Kawasaki Radio VULCAN 1700 VOYAGER User Manual

Assembly Instructions  
Description:  
CB Radio Kit  
Model:  
Vulcan 1700 Voyager  
60 min.  
Part Number: K10400-037  
Approximate  
Assembly Time:  
Installation of this accessory should be performed by a qualified technician with the proper tools and  
equipment.  
If you are in doubt as to any part of the installation, please ask your authorized Kawasaki dealer to  
complete the installation. Please note that Kawasaki cannot assume any responsibility for damage  
resulting from incorrect installation.  
Parts List  
Description  
Tools Required:  
Seq.  
1.  
Qty  
1
Tool Description  
CB Radio Module Assembly  
M6 x 30mm Bolts  
CB Antenna Cable  
CB Antenna Base  
M6 x 20mm Philips Head Bolt  
CB Ground Strap  
M6 Lock Nuts  
ƒ Drill Motor  
ƒ Scribe  
2.  
2
ƒ 1/16” Drill Bit  
3.  
1
ƒ 7mm (1/4”) Drill Bit  
ƒ 5mm Hex Head Driver  
ƒ Socket Driver  
ƒ 10mm Socket  
ƒ Philips Head Screwdriver  
4.  
1
5.  
1
6.  
1
7.  
2
8.  
Lock Washer  
1
9.  
Belleville Washer  
1
10. M6 Cap Nut  
1
11. Cable Ties, 6 inch  
12. Cable Tie, 14.5 inch  
13. CB Antenna Mast  
14. Star Washer  
8
1
1
1
Installation Instructions  
Installation Preparation  
Parts Removal  
z Set bike securely on side stand on level ground. Switch off  
ignition and remove key.  
z Refer to the VN1700 Voyager Service Manual and remove the  
fairing. Remove the front and rear seats, fairing and left fairing  
lower cover (black piece).  
z Open the trunk and remove the tray by pressing the center of  
the four lock rivets.  
z Remove the fuel tank mounting bolts and lift the tank to expose  
the frame.  
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z Route the other end of the antenna cable along the chassis  
and under the center of fuel tank. Follow the routing of the AM/  
FM antenna cable to the rear and into the trunk. Continue to  
route the CB antenna cable along the left and rear of the trunk  
to the right rear corner. Secure the cable with wire ties.  
z Cut the antenna base drilling template out of the instruction  
sheet. Carefully fold it at the score lines and tape to the inside  
right rear corner of the trunk as shown.  
z Carefully mark the center of the holes with a scribe and drill  
pilot holes from the inside of the trunk using a 1/16” bit. Finish  
drilling the holes from the outside using a 7mm (1/4”) bit.  
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z Install the antenna base from the outside of the trunk. Install  
Belleville (curved) washer and locknut onto the threaded brass  
post. Do not over-tighten as this may damage the plastic base.  
z Remove the right rear trunk bolt and install the provided metal  
grounding bracket at this point and to the lower mounting hole  
of the antenna base.  
z Connect the black wire with white marking tape from the CB  
antenna cable to the lower threaded hole in the antenna base  
with the provided Philips head screw.  
z Install remaining ring terminal from the antenna cable onto the  
brass post and lock down with lock washer and cap nut.  
z Install the antenna mast with star washer and confirm the  
vertical positioning of the mast matches that of the AM/  
FM antenna. Adjust the positioning of the AM/FM antenna  
accordingly. Tighten the mast securely but do not over tighten.  
NOTE  
o Do not use thread locking compound on the threads of the  
antenna mast as this may damage the plastic.  
z Switch the ignition to “accessory” and turn the radio on, then  
follow the Owners Manual to select the “CB on” function. The  
CB channel in the lower left corner of the radio display should  
show the CB channel number. If the channel number does  
not show, check all connections and the accessory fuse. After  
proper CB operation is confirmed, switch off the ignition.  
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z After confirming proper operation of the CB radio, reinstall the  
fairing, left fairing lower, lower cover, front and rear seats, and  
tank. Check carefully to be sure that the wires are not caught  
or pinched. Install the trunk tray with the four press rivets and  
close and lock the trunk lid.  
NOTE  
o Wipe the CB antenna clean with a soft damp cloth. Do not use  
any harsh abrasive cleaners. The CB module and connectors  
are water resistant for normal inclement riding conditions only.  
Do not direct water at any component.  
Please check/adjust all fasteners in regular intervals.  
© Kawasaki Motors Corp., U.S.A., August 2009  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Antenna Base Drilling Template  
Download from Www.Somanuals.com. All Manuals Search And Download.  

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