Janome Sewing Machine 1600P Series User Manual

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IMPORTANT SAFETY INSTRUCTIONS  
When using an electrical appliance, basic safety precautions should always be followed, including the following:  
Read all instructions before using this appliance.  
DANGER  
To reduce the risk of electric shock:  
1. An appliance should never be left unattended when plugged in. Always unplug this sewing machine from the electric  
outlet immediately after using and before cleaning.  
2. Always unplug before replacing a sewing machine bulb. Replace bulb with same type rated 12 V, 5 Watts.  
WARNING  
To reduce the risk of burns, fire, electric shock or injury to persons:  
1. Do not allow to be used as a toy. Close attention is necessary when this sewing machine is used by or near children.  
2. Use this appliance only for its intended use as described in this instruction book.  
Use only attachments recommended by the manufacturer as contained in this instruction book.  
3. Never operate this sewing machine if it has a damaged cord or plug, if it is not working properly, if it has been dropped or  
damaged, or dropped into water.  
Return this sewing machine to the nearest authorized dealer or service center for examination, repair, electrical or  
mechanical adjustment.  
4. Never operate the appliance with any air opening blocked. Keep ventilation openings of this sewing machine and foot  
controller free from accumulation of lint, dust and loose cloth.  
5. Never drop or insert any object into any opening.  
6. Do not use outdoors.  
7. Do not operate where aerosol (spray) products are being used or where oxygen is being administered.  
8. To disconnect, turn all controls to the off (“O”) position, then remove plug from outlet.  
9. Do not unplug by pulling on cord. To unplug, grasp the plug, not the cord.  
10. Keep fingers away from all moving parts. Special care is required around the sewing machine needle.  
11. Always use the proper needle plate. The wrong plate can cause the needle to break.  
12. Do not use bent needles.  
13. Do not pull or push fabric while stitching. It may deflect the needle causing it to break.  
14. Switch this sewing machine off (“O”) when making any adjustment in the needle area, such as threading the needle,  
changing the needle, threading the bobbin, changing the presser foot, and the like.  
15. Always unplug this sewing machine from the electrical outlet when removing covers, lubricating, or when making any  
other adjustments mentioned in this instruction book.  
SAVE THESE INSTRUCTIONS  
Designs and specifications are subject to change without prior notice.  
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TABLE OF CONTENTS  
KNOWYOUR MACHINE  
Name of Parts ............................................................................................................................... 2  
Standard Accessories ................................................................................................................... 3  
To Attach Knee Lifter ..................................................................................................................... 3  
GETTING READY TO SEW  
Connecting Machine to Power Supply .......................................................................................... 4  
Controlling Sewing Speed ............................................................................................................. 4  
Up/Down Needle Position Button .................................................................................................. 5  
Bobbin Winding Button.................................................................................................................. 5  
Thread Cutter Button..................................................................................................................... 5  
Stitch Length Adjustment Dial ....................................................................................................... 5  
Reverse Stitch Lever ..................................................................................................................... 5  
Presser Foot Lifter......................................................................................................................... 6  
Foot Pressure Dial......................................................................................................................... 6  
Attaching and Detaching Presser Foot ......................................................................................... 6  
To Remove Bobbin Case and Bobbin ........................................................................................... 7  
Setting the Spool of Thread........................................................................................................... 7  
Winding a Bobbin .......................................................................................................................... 8  
Inserting a Bobbin ......................................................................................................................... 9  
Inserting the Bobbin Case into the Hook ...................................................................................... 9  
Threading the Needle Thread ..................................................................................................... 10  
Built-in Needle Threader ............................................................................................................. 11  
Drawing up the Bobbin Thread.................................................................................................... 12  
Changing the Needle for Model 1600P ....................................................................................... 13  
Changing the Needle for Model 1600P-DB and 1600P-DBX ...................................................... 14  
Balancing Needle Thread Tension............................................................................................... 15  
Adjusting Bobbin Thread Tension................................................................................................ 15  
Adjusting Needle Thread Tension................................................................................................ 15  
HOW TO SEW  
Test Stitching ............................................................................................................................... 16  
Securing a Seam......................................................................................................................... 17  
Turning a Square Corner............................................................................................................. 18  
Using the Cloth Guide ................................................................................................................. 18  
Rolled Hem ................................................................................................................................. 18  
CARE & MAINTENANCE  
Cleaning the Hook and Feed Dog ............................................................................................... 19  
Oiling the Machine ...................................................................................................................... 19  
Replacing the Light Bulb ............................................................................................................. 20  
Replacing the Light Bulb on the Underside of the Sewing Arm .................................................. 20  
Troubleshooting ........................................................................................................................... 21  
1
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e
KNOWYOUR MACHINE  
Name of Parts  
qFoot pressure dial  
wThread guide  
r
q
eRetractable thread guide  
rBobbin winder spindle  
tBobbin winder stopper  
ySpeed control slider  
uStitch length display  
i* Thread cutter button  
oReverse stitch lever  
!Bobbin winding button  
!Up/Down needle button  
!Knee lifter socket  
!Thread tension dial  
!Hook cover  
t
w
@
!
!
!
y
!
u
i
!Hook cover plate  
!Needle plate  
!Thread cutter  
!
o
!Face cover  
!Foot pressure indicator  
@Thread take-up lever  
@** Needle threader  
@Needle clamp screw  
@Needle  
@Screw holes for attachments  
@Presser foot  
@Feed dog  
!
!
!
!
!
@Setscrew  
@Carrying handle  
@Presser foot lifter  
#Spool pins  
@
#Machine sockets  
#Power switch  
#Stitch length adjustment dial  
#Handwheel  
@
@
@
#Foot control  
#Power supply cord  
@
@
@
@
@
#
#
#
#
#
#
* Model 1600P and 1600-DBX only  
** Model 1600P only  
#
2
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Standard Accessories  
Lint brush  
Hemmer foot  
Spool cap  
Net  
Spool holder  
Bobbin  
Models:  
1600P-DB  
Model 1600P  
1600P-DBX  
HL x 5 –16 ...1 DB x 1 –14 ..2  
HL x 5 –14 ...1 DB x 1 –11 ..3  
HL x 5 –11 ...2  
Large screwdriver  
Small screwdriver  
Cloth guide  
HL x 5 –9.....1  
Needles  
Accessory box  
Oil  
Knee lifter  
Instruction book  
To Attach Knee Lifter  
The knee lifter is extremely helpful when sewing  
applique, patchwork and quilting since it allows you to  
handle the fabric while your knee controls the presser  
foot.  
Match the ribs on the knee lifter with the notches in  
the knee lifter socket and insert the knee lifter.  
qKnee lifter  
wRibs  
e
w
eNotches  
Push the knee lifter with your knee to raise and lower  
the presser foot.  
NOTE:  
q
Do not touch the knee lifter while sewing, otherwise  
the fabric will not be fed smoothly.  
3
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GETTING READY TO SEW  
Connecting Machine to Power Supply  
CAUTION  
Always turn the power switch off and  
unplug the sewing machine from the  
electrical outlet when the machine is not  
in use.  
i
qMachine plug  
w
wMachine socket for power supply plug  
ePower supply plug  
rOutlet  
q
tMachine socket for foot control  
yFoot control plug  
uFoot control  
r
y
Turn off the power switch.  
Insert the foot control plug yinto the  
machine socket t.  
t
Insert the machine plug qinto the  
machine socket w.  
Insert the power supply plug einto the  
wall outlet r.  
Turn on the power switch i.  
e
u
Controlling Sewing Speed  
Speed control slider  
Sewing speed can be varied with the speed control  
slider according to your sewing needs.  
To increase sewing speed, slide it to the right.  
To decrease sewing speed, slide it to the left.  
Foot control  
Sewing speed is varied by the foot control.  
The harder you press down on the foot control, the  
faster the machine runs.  
The machine runs at the maximum speed set by the  
speed control slider when the foot control is being fully  
depressed.  
Operating Instructions:  
The symbol "O" on a switch indicates the "off" position of a switch.  
For appliances with a polarized plug (one blade wider than the other): To reduce the risk of electric shock, this plug is  
intended to fit in a polarized outlet only one way. If it does not fit fully in the outlet, reverse the plug. If it still does not fit,  
contact a qualified electrician to install the proper outlet. Do not modify the plug in any way.  
* Foot control model TJC-005 is used with sewing machine model 1600P.  
4
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Up/Down Needle Position Button  
GREEN LED  
Press this button to bring the needle bar up or  
down. The RED LED will light up when the needle  
is down. The GREEN LED will light up when the  
needle is up.  
RED LED  
The machine will stop with the needle up or down  
depending on the needle position determined by  
this button.  
The machine will always stop with the needle up  
after auto thread cutting or buttonhole sewing.  
Bobbin Winding Button  
Press this button to wind the bobbin.  
The LED will light up when you shift the bobbin  
winding stopper toward the bobbin and press this  
button.  
LED  
The LED signal will turn off after bobbin winding is  
finished.  
Thread Cutter Button  
*Model 1600P and 1600-DBX only  
Pressing this button after sewing will trim the  
threads.  
You can continue sewing without pulling the bobbin  
thread up after trimming the threads.  
* Use the thread cutter on the face cover if the  
thread is thicker than #30.  
* The foot control and Up/down needle position  
button cannot be used while the machine is  
trimming the threads.  
Stitch Length Adjustment Dial  
You can adjust the stitch length from 0 to 6 mm by  
turning this dial. The stitch length will be show on  
the stitch length display q.  
3
q
Reverse Stitch Lever  
The machine will sew in reverse while the reverse  
stitch lever is pressed down. The machine will sew  
forward if the lever is released.  
Use the lever to lock the beginning and end of  
seams.  
5
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Presser Foot Lifter  
qPresser foot lifter  
wNormal up position  
eHighest position  
q
The presser foot lifter qraises and  
lowers the presser foot.  
You can raise it higher ethan the  
normal up position wto help you place  
thick material under the foot.  
e
w
Foot Pressure Dial  
qFoot pressure dial  
wSetting indicator  
q
The foot pressure control dial should be  
set at “3” for regular sewing.  
Reduce the pressure for appliqué,  
sewing on fine synthetics and elastic  
fabrics.  
Set the dial at “1” when sewing extra fine  
fabrics.  
0
1
2
3
4
5
w
NOTE:  
Do not reduce the foot pressure lower  
than “0”.  
Attaching and Detaching Presser Foot  
qSetscrew  
To change the presser foot, raise the  
presser foot lifter.  
q
q
Loosen the setscrew q, choose the  
proper foot and insert it from the bottom.  
Tighten the setscrew qwith the large  
screwdriver to secure the foot.  
6
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To Remove Bobbin Case and Bobbin  
CAUTION  
z
x
e
Turn the power switch off and unplug the sewing  
machine from the electrical outlet  
q
qHook cover plate  
wHook cover  
eLatch  
w
rBobbin case  
tBobbin  
r
zRaise the needle and presser foot.  
Remove the hook cover plate qand open the  
hook cover w.  
xPull open the latch eof the bobbin case r. Take  
the bobbin case straight out of the hook.  
• To remove the bobbin from the bobbin case:  
Release the latch, then drop the bobbin tout of  
the bobbin case as illustrated.  
* Only use this exclusive bobbin for model 1600P.  
r
t
Setting the Spool of Thread  
qSpool of thread  
wSpool pin  
eSpool cap  
e
q
• Setting a spool of thread:  
Place a spool of thread qon the spool pin w  
with the thread coming off the spool as shown.  
Attach the spool cap e, and press it firmly against  
the spool of thread.  
w
rSpool holder  
tNet  
• Setting the thread cone:  
Place the spool holder ron the spool pin, then  
place the thread cone on the spool holder.  
Cover the thread cone with the net tif the spool  
thread is shaky when sewing.  
t
r
7
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Winding a Bobbin  
q
x
z
w
Stopper  
Pull the thread guide bar up as  
far as it will go. Turn the thread  
guide bar until the stoppers  
click into position.  
c
e
qThread guide bar  
wBobbin winding tension disk  
eBobbin hole  
r
rNotch  
tSpring  
yBobbin winder spindle  
uBobbin winder stopper  
t
y
zPass the thread through the guide on the  
thread guide bar qfrom behind.  
xPass the thread under the bobbin winding  
tension disk w.  
v
u
cThread through the hole ein the bobbin from  
the inside to the outside.  
Match the notch rwith the spring ton the  
bobbin winder spindle. Then insert the bobbin  
on the bobbin winder spindle y.  
vPush the bobbin winder stopper to the left u.  
i
bHold the free end of the thread in your hand  
and press the bobbin winding button i. Press  
the bobbin winding button again to stop the  
bobbin when it has made several turns, and  
cut the thread close to the hole in the bobbin.  
b
nPress the bobbin winding button again. When  
the bobbin is fully wound, the machine will  
stop automatically.  
Return the bobbin winder stopper to its  
original position. Cut the thread with a  
scissors. Remove the bobbin from the bobbin  
winder spindle.  
n
NOTE:  
This machine has an exclusive motor for bobbin  
winding, which allows you to wind a bobbin while  
stitching.  
8
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Inserting a Bobbin  
z
zPlace a bobbin in the bobbin case making sure the  
thread winds clockwise on the bobbin as illustrated.  
xDraw the thread through the slit qof the bobbin case.  
qslit  
x
q
w
c
cContinue to draw the thread under the tension spring w  
and through the opening e.  
Pull out about 4˝ (10 cm) of thread.  
The bobbin should spin clockwise when the thread is pulled  
out of the bobbin case.  
e
wTension spring  
eOpening  
Inserting the Bobbin Case into the Hook  
z
w
e
q
z Holding the latch qopen, position the bobbin case into the  
hook aligning the slot wwith the rib e.  
The bobbin case should lock into place when the latch is  
released.  
q Latch  
w Slot  
t
x
2
e Rib  
x Close the hook cover rand attach the hook cover plate t  
r
3
in this order.  
r Hook cover  
t Hook cover plate  
1
9
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Threading the Needle Thread  
q
* Use only left twist thread  
z
w
(A)  
x
e
r
!
!
z Raise the presser foot lifter. Press the Up/Down  
needle button twice to raise the needle to its  
highest position. Turn the power switch off.  
Set a spool of thread on the spool pin.  
u
!
!
v
!
!
!
Pass the thread through the guide on the thread  
guide bar qfrom the behind.  
x Pass the thread through the thread guide plate  
w, then draw the thread between the pre-tenison  
disks eunder the pre-tension dial r.  
* If the thread flutters around while sewing,  
pass the thread through three holes in the  
guide plate as illustrated in fig.(A).  
x
y
!
t
* The standard setting of the pre-tension dial is  
that the screw head tsinks about 4 mm (1/8˝  
to 3/16˝) y.  
cHolding the thread with both hands, draw the  
thread down and around the tension dial ufrom  
right to left.  
c
!
Pull the thread up to insert it between the tension  
disks oand pass it over the tail of the check  
spring. Then pull the thread down over the loop of  
the check spring i.  
!
i
u
vDraw the thread through the thread guide !, !  
and eye of the thread take-up lever !.  
Pass the thread through the thread guide !  
again. Holding the thread with both hands, slip the  
thread into the thread guide !as shown.  
b
bDraw the thread down to the needle bar thread  
guide !, then pass the thread through the  
needle !.  
i
For model 1600P, use the built-in needle threader  
(see page 11).  
u
!
!
o
10  
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Built-in Needle Threader  
*Model 1600P only  
zLower the presser foot. Press the Up/Down needle  
button twice to raise the needle to its highest  
position. Turn the power switch off.  
z
q
Push down the needle threader knob qas far as it  
will go.  
xTurn the knob qin the direction of the arrow to  
insert the hook into the needle eye.  
The hook rcomes out through the needle eye  
as illustrated.  
x
cHolding the thread with both hands, draw the  
thread along the thread path w.  
c
w
Then hook the thread around the guide e.  
e
vDraw the thread under the hook r.  
v
Hold the end of thread with your hand while pulling  
up the thread lightly in the direction of arrow.  
r
bTurn the knob in the direction of the arrow as  
shown, drawing the thread loop tthrough the  
needle.  
b
Release the threader knob slowly. Then pull the  
thread loop tto the right.  
The needle threader may not work  
well with these combinations.  
Needle  
#9  
#20, #30, #50, #60  
#20, #30  
t
#11  
#14  
#16, #20, #30  
11  
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Drawing up the Bobbin Thread  
zHold the needle thread qlightly with your left  
z
hand.  
q
xTurn the switch on. Press the Up/Down needle  
position button twice to pick up the bobbin thread w.  
Pull the needle thread qto bring up a loop of  
bobbin thread w.  
x
q
w
cSlide 10 cm (4˝) of both threads to the rear under  
c
the presser foot.  
12  
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Changing the Needle for Model 1600P  
CAUTION  
Turn the power switch off and unplug the  
machine before changing the needle.  
q
z
zTurn the power switch off. Lower the presser  
foot. Turn the needle clamp screw q  
counterclockwise with the large screwdriver.  
Loosen the screw and remove the needle from  
the needle clamp.  
qNeedle clamp screw  
x
xInsert a new needle into the needle clamp w  
with the flat side eto the right, pushing it up  
as far as it will go.  
Tighten the clamp screw qfirmly.  
wNeedle clamp  
eFlat side  
w
e
* Use an HL x 5 needle  
e
To Check the Needle  
To determine if the needle is defective, place the flat side of  
needle on something flat (a needle plate, piece of glass, etc.). The  
gap between the needle and the flat surface should be consistent.  
Never use a blunt or blunt needle, as it may cause skipped  
stitches or thread breakage. Defective needles can ruin the fabric.  
Always purchase good quality needles. Change needles often.  
Thread and Needle Chart  
Fabrics  
Thread  
Needle (HL x 5) size  
Light weight  
Crepe de chine,  
Voile, Lawn,  
Fine silk  
Fine Cotton  
Organdy,  
Fine Synthetic  
Covered Polyester  
9 or 11  
Georgette, Tricot  
Medium  
weight  
Linens, Cotton,  
Pique, Serge,  
Double Knits,  
Percale  
50 silk  
50 to 80 Cotton  
50 to 60 Synthetic  
Cotton Covered Polyester  
11 or 14  
Denim, Tweed,  
Gabardine,  
Coating, Drapery  
and Upholstery  
Fabric  
50 silk  
Heavy weight  
40 to 50 Cotton  
40 to 50 Synthetic  
Cotton Covered Polyester  
14, 16 or 18  
13  
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Changing the Needle for Model 1600P-DB and 1600P-DBX  
CAUTION  
Turn the power switch off and unplug the  
machine before changing the needle.  
q
z
zTurn the power switch off.  
Lower the presser foot.  
Turn the needle clamp screw q  
counterclockwise with the large screwdriver.  
Loosen the screw and remove the needle from  
the needle clamp.  
qNeedle clamp screw  
x
q
Needle  
xInsert a new needle into the needle clamp w  
with the groove eto the left, and the small  
scarf rback on the needle to the right.  
Push the needle up as far as it will go. Tighten  
the clamp screw qfirmly.  
Front  
Right  
Back  
wNeedle clamp  
eGroove  
rScarf  
w
e
e
r
r
* Use a DB x 1 needle  
To Check the Needle  
To determine if the needle is defective, place the needle on  
something flat (a needle plate, piece of glass, etc.). The gap  
between the needle and the flat surface should be consistent.  
Never use a blunt or blunt needle, as it may cause skipped  
stitches or thread breakage. Defective needles can ruin the fabric.  
Always purchase good quality needles. Change needles often.  
Thread and Needle Chart  
Fabrics  
Thread  
Needle (DB x 1) size  
Light weight  
Crepe de chine,  
Voile, Lawn,  
Organdy,  
Fine silk  
Fine Cotton  
Fine Synthetic  
Covered Polyester  
9 or 11  
Georgette, Tricot  
Medium  
weight  
Linens, Cotton,  
Pique, Serge,  
Double Knits,  
Percale  
50 silk  
50 to 80 Cotton  
50 to 60 Synthetic  
Cotton Covered Polyester  
11 or 14  
Denim, Tweed,  
Gabardine,  
Coating, Drapery  
and Upholstery  
Fabric  
50 silk  
Heavy weight  
40 to 50 Cotton  
40 to 50 Synthetic  
Cotton Covered Polyester  
14, 16 or 18  
14  
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Balancing Needle Thread Tension  
The needle thread and bobbin thread should interlock  
in the center of two layers of the fabric in straight  
seams.  
Adjusting Bobbin Thread Tension  
Test the bobbin thread tension by holding the end of the  
bobbin thread and suspending the bobbin case as  
illustrated. Then jerk the bobbin case once by flicking  
your wrist.  
q
w
If the thread comes out of the bobbin case  
continuously, and the bobbin case keeps falling, the  
bobbin thread tension is too loose.  
Make a slight adjustment by turning the screw  
clockwise with the small screwdriver.  
qTo tighten  
If the thread does not come out of the bobbin case at  
all, the bobbin thread tension is too tight.  
Make a slight adjustment by turning the screw  
counterclockwise with the small screwdriver.  
wTo loosen  
Adjusting Needle Thread Tension  
Needle thread tension is too tight:  
If the bobbin thread rshows through on  
the right side of the fabric qand it feels  
bumpy, loosen the needle thread tension  
by turning the dial to the left.  
w
q
r
qRight side of the fabric  
wWrong side of the fabric  
eNeedle thread  
rBobbin thread  
w
Needle thread tension is too loose:  
If the needle thread eloops on the wrong  
side of the fabric w, tighten the needle  
thread tension by turning the dial to the  
right.  
q
e
15  
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HOW TO SEW  
Test Stitching  
NOTE:  
Thread take-up  
lever  
Raise the thread take-up lever to its highest  
position, otherwise the needle thread may slip  
out from the needle eye.  
q
Before you start sewing your garment, try test  
stitching with the same thread and fabric as your  
garment.  
z
zTurn the stitch length adjustment dial qto  
adjust the stitch length.  
Slide the needle and bobbin threads to the back  
under the presser foot. Use the same fabric for  
actual sewing.  
xTurn the handwheel wtoward you to lower the  
x
needle into the fabric.  
w
cSet the speed control slider to  
you get used to the sewing speed.  
Lower the presser foot lifter e.  
(slow) until  
c
Press the foot control rto start sewing.  
e
r
t
vCheck the sewing result and adjust the needle  
thread tension tas necessary.  
v
bPress the auto thread cutter button yto trim the  
threads for model 1600P and 1600P-DBX.  
You can continue sewing without pulling the  
bobbin thread up to the needle plate after  
trimming the threads.  
b
u
* Use the thread cutter uon the face cover if:  
– the sewing machine is model 1600P-DB.  
– the thread is thicker than #30.  
y
16  
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Securing a Seam  
• By reverse stitching  
The machine will sew in reverse as long as the  
reverse stitch lever is pressed.  
Secure the beginning and end of a seam by  
sewing in reverse for about 1 cm (3/8˝).  
1cm  
(3/8˝)  
1cm  
(3/8˝)  
• By knotting the threads  
Pull the bobbin thread to bring the needle thread to  
the wrong side of fabric.  
Tie the threads together. Trim the remaining  
threads.  
Turning a Square Corner  
Stop the machine a few stitches before the end of  
the seam.  
Press the up/down needle button a few times until  
the needle falls on the end of the seam.  
Raise the presser foot.  
Pivot the fabric around the needle to change the  
sewing direction.  
Lower the presser foot and start sewing in a new  
direction.  
17  
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Using the Cloth Guide  
w
Attach the cloth guide to the needle plate with the  
screw q.  
q
Adjust the position of the cloth guide wand tighten  
the screw q.  
Place the fabric with its edge eagainst the cloth  
guide and sew.  
e
Rolled Hem  
Attach the hemmer foot wto the presser foot bar.  
Tighten the setscrew qusing the large screw-  
q
driver.  
qSetscrew  
wRolled hem  
w
Fold the edge of the fabric twice, 6 cm (2 3/8˝) in  
length and 0.3 cm (1/8˝) in width.  
r
Trim the corner 0.5 cm (3/16˝) rby 0.8 cm (1/4˝) t  
for easier insertion of the hem into the foot.  
t
e
eWrong side of the fabric  
r0.5 cm (3/16˝)  
y
t0.8 cm (1/4˝)  
yCurl of the foot  
Position the fabric aligning the edge of hem with the  
curl of the foot y.  
e
Lower the foot and sew 1–2 cm (1/2˝–1˝) while  
pulling both threads to the back.  
Stop the machine and lower the needle into the  
fabric. Raise the foot and insert the folded portion of  
the fabric into the curl of the foot.  
Lower the foot, and then sew while lifting up the  
edge of the fabric to keep it feeding smoothly and  
evenly.  
18  
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CARE & MAINTENANCE  
Cleaning the Hook and Feed Dog  
CAUTION:  
r
Turn the power switch off and unplug the machine  
before cleaning.  
e
zRemove the needle and presser foot.  
w
xRemove the hook cover plate qand open the  
hook cover w.  
cLoosen the setscrew eand remove the needle plate r.  
vClean the hook tand feed dog ywith a lint brush u.  
bAfter cleaning the machine, attach the needle plate r,  
q
needle and presser foot.  
qHook cover plate  
wHook cover  
eSetscrew  
rNeedle plate  
tHook  
yFeed dog  
uLint brush  
u
y
t
Oiling the Machine  
NOTE:  
Unplug the machine before oiling.  
q
Oil the points as shown (q, w and e) with two or three  
drops of oil. Use only sewing machine oil MO-70 for this  
sewing machine.  
Oil the machine once a day if you use the machine  
frequently.  
Use a soft, dry cloth to remove excess oil.  
Remove the bobbin case from the hook when you oil the  
hook race.  
After oiling, stitch a piece of waste fabric to absorb excess  
oil.  
e
w
19  
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Replacing the Light Bulb  
CAUTION:  
Turn the power off before replacing the light bulb.  
The bulb could be HOT, wait until it has cooled down before  
touching it.  
qSetscrew  
wFace cover  
eLamp socket  
rLight bulb  
w
To remove:  
Remove the setscrew q.  
Remove the face cover w.  
Pull out the bulb rfrom the lamp socket e.  
q
To replace:  
Insert a new bulb into the opening of the socket e.  
Attach the face cover wwith the setscrew and cap.  
e
Replace the bulb with the same type, rated 12 V, 5 W.  
r
Replacing the Light Bulb on the Underside of the Sewing Arm  
Lay the machine on its back.  
Detach the lamp window qfrom the machine with the  
screw driver as shown.  
Pull out the light bulb efrom the socket.  
q
e
Insert a new bulb into the socket w.  
Attach the lamp window qinto the opening on the  
machine.  
w
qLamp window  
wLamp socket  
eLight bulb  
q
Replace the bulb with the same type, rated 12 V, 5 W.  
20  
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Troubleshooting  
Condition  
Cause  
Reference  
See page 10  
1. The needle thread is not threaded properly.  
2. The needle thread tension is too tight.  
3. The needle is bent or blunt.  
The needle thread  
breaks.  
See page 15  
See pages 13, 14  
See pages 13, 14  
4. The needle is incorrectly inserted.  
5. The needle thread and the bobbin thread are not set under the  
presser foot when starting sewing.  
See page 12  
See pages 11, 13, 14  
6. The thread is either too heavy or too fine for the needle.  
The bobbin thread  
breaks.  
See page 9  
1. The bobbin thread is not threaded properly in the bobbin holder.  
2. Lint has collected in the hook race.  
See page 19  
Replace the bobbin.  
3. The bobbin is damaged and doesn't turn smoothly.  
The needle breaks.  
Skipped stitches  
See pages 13, 14  
See pages 13, 14  
See pages 13, 14  
1. The needle is incorrectly inserted.  
2. The needle clamp screw is loose.  
3. The needle is too fine for the fabric being used.  
See pages 13, 14  
1. The needle is incorrectly inserted, bent or blunt.  
2. The needle and/or fabrics are not suitable for the work being  
sewn.  
See pages 11, 13, 14  
3. A Blue Tip needle is not used when sewing stretch, very fine  
fabrics and synthetics.  
See page 13  
See page 10  
4. The needle thread is not threaded properly.  
5. A poor quality needle is being used.  
Change the needle.  
See page 15  
Seam puckering  
1. The needle thread tension is too tight.  
See page 10  
2. The needle thread is not threaded properly.  
3. The needle is too heavy for the fabric being sewn.  
4. The stitch length is too long for the fabric.  
See pages 11, 13, 14  
Make the stitch shorter  
See page 19  
1. The feed dog is packed with lint.  
2. The stitches are too fine.  
The cloth is not  
Make the stitch longer  
feeding smoothly.  
See page 15  
1. The needle thread tension is too loose.  
Stitches form loops  
below the fabric.  
See pages 11, 13, 14  
2. The needle is either too heavy or too fine for the thread.  
See page 4  
1. The machine is not plugged in.  
The machine does not  
work.  
See page 19  
2. Thread has been caught in the hook race.  
See page 19  
See page 19  
See page 19  
1. Thread has been caught in the hook race.  
2. Lint has built up in the hook race or bobbin holder.  
3. The machine needs oiling.  
The machine does not  
run smoothly and is  
noisy.  
21  
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