Jacuzzi Plumbing Product F258000 User Manual

J-CORNER SHOWER TOWER™  
ENCLOSURE-Verona™  
INSTALLATION AND OPERATING MANUAL  
R
BATH  
WHIRLPOOL  
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Important  
The bath must be installed according to installation instructions (F258000) for the Verona™ whirlpool bath.  
Follow the instructions to ensure that proper framing has been provided to support the J-Corner Shower Tower.  
Finishing materials must be waterproof and sealed so that spray and condensation do not cause moisture dam-  
age.  
NOTE: The J-Corner Shower Tower has been partially pre-assembled for your convenience during  
installation. The installer must still follow the instructions to ensure proper installation of the tower and  
components (see page 11). We recommend that two persons perform this installation.  
Contents  
Exploded View of J-Corner Shower Tower _________________________________________________  
Shower Tower Hardware Identification Chart __________________________________________________  
2
4
Tower Assembly _______________________________________________________________________  
Water Lines to Mixer/Diverter Valve _________________________________________________________  
Attaching Diverter Valve to Shower Wall _____________________________________________________  
6
8
8
Tower Installation ______________________________________________________________________ 10  
Tower Disassembly ______________________________________________________________________ 11  
Placing Tower __________________________________________________________________________ 12  
Fixed Panel Assembly____________________________________________________________________ 13  
Mounting Top Ring and Wall Bracket to Tower_________________________________________________ 15  
Fixed Glass Frame End Attachment _________________________________________________________ 17  
Sealing and Trimming ____________________________________________________________________ 18  
Attaching Face Plate _____________________________________________________________________ 19  
Handle Installation and Operation ___________________________________________________________ 19  
Tools Required  
1. Drill.  
2. Drill bits: 3/32", 1/8", 3/16", 5/16" and 9/32".  
3. Flat blade screw driver, No. 1.  
4. Phillips type blade screw driver, No. 2.  
5. 5/16" or 8 mm deep socket or nut driver.  
6. Caulking gun.  
7. Sealant (silicone).  
8. Adjustable wrenches (small and medium).  
9. Allen wrenches: 1.5 mm, 2.5 mm, 3 mm and 5/64".  
10. Step ladder.  
1
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2
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3
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Shower Tower Hardware  
Identification Chart  
The diagrams for these fasteners are shown actual size for fast identification.  
HARDWARE  
SLOT FASTENER  
10X32  
BOLT  
QTY.-8  
HEX LOCKNUT #8-32  
NUT  
QTY.-1  
A
T
FLAT WASHER  
#10 TYPE A  
NUT  
HEX NUT  
10X32  
WASHER  
U
B
C
STAINLESS STEEL  
QTY.-8  
QTY.-3  
SCREW  
QTY.-8  
SHEET METAL  
SET SCREW  
6X32  
SCREW  
QTY.-3  
SCREW  
V
#10-16X2" S.S.  
EXTERNAL TOOTH  
LOCK-WASHER #10  
STAINLESS STEEL  
SCREW, HEX  
WASHER BOLT  
1/4-20X2.5"  
WASHER  
D
O
BOLT  
W
QTY.-8  
QTY.-2  
PIN #8-32  
.25DIAX1"  
SHEET METAL  
SCREW  
#8-18X2" S.S.  
PIN  
QTY.-3  
SCREW  
QTY.-1  
X
Y
FLAT WASHER  
#8 TYPE B  
STAINLESS STEEL  
EXTERNAL TOOTH  
LOCK-WASHER #8  
STAINLESS STEEL  
WASHER  
QTY.-1  
WASHER  
QTY.-8  
P
PAN HEAD SCREW  
#8-32X1/2"  
STAINLESS STEEL  
SCREW  
QTY.-3  
Q
LOW TRACK  
END CAP  
CAP  
QTY. -1  
Z
M4.2X19MM  
SCREW  
STAINLESS STEEL  
R
S
QTY.-9  
M3.5X9.5MM  
STAINLESS STEEL  
SET SCREW  
#8-32 x 1 1/2"  
SCREW  
QTY.-1  
SCREW  
QTY.-10  
AA  
4
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Shower Tower Hardware  
Identification Chart  
The diagrams for these fasteners are shown actual size for fast identification.  
HARDWARE  
PLUMBING HARDWARE  
WATER INLET HARDWARE  
FIBER WASHER  
.75 O.D.  
K WASHER  
FIBRE WASHER  
1.24 DIA  
QTY.-1  
I
WASHER  
QTY.-1  
STANDOFF  
QTY.-3  
L
EXTERNAL TOOTH  
LOCK-WASHER M4  
STAINLESS STEEL  
M
N
WASHER  
QTY.-3  
LOCKNUT  
1/2"-14NPT  
J
NUT  
QTY.-1  
CROSS RECESS  
SCREW M4X12  
STAINLESS STEEL  
SCREW  
QTY.-6  
WALL BAR HARDWARE  
MIXER HARDWARE  
G WASHER  
FLAT WASHER  
#10, TYPE B  
QTY.-2  
HEX LOCKNUT  
#10-24  
H
F
GASKET  
NUT  
EE  
QTY.-1  
QTY.-2  
FOAM GASKET  
3"O.D.  
EXTERNAL TOOTH  
LOCK-WASHER #10  
STAINLESS STEEL  
WASHER  
QTY.-2  
FLATHEAD SCREW  
#10-24 x 2 1/2"  
STAINLESS STEEL  
E SCREW  
QTY.-2  
HANDLE HARDWARE  
SCREW  
#10-24  
BB  
SCREW  
QTY.-1  
WASHER  
QTY.-1  
FLAT WASHER  
#10  
DD  
CC CAP  
R
QTY.-1  
WHIRLPOOL  
BATH  
5
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TOWER ASSEMBLY  
1. Assemble the four (4) bails to the tower wall.  
(See Illustration 1.) Do not overtighten the  
nuts on the threaded shaft end. Overtighten-  
ing may break the stud.  
BAIL  
WASHER (8)  
D
SLOT  
FASTENER  
10 X32  
A
BOLT  
QTY.-8  
BOLT (8)  
A
NUT (8)  
B
SET SCREW (8)  
C
HEX NUT  
10 x 32  
B
C
NUT  
QTY.-8  
SHELF  
SCREW  
QTY.-8  
SET SCREW  
6 x 32  
EXTERNAL TOOTH  
LOCK-WASHER #10  
STAINLESS STEEL  
D
WASHER  
QTY.-8  
BAIL  
ILLUSTRATION 1  
2. Attach the water inlet to the tower wall.  
(See Illustration 2.)  
WATER INLET  
TOWER  
WALL  
I WASHER  
J NUT  
FIBER WASHER  
1.24 DIA  
I
WASHER  
QTY.-1  
WATER  
INLET  
LOCKNUT  
1/2"-14NPT  
J
NUT  
QTY.-1  
CAULK  
ILLUSTRATION 2  
6
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3. Attach the wallbar assembly to the tower wall.  
(See Illustration 3.)  
WALL BAR  
1/8" BEAD OF CAULK  
WALLBAR STAND-OFF  
EXTERNAL TOOTH  
WASHER F (2)  
SHOWER  
WALL  
SCREW E (2)  
KEP  
NUT  
CAP  
H (2)  
FLAT  
WASHER  
G (2)  
SIDE VIEW  
OF WALLBAR  
WALLBAR  
SHOWER HEAD  
BRACKET  
SOAPDISH  
FLAT WASHER  
G WASHER  
#10, TYPE B  
QTY.-2  
HEX LOCKNUT  
NUT  
H
F
#10-24  
QTY.-2  
EXTERNAL TOOTH  
LOCK-WASHER #10  
STAINLESS STEEL  
WASHER  
QTY.-2  
ILLUSTRATION 3  
FLATHEAD SCREW  
#10-24 x 2 1/2"  
STAINLESS STEEL  
E SCREW  
QTY.-2  
PARTS NOT NEEDED  
SCREW  
#10-24x4"  
S.S.  
1
SCREW  
QTY.-2  
TOGGLE NUT  
10-24  
2
NUT  
QTY.-2  
7
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WATER LINES TO MIXER VALVE  
M/F 90° ELBOW  
K
WASHER  
QTY.-1  
WASHER  
K
FIBER WASHER  
.75 O.D.  
M/F 90°  
ELBOW  
WATER SUPPLY  
TO SHOWER (12")  
MIXER VALVE  
N
HOT WATER  
LINE (48")  
SCREW (6)  
STANDOFF (3)  
L
M/F 90° ELBOW  
PLUG  
COLD WATER  
LINE (48")  
N
L
STANDOFF  
QTY.-3  
SCREW  
QTY.-3  
USE  
THREAD  
SEALANT  
ILLUSTRATION 4  
4. Attach the Hot/Cold water lines and shower line to the  
mixer valve. Use an approved thread sealant on  
threads. Attach standoffs to the mixer valve. (See  
Illustration 4.)  
ATTACHING MIXER VALVE TO SHOWER WALL  
TO WATER INLET  
5. Attach the mixer valve to the shower wall. (See Illustra-  
tion 5.)  
SCREWS (3) N  
EXTERNAL TOOTH  
M
N
WASHER  
LOCK-WASHER M4  
STAINLESS STEEL  
QTY.-3  
CROSS RECESS  
HEAD SCREW M4X12  
STAINLESS STEEL  
SCREW  
QTY.-3  
WASHER (3)  
M
ILLUSTRATION 5  
8
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6. Attach the shower line to the water inlet (12" hose).  
(See Illustration 6.)  
TOWER  
WALL  
90° ELBOW  
FIBER WASHER  
.75 O.D.  
K
WASHER  
QTY.-1  
WATER  
INLET  
K
FIBER WASHER  
12" HOSE  
ILLUSTRATION  
6
7. Attach the three (3) pins to the bottom of the tower.  
(See Illustrations 7 and 8.)  
TOWER PINS  
SCREW Q  
LOCATED IN HARDWARE PACK  
PIN #8-32  
.25DIA X 1"  
O
PIN  
QTY.-3  
WASHER P  
FLAT WASHER  
#8 TYPE B  
STAINLESS STEEL  
P
WASHER  
QTY.-3  
PAN HEAD SCREW  
#8-32 x 1/2"  
STAINLESS STEEL  
Q
SCREW  
QTY.-3  
TOWER  
BOTTOM  
PIN O  
ILLUSTRATION 7  
ILLUSTRATION 8  
8. After these steps are completed, set the tower aside.  
9
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TOWER INSTALLATION  
A
BATH FLANGE EDGE  
BATH FLANGE EDGE  
TOWER  
WALL  
9/32" HOLE (3)  
TAPE FIRMLY  
(TYP)  
3/16" HOLE (5)  
INNER ORANGE CIRCLE  
TEMPLATE  
ILLUSTRATION 9 (LEFT HAND SHOWN)  
CEMENT  
BOARD  
TILE OR FINISH  
MATERIAL  
STUD WALL  
FLANGE  
MORTAR  
CAULKING  
BATH RIM  
MORTAR & FINISH  
MATERIAL THICKNESS  
ILLUSTRATION 9A  
1. To locate the drilling template, place it over the bath. The template should be against the bath flange edge  
and template corner 'A' should be at the bath's corner. (See Illustration 9.)  
Note: If bath has been installed with finish materials over bath flange, trim an amount off the template along  
the bath flange edge equal to the thickness of mortar and finish materials. (See Illustration 9A.)  
2. The inner orange circle should be centered over the circular opening of the bathtub. (See Illustration 9.) The  
edge marked “BATH FLANGE EDGE” must be parallel with the back wall. With the template lying flat, tape  
firmly to eliminate any shifting.  
3 Using a sharp center punch, lightly tap through the template hole center location marks onto the bath surface.  
Remove the template.  
4. Drill two (3) 9/32" diameter holes for the tower and five (5) 3/16" holes for the bottom rail. (Do not drill through  
the template.)  
IMPORTANT: THE HOLES MUST BE DRILLED AS ACCURATELY AS POSSIBLE TO INSURE PROPER  
INSTALLATION AND OPERATION OF THE SHOWER DOOR.  
10  
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DISASSEMBLY INSTRUCTIONS  
Although the J-Shower Tower is shipped partially assembled, it will have to be partially disassembled to  
install. After removing packing materials, follow the instructions below.  
1. Remove end cap on the lower track. (Page 18, illustration 24.)  
2. Remove the top ring. (Page 15, illustration 19.)  
3. Remove the fixed panel with bottom rail. (Page 14, illustration 15 .)  
4. Itisnotnecessarytoremovebailsorwallbar. Waterconnectionswillhavetoberemovedtoapplysealant.  
HOT WATER  
SUPPLY LINE  
HOT/COLD WATER  
STUB-OUT WITH  
VALVES  
(NOT PROVIDED)  
COLD WATER  
SUPPLY LINE  
48" HOSE  
ILLUSTRATION 10  
5. Attach Hot and Cold water supply lines of the mixer to the stub-out supply lines. (See Illustration 10.)  
6. Locate the on/off handle and temporarily place it on the mixer valve. (See Illustration 26 on page 19.) With the  
mixer valve in the OFF position, turn on the water supply. Check for leaks at all connectors. Seal any leaks  
and continue.  
11  
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PLACING TOWER  
CAULK  
SET BACK 13/32"  
M4.2X19MM  
STAINLESS STEEL  
SCREW  
QTY.-3  
R
ILLUSTRATION 11  
7. Dry fit tower pins into holes to check hole location. Apply sealant around the three tower wall holes on the  
bath and around the perimeter where the tower will sit. (See Illustration 11.)  
8. Place the tower pins in the holes and push the tower down firmly. The tower will stand temporarily on its  
own. Clean off excess sealant.  
9. Place the U-extrusion against the wall edge, set back 13/32" from front edge. Drill three (3) 1/8" holes into  
the wall and U-extrusion. Put sealant on the mating surface of the U-extrusion, or on the wall, and secure the  
U-extrusion to the wall with the stainless steel screws, R.  
12  
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FIXED PANEL TO BOTTOM RAIL  
M4.2X19MM  
STAINLESS STEEL  
R
SCREW  
QTY.-2  
DRILLING FIXED PANEL  
FIXED PANEL  
TWO  
SCREWS  
IMPORTANT:  
MUST DRILL AT A 15°  
ANGLE TO AVOID  
DRILLING THROUGH  
SIDE OF RAIL.  
1/8"  
R
15°  
E
D
I
LAY A 1/4" BEAD OF  
SEALANT UNDER THE  
FIXED PANEL  
S
T
U
O
BOTTOM RAIL  
ILLUSTRATION 12  
ILLUSTRATION 13  
DRILLING FIXED PANEL  
IMPORTANT:  
MUST DRILL AT A 15°  
ANGLE TO AVOID  
DRILLING THROUGH  
DOOR GUIDE AREA.  
M3.5X9.5MM  
STAINLESS STEEL  
S
SCREW  
QTY.-1  
S
15°  
10. Locate the bottom rail and the fixed panel. Lay a  
bead of sealant on the bottom of the fixed panel.  
Secure the bottom rail to the fixed panel. (See  
Illustration 12.) Drill a 3/32" diameter hole into the  
bottom rail at a 15° angle. Drill only through the first  
aluminum thickness. (See Illustration 13.) Secure  
the front of the fixed panel to the bottom rail. (See  
Illustration 14.) Clean off excess sealant.  
DOOR GUIDE  
AREA  
ILLUSTRATION 14  
13  
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FIXED PANEL ASSEMBLE TO BATH  
CAULK  
VERTICAL  
EDGE OF  
TOWER  
AA  
1
T
2
FASTENING  
SEQUENCE  
3
4
5
GENTLY PUSH  
THIS AREA  
(5)  
P
(4) R  
ILLUSTRATION 15  
LOCATED IN HARDWARE KIT  
M4.2X19MM  
STAINLESS STEEL  
NUT  
T
HEX LOCKNUT  
#8-32  
R
SCREW  
QTY.-4  
QTY.-1  
FLAT WASHER  
#8 TYPE B  
STAINLESS STEEL  
SET SCREW  
#8-32 x 1 1/2"  
WASHER  
P
AA  
SCREW  
QTY.-1  
QTY.-5  
11. Screw 1 1/2" Allen set screw 3/4" deep into the bottom of the fixed panel. Lay a 1/4" bead of sealant under  
the bottom rail and inside the back channel of the vertical frame. Place the assembly against the vertical  
edge of the tower and onto the bath surface, interlocking the two extrusions. (See Illustration 15.) Secure the  
assembly to the bathtub using one (1) nut and washer and four (4) screws and washers following the fasten-  
ing sequence. Gently push on the shaded portion of the bottom rail (see Illustration 15) to align with the holes  
in the bath shell. After installing the fixed panel, apply sealant along all four inside edges of the glass frame.  
Clean up excess sealant.  
14  
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RING TOP PLANE MARK  
STUD WALL  
12.Locate the top ring. Remove the plastic retainer extrusion and set  
it aside for later use. Place the top ring on the fixed panel and  
tower wall. The top ring groove on the underside of the top ring  
must mate with the top of the fixed panel. The flat portion of the  
ring should be parallel with the stud wall. (See Illustration 16.)  
Mark a line on the stud wall indicating the top plane of the bracket.  
(See Illustration 17.) Remove the ring. The top surface of the  
bracket upper leg must align with the top ring line previously  
marked. (See Illustration 18.) Locate and secure the bracket to  
the wall.  
TOP PLANE  
MARK LINE  
OF RING  
13.Place the top ring on the tower and fixed panel. Align the three  
holes in the top ring with the two tower holes and one hole in the  
fixed panel. (See Illustration 19.) Secure the top ring to the tower.  
TOP RING  
BRACKET LOCATING  
WALL  
BRACKET  
TOWER  
WALL  
PARALLEL  
WITH  
STUD WALL  
ILLUSTRATION 17  
BRACKET TO WALL  
MARK LINE  
FLAT PORTION  
OF TOP RING  
WALL BRACKET  
RING  
ILLUSTRATION 16  
LOCATED IN HARDWARE PACK  
INNER SURFACE OF  
BRACKET UPPER LEG  
FLAT WASHER  
TYPE A  
U
V
WASHER  
STAINLESS STEEL  
QTY.-3  
SCREW (3)  
W
WOOD SCREW  
SCREW  
QTY.-3  
WASHERS(3)  
V
SCREW, HEX  
WASHER BOLT  
1/4-20X2.5"  
TOWER WALL  
W
X
BOLT  
QTY.-2  
ILLUSTRATION 18  
SHEET METAL  
SCREW  
#8-18X 2" S.S.  
SCREW  
QTY.-1  
EXTERNAL TOOTH  
LOCK-WASHER #8  
STAINLESS STEEL  
Y
WASHER  
QTY.-1  
RING TO TOWER  
SCREW(1)  
X
WASHER (1)  
Y
SCREWS (2)  
W
SCREW HERE  
SCREW INTO  
FIXED PANEL  
ILLUSTRATION 19  
15  
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DRILLING TOP RING  
14.Drill a 3/32" diameter hole into the top ring at a 15°  
angle. (See Illustration 20.) Engage the top of the fixed  
panel with the top ring groove. Secure the top of the  
fixed panel to the top ring. (See Illustration 21.)  
O
U
T
S
I
D
E
15°  
IMPORTANT:  
MUST DRILL AT A 15°  
ANGLE TO AVOID  
DRILLING THROUGH  
ROLLER TRACK OF  
TOP RING.  
1/8"  
ILLUSTRATION 20  
DRILLING TOP RING  
M3.5X9.5MM  
STAINLESS STEEL  
S
SCREW  
QTY.-1  
ROLLER  
TRACK  
FIXED  
PANEL  
TOP  
RING  
GROOVE  
15.Plumb and square the tower. (See Illustrations 22A and  
22B.) Secure the top ring to the wall bracket by inserting  
the hex bolts through the wall bracket into the top ring  
and tighten (wall bracket is pre-threaded).  
15°  
S
IMPORTANT:  
MUST DRILL AT A 15°  
ANGLE TO AVOID  
DRILLING THROUGH  
ROLLER TRACK.  
ILLUSTRATION 21  
LOCATED IN HARDWARE PACK  
RING TO BRACKET  
PAINT OUTSIDE EDGE TO  
MATCH BATHROOM FINISH  
BOLT  
QTY.-2  
W
SCREW, HEX  
WASHER BOLT  
1/4-20X2.5"  
BOLT  
QTY.-2  
W
RING TO BRACKET  
ILLUSTRATION 22A  
ILLUSTRATION 22B  
16  
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FIXED GLASS FRAME END ATTACHMENT  
END  
EXTRUSION  
SEALANT  
FIXED  
GLASS  
ILLUSTRATION 23  
16. Apply sealant in frame and extrusion. Align and place extrusion above end cap onto the fixed glass.  
17  
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L-EXTRUSION  
WALL  
L-EXTRUSION  
SCREW  
BACK  
WALL  
S
SEALANT  
WALL  
BACK  
WALL  
SEALANT  
SCREW  
S
Z
END CAP  
ILLUSTRATION 24  
LOCATED IN HARDWARE PACK  
M3.5X9.5MM  
STAINLESS STEEL  
S
SCREW  
QTY.-1  
Z
CAP  
QTY. -1  
17. Install on the sides of the tower the aluminum extrusions provided. They may be sealed in place or secured  
with screws (S, quantity 6). Seal the end cap by applying clear silicone sealant prior to placing into the end of  
the lower track. Secure with self-tapping screw S.  
18  
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ATTACHING FACE PLATE  
HANDLE INSTALLATION  
FOAM GASKET  
EE  
FACEPLATE  
TOWER WALL  
DD  
CAP  
EE  
BB  
SCREW  
FOAM  
GASKET  
WASHER  
CC  
ILLUSTRATION 26  
PLUG  
SEALANT  
18. Assemble the face plate and handles as shown in  
Illustrations 25 and 26. Attach the shower hose to  
the hand held shower. Use the washer supplied  
with the shower hose. (See Illustration 27.)  
NAME PLATE LOGO  
QTY.-1  
19. Attach the shower hose. (See Illustration 27.) Use  
the washer supplied with the shower hose.  
ILLUSTRATION 25  
20. For hot and cold operation of the handle, see  
Illustration 28.  
HAND HELD  
SHOWER  
WALL BAR  
WATER  
CONNECTOR  
HOT  
TEFLON  
TAPE  
COLD  
OFF  
ILLUSTRATION 28  
WASHER  
WASHER  
LOCATED IN HANDLE KIT  
SCREW  
SCREW  
BB  
CC  
#10-24  
QTY.-1  
TOWER WALL  
FLEX HOSE  
WASHER  
QTY.-1  
FLAT WASHER  
#10  
ILLUSTRATION 27  
LOCATED IN HARDWARE KIT  
R
WHIRLPOOL  
BATH  
CAP  
QTY.-1  
GASKET  
QTY.-1  
(NOT SHOWN FOAM GASKET  
DD  
EE  
SEE PAGE 5)  
3"O.D.  
19  
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PRODUCT SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.  
USE INSTALLATION INSTRUCTIONS SUPPLIED WITH PRODUCT.  
Jacuzzi Whirlpool Bath has obtained applicable code (standards) listings generally available on a national basis for products of this type.  
Itistheresponsibilityoftheinstaller/ownertodeterminespecificlocalcodecompliancepriortoinstallationofthisproduct. JacuzziWhirlpool  
Bath makes no representation or warranty regarding, and will not be responsible for any code compliance.  
Jacuzzi Whirlpool Bath National Headquarters  
P.O. Drawer J, Walnut Creek, CA 94596 (925) 938-7070  
Service Support: Call (800) 288-4002  
©1995 Jacuzzi Whirlpool Bath J683000 7/96  
Printed in the U.S.A.  
Printed on Recycled Paper  
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