
100PF
27PF
K
K
J
J
J
C421
C422
C424
C425
C426
CC73GCH1H080B
CK73GB1H103K
CK73GB1H103K
CC73GCH1H150J
CC73GCH1H020B
CHIP C
CHIP C
CHIP C
CHIP C
CHIP C
8.0PF
0.010UF K
0.010UF K
15PF
2.0PF
B
J
B
C280
C282
C285
C286
C288
CK73GB1H102K
CC73GCH1H100D
C92-0565-05
CK73GB1A105K
CK73GB1H102K
CHIP C
CHIP C
CHIP-TAN
CHIP C
CHIP C
1000PF
10PF
6.8UF 10WV
1.0UF
1000PF
K
D
C427
C428
C429
C430
C432
CK73GB1H103K
CC73GCH1H150J
CK73GB1H102K
CC73GCH1H120J
CK73GB1H102K
CHIP C
CHIP C
CHIP C
CHIP C
CHIP C
0.010UF K
15PF
J
1000PF
12PF
K
J
K
K
1000PF
K
CC290,291
C292
C293
CC295,296
C297
CK73GB1H102K
CC73GCH1H101J
CK73GB1H102K
CC73GCH1H050B
CK73GB1H102K
CHIP C
CHIP C
CHIP C
CHIP C
CHIP C
1000PF
100PF
1000PF
5.0PF
K
J
K
B
K
C434
C435
C436
C437
C438
CK73GB1H103K
CK73GB1H102K
CC73GCH1H050B
CC73GCH1H020B
CC73GCH1H090B
CHIP C
CHIP C
CHIP C
CHIP C
CHIP C
0.010UF K
1000PF
5.0PF
2.0PF
9.0PF
K
B
B
B
1000PF
C298
C299
C300
C301
C302
CK73GB1H103K
CK73GB1C104K
CK73GB1A105K
CK73GB1H102K
CC73GCH1H180J
CHIP C
CHIP C
CHIP C
CHIP C
CHIP C
0.010UF K
C439
C440
C441
C442
C443
CK73GB1H102K
CK73HB1H102K
CK73GB1H102K
CK73HB1A104K
CK73GB1A105K
CHIP C
CHIP C
CHIP C
CHIP C
CHIP C
1000PF
1000PF
1000PF
0.10UF
1.0UF
K
K
K
K
K
0.10UF
1.0UF
1000PF
18PF
K
K
K
J
C308
C309
C312
C317
C320
CK73GB1H103K
CC73GCH1H100D
CC73GCH1H820J
CC73GCH1H100D
CC73GCH1H220J
CHIP C
CHIP C
CHIP C
CHIP C
CHIP C
0.010UF K
C444
C445
C446
C447
C448
CC73GCH1H050B
CC73GCH1H020B
CC73GCH1H010C
CC73GCH1H470J
CK73GB1H102K
CHIP C
CHIP C
CHIP C
CHIP C
CHIP C
5.0PF
2.0PF
1.0PF
47PF
B
B
C
J
10PF
82PF
10PF
22PF
D
J
D
J
1000PF
K
C326
C329
C333
C338
C341
CC73GCH1H220J
CK73GB1H102K
CC73GCH1H120J
CC73GCH1H220J
CC73GCH1H100D
CHIP C
CHIP C
CHIP C
CHIP C
CHIP C
22PF
1000PF
12PF
22PF
10PF
J
K
J
J
D
C456
C462
CC463,464
CC465,466
C467
C92-0714-05
CHIP-TAN
CHIP C
CHIP C
CHIP C
CHIP C
4.7UF 6.3WV
CK73HB1H102K
CC73GCH1H040B
CK73GB1H102K
CC73GCH1H270J
1000PF
4.0PF
K
B
K
J
1000PF
27PF
17
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TK-2160
PARTS LIST
TX-RX UNIT (X57-672X-XX)
New
parts
New
parts
Ref. No. Address
Parts No.
Description
Destination
Ref. No. Address
Parts No.
Description
Destination
C468
C469
C472
C474
C475
CC73GCH1H010B
CK73GB1H102K
CK73GB1H102K
CK73GB1H102K
CC73GCH1H4R5B
CHIP C
CHIP C
CHIP C
CHIP C
CHIP C
1.0PF
B
K
K
K
B
C660
C661
C662,663
C664
C667
CK73GB1A105K
CK73GB1H471K
CK73GB1C104K
CK73GB1H102K
CK73GB1H102K
CHIP C
CHIP C
CHIP C
CHIP C
CHIP C
1.0UF
K
K
K
K
K
1000PF
1000PF
1000PF
4.5PF
470PF
0.10UF
1000PF
1000PF
C476
C477
C478
C479
C480
CC73GCH1H0R5B
CC73GCH1H330J
CK73GB1H102K
CC73GCH1H040B
CK73GB1H102K
CHIP C
CHIP C
CHIP C
CHIP C
CHIP C
0.5PF
33PF
1000PF
4.0PF
1000PF
B
J
K
B
K
C668
C669
C671
C672,673
C674
CK73GB1H103K
CK73GB1H102K
CK73GB1C104K
CK73GB1H472K
CC73GCH1H221J
CHIP C
CHIP C
CHIP C
CHIP C
CHIP C
0.010UF K
1000PF
0.10UF
4700PF
220PF
K
K
K
J
C481
C483
C484
C485
C486
CC73GCH1H220J
CC73GCH1H100D
CC73GCH1H040B
CK73GB1H471K
CC73GCH1H040B
CHIP C
CHIP C
CHIP C
CHIP C
CHIP C
22PF
10PF
4.0PF
470PF
4.0PF
J
C675,676
C677
C678
C679
C680
C92-0804-05
CHIP-TAN
CHIP C
CHIP C
CHIP C
CHIP-TAN
1.5UF 16WV
D
B
K
B
CK73GB1H332K
CK73FB1C474K
CC73GCH1H101J
C92-0560-05
3300PF
0.47UF
100PF
K
K
J
10UF 6.3WV
C487
C602
C604
C605
C606
CK73HB1A104K
CK73GB1A224K
CK73GB1C104K
C92-0632-05
CHIP C
CHIP C
CHIP C
CHIP-TAN
CHIP C
0.10UF
0.22UF
0.10UF
6.8UF 6.3WV
3300PF
K
K
K
C681
C684
C686
C687
C688
CK73GB1C683K
CK73GB1C104K
CK73GB1C473K
C92-0560-05
CHIP C
CHIP C
CHIP C
CHIP-TAN
CHIP C
0.068UF K
0.10UF
K
0.047UF K
10UF 6.3WV
∗
CK73GB1H332K
K
CC73GCH1H221J
220PF
J
C607
C608
C609
C610
C611
CK73GB1H103K
CK73GB1H392K
CK73GB1H103K
C92-0714-05
CHIP C
CHIP C
CHIP C
CHIP-TAN
CHIP C
0.010UF K
3900PF
0.010UF K
C689
C690
C691
C692
C693
CK73GB1C223K
CK73GB1H102K
C92-0665-05
CC73GCH1H221J
CK73GB1H471K
CHIP C
CHIP C
CHIP-TAN
CHIP C
CHIP C
0.022UF K
1000PF
100UF 6.3WV
K
K
4.7UF 6.3WV
220PF
470PF
J
K
CK73GB0J105K
1.0UF
K
C613-615
C618
C619
C621,622
C624
CK73GB1C104K
CK73GB1C104K
CK73GB1H472K
C92-0714-05
CHIP C
CHIP C
CHIP C
CHIP-TAN
CHIP C
0.10UF
0.10UF
4700PF
4.7UF 6.3WV
0.10UF
K
K
K
C695
C696
C801
C802
CK73GB1H102K
CK73GB1A224K
CK73GB1A105K
CK73GB1H103K
CK73GB1A105K
CHIP C
CHIP C
CHIP C
CHIP C
CHIP C
1000PF
0.22UF
1.0UF
0.010UF K
1.0UF
K
K
K
CK73GB1C104K
K
C803,804
K
C625
C627
C628
C629
C630
CC73GCH1H680J
CK73GB1E123K
CK73GB1H222K
CK73GB1H103K
CC73GCH1H101J
CHIP C
CHIP C
CHIP C
CHIP C
CHIP C
68PF
J
C805
C807
C809
C811
C812
CK73GB1H102K
CK73GB1H102K
CK73GB1A105K
CK73GB1C104K
CK73GB1H103K
CHIP C
CHIP C
CHIP C
CHIP C
CHIP C
1000PF
1000PF
1.0UF
0.10UF
0.010UF K
K
K
K
K
0.012UF K
2200PF
0.010UF K
100PF
K
J
C631
C632
C633
C634
C635
CK73GB1E123K
CK73GB1C104K
CC73GCH1H020B
CK73GB1H102K
CK73GB1C104K
CHIP C
CHIP C
CHIP C
CHIP C
CHIP C
0.012UF K
C814
C815
C816,817
C818
C819
CK73GB1H103K
CK73GB1A105K
CK73GB1H102K
CK73GB1H103K
CK73GB1H102K
CHIP C
CHIP C
CHIP C
CHIP C
CHIP C
0.010UF K
0.10UF
2.0PF
K
B
K
K
1.0UF
1000PF
K
K
1000PF
0.10UF
0.010UF K
1000PF
K
C636
C637
C638
C639
C640
CK73GB1C683K
CC73GCH1H101J
CK73GB1H102K
CC73GCH1H470J
CC73GCH1H101J
CHIP C
CHIP C
CHIP C
CHIP C
CHIP C
0.068UF K
C820,821
C822
C823
C825
C828
CK73GB1A105K
CK73GB1H102K
CK73GB1H103K
C92-0713-05
CHIP C
CHIP C
CHIP C
CHIP-TAN
CHIP C
1.0UF
1000PF
0.010UF K
10UF 6.3WV
K
K
100PF
1000PF
47PF
J
K
J
100PF
J
CK73GB1H102K
1000PF
K
C641,642
C643
C645
C646
C647
CK73GB1C104K
CC73GCH1H680J
CK73GB0J225K
CK73GB1H821K
CK73GB1H102K
CHIP C
CHIP C
CHIP C
CHIP C
CHIP C
0.10UF
68PF
2.2UF
820PF
1000PF
K
J
K
K
K
C830
C833
C834
C835,836
C837
CK73GB1C104K
CK73GB1A105K
CK73GB1C104K
CK73GB1A105K
CK73GB1H102K
CHIP C
CHIP C
CHIP C
CHIP C
CHIP C
0.10UF
1.0UF
0.10UF
1.0UF
K
K
K
K
K
1000PF
C648,649
C650
C652
C653
C654
CK73GB1C104K
C92-0713-05
CK73GB1H102K
CK73GB1A224K
CK73GB1H103K
CHIP C
CHIP-TAN
CHIP C
CHIP C
CHIP C
0.10UF
10UF 6.3WV
1000PF
0.22UF
0.010UF K
K
C840
C841
C842
C843
C845
CK73GB1H102K
CK73GB1H103K
CC73GCH1H150J
CC73GCH1H030C
CC73GCH1H150J
CHIP C
CHIP C
CHIP C
CHIP C
CHIP C
1000PF
0.010UF K
15PF
3.0PF
15PF
K
K
K
J
C
J
C655
C656
C657
C658
C659
CK73GB1E223J
CK73GB1C104K
CC73GCH1H470J
CK73GB1C104K
CK73GB1H103K
CHIP C
CHIP C
CHIP C
CHIP C
CHIP C
0.022UF J
C846
C847
C848
C849
C850
CK73GB1H103K
C92-0712-05
CC73GCH1H101J
CK73GB1H471K
CK73GB1H103K
CHIP C
CHIP-TAN
CHIP C
CHIP C
CHIP C
0.010UF K
22UF 6.3WV
0.10UF
47PF
K
J
100PF
470PF
J
K
0.10UF
K
0.010UF K
0.010UF K
18
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TK-2160
PARTS LIST
TX-RX UNIT (X57-672X-XX)
New
parts
New
parts
Ref. No. Address
Parts No.
Description
Destination
Ref. No. Address
Parts No.
Description
Destination
C852,853
C854
CTC1,2
CK73GB1H102K
CK73GB1H103K
C05-0384-05
CHIP C
CHIP C
1000PF
0.010UF K
K
L413
L416
L601
L602
L801
L40-3975-92
L40-5681-86
L92-0140-05
L92-0149-05
L92-0149-05
SMALL FIXED INDUCTOR(39NH)
SMALL FIXED INDUCTOR(0.56UH)
FERRITE CHIP
FERRITE CHIP
FERRITE CHIP
CERAMIC TRIMMER CAP(10PF)
CN801
J601
E40-5932-05
E11-0457-05
PIN ASSY SOCKET
PHONE JACK
L802
L803-807
X1
X801
XF401
L92-0140-05
L92-0138-05
L77-1932-05
L77-1933-05
L71-0617-05
FERRITE CHIP
FERRITE CHIP
TCXO(16.8MHZ)
CRYSTAL RESONATOR(7.3728MHZ)
MCF(49.95MHZ)
F801
F53-0190-05
J99-0374-04
FUSE
∗
∗
∗
∗
∗
ADHESIVE TAPE
CD401
CF401
L1
L3
L5
L79-1582-05
L72-1008-05
L40-4795-85
L40-1581-86
L92-0138-05
TUNING COIL
CERAMIC FILTER
SMALL FIXED INDUCTOR(4.7UH)
SMALL FIXED INDUCTOR(0.15UH)
FERRITE CHIP
RCP1,2
RCP3,4
RCP801,802
CP803-805
CP806
RK75HA1J473J
RK75HA1J102J
RK75HA1J473J
RK75HA1J102J
RK75HA1J473J
CHIP-COM 47K
CHIP-COM 1.0K
CHIP-COM 47K
CHIP-COM 1.0K
CHIP-COM 47K
J
J
J
J
J
1/16W
1/16W
1/16W
1/16W
1/16W
L6
L7
L8
L9
L40-1085-92
L92-0141-05
L40-1075-92
L40-1001-86
L40-1802-86
SMALL FIXED INDUCTOR(100NH)
FERRITE CHIP
SMALL FIXED INDUCTOR(10NH)
SMALL FIXED INDUCTOR(10UH)
SMALL FIXED INDUCTOR(18UH)
CP807
CP808
CP809-818
R1
RK75HA1J102J
RK75HA1J472J
RK75HA1J102J
RK73GB1J223J
RK73GB1J103J
CHIP-COM 1.0K
CHIP-COM 4.7K
CHIP-COM 1.0K
J
J
J
J
J
1/16W
1/16W
1/16W
1/16W
1/16W
L10
∗
∗
∗
CHIP R
CHIP R
22K
10K
R2
L11
L12
L14
L16
L17
L40-2775-92
L40-1502-86
L40-1502-86
L41-3378-14
L41-2278-14
SMALL FIXED INDUCTOR(27NH)
SMALL FIXED INDUCTOR(15UH)
SMALL FIXED INDUCTOR(15UH)
SMALL FIXED INDUCTOR
R3
R4
R5
R6
R7
RK73GB1J473J
R92-1252-05
RK73GB1J224J
RK73GB1J473J
R92-1252-05
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
47K
J
J
J
J
J
1/16W
1/16W
1/16W
1/16W
1/16W
0 OHM
220K
47K
SMALL FIXED INDUCTOR
0 OHM
L18
L19,20
L21
L23
L24,25
L40-2275-92
L40-1001-86
L40-2785-92
L92-0138-05
L40-1085-92
SMALL FIXED INDUCTOR(22NH)
SMALL FIXED INDUCTOR(10UH)
SMALL FIXED INDUCTOR(270NH)
FERRITE CHIP
R9
RK73GB1J393J
RK73GB1J101J
R92-1252-05
RK73GB1J222J
R92-1252-05
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
39K
100
0 OHM
2.2K
0 OHM
J
J
J
J
J
1/16W
1/16W
1/16W
1/16W
1/16W
R12
R13
R14
R15
SMALL FIXED INDUCTOR(100NH)
L208
L209
L213
L214
L216
L40-1085-92
L92-0138-05
L40-2775-92
L40-4775-92
L40-1585-54
SMALL FIXED INDUCTOR(100NH)
FERRITE CHIP
SMALL FIXED INDUCTOR(27NH)
SMALL FIXED INDUCTOR(47NH)
SMALL FIXED INDUCTOR(150NH)
R16
R17
R18
R19
RK73GB1J102J
RK73GB1J101J
RK73GB1J474J
RK73GB1J100J
R92-1252-05
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
1.0K
100
470K
10
J
J
J
J
J
1/16W
1/16W
1/16W
1/16W
1/16W
R20,21
0 OHM
L217
L218
L219
L220
L221
L92-0149-05
L40-2775-54
L34-4577-05
L92-0149-05
L34-4563-05
FERRITE CHIP
SMALL FIXED INDUCTOR(27NH)
AIR-CORE COIL
FERRITE CHIP
AIR-CORE COIL
R22
R23
R24
R25
R26
RK73GB1J561J
RK73GB1J121J
RK73GB1J471J
RK73GB1J103J
RK73GB1J223J
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
560
120
470
10K
22K
J
J
J
J
J
1/16W
1/16W
1/16W
1/16W
1/16W
L222
L223
L224
L225
L226
L34-4573-05
L34-4563-05
L40-2295-85
L34-4576-05
L34-4575-05
AIR-CORE COIL
AIR-CORE COIL
SMALL FIXED INDUCTOR(2.2UH)
AIR-CORE COIL
AIR-CORE COIL
R27
R28
R29
R30
R31
RK73GB1J103J
RK73GB1J472J
RK73GB1J103J
RK73GB1J393J
RK73GB1J472J
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
10K
4.7K
10K
39K
4.7K
J
J
J
J
J
1/16W
1/16W
1/16W
1/16W
1/16W
L227
L228
L229
L230
L401
L34-4567-05
L40-5675-92
L34-4566-05
L40-1092-81
L92-0138-05
AIR-CORE COIL
SMALL FIXED INDUCTOR(56NH)
AIR-CORE COIL
SMALL FIXED INDUCTOR
FERRITE CHIP
R32
R33
R35
R37
R38
RK73GB1J104J
RK73HB1J103J
RK73HB1J223J
RK73HB1J274J
RK73HB1J271J
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
100K
10K
22K
270K
270
J
J
J
J
J
1/16W
1/16W
1/16W
1/16W
1/16W
L402
L403
L404
L405
L406
L40-3975-92
L40-5685-85
L40-2785-92
L40-1285-92
L40-2785-92
SMALL FIXED INDUCTOR(39NH)
SMALL FIXED INDUCTOR(0.56UH)
SMALL FIXED INDUCTOR(270NH)
SMALL FIXED INDUCTOR(120NH)
SMALL FIXED INDUCTOR(270NH)
R39
R40
R41
R42
RK73GB1J220J
RK73HB1J221J
RK73GB1J331J
RK73GB1J683J
RK73HB1J220J
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
22
J
J
J
J
J
1/16W
1/16W
1/16W
1/16W
1/16W
220
330
68K
22
R43,44
L407
L408
L409
L411
L412
L41-6878-14
L92-0138-05
L41-6878-14
L41-6878-14
L41-5678-14
SMALL FIXED INDUCTOR
FERRITE CHIP
SMALL FIXED INDUCTOR
SMALL FIXED INDUCTOR
SMALL FIXED INDUCTOR
R46
R47
R49
R50
R51
RK73HB1J154J
RK73HB1J472J
RK73HB1J101J
RK73HB1J332J
RK73HB1J103J
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
150K
4.7K
100
3.3K
10K
J
J
J
J
J
1/16W
1/16W
1/16W
1/16W
1/16W
19
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TK-2160
PARTS LIST
TX-RX UNIT (X57-672X-XX)
New
parts
New
parts
Ref. No. Address
Parts No.
Description
Destination
Ref. No. Address
Parts No.
Description
Destination
R55
R56
R57
R58
R59
∗
RK73GJ1J333D
RK73HB1J331J
RK73GJ1J104D
RK73HB1J222J
RK73HB1J470J
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
33K
330
D 1/16W
1/16W
R440
R441
R443
R457
R459
RK73GB1J470J
RK73GB1J221J
RK73HB1J224J
RK73HB1J104J
RK73GB1J184J
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
47
220
220K
100K
180K
J
J
J
J
J
1/16W
1/16W
1/16W
1/16W
1/16W
J
∗
100K D 1/16W
2.2K
47
J
J
1/16W
1/16W
R60
R61
R201
R202
R203
RK73GB1J472J
RK73GB1J103J
RK73GB1J101J
RK73GB1J472J
R92-1252-05
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
4.7K
10K
100
4.7K
0 OHM
J
J
J
J
J
1/16W
1/16W
1/16W
1/16W
1/16W
R460
R461
R462
R463
R465
RK73GB1J104J
RK73GB1J101J
R92-1252-05
RK73GB1J105J
RK73GB1J105J
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
100K
100
0 OHM
1.0M
1.0M
J
J
J
J
J
1/16W
1/16W
1/16W
1/16W
1/16W
R214
R215
R252
R254
R256
RK73GB1J223J
RK73GB1J103J
RK73GB1J331J
R92-1252-05
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
22K
10K
330
0 OHM
68K
J
J
J
J
J
1/16W
1/16W
1/16W
1/16W
1/16W
R466,467
R468
R469
R601
R602
R92-0670-05
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
0 OHM
3.3K
220
0 OHM
180K
RK73GB1J332J
RK73GB1J221J
R92-1252-05
J
J
J
J
1/16W
1/16W
1/16W
1/16W
RK73GB1J683J
RK73GB1J184J
R257
R258
R259
R260
RK73GB1J473J
R92-1252-05
RK73GB1J150J
RK73GB1J331J
R92-1252-05
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
47K
0 OHM
15
330
0 OHM
J
J
J
J
J
1/16W
1/16W
1/16W
1/16W
1/16W
R603
R604
R607-609
R610
R612
R92-1252-05
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
0 OHM
180K
10K
4.7K
6.8K
J
J
J
J
J
1/16W
1/16W
1/16W
1/16W
1/16W
RK73GB1J184J
RK73GB1J103J
RK73GB1J472J
RK73GB1J682J
R261-263
R264,265
R267
R268
R269
R270
RK73EB2ER39K
RK73GB1J123J
RK73GB1J820J
RK73GB1J473J
RK73EB2ER39K
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
0.39
12K
82
47K
0.39
K 1/4W
R613
R615
R616
R617
R618
RK73GB1J824J
RK73GB1J334J
R92-1252-05
RK73GB1J103J
RK73GJ1J364D
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
820K
330K
0 OHM
10K
J
J
J
J
1/16W
1/16W
1/16W
1/16W
J
J
J
1/16W
1/16W
1/16W
K 1/4W
∗
360K D 1/16W
R272-277
R278
R279
R280
R281
RK73GH1J154D
RK73GB1J103J
RK73GB1J473J
R92-1252-05
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
150K D 1/16W
R621
R622
R623
R624
R625
RK73GB1J473J
RK73GB1J684J
RK73GB1J274G
RK73GB1J822J
RK73GB1J563J
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
47K
680K
270K G 1/16W
8.2K
56K
J
J
1/16W
1/16W
10K
J
J
J
J
1/16W
1/16W
1/16W
1/16W
47K
0 OHM
2.2K
J
J
1/16W
1/16W
RK73GB1J222J
R282
RK73GB1J105J
RK73GB1J104J
RK73GB1J271J
R92-1252-05
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
1.0M
100K
270
0 OHM
10
J
J
J
J
J
1/16W
1/16W
1/16W
1/16W
1/16W
R626,627
R628
R629
R630
R631
RK73GB1J184J
RK73GB1J224J
RK73GB1J394J
RK73GB1J684J
RK73GB1J394J
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
180K
220K
390K
680K
390K
J
J
J
J
J
1/16W
1/16W
1/16W
1/16W
1/16W
R283,284
R285,286
R287
R401
RK73GB1J100J
R403
R404
R406
R407
R408
RK73GB1J102J
RK73GB1J334J
RK73GB1J332J
RK73GB1J474J
RK73GB1J332J
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
1.0K
330K
3.3K
470K
3.3K
J
J
J
J
J
1/16W
1/16W
1/16W
1/16W
1/16W
R632
R633
R634
R636
R637
RK73GB1J823J
RK73GB1J223J
RK73GB1J103J
RK73GB1J474J
RK73GB1J394J
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
82K
22K
10K
470K
390K
J
J
J
J
J
1/16W
1/16W
1/16W
1/16W
1/16W
R409
R412
R413
R414
R415
RK73GB1J392J
RK73GB1J122J
RK73GB1J124J
RK73GB1J681J
RK73GB1J472J
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
3.9K
1.2K
120K
680
J
J
J
J
J
1/16W
1/16W
1/16W
1/16W
1/16W
R639
R640
R641,642
R643
R644,645
RK73GB1J393J
RK73GB1J184J
RK73GB1J124J
RK73GB1J154J
RK73GB1J472J
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
39K
J
J
J
J
J
1/16W
1/16W
1/16W
1/16W
1/16W
180K
120K
150K
4.7K
4.7K
R416
R417
R418
R419
RK73GB1J101J
R92-1252-05
RK73GB1J561J
RK73GB1J221J
RK73GB1J823J
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
100
0 OHM
560
220
82K
J
J
J
J
J
1/16W
1/16W
1/16W
1/16W
1/16W
R646
R647
R648
R649
R650
RK73GB1J223J
R92-1252-05
RK73GB1J103J
RK73GB1J104J
RK73GB1J102J
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
22K
0 OHM
10K
100K
1.0K
J
J
J
J
J
1/16W
1/16W
1/16W
1/16W
1/16W
R421-424
R425
R427
R428,429
R431
R433
R92-1252-05
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
0 OHM
1.0M
5.6K
1.0M
0 OHM
J
J
J
J
J
1/16W
1/16W
1/16W
1/16W
1/16W
R651
R652
R653
R654
R92-1252-05
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
0 OHM
27K
3.9K
10K
J
J
J
J
J
1/16W
1/16W
1/16W
1/16W
1/16W
RK73GB1J105J
RK73HB1J562J
RK73GB1J105J
R92-1252-05
RK73GB1J273J
RK73GB1J392J
RK73GB1J103J
RK73GB1J105J
R655,656
1.0M
R434
R435
R436
R437
R438
RK73HB1J103J
RK73HB1J224J
RK73HB1J473J
RK73HB1J224J
RK73GB1J471J
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
10K
220K
47K
220K
470
J
J
J
J
J
1/16W
1/16W
1/16W
1/16W
1/16W
R657
R658
R660
R661
R665
RK73GB1J332J
RK73GB1J103J
RK73GB1J154J
RK73GB1J684J
R92-1252-05
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
3.3K
10K
150K
680K
0 OHM
J
J
J
J
J
1/16W
1/16W
1/16W
1/16W
1/16W
20
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TK-2160
PARTS LIST
TX-RX UNIT (X57-672X-XX)
New
parts
New
parts
Ref. No. Address
Parts No.
Description
Destination
Ref. No. Address
Parts No.
Description
Destination
R666
R667
R668
R669
R670
RK73GB1J822J
RK73GB1J104J
RK73GB1J473J
RK73GB1J222J
RK73GB1J102J
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
8.2K
100K
47K
2.2K
1.0K
J
J
J
J
J
1/16W
1/16W
1/16W
1/16W
1/16W
R851
R852
R854
R855-857
R858
R92-1368-05
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
0 OHM
47K
68
1.0K
0 OHM
RK73HB1J473J
RK73GB1J680J
RK73HB1J102J
R92-1368-05
J
J
J
1/16W
1/16W
1/16W
R671
R672
R673
R674
R675
RK73GB1J683J
RK73GB1J102J
RK73GB1J272J
R92-1252-05
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
68K
J
J
J
J
J
1/16W
1/16W
1/16W
1/16W
1/16W
R859
R860
VR1
RK73GB1J104J
RK73GB1J223J
R12-7491-05
CHIP R
CHIP R
100K
22K
J
J
1/16W
1/16W
1.0K
2.7K
0 OHM
10K
TRIMMING POT.(68K)
TACT SWITCH
MIC ELEMENT
DIODE
VARIABLE CAPACITANCE DIODE
DIODE
VARIABLE CAPACITANCE DIODE
DIODE
RK73GB1J103J
S802-805
MIC60
S70-0457-05
T91-0543-05
R676
R677-679
R681
R682
R683
RK73GB1J151J
R92-1252-05
RK73GB1J222J
RK73GB1J100J
RK73GB1J474J
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
150
J
J
J
J
J
1/16W
1/16W
1/16W
1/16W
1/16W
0 OHM
2.2K
10
D2
HSC277
1SV325
HSC277
1SV278
MA2S111
D3-10
D11
D12
D13
470K
R684
R686
R687
R688,689
R691
RK73GB1J182J
RK73GB1J471J
RK73GB1J102J
RK73GB1J101J
RK73GB1J333J
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
1.8K
470
1.0K
100
J
J
J
J
J
1/16W
1/16W
1/16W
1/16W
1/16W
D14
HSC277
HSC277
HZU5CLL
HVC131
HVC131
DIODE
DIODE
ZENER DIODE
DIODE
DIODE
D201
D203
D204
D206
33K
R692
R693
R694,695
R696
R697
R92-1252-05
RK73GB1J273J
R92-1252-05
RK73GB1J103J
R92-1252-05
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
0 OHM
27K
0 OHM
10K
J
J
J
J
J
1/16W
1/16W
1/16W
1/16W
1/16W
D208
D212
D401
D402-405
D603-606
HVC131
HVC131
HSC277
1SV305
DIODE
DIODE
DIODE
0 OHM
VARIABLE CAPACITANCE DIODE
DIODE
R698
R802
R803,804
R805
R807
RK73GB1J152J
RK73GB1J101J
R92-1252-05
RK73GB1J153J
RK73GB1J103J
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
1.5K
100
0 OHM
15K
J
J
J
J
J
1/16W
1/16W
1/16W
1/16W
1/16W
RB706F-40
D801
D805
IC1
IC201
IC401
RB521S-30
1SR154-400
MB15E03SL
TA75W01FU
TA31136FN
DIODE
DIODE
MOS IC
MOS IC
MOS IC
10K
R808
R809
R810
R811
R812
RK73GB1J102J
RK73GB1J272J
RK73GB1J334J
RK73GB1J332J
RK73GB1J334J
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
1.0K
2.7K
330K
3.3K
330K
J
J
J
J
J
1/16W
1/16W
1/16W
1/16W
1/16W
IC601
IC602
IC603
IC604
IC605
∗
AQUA
MOS IC
MOS IC
MOS IC
MOS IC
MOS IC
TC75S51FE
TC75W51FU
TC75S51FE
TA7368F
R813
R814
R815
R816
R817
RK73GB1J332J
RK73GB1J153J
R92-1252-05
RK73GB1J224J
RK73GB1J272J
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
3.3K
15K
0 OHM
220K
2.7K
J
J
J
J
J
1/16W
1/16W
1/16W
1/16W
1/16W
IC606
IC801
IC802
IC803
IC804
TC75S51FE
XC6204B502MR
PST9134NR
XC61CN5002NR
CAT24WC64JI
MOS IC
MOS IC
MOS IC
MOS IC
ROM IC
∗
∗
∗
R818
R819
R820
R821
R823
RK73GB1J821J
RK73GB1J103J
RK73GB1J561J
RK73GB1J331J
RK73GB1J102J
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
820
10K
560
330
1.0K
J
J
J
J
J
1/16W
1/16W
1/16W
1/16W
1/16W
IC805
IC806
Q1
Q2,3
Q4
30622MCA-7G7GP MPU
TC7W74FU
DTC144EE
UMG9N
MOS IC
DIGITAL TRANSISTOR
TRANSISTOR
R824
R825
R827
R828
R829
RK73GB1J183J
RK73GB1J473J
RK73GB1J102J
RK73GB1J332J
RK73GB1J272J
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
18K
47K
1.0K
3.3K
2.7K
J
J
J
J
J
1/16W
1/16W
1/16W
1/16W
1/16W
KTC4082
TRANSISTOR
Q5,6
Q7
Q8
2SK508NV(K52)
2SC5108(Y)
2SJ347
FET
TRANSISTOR
FET
Q9
Q10
2SC5108(Y)
2SC4617(S)
TRANSISTOR
TRANSISTOR
R830
RK73GB1J821J
RK73GH1J474D
RK73HB1J102J
RK73GB1J473J
R92-1252-05
CHIP R
CHUP R
CHIP R
CHIP R
CHIP R
820
J
1/16W
R833,834
R835,836
R839,840
R841
470K D 1/16W
1.0K
47K
0 OHM
J
J
J
1/16W
1/16W
1/16W
Q11
Q12
2SC5108(Y)
2SJ347
TRANSISTOR
FET
Q206
Q207
Q208
∗
2SK3077
2SK2596
DTC114EE
FET
FET
R842
R844
R845
R847,848
R849
R92-1368-05
RK73GB1J473J
R92-1368-05
RK73GB1J102J
R92-1252-05
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
0 OHM
47K
0 OHM
1.0K
DIGITAL TRANSISTOR
J
1/16W
Q209
Q210
Q211
2SK879(GR)
DTC114EE
2SK2595
FET
J
J
1/16W
1/16W
DIGITAL TRANSISTOR
FET
0 OHM
21
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TK-2160
PARTS LIST
TX-RX UNIT (X57-672X-XX)
New
parts
New
parts
Ref. No. Address
Parts No.
2SK1824
DTA144EE
2SK1824
DTA144EE
2SC4649(N,P)
Description
Destination
Ref. No. Address
Parts No.
Description
Destination
Q212
Q213
Q400
Q401
Q402
FET
DIGITAL TRANSISTOR
FET
DIGITAL TRANSISTOR
TRANSISTOR
Q403,404
Q601,602
Q603
Q604
Q605
3SK318
2SK1824
DTC144EE
2SA1362(GR)
2SC4116(Y)
FET
FET
DIGITAL TRANSISTOR
TRANSISTOR
TRANSISTOR
Q606
Q607
Q608
Q801
Q802
2SA1586(Y,GR)
DTC144EE
2SK1588
UMG3N
UPA672T
TRANSISTOR
DIGITAL TRANSISTOR
FET
TRANSISTOR
FET
Q803
Q804
Q805
Q806
Q807
FP210
TRANSISTOR
TRANSISTOR
TRANSISTOR
TRANSISTOR
TRANSISTOR
UMG3N
UMG9N
KTA1298(Y)
UMG3N
Q808,809
Q810
DTA123JE
2SK1824
DIGITAL TRANSISTOR
FET
TH1,2
B57331V2104J
THERMISTOR
22
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TK-2160
EXPLODED VIEW
A
B
1
37
1
2
3
702
38
700
701
26
42
10
11
H
H
H
H
23
H
H
H
H
H
H
H
TX-RX Unit (A/2)
25
21
20
41
18
40
14
19
31
2
17
9
A
B
D
TX-RX Unit (B/2)
15
34
24
27
8
C
C
12
16
G
G
39
705
(K only)
35
16
G
E
7
704
(K only)
(M only)
4
A
B
C
D
E
F
G
H
:N14-0583-04
:N14-0805-04
:N30-2604-46
:N30-2612-46
:N30-3006-45
:N35-3004-45
:N78-2040-46
:N83-2005-46
703
3
E
22
Parts with the exploded numbers larger than 700 are not supplied.
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23
TK-2160
PACKING
C
D
30.ITEM CARTON CASE
(H52-1981-02)
1
6. INSTRUCTION MANUAL
(B62-1716-00):K
(B62-1747-00):M
33.HOOK
(J 29-0701-05)
706
2
F. BINDING HEAD MACHINE SCREW
(N35-3004-45)
32.HARDWARE FIXTURE ACCESSORY
(J 21-8464-04)
5. CAP
(B09-0676-03)
3
28.PACKING FIXTURE
(H12-3150-02)
24 Parts with the exploded numbers larger than 700 are not supplied.
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TK-2160
ADJUSTMENT
Test Equipm ent Required for Alignm ent
Test Equipm ent
1. Standard Signal Generator
(SSG)
Major Specifications
136 to 174MHz.
Frequency Range
Modulation
Frequency modulation and external modulation.
-127dBm/0.1µV to greater than -47dBm/1mV
50Ω.
Output
2. Power Meter
Input Impedance
Operation Frequency
Measurement Range
Frequency Range
Measuring Range
Input Impedance
136 to 174MHz.
Vicinity of 10W
3. Deviation Meter
4. Digital Volt Meter
(DVM)
136 to 174MHz.
10mV to 10V DC
High input impedance for minimum circuit loading.
DC through 30MHz.
10Hz to 1000MHz.
0.2ppm or less.
5. Oscilloscope
6. High Sensitivity
Frequency Counter
7. Ammeter
Frequency Range
Frequency Stability
5A.
8. AF Volt Meter
(AF VTVM)
Frequency Range
Voltage Range
Frequency Range
Output
50Hz to 10kHz.
1mV to 10V.
9. Audio Generator (AG)
50Hz to 5kHz or more.
0 to 1V.
10. Distortion Meter
Capability
3% or less at 1kHz.
50mV to 10Vrms.
Input Level
11. Spectrum Analyzer
12. Tracking Generator
Measuring Range
Center frequency
Output Voltage
DC to 1GHz or more
50kHz to 600MHz
100mV or more
13. 8Ω Dummy Load
Approx. 8Ω, 3W.
14. Regulated Power Supply
5V to 10V, approx. 3A
Useful if ammeter equipped.
Connect the power cable properly between the battery jig
installed in the transceiver and the power supply, and be sure
output voltage and the power supply polarity prior to switching
the power supply ON, otherwise over voltage and reverse
connection may damage the transceiver, or the power supply
or both.
■ Th e fo llo w in g p a rt s a re re q u ire d fo r
adjustm ent
1. Antenna connector adapter
The antenna connector of this radio uses an SMA terminal.
Use an antenna connector adapter [SMA(f) – BNC(f) or
SMA(f) – N(f)] for adjustment. (The adapter is not provided as
an option, so buy a commercially-available one.)
When using the battery jig in user mode, the transceiver
assumes that a lithium-ion battery pack is attached to the
transceiver. In adjustment mode, battery type detection is
not performed. Refer to page 10 for details.
2. Repair J ig (Chassis)
Use jig (part No.: A10-4082-03) for repairing the TK-2160.
Place the TX-RX unit on the jig and fit it with screws.
Note: When using the battery jig, you must measure the
voltage at the terminals of the battery jig. Otherwise, a slight
voltage drop may occur within the power cable, between the
pow e r s upply and the batte ry jig, e s pe cially w hile the
transceiver transmits.
The jig facilitates the voltage check and protects the final
amplifier FET when the voltage on the flow side of the TX-RX
unit is checked during repairs.
SCHEMATIC DIAGRAM
3. Battery J ig (W05-0909-00)
S
–
+
+ Term inal (Red)
– Term inal (Black)
+ Term inal
(Red)
– Term inal
(Black)
Power cable
Power
supply
25
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TK-2160
ADJUSTMENT
■ Frequency and signalling
Adjustm ent points TX-RX unit (X57-672)
Com ponent side view
The set has been adjusted for the frequencies shown in
the following table. When required. re-adjust them following
the adjustment procedure to obtain the frequencies you want
in actual operation.
TXD
PTTO
SP–
SP MUTE
PTTI
(RXD)
SP+
DET
Frequency (MHz) K, M type
RSSI
Channel No.
RX Frequency
155.05000
136.05000
173.95000
155.00000
155.20000
155.40000
TX Frequency
155.10000
136.10000
173.90000
155.00000
155.20000
155.40000
X57-672 A/2
Com ponent side
1
2
3
4
5
VR1
BATT+
CV
RESET
ANT
6
VR1 : Frequency adjustment
RSSI : Band-pass wave form test point
7~16
Signalling
Signalling No.
RX
None
None
TX
None
1
2
3
4
5
6
7
8
9
Foil Side View
100Hz Square Wave
QT 67.0Hz
QT 151.4Hz
QT 210.7Hz
QT 254.1Hz
DQT D023N
DQT D754I
DTMF 159D
DTMF tone 9
2 Tone:
ALT2
QT 67.0Hz
QT 151.4Hz
QT 210.7Hz
QT 254.1Hz
DQT D023N
DQT D754I
DTMF 159D
None
BPF
A4
A3
A4
A1
LSDFO
X57-672 A/2
Foil side
MIC O
RA O
A6
A4
ALT
GND
SB
RA I
CV
MIC I
TC1 TC2
ANT
10
2 Tone:
11
A:321.7Hz
B:928.1Hz
None
None
MSK Code
A:321.7Hz
B:928.1Hz
Single Tone:1000Hz
MSK
TC1 : Transmit lock voltage adjustment
TC2 : Receive lock voltage adjustment
CV : Lock voltage adjustment terminal.
12
13
14
MSK Code
•
Preparations for tuning the transceiver
Before attempting to tune the transceiver, connect the unit
Fig. 1 Adjustm ent points
to a suitable power supply.
Whe ne ve r the transmitte r is tune d, the unit must be
connected to a suitable dummy load (i.e. power meter).
The speaker output connector must be terminated with a
8W dummy load and connected to an AC voltmeter and an
audio distortion meter or a SINAD measurement meter at all
times during tuning.
Adjustm ent Frequency
K,M
TEST CH
Center
Low
High
Low’
RX
TX
155.050MHz
136.050MHz
173.950MHz
145.550MHz
164.550MHz
155.000MHz
155.200MHz
155.400MHz
155.000MHz
136.000MHz
174.000MHz
145.500MHz
164.500MHz
155.000MHz
155.200MHz
155.400MHz
High’
26
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TK-2160
ADJUSTMENT
Com m on Section
Measurem ent
Adjustm ent
Specifications/
Item
Condition
Rem ark
Test equipm ent
Term inal
Parts
Method
1.Setting
1) BATT terminal votage:7.5V
2) SSG standard modulation
[Wide] MOD:1kHz,DEV:3kHz
[Narrow] MOD:1kHz,DEV:1.5kHz
1) CH:High
2.VCO lock
voltage
Power meter
DVM
ANT
CV
TC2
TC1
ADJ
3.8V ±0.2V
RX
2) CH:Low
3) CH:High
PTT:ON
Check
ADJ
0.6V or more
3.8V ±0.2V
3.VCO lock
voltage
TX
4) CH:Low
PTT:ON
Check
0.6V or more
Transm itter Section
Measurement
Adjustment
Specifications/
Remark
Item
Condition
Test equipment
Terminal
Parts
Method
1.Frequency 1) CH:Center
Frequency counter ANT
VR1
Ceter frequency
±50Hz
Adjust
2) PTT:ON
2.High power TEST CH:Center
Power meter
Programming
Software:KPG-82D
4.8W ±0.1W
2.0 A or less
Adjust
Low
Ampere meter
Low’
Center
High’
High
(5 points)
BATT terminal voltage:7.5V
PTT:ON
3.Low power TEST CH:Center
1.0W ±0.1W
1.0 A or less
Adjust
Low
Low’
Center
High’
High
(5 points)
BATT terminal voltage:7.5V
PTT:ON
4.Max deviation TEST CH:Center
Power meter
Dev meter
Oscilloscope
AG
ANT
SP/MIC connector
4.2kHz
±50Hz
Adjust
[Wide]
Low
Center
(According to
the lager +,–)
High
AG:1kHz/150mV
Dev meter filter
LPF:15kHz
HPF:OFF
AF VTVM
PTT:ON
[Narrow]
TEST CH:Center
PTT:ON
2.1kHz
±50Hz
(According to
the lager +,–)
5.VOX 1
Writing
TEST CH:Center
AG:1KHz/60mV
Power meter
Dev meter
Oscilloscope
AG
AF VTVM
27
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TK-2160
ADJUSTMENT
Measurement
Adjustment
Specifications/
Remark
Item
Condition
Test equipment
Terminal
ANT
Parts
Method
6.VOX 10
Writing
TEST CH:Center
AG:1KHz/4.0mV
Power meter
Dev meter
Oscilloscope
AG
Programming
SP/MIC connector Software:KPG-82D
7.DQT TCXO TEST CH:Center
ANT
Programming
Write
230 hex
Balance
Writing
(Wide/Narrow)
Software:KPG-82D
(Wide/Narrow)
AF VTVM
8.DQT VCO
Balance
Adjust
TEST CH:Center
Low
Make the
demodulation
wave into
High
[Wide]
LPF:3kHz
HPF:OFF
PTT:ON
square waves
[Narrow]
TEST CH:Center
PTT:ON
9.QT Deviation TEST CH:Center
0.8kHz
±40Hz
Adjust
Low
High
[Wide]
LPF:3kHz
HPF:OFF
PTT:ON
[Narrow]
TEST CH:Center
PTT:ON
0.4kHz
±40Hz
±40Hz
10.DQT Deviation TEST CH:Center
0.75kHz
Adjust
Low
High
[Wide]
LPF:3kHz
HPF:OFF
PTT:ON
[Narrow]
TEST CH:Center
PTT:ON
0.35kHz
3.0kHz
±40Hz
11.Tone Deviation TEST CH:Center
±100Hz
Adjust
LPF:15kHz
HPF:OFF
[Wide]
PTT:ON
[Narrow]
TEST CH:Center
PTT:ON
1.5kHz
3.0kHz
±100Hz
±100Hz
12.DTME Deviation TEST CH:Center
Adjust
LPF:15kHz
HPF:OFF
[Wide]
PTT:ON
[Narrow]
TEST CH:Center
PTT:ON
1.5kHz
3.0kHz
±100Hz
±100Hz
13.MSK Deviation TEST CH:Center
Adjust
Low
High
[Wide]
LPF:3kHz
HPF:OFF
PTT:ON
[Narrow]
TEST CH:Center
PTT:ON
1.5kHz
Write
±100Hz
14.BATT
BATT terminal voltage:5.9V Power meter
ANT
BATT terminal
voltage:5.9V
Detection
Writing
DVM
BATT terminal
PTT:ON
28
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TK-2160
ADJUSTMENT
Measurement
Adjustment
Specifications/
Item
Condition
Remark
Test equipment
Terminal
Parts
Method
15.BATT
1) BATT terminal voltage:5.5V Power meter
ANT
BATT terminal
Check
Blinking of LED
Detection
Check
PTT:ON
DVM
2) BATT terminal voltage:7.5V
PTT:ON
No blinking of
LED
Receiver Section
Measurement
Test equipment Terminal
ANT
Adjustment
Specifications/
Remark
Item
Condition
Parts
Method
RSSI MAX
1.BPF Wave TEST CH:Center
SSG
Programming
form ADJ
Low
DVM
RSSI
Software:KPG-82D
Low’
Center
Oscilloscope
AF VTVM
High’
High
SSG otuput:–103 dBm(1.58µV)
TEST CH:Center
Low
2.Sesitivity
check
ANT
Check
12dB SINAD or
more
[Wide]
Low’
Center
High’
High
SSG otuput:–117 dBm(0.3µV)
SSG MOD:3kHz
TEST CH:Center
SSG otuput:–115 dBm(0.4µV)
SSG MOD:1.5kHz
TEST CH:Low
SSG otuput:–122 dBm(0.18µV)
SSG MOD:3.0kHz
3.Sesitivity
check
Check
write
12dB SINAD or
more
[Narrow]
4.Squelch
threshold
writing
Programming
Squelch open
Squelch open
Squelch open
Squelch open
Software:KPG-82D
[Wide]
5.Squelch
threshold
writing
TEST CH:Center
SSG otuput:–120 dBm(0.22µV)
SSG MOD:1.5kHz
[Narrow]
6.Squelch
tight
TEST CH:High
SSG otuput:–117 dBm(0.3µV)
SSG MOD:3.0kHz
writing
[Wide]
7.Squelch
tight
TEST CH:Center
SSG otuput:–116 dBm(0.35µV)
SSG MOD:1.5kHz
writing
[Narrow]
8.RSSI writing TEST CH:Center
[Wide] SSG otuput:–123 dBm(0.16µV)
SSG MOD:off
9.RSSI writing TEST CH:Center
[Narrow] SSG otuput:–122 dBm(0.18µV)
SSG MOD:off
29
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A
B
C
D
E
F
G
H
I
J
TK-2160 PC BOARD
1
2
TX-RX UNIT
(X57-6720-10)
TX-RX UNIT (X57-6720-10) Com ponent side view (J 72-0895-09)
Ref. NO. Address
IC201
IC601
IC602
IC603
IC604
IC605
IC606
IC802
IC803
IC804
IC805
IC806
Q1
9G
4Q
6M
8M
6L
J 72-0895-09 A/2
PTTO
NC
AE
R678
R681
TXD
SPI
PTT/
RXD
R692
3
3L
TXD
PTTI
(RXD)
9N
8K
8K
9O
7Q
8R
7O
8O
8O
8H
7H
9G
9F
9H
9N
5M
2N
4M
3M
5J
Q804
2
SPO
C815 R818
3
C690 R688
C820
R859
MIC
3
SP–
4
1
5
OPT
DET
Q803
MIC
IN
C809
5MS
R823
5
2
3
SP+
1
4
R809
C802
R689
Q606
1
5
R808
Q801
Q2
+
Q3
R684
Q208
Q209
Q210
Q212
Q213
Q400
Q601
Q602
Q603
Q604
Q605
Q606
Q607
Q608
Q801
Q802
Q803
Q804
Q805
Q806
Q807
Q809
Q810
D203
D603
D604
D605
D606
D802
D803
D805
DET
5
Q605
+
R672
C681
R825
R824
C830
C833
R819
C816
R827
CP802
5
3
1
2
6
R829
C835
C814
C818
Q807
R
4J
4M
4L
R805
R55
R57
7
4G
6I
R261
CP801
4F
3G
7D
6K
6J
BATT+
D803
D802
D203
R821
R820
C828
F801
8
L801
+
C285
3E
9R
8H
5M
7K
5K
5K
8C
8C
9E
R281
C301
R278
C291
1
8
IC201
ANT
MIC601
4
5
R284
Q212
9
C329
R279
R283
G
D
R263
S
R280
10
11
12
Com ponent side
Layer 1
Layer 2
Layer 3
Layer 4
Layer 5
Layer 6
13
14
Foil side
30
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J
K
L
M
N
O
P
Q
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PC BOARD TK-2160
1
TX-RX UNIT (X57-6720-10) Com ponent side view (J 72-0895-09)
2
Q602
C612 R611
G
+
C680
R667
R676
D
R633
C607 R607
C611 R612
S
C677
6
5
R626
C631
C632
C625
C679
IC605
C671
C614
R640
C635
3
R665
C686
10
1
R617
C606
25
26
17
16
R677 C689
SP MUTE
C678
R615
IC601
S
R668
R669
R643
C646
R642
R641
32
+
10
9
+
C691
1
4
Q606
+
R433
R629
+
C610
C613
D606
Q607
R631
RSSI
R634
R624
R625
+
+
C605
+
CP809
CP810
C652 C673
C647 C672
VCC
R1
5
C846 L804
R835
605
+
R672
D603
C638
D605
R825
C830
C833
9
75
76
51
50
C655
CP813
R824
C602
R602
R603
Q806
C658
R827
R644
+
CE
R836
CP814
5
3
1
2
6
5
L807
EPM
Q807
R830
IC805
C853
R841
7
R12
RTS1
CLK1
RXD1
C653
R649
L803
VR1
100
1
26
25
TXD1
C807
IC803
C659
C821
R810 R812
R857
3
2
5
4
1
CP807
CP4
8
IC603
1
4
1
8
8
RESET
R443
R650
C822
IC806
C845
CV
C850
C848
C668 C654
R653
C442
5
4
R435
C843
C43
R32
R30
C443
S
D
9
S
D
G
G
GND AUX PTT S-1
S-2
C42
C41
Q810
X801
R434
Q400
R26
10
11
12
S802
EMG
S805
SW2
S804
SW1
S803
PTT
J 72-0895-09 B/2
13
14
31
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A
B
C
D
E
F
G
H
I
J
TK-2160 PC BOARD
1
2
TX-RX UNIT (X57-6720-10) Foil side view (J 72-0895-09)
ALT2
C419
C801
+
Q401
Q808
3
XF401
R804
R646
C615
CF401
C424
D801
L802
C421
R413
R418
C430
C413
C411
C409
16
C422
L401
C420
5M
1
8
C35
C31
C28
4
L404 BPF
C446
Q402
A4
A3
A2
A1
L416
R412
IC401
C30
R469
9
C448
R427
R18
R424
Q4
C401
C407
C438 C436 C439
R407
R423 C441
5
+
C406
R425
C447
C444
R401
R404
LSDFO
C203
C16
C27
C242 R254
C246
R415
6
C58
R215
C212
X1
R61
L18
L209 C248
C243
MIC O
RA O
A6
D201
C40
R60
R202
C201
L21
C8
C73
R39
7
Q12
R50
C81
A5
G
C10
D
S
GND
SB
R28
C46
R47
C78
CN801
+
+
C77
C64
R49
RA I
MIC I
C45
R31
S
8
C70
Q5
D
C74
R38
G
C19
CV
L7
C60
C57
5C
TXAFI
DEO
C18
PTT
D12
L16
+
C14
L19
+
L20
R33
C649
R20
R21
C48
9
C24 +
L12
L14
+
+
+
C22
R19
D8
D7
D10
D9
10
11
12
S-2
S-1
AUX GND
PTT
J 72-0895-09 B/2
13
14
32
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J
K
L
M
N
O
P
Q
R
S
PC BOARD TK-2160
1
TX-RX UNIT (X57-6720-10) Foil side view (J 72-0895-09)
2
J 72-0895-09 A/2
AE
NC
SPI
PTT/
RXD
3
TXD
SPO
J 601
EXT. MIC/SP
VR801
POWER/AF VOL
OPT
DET
MIC
IN
5MS
MIC
4
BPF
Q404
D G
C448
R427
C466
R431
C475
R440
R438
S
G
R461
5
R425
C447
C444
C467
C486
C472
R441
C469
R460
C474
L408
C464
L409
+
R463
R465
C477
C481
C246
R254
R259
R256
S801
6
G
209 C248
C243
S Q207
D
L412
C484
C309
L217
C320
7
C277
D212
D208
C360
L219
C353
8
L227
G
Q211
D
L225
Com ponent side
L222
C338
Layer 1
Layer 2
Layer 3
Layer 4
Layer 5
Layer 6
C302
C312
ANT
C356
9
C693
C344
C349
L224
Foil side
10
11
12
TX-RX UNIT
(X57-6720-10)
Ref. NO. Address
Ref. NO. Address
Ref. NO. Address
IC1
8D
4F
3D
5E
8I
Q402
Q403
Q404
Q808
D2
4G
4I
D14
6F
7H
9M
9M
8N
7N
6G
5J
IC401
IC801
Q4
D201
D204
D206
D208
D212
D401
D402
D403
D404
D405
D801
5L
3C
8E
9H
9I
Q5
Q6
8G
6F
8G
8H
7G
7H
7G
6I
D3
Q7
D4
Q8
D5
9G
9I
Q9
D6
5K
5N
5N
3D
Q10
Q11
Q12
Q206
Q207
Q211
Q401
D7
9G
9G
9I
D8
D9
D10
D11
D12
D13
9I
6K
8K
3G
6F
9G
7G
13
14
33
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A
B
C
D
E
SCHEMATIC DIAGRAM
TK-2160
TX-RX UNIT (X57-6720-10)
1
2
3
4
5
PLLB
PLLB
CP3
1k*2
Q3
UMG9N
CP4
1k*2
Q2
UMG9N
Q1-3
LEVEL SHIFT
CV
Q1
DTC144EE
PLL SYSTEM
R6
R15
0
R24
470
R20
0
R23
120
47k
R21
0
R:3.63V
LD
LD
PLLCLK
PLLDATA
PS
PLLCLK
PLLDATA
PS
LE
LE
7.5V
5C
5T
5C
5T
B
SAVE
VOLOUT
LOCAL
5R
F801
L801
B
B
BATT
BATT
SAVE
AF AMP
R443
DET
220k
EN1
EN2
IC606
TC75S51FE
EN3
R436
47k
EN4
3
2
4
5
REVERSE
PROTECTION
BATT
MOD
VR801
R31-0624-05
W/N SWITCH/TX
VSS
Q400
2SK1824
C443
1u
R428 C400
SB
1
5C
A
VDD
R802
2.2u
5.6k
100
R803
C442
0.1u
0
BATTSEL
BATTSEL
R17
VR1
R12-7491-05
5R
100 C33
R9
47p
L6
39k
2.57V
C30
22p
5C
C4
47k 2.2u
R1
22k
R2
10k
R3
1
2
4
3
100n
VC
+DC
CN801
20
19
18
17
16
15
14
13
12
11
10
9
L1
R14 C16
GND OUTPUT
4.7u
5TC
5RC
5MSC
AUXSW
2.2k
47p
Q4
KTC4082
X1
16.8MHz
TRIPLER
ALT
S801
S60-0420-05
SIDE1
SIDE2
S1
DEO
TXAFI
DEO
5C
EN1
S2
S3
S4
EN2
EN3
LD
5C
PLLCLK
PLLDATA
EN4
AUX4
AUX5
AUX1
AUX6
AUX2
TXAFI
AUX3
SB
R833
BATT
8
Q809
DTA123JE
470k
(D)
7
5R SWITCH
PS
LE
5C
6
T:5V
R:0V
5
VOLTAGE
REGULATOR/5V
4
5MS SWITCH
5M PROTECTOR
D801
R804
IC801
3
XC6204B502MR
7.5V
7.23V
Q808
DTA123JE
5V
L802
RB521S-30
2
1
2
3
5
4
5V
VIN
VSS
CE
VOUT
NC
0
1
G
5V
Q803(1/2)
AVR/5C
3.67V
Q803(2/2)
AVR/5T
AVR/PLLB
Q806
KTA1298(Y)
5M
R812
330k
EMG
VOLTAGE
DETECTOR
/RESET
R811
3.3k
R813
3.3k
S802
EMG
IC802
PST9134NR
Q801
UMG3N
Q807
UMG3N
GND
SB
5T SWITCH
PTT
SW1
SW2
Q804
PLLB
SWITCH
6
S803
PTT
UMG3N
TXAFI
AUX4
5C SWITCH
R810
330k
4.88V
AUX2
DEO
ALT
Q802
UPA672T
S804
SW1
R829
2.7k
VOLTAGE
DETECTOR
/INT
R805
15k
IC803
RESET
VOLIN
XC61CN5002NR
S805
SW2
Q802(1/2)
5TC SWITCH
Q802(2/2)
AUX1
AUX3
T:5V
R:0V
L805
PTTSW
5MS
SAVE SWITCH
AUX5
AUX5
AUX6
LSDTCSO
AUX1
AUX2
AUX3
AUX4
TXAFI
ALT
AUX6
LSDTCSO
AUX1
AUX2
AUX3
AUX4
TXAFI
ALT
7
DEO
SB
DEO
34
SB
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X57-672 1/4
F
G
H
I
J
SCHEMATIC DIAGRAM
TK-2160
TX-RX UNIT (X57-6720-10)
R39
22
PLLB
R28
T:3.58V
R:3.58V
D7
VCO/TX
SHIFT SWITCH
1SV325
D3,5,7,8
TX VCO
L9
Q6
4.7k
D2
R43
22
Q7
2SK508NV(K52)
C52
C55
C46
2SC5108(Y)
D8
T:4.14V
R:0V
C53
56p
RF BUFFER AMP
9p (B)
C47
5p
5p
(B)
HSC277
PLL IC
10u
Q9
(B)
1SV325
F_IN AMP
C80
33p
C81
15p
2SC5108(Y)
C71
4p
(B)
L8
T:1.76V
R:1.86V
T:1.35V
R:1.33V
0.5p
(B)
DC SWITCH
/TX VCO
10n
R27
10k
Q8
2SJ347
SHIFT
SWITCH
MODULATOR
R37 270k
L23
R29
10k
R35
22k
R26
22k
C43
1u
R32
100k
T:3.96V
R:0V
SHIFT SWITCH
T:0V
R:4.93V
Q12
2SJ347
RX
T:3.96V
R:0V
D9
VCO/RX
Q5
2SK508NV(K52)
D4,6,9,10
RX VCO
R44
1SV325
DC SWITCH
/RX VCO
22
T:0V
R:4.14V
L7
L10
18u
C56
27p
D10
1SV325
RIPPLE FILTER
Q10
C74
0.5p
2SC4617(S)
4.25V
(B)
CURRENT
STEERING
TX
RX
RX
5C
5T
5C
5T
B
B
SAVE
VOLOUT
LOCAL
5R
SAVE
APCSW
VOLOUT
LOCAL
5R
EN1
EN2
EN3
EN4
BATT
MOD
THM
MOD
5M
SB
VCC
CP801
47k*2
LED/
GREEN
BATTSEL
LEDTX
LEDRX
LED
/RED
CP802
47k*2
Q805(1/2)
LED SWITCH
/ GREEN
Q805
UMG9N
R603
0
R839
R840
47k
47k
Q805(2/2)
R602
180k
TH2
LED SWITCH
/ RED
-t
ANSQL
100k
RSSI
W/N
5TC
5RC
5MSC
AUXSW
VCC
VSS
R835
1k
CP803
1k*2
1k*2
CP813
SIDE1
SIDE2
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
50
49
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
AFMUTE
AFMUTE
AFCONT
BEEPSW
DSW
SIDE2
R836
1k
R855
R856
1k
1k
SIM1
SIM2
LD
DSW
CP804
1k*2
CP814 1k*2
PLLCLK
PLLDATA
PLLUL
RFCLK
RFDAT
PS
CE
DTMF
AUX1
AUX3
CP805
1k*2
CP815 1k*2
PS
LE
DTRLOADN
DTRLOADN
STD
PLLSTB
BATTSEL
BATT
TDATA/DTRCLK
MICROPROCESSOR
EPM
1k*2
CP816
1000p
C853
IC805
30622MCA-7G7GP
BBDI/O
BBCLK
BBDIR
STD
DI/O
SCLK
VOX
RSSQL
ANSQL
LSDI
TDATA/DTRCLK
DIR
CP817 1k*2
CP818 1k*2
PTT/RXD
TXD
THM
AVSS
C841
0.01u
VREF
AVCC
AUX2
AUX4
L803
5M
5M
RTS1
CLK1
BEEP
XOUT
IC804
CAT24WC64JI
R842
0
R858
8
7
6
5
1
2
3
4
VCC
WP
A0
0
R857
1k
A1
RXD1
TXD1
SCL
SDA
A2
VSS
VCC
LSDVCO
BEEP
XOUT
DTMF
EEPROM
BSHIFT
RESET
AUX6
AUX5
LSDFO
RESET
VOLIN
TCLK/DTRDO
RFD/FD
XIN
LSDI
5M
LSDI
5M
VOLIN
PCTV
VOX
PCTV
VOX
PTTSW
5MS
PTTSW
5MS
HSDI
AUX5
AUX6
LSDTCSO
AUX1
AUX2
AUX3
AUX4
TXAFI
ALT
HSDI
OPTDET
AFCO
BEEPSW
PTT(CPU)
TXD1
TXAFI
ALT
DEO
SB
AUX1
AUX2
AUX3
AUX4
DEO
SB
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X57-672 2/4
K
L
M
N
O
SCHEMATIC DIAGRAM
TK-2160
TX-RX UNIT (X57-6720-10)
TX FINAL AMP
D201,401
PRE-DRIVE AMP
TX/RX RF SWITCH
Q211
2SK2595
Q206
2SK3077
RF AMP
D201
HSC277
TX DRIVE AMP
C280 L218
1000p
R262
0
T:1.3V
R:0.9V
Q11
2SC5108(Y)
C202
C85
R203
0
C203
47p
Q207
2SK2596
27n
1000p
10p
T:1.27V
C246
L213
27n
C242 R254
T:3.88V(Hi)
1.32V(Low)
R:0V
R:0.94V
39p
0
1000p
T:1.5V(Hi)
0.51V(Low)
R:0V
T:1.98V(Hi)
0.67V(Low)
R:0V
T:5V
R:0V
5T
5T
APC SWITCH
Q208
ATTCV
APC PROTECT
R258
DTC114EE
0
T:0V
R:2.85V
L413
L402
Q209
2SK879(GR)
39n
39n
C437
C426
APC SWITCH
2p
(B)
2p
(B)
5C
5T
B
B
APCSW
VOLOUT
LOCAL
5R
APCSW
5R
CF401
L72-1008-05
T:0V
R:4.95V
THM
MOD
C402
270p
C403
270p
XF401
L71-0617-05
49.95MHz
R413
120k
T:0V
R:0.74V
C417 R414
0.01u 680
C424
0.01u
R416
100
AF AMP
Q402
2SC4649(N,P)
IC602
TC75S51FE
T:0V
R:5V
R406
3.3k
IF AMP
5R
T:0V
R:4.37V
C414
33p
1
2
3
5
4
Q401
W/N SWITCH/RX
R408
IC401
TA31136FN
VDD
W:0V
VSS
FM IF SYSTEM
N:5V
RSSI
W/N
3.3k
Q401
DTA144EE
R637
390k
R630 680k
AF MUTE
RSSI
Q601
2SK1824
C639 47p
C605
AFMUTE
R621 R624
47k
6.8u6.3
8.2k
HSD LPF
R608
C604
R604
180k
R610
4.7k
LIMITTER
V
REF
A
VOLOUT
10k
0.1u
DSW
C610
C613
C621
C622
4.7u6.3
0.1u
DTMF
4.7u6.3
4.7u6.3
MIC_I
(MM)
MIC_O
DTRLOADN
STD
R647
C641
0.1u
R634
10k
0
R629
390k
DI/O
SCLK
C648
0.1u
32
R641
120k
R643
150k
10
11
12
13
14
15
DTRLOADN
TCLK/DTRDO
AGND
A
A
A
31
30
29
28
27
26
TDATA/DTRCLK
DIR
TDATA/DTRCLK
RXIN
RXINO
C643
68p
R642
120k
C646
820p
DI/O
C611
A
R612
6.8k
IC601
AQUA
FILTERO
EXPOUT
RDF/FD
1u
SCLK
DIR
RA_O
RA_I
AUDIO PROCESSOR
0
R601
R628
220k
R646
22k
RXAFIN
RXAF
R607
R609
C614
0.1u
R613
820k
R616 16
0
BEEP
XOUT
XOUT
10k
10k
C645
2.2u
IC806
TC7W74FU
C632
0.1u
C642
0.1u
R632
82k
C854
0.01u
8
7
6
5
R847
1k
1
2
3
4
CK
C634
1000p
C631
VCC
PR
7.3728MHz
C843 3p
D
R696
10k
Q
CLR
Q
X801
L77-1933-05
C850
0.01u
A
GND
0.012u
R626
Q810
R627
180k
C625
68p
R633
22k
2SK1824
R848
1k
BSHIFT
180k
BEET SHIFT
SWITCH
FLIP FLOP
R849
0
R623
270k
TCLK/DTRDO
RFD/FD
XIN
TCLK/DTRDO
RFD/FD
LSD LPF
LSD LPF
XIN
LSDI
LSDI
5M
5M
VOLIN
PCTV
VOX
PCTV
VOX
PTTSW
5MS
PTTSW
5MS
HSDI
HSDI
TXINO
OPTDET
AFCO
BEEPSW
PTT(CPU)
TXD1
OPTDET
AFCO
BEEPSW
PTT(CPU)
TXD1
TXAFI
ALT
ALT
DEO
DEO
SB
SB
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X57-672 3/4
P
Q
R
S
T
SCHEMATIC DIAGRAM
TK-2160
TX-RX UNIT (X57-6720-10)
1
2
3
4
5
D204,206
Note :The components marked with a dot (● )
D204
HVC131
ANT SWITCH
are parts of layer1.
C355
L226
L222
5T
L223
3T
C344
82p
D206
L221
3T
L227
7T
L229
6T
ANT
CN13
7T
1000p
HVC131
C358
10p
C360
12p
C363
7p
T:1.6V
R:0.4V
IC1
IC201
IC401
IC601
IC602,604,606
IC603
IC605
IC801
IC802
IC803
IC804
IC805
IC806
:MB15E03SL
:TA75W01FU
:TA31136FN
:AQUA
Q1,603,607
Q2,3,805
Q4
:DTC144EE
:UMG9N
:KTC4082
:2SK508NV(K52)
:2SC5108(Y)
:2SJ347
:2SC4617(S)
:2SK3077
C365
33p
R287
0
L228
56n
Q5,6
:TC75S51FE
:TC75W51FU
:TA7368F
Q7,9,11
Q8,12
Q10
D208,212
:XC6204B502MR
:PST9134NR
:XC61CN5002NR
:CAT24WC64JI
Q206
Q207
Q208,210
Q209
ANT SWITCH
:2SK2596
5T
:DTC114EE
:2SK879(GR)
:2SK2595
R281
2.2k
R282
1M
ATTCV
:30622MCA-7G7GP Q211
:TC7W74FU Q212,400,601,602,810 :2SK1824
R275
150k(D)
R278
10k
Q213,401
Q402
Q403,404
Q604
:DTA144EE
:2SC4649(N,P)
:3SK318
:2SA1362(GR)
:2SC4116(Y)
:2SA1586(Y,GR)
:2SK1588
:UMG3N
:UPA672T
:FP210
:KTA1298(Y)
:DTA123JE
APC SWITCH
D2,11,14,201,401 :HSC277
D3-10
D12
D13
D203
R274
150k
C292
100p
1
8
:1SV325
:1SV278
Q213
DTA144EE
OUT1
VCC
R272
(D)
2
3
4
7
6
5
IN1-
IN1+
VEE
OUT-B
IN2-
:MA2S111
:HZU5CLL
Q605
Q606
150k
(D)
D204,206,208,212 :HVC131
Q608
IN2+
D402-405
D603-606
D801
D802
D803
:1SV305
Q801,804,807
Q802
Q803
Q806
Q808,809
:RB706F-40
:RB521S-30
:B30-2156-05
:B30-2157-05
:1SR154-400
R273
IC201
TA75W01FU
(D)
150k
COMPARATOR (APC)
T:0V
R:7.4V
B
D805
APCSW
5R
T:5V
R:0V
APC SWITCH
APC SWITCH
Q210
DTC114EE
Q212
2SK1824
R280
0
R263
0
L401
BPF
T:0V
R:2.48V
Q404
T:0V
T:0V
R:4.82V
R:4.97V
RF AMP
L404
270n
T:0V
R:4.46V
T:0V
R:1.77V
C444
C464 C486
R440
Q403
3SK318
5p
(B)
4p
4p
(B)
47
T:0V
R:0.76V
R425
0
C441
1000p
C475
C463 C479
R461
100
R462
0
T:0V
R:2.41V
(B)
MIXER
T:0V
R:0.97V
4p (B) 4p (B)
4.5p
(B)
Q404
3SK318
R418
C483
10p
560
C430
12p
R433
0
PCTV
D405
D402,403
D404
RF BPF TUNING
RF BPF TUNING
RF BPF TUNING
AF POWER AMP
ALT2
IC605
SP MUTE SWITCH
TA7368F
Q608
VOLOUT
2SK1588
C691
10
9
1
2
3
4
5
R677
1
POUT
0
R665
0
C671
0.1u
100u6.3
SB
VCC PW-GND
8
DC SWITCH
3
PRE-GND
PHASE
100p
C680
C679
R670
1k
7
Q604
2SA1362(GR)
VIN
R653
3.9k
6
R676
150
RIPPLE
NF
IC603
TC75W51FU
C678
0.47u
R650
1k
10u6.3
1
2
3
4
8
7
6
5
VDD
C656
0.1u
Q607
DTC144EE
C696
C684
0.22u
0.1u
VSS
SP MUTE
DC SWITCH
/SP MUTE
DC SWITCH
/SP MUTE
HSD AMP
Q603
DTC144EE
Q602
2SK1824
R658
10k
PTT_I(RXD)
PTT_O
BEEP SWITCH
R675
10k
C681
0.068u
L601
R688
100
R692
0
J601
R678
0
R681
2.2k
PTT/RXD
MIC
R697
0
D604
RB706F-40
C657
47p
R655
MICIN
PTTSW
5MS
OPTDET
5MS
6
VOX AMP
C660
1u
C655
0.022u
R652
27k
1M
AE
TXD
NC
SPO
SPI
R689
100
R651
IC604
TC75S51FE
L602
MIC. AGC
0
C638 1000p
Q605
2SC4116(Y)
DETECTOR
3
4
5
D605
RB706F-40
C658
0.1u
2
R672
VSS
1
1k
VDD
A
C647
C662
0.1u
1000p
C652
MIC601
PCTV
VOX
1000p
PTTSW
5MS
R673
2.7k
HSDI
TXINO
OPTDET
AFCO
BEEPSW
PTT(CPU)
TXD1
D606
RB706F-40
Q606
2SA1586(Y,GR)
TXD
1000p
C695
MIC. AGC
R687
1k
7
D605,606
DETECTOR
37
SB
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X57-672 4/4
TK-2160
BLOCK DIAGRAM
X57-672 (A/2)
D2,D11,D14
HSC277
TX:272.00~348.00MHz
RX:371.90~447.90MHz
Q2,Q3
UMG9N
IC1
MB15E03SL
BPF
PLLDATA
PLLCLK
LE
PLLDATA
PLLCLK
LE
LEVEL
CONV
PS
PS
RX
IC803
XC61CN5002NR
IC802
PST9134NR
Q6 2SK508NV(K52)
D3,D5,D7.D8 1SV323
D12 1SV272
PLLB
PLL
Q1 DTC144EE
INT
INT
RESET
RESET
TX
LEVEL
CONV
LD
LPF
MOD
VCO
IC801
XC6204B502MR
D801
RB521S-30
Q8 2SJ347
5C
PLLB
SB
PROTECT
AVR
5M
DC
SW
16.8MHz
Q808 DTA123JE
TX
X1
L77-1932-05
DC
5MS
SW
D4,D6,D9,D10
1SV325
Q5
LSDTCXO
LPF
LPF
Q803 FP210 (1/2)
Q804 UMG3N
2SK508NV(K52)
5MSC
RX
LSDVCO
PLLB
5C
AVR
VCO
IC606
TC75S51EE
Q809 DTA123JE
Q12 2SJ347
RX
CH SW
AF
DC
5R
SW
MOD
AMP
DC
SW
EN1
DC
SAVE
SW
EN2
EN3
EN4
5C
5RC
Q802 UPA672T (1/2)
Q803 FP210 (2/2)
Q801 UMG3N
Q4 KTC4082
50.4MHz
X3
5T
AVR
MOD
5R
CD401
L79-1582-05
Q401
DTA144EE
Q400 2SK1824
DC
S
+
-
BATTSEL
5TC
SW
SW
W/N
W/N
SW
Q802 UPA672T (2/2)
450kHz
BATT
5R
IC602
TC75S51EE
5R
Q601
2SK1824
IC601 AQUA
PROTECT
D805 1SR154-400
DEO
AF
MUTE
SW
AMP
AUDIO
5R
IC603
AFMUTE
IC603
TC75W51FU(1/2)TC75W51FU(2/2)
PROCESSOR
5MS
LPF
5R
COMP
5R
HSDI
SB
PWR SW
/ VOL
DI/O
AGC
DTRLOADN
TDATA/DTRCLK
SCLK
STD
RDF/FD
TCLK/DTRDO
LSDI
DIR
Q605 2SC4116(Y)
Q606 2SA1586(Y,GR)
D605,D606 RB706F-40
BEEP
DTMF
AQUAXIN
ALT
TXAFI
Q608
2SK1588
IC605
TA7368F
Q602
2SK1824
MUTE
SW
AF
BEEP
SP
SW
AMP
BEEPSW
Q607 DTC144EE
Q604 2SA1362(GR)
IC806 TC7W74FU
1/2
DC
SW
DC
SW
AQUAXIN
SB
SB
5M
DC
SW
AFCONT
Q603 DTC144EE
IC604
TC75S51FE
D604
RB706F-40
VOX
AMP
MIC
DET
VOX
5MS
38
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TK-2160
BLOCK DIAGRAM
Q7
2SC5108(Y)
TX/RX:136.00~174.00MHz
X2
PLLB
Q206
2SK3077
Q207
2SK2596
Q211
2SK2595
Q9
2SC5108(Y)
Q11
2SC5108(Y)
D201,D401
HSC277
D204,D206,D208,D212
HVC131
ANT
BUFF
AMP
RF
T/R
SW
RF
RF
RF
ANT
SW
LPF
AMP
AMP
AMP
AMP
5T
5C
5C
5R5T
5T
SB
Q208
DTC114EE
Q209
2SK879(Y)
IC201
TA75W01FU
Q213
DTA144EE
DC
SW
DC
CURRENT
DET
SW
Q212 2SK1824
DSW
DC
SW
DC
SW
APCSW
APCSW
Q10 2SC4617(S)
D13 MA2S111
Q210 DTC114EE
RIPPLE
5C
PCTV
FILTER
RX:185.95~223.95MHz
D402,D403
1SV305
Q404
3SK318
D404,D405
1SV305
IC401
TA31136FN
Q402 XF401
2SC4649(N,P) L71-0617-05
Q403
3SK318
1st
RF
IF
MCF
BPF
BPF
MIXER
AMP
AMP
49.95MHz
5R
5R
PCTV
5R
PCTV
CF401 L72-1008-05
FM IF
CF
SYSTEM
450kHz
SB
SB
D802
B30-2156-05
D803
B30-2157-05
RSSI
AUX
PTT
AUX
LED
(RED)
LED
(GREEN)
ANSQL
PTT
5R
Q805
UMG9N (1/2)
Q805
UMG9N (2/2)
SIDE1
SIDE2
SIDE1
SIDE2
DC
SW
DC
SW
LEDTX
LEDRX
X57-672 (B/2)
IC804
AT24C64N10SI18
IC805 M30622MCA7G7GP
EEPDAT
EEPCLK
INT
HSDI
EN1
EN2
EN3
EN4
RESET
LD
THM
LSDI
STD
RDF/FD
EEPROM
BATTSEL TCLK/DTRDO AUX2
BATT
OPTDET PTT
VOX
Q810 2SK1824
BSHIFT
AUX1
AUX2
AUX3
AUX4
AUX5
AUX6
ALT
RSSI
ANSQL
SIDE1
SIDE2
SW
MICROPROCESSOR
SAVE
5TC
5MSC
5RC
DTRLOADN
TDATA/DTRCLK SIM2
SCLK
DIR
AFCONT LSDVCO AUX1 LEDTX
BEEPSW LSDTCXO AUX3 LEDRX
W/N TX AUX4
AFMUTE RX AUX5
SIM1 PLLDATA AUX6
PLLCLK APTV
LE APCSW
PS DSW
XOUT
XIN
BEEP
DTMF
X801 L77-1933-05
7.3728MHz
5M
DI/O
AUX2
TXD
TXAFI
DEO
SB
5C
39
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TK-2160
LEVEL DIAGRAM
40
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TK-2160
KSC-30
Operating flow chart
POWER ON
INITIALIZATION
INSERT BATTERY
New
parts
Does S term inal
connect?
Ref. No. Address
Parts No.
Description
Destination
NO
KSC-30
A02-3656-08
A02-3841-08
CABINET
CABINET
BOTTOM
UPPER
YES
Vs : Low
Vs : High
(Li-ion)
∗
Battery is not
correspond
LED OFF
(Ni-Cd or Ni-MH)
Distinguish the
kinds of battery
∗
∗
∗
∗
B43-1151-08
B62-1754-08
B62-1755-08
B72-2209-08
BADGE
INSTRUCTION MANUAL
INSTRUCTION MANUAL
MODEL NAME PLATE
K,T
E
Charging
200m A
∗
E03-0453-08
E23-1190-08
DC JACK
RELAY TERMINAL
Red LED turn on
(Charging tim er start counting)
G13-1547-08
N83-2610-45
CUSHION
Charging com plete
(approx. 11hours)
LED OFF
PAN HEAD TAPTITE SCREW
∗
W02-3671-08
W08-0479-05
W08-0513-05
W08-0558-15
ELECTRIC CIRCUIT MODULE
AC ADAPTER 120V AC 60HZ
AC ADAPTER 230V AC 50HZ
AC ADAPTER 230V AC 50HZ
K
T
E
J1
0
J2
IC1
NJM78L10A
10V
0
R33
3
J4
0
1
IN
OUT
TP
Rt2 Rt
IC2
HEF4541BP
0
1
2
3
4
5
Vdd14
13
33k 180k
Ct 2.2u
Rs470k
12
Vadp
Vadp
Vdd
NC
NC11
10
J3
0
R35
56k
6RESET
7
9
Vdd
R18
OUT8
R31
0
100k
Q8
2SC945
Q3
2SA1015(Y)
LED1
INPUT+
INPUT-
D9
R1
1k
Vadp
Q1
2SA1469
-1
R27
0
R312
R10 12
B1+ 200mA
D1
MTZJ2.0B
-2
R28
0
B2+ 200mA
B-
Q5
D3
D5
R14
3.9k
1N4148
1N4148
2SC945
D4
1N4148
Q7
2SC945
R16
56k
S
41
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TK-2160
SPECIFICATIONS
K, M TYPE
General
Frequency Range ............................................................. 136~174MHz (K, M)
Number of channels ......................................................... Max. 16
Number of groups ............................................................ Max. 16
Channel Spacing ............................................................... 25kHz, 30kHz (Wide) 12.5kHz, 15kHz (Narrow)
PLL Channel Stepping ...................................................... K : 2.5kHz, 5kHz, 6.25kHz, 7.5kHz
M : 5kHz, 6.25kHz
Operating Voltage ............................................................ 7.5 VDC±20%
Battery Life ....................................................................... More than 9 hours at 5 watts (5-5-90 duty cycle with KNB-24L battery)
Operating Temperature range .......................................... –30˚C to +60˚C (–22 ˚F to +140 ˚F)
Dimensions and Weight
With KNB-24L (1400mAh battery).................................. 56 (2-3/16) W x 109.3 (4-5/16) H x 34.5 (1-3/8) D mm (in)
290g (0.64lbs)
With KNB-25A (1200mAh battery) ................................. 56 (2-3/16) W x 109.3 (4-5/16) H x 40.7 (1-5/8) D mm (in)
355g (0.78lbs)
With KNB-26N (2000mAh battery) ................................. 56 (2-3/16) W x 109.3 (4-5/16) H x 40.7 (1-5/8) D mm (in)
400g (0.88lbs)
Receiver (Measurements made per EIA standard EIA-603)
Sensitivity
EIA 12dB SINAD ........................................................... 0.25µV (Wide)/0.28µV (Narrow)
Selectivity ......................................................................... 70dB (Wide)/62dB (Narrow)
Inter modulation ............................................................... 65dB (Wide)/60dB (Narrow)
Spurious response ........................................................... 65dB
Audio Power Output ........................................................ 500mW
Frequency Stability ........................................................... ±2.5ppm
Channel Frequency Spread .............................................. 38MHz (K, M)
Transmitter (Measurements made per EIA standard EIA-603)
RF Power Output ............................................................. 5W/1W
Spurious and Harmonics .................................................. 70dB
Modulation ....................................................................... 16KφF3E (Wide)/11KφF3E (Narrow)
FM Noise .......................................................................... 45dB (Wide)/43dB (Narrow)
Audio Distortion ............................................................... Less than 5%
Frequency Stability ........................................................... ±2.5ppm
Channel Frequency Spread .............................................. 38MHz (K, M)
KENWOOD CORPORATION
2967-3, Ishikawa-machi, Hachioji-shi, Tokyo 192-8525, Japan
KENWOOD U.S.A. CORPORATION
KENWOOD ELECTRONICS ITALIA S.p.A.
P.O. BOX 22745, 2201 East Dominguez Street, Long Beach, CA 90801-5745,
U.S.A.
Via G. Sirtori, 7/9 20129 Milano, Italy
KENWOOD IBERICA S.A.
Bolivia, 239-08020 Barcelona, Spain
KENWOOD ELECTRONICS CANADA INC.
6070 Kestrel Road, Mississauga, Ontario, Canada L5T 1S8
KENWOOD ELECTRONICS AUSTRALIA PTY. LTD.
KENWOOD ELECTRONICS DEUTSCHLAND GMBH
Rembrücker Str. 15, 63150 Heusenstamm, Germany
(A.C.N. 001 499 074)
16 Giffnock Avenue, Centrecourt Estate, North Ryde, N.S.W. 2113, Australia
KENWOOD ELECTRONICS BELGIUM N.V.
KENWOOD ELECTRONICS (HONG KONG) LTD.
Leuvensesteenweg 248 J, 1800 Vilvoorde, Belgium
Unit 3712-3724, Level 37, Tower one Metroplaza, 223 Hing Fong Road,
Kwai Fong, N.T., Hong Kong
KENWOOD ELECTRONICS FRANCE S.A.
13, Boulevard Ney, 75018 Paris, France
KENWOOD ELECTRONICS TECHNOLOGIES(S) PTE LTD.
Sales Marketing Division
1 Ang Mo Kio Street 63, Singapore 569110
KENWOOD ELECTRONICS U.K. LIMITED
KENWOOD House, Dwight Road, Watford, Herts., WD18 9EB, United Kingdom
KENWOOD ELECTRONICS EUROPE B.V.
Amsterdamseweg 37, 1422 AC Uithoorn, The Netherlands
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