ST0524
Snow Thrower
OPERATOR’S
MANUAL
MTF-031072L
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RULES FOR SAFE OPERATION
IMPORTANT
WARNING: Always disconnect the spark plug wire and place it where it cannot make contact with
spark plug to prevent accidental starting during: Preparation, Maintenance, or Storage of your
snowthrower.
Safe Operation Practices for Snowthrowers
As Recommended By: American National Standards Institute.
a. Use an approved fuel container.
b. Never remove fuel tank cap or add fuel to a running en-
gine (motor) or hot engine (motor).
Engine Exhaust, some of its constituents, and
certain vehicle components contain or emit
chemicals known to the State of California to
cause cancer and birth defects or other repro-
ductive harm.
c. Fill fuel tank outdoors with extreme care. Never fill fuel
tank indoors.
d. Replace fuel cap securely and wipe up spilled fuel.
e. Never store fuel or snowthrower with fuel in the tank
inside of a building where fumes may reach an open
flame or spark.
Battery posts, terminals and related accesso-
ries contain lead and lead compounds, chemi-
cals known to the State of California to cause
cancer and birth defects or other reproductive
harm. WASH HANDS AFTER HANDLING.
f. Check fuel supply before each use, allowing space for
expansion as the heat of the engine (motor) and/or sun
can cause fuel to expand.
5. For all units with electric starting motors use electric
starting extension cords certified CSA/UL. Use only with
a receptacle that has been installed in accordance with
local inspection authorities.
6. Adjust the snowthrower height to clear gravel or crushed
rock surface.
7. Never attempt to make any adjustments while the en-
gine (motor) is running (except when specifically recom-
mended by manufacturer).
IMPORTANT: Safety standards require operator presence
controls to minimize the risk of injury. Your snowthrower is
equipped with such controls. Do not attempt to defeat the
function of the operator presence control under any cir-
cumstances.
8. Let engine (motor) and snowthrower adjust to outdoor
temperatures before starting to clear snow.
9. Always wear safety glasses or eye shields during oper-
ation or while performing an adjustment or repair to pro-
tect eyes from foreign objects that may be thrown from
the snowthrower.
Training
1. Read the operating and service instruction manual care-
fully. Be thoroughly familiar with the controls and the
proper use of the equipment. Know how to stop the unit
and disengage the controls quickly.
2. Never allow children to operate the equipment. Never
allow adults to operate the equipment without proper
instruction.
Operation
1. Do not operate this machine if you are taking drugs or
other medication which can cause drowsiness or affect
your ability to operate this machine.
3. Keep the area of operation clear of all persons, particu-
larly small children and pets.
2. Do not use this machine if you are mentally or physically
unable to operate this machine safely.
4. Exercise caution to avoid slipping or falling especially
when operating in reverse.
3. Do not put hands or feet near or under rotating parts.
Keep clear of the discharge opening at all times.
4. Exercise extreme caution when operating on or crossing
gravel drives, walks or roads. Stay alert for hidden haz-
ards or traffic.
5. After striking a foreign object, stop the engine (motor),
remove the wire from the spark plug, thoroughly inspect
snowthrower for any damage, and repair the damage
before restarting and operating the snowthrower.
6. If the unit should start to vibrate abnormally, stop the
engine (motor) and check immediately for the cause.
Vibration is generally a warning of trouble.
Preparation
1. Thoroughly inspect the area where the equipment is to
be used and remove all doormats, sleds, boards, wires,
and other foreign objects.
2. Disengage all clutches before starting the engine
(motor).
3. Do not operate the equipment without wearing adequate
winter outer garments. Wear footwear that will improve
footing on slippery surfaces.
4. Handle fuel with care; it is highly flammable.
MTF-031072L
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RULES FOR SAFE OPERATION
7. Stop the engine (motor) whenever you leave the operat-
Maintenance And Storage
ing position, before unclogging the auger/impeller hous-
ing or discharge chute and when making any repairs,
adjustments, or inspections.
1. Check shear bolts and other bolts at frequent intervals
for proper tightness to be sure the equipment is in safe
working condition.
8. When cleaning, repairing, or inspecting, make certain
the auger/impeller and all moving parts have stopped
and all controls are disengaged. Disconnect the spark
plug wire and keep the wire away from the spark plug to
prevent accidental starting.
2. Never store the snowthrower with fuel in the tank inside
a building where ignition sources are present such as
hot water and space heaters, clothes dryers, and the
like. Allow the engine (motor) to cool before storing in
any enclosure.
9. Take all possible precautions when leaving the snow-
thrower unattended. Disengage the auger/ impeller, stop
engine (motor), and remove key.
3. Always refer to operator’s guide instructions for import-
ant details if the snowthrower is to be stored for an ex-
tended period.
10.Do not run the engine (motor) indoors, except when
starting the engine (motor) and for transporting the
snowthrower in or out of the building. Open the outside
doors; exhaust fumes are dangerous (containing CAR-
BON MONOXIDE, an ODORLESS and DEADLY GAS).
4. Maintain or replace safety and instruction labels, as
necessary.
5. Run the snowthrower a few minutes after throwing
snow to prevent freeze- up of the auger/impeller.
11. Do not clear snow across the face of slopes. Exercise
extreme caution when changing direction on slopes. Do
not attempt to clear steep slopes.
12.Never operate the snowthrower without proper guards,
plates or other safety protective devices in place.
13.Never operate the snowthrower near enclosures, auto-
mobiles, window wells, drop- offs, and the like without
proper adjustment of the snow discharge angle. Keep
children and pets away.
WARNING: Avoid
injury from rotating
auger- keep hands,
feet, and clothing
away.
14.Do not overload the machine capacity by attempting to
clear snow at too fast a rate.
15.Never operate the machine at high transport speeds on
slippery surfaces. Look behind and use care when back-
ing up.
16.Never direct discharge at bystanders or allow anyone in
front of the unit.
17.Disengage power to the collector/impeller when snow-
thrower is transported or not in use.
WARNING: Do not
use hands to un-
clog discharge
chute.
18.Use only attachments and accessories approved by the
manufacturer of the snowthrower (such as tire chains,
electric start kits, ect.).
19.Never operate the snowthrower without good visibility or
light. Always be sure of your footing and keep a firm
hold on the handles. Walk;never run.
• Stop engine/motor before removing debris.
• Do not walk in front of running machine.
• Do not discharge at bystanders.
20.Do not over- reach. Keep proper footing and balance at
all times.
21.Exercise caution if operating on steep sloping surfaces.
• Keep people and pets a safe distance from the
machine.
22.This snowthrower is for use on sidewalks, driveways
and other ground level surfaces.
• Before leaving machine, shut off engine/ motor
and remove key.
23.Do not use the snowthrower on surfaces above ground
level such as roofs of residences, garages, porches or
other such structures or buildings.
MTF-031072L
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TABLE OF CONTENTS
SAFETY DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
OWNER’S INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
TOOLS REQUIRED FOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
CONTENTS OF SHIPPING CARTON . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
PARTS BAGS CONTENTS: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
UNPACKING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
UPPER HANDLE AND CRANK ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . 10
CHECK THE CABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
HOW TO SET THE LENGTH OF THE CABLES . . . . . . . . . . . . . . . . . . . 10
SHIFTER LEVER KNOB ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
ENGINE AND SNOWTHROWER CONTROLS . . . . . . . . . . . . . . . . . . . . 12
SNOWTHROWER OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
WHEEL LOCK OUT PIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
HOW TO REMOVE SNOW FROM AUGER . . . . . . . . . . . . . . . . . . . . . . . 15
HOW TO SET THE DRIFT CUTTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
BEFORE STARTING ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
CHECK THE OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
FILL GAS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
BEFORE STOPPING THE ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
TO START ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
USE OF ELECTRIC STARTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
OPERATING TIPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
SERVICE RECOMMENDATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
AUGER HOUSING HEIGHT ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . 25
BELT ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
HOW TO REPLACE THE BELTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
BELT GUIDE ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
TRACTION DRIVE CABLE ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . 30
HOW TO ADJUST OR REPLACE THE FRICTION WHEEL . . . . . . . . . 31
AUGER SHEAR BOLT REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . 34
TO ADJUST OR REPLACE THE SPARK PLUG . . . . . . . . . . . . . . . . . . . 34
STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
TROUBLE SHOOTING CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
PARTS SCHEMATICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
MTF-031072L
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SAFETY DECALS
the meaning, then thoroughly read all safety and operation
instructions in this Owner’s Manual or contact your local
dealer.
WARNING: If safety decals are dam-
aged or missing, replace immediately.
If any safety decals become worn or damaged and cannot
be read, order replacement decals from your local dealer.
Look for this symbol to indicate important safe-
ty precautions. This symbol indicates: “Atten-
tion! Become Alert! Your Safety Is At Risk.”
Identifying Your Snowthrower
The snowthrower has two (2) identifying numbers: (1) unit
model number: (2) unit serial number. The two preceding
numbers are required to insure that the proper replace-
ment parts are obtained when required. If you have any
questions concerning parts, service, or technical data, con-
tact the dealer where the unit was purchased.
Before operation of your snowthrower, read the safety de-
cals as shown on your snowthrower. The cautions and
warnings are for your safety. To avoid a personal injury or
damage to your snowthrower, understand and follow all
safety decals. If you have any questions regarding the
meaning or how to comply with the instructions, do not op-
erate until you understand the purpose for the warning or
danger given in the safety decal. If you do not understand
For complete warranty information refer to the warranty in
the Owner’s Information section of this manual.
Figure 1
MTF-031072L
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OWNER’S INFORMATION
THREE YEAR LIMITED WARRANTY
Murray warrants to the original purchaser of this Frontier Branded Snowthrower that this unit shall be free from defects in
material and workmanship under normal use and service for a period of Three (3) Year from the date of purchase; however,
this warranty does not cover accessories (such as electric starters) and Normal Wear Parts (except as noted below) as the
companies that manufacture these items furnish their own warranties and provide service through their authorized field
service facilities. For additional information, see the warranties covering these particular parts. If you are uncertain whether
your unit contains or is equipped with one or more of these parts, consult your dealer prior to purchase. Subject to the terms
and conditions noted in this Limited Warranty, we shall, at our option, repair or replace at no cost to the original purchaser
any part covered by this Limited Warranty during the applicable warranty period.
Normal Wear Parts are defined as drive belts, augers, shear pins, tires and headlights. These parts are warranted to be free
from defects in material and workmanship as delivered with the product. Any claim for repair or replacement of Normal Wear
Parts must be made within thirty (30) days of the date of purchase. No claims involving damage caused from material use,
abuse or misuse will be honored.
This Murray Three (3) Year Limited Warranty for your Frontier Branded Snowthrower is your exclusive remedy; however,
this warranty is void or does not apply to any unit that has been tampered with, altered, misused, abused. If used for
commercial and/or professional (non-homeowner) uses, the duration of this warranty is ninety (90) days after the date of
purchase. Your warranty does not cover minor mechanical adjustments which are not due to any defect in material or
workmanship. For assistance in making such adjustments, consult your Operator’s Manual.
The engine on this Frontier Branded Snowthrower is warranted to the original purchaser for only a Two (2) Year Limited
Warranty. See your engine manual for information regarding the warranty policy and items covered under warranty. See
MT
your authorized John Deere/Frontier Dealer for service or replacement parts.
To make a claim under this Murray Three (3) Year Limited Warranty for your Frontier Branded Snowthrower, return the unit
(or if authorized in advance, the defective part) along with your proof of purchase to an Authorized John Deere/Frontier Dealer
near you. To locate the nearest Authorized John Deere/Frontier Dealer, check the Yellow Page listings in your local telephone
directory. If you return the entire unit, John Deere/Frontier will repair all warranty items. If authorize to return the defective
part only, John Deere/Frontier will either replace or repair the part. This Murray Three (3) Year Limited Warranty for your
Frontier Branded Snowthrower gives you specific legal rights, and you may also have other rights which vary from state to
state. This Limited Warranty is given in lieu of all other expressed and implied warranties including the implied
warranty of merchantability and warranty of fitness for a particular purpose. If you need additional information on this
written warranty or assistance in obtaining service, contact you local John Deere/Frontier Dealer.
FOR YOUR RECORDS
DATE PURCHASED:
MODEL NO:
SERIAL NO:
STORE WHERE PURCHASED:
ADDRESS:
CITY:
STATE:
TELEPHONE :
Record this information about your unit so that you will
be able to provide it in case of loss or theft.
7
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ASSEMBLY
TOOLS REQUIRED FOR ASSEMBLY
1 - Knife
CONTENTS OF SHIPPING CARTON
1- Snowthrower
2 - 1/2” wrenches (or adjustable wrenches)
2 - 9/16” wrenches (or adjustable wrenches)
2 - 3/4” wrenches (or adjustable wrenches)
1 - 3/8” wrenches (or adjustable wrenches)
1 - Pair pliers or screw driver (to spread cotter pin)
1- Container of Fuel Stabilizer (Located in Parts Bag)
1- Crank Assembly
1- Parts Bag
HOW TO MEASURE SCREW SIZE
LENGTH
DIAMETER
WARNING: Always wear safety glasses or eye
shields while assembling snowthrower.
PARTS BAGS CONTENTS:
*2- Shear Bolt
* 2-Spacer
*2- Nut
1 - Shift Lever Knob
(not actual size)
* Non Assembly parts are found in toolbox located on top of belt cover.
8
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ASSEMBLY
Figure 2 shows the snowthrower in the shipping position.
Figure 3 shows the snowthrower completely assembled.
Reference to right and left hand side of the snowthrower is
from the operator’s position at the handle.
UNPACKING
Figure 2
1. Locate the two tear tabs at the bottom of the carton.
Auger Drive
Lever
Traction Drive Lever
2. Pull the tear tape no more than twelve inches (30.48cm.)
at a time. Re-grasp tape next to the carton and pull
again. Repeat until all the tape is torn off.
3. After the tape has been completely removed from the
carton, remove the carton from the base. Cut all four cor-
ners and fold the sides toward the center for easy dispos-
al.
Snow Chute Deflector
Auger Housing
4. Remove the plastic bag that covers the unit.
5. Locate and remove the parts bag.
NOTE: Set the fuel stabilizer aside until adding
gasoline to the fuel tank. We recommend that fuel
stabilizer is added to the fuel each time that gasoline
is added to the fuel tank.
Screw
6. For shipping purposes, the height adjust skids are at-
tached to the pallet. Remove the screw that secures
each height adjust skid to the pallet. (See Figure 2).
Height Adjust
Skid
Figure 3
Traction Drive Lever
7. Roll the snowthrower off the carton by pulling on the low-
er handle.
Cable
Auger Drive Lever
CAUTION: DO NOT back over cables.
8. Remove the packing material from the handle assembly.
”Z” Fitting
”Z” Fitting
9. Cut ties securing the clutch control cables to the lower
handle.
NOTE: If the cables have become disconnected from the
clutch levers, reinstall the cables as shown in Figure 4.
MTF-031072L
Figure 4
Cable
9
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ASSEMBLY
UPPER HANDLE AND CRANK ASSEMBLY
Crank
1. Loosen, but do not remove the screws, flatwashers, lock-
washers and hex nuts in the upper holes of the lower han-
dle.
5/16-18x2”
Bolt
5/16-18”
Lockwasher
3/8” Nylon
Locknut
2. Remove the fasteners and the crank assembly eyebolt
from the lower holes of the lower handle.
5/16-18”
Nut
3. Raise upper handle into operating position. Upper han-
dle should be to the outside of the lower handle.
11/32 “Flatwasher
Figure 5
Eye Bolt
Flatwasher
NOTE: Make sure the cables are not caught between
the upper and lower handle.
Hair Pin
4. Install the fasteners and the crank assembly eyebolt that
were removed in step 2. DO NOT tighten until all fasten-
ers are in place.
5. Attach the crank rod to the universal joint assembly with
the hair pin (see Figure 6).
6. Tighten nut on eye bolt. Make sure eye bolt is properly
aligned and the crank can freely rotate.
7. Tighten all handle bolts.
Crank Rod
Assembly
Universal Joint
NOTE: Make sure crank does not touch carburetor
cover.
Figure 6
CHECK THE CABLES
Auger Drive Cable
Traction Drive Cable
1. If control cables have become unattached from motor
mount frame, reconnect cables as shown in Figure 7.
2. For cable adjustments, see “How To Check And Adjust
The Cables” in the MAINTENANCE section.
HOW TO SET
THE LENGTH OF THE CABLES
The cables were adjusted at the factory and no adjustments
should be necessary. However, after the handles are put in
the operating position, the cables can be too tight or too
loose. If an adjustment is necessary, see “How To Check And
Adjust The Cables” in the MAINTENANCE section.
Figure 7
10
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ASSEMBLY
SHIFTER LEVER KNOB ASSEMBLY
Shifter
Knob
1. Thread the shifter knob onto the threaded end of the
shifter lever until it is snug against the hex nut and the lip
is pointed away from the engine (See Figure 8). On
some models, the shifter knob is attached.
Hex Nut
2. Tighten hex nut against the bottom of the shifter lever
knob.
Shifter Lever
Figure 8
CHECK THE TIRES
IMPORTANT! BEFORE YOU START
OPERATING
The tires were over inflated for shipment. Check the tire
pressure in the tires. See the sidewall of the tire for the
proper inflation.
r
Check the fasteners. Make sure all fasteners are
tight.
r
On electric start models, the unit was shipped with
the starter cord plugged into the engine. Before
operating, unplug the starter cord from the engine.
NOTE: This snowthrower was shipped WITH OIL in the engine. See “Before Starting Engine”
instructions in the Operation section of this manual before starting engine.
11
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OPERATION
READ THIS OWNER’S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR SNOWTHROWER. Compare the
illustrations with your SNOWTHROWER to familiarize yourself with the location of various controls and adjustments. Save
this manual for future reference.
Traction Drive Clutch Lever
Auger Drive Clutch Lever
Gas Fill
Electric
Start Button
Snow Chute
Deflector
Crank
Choke Control
Auger Housing
Toolbox
Starter Handle
Ignition Key
Throttle Control
Primer Button
Lever
Oil Drain
Height
Adjust Skid
Figure 9
ENGINE AND SNOWTHROWER CONTROLS
ENGINE CONTROLS
NOTE: Do not move speed select lever while Traction
Drive Clutch is engaged. This may result in severe
damage to drive system.
Throttle Control Lever - Controls the engine speed.
Choke Control- Use to start a cold engine.
Auger Drive Clutch Lever - Used to engage and disengage
the auger and impeller. To engage push down, to disengage
release.
Electric Start Button - Used to start the engine using the
120 volt electric starter.
Traction Drive Clutch Lever - Used to propel snowthrower
forward or reverse. Push down to engage, release to
disengage.
Prime Button - Used to inject fuel directly into carburetor
manifold to insure fast starts in cool weather.
Ignition Key - Must be inserted to start engine. Pull out to
stop. Do not turn ignition key.
Snow Chute Deflector - Changes the direction the snow is
blown.
Starter Handle - Starts the engine manually.
Crank - Used to change direction of the snow discharge.
Turn handle clockwise to turn chute to right. Turn handle
counter clockwise to turn chute to left.
SNOWTHROWER CONTROLS
Height Adjust Skid - Used to adjust ground clearance of
auger housing.
Speed Select Lever - Allows the operator to use one of six
(6) forward and two (2) reverse speeds. To shift, move speed
Toolbox - Spare shear pins, shear bolt wrenches and
select lever to desired position.
MTF-031072L
spacers are located in toolbox.
12
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OPERATION
The operation of any snowthrower can result in foreign objects being thrown into the eyes,which can
result in severe eye damage. Always wear safety glasses or eye shields before beginning snowthrower
Operation. We recommend standard safety glasses or Wide Vision Safety Mask for over spectacles.
4. To stop forward motion, release the traction drive lever.
SNOWTHROWER OPERATION
The most effective use of the snowthrower will be established
by experience, taking into consideration the terrain, wind
conditions and building location which will determine the
direction of the discharge chute.
5. To move the snowthrower backwards, move the speed
select lever into either first or second reverse position
and engage the traction drive lever.
NOTE: Do not blow snow toward a building as hidden
objects could be blown with sufficient force to cause
damage.
Traction Drive Lever
Auger Drive Lever
TO STOP YOUR SNOWTHROWER
1. To stop throwing snow, release the auger drive lever.
(see Figure 10).
2. To stop the wheels, release the traction drive lever.
3. To stop the engine, push the throttle control lever to off
and pull out the ignition key.
TO CONTROL SNOW DISCHARGE
1. Rotate the crank to set the direction (left to right) of the
Figure 10
discharge chute (see Figure 9).
2. Adjust the snow chute deflector. Loosen the wing nut
on the side of the snow chute deflector. Raise the
snow chute deflectorfor more distance or lower for less
distance. Tighten wing nut. (see Figure 11).
Chute Deflector
HOW TO MOVE FORWARD AND BACKWARD
1. Start the engine. See “To Start Engine” in the Operation
section.
Wing Nuts
NOTE: Always release the traction drive lever before
moving the speed select lever.
Figure 11
2. Ground speed is determined by snow conditions. Set the
speed select lever (see Figure 12) in one of the follow-
ing positions.
1-2
3
Wet, Heavy, Slushy, Extra Deep
Moderate
4-5
6
Very Light
Transport Only
Speed Select Lever
IMPORTANT: Before operating, make sure the area in
front of snowthrower is clear of bystanders or
obstacles.
3. Engage the traction drive lever (see Figure 10). As the
snowthrower starts to move, maintain a firm hold on the
handles and guide the snowthrower along the cutting
path. Do not attempt to push the snowthrower.
MTF-031072L
Figure 12
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OPERATION
TO THROW SNOW
1. Push down the auger driver lever (right hand). See
Figure 10.
WARNING: Never run engine indoors or in an
enclosed, poor ventilated area. Engine exhaust
contains CARBON MONOXIDE, an OR-
2. To stop throwing snowl, release the auger drive lever.
DERLESS and DEADLY GAS.
Keep hands, feet, hair and loose clothing away from
any moving parts on engine and snowthrower.
Temperature of muffler and nearby areas can exceed
150_ F (66_ C). Avoid these areas.
NOTE: When clearing wet, heavy snow, it is
recommended that the ground speed of the unit be
reduced, maintain full throttle and do not attempt to
clear the full width of the unit.
DO NOT allow children or young teenagers to operate
or be near snowthrower while it is operating.
For additional operating instructions see “Operating
Tips” in the Operation section.
WARNING: Read Owner’s Manual before oper-
ating machine. This machine can be dangerous
if used carelessly.
Never operate the snowthrower without all guards,
covers, and shields in place.
Never direct discharge towards windows or allow by-
standers near machine while engine is running.
Stop the engine whenever leaving the operating posi-
tion.
Disconnect spark plug before unclogging the impeller
housing or the discharge chute and before making re-
pairs or adjustments.
When leaving the machine, remove the ignition key.
To reduce the risk of fire, keep the machine clean and
free from spilled gas, oil and debris.
2. For ease of maneuverability when lighter conditions pre-
vail, remove klick pin from wheel locked position and in-
sert into single wheel drive (unlocked) position
(Figure 14). Make sure that the klick pin is in the single
wheel drive position of the axle only and not through the
locked position.
WHEEL LOCK OUT PIN
1. The right wheel is secured to the axle with a klick pin. This
unit was shipped with this klick pin in the locked position.
(Figure 13).
Klik
Pin
Klik
Pin
Single
Wheel Drive
Position
Figure 14
(Unlocked)
Locked
Position
Figure 13
NOTE: Check tire pressure. See side of tire for maximum
inflation. Do not exceed listed maximum pressure.
14
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OPERATION
HOW TO REMOVE SNOW FROM AUGER
WARNING: Do not attempt to remove snow or
debris that may become lodged in auger with-
out taking the following precautions:
A cleaning stick is attached to the top of the auger housing.
Use the cleaning stick to remove snow from the auger
housing.
S
S
S
S
S
Release auger drive lever.
Move throttle lever to stop position.
Remove (do not turn) ignition key.
Disconnect spark plug wire.
Do not place your hands in the auger or discharge
chute. Use the cleaning stick to remove snow.
HOW TO SET THE DRIFT CUTTERS
Drift Cutter
(OPTIONAL ACCESSORY ON SOME MODELS)
Drift cutters are used to cut a path through snow deeper than
the auger housing.
1. Loosen the wingnuts that secure the drift cutters to the
auger housing (see Figure 15).
Wingnut
2. Raise the drift cutters to the desired height.
3. Tighten the wingnuts.
Figure 15
15
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OPERATION
BEFORE STARTING ENGINE
Check the oil
NOTE: The engine was shipped from the factory filled
with oil. Check the level of the oil. Add oil as needed.
WARNING: Gasoline is flammable. Always use
caution when handling or storing gasoline. Do
not add gasoline to the fuel tank while snow-
thrower is running, hot, or when snowthrower is in an
enclosed area. Keep away from open flame, electrical
sparks and DO NOT SMOKE while filling the fuel tank.
Never fill the fuel tank completely; but fill the fuel tank
to within 1/4-1/2 inch (6.5-12.5 mm) from the top to pro-
vide space for the expansion of the fuel. Always fill fuel
tank outdoors and use a funnel or spout to prevent spil-
ling. Make sure to wipe up any spilled fuel before start-
ing the engine.
Store gasoline in a clean, approved container, and keep
the cap in place on the container. Keep gasoline in a
cool well ventilated place; never in the house. Never
buy more than a 30 day supply of gasoline to assure
volatility. Gasoline Is intended to be used as a fuel for
internal combustion engines; therefore, do not use
gasoline for any other purpose. Since many children
like the smell of gasoline, keep it out of their reach be-
cause the fumes are dangerous to inhale, as well as be-
ing explosive.
1. Make sure the unit is level.
2. Remove the oil fill cap/dipstick. Check the oil.
NOTE: Do not check the level of the oil while the
engine runs.
3. If necessary, add oil until the oil reaches the FULL mark
on the oil fill/cap dipstick (see Figure 16). Do not add too
much oil.
NOTE: For extreme cold operating conditions of 0_F
(-18 _ C) and below, use a synthetic 0W30 motor oil for
easier starting.
NOTE: S.A.E. 5W30 motor oil may be used to make
starting easier in areas where the temperature is 20_ F.
(-7 _ C) to 0_F (-18_ C).
NOTE: SEE CHART FOR OIL RECOMMENDATION
TEMPERATURE
_F (-18 C) and above
TYPE OF OIL
S.A.E. 5W30
0
_
Oil Fill
Cap/Dipstick
0_F (-18_ C) and below
synthetic 0W30
SAE VISCOSITY GRADES
5W30
synthetic 0W30
_ F
_ C
-
20
-30
0
20
32
0
40
Figure 16
-20
-10
10
BEFORE STOPPING THE ENGINE
Run the engine for a few minutes to help dry off any moisture
on the engine.
FILL GAS
1. Fill the fuel tank with a fresh, clean, unleaded regular, un-
leaded premium, or reformulated automotive gasoline
only. DO NOT use leaded gasoline.
To help avoid possible freeze-up of the starter, proceed as
follows:
NOTE: Winter grade gasoline has higher volatility to
improve starting. Be certain container is clean and
free from rust or other foreign particles. Never use
gasoline that may be stale from long periods of
storage in the container.
Recoil Starter
With the engine running, pull the starter rope with a rapid
continuous full arm stroke three or four times.
NOTE: The normal sound made by pulling the starter
rope will not harm the engine or the starter.
CAUTION: DO NOT use gasoline containing any
amount of alcohol as it can cause serious damage to
the engine or significantly reduce the performance.
Electric Starter
1. Connect the power cord to the switchbox and then to a
wall outlet.
2. Check to make sure that spark plug is tightened securely
into engine and spark plug wire is attached to spark plug.
If torque wrench is available, torque plug to 18-23 ft-lbs.
MTF-031072L
2. With the engine running, push the starter button and spin
the starter for several seconds.
16
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OPERATION
NOTE: The normal sound made by spinning the
starter will not harm the engine or the starter.
NOTE: Allow the engine to warm up for several
minutes before blowing snow in temperatures below
0°F (-18_ C).
3. Disconnect the power cord from the receptacle first and
then from the switchbox.
8. Run engine at or near top speed.
9. To stop engine, move throttle control lever to stop posi-
tion. Remove key. Do not turn key.
TO START ENGINE
Be sure that engine has sufficient oil.
WARM ENGINE START (RECOIL STARTER)
(Engine still warm from recent running.)
The snowthrower engine is equipped with a recoil starter.
Oil Fill Cap/Dipstick
Primer Button
1. Be sure auger drive clutch lever and traction drive clutch
lever are in the disengaged (RELEASED) position.
2. IN TEMPERATURES ABOVE 0°F (-18°C)
Move throttle control to “FAST” position.
Carburetor
Cover
IN TEMPERATURES BELOW 0°F (-18°C)
Move throttle control to “1/2 THROTTLE” position. Allow
engine to idle at “1/2 Throttle” for five minutes to allow en-
gine oil to warm before engaging auger drive clutch lever.
Failure to allow engine oil to warm can cause damage to
engine.
Starter Handle
Choke
3. Insert key into ignition slot. Make sure it snaps into place
(Figure 17). Do not turn key.
4. CHOKE KNOB must be in the off position. Do not use
primer button.
Ignition
Key
5. Pull starter handle (Figure 17) rapidly, and allow to re-
wind slowly while maintaining firm grip on handle.
Throttle Control Lever
Figure 17
6. If engine fails to start after a reasonable number of start-
ing attempts, rotate choke knob to the on position and re-
peat instruction number 5.
COLD ENGINE START (RECOIL STARTER)
(SEE FIGURE 17)
(Engine has not been run recently.)
7. As engine warms up, move the choke lever to the ”1/2
choke” position. When engine does not run smoothly,
move choke lever to the off position.
1. Be sure auger drive clutch lever and traction drive clutch
lever are in the disengaged (RELEASED) position.
2. IN TEMPERATURES ABOVE 0°F (-18°C)
Move throttle control to “FAST” position.
NOTE: Allow the engine to warm up for several
minutes before blowing snow in temperatures below
0°F (-18_ C).
IN TEMPERATURES BELOW 0°F (-18°C)
Move throttle control to “1/2 THROTTLE” position. Be-
fore engaging auger drive clutch lever allow engine to
idle for five minutes to allow engine oil to warm . Failure
to allow engine oil to warm can cause damage to engine.
8. Run engine at or near top speed.
9. To stop engine, move throttle control lever to stop posi-
tion. Remove ignition key. Do not turn the ignition key.
To help prevent possible freeze-up of recoil starter and
engine controls, proceed as follows after each snow removal
job.
3. Insert key into ignition slot. Make sure it snaps into place
(Figure 17). Do not turn key.
4. Rotate choke knob to the on position.
1. With engine running, pull starter rope hard with a continu-
ous full arm stroke three or four times. Pulling of starter
rope will produce a loud clattering sound. This is not
harmful to the engine or starter.
5. Push the primer button as follows:
Above 50° F (10° C), DO NOT PRIME.
From 50° F (10° C) to 15°F (-10° C), PUSH TWO TIMES.
Below 15° F (-10° C), PUSH FOUR TIMES.
2. With engine not running, wipe all snow and moisture from
carburetor cover in area of control levers. Also move
control levers backward and forward several times.
NOTE: Cover the vent hole when as you push the
primer. Remove your finger from the primer vent
hole between pushes.
IMPORTANT: After each use of the snowthrower, stop
the engine, remove the ignition key, remove all
accumulated snow from the snowthrower and wipe
clean. Store the snowthrower in a protected area.
6. Pull starter handle (Figure 17) rapidly, and allow to re-
wind slowly while maintaining firm grip on handle.
7. As engine warms up move choke lever to “1/2 choke”
position. When engine does not run smoothly, move
choke lever to the off position.
NOTE: Never cover snowthrower while engine and
exhaust area are still warm.
17
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OPERATION
USE OF ELECTRIC STARTER
On models so equipped
Starter Button
WARNING: The electric starter is equipped with
a three-wire power cord and plug designed to
operate on 120 volt AC house hold current. The
power cord must be properly grounded at all times to
avoid the possibility of electric shock which can cause
injury to the operator. Follow all instructions carefully
as set forth below:
Make sure your house has a three-wire grounded sys-
tem. If you are not sure, ask a licensed electrician. If
your house does not have a three-wire grounded sys-
tem, do not use this electric starter under any condi-
tion.
Switch Box
Power cord
If your house has a three-wire grounded system but a
three hole receptacle is not available to connect the
electric starter, have a three-hole receptacle installed
by a licensed electrician.
Figure 19
COLD ENGINE START (ELECTRIC STARTER)
(SEE FIGURE 18 AND FIGURE 19)
(Engine has not been run recently.)
WARNING: To connect a 120 volt power cord,
always connect the power cord first to the
switch box located on the engine and then plug
the other end into a three-hole grounded receptacle.
NOTE: When using the 120 volt electric starter, do not
push the primer button.
1. Be sure auger drive clutch lever and traction drive clutch
lever are in the disengaged (RELEASED) position.
2. IN TEMPERATURES ABOVE 0°F (-18°C)
Move throttle control to”FAST” position.
WARNING: To disconnect the power cord, al-
ways unplug the end connected to the three-
hole grounded receptacle first.
IN TEMPERATURES BELOW 0°F (-18°C)
Move throttle control to “1/2 THROTTLE” position. Allow
engine to idle at “1/2 Throttle” for five minutes to allow en-
gine oil to warm before engaging auger drive clutch lever.
Failure to allow engine oil to warm can cause damage to
engine.
Oil Fill Cap/Dipstick
Primer Button
3. Insert key into ignition slot. Make sure it snaps into place
(Figure 18). Do not turn key.
Carburetor
Cover
4. CHOKE KNOB must be in the off position.
5. Connect POWER CORD to SWITCH BOX (Figure 19).
6. Plug other end of POWER CORD into a three-hole,
GROUNDED 120 VOLT, AC receptacle. (See WARNING
at beginning of these instructions).
Starter Handle
NOTE: Cover vent hole when pushing primer.
Remove finger from primer vent hole between
pushes.
Choke
7. Push the primer button as follows:
Ignition
Key
Above 50° F (10° C), DO NOT PRIME.
From 50° F (10° C) to 15°F (-10° C), PUSH TWO TIMES.
Below 15° F (-10° C), PUSH FOUR TIMES.
Figure 18
Throttle Control Lever
8. START ENGINE:
18
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OPERATION
a. Push STARTER BUTTON (Figure 19) to engage
2. IN TEMPERATURES ABOVE 0°F (-18°C)
Move throttle control to”FAST” position.
starter motor and crank engine.
IN TEMPERATURES BELOW 0°F (-18°C)
Move throttle control to “1/2 THROTTLE” position. Allow
engine to idle at “1/2 Throttle” for five minutes to allow en-
gine oil to warm before engaging auger drive clutch lever.
Failure to allow engine oil to warm can cause damage to
engine.
b. Rotate CHOKE KNOB to the on position while crank-
ing engine.
NOTE: The electric starter is thermally protected. If
overheated, the electric starter will stop
automatically and can only be restarted when it has
cooled to
a
safe temperature.
A
wait of
3. Insert key into ignition slot. Make sure it snaps into place
(Figure 17). Do not turn key.
approximately five to ten minutes is required.
4. CHOKE KNOB must be in the off position.
c. When engine starts, release the STARTER BUT-
TON and rotate the CHOKE KNOB gradually to the
off position.
5. Connect the POWER CORD to the SWITCH BOX
(Figure 19).
6. Plug other end of POWER CORD into a three hole,
GROUNDED 120VOLT, AC receptacle (See “WARN-
ING” at beginning of these instructions).
d. If engine falters, rotate the CHOKE KNOB immedi-
ately to the on position and then gradually to the off
position.
7. START ENGINE:
e. Disconnect the POWER CORD from receptacle first,
and then from the SWITCH BOX.
a. Push STARTER BUTTON (Figure 19) to engage
starter motor and crank engine.
9. When the engine starts, release the starter button and
move choke lever to “1/2 choke” position. When engine
does not run smoothly, move choke lever to the off posi-
tion.
b. While cranking, rotate the CHOKE KNOB on the en-
gine to the on position.
NOTE: The electric starter is thermally protected. If
overheated, the electric starter will stop
automatically and can only be restarted when it has
NOTE: Allow the engine to warm up for several
minutes before blowing snow in temperatures below
0°F.
cooled to
a
safe temperature.
A
wait of
approximately five to ten minutes is required.
c. When the engine starts, release the STARTER BUT-
TON and rotate the CHOKE KNOB gradually to the
off position.
10. Run engine at or near top speed.
11. To stop engine, move throttle control lever to stop posi-
tion. Remove key. Do not turn key.
d. If the engine falters, rotate CHOKE KNOB immedi-
ately to the on position and then gradually to the off
position.
If, after following the preceding instructions, your engine fails
to start, have it checked by a John Deere/Frontier dealer.
e. Disconnect the POWER CORD from the receptacle
first and then from the SWITCH BOX.
8. Run the engine at or near top speed.
WARM ENGINE START (ELECTRIC STARTER)
9. To stop the engine, move the throttle control lever to the
“Stop” position. Remove the ignition key. Do not turn key.
(Engine still warm from recent running.) Proceed with the
following instructions.
If after following the preceding instructions, your engine fails
to start, have the engine checked by a John Deere/Frontier
dealer.
NOTE: Warm engine may start without choking.
NOTE: Do not lose the ignition key. Key the ignition key
is a safe place. The engine will not start without the
ignition key.
1. Be sure auger drive clutch lever and traction drive clutch
lever are in the disengaged position, “RELEASED”.
19
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OPERATION
9. Before starting snowthrower, always inspect augers and
OPERATING TIPS
impeller for ice accumulation and/or debris, which could
result in snowthrower damage.
1. For optimum snowthrower efficiency, adjust ground
speed, not the throttle. REMEMBER - if the wheels slip,
forward speed will be reduced. The engine is designed
to deliver optimum performance at full throttle and must
be run at this power setting at all times.
10. Check oil level before every start. fill to “SAFE” indication
prior to operating snowthrower.
2. Most efficient snowblowing is accomplished when snow
is removed immediately after it falls.
To help avoid possible freeze-up of starter, proceed as
follows:
3. For complete snow removal, slightly overlap each swath
previously taken.
Recoil Starter:
With engine running, pull starter rope with a rapid continuous
full arm stroke three (3) or four (4) times.
4. Snow should be discharged downwind whenever pos-
sible.
5. For normal usage, set the skids one-eighth inch (3 mm)
below the scraper bar. For extremely hard-packed snow
surfaces, the skids may be adjusted upward to insure
cleaning efficiency.
NOTE: The unusual sound made by pulling starter rope
will not harm the engine or the starter.
Electric Starter:
6. On gravel or crushed rock surfaces, the skids should be
set at 1-1/4 inch (32 mm) below the scraper bar (see To
Adjust Skid Height, in the MAINTENANCE section in this
manual). Rocks and gravel must not be picked up and
thrown by the machine.
1. Connect the “POWER CORD” to the “SWITCH BOX” and
then to a 120 volt AC receptacle.
2. With engine running, push the “STARTER BUTTON”
and spin the starter for several seconds.
7. After the snowblowing job has been completed, allow the
engine to idle for a few minutes, to melt snow and ice ac-
cumulated on the engine.
NOTE: The unusual sound made by spinning the
starter rope will not harm the engine or the starter.
3. Disconnect the “POWER CORD” from the receptacle
first and then from the “SWITCH BOX”.
8. Remove ice and snow accumulation from the entire
snowthrower to prevent obstructions and possible dam-
age when snowthrower is subsequently operated.
20
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SERVICE RECOMMENDATIONS
SERVICE RECOMMENDATIONS
FIRST
2
HOUR
BEFORE
EACH
USE
EVERY
5
HOURS
EVERY
10
HOURS
EVERY
25
HOURS
BEGINNING
EACH
SEASON
BEFORE
STORAGE
PROCEDURE
OFTEN
S
N
O
W
T
Tighten all screws and nuts
√
√
√
√
√
Check Traction Clutch
Cable Adjustment
(See Cable Adjustment)
H
R
O
W
E
Check Auger clutch Cable
Adjustment
(See Cable Adjustment)
√
√
R
√
√
Lubricate Chains and
Hex Shaft
√
E
N
G
I
Oil, Check
√
√
N
E
Oil, Change
√
√
√
The warranty on this snowthrower does not cover items that
have been subjected to operator abuse or negligence. To re-
ceive full value from the warranty, operator must maintain
snowthrower as instructed in this manual. The following Ser-
vice Recommendations is supplied to assist operator to
properly maintain snowthrower. This is a check list only. Ad-
justment referred to will be found in the MAINTENANCE sec-
tion of this manual.
AFTER EACH USE
1. Check for any loose or damaged parts.
2. Tighten any loose fasteners.
3. Check and maintain the auger.
4. After each use, remove all snow and slush off the snow-
thrower to prevent freezing of auger or controls.
5. Check controls to make sure they are functioning proper-
ly.
6. If any parts are worn or damaged, replace immediately.
21
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MAINTENANCE
Some adjustments will need to be made periodically to
properly maintain your snowthrower.
Remove filler plug (Figure 20), once a year. If grease is
visible, do not add. If grease is not visible, use a piece of fine
wire, like a dipstick to check if there is grease in the gear box.
Mobilux EP1 and Shell Aldania EP1 are suitable equivalents.
All adjustments in the MAINTENANCE section of this manual
should be checked at least once each season.
SNOW BLOWER
Auger and Traction Drive Belts should be adjusted after the
first 2 to 4 hours of use, again about mid-season and twice
each season thereafter (See To Adjust Belts paragraph in the
MAINTENANCE section).
AS REQUIRED
Auger Gear Box
Filler
Plug
The auger gear box is lubricated at the factory and should not
require additional lubrication.
If for some reason the lubricant should leak out, or if the auger
gear box has been serviced, add Lubriplate GR132 Grease
or equivalent. Maximum 3-1/4 ounces, (92 grams) should be
used.
Figure 20
LUBRICATION AT STORAGE
Bearings and bushings
NOTE: Any greasing or oiling of the above mentioned
components can cause contamination of the rubber
friction wheel. If the disc drive plate or friction wheel
come in contact with grease or oil damage to rubber
friction wheel will result .
All bearings and bushings are lifetime lubricated and require
no maintenance.
Hex shaft and chains
For storage, the hex shaft should be wiped with a cloth lightly
moistened with motor oil to prevent rusting (see Figure 22).
If grease or oil comes into contact with the disc drive plate or
friction wheel, make sure to clean plate and wheel thoroughly
with a alcohol base solvent.
For storage, the chains should be lubricated with a chain type
lube. (see Figure 22).
22
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MAINTENANCE
LUBRICATION - EVERY 25 HOURS
Chute Rotation Gear
Chute Rotation Gear
Lubricate the chute rotation gear with automotive type oil.
(see Figure 21).
Figure 21
Chains
4. Lubricate the chains with a chain type lubricant.
5. Wipe the hexshaft and sprockets with 5W30 motor oil.
1. Position speed selector lever in first (1) forward gear.
2. Stand the snowthrower up on the auger housing end.
NOTE: Clean all excess grease or oil found on the
rubber friction wheel or the disc drive plate.
NOTE: When the crank case if filled with oil, do not
leave the snowthrower standing up on the auger
housing for an extended period of time.
CAUTION: Do not allow grease or oil to contact the
rubber friction wheel or the disc drive plate.
3. Remove the bottom panel.
6. Install the bottom panel.
Chain
Chain
WARNING: If the disc drive plate
or rubber friction wheel come in
contact with grease or oil
damage to rubber friction wheel
will result .
If grease or oil come in contact with
the disc drive plate or friction wheel,
make sure to clean the plate and
wheel thoroughly with a alcohol base
solvent.
Hexshaft- wipe with 5W30 motor oil be-
fore storage and at the beginning of each
season
Figure 22
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MAINTENANCE
ENGINE
Check Crankcase Oil Level before starting engine and after
each 5 hours of continuous use (see Figure 23). Add proper
motor oil as required.
NOTE: Overfilling the engine can affect performance.
Tighten the oil fill cap securely to prevent leakage.
Change Oil every 25 hours of operation or at least once a
year, even if the snowthrower is not used for twenty-five
hours. Use a clean, high quality detergent oil. Fill the crank
case to FULL line on dipstick (see Figure 23). Be sure original
container is marked: A.P.I. service “SF” or higher. Do not use
SAE10W40 oil (as it may not provide proper lubrication). See
Chart for oil recommendations.
NOTE: Oil level
must be between
full and add mark.
Figure 23
To Drain Oil - Position snowthrower so that the oil drain plug
is lowest point on engine. Remove oil drain plug and oil fill cap
and drain oil into a suitable container (Figure 24).
Oil Fill cap/Dipstick
NOTE: Oil will drain more freely when warm.
Replace oil drain plug and tighten securely. Refill crank case
with proper motor oil or as indicated in the preceding
paragraphs of this section.
TEMPERATURE
_F (-18 C) and above
TYPE OF OIL
S.A.E. 5W30
0
_
Oil Drain Plug
Figure 24
0_F (-18_ C) and below
synthetic 0W30
SAE VISCOSITY GRADES
5W30
synthetic 0W30
_ F
_ C
-
20
-30
0
20
32
0
40
-20
-10
10
24
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MAINTENANCE
WARNING: Always turn unit off, remove igni-
To adjust skids, proceed as follows:
tion key and disconnect the spark plug wire be-
fore making any repairs or adjustments.
1. Place a block (equal to height from ground desired) un-
der scraper bar near but not under skid.
AUGER HOUSING HEIGHT ADJUSTMENT
TO ADJUST SCRAPER BAR
After considerable use, the metal scraper bar will have a
definite wear pattern. The scraper bar in conjunction with the
skids should always be adjusted to allow one-eighth of an
inch (3 mm) between the scraper bar and the sidewalk or
area to be cleaned.
2. Loosen skid mounting nuts (Figure 25) and push the skid
down until it touches the ground. Retighten mounting
nuts.
3. Set skid on other side at same height.
NOTE: Make sure that snowthrower is set at same height
on both sides.
To adjust the scraper bar, proceed as follows:
1. Position the snowthrower on a level surface.
WARNING: Be certain to maintain proper
ground clearance for your particular area to be
cleared. Objects such as gravel, rocks or other
debris, if struck by the impeller, may be thrown with
sufficient force to cause personal injury, property dam-
age or damage to the snowthrower.
2. Loosen the carriage bolts and nuts securing the scraper
bar to the auger housing.
3. Adjust the scraper bar to the proper position. Tighten the
carriage bolts and nuts, insuring that the scraper bar is
parallel with the working surface.
4. For extended operation, the scraper bar may be re-
versed. If the scraper bar must be replaced because of
wear, remove the carriage bolts and nuts and install a
new scraper bar.
Height Adjust Skid
Skid Mounting Nuts
TO ADJUST SKID HEIGHT
This snowthrower is equipped with two height adjust skids,
secured to the outside of the auger housing. These elevate
the front of the snowthrower.
When removing snow from a hard surface area such as a
paved driveway or walk, adjust the skids up to bring the front
of the snowthrower down.
When removing snow from rock or uneven construction,
raise the front of the snowthrower by moving the skids down.
This will help to prevent rocks and other debris from being
picked up and thrown by the augers.
Figure 25
25
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MAINTENANCE
BELT ADJUSTMENT
Traction Drive Belt
The traction drive belt has constant spring pressure and does
not require an adjustment. If the traction drive belt is slipping,
replace the belt. See “How To Replace The Belts” in the
Maintenance section.
Auger Drive Belt
If your snowthrower will not discharge snow, check the
control cable adjustment. If it is correct, then check the
condition of the auger drive belt. If it is damaged or loose,
replace it (see Belt Replacement in this section of the
manual).
Screw
1. Disconnect spark plug wire.
Belt Cover
2. Remove screw from belt cover. Remove belt cover
Figure 26
(see Figure 26).
3. Loosen nut on auger idler pulley and move auger idler
pulley towards belt about 1/8 inch (3 mm) (see
Figure 29).
Auger
Drive
Engine
Pulley
4. Tighten nut.
5. Have someone engage auger drive clutch. Check ten-
sion on belt (opposite idler pulley). Belt should deflect
about 1/2 inch (12.5 mm) with moderate pressure
Figure 27). You may have to move idler pulley more than
once to obtain the correct tension.
1/2 inch
(12.5mm)
Deflection
Idler
Pulley
Engaged
6. Reinstall belt cover.
Impeller
Pulley
7. Whenever belts are adjusted or replaced, the cables will
need to be adjusted. (See Cable Adjustment in this sec-
tion of the manual).
Figure 27
8. Attach the spark plug wire.
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MAINTENANCE
9. Adjust the auger drive belt. See “How To Adjust The Au-
HOW TO REPLACE THE BELTS
ger Drive Belt” in the Maintenance section.
10. Adjust the belt guide. See “How To Adjust The Belt
The drive belts are of special construction and must be
replaced with original factory replacement belts available
from your nearest authorized service center.
Guide” in the Maintenance section.
11. Install the belt cover. Tighten screw (See Figure 26).
Some steps require the assistance of a second person.
12. Check the adjustment of the cables. See “How To Check
And Adjust The Cables” in the Maintenance section.
How To Remove the Auger Drive Belt
13. Install the bottom panel (see Figure 28).
14. Tighten the bolts on each side of the bottom panel.
15. Connect the spark plug wire.
If the auger drive belt is damaged, the snow thrower will not
discharge snow. Replace the damaged belt as follows.
1. Disconnect the spark plug wire.
2. Loosen the bolts on each side of the bottom panel (see
Bolt
Figure 28).
Bottom Panel
3. Remove the bottom panel.
4. Remove screw from belt cover. Remove the belt cover
(see Figure 26).
Auger Housing
5. Loosen the belt guide. Pull the belt guide away from the
auger drive pulley (see Figure 29).
6. Pull the idler pulley away from the auger drive belt.
7. Remove the old auger drive belt from the auger drive
pulley and from the engine pulley. Replace the auger
drive belt with an original factory replacement belt avail-
able from an authorized service center.
Bolt
Figure 28
8. Install the new auger drive belt onto the auger drive
pulley and onto pulley.
Traction Drive Belt
Engine Pulley
Belt Guide
Auger Drive Pulley
Traction Drive Idler Pulley
Idler Pulley
Auger Drive Belt
Traction Drive Spring
Traction Drive Belt
E-Ring
Traction Drive Pulley
Swing Plate Axle Rod
Engine Pulley
Figure 29
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MAINTENANCE
How To Remove the Traction Drive Belt
If the snow thrower will not move forward, check the traction
drive belt for wear or damage. If the traction drive belt is worn
or damaged, replace the belt as follows.
11. Install and adjust the auger drive belt. See “How To Re-
move The Auger Drive Belt” in the Maintenance section.
12. Adjust the belt guide. See “How To Adjust The Belt
1. Disconnect the spark plug wire.
Guide” in the Maintenance section.
2. Remove the auger drive belt. See “How To Remove The
Auger Drive Belt” in the Maintenance section.
13. Install the bottom panel (see Figure 28).
14. Tighten the bolts on each side of the bottom panel.
15. Install the belt cover. Tighten screw (see Figure 26).
3. Remove the e-ring from one end of the swing plate
axle rod. Remove the swing plate axle rod to allow the
the swing plate to pivot forward (see Figure 29).
4. Remove the traction drive spring.
16. Check the adjustment of the cables. See “How To Check
And Adjust The Cables” in the Maintenance section.
5. Remove the old traction drive belt from the traction
drive pulley and from the engine pulley. Replace the
traction drive belt with an original factory replacement
belt available from an authorized service center.
17. Connect the spark plug wire.
6. Install the new traction drive belt onto the traction
drive pulley and onto engine pulley.
7. Make sure the traction drive idler pulley is properly
aligned with the traction drive belt.
8. Attach the traction drive spring.
9. Install the swing plate axle rod and secure with the e-
ring removed earlier.
10. The bottom of the swing plate must be positioned be-
tween the alignment tabs. Make sure the swing plate
is properly secured (see Figure 30).
Swing Plate
NOTE: If the drive will not engage after the traction
drive belt has been replaced, then check to make
sure that the swing plate is positioned between the
alignment tabs.
Alignment Tabs
Figure 30
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MAINTENANCE
BELT GUIDE ADJUSTMENT
1. Remove spark plug wire.
Belt Guide
2. Have someone engage auger drive.
1/8 Inch (3.175 mm)
3. Measure the distance between the belt guide and belt.
The distance should be 1/8 inch (3.175 mm) for guide.
See Figure 31.
Auger Idler
Pulley Engaged
4. If adjustment is necessary, loosen belt guide mounting
bolt. Move belt guide to the correct position. Tighten
mounting bolt.
5. Reinstall belt cover.
Figure 31
6. Reconnect spark plug wire.
HOW TO CHECK AND ADJUST THE CABLES
The cables are adjusted at the factory and no adjustment
should be necessary. If the cables have become stretched
or are sagging adjustment will be necessary.
Whenever belts are adjusted or replaced, the cables will
need to be adjusted.
To check for correct adjustment, unhook “Z” fitting at
clutch lever (see Figure 32).
Control lever
must be in full
forward position
when checking
cable length.
1. Move clutch lever to the full forward position. Holding
cable tight, note position of fitting to hole in clutch lever.
2. The center of the “Z” fitting should be between the centre
and top of the hole in the clutch lever. Adjust either the
auger drive cable or the traction drive cable as follows.
Figure 32
Auger Drive Cable Adjustment
Square
End
WARNING: Drain the gasoline outdoors, away
from fire or flame.
1. Remove the gas from the gas tank. Stand the snow
thrower up on the front end of the auger housing.
Cable
Spring
2. Push cable through spring to expose the threaded por-
tion of the cable (see Figure 33).
Locknut
3. Hold square end of threaded portion with pliers and ad-
just locknut in or out until correct adjustment is reached.
Figure 33
Pull cable back through spring and connect cable.
MTF-031072L
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MAINTENANCE
Traction Drive Cable Adjustment
Bolt
WARNING: Drain the gasoline outdoors, away
from fire or flame.
Bottom Panel
1. Remove the gas from the gas tank. Stand the snow
thrower up on the front end of the auger housing.
Auger Housing
2. Loosen the bolts on each side of the bottom panel (see
Figure 34).
Bolt
3. Remove the bottom panel.
Figure 34
4. Disconnect the “Z” fitting from the drive lever (see
Figure 32).
5. Slide the cable boot off the cable adjustment bracket
(see Figure 35).
6. Push the bottom of the traction drive cable through the
cable adjustment bracket until the “Z” hook can be re-
moved.
Traction Drive Cable
Cable Boot
7. Remove the “Z” hook from the cable adjustment
bracket. Move the “Z” hook down to the next adjust-
ment hole.
“Z” Hook
Figure 35
8. Pull the traction drive cable up through the cable ad-
Cable Adjustment Bracket
justment bracket.
9. Put the cable boot over the cable adjustment bracket.
10. Install the “Z” hook to the traction drive lever (see
Figure 32).
11. To check the adjustment, depress the drive lever and
check the length of the drive spring (see Figure 36). In
correct adjustment, the length of the drive spring is
minimum 3 inches (76 mm.)
“A”
maximum 3-3/8 inches (85 mm.).
12. Install the bottom panel (see Figure 34).
13. Tighten the bolts on each side of the bottom panel.
Drive Spring
Figure 36
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MAINTENANCE
5. Install the bottom panel (see Figure 37).
HOW TO ADJUST OR REPLACE
THE FRICTION WHEEL
6. Tighten the bolts on each side of the bottom panel.
How To Check The Friction Wheel
If the snow thrower will not move forward, check the traction
drive belt, the traction drive cable or the friction wheel. If the
friction wheel is worn or damaged, it must be replaced. See
“How To Replace the Friction Wheel” in this section. If the
friction wheel is not worn or damaged, check as follows.
Bolt
Bottom Panel
1. Remove the gas from the gas tank. Stand the snow
thrower up on the front end of the auger housing (see
Figure 37).
Auger Housing
WARNING: Drain the gasoline outdoors, away
from fire or flame.
Bolt
Figure 37
2. Disconnect the spark plug wire.
3. Loosen the bolts on each side of the bottom panel (see
Figure 37).
4. Remove the bottom panel.
5. Position the shift speed lever in the lowest forward
speed.
6. Note the position of the friction wheel (see Figure 38).
The correct distance “A” from the right side of the fric-
tion wheel to the outside of the motorbox is as follows:
“A”
Tire Size
Distance “A”
12 and 13 inch
16 inch
4-1/8” (10.5 cm.)
4-5/16” (10.95 cm.)
Figure 38
If the friction wheel is not in the correct position, adjust
as follows.
Speed Control Rod
How To Adjust The Friction Wheel
1. Position the shift speed lever in the lowest forward
Loosen Bolts
speed.
2. Loosen the bolts on the speed control rod (see
Figure 39).
3. Move the friction wheel to the correct position (see
Figure 38).
4. Tighten the bolts on the speed control rod (see
Figure 39
Figure 39).
MTF-031072L
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MAINTENANCE
How To Replace The Friction Wheel
If the friction wheel is worn or damaged, the snow thrower will
not move forward. The friction wheel must be replaced as
follows.
Drive
Sprocket
Axle
1. Remove the gas from the gas tank. Stand the snow
thrower up on the front end of the auger housing (4).
(see Figure 37).
WARNING: Drain the gasoline outdoors, away
from fire or flame.
2. Disconnect the spark plug wire.
Chain
3. Remove the fasteners that secure the left wheel. Re-
move the left wheel from the axle (see Figure 40)
Figure 41
4. Loosen the bolts on each side of the bottom panel.
5. Remove the bottom panel.
8. Remove the four bolts that hold the bearings on each
side of the hex shaft (see Figure 42).
9. Remove the hex shaft and bearings.
NOTE: Take special note of the position of the
washers on the hex shaft.
Axle
Bolt
Bearings
Hex Shaft
Bottom
Panel
Bolts
Bolt
Bolts
Figure 40
Wheel
6. Remove the fasteners that secure the drive sprocket to
the axle (see Figure 41).
Figure 42
7. Remove the right wheel, axle, and drive sprocket.
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MAINTENANCE
10. Remove the three fasteners that hold the friction wheel
to the hub (see Figure 43).
11. Remove the friction wheel from the hub. Slip the fric-
tion wheel off the hex shaft.
Washer
12. Assemble the new friction wheel onto hub with the fas-
Bearings
teners removed earlier.
Hex Shaft
Actuator Arms
Bearings
Fasteners
Friction
Wheel
Hub
Washer
Washer
Washer
Figure 44
Hex Shaft
15. Install the right wheel, axle, and drive sprocket with the
fasteners removed earlier. Install the chain onto the
drive sprocket (see Figure 41).
16. Check the adjustment of the friction wheel. See “How To
Adjust The Friction Wheel” in this section.
Fasteners
Figure 43
17. Make sure the friction wheel and the disc drive plate are
free from grease or oil.
13. Install the hex shaft and bearings with the four bolts re-
18. Install the bottom panel (see Figure 40).
moved earlier (see Figure 44).
19. Tighten the bolts on each side of the bottom panel.
Make sure the washers are properly installed in the
original position. Also, make sure the two washers
are properly aligned with the actuator arms.
20. Install the left wheel to the axle with the fasteners re-
moved earlier.
14. Make sure the hex shaft turns freely.
21. Connect the spark plug wire.
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MAINTENANCE
AUGER SHEAR BOLT REPLACEMENT
The augers are secured to the auger shaft with special bolts
that are designed to break if an object becomes lodged in the
auger housing. Use of a harder bolt will reduce the protection
provided by the shear bolt. To replace a broken shear bolt,
proceed as follows:
Shear Pin
WARNING: To insure safety and performance
levels, only original replacement shear bolts
should be used.
Spacer
1. Move throttle to STOP, disengage all controls, discon-
nect the spark plug lead wire, and insure all moving parts
have stopped.
2. Align the hole in the auger with the hole in the auger shaft.
Install new shear bolt, spacer and locknut found in the
toolbox located on the belt cover (See Figure 45).
Locknut
Figure 45
NOTE: The spacer fits into the larger hole in the auger
tube.
TO ADJUST OR REPLACE THE SPARK PLUG
Check the spark plug every twenty-five (25) hours. Re-
place the spark plug if the electrodes are pitted or burned
or if the porcelain is cracked.
7. Tighten plug firmly into engine. If torque wrench is avail-
able, torque plug to 18-23 ft-lbs.
1. Clean spark plug and reset gap periodically.
2. Clean area around spark plug base before removal, to
prevent dirt from entering engine.
3. Replace spark plug if electrodes are pitted or burned or
if porcelain is cracked.
.030” (0.76 mm) Gap
4. Clean spark plug by carefully scraping electrodes (do not
sandblast or use wire brush).
5. Be sure spark plug is clean and free of foreign material.
Check electrodes gap with a wire feeler gauge and reset
gap to 0.030” (0.76 mm) if necessary. If a new spark plug
is needed, refer to Engine Repair Parts section of this
manual for proper replacement spark plug.
Figure 46
6. Before installing spark plug, coat threads lightly with
graphite grease to insure easy removal.
34
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STORAGE
4. Thoroughly clean the snowthrower.
OFF SEASON STORAGE
5. Lubricate all lubrication points (see “Lubrication“ in the
Maintenance section).
WARNING: Never store the engine, with fuel in
the tank, indoors or in a poor ventilated enclo-
sure where fuel fumes could reach an open
flame, spark or pilot light as on a furnace, water heater,
clothes dryer, etc.
Handle gasoline carefully. It is highly flammable and
careless use could result In serious fire damage to your
person and /or property.
6. Insure that all nuts, bolts, and screws are securely fas-
tened. Inspect all visible moving parts for damage,
breakage, and wear. Replace if necessary.
7. Touch up all rusted or chipped paint surfaces; sand lightly
before painting.
Drain fuel into approved containers outdoors, away
from open flame.
8. Cover the bare metal parts of the snowthrower housing
auger, and the impeller with rust preventative.
If the snowthrower is to be stored for thirty (30) days or more
at the end of the snow season, the following steps are
recommended to prepare your snowthrower for storage.
9. If possible, store your snowthrower indoors and cover it
to give protection from dust and dirt.
NOTE: Gasoline must be removed or treated to prevent
gum deposits from forming in the tank, filter, hose, and
carburetor during storage.
10. On models with folding handles, loosen the knobs that
secure the upper handle. Rotate the upper handle back.
11. If the machine must be stored outdoors, block up the s-
nowthrower and insure the entire machine is off the
ground. Cover the snowthrower with a heavy tarpaulin.
1. To remove gasoline, run engine until tank is empty and
engine stops.
If you do not want to remove the gasoline, add fuel stabilizer
to any gasoline left in the tank to minimize gum deposits and
acids. If the tank is almost empty, mix stabilizer with fresh
gasoline in a separate container and add some to the tank.
ALWAYS FOLLOW INSTRUCTIONS ON STABILIZER
CONTAINER. THEN RUN ENGINE AT LEAST 10 MINUTES
AFTER STABILIZER IS ADDED TO ALLOW MIXTURE TO
REACH CARBURETOR. STORE SNOWTHROWER IN
SAFE PLACE.
REMOVING THE SNOWTHROWER FROM
STORAGE
When removing the snowthrower from storage, follow the
steps below.
1. Put the upper handle in the operating position, tighten the
knobs that secure the upper handle.
2. You can help keep your engine (4-cycles only) in good
operating condition by changing oil before storage.
2. Fill the fuel tank with a fresh fuel.
3. Check the spark plug. Make sure the gap is correct. If the
spark plug is worn or damaged, replace before using.
3. Lubricating the piston/cylinder area. This can be done by
first removing the spark plug and squirting clean engine
oil into the spark plug hole. Then cover the spark plug
hole with a rag to absorb oil spray. Next, rotate the engine
by pulling the starter two or three times. Finally, reinstall
spark plug and attach spark plug wire.
4. Make sure all fasteners are tight.
5. Make sure all guards, shields, and covers are in place.
6. Make sure all adjustments are correct.
35
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TROUBLE SHOOTING CHART
PROBLEM
LOOK FOR
REMEDY
Difficult starting
Defective spark plug.
Replace defective spark plug.
Clean fuel line.
Engine runs erratically Blocked fuel line.
Empty gas tank.
Check fuel supply,
Stale gasoline.
Add fresh gasoline with fuel stabilizer.
Water or dirt in fuel system.
Remove carburetor bowl to drain fuel tank. Refill
with fresh fuel. CAUTION: Do not remove
carburetor bowl when the engine is hot.
Engine stalls
Loss of power
Unit running on CHOKE.
Set choke lever to RUN position.
Gas cap vent hole is plugged.
Remove ice and snow from cap. Be sure vent
hole is clear.
Excessive vibration
Loose parts or damaged impeller.
Drive belt loose or damaged.
Stop engine immediately and remove spark plug
wire. Tighten all bolts and make all necessary
repairs. If vibration continues, have the unit
serviced by a competent repairman.
Unit fails to propel
itself
Replace drive belt. Refer to Drive Belt
Replacement in the Maintenance section of this
manual.
Incorrect adjustment of traction drive
cable.
Adjust traction drive cable. Refer to Cable
Adjustment in the Maintenance section of this
manual.
Worn or damaged friction disc.
Replace friction disc. Refer to Friction Wheel
Replacement in the Maintenance section of this
manual.
Unit fails to discharge
snow
Auger drive belt loose or damaged.
Replace or adjust auger drive belt. Refer to Drive
Belt Replacement and Drive Belt Adjustment in
the Maintenance section of this manual.
Auger control cable not adjusted
correctly.
Adjust auger control cable. Refer to Cable
Adjustment in the Maintenance section of this
manual.
Broken shear bolt.
Replace shear bolt. Refer to Auger Shear Bolt
Replacement in the Maintenance section of this
manual.
Discharge chute clogged.
Stop engine immediately and disconnect spark
plug wire. Refer to the first Warning in
Snowthrower Operation in the Operation
section of this manual. Clean discharge chute
and inside of auger housing.
Foreign object lodged in auger.
Stop engine immediately and disconnect spark
plug wire. Refer to the third Warning in
Snowthrower Operation in the Operation
section of this manual. Remove object from
auger.
Identifying Your Snowthrower
Your new Snow blower has two (2) identifying numbers: (1) unit model number: (2) unit serial number. The two preceding
numbers are required to insure that the proper replacement parts are obtained when required. If you have any questions
concerning parts, service, or technical data, contact your nearest John Deere/Frontier dealer.
For complete warranty information refer to the warranty in the Owner’s Information section of this manual.
36
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REPLACEMENT PARTS
WE RECOMMEND JOHN DEERE/FRONTIER quality
parts and lubricants available at your John Deere/Frontier
dealer.
PART NUMBERS MAY CHANGE. When you order re-
placement parts, use the part numbers listed below and on
the following pages. If a part number changes, your John
Deere/Frontier dealer will have the latest part number.
WHEN YOU ORDER PARTS, your John Deere/Frontier
dealer must have your snowthrower model and serial num-
ber and your engine model number. This is the model and
serial number that you recorded in the “Owner’s Informa-
tion” section of this Owner’s Manual.
QUICK REFERENCE PART NUMBERS
The following is a list of replacement parts that you may
need for routine service and maintenance. If you do not
see the replacement part you need in the following chart,
then check the full list of replacement part illustrations fol-
lowing this page.
ITEM
PART NUMBER *
MT579932
Belt, Drive
Belt, Auger
MT585416
Scraper Blade
Spark Plug
MT581397E701
Champion RC12YC
* Part Numbers are subject to change without notice.
37
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FRONTIER MODEL ST0524
FACTORY MODEL 624504x16A
ENGINE
16
2
17
18
20
5
12
22
25-2
24
13
14
10
15
6
25-1
11
4
7
25-3
8
25-4
25-2
9
Ref. Drive Page
3
Ref. Auger Housing Page
Key No. Part No.
Description
Key No. Part No.
Description
2
------
ENGINE
15
MT710097
MT53704
MT50793
MT590
SCREW 5/16-24 X 0.75
SPRING, IDLER TRACTION DRIVE
PULLEY, IDLER
16
3
MT002x97
MT028x76
MT710026
MT1501109
MT710247
MT71063
BOLT, CARRIAGE 5/16-18
RETAINER, PUSH
NUT 5/16-18
17
4
18
NUT, JAM 3/8-16
5
20
MT1501201
MT71060
MT710097
------
GUIDE, BELT
6
PULLEY, ENGINE
WASHER
22
WASHER .31X.58X.08
SCREW, 5/16-24X .75
FRAME, MOTORBOX (5-11HP)
7
24
8
WASHER .38ID
25
9
MT71015
SCREW, 3/8-24X1.00
BELT, DRIVE V 3L
BELT, AUGER V 4L
BRACKET ASSEMBLY, IDLER
BUSHING, IDLER BRACKET
WASHER, SPLIT
25-1
25-2
25-3
25-4
--
MT1501062E511 PLATE, ENGINE MOUNT
10
MT579932
MT585416
MT1501112 YZ
MT1501065
MT71060
MT310169
MT25x020
SCREW, TAP 1/4-20 X .63
SCREW, TAP 5/16-18 X .50
11
12
MT1501049E511 FRAME, MOTOR BOX
MTF-031072L OWNER’S MANUAL
13
14
38
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FRONTIER MODEL ST0524
FACTORY MODEL 624504x16A
ELECTRIC START ASSEMBLY
8
9
7
6
Key
No.
Part No.
Description
MOTOR, STARTER
SCREW
6
7
8
9
MT330783
MT762226
MT6217
SCREW
MT6219
CORD, STARTER
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FRONTIER MODEL ST0524
FACTORY MODEL 624504x16A
FRAME
169
160
162
167
106
105
108
111
Ref. Engine Page
167
Ref. Auger
Housing Page
162
Ref. Drive
Page
91
122
110
148
90
91
168
103
107
149
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FRONTIER MODEL ST0524
FACTORY MODEL 624504x16A
FRAME
Key No. Part No.
Description
90
MT1501055E701 COVER, BOTTOM
91
MT310169
MT1501111 YZ
MT711682
MT761761
MT165x160
MT761675 YZ
MT585781
MT711617
MT780055
MT50793
SCREW, 1/4-20X .63
IDLER ASSEMBLY, AUGER
PIN, HAIR .38DIAX1.64LG
PIN, CLEVIS 3/16” DIA
SPRING, TENSION
ASSY., SPRING ATTACH
BOLT, 3/8-16X1.25 CARR.
WASHER, FLAT
103
105
106
107
108
110
111
122
148
149
160
162
167
168
169
SCREW, TAP 5/16-18 X .50
PULLEY, IDLER
MT590
NUT, JAM 3/8-16
MT1501052
MT26X306
MT71067
COVER, BELT
SCREW, TAP
WASHER, FLAT
MT1501200
MT760539
SPACER, AUGER BRACKET
LID, TOOL BOX
41
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FRONTIER MODEL ST0524
FACTORY MODEL 624504x16A
DRIVE
229
Ref. Shift Yoke Page
Ref. Frame Page
Ref. Wheel
Page
200
221
225
223
226
Ref. Wheel Page
206
227
201
229
234
234
232
236
203
204
204
203
230
215
238
220
218
Ref. Wheel
Page
207
215
213
213
Ref.
Wheel Page
210
238
220
208
212
217
218
213
42
MTF-031072L
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FRONTIER MODEL ST0524
FACTORY MODEL 624504x16A
DRIVE
Key No. Part No.
Description
200
201
203
204
206
207
208
210
212
213
215
217
218
220
221
223
225
226
227
229
230
232
234
236
238
MT1501092 YZ
LF AXLE, SWING PLATE YZ
CHAIN, ROLLER #420x19.00
BEARING AND RETAINER, ASSY
WASHER
MT579851
MT334163
MT579858
MT780055
MT1501100
MT579868
MT337029
MT1501435
MT001x38
MT303008
MT579859
MT579858
MT334163
MT780055
MT1501115
MT1501057 YZ
MT1501158
MT15X114
MT11X30
SCREW, TAP 5/16-18x0.5
ASSY, HEX SHAFT
CHAIN, ROLLER #420x18.00 LG
BEARING, TRUNION CLUTCH R
WHEEL, FRICTION DISC
BOLT
NUT, KEPS HEX 1/4-20
RING, RETEXT
WASHER
BEARING AND RETAINER, ASSY
SCREW, TAP 5/16-18 x .5
FRICTION PULLY
LF PLATE, SWINGING YZ
SPACER, FRICTION PULLEY
NUT, FLANGE LOCK 3/8-24
RETAINER, RING
MT1501107 YZ
MT11X30
LF ASSY, SPRING LINK YZ
RETAINER, RING
MT165X112
MT1501090
MT71074
SPRING, EXTENSION
SPROCKET 33/7
WASHER, FLAT
43
MTF-031072L
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FRONTIER MODEL ST0524
FACTORY MODEL 624504x16A
AUGER HOUSING
550
552
551
554
553
481
482
499
490
500
527
480
485
522
523
491
511
525
493
514
522
526
527
523
520
524
Ref. Gear Case Page
540
544
521
524
526
525
510
541
44
MTF-031072L
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FRONTIER MODEL ST0524
FACTORY MODEL 624504x16A
AUGER HOUSING
Key No. Part No.
Description
480
481
482
485
490
491
493
499
500
510
511
514
520
521
522
523
524
525
526
527
540
541
544
MT762146
MT577400
MT2001022
MT1501158
MT582957 YZ
MT43846
PULLEY, 4L 6.12X .67
SCREW, 5/16-18X.63
KEY, SQUARE 3/16 X 3/4
SPACER, FRICTION PULLEY
RETAINER, BALL BRNG
BEARING, BALL
MT001X92
MT710026
BOLT, HEX 5/16-18X .50
NUT, 5/16-18 HEXWDFLLK
MT1501585E511 HOUSING, ASSY
MT581397E701
MT340714
BLADE, SCRAPER
BOLT, 1/4-20X.75
NUT, 1/4-20
MT780285
MT1501209E701 AUGER, ASSY, LH
MT1501210E701 AUGER, ASSY, RH
MT9524
MT3943
MT73826
MT9517
MT711862
MT9357
SCREW, 1/4-20X1.75
SPACER, SLEEVE
NUT, 1/4-20
BEARING,FLANGE
NUT, 5/16-18
SCREW, 5/16-18X .75
MT1501609E701 SKID, HEIGHT ADJUST
MT340720
MT710026
BOLT, 5/16-18 X .75
NUT, 5/16-18
550
551
552
553
554
- -
MT1501576
MT1501672
MT06x115
MT15x146
MT578063
MT1501216
BRUSH, CLEANOUT
CLIP, RETAINER
SCREW
NUT
BLOCK
Kit, Shear Bolt
45
MTF-031072L
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FRONTIER MODEL ST0524
FACTORY MODEL 624504x16A
HANDLE ASSEMBLY
730
720
731
736
737
733
734
740
741
726
728
727
724
757
756
746
726
727
726
746
755
751
743
744
745
763
760
759
745
762
46
MTF-031072L
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FRONTIER MODEL ST0524
FACTORY MODEL 624504x16A
HANDLE ASSEMBLY
Key No. Part No.
Description
720
724
725
726
727
728
730
731
733
734
735
736
737
740
741
743
744
745
746
MT9552E701
HANDLE
MT11234
SCREW
MT71071
WASHER, FLAT
MT71060
WASHER
MT15x144
MT11261
NUT
PLASTIC-ST OP
MT302557
MT302558
MT12621
CLUTCH, LEFT HANDLE CONTROL
CLUTCH, RIGHT HANDLE CONTROL
ROD, PIVOT HANDLE
PUSH ON CAP
MT3535
MT302620E701
MT303108
MT73826
PLATE, CABLE PIVOT
SCREW
NUT
MT1501123
MT761589
MT313441
MT1673
CABLE, CLUTCH
CABLE, AUGER CLUTCH
BRKT, CABLE ADJUST
SPRING, AUGER CLUTCH
LOCKNUT
MT15x145
MT308146
BOOT, CLUTCH SPRING
755
757
750
751
752
759
760
762
763
MT337407E701
MT310169
BRACKET, GEAR SELECTOR
SCREW, 1/4-20 X 0.63
HANDLE, LOWER
MT339541E701
MT70984
SCREW
MT71060
WASHER
MT579860
SPOOL-CABLE, AUGRT CLUTCH
BRACKET, CABLE SPOOL YZ
CABLE, LOWER DRIVE 12”
BOLT, HEX 1/4-20 X 1.50 YZ
MT1501059 YZ
MT1501122
MT001798
47
MTF-031072L
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FRONTIER MODEL ST0524
FACTORY MODEL 624504x16A
SHIFT YOKE
796
793
790
792
801
791
800
814
813
802
812
Key No.
790
Part No.
Description
MT581631E701
MT302628
MT73826
ROD, SHIFT
791
SCREW, 1/4-20X.75
NUT, 1/4-20
792
793
MT318486
MT304438
MT760564
MT302628
MT73826
NUT, JAM
796
KNOB
800
LEVER, SPRING
SCREW, 1/4-20X.75
NUT, 1/4-20
801
802
811
MT579944
MT1501085 YZ
MT11x30
BEARING, FLANGED
ROD ASSY., SPEED SELECT
RETAINER, RING
812
813
48
MTF-031072L
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FRONTIER MODEL ST0524
FACTORY MODEL 624504x16A
DISCHARGE CHUTE
596
598
600
600
597
583
584
599
582
600
602
610
603
601
609
606
609
611
607
607
Ref. Auger Housing Page
Key No. Part No.
Description
SCREW, 5/16-18 X 1.00
WASHER, FLAT
NUT, 5/16-18
582
583
584
596
597
598
599
600
601
602
603
606
607
609
610
611
MT2x100
MT71071
MT71038
MT71071
MT57171
MT15X144
MT2x100
MT762222
MT002x97
MT71071
MT71038
WASHER
KNOB, T 3.00
NUT, 5/16-18
BOLT, 5/16-18X1..00
CHUTE ASSEMBLY
BOLT, 5/16-18
WASHER, FLAT
NUT, 5/16-18
MT585214 YZ CHUTE COLLAR
MT02x101
MT15X145
MT337227
MT1501282
SCREW, 1/4-20 X 0.75
NUT, 1/4-20 HEX NYLOCK
RETAINER RING INNER
RETAINER RING OUTER
49
MTF-031072L
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FRONTIER MODEL ST0524
FACTORY MODEL 624504x16A
CHUTE ROD
856
855
854
855
Ref. Handle Assy
860
863
861
870
864
864
867
852-9
852-5
852-8
852-13
852-10
Ref. Auger Housing Assy
852-11
868
852-1
852-2
852-6
869
852-4
852-7
852-3
Key No. Part No.
Description
Key No. Part No.
Description
852-1
852-2
852-3
852-4
852-5
852-6
852-7
852-8
852-9
852-10
852-11
MT1501309 YZ
ASSEMBLY, YOKE & ROD
WASHER, CURVED SPRING
GEAR, CHUTE ROTATION 9T
WASHER
854
855
856
860
861
863
864
867
868
869
870
MT51443
MT309312
MT73664
MT581618
MT148
KNOB, SLEEVE
MT313431
MT1501067
MT17X170
MT579493
FLATWASHER
NUT, PUSH ON 3/8”
EYE BOLT 3/8-16X6.00
GROMMET, EYE BOLT
NUT, 3/8-16 HEXJAM
FLATWASHER .406X.81X.066
NUT, 3/8-16 HEXNYL
BOLT, CARRIAGE 1/4-20 X 1.00
NUT
PIN, COTTER
MT71045
MT71072
MT71046
MT002X98
MT15X145
MT1501074 YZ
MT1501306E701 BRACKET, GEAR MOUNT
MT1501293
MT1501075 YZ
MT711682
PIN, HAIR
ASSEMBLY, YOKE ADAPTER YZ
PIN, HAIR
MT578060
MT578309
MT578063
PIN, UNIVERSAL JOINT
PIN, CLEVIS
CRANK, ASSY CHUTE
852-13
HOUSING, UNIVERSAL
50
MTF-031072L
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FRONTIER MODEL ST0524
FACTORY MODEL 624504x16A
WHEELS
679
678
673
675
671
654
650
678
655
652
676
Ref. Drive Page
655
671
673
653
680
677
Key No. Part No.
Description
650
652
653
654
655
671
673
675
676
677
678
679
680
MT1501562
MT1501089
MT01x193
MT15x145
MT1501114
MT712120
MT1501139
MT1501656
MT577015
MT15X145
MT239
SHAFT, AXLE
SPRKT & HUB
SCREW, 1/4-20 x 1.75
NUT, 1/4-20 HEX NYLOCK
BEARING, AXLE
FLATWASHER
BUSHING, WHEEL
TIRE & RIM, RIGHT
SCREW, 1/4-20X1.75 HH
NUT, 1/4-20 HEX NYLOCK
RING, RET
MT73842
PIN, KLIK .25 X 1.38 DIA
TIRE & RIM, LEFT
MT1501656
51
MTF-031072L
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FRONTIER MODEL ST0524
FACTORY MODEL 624504x16A
GEAR CASE
340
341
327
304
326
323
324
325
306
322
311
312
321
324
304
301
310
303
316
312
300
310
320
313
315
314
311
303
Key No. Part No.
Description
300
301
303
304
306
310
311
312
313
314
315
316
320
321
322
323
324
325
326
327
340
341
*
MT10577
MT10576
MT710025
MT15X143
MT9344
CASE, GEAR, RH
CASE, GEAR, LH
SCREW,1/4-20X.75
NUT,1/4-20
SCREW, 3/8-16X.50
SEAL, OIL
MT9566
MT50304
MT48275
MT340286
MT51279
MT51405
MT431787
MT50221
MT1501128
MT580295
MT454565
MT48275
MT50684
MT50304
MT9566
BEARING, FL
WASHER, FLAT
SHAFT, AUGER OUTPUT
GASKET, GEAR BOX
GEAR, WORM
KEY, WOODRUFF #61
BRNG, FL
SHAFT, AUGER INPUT (IMPELLER)
COLLAR, THRUST
PIN, SPRING
WASHER, FLAT
BRNG, ROLL
BRNG, FL
SEAL, OIL
IMPELLER
PIN, SPRING
MT760194E701
MT454565
MT333431
10oz TUBE LUBRIPLATE
* (NOT ILLUSTRATED)
52
MTF-031072L
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FRONTIER MODEL ST0524
FACTORY MODEL 624504x16A
DECALS
13
1
7
5
9
12
3
6
2
4
11
10
Key No. Part No.
Description
1
2
MT48x5283
MT7390
DECAL, AUGER CONTROL
DECAL, V-BELTS
3
MT7859
DECAL, OVER ADJUSTMENT
DECAL, ROTATING AUGER
DECAL, DANGER
4
MT48x5286
MT761078
MT48x5285
MT48x5284
MT760983
MT48x5287
MT48x5288
MT48x5254
MT586402
MTF-031071L
5
6
DECAL, UNCLOGGING CHUTE
DECAL, SPEED CONTROL
DECAL, SHEAR BOLTS
LOGO, FRONTIER
7
9
10
11
12
13
--
DECAL, ST0524
DECAL, CLEAN & CLEAR BRUSH
DECAL, TRACTON CONTROL
OPERATOR’S MANUAL
53
MTF-031072L
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NOTES
54
MTF-031072L
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NOTES
55
MTF-031072L
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SPECIFICATIONS ST0524
Engine
Tecumseh Snow King
Horsepower
5 hp
Starter
Electric / Recoil
Fuel Capacity
Drive System
Speeds
2 quarts
Friction Disc
6 Forward / 2 Reverse
Tire Diameter
Traction Control
Clearing Width
Housing Height
Auger Diameter
Auger Type
13”
Pin Lock
24”
17.5”
10”
Steel / Notched
9”
Impeller Diameter
Chute Rotation
Chute Turning Radius
Deflector Control
Weight
Remote
190_
Manual
160 lbs
2 years
3 years
Warranty - Engine
Warranty - Machine
56
MTF-031072L
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