COMPONENT
#840055
19.2V 2-SPEED
BATTERY-OPERATED DRILL
INSTRUCTION MANUAL
THIS MANUAL CONTAINS IMPORTANT INFORMATION REGARDING SAFETY, OPERATION,
MAINTENANCE AND STORAGE OF THIS PRODUCT. BEFORE USE, READ CAREFULLY AND
UNDERSTAND ALL CAUTIONS, WARNINGS, INSTRUCTIONS AND PRODUCT LABELS. FAILURE TO DO
SO COULD RESULT IN SERIOUS PERSONAL INJURY AND/OR PROPERTY DAMAGE.
FOR CUSTOMER SERVICE
POUR LE SERVICE APRÉS VENTE
OU DU CONSOMMATEUR
IF YOU SHOULD HAVE ANY QUESTIONS OR EXPERIENCE A PROBLEM WITH YOUR ALLTRADE
PRODUCT, DO NOT RETURN THIS PRODUCT TO THE STORE. PLEASE CALL OUR CUSTOMER SERVICE
DEPARTMENT AT 1-800-590-3723. BEFORE YOU CALL, HAVE THE FOLLOWING INFORMATION
AVAILABLE: MODEL No., DATE PURCHASED AND STORE LOCATION. AN ALLTRADE
REPRESENTATIVE CAN RESOLVE YOUR PROBLEM OVER THE PHONE. IF YOU WOULD LIKE TO MAKE
A SUGGESTION OR COMMENT, GIVE US A CALL OR EMAIL US AT: INFO@ALLTRADETOOLS.COM.
YOUR FEEDBACK IS VITAL TO US.
87-1904-60957
KAWASAKI™ IS A TRADEMARK LICENSED BY KAWASAKI™
MOTORS CORP., U.S.A., WHICH DOES NOT MANUFACTURE OR
DISTRIBUTE THIS PRODUCT. CONSUMER INQUIRES SHOULD BE
DIRECTED TO:
PARA EL SERVICIO
PARA EL CONSUMIDOR
©COPYRIGHT 2008 ALLTRADE TOOLS, LLC.
1431 VIA PLATA
LONG BEACH, CA 90810-1462 USA
1-800-590-3723
Printed in China
840055 – 19.2V Cordless Drill_Rev. 2/7/08
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WORK AREA
DANGER indicates an imminently hazardous
situation which, if not avoided, will result in death
or serious injury.
Keep your work area clean and well lit. Cluttered work benches and dark work
areas may cause accidents or injury.
WARNING indicates a potentially hazardous
situation which, if not avoided, could result in
death or serious injury.
Do not operate power tools in explosive areas, such as in the presence of
flammable liquids, gases or dust. Power tools create sparks which may ignite
the dust or fumes.
CAUTION indicates a potentially hazardous
situation which, if not avoided, may result in
minor or moderate injury.
Keep bystanders, children and visitors away while operating a power tool.
Distractions can cause you to lose control.
CAUTION used without the safety alert symbol
indicates a potentially hazardous situation which,
if not avoided, may result in property damage.
ELECTRICAL SAFETY
NOTE provides additional information that is useful
for proper use and maintenance of this tool. If a
NOTE is indicated make sure it is fully understood.
Do not abuse the cord. Never use the cord to carry the tool, pulling or unplug-
ging the power tool. Keep the cord away from heat, oil, sharp edges, or mov-
ing parts. Replace damaged cords immediately. Damaged cords may create
a fire.
IMPORTANT SAFEGUARDS
Damaged or entangled cords increase the risk of electric shock.
A battery operated tool with integral batteries or a separate battery pack
must be recharged only with the specified charger for the battery. A charger
that may be suitable for one type of battery may create a risk of fire when used with
another battery.
People with electronic devices, such as pacemakers, should consult their
physician(s) before using this product. Operation of electrical equipment in
close proximity to a heart pacemaker could cause interference or failure of
the pacemaker.
Use battery operated tool only with specifically designated battery pack. Use of
any other batteries may create risk of fire.
WARNING: Some dust created by power sanding, sawing, grinding, drilling and
other construction activities contains chemicals known to the State of California
to cause cancer, birth defects or other reproductive harm.
Power tool plugs must match the outlet. Never modify the plug in any way. Do
not use any adapter plugs with grounded power tools. Unmodified plugs and
matching outlets will reduce risk of electric shock.
Some examples of these chemicals are:
• Lead from lead-based paints.
Avoid body contact with grounded surfaces such as pipes, radiators, ranges
and refrigerators. There is an increased risk of electric shock if your body is
grounded.
• Crystalline silica from bricks and cement and other masonry products,
and arsenic and chromium from chemically-treated lumber.
Do not expose power tools to rain or wet conditions. Water entering a power
tool will increase the risk of electric shock.
Your risk from these exposures varies, depending on how often you do this type
of work. To reduce your exposure to these chemicals: work in a well ventilated
area, and work with approved safety equipment, such as dust masks that are
specially designed to filter out microscopic particles.
When operating a power tool outdoors, use an extension cord suitable for
outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric
shock.
WARNING: Handling the power cord on corded products may expose you to
lead, a chemical known to the State of California to cause cancer and birth
defects or other reproductive harm. Wash hands after handling.
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PERSONAL SAFETY
Recharge only with the charger specified by the manufacturer. A charger that
is suitable for one type of battery pack may create a risk of fire when used with
another battery pack.
Stay alert, watch what you are doing, and use common sense when operat-
ing a power tool. Do not use tool while tired or under the influence of drugs,
alcohol or medication. A moment of inattention while operating power tools
may result in serious personal injury.
Use power tools only with specifically designated battery packs. Use of any
other battery packs may create a risk of injury and fire.
Dress properly. Do not wear loose clothing or jewelry. Contain long hair.
Keep your hair, clothing, and gloves away from moving parts. Loose clothes,
jewelry or long hair can be caught in moving parts.
When battery pack is not in use, keep it away from other metal objects like
paper clips, coins, keys, nails, screws, or other small metal objects that can
make a connection from one terminal to another. Shorting the battery termi-
nals together may cause burns or a fire.
Avoid accidental starting. Be sure switch is in the locked or “OFF” position before
inserting battery pack. Carrying power tools with your finger on the switch or insert-
ing battery pack into a tool with the power switch “ON” invites accidents.
Under abusive conditions, liquid may be ejected from the battery, avoid con-
tact. If contact accidentally occurs, flush with water. If liquid contacts eyes,
additionally seek medical help. Liquid ejected from the battery may cause irrita-
tion or burns.
Remove adjusting keys or wrenches before turning the tool “ON”. A wrench or a
key that is left attached to a rotating part of the tool may result in personal injury.
Do not overreach. Keep proper footing and balance at all times. Proper foot-
Store idle tools out of reach of children and other untrained persons. Tools
ing and balance enable better control of the tool in unexpected situations.
are dangerous in the hands of untrained users.
Use safety equipment. Always wear eye protection. Dust mask, non-skid safe-
ty shoes, hard hat, or hearing protection must be used for appropriate conditions.
When battery pack is not in use, keep it away from other metal objects like:
paper clips, coins, keys, nails, screws, or other small metal objects that can
make a connection from one terminal to another. Shorting the battery termi-
nals together may cause sparks, burns or a fire.
If devices are provided for the connection of dust extraction and collection
facilities, ensure these are connected and properly used. Use of these
devices can reduce dust-related hazards.
Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained
tools with sharp cutting edge are less likely to bind and are easier to control.
TOOL USE AND CARE
Check for misalignment or binding of moving parts, breakage of parts, and any
other condition that may affect the tool’s operation. If damaged, have the tool
serviced before using. Many accidents are caused by poorly maintained tools.
Use clamps or other practical ways to secure and support the workpiece to a
stable platform. Holding the work by hand or against your body is unstable and
may lead to loss of control.
Use only accessories that are recommended by the manufacturer for your
model. Accessories that may be suitable for one tool may create a risk of injury
when used on another tool.
Do not force tool. Use the correct tool for your application. The correct tool
will do the job better and safer at the rate for which it is designed.
SERVICE
Do not use the tool if the power switch does not turn it “ ON” or “ OFF” . A tool
that cannot be controlled with the switch is dangerous and must be repaired.
Tool service must be performed only by qualified repair personnel. Service
or maintenance by unqualified personnel may result in a risk of injury.
Disconnect battery pack from tool or place the switch in the locked or “ OFF”
position before making any adjustments, changing accessories, or storing
the tool. Such preventative safety measures reduce the risk of starting the tool
accidentally.
When servicing a tool, use only identical replacement parts. This will ensure
that the safety of the power tool is maintained. Follow instructions in the
Maintenance section of this manual. Use of unauthorized parts or failure to fol-
low Maintenance Instructions may create a risk of shock or injury.
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SPECIFIC SAFETY RULES AND/OR SYMBOLS
SYMBOLS
IMPORTANT: Some of the following symbols may be used on your tool. Please
study them and learn their meaning. Proper interpretation of these symbols will
allow you to operate the tool better and safer.
Hold tool by insulated gripping surfaces when per-
forming an operation where the cutting tool may contact hidden wiring.
Contact with a “live” wire will also make exposed metal parts of the tool
“live” and shock the operator.
SYMBOL
NAME
EXPLANATION
V
A
Hz
W
Kg
Volts
Amperes
Hertz
Voltage (Potential)
Current
Frequency (Cycles per Second)
Power
Weight
Type of Current
Type of Current
SAFETY RULES FOR CORDLESS DRILL / DRIVERS
Watt
Always wear safety goggles or eye protection when using this tool. Use a
dust mask or respirator for applications which generate dust.
Kilograms
Alternating Current
Direct Current
Do not grasp the tool or place your hands too close to the spinning chuck or
drill bit. Your hand may be lacerated or may cause injury.
Alternating or Direct Current Type of Current
Secure the material being worked on. Never hold it in your hand or across
your legs. Unstable support can cause loss of control and injury.
Earthing Terminal
Class II Construction
Minutes
Seconds
Diameter
Grounding Terminal
Denotes Double Insulation
Time
Time
Size of Drill Bits,
min
s
Position yourself to avoid being caught between the tool or side handle and
walls or posts. Should the socket or bit become bound in the work, the reac-
tion torque of the tool could crush your hand or leg.
Grinding Wheels, etc.
No-load Rotational Speed
Revolutions, Surface Speed,
Strokes, etc. per Minute
Speed, Torque or Position Settings
Check to see that keys and adjusting wrenches are removed from the
Cordless Drill before switching the tool “ ON” . Keys or wrenches can fly away
at high velocity striking you or a bystander.
No load speed
Revolutions per Minute
.../min
When using the Cordless Drill, always maintain a firm grip on the tool with
both hands.
1,2,3, …
Ring Selector Settings
Hold tool by insulated gripping surfaces when performing an operation
where the cutting tool may contact hidden wiring. Contact with a "live" wire
will also make exposed metal parts of the tool "live" and shock the operator.
Keep the handle of the Cordless Drill dry, clean, and free from oil and grease.
Do not run the Cordless Drill while carrying it at your side. A spinning sock-
et or bit could become entangled with clothing and injury may result.
Disconnect the plug or remove the battery pack from tool and place the switch in
the locked or “OFF” position before making any assembly adjustments, changing
accessories, performing any inspection, maintenance or cleaning procedures.
Such preventive safety measures reduce the risk of starting the tool accidentally.
Do not use the Cordless Drill if it has been damaged, left outdoors in the
rain, snow, wet or damp environments, or immersed in liquid.
Maintain labels and nameplates on the Cordless Drill. These carry important
information. If unreadable or missing, contact Alltrade for a replacement.
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FUNCTIONAL DESCRIPTION
BATTERY
9
8
Before using battery pack, please read carefully all instruc-
tions and cautionary markings on battery pack, battery
charger and product using battery.
6
7
®
Do not incinerate the battery pack even if it is severely
damaged or is completely worn out. The battery pack can
explode.
10
12
5
14
Do not carry battery packs in aprons, pockets, or tool boxes, product kit
boxes, drawers, etc. with loose metal objects. Battery pack terminals could
be short circuited causing damage to the battery pack, severe burns or fire.
13
The battery pack is Nickel-Cadmium (Ni-Cad) and is considered to be a toxic
material by the Environmental Protection Agency. Before disposing of dam-
aged or worn out Ni-Cad battery packs, check with your State Environmental
Protection Agency to find out about special restrictions on the disposal of these
battery packs, take them to your local recycling center for proper disposal, or
call 1-800-822-8837.
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3
2
1
CONTROLS AND COMPONENTS:
1. Battery Pack
9. High/Low Speed Switch
The battery is not fully charged. Before first use, the battery pack requires
8-10 hours charge time to be fully charged. Subsequent recharging needs 3-5
hours for the battery to be fully charged.
10. Variable Speed Controlled
Trigger Switch
2. Release Buttons on Each Side
3. 120V AC Adapter
11. Accessory/Bit Holder
12. Comfort Rubber Grip
13. Led Light
4. Charger
5. LED Charging Indicator
6. 10mm (3/8") Keyless Chuck
Always switch to a fresh battery when tool performance begins to diminish.
Severe heat is most destructive to a battery; the more heat generated, the faster
the battery loses power. A battery that gets too hot can have a shortened life.
7. 24+1 Adjustable Torque Settings
Control Ring
8. Forward/Reversing and
Trigger Lock Lever
Never over-discharge a battery by using the tool even after tool performance
has decreased. Do not attempt to discharge a tool’s battery by continuing to
pull on the tool trigger. When tool performance begins to diminish, stop the tool
and recharge the battery for optimal performance.
ACCESSORIES:
14. Double Ended Screwdriver Bits (2)
Charge battery pack at ambient temperatures between 50° F – 104° F.
COMPONENT
BATTERY PACK
120V AC ADAPTER
CHARGER
MODEL NUMBER
Store tool and battery pack in locations where temperatures will not exceed
120°F. This is important to prevent serious damage to the battery cells.
691235
690074
690072
The battery pack should always be recharged when the Cordless Drill begins to
run slowly.
10mm (3/8") KEYLESS CHUCK 690076
When battery pack is not in use, keep it away from other metal objects such as
paper clips, coins, keys, nails, screws or other small metal objects that can
make a connection from one terminal to another. Shorting the battery terminals
together may cause sparks, burns, or fire.
9
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When the battery pack requires recharging, a 3-5 hour charge allows the tool to
operate at full power. A charging indicator light on the charger will illuminate to
show that charging is taking place.
REMOVING/ATTACHING BATTERY PACK
REMOVE BATTERY PACK:
1. Press both release buttons on either side of
the Cordless Drill to release the battery pack.
CHARGING BATTERY PACK
2. Pull battery pack free of Cordless Drill.
BATTERY PACK
CHARGE BATTERY PACK:
ATTACH BATTERY PACK:
1. Make sure the trigger
on the Cordless Drill
1. Align the raised portion of the battery pack
with the groove in the battery compartment
of the Cordless Drill.
is in the “ OFF” position
and remove the battery
pack from the Cordless Drill.
120V AC
ADAPTER
2. Press the battery pack into place. Make sure
the latches are securely fastened. Do not use
the Cordless Drill if the battery pack is not
seated properly.
RELEASE
BUTTON
2. Plug 120V AC Adapter
into household outlet
LED LIGHT
and into side of battery
charger. Insert battery
pack into battery charger.
When the battery is placed in
the charger, the red LED
indicator light will remain on.
BATTERY
CHARGER
CHARGER
3. When fully charged, reattach battery pack onto Cordless Drill, making certain
latches fasten securely. Cordless Drill will not operate properly if the battery
pack is not seated properly.
Before using battery charger, please read carefully all
instructions and cautionary markings on battery charger, battery pack and
product using battery.
The charger will not automatically turn “ OFF” when the
battery pack is fully charged. The charging indicator light will remain “ ON”
until the charger is disconnected from the electrical outlet.
ASSEMBLY
Be aware that this tool is always in an operating condition
because it does not have to be plugged into an electrical outlet. Always turn
the switch “ OFF” and remove the battery pack before changing bits.
Use only the charger which accompanied your product or direct replacement as
listed in this manual. Do not substitute any other charger. Use only Alltrade
approved chargers with your product.
Do not disassemble charger.
Do not use charger if it has been damaged, left outdoors in the rain, snow, wet
or damp environments, or immersed in liquid.
The battery pack and charger heat during charging. Place the charger on a flat,
non-flammable surface away from flammable materials with at least four inches of
clearance to allow proper air circulation around the charger and battery pack.
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INSTALLING DRILL BIT INTO KEYLESS CHUCK
VARIABLE SPEED TRIGGER SWITCH
THIS TOOL IS CONTROLLED
WARNING
BY A TRIGGER SWITCH:
Before inserting a drill bit or other accessory, make sure the forward/reverse
and trigger lock lever is in the center “ OFF” position to prevent accidental starts
that may result in injury.
• The speed of the Cordless Drill depends
on the amount of pressure you put on the
trigger.
TRIGGER
SWITCH
Do not attempt to tighten drill bits (or any other accessory) by gripping the
front of the chuck and turning the tool on. This may cause personal injury
and/or damage to the chuck.
• The more pressure you apply, the faster
the Cordless Drill will go.
LED LIGHT
• Release the pressure and the Cordless
Drill will slow down.
When removing the bit from the tool, avoid contact with skin and use proper
protective gloves when grasping the bit or accessory. Accessories may be hot
after prolonged use.
BUILT IN LED LAMP
• Press the trigger switch to light up the lamp. The lamp remains on while the
trigger switch is being pressed. The lamp goes out after releasing the trigger.
1. Hold the rear end of the chuck in
HOLD HERE
one hand and use the other hand to
RELEASE
rotate the front end in a counter-
NOTE: Use a dry cloth to wipe the dirt off the lens of lamp. Be careful not to scratch
the lens of lamp, or it may lower the illumination.
clockwise direction to open the jaws
of the chuck.
2. Insert the shank of the bit (or other
Do not look into light or see the source of light directly.
GRIP
accessory) fully into the keyless
chuck, taking care to keep the bit in
the center of the jaws of the chuck.
FORWARD/REVERSE AND TRIGGER LOCK LEVER
HOLD HERE
3. Turn the front end of the chuck clockwise to hold the bit in place.
4. Tighten securely by turning the front end of the chuck clockwise while holding
the rear end.
Be sure the trigger is released when changing the position of the lever.
Always store the tool in the “ LOCKED/OFF” position.
Always check the direction of the Cordless Drill's rotation before use.
OPERATING THE DRILL
TO SELECT THE DIRECTIONS
OF ROTATION:
• To select forward Cordless Drill
Never tape the trigger switch down to provide continu-
ous high speed. The tool may fail under such conditions causing fire or
personal injury.
rotation, press the trigger lock from
FORWARD
LOCK
left to right flat against the Cordless
Drill body.
REVERSE
TRIGGER
LOCK
• To select reverse, press the trigger
lock lever in the opposite direction.
• The center position locks the tool.
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TORQUE SETTINGS
SCREWDRIVING
WHEN DRIVING FASTENERS:
• Always start slowly and gradually increase the speed of the Drill.
To prevent damaging the tool or driving screw too deep
into work piece, release the trigger when you feel the clutch slip.
• Release the trigger when you feel the clutch slip.
CONTROL RING
• Always keep the driver bit straight to prevent damage to the screw.
• Hold the Drill with both hands to ensure control if the bit should stick or slip.
THE CONTROL RING ADJUSTS THE LEVEL OF TORQUE:
• For light duty work, use lower settings.
• For heavy duty work, use higher settings.
• To prevent wood from splitting, drill pilot holes into the wood before driving
in the screws.
PROPER SETTING FOR DRIVING SCREWS:
1. Set the ring on the lowest
setting to begin.
DRILLING METAL
2. Try tightening the first screw.
If the drill drives smoothly,
proceed with the next screw.
WHEN DRILLING HARD METALS:
• Apply a lubricant, such as cutting oil, to the tip of the bit.
• Start with a small hole then enlarge to the required size. Make sure the bit is
actually cutting and not spinning in the hole as this will dull the edges of the bit.
3. If the Drill’s clutch slips,
increase the torque setting
and try again until the Drill
drives the screw without incident.
• Keep enough pressure on the bit to keep it drilling through the material.
DRILLING MASONRY
WHEN DRILLING MASONRY:
• Masonry can be brittle so be careful not to apply too much pressure and crack
the material.
HIGH/LOW SPEED (GEAR) SHIFTING
FOR LOW SPEED SETTING:
• Slide the switch on top of the
Drill to Position 1 for high
torque applications and driv-
ing screws.
LOW SPEED
HIGH SPEED
• Apply enough pressure to keep the bit cutting and not spinning in the hole as this
will dull the edges of the bit.
• Bricks and similar soft materials will require less pressure, concrete will require
much more.
FOR HIGH SPEED SETTING:
• Slide the switch to Position 2
for light duty projects.
DRILLING WOOD
Use twist bits to drill holes in wood. Make sure the bits are sharp. Pull the bits
out of the hole frequently to clear chips from the flutes as an overburdened bit
may overheat.
HINTS FOR OPTIMUM USE
DRILLING:
• Keep the right amount of pressure in a straight line with the drill bit. Too little and
the bit will spin without cutting, too much and the motor may stall.
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• Just before the drill tip breaks though the other side of the work piece drill more
slowly and decrease pressure on the tool. This will prevent stalling and leave a
cleaner hole.
Regularly clean the ventilation slots in your tool and charger using only a soft
brush or dry cloth.
Never open the Cordless Drill case, battery pack or charger. Do not attempt to
repair the Cordless Drill, battery pack or charger yourself. Opening any of these
parts will void your warranty.
• Use a block of wood to back up work pieces that may splinter.
• Use spade bits when drilling large diameter holes in wood.
• Use HSS drill bits when drilling in metal.
ACCESSORIES
• Use masonry bits when drilling in soft masonry.
Use only accessories that are recommended by the manufacturer for your model.
Accessories that may be suitable for one tool may become hazardous when used on
another tool.
• Use a lubricant when drilling metals other than cast iron, aluminum, copper,
and brass.
• When drilling, start the hole slowly, allowing the bit to drill deep enough to prevent
slipping at higher speeds.
Always attach grounded (3-prong) extension cords to grounded (3-hole) outlets.
If you must use an extension cord, be sure that the gauge is large enough to carry
the amount of current necessary for your power tool. If not, your tool may experi-
ence a loss of power, excessive voltage drop or overheating. The smaller the gauge
number, the heavier the cord (see table on next page).
• Never try to start a stalled Drill by clicking the trigger switch “ ON” and “ OFF” .
This may damage your tool.
• To reduce jamming, always keep the Drill running when pulling the bit out of a
finished hole.
RECOMMENDED SIZES OF EXTENSION CORDS 120 VOLT AC 60 HZ TOOLS
SCREWDRIVING:
TOOL CURRENT RATING
CONDUCTOR SIZE IN A.W.G
• Always use the correct type and size of screwdriver bit.
AMPERE
3-6
6-8
8-10
10-12
12-16
16-20
10FT.
18
18
18
16
25FT.
18
18
18
16
50FT.
18
18
18
14
100FT.
• If screws are difficult to tighten, try applying a small amount of washing liquid or
soap as a lubricant.
18
16
14
14
-
• Always hold the tool and screwdriver bit in a straight line with the screw.
MAINTENANCE AND CLEANING
14
12
12
12
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12
-
Always remove the battery pack before attempting
cleaning or maintenance.
This Cordless Drill is lubricated before it leaves the
factory. This lubrication should last for the life of the tool. No further
lubrication is required.
Use only mild soap and a damp cloth to clean the tool. Never let any liquid get
inside the casing. Never immerse any part of the tool in a liquid. Always keep the
ventilation openings clear.
Always clean the battery pack using only a dry cloth. Do not use liquids.
Always unplug the charger before cleaning it.
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SPECIAL WARRANTY NOTE TO CONTRACTORS AND COMMERCIAL USERS: This
Kawasaki™ portable power tool is offered as a home use tool and carries a HOME
USE WARRANTY. This tool is made for home use in the execution of
projects and repairs in and around the home. Use of the tool for COMMERCIAL
PURPOSES OR ON A JOBSITE is not covered under this warranty.
SPECIFICATIONS
SPECIFICATIONS
Voltage
19.2V
No Load Low Speed
No Load High Speed
Torque Settings
Chuck Capacity
Charger Input
0-400/min.
0-1100/min.
24+1 Drill
The date of purchase shall be the date of shipment to the original purchaser, or the
date the original purchaser took possession, custody or control of the product,
whichever occurred first. This warranty shall be null and void if the product or any
component thereof is modified, altered or used for any commercial purpose or on
a jobsite. This warranty does not apply to any other product and/or component
thereof manufactured or distributed by Alltrade, and does not apply to products
and/or components thereof designed, manufactured and/or assembled by others,
for which Alltrade makes no warranties whatsoever. THERE ARE NO WARRANTIES
WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF.
Up to 10mm (3/8")
120V
60Hz
Charging Time
Battery Type
Approx. 3-5 hours
Ni-Cad
PROTECTING THE ENVIRONMENT
BATTERIES
Warranty Performance
Alltrade batteries can be recharged many times. At the end of their useful life,
recycle batteries with due care for our environment.
By purchasing the product, purchaser expressly acknowledges and agrees that their
sole and exclusive remedy under this warranty shall be strictly limited to the repair
or replacement of any covered nonconforming items or parts thereof provided that
any such nonconforming item and/or part is promptly returned to Alltrade’s facility
postage pre-paid and insured (address: ALLTRADE Warranty Claims & Repair,
1431 Via Plata, Long Beach, CA 90810, Attn: Customer Service #1-800-590-3723)
within the applicable warranty period, with a written request by purchaser that
Alltrade repair and/or replace the nonconforming item and/or part. We recommend
that you keep the original product packaging in the event you need to ship the unit.
We suggest the package be insured against loss or in transit damage. When
sending your product include your name, address, phone number, dated proof
of purchase (or copy), and a statement about the nature of problem. Warranty
coverage is conditioned upon purchaser furnishing Alltrade with adequate written
proof that they are the original purchaser and of the original purchase date. Parts
returned, freight prepaid and insured, to Alltrade’s facility (see above address) will
be inspected and, at Alltrade’s option, repaired and/or replaced free of charge if
found to be defective and subject to warranty. Alltrade retains the sole discretion
to determine whether any item or part is nonconforming and, if so, whether the
item and/or part will be repaired and/or replaced. If the unit is repaired, new or
reconditioned replacement parts may be used. If Alltrade chooses to replace
the product, it may replace it with a new or reconditioned one of the same or
comparable design. The repaired or replaced unit will be warranted under the terms
of the remainder of the warranty period. Typically, a defective product that is
returned within the first 30 days after the purchase date will be replaced; for items
returned after the first 30 days and within the warranty period, covered defective
parts not subject to normal wear and tear or other exclusions will be repaired or
replaced, at Alltrade’s option. During the warranty period, Alltrade will be responsi-
ble for the return shipping charges. Alltrade’s repair and/or replacement of any non-
Ni-Cad and Ni-MH batteries are recyclable. Take them to your local recycling center
or call 1-800-822-8837. Collected batteries will be recycled or disposed of properly.
OTHER CONSUMER DO-IT-YOURSELF (DIY) TOOLS
Alltrade offers a full range of Kawasaki™ tools that make DIY jobs easy. If you would
like further information on the following products, please contact Alltrade Customer
Service Department at 1-800-590-3723.
Cordless Drills/Screwdrivers
Impact Wrenches
Sanders
Reciprocating Saws
Routers
Rotary Tools
Jigsaws
Corded and Cordless Multi-Purpose Tools
Wide Range of Accessories and more
Circular Saws
Angle Grinders
2 YEAR LIMITED HOME USE WARRANTY
Express and Exclusive Limited Home Use Warranty to Original Retail Buyer
Alltrade Tools LLC (hereinafter "Alltrade") expressly warrants to the original retail
purchaser of the accompanying KAWASAKI™ portable power tool and no one else
all parts of the product (except those parts referred to below which are specifically
excluded from such warranty (see Exclusions)) to be free from defects in materials
and workmanship for a period of two years from original date of purchase.
19
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conforming item and/or part thereof shall constitute fulfillment of all
obligations to the purchaser. Alltrade shall not be responsible or liable for any
expense, including freight charges, or repairs made outside Alltrade’s facility, unless
expressly agreed to by Alltrade in writing. Under no circumstances shall Alltrade
bear any responsibility for loss of the unit, loss of time or rental, inconvenience,
commercial loss or consequential damages.
EXCLUSION AND DISCLAIMER OF ALL IMPLIED WARRANTIES, INCLUDING THE
IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR
PURPOSE. NO WARRANTY, ORAL OR WRITTEN, OTHER THAN THE ABOVE
WARRANTY IS MADE WITH REGARD TO THIS PRODUCT. ALL EXPRESS AND/OR
IMPLIED WARRANTIES, GUARANTIES AND/OR REPRESENTATIONS BY ALLTRADE
AND/OR ITS REPRESENTATIVE(S) REGARDING THE DESIGN, MANUFACTURE,
PURCHASE, USE AND/OR OPERATION OF THE PRODUCT OR ANY COMPONENT
THEREOF SOLD HEREUNDER, REGARDLESS OF WHETHER ANY SUCH WARRANTY,
GUARANTY AND/OR REPRESENTATION, WRITTEN OR ORAL, ARISES BY
OPERATION OF LAW AND/OR EQUITY AND/OR BY ANY ACT OR OMISSION OF
ALLTRADE AND/OR ITS REPRESENTATIVE(S), OR THE PURCHASER, INCLUDING
BUT NOT LIMITED TO THE IMPLIED WARRANTY OF MERCHANTABILITY AND THE
WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE, ARE HEREBY EXPRESSLY
EXCLUDED AND DISCLAIMED BY ALLTRADE AND/OR ITS REPRESENTATIVES.
PURCHASER KNOWINGLY AND WILLINGLY WAIVES ANY AND ALL SUCH
WARRANTIES AND RIGHTS, CLAIMS AND/OR CAUSES OF ACTION ARISING
THEREFROM OR BASED THEREON. PURCHASER’S SOLE AND EXCLUSIVE
REMEDY IS AS STATED ABOVE.
Exclusions
This warranty does not cover parts damaged due to normal wear, abnormal
conditions, misapplication, misuse, abuse, accidents, operation at other than
recommended pressures or temperatures, improper storage or freight damage.
Parts damaged or worn by operation in dusty environments are not warranted.
Failure to follow recommended operating and maintenance procedures also
voids warranty.
This limited warranty does not apply to accessory items such as drill bits,
screwdriving bits, circular saw blades, jigsaw blades, grinding wheels, sanding
sheets and other related items.
DAMAGE TO THE PRODUCT RESULTING FROM TAMPERING, ACCIDENT, ABUSE,
NEGLIGENCE, FAILURE TO FOLLOW INSTRUCTIONS, UNAUTHORIZED REPAIRS
OR ALTERATIONS, DAMAGE WHILE IN TRANSIT TO OUR SERVICE FACILITY,
USE OF UNAPPROVED OR IMPROPER ATTACHMENTS OR ACCESSORIES,
COMMERCIAL AND RENTAL APPLICATIONS OR OTHER CAUSES UNRELATED TO
PROBLEMS WITH MATERIAL OR WORKMANSHIP ARE NOT COVERED BY THIS
WARRANTY.
Limitation Of Liability
IN NO EVENT SHALL ALLTRADE AND/OR ITS REPRESENTATIVE(S) BE LIABLE FOR
INDIRECT, INCIDENTAL, SPECIAL AND/OR CONSEQUENTIAL DAMAGES OF ANY
KIND ARISING OUT OF OR RELATED TO, DIRECTLY OR INDIRECTLY, ANY BREACH
OF ANY PROVISION OF ANY AGREEMENT BETWEEN ALLTRADE AND/OR ITS
REPRESENTATIVE(S) AND PURCHASER, ANY WARRANTY HEREUNDER,
AND/OR THE EXISTENCE, DESIGN, MANUFACTURE, PURCHASE, USE AND/OR
OPERATION OF ANY ITEM(S) SOLD HEREUNDER EVEN IF ALLTRADE AND/OR ITS
REPRESENTATIVE(S) HAS BEEN ADVISED OF THE POSSIBILITY OF ANY SUCH
DAMAGES. IN NO EVENT, WHETHER AS A RESULT OF A BREACH OF CONTRACT,
WARRANTY, TORT (INCLUDING NEGLIGENCE) OR OTHERWISE, SHALL
ALLTRADE’S AND/OR ITS REPRESENTATIVE(S)’ LIABILITY EXCEED THE PRICE OF
THE PRODUCT. ANY AND ALL LIABILITY CONNECTED WITH THE USE OF
THIS PRODUCT SHALL TERMINATE UPON THE EXPIRATION OF THE WARRANTY
PERIODS SPECIFIED ABOVE.
Alltrade will not be liable for the following: labor charges, loss or damage resulting
from improper operation, maintenance or repairs made by other persons;
pre-delivery services such as assembly, oil or lubricants, and adjustment;
maintenance services that are normally required to maintain the product.
The use of other than genuine Alltrade Repair Parts will void warranty.
Warranty Disclaimers
EXCLUSION AND DISCLAIMER OF ALL OTHER EXPRESS WARRANTIES,
GUARANTIES AND/OR REPRESENTATIONS. EXCEPT FOR THE LIMITED WARRANTY
PROVIDED ABOVE, ALL OTHER EXPRESS WARRANTIES, GUARANTIES AND/OR
REPRESENTATIONS BY ALLTRADE AND/OR ITS REPRESENTATIVE(S) REGARDING
THE DESIGN, MANUFACTURE, PURCHASE, USE AND/OR OPERATION OF THE
PRODUCT OR ANY COMPONENT THEREOF SOLD HEREUNDER, REGARDLESS OF
WHETHER ANY SUCH WARRANTY, GUARANTY AND/OR REPRESENTATION,
WRITTEN OR ORAL, ARISES BY OPERATION OF LAW AND/OR EQUITY AND/OR BY
ANY ACT OR OMISSION OF ALLTRADE AND/OR ITS REPRESENTATIVE(S), OR THE
BUYER, ARE HEREBY EXPRESSLY EXCLUDED AND DISCLAIMED BY ALLTRADE
AND/OR ITS REPRESENTATIVES. PURCHASER KNOWINGLY AND WILLINGLY
WAIVES ANY AND ALL SUCH WARRANTIES AND RIGHTS, CLAIMS AND/OR
CAUSES OF ACTION ARISING THEREFROM OR BASED THEREON. PURCHASER’S
SOLE AND EXCLUSIVE REMEDY IS AS STATED ABOVE.
Limitations on Warranty Disclaimers
Some states do not allow limitations on how long an implied warranty lasts
and some states do not allow the exclusion or limitation of the incidental or
consequential damages, so part or all of the above limitations or exclusions may not
apply to you. This warranty gives you specific legal rights, and you may also have
other rights which vary from state to state.
If your product is not covered by this warranty, please call our Customer Service
Department toll free at 1-800-590-3723 for general repair information and charges.
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COMPONENT
#840055
19.2V BATTERY-OPERATED JIGSAW
INSTRUCTION MANUAL
THIS MANUAL CONTAINS IMPORTANT INFORMATION REGARDING SAFETY, OPERATION,
MAINTENANCE AND STORAGE OF THIS PRODUCT. BEFORE USE, READ CAREFULLY AND
UNDERSTAND ALL CAUTIONS, WARNINGS, INSTRUCTIONS AND PRODUCT LABELS. FAILURE TO DO
SO COULD RESULT IN SERIOUS PERSONAL INJURY AND/OR PROPERTY DAMAGE.
FOR CUSTOMER SERVICE
POUR LE SERVICE APRÉS VENTE
OU DU CONSOMMATEUR
IF YOU SHOULD HAVE ANY QUESTIONS OR EXPERIENCE A PROBLEM WITH YOUR ALLTRADE
PRODUCT, DO NOT RETURN THIS PRODUCT TO THE STORE. PLEASE CALL OUR CUSTOMER SERVICE
DEPARTMENT AT 1-800-590-3723. BEFORE YOU CALL, HAVE THE FOLLOWING INFORMATION
AVAILABLE: MODEL No., DATE PURCHASED AND STORE LOCATION. AN ALLTRADE
REPRESENTATIVE CAN RESOLVE YOUR PROBLEM OVER THE PHONE. IF YOU WOULD LIKE TO MAKE
A SUGGESTION OR COMMENT, GIVE US A CALL OR EMAIL US AT: INFO@ALLTRADETOOLS.COM.
YOUR FEEDBACK IS VITAL TO US.
87-1904-60957
KAWASAKI™ IS A TRADEMARK LICENSED BY KAWASAKI™
MOTORS CORP., U.S.A., WHICH DOES NOT MANUFACTURE OR
DISTRIBUTE THIS PRODUCT. CONSUMER INQUIRES SHOULD BE
DIRECTED TO:
PARA EL SERVICIO
PARA EL CONSUMIDOR
©COPYRIGHT 2006 ALLTRADE TOOLS, LLC.
1431 VIA PLATA
LONG BEACH, CA 90810-1462 USA
1-800-590-3723
Printed in China
840055_19.2V Black Cordless Jigsaw_Rev 8/22/06
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SECTION FIVE
2 YEAR LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-20
TABLE OF CONTENTS
CONGRATULATIONS! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
INTENDED USE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
SECTION ONE
CONGRATULATIONS!
Thanks for choosing this product. At Alltrade, our aim is to provide you with quality
products at an affordable price, and we want you to be totally satisfied with your
product and our Customer Service. If any help and advice is needed, please
contact us at 1-800-590-3723. Properly cared for, this tool will give you many
years of satisfaction.
GENERAL SAFETY RULES – FOR ALL BATTERY OPERATED TOOLS . . 2
RECOGNIZE SAFETY SYMBOLS, WORDS AND LABELS . . . . . . . . 2-3
IMPORTANT SAFEGUARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
WORK AREA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
ELECTRICAL SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
PERSONAL SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
TOOL USE AND CARE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
SECTION TWO
INTENDED USE
This tool is intended for consumer use only. Your charger and/or adapter has been
designed for charging batteries of the type approved and supplied with this tool.
SPECIFIC SAFETY RULES AND/OR SYMBOLS . . . . . . . . . . . . . . . . . . . 6
SAFETY RULES FOR JIGSAWS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
SYMBOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
SECTION THREE
GENERAL SAFETY RULES – FOR ALL BATTERY OPERATED TOOLS
READ AND UNDERSTAND ALL INSTRUCTIONS. Failure to
follow all instructions listed below may result in electric shock, fire and/or
serious personal injury.
FUNCTIONAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
BATTERY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-12
REMOVING/ATTACHING BATTERY PACK . . . . . . . . . . . . . . . . . . . 11
CHARGER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-12
CHARGING BATTERY PACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-13
ATTACHING THE BLADE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-13
OPERATING THE JIGSAW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-15
OPERATING THE ON/OFF SWITCH . . . . . . . . . . . . . . . . . . . . . . . . 13
GENERAL CUTTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
PLUNGE CUTTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
METAL CUTTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
SECTION FOUR
RECOGNIZE SAFETY SYMBOLS, WORDS AND LABELS
The safety instructions provided in this manual are not intended to cover all possible
conditions and practices that may occur when operating, maintaining and cleaning
power tools.
Always use common sense and pay particular attention to all the DANGER,
WARNING, CAUTION and NOTE statements of this manual.
This is the safety alert symbol. It is used to alert
you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid
possible injury or death.
MAINTENANCE AND CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
PROTECTING THE ENVIRONMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
OTHER CONSUMER DO-IT-YOURSELF (DIY) TOOLS . . . . . . . . . . . . . . 17
DANGER indicates an imminently hazardous
situation which, if not avoided, will result in death
or serious injury.
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WORK AREA
WARNING indicates a potentially hazardous
situation which, if not avoided, could result in
death or serious injury.
Keep your work area clean and well lit. Cluttered work benches and dark work
areas may cause accidents or injury.
CAUTION indicates a potentially hazardous
situation which, if not avoided, may result in
minor or moderate injury.
Do not operate power tools in explosive areas, such as in the presence of
flammable liquids, gases or dust. Power tools create sparks which may ignite
the dust or fumes.
CAUTION used without the safety alert symbol
indicates a potentially hazardous situation which,
if not avoided, may result in property damage.
Keep bystanders, children and visitors away while operating a power tool.
Distractions can cause you to lose control.
NOTE provides additional information that is useful
for proper use and maintenance of this tool. If a
NOTE is indicated make sure it is fully understood.
ELECTRICAL SAFETY
IMPORTANT SAFEGUARDS
Do not abuse the cord. Never use the cord to carry the tool. Keep the cord
away from heat, oil, sharp edges, or moving parts. Replace damaged cords
immediately. Damaged cords may create a fire.
People with electronic devices, such as pacemakers, should consult their
physician(s) before using this product. Operation of electrical equipment in
close proximity to a heart pacemaker could cause interference or failure of
the pacemaker.
A battery operated tool with integral batteries or a separate battery pack
must be recharged only with the specified charger for the battery. A charger
that may be suitable for one type of battery may create a risk of fire when used with
another battery.
WARNING: Some dust created by power sanding, sawing, grinding, drilling and
other construction activities contains chemicals known to the State of California
to cause cancer, birth defects or other reproductive harm.
Use battery operated tool only with specifically designated battery pack. Use of
any other batteries may create risk of fire.
Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks and cement and other masonry products,
and arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type
of work. To reduce your exposure to these chemicals: work in a well ventilated
area, and work with approved safety equipment, such as dust masks that are
specially designed to filter out microscopic particles.
WARNING: Handling the power cord on corded products may expose you to
lead, a chemical known to the State of California to cause cancer and birth
defects or other reproductive harm. Wash hands after handling.
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.
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PERSONAL SAFETY
When battery pack is not in use, keep it away from other metal objects like:
paper clips, coins, keys, nails, screws, or other small metal objects that can
make a connection from one terminal to another. Shorting the battery termi-
nals together may cause sparks, burns or a fire.
Stay alert, watch what you are doing, and use common sense when operat-
ing a power tool. Do not use tool while tired or under the influence of drugs,
alcohol or medication. A moment of inattention while operating power tools
may result in serious personal injury.
Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained
tools with sharp cutting edge are less likely to bind and are easier to control.
Dress properly. Do not wear loose clothing or jewelry. Contain long hair.
Keep your hair, clothing, and gloves away from moving parts. Loose clothes,
jewelry or long hair can be caught in moving parts.
Check for misalignment or binding of moving parts, breakage of parts, and any
other condition that may affect the tool’s operation. If damaged, have the tool
serviced before using. Many accidents are caused by poorly maintained tools.
Avoid accidental starting. Be sure switch is in the locked or “ OFF” position
before inserting battery pack. Carrying power tools with your finger on the
switch or inserting battery pack into a tool with the power switch “ ON” invites
accidents.
Use only accessories that are recommended by the manufacturer for your
model. Accessories that may be suitable for one tool may create a risk of injury
when used on another tool.
Remove adjusting keys or wrenches before turning the tool “ ON” . A wrench
or a key that is left attached to a rotating part of the tool may result in person-
al injury.
SERVICE
Tool service must be performed only by qualified repair personnel. Service or
maintenance by unqualified personnel may result in a risk of injury.
Do not overreach. Keep proper footing and balance at all times. Proper foot-
ing and balance enable better control of the tool in unexpected situations.
When servicing a tool, use only identical replacement parts. Follow instructions
in the Maintenance section of this manual. Use of unauthorized parts or failure to
follow Maintenance Instructions may create a risk of shock or injury..
Use safety equipment. Always wear eye protection. Dust mask, non-skid safe-
ty shoes, hard hat, or hearing protection must be used for appropriate conditions..
SPECIFIC SAFETY RULES AND/OR SYMBOLS
TOOL USE AND CARE
Hold tool by insulated gripping surfaces when per-
forming an operation where the cutting tool may contact hidden wiring.
Contact with a “live” wire will also make exposed metal parts of the tool
“live” and shock the operator.
Use clamps or other practical ways to secure and support the workpiece to a
stable platform. Holding the work by hand or against your body is unstable and
may lead to loss of control.
Do not force tool. Use the correct tool for your application. The correct tool
will do the job better and safer at the rate for which it is designed.
SAFETY RULES FOR CORDLESS JIGSAWS
Do not use the tool if the power switch does not turn it “ON” or “OFF”. A tool that
cannot be controlled with the switch is dangerous and must be repaired.
Always wear safety goggles or eye protection when using this tool. Use a dust
mask or respirator for applications which generate dust.
Disconnect battery pack from tool or place the switch in the locked or “OFF” posi-
tion before making any adjustments, changing accessories, or storing the tool.
Such preventative safety measures reduce the risk of starting the tool accidentally.
Secure the material being worked on. Never hold it in your hand or across
your legs. Unstable support can cause loss of control and injury.
Store idle tools out of reach of children and other untrained persons. Tools
are dangerous in the hands of untrained users.
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SYMBOLS
IMPORTANT: Some of the following symbols may be used on your tool. Please
study them and learn their meaning. Proper interpretation of these symbols will
allow you to operate the tool better and safer.
When using the Cordless Jigsaw, always maintain a firm grip on the tool with
both hands. Never put your hands or feet in the sanding area. Do not grasp the
tool or place your hands too close to the blade. Keep your hands well away from
the sanding disk. Never reach underneath the tool while the sanding disk is in
motion. Do not use your legs or feet to stabilize the work piece.
SYMBOL
NAME
Volts
Amperes
Hertz
Watt
Kilograms
Alternating Current
Direct Current
EXPLANATION
Voltage (Potential)
Current
Frequency (Cycles per Second)
Power
Weight
Type of Current
Type of Current
Position yourself to avoid being caught between the tool or side handle and
walls or posts. Should the socket or bit become bound in the work, the reac-
tion torque of the tool could crush your hand or leg.
V
A
Hz
W
Kg
Always hold the tool by its insulated gripping surfaces when cutting in areas
that may contain hidden live wiring. If the blade makes contact with a live
wire, the metal parts of this tool may conduct enough electricity to seriously
shock the user. Contact with a “live” wire will make exposed metal parts of the tool
“live” and shock the operator. Do not cut or break into existing walls or other blind
areas where electrical wiring may exist. If this situation is unavoidable, disconnect
Alternating or Direct Current Type of Current
Earthing Terminal
Class II Construction
Minutes
Grounding Terminal
Denotes Double Insulation
Time
Time
all
fuses
or circuit breakers feeding this worksite.
min
s
Do not run the Cordless Jigsaw while carrying it at your side. A moving blade
could become entangled with clothing and injury may result.
Seconds
Diameter
Size of Drill Bits,
Grinding Wheels, etc.
No-load Rotational Speed
Revolutions, Surface Speed,
Strokes, etc. per Minute
Disconnect the battery pack from tool and place the switch in the locked or
“OFF” position before making any assembly adjustments, changing acces-
sories, performing any inspection, maintenance or cleaning procedures. Such
preventive safety measures reduce the risk of starting the tool accidentally.
No load speed
Revolutions per Minute
.../min
Do not use the Cordless Jigsaw if it has been damaged, left outdoors in the
rain, snow, wet or damp environments, or immersed in liquid.
1,2,3, …
Ring Selector Settings
Speed, Torque or Position Settings
Do not use dull or damaged blades.
Keep cutting tools sharp and clean. Properly maintained cutting tools with
sharp cutting edges are less likely to bind and are easier to control.
When restarting a saw in the workpiece, check that teeth are not engaged in
the material.
Keep the handle of the Cordless Jigsaw dry, clean, and free from oil and
grease.
Be extra careful when cutting in high or hard-to-reach locations. Be on the
lookout for hidden wires and falling debris.
Maintain labels and nameplates on the Cordless Jigsaw. These carry impor-
tant information. If unreadable or missing, contact Alltrade for a replacement.
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FUNCTIONAL DESCRIPTION
BATTERY
14
2
13
Before using battery pack, please read carefully all instruc-
tions and cautionary markings on battery pack, battery
charger and product using battery.
16
15
3
®
5
Do not incinerate the battery pack even if it is severely
damaged or is completely worn out. The battery pack can
explode.
8
7
6
12
Do not carry battery packs in aprons, pockets, or tool boxes, product kit
boxes, drawers, etc. with loose metal objects. Battery pack terminals could
be short circuited causing damage to the battery pack, severe burns or fire.
4
1
10
9
The battery pack is Nickel-Cadmium (Ni-Cad) and is considered to be a toxic
material by the Environmental Protection Agency. Before disposing of dam-
aged or worn out Ni-Cad battery packs, check with your State Environmental
Protection Agency to find out about special restrictions on the disposal of these
battery packs, take them to your local recycling center for proper disposal, or
call 1-800-822-8837.
11
CONTROLS AND COMPONENTS:
1. Battery Pack
10. Screws
11. Shoe Plate
12. Allen Wrench
2. Release Buttons on Each Side
3. 120V AC Adapter
4. Charger
5. LED Charging Indicators
6. ON/OFF Trigger Switch
7. Lock-on Button
13. Comfort Rubber Grip
14. Snap Hook
The battery is not fully charged. Before first use, the battery pack requires
8-10 hours charge time to be fully charged. Subsequent recharging needs 3-5
hours for the battery to be fully charged.
ACCESSORIES:
15. Metal Cutting Blade
16. Wood Cutting Blade
Always switch to a fresh battery when tool performance begins to diminish.
Severe heat is most destructive to a battery; the more heat generated, the faster
the battery loses power. A battery that gets too hot can have a shortened life.
8. Dust Shroud
9. Blade Support Roller
Never over-discharge a battery by using the tool even after tool performance
has decreased. Do not attempt to discharge a tool’s battery by continuing to
pull on the tool trigger. When tool performance begins to diminish, stop the tool
and recharge the battery for optimal performance.
COMPONENT
BATTERY PACK
120V AC ADAPTER
CHARGER
HEX WRENCH
BLADES (2)
MODEL NUMBER
690071
690074
690072
690119
Charge battery pack at ambient temperatures between 50° F – 104° F.
Store tool and battery pack in locations where temperatures will not exceed
120°F. This is important to prevent serious damage to the battery cells.
690097
The battery pack should always be recharged when the Cordless Jigsaw begins
to run slowly.
When battery pack is not in use, keep it away from other metal objects such as
paper clips, coins, keys, nails, screws or other small metal objects that can
make a connection from one terminal to another. Shorting the battery terminals
together may cause sparks, burns, or fire.
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When the battery pack requires recharging, a 3-5 hour charge allows the tool to
operate at full power. A charging indicator light on the charger will illuminate to
show that charging is taking place.
REMOVING / ATTACHING BATTERY PACK
REMOVE BATTERY PACK:
1. Press both release
buttons on either
side of the Cordless
Jigsaw to release the
battery pack.
CHARGING BATTERY PACK
BATTERY PACK
CHARGE BATTERY PACK:
1. Make sure the trigger
on the Cordless Jigsaw
2. Pull battery pack free of
Cordless Jigsaw.
is in the “ OFF” position
and remove the battery
pack from the Cordless
Jigsaw.
120V AC
ADAPTER
RELEASE
BUTTON
ATTACH BATTERY PACK:
1. Align the raised portion of
2. Plug 120V AC Adapter
into household outlet
LED LIGHT
the battery pack with the
groove in the battery compartment of the Cordless Jigsaw.
and into side of battery
charger. Insert battery
pack into battery charger.
When the battery is placed
in the charger, the red LED
indicator light will remain on.
2. Press the battery pack into place. Make sure the latches are securely fastened.
Do not use the Cordless Jigsaw if the battery pack is not seated properly.
BATTERY
CHARGER
CHARGER
3. When fully charged, reattach battery pack onto Cordless Jigsaw,
making certain latches fasten securely. Cordless Jigsaw will not
operate properly if the battery pack is not seated properly.
Before using battery charger, please read carefully all
instructions and cautionary markings on battery charger, battery pack and
product using battery.
ASSEMBLY
The charger will not automatically turn “ OFF” when the
battery pack is fully charged. The charging indicator light will remain “ON”
until the charger is disconnected from the electrical outlet.
Be aware that this tool is always in an operating condition
because it does not have to be plugged into an electrical outlet. Always turn
the switch “ OFF” and remove the battery pack before changing blades.
Use only the charger which accompanied your product or direct replacement as
listed in this manual. Do not substitute any other charger. Use only Alltrade
approved chargers with your product.
ATTACHING THE BLADE
Do not disassemble charger.
Always remove battery pack before installing or removing blade.
Do not use charger if it has been damaged, left outdoors in the rain, snow, wet
or damp environments, or immersed in liquid.
When removing the blade from the tool, avoid contact with skin and use
proper protective gloves when grasping the blade or accessory. Accessories
may be hot after prolonged use.
The battery pack and charger heat during charging. Place the charger on a flat,
non-flammable surface away from flammable materials with at least four inches of
clearance to allow proper air circulation around the charger and battery pack.
11
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1. Loosen the two screws
on the blade holder
GENERAL CUTTING
LOOSEN
TIGHTEN
by turning them counter-
clockwise. Push the
blade shank into the saw
blade holder as far
as it will go. Make sure
that the blade’s teeth
are facing forward.
Always hold the saw in front of you and away from your body. Keep your
hands and feet well away from the work piece.
Never feed the blade into the work piece until the blade is at full speed.
If the blade is not at full speed, the saw may kick back causing serious
personal injury.
2. Tighten the screws slowly, first one
side, then the other, until the blade
reaches the desired position. Tighten
the screws completely to hold the
blade in place.
Do not force the saw. Excessive force may result in a
broken blade. Use only enough pressure to keep the saw moving through the
work piece.
• Put on eye protection.
• Clear the saw of any foreign material.
OPERATING THE JIGSAW
• Make sure the work piece is held securely in place. Hold smaller pieces in a vise
or attach to the workbench with clamps.
Never tape the trigger switch down to provide continuous
high speed. The tool may fail under such conditions causing fire or personal
injury.
• Mark out the line to be cut so it is easily visible.
• Pull the trigger to start the saw.
• Set the shoe against the work piece.
• When the blade reaches full speed, slowly feed the blade into the work piece.
OPERATING THE ON/OFF SWITCH
• Depress the lock-on
PLUNGE CUTTING
LOCK-ON
button to one side.
BUTTON
• Press the trigger in to
turn the Jigsaw “ ON”
Never feed the blade into the work piece until the blade
is at full speed. If the blade is not at full speed, the saw may kick back
causing serious personal injury.
and release the trigger
to stop the Jigsaw.
• Mark out the line to be cut so it is easily visible.
• Start inside the area to be cut out.
TRIGGER
SWITCH
• Depress the lock-on button and press the trigger to start the saw.
• Set the shoe against the work piece.
• When the blade reaches full speed, slowly feed the blade into the work piece.
13
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METAL CUTTING
ACCESSORIES
Use only accessories that are recommended by the manufacturer for your model.
Accessories that may be suitable for one tool may become hazardous when used on
another tool.
Never use gasoline or any flammable liquid as a
lubricant. Sparking from the motor may cause it to ignite into flames.
Always attach grounded (3-prong) extension cords to grounded (3-hole) outlets.
• When cutting metals other then copper, brass or aluminum, always use a lubricant,
such as cutting oil, to keep the blade cool. This will prolong the life of the blade as
well as speeding up the cutting process.
If you must use an extension cord, be sure that the gauge is large enough to carry
the amount of current necessary for your power tool. If not, your tool may experi-
ence a loss of power, excessive voltage drop or overheating. The smaller the gauge
number, the heavier the cord (see table below).
• Make sure the work piece is held securely in place. Hold smaller pieces, such as
pipe or conduit, in a vise or attach to the workbench with clamps.
• To eliminate vibration, always cut close to the clamping point.
RECOMMENDED SIZES OF EXTENSION CORDS 120 VOLT AC 60 HZ TOOLS
• When cutting thin sheets of metal, place a piece of plywood on either side to control
vibration and prevent tearing.
TOOL CURRENT RATING
CONDUCTOR SIZE IN A.W.G
AMPERE
3-6
6-8
8-10
10-12
12-16
16-20
10FT.
18
18
18
16
25FT.
18
50FT.
18
100FT.
18
16
14
14
-
18
18
MAINTENANCE AND CLEANING
18
18
16
14
Always remove the battery pack before attempting
cleaning or maintenance.
14
12
12
12
12
12
-
This Cordless Jigsaw is lubricated before it leaves the
factory. This lubrication should last for the life of the tool. No
further lubrication is required.
SPECIFICATIONS
SPECIFICATIONS
Voltage
Length of Stroke
Strokes per minute
Max. Cutting Thickness
Charger Input
Use only mild soap and a damp cloth to clean the tool. Never let any liquid get
inside the casing. Never immerse any part of the tool in a liquid. Always keep the
ventilation openings clear.
19.2V
15mm
0-2400/min.
20mm
Always clean the battery pack using only a dry cloth. Do not use liquids.
Always unplug the charger before cleaning it.
120V
60Hz
Charging Time
Battery Type
Approx. 3-5 hours
Ni-Cad
Regularly clean the ventilation slots in your tool and charger using only a soft
brush or dry cloth.
Never open the Cordless Jigsaw case, battery pack or charger. Do not attempt to
repair the Cordless Jigsaw, battery pack or charger yourself. Opening any of these
parts will void your warranty.
PROTECTING THE ENVIRONMENT
BATTERIES
Alltrade batteries can be recharged many times. At the end of their useful life,
recycle batteries with due care for our environment.
Ni-Cad and Ni-MH batteries are recyclable. Take them to your local recycling center
or call 1-800-822-8837. Collected batteries will be recycled or disposed of properly.
15
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Warranty Performance
OTHER CONSUMER DO-IT-YOURSELF (DIY) TOOLS
By purchasing the product, purchaser expressly acknowledges and agrees that their
sole and exclusive remedy under this warranty shall be strictly limited to the repair
or replacement of any covered nonconforming items or parts thereof provided that
any such nonconforming item and/or part is promptly returned to Alltrade’s facility
postage pre-paid and insured (address: ALLTRADE Warranty Claims & Repair,
1431 Via Plata, Long Beach, CA 90810, Attn: Customer Service 1-800-590-3723)
within the applicable warranty period, with a written request by purchaser that
Alltrade repair and/or replace the nonconforming item and/or part. We recommend
that you keep the original product packaging in the event you need to ship the unit.
We suggest the package be insured against loss or in transit damage. When
sending your product include your name, address, phone number, dated proof
of purchase (or copy), and a statement about the nature of problem. Warranty
coverage is conditioned upon purchaser furnishing Alltrade with adequate written
proof that they are the original purchaser and of the original purchase date. Parts
returned, freight prepaid and insured, to Alltrade’s facility (see above address) will
be inspected and, at Alltrade’s option, repaired and/or replaced free of charge if
found to be defective and subject to warranty. Alltrade retains the sole discretion
to determine whether any item or part is nonconforming and, if so, whether the
item and/or part will be repaired and/or replaced. If the unit is repaired, new or
reconditioned replacement parts may be used. If Alltrade chooses to replace
the product, it may replace it with a new or reconditioned one of the same or
comparable design. The repaired or replaced unit will be warranted under the terms
of the remainder of the warranty period. Typically, a defective product that is
returned within the first 30 days after the purchase date will be replaced; for items
returned after the first 30 days and within the warranty period, covered defective
parts not subject to normal wear and tear or other exclusions will be repaired or
replaced, at Alltrade’s option. During the warranty period, Alltrade will be responsi-
ble for the return shipping charges. Alltrade’s repair and/or replacement of any non-
conforming item and/or part thereof shall constitute fulfillment of all
obligations to the purchaser. Alltrade shall not be responsible or liable for any
expense, including freight charges, or repairs made outside Alltrade’s facility, unless
expressly agreed to by Alltrade in writing. Under no circumstances shall Alltrade
bear any responsibility for loss of the unit, loss of time or rental, inconvenience,
commercial loss or consequential damages.
Alltrade offers a full range of Kawasaki™ tools that make DIY jobs easy. If you would
like further information on the following products, please contact Alltrade Customer
Service Department at 1-800-590-3723.
Cordless Drills/Screwdrivers
Impact Wrenches
Sanders
Jigsaws
Circular Saws
Angle Grinders
Reciprocating Saws
Routers
Rotary Tools
Corded and Cordless Multi-Purpose Tools
Wide Range of Accessories and more
2 YEAR LIMITED HOME USE WARRANTY
Express and Exclusive Limited Home Use Warranty to Original Retail Buyer
Alltrade Tools LLC (hereinafter "Alltrade") expressly warrants to the original retail
purchaser of the accompanying KAWASAKI™ portable power tool and no one else
all parts of the product (except those parts referred to below which are specifically
excluded from such warranty (see Exclusions)) to be free from defects in materials
and workmanship for a period of two years from original date of purchase.
SPECIAL WARRANTY NOTE TO CONTRACTORS AND COMMERCIAL USERS: This
Kawasaki™ portable power tool is offered as a home use tool and carries a HOME
USE WARRANTY. This tool is made for home use in the execution of
projects and repairs in and around the home. Use of the tool for COMMERCIAL
PURPOSES OR ON A JOBSITE is not covered under this warranty.
The date of purchase shall be the date of shipment to the original purchaser, or the
date the original purchaser took possession, custody or control of the product,
whichever occurred first. This warranty shall be null and void if the product or any
component thereof is modified, altered or used for any commercial purpose or on
a jobsite. This warranty does not apply to any other product and/or component
thereof manufactured or distributed by Alltrade, and does not apply to products
and/or components thereof designed, manufactured and/or assembled by others,
for which Alltrade makes no warranties whatsoever. THERE ARE NO WARRANTIES
WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF.
Exclusions
This warranty does not cover parts damaged due to normal wear, abnormal
conditions, misapplication, misuse, abuse, accidents, operation at other than
recommended pressures or temperatures, improper storage or freight damage.
Parts damaged or worn by operation in dusty environments are not warranted.
Failure to follow recommended operating and maintenance procedures also
voids warranty.
17
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This limited warranty does not apply to accessory items such as drill bits,
screwdriving bits, circular saw blades, jigsaw blades, grinding wheels, sanding
sheets and other related items.
ALLTRADE AND/OR ITS REPRESENTATIVE(S), OR THE PURCHASER, INCLUDING
BUT NOT LIMITED TO THE IMPLIED WARRANTY OF MERCHANTABILITY AND THE
WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE, ARE HEREBY EXPRESSLY
EXCLUDED AND DISCLAIMED BY ALLTRADE AND/OR ITS REPRESENTATIVES.
PURCHASER KNOWINGLY AND WILLINGLY WAIVES ANY AND ALL SUCH
WARRANTIES AND RIGHTS, CLAIMS AND/OR CAUSES OF ACTION ARISING
THEREFROM OR BASED THEREON. PURCHASER’S SOLE AND EXCLUSIVE
REMEDY IS AS STATED ABOVE.
DAMAGE TO THE PRODUCT RESULTING FROM TAMPERING, ACCIDENT, ABUSE,
NEGLIGENCE, FAILURE TO FOLLOW INSTRUCTIONS, UNAUTHORIZED REPAIRS
OR ALTERATIONS, DAMAGE WHILE IN TRANSIT TO OUR SERVICE FACILITY,
USE OF UNAPPROVED OR IMPROPER ATTACHMENTS OR ACCESSORIES,
COMMERCIAL AND RENTAL APPLICATIONS OR OTHER CAUSES UNRELATED TO
PROBLEMS WITH MATERIAL OR WORKMANSHIP ARE NOT COVERED BY THIS
WARRANTY.
Limitation Of Liability
IN NO EVENT SHALL ALLTRADE AND/OR ITS REPRESENTATIVE(S) BE LIABLE FOR
INDIRECT, INCIDENTAL, SPECIAL AND/OR CONSEQUENTIAL DAMAGES OF ANY
KIND ARISING OUT OF OR RELATED TO, DIRECTLY OR INDIRECTLY, ANY BREACH
OF ANY PROVISION OF ANY AGREEMENT BETWEEN ALLTRADE AND/OR ITS
REPRESENTATIVE(S) AND PURCHASER, ANY WARRANTY HEREUNDER,
AND/OR THE EXISTENCE, DESIGN, MANUFACTURE, PURCHASE, USE AND/OR
OPERATION OF ANY ITEM(S) SOLD HEREUNDER EVEN IF ALLTRADE AND/OR ITS
REPRESENTATIVE(S) HAS BEEN ADVISED OF THE POSSIBILITY OF ANY SUCH
DAMAGES. IN NO EVENT, WHETHER AS A RESULT OF A BREACH OF CONTRACT,
WARRANTY, TORT (INCLUDING NEGLIGENCE) OR OTHERWISE, SHALL
ALLTRADE’S AND/OR ITS REPRESENTATIVE(S)’ LIABILITY EXCEED THE PRICE OF
THE PRODUCT. ANY AND ALL LIABILITY CONNECTED WITH THE USE OF
THIS PRODUCT SHALL TERMINATE UPON THE EXPIRATION OF THE WARRANTY
PERIODS SPECIFIED ABOVE.
Alltrade will not be liable for the following: labor charges, loss or damage resulting
from improper operation, maintenance or repairs made by other persons;
pre-delivery services such as assembly, oil or lubricants, and adjustment;
maintenance services that are normally required to maintain the product.
The use of other than genuine Alltrade Repair Parts will void warranty.
Warranty Disclaimers
EXCLUSION AND DISCLAIMER OF ALL OTHER EXPRESS WARRANTIES,
GUARANTIES AND/OR REPRESENTATIONS. EXCEPT FOR THE LIMITED WARRANTY
PROVIDED ABOVE, ALL OTHER EXPRESS WARRANTIES, GUARANTIES AND/OR
REPRESENTATIONS BY ALLTRADE AND/OR ITS REPRESENTATIVE(S) REGARDING
THE DESIGN, MANUFACTURE, PURCHASE, USE AND/OR OPERATION OF THE
PRODUCT OR ANY COMPONENT THEREOF SOLD HEREUNDER, REGARDLESS OF
WHETHER ANY SUCH WARRANTY, GUARANTY AND/OR REPRESENTATION,
WRITTEN OR ORAL, ARISES BY OPERATION OF LAW AND/OR EQUITY AND/OR BY
ANY ACT OR OMISSION OF ALLTRADE AND/OR ITS REPRESENTATIVE(S), OR THE
BUYER, ARE HEREBY EXPRESSLY EXCLUDED AND DISCLAIMED BY ALLTRADE
AND/OR ITS REPRESENTATIVES. PURCHASER KNOWINGLY AND WILLINGLY
WAIVES ANY AND ALL SUCH WARRANTIES AND RIGHTS, CLAIMS AND/OR
CAUSES OF ACTION ARISING THEREFROM OR BASED THEREON. PURCHASER’S
SOLE AND EXCLUSIVE REMEDY IS AS STATED ABOVE.
Limitations on Warranty Disclaimers
Some states do not allow limitations on how long an implied warranty lasts
and some states do not allow the exclusion or limitation of the incidental or
consequential damages, so part or all of the above limitations or exclusions may not
apply to you. This warranty gives you specific legal rights, and you may also have
other rights which vary from state to state.
If your product is not covered by this warranty, please call our Customer Service
Department toll free at 1-800-590-3723 for general repair information and charges.
EXCLUSION AND DISCLAIMER OF ALL IMPLIED WARRANTIES, INCLUDING THE
IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR
PURPOSE. NO WARRANTY, ORAL OR WRITTEN, OTHER THAN THE ABOVE
WARRANTY IS MADE WITH REGARD TO THIS PRODUCT. ALL EXPRESS AND/OR
IMPLIED WARRANTIES, GUARANTIES AND/OR REPRESENTATIONS BY ALLTRADE
AND/OR ITS REPRESENTATIVE(S) REGARDING THE DESIGN, MANUFACTURE,
PURCHASE, USE AND/OR OPERATION OF THE PRODUCT OR ANY COMPONENT
THEREOF SOLD HEREUNDER, REGARDLESS OF WHETHER ANY SUCH WARRANTY,
GUARANTY AND/OR REPRESENTATION, WRITTEN OR ORAL, ARISES BY
OPERATION OF LAW AND/OR EQUITY AND/OR BY ANY ACT OR OMISSION OF
19
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COMPONENT
#840055
19.2V BATTERY-OPERATED WORKLIGHT
INSTRUCTION MANUAL
THIS MANUAL CONTAINS IMPORTANT INFORMATION REGARDING SAFETY, OPERATION,
MAINTENANCE AND STORAGE OF THIS PRODUCT. BEFORE USE, READ CAREFULLY AND
UNDERSTAND ALL CAUTIONS, WARNINGS, INSTRUCTIONS AND PRODUCT LABELS. FAILURE
TO DO SO COULD RESULT IN SERIOUS PERSONAL INJURY AND/OR PROPERTY DAMAGE.
FOR CUSTOMER SERVICE
POUR LE SERVICE APRÉS VENTE
OU DU CONSOMMATEUR
IF YOU SHOULD HAVE ANY QUESTIONS OR EXPERIENCE A PROBLEM WITH YOUR ALLTRADE
PRODUCT, DO NOT RETURN THIS PRODUCT TO THE STORE. PLEASE CALL OUR CUSTOMER
SERVICE DEPARTMENT AT 1-800-590-3723. BEFORE YOU CALL, HAVE THE FOLLOWING
INFORMATION AVAILABLE: MODEL NO., DATE PURCHASED AND STORE LOCATION. AN
ALLTRADE REPRESENTATIVE CAN RESOLVE YOUR PROBLEM OVER THE PHONE. IF YOU
WOULD LIKE TO MAKE A SUGGESTION OR COMMENT, GIVE US A CALL OR EMAIL US AT:
INFO@ALLTRADETOOLS.COM. YOUR FEEDBACK IS VITAL TO US.
87-1904-60957
KAWASAKI™ IS A TRADEMARK LICENSED BY KAWASAKI™ MOTORS CORP.,
U.S.A., WHICH DOES NOT MANUFACTURE OR DISTRIBUTE THIS PRODUCT.
CONSUMER INQUIRES SHOULD BE DIRECTED TO:
PARA EL SERVICIO
PARA EL CONSUMIDOR
©COPYRIGHT 2006 ALLTRADE TOOLS, LLC.
1431 VIA PLATA
LONG BEACH, CA 90810-1462 USA
840055_19.2V Black Cordless Worklight_Rev 2/7/08
1-800-590-3723
Printed in China
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TABLE OF CONTENTS
CONGRATULATIONS!
Thanks for choosing this product. At Alltrade, our aim is to provide you with quality
products at an affordable price, and we want you to be totally satisfied with your
product and our Customer Service. If any help and advice is needed, please
contact us at 1-800-590-3723. Properly cared for, this tool will give you many
years of satisfaction.
CONGRATULATIONS!
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
INTENDED USE
SECTION ONE
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
RECOGNIZE SAFETY SYMBOLS, WORDS AND LABELS . . . . . . . . . . . . 2-3
IMPORTANT SAFEGUARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
BATTERY TOOL USE AND CARE . . . . . . . . . . . . . . . . . . . . . . . . . . 4
SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
INTENDED USE
This tool is intended for consumer use only. Your charger and/or adapter has been
designed for charging batteries of the type approved and supplied with this tool.
SECTION TWO
SAFETY RULES FOR WORKLIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
SYMBOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
SECTION THREE
RECOGNIZE SAFETY SYMBOLS, WORDS AND LABELS
FUNCTIONAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
BATTERY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9
REMOVING/ATTACHING BATTERY PACK . . . . . . . . . . . . . . . . . . . . 7
CHARGER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
CHARGING BATTERY PACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
OPERATING THE WORKLIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-11
OPERATING THE ON/OFF SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . 10
ADJUSTING THE WORKLIGHT BEAM . . . . . . . . . . . . . . . . . . . . . . 10
REPLACING THE LIGHT BULB . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-11
SECTION FOUR
READ AND UNDERSTAND ALL INSTRUCTIONS.
follow all instructions listed below may result in electric shock, fire and/or
serious personal injury.
Failure to
SAVE THESE INSTRUCTIONS FOR
FUTURE REFERENCE.
The safety instructions provided in this manual are not intended to cover all possible
conditions and practices that may occur when operating, maintaining and cleaning
power tools.
DANGER
Always use common sense and pay particular attention to all the
WARNING CAUTION NOTE
,
MAINTENANCE AND CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
PROTECTING THE ENVIRONMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
OTHER CONSUMER DO-IT-YOURSELF (DIY) TOOLS . . . . . . . . . . . . . . 13
SECTION FIVE
,
and
statements of this manual.
This is the safety alert symbol. It is used to alert
you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid
possible injury or death.
2 YEAR LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-16
DANGER
indicates an imminently hazardous
situation which, if not avoided, will result in death
or serious injury.
WARNING
indicates a potentially hazardous
situation which, if not avoided, could result in
death or serious injury.
1
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BATTERY TOOL USE AND CARE
CAUTION
indicates a potentially hazardous
situation which, if not avoided, may result in
minor or moderate injury.
Ensure the switch is in the off position before inserting battery pack.
Inserting the battery pack into power tools that have the switch on invites acci-
dents.
CAUTION
used without the safety alert symbol
indicates a potentially hazardous situation which,
if not avoided, may result in property damage.
Recharge only with the charger specified by the manufacturer.
A charger that
is suitable for one type of battery pack may create a risk of fire when used with
another battery pack.
NOTE
provides additional information that is useful
for proper use and maintenance of this tool. If a
NOTE is indicated make sure it is fully understood.
Use power tools only with specifically designated battery packs.
other battery packs may create a risk of injury and fire.
Use of any
When battery pack is not in use, keep it away from other metal objects like
paper clips, coins, keys, nails, screws, or other small metal objects that can
IMPORTANT SAFEGUARDS
make a connection from one terminal to another.
nals together may cause burns or a fire.
Shorting the battery termi-
People with electronic devices, such as pacemakers, should consult their
physician(s) before using this product. Operation of electrical equipment in
close proximity to a heart pacemaker could cause interference or failure of
the pacemaker.
Under abusive conditions, liquid may be ejected from the battery, avoid con-
tact.
If contact accidentally occurs, flush with water. If liquid contacts eyes,
additionally seek medical help. Liquid ejected from the battery may cause irrita-
tion or burns.
WARNING:
Some dust created by power sanding, sawing, grinding, drilling and
other construction activities contains chemicals known to the State of California
to cause cancer, birth defects or other reproductive harm.
SERVICE
Some examples of these chemicals are:
• Lead from lead-based paints.
Have your power tool serviced by a qualified repair person
using only identical replacement parts. This will ensure that the safety of the
power tool is maintained.
• Crystalline silica from bricks and cement and other masonry products,
and arsenic and chromium from chemically-treated lumber.
SAFETY RULES FOR WORKLIGHT
Your risk from these exposures varies, depending on how often you do this type
of work. To reduce your exposure to these chemicals: work in a well ventilated
area, and work with approved safety equipment, such as dust masks that are
specially designed to filter out microscopic particles.
Use battery operated tool only with specifically designated battery pack.
any other batteries may create risk of fire.
Use of
WARNING:
Handling the power cord on corded products may expose you to
lead, a chemical known to the State of California to cause cancer and birth
defects or other reproductive harm. Wash hands after handling.
Keep the handle of the Worklight dry, clean, and free from oil and grease.
Do not run the Worklight while carrying it at your side.
immediately when in use and could result in burns.
The worklight heats up
Do not use the Worklight if it has been damaged, left outdoors in the rain, snow,
wet or damp environments, or immersed in liquid.
Maintain labels and nameplates on thee Worklight.
These carry important
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FUNCTIONAL DESCRIPTION
information. If unreadable or missing, contact Alltrade for a replacement.
Battery pack must be recharged only with the specified charger for the bat-
7
5
8
tery.
A charger that may be suitable for one type of battery may create a risk of fire
when used with another battery.
Do not use in a damp or wet environment.
Store out of reach of children and other untrained persons.
6
3
SYMBOLS
IMPORTANT:
Some of the following symbols may be used on your tool. Please
4
study them and learn their meaning. Proper interpretation of these symbols will
allow you to operate the tool better and safer.
2
SYMBOL
NAME
EXPLANATION
Voltage (Potential)
Current
Frequency (Cycles per Second)
Power
Weight
Type of Current
Type of Current
V
A
Hz
W
Kg
Volts
Amperes
Hertz
1
CONTROLS AND COMPONENTS:
1. Battery Pack
2. Release Buttons on Each Side
3. 120V AC Adapter
Watt
6. ON/OFF Switch
7. Reflector Rim
Kilograms
Alternating Current
Direct Current
ACCESSORIES:
8. Replacement Light bulb (inside unit)
4. Charger
Alternating or Direct Current Type of Current
5. LED Charging Indicators
Earthing Terminal
Class II Construction
Minutes
Grounding Terminal
Denotes Double Insulation
Time
Time
min
s
COMPONENT
BATTERY PACK
120V AC ADAPTER
CHARGER
MODEL NUMBER
Seconds
690506
690074
690071
Diameter
Size of Drill Bits,
Grinding Wheels, etc.
No load speed
No-load Rotational Speed
.../min
Revolutions per Minute
Revolutions, Surface Speed,
Strokes, etc. per Minute
1,2,3, …
Ring Selector Settings
Speed, Torque or Position Settings
5
6
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BATTERY
REMOVING / ATTACHING BATTERY PACK
REMOVE BATTERY PACK:
1. Press both release buttons on either side of
the Cordless Worklight to release the battery
pack.
Before using battery pack, please read carefully all instruc-
tions and cautionary markings on battery pack, battery charg-
er and product using battery.
2. Pull battery pack free of Cordless Worklight.
®
Do not incinerate the battery pack even if it is severely dam-
ATTACH BATTERY PACK:
aged or is completely worn out.
The battery pack can explode.
Do not carry battery packs in aprons, pockets, or tool boxes, product kit
boxes, drawers, etc. with loose metal objects.
1. Align the raised portion of the battery pack
with the groove in the battery compartment
of the Cordless Worklight.
Battery pack terminals could
be short circuited causing damage to the battery pack, severe burns or fire.
2. Press the battery pack into place. Make
sure the latches are securely fastened.
Do not use the Cordless Worklight if the
battery pack is not seated properly.
The battery pack is Nickel-Cadmium (Ni-Cad) and is considered to be a toxic
material by the Environmental Protection Agency.
Before disposing of dam-
RELEASE
BUTTON
aged or worn out Ni-Cad battery packs, check with your State Environmental
Protection Agency to find out about special restrictions on the disposal of these
battery packs, take them to your local recycling center for proper disposal, or
1-800-822-8837
call
.
CHARGER
Before using battery charger, please read carefully all
instructions and cautionary markingss on battery charger, battery pack and
product using battery.
The battery is not fully charged.
8-10 hours charge time to be fully charged. Subsequent recharging needs 3
hours for the battery to be fully charged.
Before first use, the battery pack requires
Always switch to a fresh battery when tool performance begins to diminish.
Severe heat is most destructive to a battery; the more heat generated, the faster
the battery loses power. A battery that gets too hot can have a shortened life.
The charger will not automatically turn “OFF” when the
battery pack is fully charged.
The charging indicator light will remain “ON”
until the charger is disconnected from the electrical outlet.
Never over-discharge a battery by using the tool even after tool performance
has decreased.
Do not attempt to discharge a tool’s battery by continuing to
Use only the charger which accompanied your product or direct replacement as
pull on the tool trigger. When tool performance begins to diminish, stop the tool
and recharge the battery for optimal performance.
listed in this manual.
Do not substitute any other charger. Use only Alltrade
approved chargers with your product.
Charge battery pack at ambient temperatures between 50° F – 104° F.
Do not disassemble charger.
Store tool and battery pack in locations where temperatures will not exceed
Do not use charger iif it has been damaged, left outdoors in the rain, snow, wet
or damp environments, or immersed in liquid.
120°F.
This is important to prevent serious damage to the battery cells.
The battery pack should always be recharged when the Cordless Worklight
begins to dim.
The battery pack and charger heat during charging.
non-flammable surface away from flammable materials with at least four inches of
clearance to allow proper air circulation around the charger and battery pack.
Place the charger on a flat,
When battery pack is not in use, keep it away from other metal objects such as
paper clips, coins, keys, nails, screws or other small metal objects that can
When the battery pack requires recharging, a 3 hour charge allows the tool to
make a connection from one terminal to another.
Shorting the battery terminals
operate at full power.
A charging indicator light on the charger will illuminate to
together may cause sparks, burns, or fire.
show that charging is taking place.
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CHARGING BATTERY PACK
ADJUSTING THE WORKLIGHT BEAM
Hold the handle of the Worklight securely in
BATTERY PACK
CHARGE BATTERY PACK:
1. Make sure the trigger
on the Cordless Worklight
one hand. With the other hand, swivel the head
of the Worklight counter-clockwise until it is at
the angle you desire. Swivel the head of the
Worklight clockwise to return it to its original
position.
UP
“OFF”
120V AC
ADAPTER
is in the
position
and remove the battery
pack from the Cordless
Worklight.
2. Plug 120V AC Adapter
into household outlet
LED LIGHT
and into side of battery
charger. Insert battery
pack into battery charger.
When the battery is
placed in the charger, the red LED
indicator light will remain on.
BATTERY
CHARGER
3. When fully charged, reattach battery pack onto Cordless Worklight,
making certain latches fasten securely. Cordless Worklight will not
operate properly if the battery pack is not seated properly.
REPLACING THE LIGHT BULB
OPERATING THE WORKLIGHT
This Worklight uses a Krypton 19.2V, 0.6 A light bulb.
of light bulb may cause damage or injury.
Use of any other kind
Parts of this Worklight heat up almost immediately when
Parts of this worklight heat up almost immediately when in use. To avoid
burns, use caution when handling light bulb and metal reflector. Never change
a hot light bulb. Bulb must be cool to the touch before attempting to remove or
replace it.
in use.
To avoid burns, use caution when handling light bulb and metal reflector.
Never change a hot light bulb. Bulb must be cool to the touch before attempting
to remove or replace it.
OPERATING THE ON / OFF SWITCH
For your convenience, a spare light bulb is included
inside the unit. Unscrew the rim and carefully remove it from the light
assembly.
“ON/OFF”
“ON”
“OFF”
and .
Press the
switch to turn the worklight
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1. Remove the battery pack from the
Worklight.
ACCESSORIES
REPLACEMENT
BULB
Use only accessories that are recommended by the manufacturer for your model.
Accessories that may be suitable for one tool may become hazardous when used on
another tool.
2. Hold the top of the Worklight with
one hand while twisting the rim in a
counter-clockwise direction with the
other. Continue turning until the rim
comes loose.
Always attach grounded (3-prong) extension cords to grounded (3-hole) outlets.
If you must use an extension cord, be sure that the gauge is large enough to carry
the amount of current necessary for your power tool.
experience a loss of power, excessive voltage drop or overheating. The smaller the
gauge number, the heavier the cord (see table below).
If not, your tool may
3. Remove the bulb by turning it slightly
and pulling it out of the bulb fitting.
Be careful not to damage the delicate
parts inside the case.
RECOMMENDED SIZES OF EXTENSION CORDS 120 VOLT AC 60 HZ TOOLS
4. Insert the new bulb, then carefully
put the rim back in place and turn
it clockwise to tighten it.
TOOL CURRENT RATING
CONDUCTOR SIZE IN A.W.G
AMPERE
3-6
10FT.
18
25FT.
18
50FT.
18
18
18
14
100FT.
18
16
14
14
-
6-8
18
18
8-10
18
18
MAINTENANCE AND CLEANING
10-12
12-16
16-20
16
14
12
16
12
12
12
Always remove the battery pack before attempting
cleaning or maintenance.
12
-
Use only mild soap and a damp cloth to clean the tool.
inside the casing. Never immerse any part of the tool in a liquid. Always keep the
ventilation openings clear.
Never let any liquid get
SPECIFICATIONS
SPECIFICATIONS
Voltage
Light Bulb Type
Charger Input
Charging Time
Battery Type
19.2V
Krypton 19.2V 0.6 A
120V 60Hz
Approx. 3 Hours
Ni-Cad
Always clean the battery pack using only a dry cloth. Do not use liquids.
Always unplug the charger before cleaning it.
Regularly clean the ventilation slots in your tool and charger using only a soft
brush or dry cloth.
Never open the Worklight case, battery pack or charger.
Do not attempt to repair
the Worklight, battery pack or charger yourself. Opening any of these parts will void
your warranty.
PROTECTING THE ENVIRONMENT
BATTERIES
Use only authorized replacement parts for your tool.
Alltrade batteries can be recharged many times. At the end of their useful life, recy-
cle batteries with due care for our environment.
Equipment service must be performed only by qualified repair personnel using
authorized replacement parts. Service or maintenance by unqualified personnel
could result in considerable risk of personal injury. Use of unauthorized parts or
failure to follow maintenance instructions may create a risk of electric shock or
injury.
Ni-Cad and Ni-MH batteries are recyclable. Take them to your local recycling center
1-800-822-8837
or call
. Collected batteries will be recycled or disposed of properly.
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and/or components thereof designed, manufactured and/or assembled by others,
THERE ARE NO WARRANTIES
WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF.
OTHER CONSUMER DO-IT-YOURSELF (DIY) TOOLS
for which Alltrade makes no warranties whatsoever.
Alltrade offers a full range of Kawasaki™ tools that make DIY jobs easy. If you would
like further information on the following products, please contact Alltrade Customer
Service Department at 1-800-590-3723.
Warranty Performance
By purchasing the product, purchaser expressly acknowledges and agrees that their
sole and exclusive remedy under this warranty shall be strictly limited to the repair
or replacement of any covered nonconforming items or parts thereof provided that
any such nonconforming item and/or part is promptly returned to Alltrade’s facility
postage pre-paid and insured (address: ALLTRADE Warranty Claims & Repair,
1431 Via Plata, Long Beach, CA 90810, Attn: Customer Service #1-800-590-3723)
within the applicable warranty period, with a written request by purchaser that
Alltrade repair and/or replace the nonconforming item and/or part. We recommend
that you keep the original product packaging in the event you need to ship the unit.
We suggest the package be insured against loss or in transit damage. When
sending your product include your name, address, phone number, dated proof
of purchase (or copy), and a statement about the nature of problem. Warranty
coverage is conditioned upon purchaser furnishing Alltrade with adequate written
proof that they are the original purchaser and of the original purchase date. Parts
returned, freight prepaid and insured, to Alltrade’s facility (see above address) will
be inspected and, at Alltrade’s option, repaired and/or replaced free of charge if
found to be defective and subject to warranty. Alltrade retains the sole discretion
to determine whether any item or part is nonconforming and, if so, whether the
item and/or part will be repaired and/or replaced. If the unit is repaired, new or
reconditioned replacement parts may be used. If Alltrade chooses to replace
the product, it may replace it with a new or reconditioned one of the same or
comparable design. The repaired or replaced unit will be warranted under the terms
of the remainder of the warranty period. Typically, a defective product that is
returned within the first 30 days after the purchase date will be replaced; for items
returned after the first 30 days and within the warranty period, covered defective
parts not subject to normal wear and tear or other exclusions will be repaired or
replaced, at Alltrade’s option. During the warranty period, Alltrade will be responsi-
ble for the return shipping charges. Alltrade’s repair and/or replacement of any non-
conforming item and/or part thereof shall constitute fulfillment of all
obligations to the purchaser. Alltrade shall not be responsible or liable for any
expense, including freight charges, or repairs made outside Alltrade’s facility, unless
expressly agreed to by Alltrade in writing. Under no circumstances shall Alltrade
bear any responsibility for loss of the unit, loss of time or rental, inconvenience,
commercial loss or consequential damages.
Cordless Drills/Screwdrivers
Impact Wrenches
Sanders
Jigsaws
Circular Saws
Angle Grinders
Reciprocating Saws
Routers
Rotary Tools
Corded and Cordless Multi-Purpose Tools
Wide Range of Accessories and more
2 YEAR LIMITED HOME USE WARRANTY
Express and Exclusive Limited Home Use Warranty to Original Retail Buyer
Alltrade Tools LLC (hereinafter "Alltrade") expressly warrants to the original retail
purchaser of the accompanying KAWASAKI™ portable power tool and no one else
all parts of the product (except those parts referred to below which are specifically
excluded from such warranty (see Exclusions)) to be free from defects in materials
and workmanship for a period of two years from original date of purchase.
SPECIAL WARRANTY NOTE TO CONTRACTORS AND COMMERCIAL USERS:
Kawasaki™ portable power tool is offered as a home use tool and carries a
This
HOME
USE WARRANTY
.
This tool is made for home use in the execution of
COMMERCIAL
projects and repairs in and around the home. Use of the tool for
PURPOSES OR ON A JOBSITE
is not covered under this warranty.
The date of purchase shall be the date of shipment to the original purchaser, or the
date the original purchaser took possession, custody or control of the product,
whichever occurred first. This warranty shall be null and void if the product or any
component thereof is modified, altered or used for any commercial purpose or on
a jobsite. This warranty does not apply to any other product and/or component
thereof manufactured or distributed by Alltrade, and does not apply to products
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Exclusions
WARRANTY IS MADE WITH REGARD TO THIS PRODUCT. ALL EXPRESS AND/OR
IMPLIED WARRANTIES, GUARANTIES AND/OR REPRESENTATIONS BY ALLTRADE
AND/OR ITS REPRESENTATIVE(S) REGARDING THE DESIGN, MANUFACTURE,
PURCHASE, USE AND/OR OPERATION OF THE PRODUCT OR ANY COMPONENT
THEREOF SOLD HEREUNDER, REGARDLESS OF WHETHER ANY SUCH WARRANTY,
GUARANTY AND/OR REPRESENTATION, WRITTEN OR ORAL, ARISES BY
OPERATION OF LAW AND/OR EQUITY AND/OR BY ANY ACT OR OMISSION OF
ALLTRADE AND/OR ITS REPRESENTATIVE(S), OR THE PURCHASER, INCLUDING
BUT NOT LIMITED TO THE IMPLIED WARRANTY OF MERCHANTABILITY AND THE
WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE, ARE HEREBY EXPRESSLY
EXCLUDED AND DISCLAIMED BY ALLTRADE AND/OR ITS REPRESENTATIVES.
PURCHASER KNOWINGLY AND WILLINGLY WAIVES ANY AND ALL SUCH
WARRANTIES AND RIGHTS, CLAIMS AND/OR CAUSES OF ACTION ARISING
THEREFROM OR BASED THEREON. PURCHASER’S SOLE AND EXCLUSIVE
REMEDY IS AS STATED ABOVE.
This warranty does not cover parts damaged due to normal wear, abnormal
conditions, misapplication, misuse, abuse, accidents, operation at other than
recommended pressures or temperatures, improper storage or freight damage.
Parts damaged or worn by operation in dusty environments are not warranted.
Failure to follow recommended operating and maintenance procedures also
voids warranty.
This limited warranty does not apply to accessory items such as drill bits,
screwdriving bits, circular saw blades, jigsaw blades, grinding wheels, sanding
sheets and other related items.
DAMAGE TO THE PRODUCT RESULTING FROM TAMPERING, ACCIDENT, ABUSE,
NEGLIGENCE, FAILURE TO FOLLOW INSTRUCTIONS, UNAUTHORIZED REPAIRS
OR ALTERATIONS, DAMAGE WHILE IN TRANSIT TO OUR SERVICE FACILITY,
USE OF UNAPPROVED OR IMPROPER ATTACHMENTS OR ACCESSORIES,
COMMERCIAL AND RENTAL APPLICATIONS OR OTHER CAUSES UNRELATED TO
PROBLEMS WITH MATERIAL OR WORKMANSHIP ARE NOT COVERED BY THIS
WARRANTY.
Limitation Of Liability
IN NO EVENT SHALL ALLTRADE AND/OR ITS REPRESENTATIVE(S) BE LIABLE FOR
INDIRECT, INCIDENTAL, SPECIAL AND/OR CONSEQUENTIAL DAMAGES OF ANY
KIND ARISING OUT OF OR RELATED TO, DIRECTLY OR INDIRECTLY, ANY BREACH
OF ANY PROVISION OF ANY AGREEMENT BETWEEN ALLTRADE AND/OR ITS
REPRESENTATIVE(S) AND PURCHASER, ANY WARRANTY HEREUNDER,
AND/OR THE EXISTENCE, DESIGN, MANUFACTURE, PURCHASE, USE AND/OR
OPERATION OF ANY ITEM(S) SOLD HEREUNDER EVEN IF ALLTRADE AND/OR ITS
REPRESENTATIVE(S) HAS BEEN ADVISED OF THE POSSIBILITY OF ANY SUCH
DAMAGES. IN NO EVENT, WHETHER AS A RESULT OF A BREACH OF CONTRACT,
WARRANTY, TORT (INCLUDING NEGLIGENCE) OR OTHERWISE, SHALL
ALLTRADE’S AND/OR ITS REPRESENTATIVE(S)’ LIABILITY EXCEED THE PRICE OF
THE PRODUCT. ANY AND ALL LIABILITY CONNECTED WITH THE USE OF
THIS PRODUCT SHALL TERMINATE UPON THE EXPIRATION OF THE WARRANTY
PERIODS SPECIFIED ABOVE.
Alltrade will not be liable for the following: labor charges, loss or damage resulting
from improper operation, maintenance or repairs made by other persons;
pre-delivery services such as assembly, oil or lubricants, and adjustment;
maintenance services that are normally required to maintain the product.
The use of other than genuine Alltrade Repair Parts will void warranty.
Warranty Disclaimers
EXCLUSION AND DISCLAIMER OF ALL OTHER EXPRESS WARRANTIES,
GUARANTIES AND/OR REPRESENTATIONS. EXCEPT FOR THE LIMITED WARRANTY
PROVIDED ABOVE, ALL OTHER EXPRESS WARRANTIES, GUARANTIES AND/OR
REPRESENTATIONS BY ALLTRADE AND/OR ITS REPRESENTATIVE(S) REGARDING
THE DESIGN, MANUFACTURE, PURCHASE, USE AND/OR OPERATION OF THE
PRODUCT OR ANY COMPONENT THEREOF SOLD HEREUNDER, REGARDLESS OF
WHETHER ANY SUCH WARRANTY, GUARANTY AND/OR REPRESENTATION,
WRITTEN OR ORAL, ARISES BY OPERATION OF LAW AND/OR EQUITY AND/OR BY
ANY ACT OR OMISSION OF ALLTRADE AND/OR ITS REPRESENTATIVE(S), OR THE
BUYER, ARE HEREBY EXPRESSLY EXCLUDED AND DISCLAIMED BY ALLTRADE
AND/OR ITS REPRESENTATIVES. PURCHASER KNOWINGLY AND WILLINGLY
WAIVES ANY AND ALL SUCH WARRANTIES AND RIGHTS, CLAIMS AND/OR
CAUSES OF ACTION ARISING THEREFROM OR BASED THEREON. PURCHASER’S
SOLE AND EXCLUSIVE REMEDY IS AS STATED ABOVE.
Limitations on Warranty Disclaimers
Some states do not allow limitations on how long an implied warranty lasts
and some states do not allow the exclusion or limitation of the incidental or
consequential damages, so part or all of the above limitations or exclusions may not
apply to you. This warranty gives you specific legal rights, and you may also have
other rights which vary from state to state.
If your product is not covered by this warranty, please call our Customer Service
Department toll free at 1-800-590-3723 for general repair information and charges.
EXCLUSION AND DISCLAIMER OF ALL IMPLIED WARRANTIES, INCLUDING THE
IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR
PURPOSE. NO WARRANTY, ORAL OR WRITTEN, OTHER THAN THE ABOVE
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COMPONENT
#840055
19.2V BATTERY-OPERATED CIRCULAR SAW
INSTRUCTION MANUAL
THIS MANUAL CONTAINS IMPORTANT INFORMATION REGARDING SAFETY, OPERATION,
MAINTENANCE AND STORAGE OF THIS PRODUCT. BEFORE USE, READ CAREFULLY AND
UNDERSTAND ALL CAUTIONS, WARNINGS, INSTRUCTIONS AND PRODUCT LABELS. FAILURE
TO DO SO COULD RESULT IN SERIOUS PERSONAL INJURY AND/OR PROPERTY DAMAGE.
FOR CUSTOMER SERVICE
POUR LE SERVICE APRÉS VENTE
OU DU CONSOMMATEUR
IF YOU SHOULD HAVE ANY QUESTIONS OR EXPERIENCE A PROBLEM WITH YOUR ALLTRADE
PRODUCT, DO NOT RETURN THIS PRODUCT TO THE STORE. PLEASE CALL OUR CUSTOMER
SERVICE DEPARTMENT AT 1-800-590-3723. BEFORE YOU CALL, HAVE THE FOLLOWING
INFORMATION AVAILABLE: MODEL NO., DATE PURCHASED AND STORE LOCATION. AN
ALLTRADE REPRESENTATIVE CAN RESOLVE YOUR PROBLEM OVER THE PHONE. IF YOU
WOULD LIKE TO MAKE A SUGGESTION OR COMMENT, GIVE US A CALL OR EMAIL US AT:
INFO@ALLTRADETOOLS.COM. YOUR FEEDBACK IS VITAL TO US.
87-1904-60957
KAWASAKI™ IS A TRADEMARK LICENSED BY KAWASAKI™ MOTORS CORP.,
U.S.A., WHICH DOES NOT MANUFACTURE OR DISTRIBUTE THIS PRODUCT.
CONSUMER INQUIRES SHOULD BE DIRECTED TO:
PARA EL SERVICIO
PARA EL CONSUMIDOR
©COPYRIGHT 2008 ALLTRADE TOOLS, LLC.
1431 VIA PLATA
LONG BEACH, CA 90810-1462 USA
840055_19.2V Black Cordless Circular Saw_Rev 2/7/08
1-800-590-3723
Printed in China
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SECTION FIVE
2 YEAR LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-24
TABLE OF CONTENTS
CONGRATULATIONS!
INTENDED USE
SECTION ONE
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
CONGRATULATIONS!
Thanks for choosing this product. At Alltrade, our aim is to provide you with quality
products at an affordable price, and we want you to be totally satisfied with your
product and our Customer Service. If any help and advice is needed, please
contact us at 1-800-590-3723. Properly cared for, this tool will give you many
years of satisfaction.
GENERAL SAFETY RULES – FOR ALL BATTERY OPERATED TOOLS . . 2
RECOGNIZE SAFETY SYMBOLS, WORDS AND LABELS . . . . . . . . 2-3
IMPORTANT SAFEGUARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
WORK AREA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
ELECTRICAL SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
PERSONAL SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
TOOL USE AND CARE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
INTENDED USE
This tool is intended for consumer use only. Your charger and/or adapter has been
designed for charging batteries of the type approved and supplied with this tool.
SECTION TWO
GENERAL SAFETY RULES – FOR ALL BATTERY OPERATED TOOLS
SPECIFIC SAFETY RULES AND/OR SYMBOLS . . . . . . . . . . . . . . . . . . . 6-7
SAFETY RULES FOR CIRCULAR SAW . . . . . . . . . . . . . . . . . . . . . . 7-8
CAUSES AND PREVENTION OF KICKBACK . . . . . . . . . . . . . . . . . . 8-9
SYMBOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10
SECTION THREE
READ AND UNDERSTAND ALL INSTRUCTIONS.
Failure to
follow all instructions listed below may result in electric shock, fire and/or
serious personal injury.
FUNCTIONAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
BATTERY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-14
REMOVING/ATTACHING BATTERY PACK . . . . . . . . . . . . . . . . . . . 13
CHARGER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-14
CHARGING BATTERY PACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-16
ATTACHING/REMOVING BLADE . . . . . . . . . . . . . . . . . . . . . . . . . . 15-16
ADJUSTING THE DEPTH AND ANGLE . . . . . . . . . . . . . . . . . . . . . . 16
OPERATING THE CIRCULAR SAW . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-18
OPERATING TRIGGER SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
GENERAL CUTTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-18
POCKET CUTTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
SECTION FOUR
SAVE THESE INSTRUCTIONS FOR
FUTURE REFERENCE.
RECOGNIZE SAFETY SYMBOLS, WORDS AND LABELS
The safety instructions provided in this manual are not intended to cover all possible
conditions and practices that may occur when operating, maintaining and cleaning
power tools.
DANGER
Always use common sense and pay particular attention to all the
WARNING CAUTION NOTE
,
,
and
statements of this manual.
This is the safety alert symbol. It is used to alert
you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid
possible injury or death.
MAINTENANCE AND CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-20
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
PROTECTING THE ENVIRONMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
OTHER CONSUMER DO-IT-YOURSELF (DIY) TOOLS . . . . . . . . . . . . . . 20
DANGER
indicates an imminently hazardous
situation which, if not avoided, will result in death
or serious injury.
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WORK AREA
WARNING
indicates a potentially hazardous
situation which, if not avoided, could result in
death or serious injury.
Keep your work area clean and well lit.
areas may cause accidents or injury.
Cluttered work benches and dark work
CAUTION
indicates a potentially hazardous
situation which, if not avoided, may result in
minor or moderate injury.
Do not operate power tools in explosive areas, such as in the presence of
flammable liquids, gases or dust.
the dust or fumes.
Power tools create sparks which may ignite
CAUTION
used without the safety alert symbol
indicates a potentially hazardous situation which,
if not avoided, may result in property damage.
Keep bystanders, children and visitoors away while operating a power tool.
Distractions can cause you to lose control.
NOTE
provides additional information that is useful
for proper use and maintenance of this tool. If a
NOTE is indicated make sure it is fully understood.
ELECTRICAL SAFETY
IMPORTANT SAFEGUARDS
Do not abuse the cord. Never use the cord to carry the tool. Keep the cord
away from heat, oil, sharp edges, or moving parts. Replace damaged cords
immediately.
Damaged cords may create a fire.
A battery operated tool with integral batteries or a separate battery pack
must be recharged only with the specified charger for the battery.
that may be suitable for one type of battery may create a risk of fire when used with
another battery.
People with electronic devices, such as pacemakers, should consult their
physician(s) before using this product. Operation of electrical equipment in
close proximity to a heart pacemaker could cause interference or failure of
the pacemaker.
A charger
WARNING:
Some dust created by power sanding, sawing, grinding, drilling and
Use battery operated tool only with specifically designated battery pack.
any other batteries may create risk of fire.
Use of
other construction activities contains chemicals known to the State of California
to cause cancer, birth defects or other reproductive harm.
Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks and cement and other masonry products,
and arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type
of work. To reduce your exposure to these chemicals: work in a well ventilated
area, and work with approved safety equipment, such as dust masks that are
specially designed to filter out microscopic particles.
WARNING:
Handling the power cord on corded products may expose you to
lead, a chemical known to the State of California to cause cancer and birth
defects or other reproductive harm. Wash hands after handling.
3
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PERSONAL SAFETY
When battery pack is not in use, keep it away from other metal objects like:
paper clips, coins, keys, nails, screws, or other small metal objects that can
Stay alert, watch what you are doing, and use common sense when operat-
ing a power tool. Do not use tool while tired or under the influence of drugs,
make a connection from one terminal to another.
nals together may cause sparks, burns or a fire.
Shorting the battery termi-
alcohol or medication.
A moment of inattention while operating power tools
Maintain tools with care. Keep cutting tools sharp and clean
. Properly maintained
tools with sharp cutting edge are less likely to bind and are easier to control.
Check for misalignment or binding of moving parts, breakage of parts, and any
other condition that may affect the tool’s operation. If damaged, have the tool
may result in serious personal injury.
Dress properly. Do not wear loose clothing or jewelry. Contain long hair.
Keep your hair, clothing, and gloves away from moving parts.
jewelry or long hair can be caught in moving parts.
Loose clothes,
serviced before using.
Many accidents are caused by poorly maintained tools.
Use only accessories that are recommended by the manufacturer for your
model.
Avoid accidental starting. Be sure switch is in the locked or “OFF” position
before inserting battery pack.
switch or inserting battery pack into a tool with the power switch
accidents.
Carrying power tools with your finger on the
Accessories that may be suitable for one tool may create a risk of injury
when used on another tool.
“ON”
invites
SERVICE
Remove adjusting keys or wrenches before turning the tool “ON”.
A wrench
or a key that is left attached to a rotating part of the tool may result in person-
al injury.
Do not overreach. Keep proper footing and balance at all times.
ing and balance enable better control of the tool in unexpected situations.
Tool service must be performed only by qualified repair personnel.
or maintenance by unqualified personnel may result in a risk of injury.
Service
Proper foot-
When servicing a tool, use only identical replacement parts. Follow instruc-
tions in the Maintenance section of this manual.
failure to follow Maintenance Instructions may create a risk of shock or injury.
Use safety equipment. Always wear eye protection.
ty shoes, hard hat, or hearing protection must be used for appropriate conditions.
Dust mask, non-skid safe-
Use of unauthorized parts or
TOOL USE AND CARE
SPECIFIC SAFETY RULES AND/OR SYMBOLS
Use clamps or other practical ways to secure and support the workpiece to a
Keep hands away from cutting area and blade. Keep your second hand on
stablle platform.
Holding the work by hand or against your body is unstable and
auxiliary handle or motor housing.
cannot be cut by the blade.
If both hands are holding the saw, they
may lead to loss of control.
Do not force tool. Use the correct tool for your application.
The correct tool
Keep your body positioned to either side of the saw blade, but not in line with
the saw blade.
will do the job better and safer at the rate for which it is designed.
KICKBACK could cause the saw to jump backwards (See
Do not use the tool if the power switch does not turn it “ON” or “OFF”. A tool that
cannot be controlled with the switch is dangerous and must be repaired.
“Causes and Prevention of Kickback”).
Do not reach underneath the work.
blade below the work.
The guard cannot protect you from the
Disconnect battery pack from tool or place the switch in the locked or “OFF” posi-
tion before making any adjustments, changing accessories, or storing the tool.
Such preventative safety measures reduce the risk of starting the tool accidentally.
Check lower guard for proper closing before each use. Do not operate saw if
lower guard does not move freely and close instantly. Never clamp or tie
Store idle tools out of reach of children and other untrained persons.
are dangerous in the hands of untrained users.
Tools
lower guard into the open position.
If saw is accidentally dropped, lower guard
may be bent. Raise the lower guard with the Retracting Handle and make sure
it moves freely and does not touch the blade or any other part, in all angles and
depths of cut.
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Check the operation and condition of the lower guard spring. If the guard and
the spring are not operating properly, they must be serviced before use.
guard may operate sluggishly due to damaged parts, gummy deposits, or a
buildup of debris.
Lower guard should be retracted manually only for special cuts such as
“Pocket Cuts” and “Compound Cuts.” Raise lower guard by Retracting
Handle. As soon as the blade enters the material, lower guard must be
When using the Circular Saw, always maintain a firm grip on the tool with
both hands. Never put your hands or feet in the cutting area. Do not grasp
Lower
the tool or place your hands too close to the blade.
Keep your hands well away
from the blade. Never reach underneath the tool while the blade is in motion.
Do not use your legs or feet to stabilize the work piece.
Keep the handle of the Cordless Circular Saw dry, clean and free from oil and
grease.
released.
For all other sawing, the lower guard should operate automatically.
Always observe that the lower guard is covering the blade before placing
saw down on bench or floor.
Do not run the Cordless Circular Saw while carrying it at your side.
ing blade could cause serious personal injury.
A mov-
An unprotected, coasting blade will cause the saw
Disconnect battery pack from tool and place the switch in the locked or
“OFF” position before making any assembly adjustments, changing acces-
to walk backwards, cutting whatever is in its path. Be aware of the time it takes
for the blade to stop after the switch is released.
sories, performing any inspection, maintenance or cleaning procedures.
Such
NEVER hold piece being cut in your hands or across your leg.
It is important to
preventive safety measures reduce the risk of starting the tool accidentally
which could cause serious personal injury.
support the work properly to minimize body exposure, blade binding, or loss of con-
trol.
Be extra careful when cutting in high or hard-to-reach locations. Avoid saw-
Hold tool by insulated gripping surfaces when performing an operation
ing overhead.
Be on the lookout for hidden wires and falling debris.
where the cutting tool may contact hidden wiring.
Contact with a “live” wire
will also make exposed metal parts of the tool “live” and shock the operator.
When ripping always use a rip fence or sstraight edge guide.
Do not use the Cordless Circular Saw if it has been damaged, left outdoors
in the rain, snow, wet or damp environments, or immeersed in liquid.
This improves
the accuracy of the cut and reduces the chance for blade binding.
Maintain labels and nameplates on the Cordless Circular Saw.
important information. If unreadable or missing, contact Alltrade for a replacement.
These carry
Always use blades with correct size and shape (diamond vs. round) arbor
holes.
Blades that do not match the mounting hardware of the saw will run
eccentrically, causing loss of control.
CAUSES AND PREVENTION OF KICKBACK
Never use damaged or incorrect blade washers or bolts.
The blade washers
and bolts were specifically designed for your saw, for optimum performance
and safety of operation.
Kickback is a sudden reaction to a pinched, bound, or misaligned saw blade,
causing an uncontrolled saw to lift up and out of the work piece toward the
operator.
SAFETY RULES FOR CIRCULAR SAW
When the blade is pinched or bound tightly by the kerf closing down, the blade
stalls and the motor reaction drives the unit rapidly back toward the operator.
NEVER assume the blade has stopped just because the trigger has been
If the blade becomes twisted or misaligned in the cut, the teeth at the back edge
of the blade can dig into the top surface of the wood causing the blade to climb
out of the kerf and jump back toward the operator.
released.
Blades may continue moving even after the motor stops.
Always wear safety goggles or eye protection when using this tool. Use a
dust mask or respirator for applications which generate dust.
This saw may
throw up debris that could lodge in the eyes causing severe pain or injury.
Kickback is the result of tool misuse and/or incorrect operating procedures or
conditions and can be avoided by taking proper precautions as given below:
Inspect the bolts and blade washers before each use.
bolts or blade washers can cause injury.
Damaged or incorrect
Maintain a firm grip on the saw and position your body and arm in a way that
allows you to resist KICKBACK forces.
KICKBACK forces can be controlled by
the operator, if proper precautions are taken.
7
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SYMBOL
NAME
EXPLANATION
Diameter
Size of Drill Bits,
When blade is binding, or when interrupting a cut for any reason, release the
trigger and hold the saw motionless in the material until the blade comes to
a complete stop. Never attempt to remove the saw from the work or pull the
saw backward while the blade is in motion or KICKBACK may occur.
Investigate and take corrective actions to eliminate the cause of blade binding.
Grinding Wheels, etc.
No-load Rotational Speed
Revolutions, Surface Speed,
Strokes, etc. per Minute
Speed, Torque or Position Settings
No load speed
Revolutions per Minute
.../min
1,2,3, …
Ring Selector Settings
When restarting a saw in the work piece, center the saw blade in the kerf and
check that teeth are not engaged into the material.
may walk up or KICKBACK from the work piece as the saw is restarted.
If saw blade is binding, it
FUNCTIONAL DESCRIPTION
Support large panels to minimize the risk of blade pinching and KICKBACK.
Large
panels tend to sag under their own weight. Supports must be placed under the panel
on both sides, near the line of cut and near the edge of the panel.
Be aware that this tool is always in an operating condition
because it does not have to be plugged into an electrical outlet.
the switch
Always turn
“OFF”
and remove the battery pack before changing bits.
Do not use dull or damaged blade.
Unsharpened or improperly set blades pro-
duce narrow kerf causing excessive friction, blade binding and KICKBACK.
Blade depth and bevel adjusting locking levers must be tight and secure
7
8
9
before making cut.
ing and KICKBACK.
If blade adjustment shifts while cutting, it will cause bind-
2
1
Use extra caution when making a “Pocket Cut” into existing walls or other
blind areas.
The protruding blade may cut objects that can cause KICKBACK.
10
SYMBOLS
IMPORTANT:
Some of the following symbols may be used on your tool. Please
study them and learn their meaning. Proper interpretation of these symbols will
allow you to operate the tool better and safer.
6
3
SYMBOL
NAME
Volts
Amperes
Hertz
Watt
Kilograms
Alternating Current
Direct Current
EXPLANATION
Voltage (Potential)
Current
Frequency (Cycles per Second)
Power
Weight
Type of Current
Type of Current
5
V
A
Hz
W
Kg
11
4
8. Lock-Off Button
9. Rubber Grip
CONTROLS AND COMPONENTS:
1. Battery Pack
2. Release Buttons
on Each Side
3. 120V AC Adapter
4. Charger
5. LED Charging Indicators
6. Saw Shoe
ACCESSORIES:
Alternating or Direct Current Type of Current
10. Saw Blades (2)
11. Rip Fence Guide
Earthing Terminal
Class II Construction
Minutes
Grounding Terminal
Denotes Double Insulation
Time
Time
COMPONENT
BATTERY PACK
CHARGER
MODEL NUMBER
690071
690507
min
s
Seconds
7. Trigger Switch
SAW BLADES
690086
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CONTROL FEATURES:
BATTERY
Before using battery pack, please read carefully all instruc-
tions and cautionary markings on battery pack, battery
charger and product using battery.
®
Do not incinerate the battery pack even if it is severely
damaged or is completely worn out.
explode.
The battery pack can
BEVEL
LEVELING
KNOB
This knob controls the beveling
of your cut.
Do not carry battery packs in aprons, pockets, or tool boxes, product kit
boxes, drawers, etc. with loose metal objects.
be short circuited causing damage to the battery pack, severe burns or fire.
DEPTH
Battery pack terminals could
ADJUSTMENT KNOB
This knob controls the depth of
your cut.
The battery pack is Nickel-Cadmium (Ni-Cad) and is considered to be a toxic
material by the Environmental Protection Agency.
Before disposing of dam-
aged or worn out Ni-Cad battery packs, check with your State Environmental
Protection Agency to find out about special restrictions on the disposal of these
battery packs, take them to your local recycling center for proper disposal, or
1-800-822-8837
call
.
The battery is not fully charged.
Before first use, the battery pack requires
8-10 hours charge time to be fully charged. Subsequent recharging needs 3
hours for the battery to be fully charged.
BLADE SAFETY
LOCK BUTTON
This button locks the blade in position
and prevents it from moving.
Always switch to a fresh battery when tool performance begins to diminish.
Severe heat is most destructive to a battery; the more heat generated, the faster
the battery loses power. A battery that gets too hot can have a shortened life.
Never over-discharge a battery by using the tool even after tool performance
has decreased.
Do not attempt to discharge a tool’s battery by continuing to
RIP FENCE
pull on the tool trigger. When tool performance begins to diminish, stop the tool
and recharge the battery for optimal performance.
The scaled rip fence guides the
saw to cut exactly along the edge
of work piece, making straight and
accurate parallel cuts.
Charge battery pack at ambient temperatures between 50° F – 104° F.
Store tool and battery pack in locations where temperatures will not exceed
120°F.
This is important to prevent serious damage to the battery cells.
The battery pack should always be recharged when the Cordless Circular Saw
begins to run slowly.
RIP FENCE LLOCK KNOB
This knob secures the rip fence in place.
When battery pack is not in use, keep it away from other metal objects such as
paper clips, coins, keys, nails, screws or other small metal objects that can
make a connection from one terminal to another.
together may cause sparks, burns, or fire.
Shorting the battery terminals
11
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REMOVING / ATTACHING BATTERY PACK
REMOVE BATTERY PACK:
1. Press both release
buttons on either
CHARGING BATTERY PACK
CHARGE BATTERY PACK:
1. Make sure the trigger
on the Cordless Circular
BATTERY PACK
“OFF”
Saw is in the
side of the Cordless
Circular Saw to release
the battery pack.
120V AC
position and remove the
battery pack from the
Cordless Circular Saw.
ADAPTER
2. Pull battery pack free of
Cordless Circular Saw.
2. Plug 120V AC Adapter
into household outlet
RELEASE
BUTTON
LED LIGHT
ATTACH BATTERY PACK:
1. Align the raised portion
of the battery pack with
and into side of battery
charger. Insert battery
pack into battery charger.
When the battery is
placed in the charger, the
red LED indicator light will remain on.
the groove in the
battery compartment of the Cordless Circular Saw.
BATTERY
CHARGER
2. Press the battery pack into place. Make sure the latches are securely fastened.
Do not use the Cordless Circular Saw if the battery pack is not seated properly.
3. When fully charged, reattach battery pack onto Cordless Circular Saw,
making certain latches fasten securely. Cordless Circular Saw will not
operate properly if the battery pack is not seated properly.
CHARGER
Before using battery charger, please read carefully all
instructions and cautionary markingss on battery charger, battery pack and
product using battery.
ASSEMBLY
Always remove battery pack before installing or removing blade.
The charger will not automatically turn “OFF” when the
When removing the blade from the tool, avoid contact with skin and use
battery pack is fully charged.
The charging indicator light will remain “ON”
proper protective gloves when grasping the blade or accessory.
may be hot after prolonged use.
Accessories
until the charger is disconnected from the electrical outlet.
Use only the charger which accompanied your product or direct replacement as
listed in this manual.
Do not substitute any other charger. Use only Alltrade
approved chargers with your product.
Do not disassemble charger.
Do not use charger iif it has been damaged, left outdoors in the rain, snow, wet
or damp environments, or immersed in liquid.
The battery pack and charger heat during charging.
Place the charger on a flat,
non-flammable surface away from flammable materials with at least four inches of
clearance to allow proper air circulation around the charger and battery pack.
When the battery pack requires recharging, a 3 hour charge allows the tool to
operate at full power.
A charging indicator light on the charger will illuminate to
show that charging is taking place.
13
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ATTACHING THE BLADE:
1. Remove the battery pack.
REMOVING THE BLADE:
1. Remove the battery pack.
ATTACHING / REMOVING BLADE
2. Retract the lower guard (see Fig. 1).
3. Slip the blade into place (see Fig. 2).
2. Use the wrench to loosen the
clamping screw while pressing
down on the blade safety lock
button (see Fig. 3 and Fig. 4).
If the blade clamp screw will not loosen enough to allow
blade installation, tap gently on the end of the wrench with a mallet until the
clamp screw breaks free.
4. Put clamp washers and clamping
screw loosely in position.
3. Remove the blade.
5. Use the wrench to tighten the
clamping screw while pressing
down on the clamping knob
(see Fig. 3 and Fig. 4).
4. Tighten the blade clamp
screw back into place.
5. Remove wrench.
6. Remove wrench.
6. Replace the battery pack.
7. Replace the battery pack.
ADJUSTING DEPTH AND ANGLE
FIG. 1
FIG. 2
ADJUST CUTTING DEPTH:
1. Remove the battery pack.
2. Hold the saw firmly and loosen the
depth adjustment knob by turning
it counter-clockwise.
3. Move the shoe to obtain the desired
depth of cut.
4. Tighten depth adjustment knob
securely by turning clockwise
before operating the saw.
DEPTH
ADJUSTMENT
KNOB
FIG. 3
FIG. 4
LOOSEN:
CLOCKWISE
TIGHTEN:
COUNTER-CLOCKWISE
ADJUST BEVEL ANGLE:
1. Remove the battery pack.
2. Loosen the bevel angle knob by
turning it counter-clockwise.
45º
3. Adjust the angle of your cut.
4. Tighten the angle knob securely
by turning clockwise.
BEVEL
ANGLE
KNOB
15
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• Put on eye protection.
OPERATING THE CIRCULAR SAW
• Clear the saw of any foreign material.
Never tape the trigger switch down to provide
• Make sure the work piece is held securely in place. Hold smaller pieces in a vise
or attach to the workbench with clamps.
• Mark out the line to be cut so it is easily visible.
continuous high speed.
The tool may fail under such conditions causing fire
or personal injury.
• Check the lower guard for damage. If damaged, do not use tool.
• Always use the right blade for the material.
• Make sure all bolts, screws and locking levers are secure before starting tool.
• Pull the trigger to start the saw.
The lock-off button helps prevent accidental starting.
This button can be pressed from either side.
OPERATING THE TRIGGER SWITCH
• Set the shoe against the work piece.
• When the blade reaches full speed, slowly feed the blade into the work piece.
When the blade starts cutting, release the blade guard.
LOCK-OFF BUTTON TRIGGER SWITCH
THIS TOOL IS CONTROLLED BY A
TRIGGER SWITCH:
• Press the lock-off button, then pull
POCKET CUTTING
“ON/OFF”
the
trigger to turn the
. To turn the
“ON”
“OFF”
Circular Saw
Circular Saw
If the blade binds, release the trigger immediately.
not move the saw until the blade comes to a complete stop. Find the cause of
the binding before starting the saw again.
Do
, release the
trigger switch. The lock-off button
will automatically reset.
If the blade becomes pinched, twisted, misaligned or
bound, it will stall and lift up out of the work piece, suddenly jerking bacck
toward the operator.
This reaction is referred to as KICKBACK.
GENERAL CUTTING
• Mark out the line to be cut so it is
easily visible.
• Start inside the area to be cut out.
Always hold the saw in front of you and away from your body. Keep your
hands and feet well away from the work piece.
• Set the shoe against the work
piece at an angle.
Never feed the blade into the work piece until the blade is at full speed.
If the blade is not at full speed, the saw may kick back causing serious
personal injury..
• Lift the blade guard.
• Pull the trigger to start the saw.
• When the blade reaches full
speed, slowly feed the blade into
the work piece. When the blade
starts cutting, release the blade
guard.
Do not force the saw. Excessive force may result in a
Use only enough pressure to keep the saw moving through the
broken blade.
work piece.
17
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RECOMMENDED SIZES OF EXTENSION CORDS 120 VOLT AC 60 HZ TOOLS
MAINTENANCE AND CLEANING
TOOL CURRENT RATING
CONDUCTOR SIZE IN A.W.G
Always remove the battery pack before attempting
cleaning or maintenance.
AMPERE
3-6
6-8
8-10
10-12
12-16
16-20
10FT.
18
18
18
16
25FT.
18
18
18
16
50FT.
18
18
18
14
100FT.
18
16
14
14
-
This Circular Saw is lubricated before it leaves
This lubrication should last for the life of the tool. No further
lubrication is required.
the factory.
14
12
12
12
12
12
-
Use only mild soap and a damp cloth to clean the tool.
Never let any liquid get
SPECIFICATIONS
inside the casing. Never immerse any part of the tool in a liquid. Always keep the
ventilation openings clear.
SPECIFICATIONS
Always clean the battery pack using only a dry cloth. Do not use liquids.
Always unplug the charger before cleaning it.
Voltage
Switch
19.2V
On/Off Switch
Regularly clean the ventilation slots in your tool and charger using only a soft
brush or dry cloth.
Charger Input
Charging Time
No Load Speed (RPM)
Blade Diameter
Battery Type
120V
Approx. 3-5 hours
3700/Min.
140mm (5-1/2")
Ni-Cad
60Hz
Inspect all mounting screws regularly. Tighten any loose screws. Failure to keep
the mounting screws tight could result in serious injuries.
Never open the Cordless Circular Saw case, battery pack or charger. Do not
attempt to repair the Cordless Circular Saw, battery pack or charger yourself.
Opening any of these parts will void your warranty.
PROTECTING THE ENVIRONMENT
ACCESSORIES
BATTERIES
Alltrade batteries can be recharged many times. At the end of their useful life,
recycle batteries with due care for our environment.
Use only accessories that are recommended by the manufacturer for your model.
Accessories that may be suitable for one tool may become hazardous when used on
another tool.
Ni-Cad and Ni-MH batteries are recyclable. Take them to your local recycling center
1-800-822-8837
or call
. Collected batteries will be recycled or disposed of properly.
Always attach grounded (3-prong) extension cords to grounded (3-hole) outlets.
OTHER CONSUMER DO-IT-YOURSELF (DIY) TOOLS
If you must use an extension cord, be sure that the gauge is large enough to carry
the amount of current necessary for your power tool.
ence a loss of power, excessive voltage drop or overheating. The smaller the gauge
number, the heavier the cord (see table on next page).
If not, your tool may experi-
Alltrade offers a full range of Kawasaki™ tools that make DIY jobs easy. If you would
like further information on the following products, please contact Alltrade Customer
Service Department at 1-800-590-3723.
Cordless Drills/Screwdrivers
Impact Wrenches
Sanders
Angle Grinders
Reciprocating Saws
Routers
Jigsaws
Rotary Tools
Circular Saws
Corded and Cordless Multi-Purpose Tools
Wide Range of Accessories and more
19
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item and/or part will be repaired and/or replaced. If the unit is repaired, new or
reconditioned replacement parts may be used. If Alltrade chooses to replace
the product, it may replace it with a new or reconditioned one of the same or
comparable design. The repaired or replaced unit will be warranted under the terms
of the remainder of the warranty period. Typically, a defective product that is
returned within the first 30 days after the purchase date will be replaced; for items
returned after the first 30 days and within the warranty period, covered defective
parts not subject to normal wear and tear or other exclusions will be repaired or
replaced, at Alltrade’s option. During the warranty period, Alltrade will be responsi-
ble for the return shipping charges. Alltrade’s repair and/or replacement of any non-
conforming item and/or part thereof shall constitute fulfillment of all
obligations to the purchaser. Alltrade shall not be responsible or liable for any
expense, including freight charges, or repairs made outside Alltrade’s facility, unless
expressly agreed to by Alltrade in writing. Under no circumstances shall Alltrade
bear any responsibility for loss of the unit, loss of time or rental, inconvenience,
commercial loss or consequential damages.
2 YEAR LIMITED HOME USE WARRANTY
Express and Exclusive Limited Home Use Warranty to Original Retail Buyer
Alltrade Tools LLC (hereinafter "Alltrade") expressly warrants to the original retail
purchaser of the accompanying KAWASAKI™ portable power tool and no one else
all parts of the product (except those parts referred to below which are specifically
excluded from such warranty (see Exclusions)) to be free from defects in materials
and workmanship for a period of two years from original date of purchase.
SPECIAL WARRANTY NOTE TO CONTRACTORS AND COMMERCIAL USERS:
Kawasaki™ portable power tool is offered as a home use tool and carries a
This
HOME
USE WARRANTY
.
This tool is made for home use in the execution of
COMMERCIAL
projects and repairs in and around the home. Use of the tool for
PURPOSES OR ON A JOBSITE
is not covered under this warranty.
The date of purchase shall be the date of shipment to the original purchaser, or the
date the original purchaser took possession, custody or control of the product,
whichever occurred first. This warranty shall be null and void if the product or any
component thereof is modified, altered or used for any commercial purpose or on
a jobsite. This warranty does not apply to any other product and/or component
thereof manufactured or distributed by Alltrade, and does not apply to products
and/or components thereof designed, manufactured and/or assembled by others,
Exclusions
This warranty does not cover parts damaged due to normal wear, abnormal
conditions, misapplication, misuse, abuse, accidents, operation at other than
recommended pressures or temperatures, improper storage or freight damage.
Parts damaged or worn by operation in dusty environments are not warranted.
Failure to follow recommended operating and maintenance procedures also
voids warranty.
THERE ARE NO WARRANTIES
WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF.
for which Alltrade makes no warranties whatsoever.
Warranty Performance
This limited warranty does not apply to accessory items such as drill bits,
screwdriving bits, circular saw blades, jigsaw blades, grinding wheels, sanding
sheets and other related items.
By purchasing the product, purchaser expressly acknowledges and agrees that their
sole and exclusive remedy under this warranty shall be strictly limited to the repair
or replacement of any covered nonconforming items or parts thereof provided that
any such nonconforming item and/or part is promptly returned to Alltrade’s facility
postage pre-paid and insured (address: ALLTRADE Warranty Claims & Repair,
1431 Via Plata, Long Beach, CA 90810, Attn: Customer Service #1-800-590-3723)
within the applicable warranty period, with a written request by purchaser that
Alltrade repair and/or replace the nonconforming item and/or part. We recommend
that you keep the original product packaging in the event you need to ship the unit.
We suggest the package be insured against loss or in transit damage. When
sending your product include your name, address, phone number, dated proof
of purchase (or copy), and a statement about the nature of problem. Warranty
coverage is conditioned upon purchaser furnishing Alltrade with adequate written
proof that they are the original purchaser and of the original purchase date. Parts
returned, freight prepaid and insured, to Alltrade’s facility (see above address) will
be inspected and, at Alltrade’s option, repaired and/or replaced free of charge if
found to be defective and subject to warranty. Alltrade retains the sole discretion
to determine whether any item or part is nonconforming and, if so, whether the
DAMAGE TO THE PRODUCT RESULTING FROM TAMPERING, ACCIDENT, ABUSE,
NEGLIGENCE, FAILURE TO FOLLOW INSTRUCTIONS, UNAUTHORIZED REPAIRS
OR ALTERATIONS, DAMAGE WHILE IN TRANSIT TO OUR SERVICE FACILITY,
USE OF UNAPPROVED OR IMPROPER ATTACHMENTS OR ACCESSORIES,
COMMERCIAL AND RENTAL APPLICATIONS OR OTHER CAUSES UNRELATED TO
PROBLEMS WITH MATERIAL OR WORKMANSHIP ARE NOT COVERED BY THIS
WARRANTY.
Alltrade will not be liable for the following: labor charges, loss or damage resulting
from improper operation, maintenance or repairs made by other persons;
pre-delivery services such as assembly, oil or lubricants, and adjustment;
maintenance services that are normally required to maintain the product.
The use of other than genuine Alltrade Repair Parts will void warranty.
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Warranty Disclaimers
REPRESENTATIVE(S) HAS BEEN ADVISED OF THE POSSIBILITY OF ANY SUCH
DAMAGES. IN NO EVENT, WHETHER AS A RESULT OF A BREACH OF CONTRACT,
WARRANTY, TORT (INCLUDING NEGLIGENCE) OR OTHERWISE, SHALL
ALLTRADE’S AND/OR ITS REPRESENTATIVE(S)’ LIABILITY EXCEED THE PRICE OF
THE PRODUCT. ANY AND ALL LIABILITY CONNECTED WITH THE USE OF
THIS PRODUCT SHALL TERMINATE UPON THE EXPIRATION OF THE WARRANTY
PERIODS SPECIFIED ABOVE.
EXCLUSION AND DISCLAIMER OF ALL OTHER EXPRESS WARRANTIES,
GUARANTIES AND/OR REPRESENTATIONS. EXCEPT FOR THE LIMITED WARRANTY
PROVIDED ABOVE, ALL OTHER EXPRESS WARRANTIES, GUARANTIES AND/OR
REPRESENTATIONS BY ALLTRADE AND/OR ITS REPRESENTATIVE(S) REGARDING
THE DESIGN, MANUFACTURE, PURCHASE, USE AND/OR OPERATION OF THE
PRODUCT OR ANY COMPONENT THEREOF SOLD HEREUNDER, REGARDLESS OF
WHETHER ANY SUCH WARRANTY, GUARANTY AND/OR REPRESENTATION,
WRITTEN OR ORAL, ARISES BY OPERATION OF LAW AND/OR EQUITY AND/OR BY
ANY ACT OR OMISSION OF ALLTRADE AND/OR ITS REPRESENTATIVE(S), OR THE
BUYER, ARE HEREBY EXPRESSLY EXCLUDED AND DISCLAIMED BY ALLTRADE
AND/OR ITS REPRESENTATIVES. PURCHASER KNOWINGLY AND WILLINGLY
WAIVES ANY AND ALL SUCH WARRANTIES AND RIGHTS, CLAIMS AND/OR
CAUSES OF ACTION ARISING THEREFROM OR BASED THEREON. PURCHASER’S
SOLE AND EXCLUSIVE REMEDY IS AS STATED ABOVE.
Limitations on Warranty Disclaimers
Some states do not allow limitations on how long an implied warranty lasts
and some states do not allow the exclusion or limitation of the incidental or
consequential damages, so part or all of the above limitations or exclusions may not
apply to you. This warranty gives you specific legal rights, and you may also have
other rights which vary from state to state.
If your product is not covered by this warranty, please call our Customer Service
Department toll free at 1-800-590-3723 for general repair information and charges.
EXCLUSION AND DISCLAIMER OF ALL IMPLIED WARRANTIES, INCLUDING THE
IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR
PURPOSE. NO WARRANTY, ORAL OR WRITTEN, OTHER THAN THE ABOVE
WARRANTY IS MADE WITH REGARD TO THIS PRODUCT. ALL EXPRESS AND/OR
IMPLIED WARRANTIES, GUARANTIES AND/OR REPRESENTATIONS BY ALLTRADE
AND/OR ITS REPRESENTATIVE(S) REGARDING THE DESIGN, MANUFACTURE,
PURCHASE, USE AND/OR OPERATION OF THE PRODUCT OR ANY COMPONENT
THEREOF SOLD HEREUNDER, REGARDLESS OF WHETHER ANY SUCH WARRANTY,
GUARANTY AND/OR REPRESENTATION, WRITTEN OR ORAL, ARISES BY
OPERATION OF LAW AND/OR EQUITY AND/OR BY ANY ACT OR OMISSION OF
ALLTRADE AND/OR ITS REPRESENTATIVE(S), OR THE PURCHASER, INCLUDING
BUT NOT LIMITED TO THE IMPLIED WARRANTY OF MERCHANTABILITY AND THE
WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE, ARE HEREBY EXPRESSLY
EXCLUDED AND DISCLAIMED BY ALLTRADE AND/OR ITS REPRESENTATIVES.
PURCHASER KNOWINGLY AND WILLINGLY WAIVES ANY AND ALL SUCH
WARRANTIES AND RIGHTS, CLAIMS AND/OR CAUSES OF ACTION ARISING
THEREFROM OR BASED THEREON. PURCHASER’S SOLE AND EXCLUSIVE
REMEDY IS AS STATED ABOVE.
Limitation Of Liability
IN NO EVENT SHALL ALLTRADE AND/OR ITS REPRESENTATIVE(S) BE LIABLE FOR
INDIRECT, INCIDENTAL, SPECIAL AND/OR CONSEQUENTIAL DAMAGES OF ANY
KIND ARISING OUT OF OR RELATED TO, DIRECTLY OR INDIRECTLY, ANY BREACH
OF ANY PROVISION OF ANY AGREEMENT BETWEEN ALLTRADE AND/OR ITS
REPRESENTATIVE(S) AND PURCHASER, ANY WARRANTY HEREUNDER,
AND/OR THE EXISTENCE, DESIGN, MANUFACTURE, PURCHASE, USE AND/OR
OPERATION OF ANY ITEM(S) SOLD HEREUNDER EVEN IF ALLTRADE AND/OR ITS
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