JL Audio Stereo Amplifier A6450 User Manual

A6450  
six-channel system amplifier  
OWNER’S MANUAL  
Thank you for purchasing a JL Audio amplifier for  
your automotive sound system.  
Your amplifier has been designed and manufactured to exacting  
standards in order to ensure years of musical enjoyment in your vehicle.  
For maximum performance and extended warranty  
coverage, we highly recommend that you have your new amplifier  
installed by an authorized JL Audio dealer. Your authorized  
dealer has the training, expertise and installation equipment to ensure  
optimum performance from this product. Should you  
decide to install the amplifier yourself, please take the time  
to read this manual thoroughly so as to familiarize yourself  
with its installation requirements and setup procedures.  
If you have any questions regarding the instructions in this  
manual or any aspect of your amplifier’s operation, please contact your  
authorized JL Audio dealer for assistance. If you need further assistance,  
please call the JL Audio Technical Support Department  
at (954) 443-1100 during business hours.  
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PRODUCT DESCRIPTION  
The JL Audio A6450 is a six-channel,  
full-range audio amplifier utilizing patented  
Absolute Symmetry™ Class A/B technology  
for all channels.  
The A6450 can be operated with a wide variety  
of source units and system configurations.  
(90 cm) from the amplifier to the ground  
connection point. In some vehicles, it may be  
necessary to upgrade the battery ground wire.  
(See page 5 for important notice).  
7) Securely mount the amplifier using the  
supplied screws.  
8) Connect the positive and negative power  
wires to the amplifier. A fuse near the  
amplifier is not necessary.  
The A6450’s “+12 VDC” and “Ground”  
connections are designed to accept 4 AWG  
power wire. 4 AWG is a minimum power wire size  
for this amplifier.  
If you are installing the A6450 with other  
amplifiers and wish to use a single main power  
wire, use 2 AWG or 1/0 AWG main power wire  
(depending on the overall current demands of all  
the amplifiers in the system). This 2 AWG or  
1/0 AWG power wire should terminate into  
a distribution block mounted as close to the  
amplifiers as possible and should connect to the  
A6450 with 4 AWG power wire.  
Many vehicles employ small (10 AWG -  
6 AWG) wire to ground the battery to the  
vehicle chassis and to connect the alternator's  
positive connection to the battery. To prevent  
voltage drops, these wires should be upgraded  
to 4 AWG when installing amplifier systems  
with main fuse ratings above 60A.  
TYPICAL INSTALLATION SEQUENCE  
The following represents the sequence  
for a typical amplifier installation, using an  
aftermarket source unit or OEM Interface  
processor (like the CleanSweep CL441dsp).  
Additional steps and different procedures may  
be required in some applications. If you have  
any questions, please contact your authorized  
JL Audio dealer for assistance.  
FUSE REQUIREMENTS  
It is absolutely vital that the main power  
9) Connect the remote turn-on wire  
to the amplifier.  
wire(s) to the amplifier(s) in the system be  
fused within 18 inches (45 cm) of the positive  
battery post connection. The fuse value at each  
power wire should be high enough for all of the  
equipment being run from that power wire. If  
only the A6450 is being run from that power wire,  
we recommend a 60A fuse be used. AFS (mini  
blade fuse), AGU (big glass fuse) or MaxiFuse™  
(big plastic-body fuse) types are recommended.  
No fuse is required or recommended directly  
before the amplifier power connection. If one is  
desired, we recommend the use of a 60A fuse.  
10) Connect the input cables to the amplifier.  
11) Connect the speaker cables to the amplifier.  
12) Carefully review the amplifier’s control  
settings to make sure that they are set  
according to the needs of the system.  
13) Install the power wire fuse (60A for a  
single A6450) and reconnect the negative  
battery post terminal.  
14) Turn on the source unit at a low level  
to double-check that the amplifier is  
configured correctly. Resist the temptation  
to crank it up until you have verified the  
control settings.  
15) Make necessary adjustments to the input  
sensitivity controls to obtain the right  
overall output and the desired balance  
in the system. See Appendix A (page 14)  
for the recommended input sensitivity  
setting method.  
Note: Smaller AWG numbers mean bigger  
wire and vice-versa (1/0 AWG is the largest, 2  
AWG is smaller, then 4 AWG, then 8 AWG, etc.).  
1) Disconnect the negative battery post  
connection and secure the disconnected cable  
to prevent accidental re-connection during  
installation. This step is not optional.  
2) Run power wire (minimum 8 AWG) from the  
battery location to the amplifier mounting  
location, taking care to route it in such a  
way that it will not be damaged and will not  
interfere with vehicle operation. Use 4 AWG  
or larger power wire and a power distribution  
block if additional amplifiers are being  
installed with the A6450.  
3) Connect power wire to the positive battery  
post. Fuse the wire with an appropriate fuse  
block (and connectors) within 18 inches (45  
cm) wire length of the positive battery post.  
This fuse is essential to protect the vehicle.  
Do not install the fuse until the power wire  
has been securely connected to the amplifier.  
4) Run signal cables and remote turn-on wire  
from the source unit to the final amplifier  
mounting location.  
5) Run speaker cables from the speaker systems  
to the amplifier mounting location.  
6) Find a good, solid metal grounding point  
close to the amplifier and connect the  
negative power wire to it using appropriate  
hardware (use of the JL Audio ECS master  
ground lug, XA-MGL-1 is recommended).  
Use the same size power wire as the wire  
connected to the “+12VDC” connection  
(minimum 8 AWG), no longer than 36 inches  
To connect the power wires to the amplifier,  
first back out the set screw on the top of the  
terminal block, using the supplied 2.5 mm hex  
wrench. Strip 1/2 inch (12 mm) of insulation from  
the end of each wire and insert the bare wire into  
the terminal block, seating it firmly so that no  
bare wire is exposed. While holding the wire in  
place, tighten the set screw firmly, taking care not  
to strip the head of the screw.  
The ground connection should be made using  
the same gauge wire as the power connection  
and should be kept as short as possible, while  
accessing a solid piece of sheet metal in the  
vehicle. The surface of the sheet metal should  
be sanded at the contact point to create a clean,  
metal-to-metal connection between the chassis  
and the termination of the ground wire. For  
optimal grounding, we recommend the use of a  
JL Audio ECS master ground lug (XA-MGL-1).  
Alternatively, a sheet metal screw or bolt can be  
used with a star washer.  
TURN-ON LEAD  
The A6450 uses a conventional +12V remote  
turn-on lead, typically controlled by the source  
unit's remote turn-on output. The amplifier will  
turn on when +12V is present at its “Remote”  
input and turn off when +12V is switched off. If  
a source unit does not have a dedicated remote  
turn-on output, the amplifier’s turn-on lead can  
be connected to +12V via a switch that derives  
power from an ignition-switched circuit.  
The A6450’s “Remote” turn-on connector is  
designed to accept 18 AWG – 12 AWG wire. To  
connect the remote turn-on wire to the amplifier,  
first back out the set screw on the top of the  
terminal block, using the supplied 2.5mm hex  
wrench. Strip 1/2 inch (12mm) of wire and insert  
the bare wire into the terminal block, seating it  
firmly so that no bare wire is exposed. While  
holding the wire in the terminal, tighten the set  
screw firmly, taking care not to strip the head of  
the screw and making sure that the wire (not the  
insulation) is firmly gripped by the set screw.  
16) Enjoy the fruits of your labor with your  
favorite music.  
POWER CONNECTIONS  
Before installing the amplifier, disconnect the  
negative (ground) wire from the vehicle’s battery.  
This will prevent accidental damage to the system,  
the vehicle and your body during installation.  
Any wires run through metal barriers (such  
as firewalls), must be protected with a high  
quality rubber grommet to prevent damage to the  
insulation of the wire. Failure to do so may result  
in a dangerous short circuit.  
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JL AUDIO A6450  
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INPUT SECTION  
INPUT SENSITIVITY CONTROLS  
The A6450’s input section allows you to send  
signal to the amplifier section through the use of  
two, four or six differential-balanced inputs.  
Input connections are via three pairs of  
traditional RCA-type jacks.  
Input Voltage Range:  
Once the appropriate “Input Voltage” range  
has been selected, the controls labeled “Input  
Sens.” located in each “Channel Controls”  
section can be used to match the source unit’s  
output voltage to the input stage of each pair of  
amplifier channels for maximum clean output.  
Rotating the control clockwise will result in  
higher sensitivity (louder for a given input  
voltage). Rotating the control counter-clockwise  
will result in lower sensitivity (quieter for a given  
input voltage.)  
and the speakers), which are acceptable and  
commonly used for filtering between mid-  
range speakers and tweeters. Filtering between  
subwoofer systems and satellite speaker systems  
is best done with active filters, which cut off  
frequency content at the input to the amplifier.  
Active filters are more stable than passive filters  
and do not introduce extraneous resistance,  
which can degrade subwoofer performance.  
The active filter built into each channel section  
of the A6450 can be used to eliminate potentially  
harmful and/or undesired frequencies from  
making their way through the amplifier sections  
to the speaker(s). This serves to improve tonal  
balance and to avoid distortion and possible  
speaker failure. Correct use of these filters can  
substantially increase the longevity and fidelity of  
your audio system.  
A wide range of signal input voltages can  
be accommodated by theA6450’s CH 1&2 and  
CH 3&4 input sections (200mV – 8V). This  
wide range is split up into two sub-ranges,  
accessible via a switch located to the left of the  
Input Connectors.  
The “Low” position on the “Input Voltage”  
switch selects an input sensitivity range between  
200mV and 2V. This means that the “Input  
Sens.” rotary control will operate within that  
voltage window. If you are using an aftermarket  
source unit or an OEM interface processor with  
conventional preamp-level outputs, this is most  
likely the position that you will use.  
The “High” position on the “Input Voltage”  
switch selects an input sensitivity range between  
800mV and 8V. This is useful for certain high-  
output preamp level signals as well as speaker-  
level output from source units and  
If you wish to send six discrete channels into  
the A6450, simply use all six inputs and set the  
Input Mode” switch in the “Channel 5 & 6  
Controls” section to “Discrete”.  
small amplifiers.  
If you wish to feed all six channels by using  
only four channels of full-range input, set the  
Input Mode” switch in the “Channel 5 & 6  
Controls” section to “Sum” and use only the  
inputs to channels 1, 2, 3 & 4.  
If you wish to feed all six channels by using  
two channels of full-range input and two  
channels of low-frequency input (subwoofer  
output from the source unit), set the “Input  
Mode” switch in the “Channel 5 & 6 Controls”  
section to “Discrete”. It will be necessary to split  
the full-range signals with y-adaptors and feed  
these signals into the inputs to channels 1, 2, 3 &  
4. The dedicated subwoofer signal should be sent  
to channels 5 & 6.  
If you wish to use only two channels of input  
to deliver signal to all six amplifier channels,  
it will be necessary to split the two signals with  
y-adaptors and feed these signals into the inputs  
to channels 1, 2, 3 & 4. Set the “Input Mode”  
switch in the “Channel 5 & 6 Controls”  
section to “Sum” and use only the inputs  
to channels 1, 2, 3 & 4.  
To use speaker-level sources, splice the speaker  
output wires of the source unit or small amplifier  
onto a pair of RCA plugs for each input pair.  
No line output converter is needed in most cases.  
The CH 5&6 input section is designed to  
accept only line-level signals and may clip  
(distort) if high-level signals are applied to it.  
To properly set the amplifier for maximum  
clean output, please refer to Appendix A (page  
14) in this manual. After using this procedure,  
you can then adjust any or all “Input Sens.”  
levels downward if this is required to achieve the  
desired system balance.  
Do not increase any “Input Sens.” setting for  
any channel(s) of any amplifier in the system  
beyond the maximum level established during  
the procedure outlined in Appendix A (page  
14). Doing so will result in audible distortion  
and possible speaker damage.  
The output of the amplifier will decrease for  
a given input voltage when the “Input Range”  
switch is placed in the “High” position.  
Conversely, the output will be higher with the  
switch in the “Low” position. While this may  
sound counter-intuitive, it is consistent with  
the descriptions above.  
1) “Filter Mode” Control: The A6450 employs a  
12dB per octave filter for each pair of channels  
(one filter for channels 1&2, another filter for  
channels 3&4 and a third filter for channels  
5&6). Each of these filters can be configured  
independently into one of two filter types  
or defeated completely by way of the three-  
position “Filter Mode” switches:  
“Off”: Defeats the filter completely, allowing  
the full range of frequencies present at the  
inputs to feed the amplifier. This is useful  
for systems utilizing outboard crossovers or  
requiring full-range reproduction from one or  
more of the A6450’s channel pairs.  
FILTER CONTROLS  
Most speakers are not designed to reproduce  
the full range of frequencies audible by the  
human ear. For this reason, most speaker  
systems are comprised of multiple speakers, each  
dedicated to reproducing a specific frequency  
range. Filters are used to select which frequency  
range is sent to each section of a speaker system.  
The division of frequency ranges to different  
speakers can be done with passive filters (coils  
and/or capacitors between the amplifier outputs  
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JL AUDIO A6450  
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BASS BOOST CONTROLS  
SPEAKER OUTPUTS  
“LP” (Low-Pass): Configures the filter to  
attenuate frequencies above the selected filter  
frequency at a rate of 12dB per octave. This is  
useful for connection of subwoofer(s) to one  
or more of the A6450’s channel pairs in a  
bi-amplified system.  
“HP” (High-Pass): Configures the filter to  
attenuate frequencies below the selected filter  
frequency at a rate of 12dB per octave. This is  
useful for connection of component speakers to  
one or more of the A6450’s channel pairs in a  
bi-amplified system.  
The A6450’s speaker outputs are designed to  
accept 16 AWG - 8 AWG wire.  
When a pair of channels are bridged, they  
will deliver 150W x 1 into a 4 ohm load or  
90W x 1 into an 8 ohm load. Operating a  
pair of bridged channels into a load lower  
than 4 ohms is not recommended.  
Each pair of the A6450’s channels are designed to  
deliver power into speaker loads equal to or greater  
than 2 ohms when using a “stereo” configuration  
and speaker loads equal to or greater than 4 ohms  
when using a “bridged” configuration.  
Because a bridged pair of channels requires  
that both channels receive input, you need to  
connect both left and right inputs to the source  
unit. Connection of only one input will result in  
reduced power output, increased distortion and  
can cause the amplifier to overheat.  
1) “Bass Boost”: Found in the “Channel 5 & 6  
Controls” section, this switch allows the user  
to activate a 6 dB boost centered at 48 Hz  
for channels 5&6. When the “Bass Boost” is  
activated, the inputs to “CH 5 (Left)” and “CH  
6 (Right)” are summed to create a mono signal.  
The “Filter Mode” switch in the “Channel  
5 & 6 Controls” section must be in the “LP”  
position for the bass boost to be functional.  
Do not do this!  
2) “Filter Freq. (Hz)” The filter frequency  
markings surrounding this rotary control  
are for reference purposes and are generally  
accurate to within 1/3 octave or better. If you  
would like to select the filter cutoff frequency  
with a higher level of precision, consult the  
chart in Appendix B (page 15).  
When a pair of the A6450’s channels are  
operating in bridged mode, the output will be in  
mono (only one channel). This mono channel  
can contain right channel only information,  
left channel only information or the sum of  
the information from both the right and left  
channels. In order to achieve one of these options,  
configure the inputs to that pair of channels in  
one of these two ways:  
Speaker loads below 2 ohms nominal per  
channel are not recommended and may cause  
the amplifier to initiate a protection mode  
which reduces power output.  
Tuning Hint: If you are using the A6450 to drive  
a subwoofer system (“LPmode), a component  
satellite speaker system (“HPmode) or both,  
80 Hz is a good baseline “Filter Freq. (Hz)”  
setting. After properly adjusting the “Input  
Sens.”, as outlined in Appendix A (page 14), you  
can fine tune the “Filter Freq. (Hz)” control to  
achieve the desired system frequency response.  
2) “Remote Bass Port”: This port allows you to  
connect an optional remote boost knob (sold  
separately as JL Audio Model RBC-1) that can  
be mounted in the front of the vehicle. With  
the RBC-1 connected, the boost is no longer  
limited to 0 or +6 dB, allowing a variable  
range of 0 to +12 dB of boost to be selected.  
BRIDGING CONSIDERATIONS  
1) Left Channel Only or Right Channel Only  
Information: If you wish to send a left-only  
or right-only signal to a pair of the A6450’s  
channels, use a “Y-Adaptor” to split the single  
channel signal into both left and right RCA  
inputs. This option is useful when using a pair  
of the A6450’s channels to drive left channel  
speakers only and the other pair of the A6450’s  
channels to drive right channel speakers only.  
Bridging is the practice of combining the  
output of two amplifier channels to drive a single  
load. When bridged, each channel produces  
signals of equal magnitude, but opposite polarity.  
The combined output of the two channels  
provides twice the output voltage available from a  
single channel. The A6450 has been designed for  
bridging of its channel pairs without the need for  
input inversion adaptors.  
To bridge a pair of channels, use the “Left +”  
and “Right –” speaker connectors only (the  
Left –” and “Right +” remain unused). When  
bridged, each channel will deliver optimum  
power into a 4 ohm load.  
2) Left + Right Channel Information: When  
bridged and fed by a stereo input, a pair of the  
A6450’s channels will automatically combine  
the left and right channels into a summed  
mono (left + right) channel. This option  
is useful when using a pair of the A6450’s  
channels to drive a subwoofer system or a  
summed mono center channel.  
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JL AUDIO A6450  
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AMPLIFIER STATUS INDICATOR LIGHTS &  
PROTECTION CIRCUITRY  
There are two status indicator lights on the  
input / control end of the amplifier.  
SYSTEM CONFIGURATIONS  
Low-Voltage protection:  
The A6450 is a flexible amplifier, well-suited  
for a multitude of system configurations. In  
this section, the most likely configurations are  
explained in detail.  
Once you have selected your desired  
configuration, you can use the amplifier panel  
drawing on pages 18 & 19 to mark the required  
switch positions for easy reference.  
B) Fade Front vs. Rear with no Subwoofer  
Level Control:  
Required: a basic source unit or processor with  
two pairs of stereo outputs.  
If the car’s supply voltage drops below 10  
volts, the entire amplifier will shut itself off to  
protect its internal circuitry. The green “Power”  
indicator will turn off when this occurs. The  
amplifier will turn back on when voltage climbs  
back above 10 volts. This may happen in a rapid  
cycle when bass-heavy program material causes  
a weak charging system to dip below 10 volts  
momentarily. If this is happening in your system,  
turn your audio system off and have your power  
wiring, ground connections and charging  
system inspected.  
Input Connections: one pair of stereo source unit  
outputs is connected to the “CH 1 (Left)” and  
CH 2 (Right)” inputs and the second pair  
of stereo source unit outputs is connected  
to the “CH 3 (Left)” and “CH 4 (Right)”  
inputs of the A6450 (select “Sum” on the  
Input Mode” switch in the “Channel 5 & 6  
Controls” section).  
Result: the relative level of the LF and HF  
channels will be fixed by the A6450’s “Input  
Sens.” settings and will not be user adjustable  
from the front of the vehicle.  
BI-AMPLIFIED SYSTEMS  
Bi-amplified systems are defined as systems  
in which separate amplifier channels drive low-  
frequency (LF) and high-frequency (HF) speakers  
and are separately filtered to send appropriate  
frequency ranges to each speaker system.  
The most common application of bi-  
amplification in mobile audio is to drive a  
subwoofer system from one or more amplifiers or  
channels and component speakers from separate  
amplifiers or channels.  
SERVICING YOUR JL AUDIO AMPLIFIER  
If your amplifier fails or malfunctions, please  
return it to your authorized JL Audio dealer so  
that it may be sent in to JL Audio for service.  
There are no user serviceable parts or fuses inside  
the amplifier. The unique nature of the circuitry  
in the JL Audio amplifiers requires specifically  
trained service personnel. Do not attempt  
to service the amplifier yourself or through  
unauthorized repair facilities. This will not only  
void the warranty, but may result in the creation  
of more problems within the amplifier.  
1) “Power” (Green): lights to indicate that the  
amplifier is turned on and operating normally.  
C) Fade Subwoofer Level vs. HF Level:  
Required: a basic source unit or processor with  
two pairs of stereo outputs.  
2) “Protect” (Red): Indicates that the amplifier  
protection circuitry has been activated to  
prevent product failure due to a short-circuit  
or a dangerously low impedance connected  
to the amplifier output(s). Connecting the  
speaker outputs to an impedance lower than  
2 ohms stereo (4 ohms bridged) will cause  
this protection mode to activate. When this  
protection mode is activated, the amplifier will  
reduce it maximum power output to protect its  
circuitry, which will manifest itself as increased  
distortion. When the problem is corrected, the  
amplifier will return to normal operation.  
The A6450 is designed to work as the only  
amplifier in a bi-amplified system.  
Input Connections: the first stereo pair of source  
unit outputs each split with a “Y-Adaptor”  
allowing the left signal to be sent to the “CH  
1 (Left)” and “CH 3 (Left)” inputs and the  
right signal to be sent to the “CH 2 (Right)”  
and “CH 4 (Right)” inputs of the A6450. The  
second stereo pair of source unit outputs is  
connected to the “CH 5 (Left)” and “CH  
6 (Right)” inputs (select “Discrete” on the  
Input Mode” switch in the “Channel 5 & 6  
Controls” section).  
Result: in this mode, the user has the ability to  
fade or control the level of the LF channels  
relative to the HF channels via the source  
unit’s fader control without exceeding the  
maximum clean output level set by each  
amplifier section’s “Input Sens.” controls.  
Bi-Amplified System with the A6450  
In this configuration, channels 5&6 of the  
A6450 will drive subwoofers (stereo 75W x 2 at 2  
ohms or bridged 150W x 1 at 4 ohms) with low-  
pass filtering. Channels 1&2 and channels 3&4  
will drive component speakers in stereo (75W x 4  
at 2 ohms) with high-pass filtering.  
If you have any questions about the installation or  
setup of the amplifier not covered in this manual,  
please contact your dealer or technical support.  
Input connection options for a bi-amplified system  
with one A6450 are as follows:  
Advanced Rollback Thermal protection  
Unlike conventional thermal protection  
systems, which shut down an amplifier when it  
overheats, this system protects the amplifier by  
gradually reducing power output if the amplifier’s  
safe operating temperature is exceeded. The  
amplifier will continue to operate and return  
to normal power output once its temperature  
returns to a normal range.  
JL Audio Technical Support:  
(954) 443-1100  
9:00 AM – 5:30 PM (Eastern Time Zone)  
Monday - Friday  
A) No User Adjustability:  
Required: a basic source unit or processor  
with one pair of stereo outputs.  
Input Connections: a single pair of stereo source  
unit outputs each split with a “Y-Adaptor”  
allowing the left signal to be sent to the  
CH 1 (Left)” and “CH 3 (Left)” inputs and  
the right signal to be sent to the “CH 2 (Right)”  
and “CH 4 (Right)” inputs of the A6450 (select  
Sum” on the “Input Mode” switch in the  
Channel 5 & 6 Controls” section).  
Result: the relative level of the LF and HF  
channels will be fixed by the A6450’s “Input  
Sens.” settings and will not be user adjustable  
from the front of the vehicle.  
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JL AUDIO A6450  
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D) Subwoofer Level Control Only:  
Crossover Setup for Bi-Amplified System  
with one A6450:  
Required: a source unit or processor with  
one pair of stereo outputs and dedicated  
subwoofer outputs.  
Once the input sections have been configured  
appropriately, go to the “Channel 5 & 6  
Controls”. Select “LP” (low-pass) on the “Filter  
Mode” switch and an appropriate “Filter Freq.”  
(80 Hz is a good starting point).  
Next, turn your attention to the “Channel 1 &  
2 Controls” and “Channel 3 & 4 Controls” and  
select “HP” (high-pass) on the “Filter Mode”  
switches and an appropriate “Filter Freq.” (again,  
80 Hz is a good starting point).  
Input Connections: the stereo pair of source  
unit outputs each split with a “Y-Adaptor”  
allowing the left signal to be sent to the “CH  
1 (Left)” and “CH 3 (Left)” inputs and the  
right signal to be sent to the “CH 2 (Right)”  
and “CH 4 (Right)” inputs of the A6450. The  
source unit’s dedicated subwoofer outputs are  
connected to the “CH 5 (Left)” and  
CH 6 (Right)” inputs (select “Discrete” on  
the “Input Mode” switch in the “Channel 5 &  
6 Controls” section).  
After proper adjustment of the “Input Sens.”  
controls for all three channel pairs using the  
method shown in Appendix A (page 14), you can  
fine tune filter frequencies and attenuate any pair  
of channels to achieve proper balance. For precise  
filter frequency information refer to Appendix B  
(page 15).  
Result: in this mode, the user has the ability to  
control the absolute level of the LF channels  
relative to the HF channels.  
E) Independent level control of all three  
channel pairs:  
Required: a source unit or processor with  
two pairs of stereo outputs and dedicated  
subwoofer outputs.  
Input Connections: one pair of stereo source  
unit outputs is connected to the “CH 1  
(Left)” and “CH 2 (Right)” inputs, the  
second pair of stereo source unit outputs is  
connected to the “CH 3 (Left)” and “CH  
4 (Right)” inputs and the source unit’s  
dedicated subwoofer output is connected  
to the “CH 5 (Left)” and “CH 6 (Right)”  
inputs (select “Discrete” on the “Input  
Mode” switch in the “Channel 5 & 6  
Controls” section).  
Result: in this mode, the user has the ability to  
control the absolute level of the LF channels as  
well as both pairs of HF channels.  
When using a source unit’s dedicated  
subwoofer output, set the “Input Sens.” of any  
channels receiving input from the subwoofer  
output with the source unit’s subwoofer level  
control set at 3/4 of full output. See Appendix A  
(page 14) for details.  
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JL AUDIO A6450  
JL AUDIO A6450  
13  
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APPENDIX A:  
APPENDIX B:  
APPENDIX C:  
Input Sensitivity Level Setting  
8) Increase the “Input Sens.” control until the  
target voltage is observed with the voltmeter.  
9) Once you have adjusted the A6450 to its  
maximum low-distortion output level,  
reconnect the speaker(s). The “Input Sens.”  
controls can now be adjusted downward if the  
amplifier requires attenuation to achieve the  
desired system balance.  
Precise Frequency Selection Chart  
A6450 Specifications  
Following the directions below will allow the  
installer to adjust the input sensitivity of each  
amplifier channel pair simply and easily in just a  
few minutes using equipment which is commonly  
available in installation bays.  
“FILTER FREQ” AMP FILTER  
General Specifications:  
Recommended Fuse Value: 60A  
Detent  
Number  
Panel  
Marking  
Actual  
Freq.  
Recommended Fuse Type: AFS, AGU or MaxiFuse™  
Full counter-clockwise: 53  
01 . . . . . . . . . . . . . . . . . . . . . . . . . . . .53  
02 . . . . . . . . . . . “50” . . . . . . . . . . . .53  
03 . . . . . . . . . . . . . . . . . . . . . . . . . . . .53  
04 . . . . . . . . . . . . . . . . . . . . . . . . . . . .54  
05 . . . . . . . . . . . . . . . . . . . . . . . . . . . .54  
06 . . . . . . . . . . . . . . . . . . . . . . . . . . . .55  
07 . . . . . . . . . . . . . . . . . . . . . . . . . . . .55  
08 . . . . . . . . . . . “55” . . . . . . . . . . . .56  
09 . . . . . . . . . . . . . . . . . . . . . . . . . . . .56  
10 . . . . . . . . . . . . . . . . . . . . . . . . . . . .57  
11 . . . . . . . . . . . . . . . . . . . . . . . . . . . .58  
12 . . . . . . . . . . . . . . . . . . . . . . . . . . . .59  
13 . . . . . . . . . . . . . . . . . . . . . . . . . . . .62  
14 . . . . . . . . . . . “60” . . . . . . . . . . . .65  
15 . . . . . . . . . . . . . . . . . . . . . . . . . . . .65  
16 . . . . . . . . . . . . . . . . . . . . . . . . . . . .66  
17 . . . . . . . . . . . . . . . . . . . . . . . . . . . .70  
18 . . . . . . . . . . . . . . . . . . . . . . . . . . . .73  
19 . . . . . . . . . . . . . . . . . . . . . . . . . . . .77  
20 . . . . . . . . . . . “80” . . . . . . . . . . . .81  
21 . . . . . . . . . . . . . . . . . . . . . . . . . . . .84  
22 . . . . . . . . . . . . . . . . . . . . . . . . . . . .88  
23 . . . . . . . . . . . . . . . . . . . . . . . . . . . .94  
24 . . . . . . . . . . . . . . . . . . . . . . . . . . . 101  
25 . . . . . . . . . . . . . . . . . . . . . . . . . . . 104  
26 . . . . . . . . . . “120” . . . . . . . . . . 115  
27 . . . . . . . . . . . . . . . . . . . . . . . . . . . 118  
28 . . . . . . . . . . . . . . . . . . . . . . . . . . . 128  
29 . . . . . . . . . . . . . . . . . . . . . . . . . . . 137  
30 . . . . . . . . . . . . . . . . . . . . . . . . . . . 146  
31 . . . . . . . . . . . . . . . . . . . . . . . . . . . 164  
32 . . . . . . . . . . “150” . . . . . . . . . . 177  
33 . . . . . . . . . . . . . . . . . . . . . . . . . . . 193  
34 . . . . . . . . . . . . . . . . . . . . . . . . . . . 197  
35 . . . . . . . . . . . . . . . . . . . . . . . . . . . 209  
36 . . . . . . . . . . . . . . . . . . . . . . . . . . . 213  
37 . . . . . . . . . . . . . . . . . . . . . . . . . . . 216  
38 . . . . . . . . . . “200” . . . . . . . . . . 218  
39 . . . . . . . . . . . . . . . . . . . . . . . . . . . 225  
Full-clockwise: 225  
Input Sections:  
Necessary Equipment  
• Digital AC Voltmeter  
No. of Inputs: Three Stereo Pairs  
Input Type: Differential-balanced with RCA jack inputs  
Input Range: Switchable from 200mV - 2V RMS to  
800mV - 8V RMS  
• CD with a sine-wave test tone recorded at  
0 dB reference level in the frequency range  
to be amplified for that set of channels  
(50 Hz for subwoofer channels, 1 kHz for a  
midrange application). Do not use attenuated  
test tones (-10 dB, -20 dB, etc.).  
Do not increase any “Input Sens.” setting for  
any amplifier channel or channel pair in the  
system beyond the maximum level established  
during this procedure. Doing so will result in  
audible distortion and possible speaker damage.  
Amplifier Section:  
Amplifier Topology: Class A/B with patented Absolute  
Symmetry™ dual N-Channel MOSFET output design  
Power Supply: Unregulated MOSFET switching type  
Rated Power at 12.5 V (Stereo, all channels driven):  
45W RMS x 6 @ 4 ohms, 75W RMS x 6 @ 2 ohms  
Rated Power at 12.5 V (Bridged, all channels driven):  
90W RMS x 3 @ 8 ohms, 150W RMS x 3 @ 4 ohms  
THD at Rated Power:  
The Nine-Step Procedure  
1) Disconnect the speaker(s) from the  
amplifier’s speaker output connectors.  
2) Turn off all processing (bass/treble, loudness,  
EQ, etc.) on the source unit, processors (if  
used) and amplifier. Set fader control to center  
position and subwoofer level control to 3/4 of  
maximum (if used to feed the A6450).  
3) Switch the “Input Voltage” switch to “Low”  
and turn the “Input Sens.” control all the  
way down.  
4) Set the source unit volume to 3/4 of full  
volume. This will allow for reasonable gain  
overlap with moderate clipping at full volume.  
5) Using the chart on this page, determine the target  
voltage for input sensitivity adjustment according  
to the nominal impedance of the speaker system  
connected to the amplifier outputs.  
6) Verify that you have disconnected the speakers  
before proceeding. Play a track with an  
appropriate sine wave (within the frequency  
range to be amplified by the A6450) at 3/4  
source unit volume.  
7) Connect the AC voltmeter to the speaker output  
connectors of the amplifier. If the channel  
pair is operating in stereo, it is only necessary  
to measure one channel. If bridged, make sure  
you test the voltage at the correct connectors  
(L+ and R–).  
It will be necessary to re-adjust the  
“Input Sens.” for the affected channels if any  
equalizer boost is activated after setting the  
“Input Sens.” with this procedure. This applies  
to any EQ boost circuit, including source unit  
tone controls or EQ circuits. EQ cuts will not  
require re-adjustment.  
<0.08% @ 4 ohms per ch. (20 Hz - 20 kHz)  
Signal to Noise Ratio: >104 dB referred to rated power  
(A-weighted, 20 Hz-20 kHz noise bandwidth)  
Frequency Response: 10 Hz - 25 kHz (+0, -1dB)  
Damping Factor: >200 @ 4 ohms per ch./50 Hz,  
>100 @ 2 ohm per ch. /50 Hz  
Nom.  
Target AC Voltage  
Slew Rate: 22V/μs  
Impedance  
Stereo  
Bridged  
26.8 V  
Power output at 14.4V supply voltage and 1% THD:  
70W RMS x 6 @ 4 ohms (14.4V, 1% THD)  
110W RMS x 6 @ 2 ohms (14.4V, 1% THD)  
Rated Power (Bridged):  
13.4 V  
13.4 V  
13.4 V  
12.8 V  
12.3 V  
8Ω  
6Ω  
4Ω  
3Ω  
2Ω  
25.6 V  
24.6 V  
140W RMS x 3 @ 8 ohms (14.4V, 1% THD)  
220W RMS x 3 @ 4 ohms (14.4V, 1% THD)  
not recommended  
not recommended  
Amplifier Filter:  
Filter Type: State-variable, 12dB/octave Butterworth  
with continuously variable cutoff frequency selection  
from 50-200 Hz.  
Configurable as Low-Pass or High-Pass. Defeatable.  
Dimensions(LxWxH):  
13.8" x 9.25" x 2.50" (350mm x 235mm x 63.5mm)  
Due to ongoing product development, all specifications are subject to  
change without notice.  
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JL AUDIO A6450  
JL AUDIO A6450  
15  
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APPENDIX D: TROUBLE SHOOTING  
“How do I properly set the input sensitivity on my amplifier”  
“My amplifier shuts off once in a while, usually at higher volumes”  
Check your voltage source and grounding point. The power supply  
Please refer to Appendix A (page 14) to set the input sensitivity for  
maximum, low-distortion output.  
of the A6450 will operate with charging system voltages  
down to 10V. Shutdown problems at higher volume levels  
can occur when the charging system voltage drops below  
10V. These dips can be of very short duration making them  
extremely difficult to detect with a common DC voltmeter.  
To ensure proper voltage, inspect all wiring and termination  
points. It may also be necessary to upgrade the ground  
wire connecting the battery to the vehicle’s chassis and the  
power wire connecting the alternator to the battery. Many  
vehicles employ small (10 AWG - 6 AWG) wire to ground the  
battery to the vehicle’s chassis and to connect the alternator to  
the battery. To prevent voltage drops, these wires should be  
upgraded to 4 AWG when installing amplifier systems with  
main fuse ratings above 60A. Grounding problems are the  
leading cause of misdiagnosed amplifier “failures.”  
“My amplifier doesn’t turn on”  
Check the fuse, not just visually, but with a continuity meter. It is  
possible for a fuse to have poor internal connections that  
cannot be found by visual inspection. It is best to take the  
fuse out of the holder for testing. If no problem is found with  
the fuse, inspect the fuse-holder.  
Check the integrity of the connections made to each of the  
+12VDC”, “Ground”, and Remote” terminals. Ensure  
that no wire insulation is pinched by the terminal set screw  
and that each connection is tight.  
Check to make sure there is +12V at the “Remote” connection of the  
amplifier. In some cases, the turn-on lead from the source unit  
is insufficient to turn on multiple devices and the use of a relay  
is required. To test for this problem, jump the “+12VDC” wire  
to the “Remote” terminal to see if the amplifier turns on. If this  
does not work, proceed to the next step.  
“My amplifier turns on, but there is no output”  
Check the input signal using an AC voltmeter to measure the  
voltage from the source unit while an appropriate test tone is  
played through the source unit (disconnect the input cables  
from the amplifier prior to this test). The frequency used  
should be in the range that is to be amplified by the amplifier  
(example: 50 Hz for a sub bass application or 1 kHz for a full  
range / high-pass application). A steady, sufficient voltage  
(between 0.2 and 8.0-volts) should be present at the output of  
the signal cables.  
Check the output of the amplifier. Using the procedure explained in  
the previous check item (after plugging the input cables back  
into the amplifier) test for output at the speaker outputs of  
the amplifier. Unless you enjoy test tones at high levels, it is  
a good idea to remove the speaker wires from the amplifier  
while doing this. Turn the volume up approximately half  
way. 5V or more should be measured at the speaker outputs.  
This output level can vary greatly between amplifiers but it  
should not be in the millivolt range with the source unit at  
half volume. If you are reading sufficient voltage, check your  
speaker connections as explained below.  
“I get a distorted / attenuated sound coming out of the speaker(s)”  
Check the speaker wires for a possible short, either between the  
positive and negative leads or between either speaker lead  
and the vehicle’s chassis ground. If a short is present, you  
will experience distorted and/or attenuated output. The  
Protect” light will illuminate in this situation. It may be  
helpful to disconnect the speaker wires from the amplifier  
and use a different set of wires connected to a test speaker.  
Check the nominal load impedance to verify that each channel  
of the amplifier is driving a load equal to or greater than  
2 ohms in stereo mode (4 ohms bridged).  
Check the input signal and input signal cables to make sure signal  
is present at the Amplifier Inputs” and the cables are not  
pinched or loose. It may be helpful to try a different set of  
cables and/or a different signal source to be sure.  
“My amplifier’s output fluctuates when I tap on it or hit a bump”  
Check the connections to the amplifier. Make sure that the  
insulation for all wires has been stripped back far enough to  
allow a good contact area inside the terminal block.  
Check the input connectors to ensure that they all are making good  
contact with the input jacks on the amplifier.  
Check to ensure that the speaker wires are making a good  
connection with the metal inside the terminal block. The  
speaker wire connectors are designed to accept up to 8 AWG  
wire. Make sure to strip the wire to allow for a sufficient  
connection with the metal inside the terminal block.  
16  
JL AUDIO A6450  
JL AUDIO A6450  
17  
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INSTALLATION NOTES:  
Use this diagram to document your amplifier’s switch and control positions.  
18  
JL AUDIO A6450  
JL AUDIO A6450  
19  
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LIMITED WARRANTY - AMPLIFIERS (USA)  
JL AUDIO warrants this product to be free of defects in materials and workmanship for a period of  
ninety (90) days from the original date of purchase. The warranty term is extended to two (2) years if  
installation is performed or approved by an authorized JL AUDIO dealer (proof of installation or approval  
required on purchase receipt).  
This warranty is not transferrable and applies only to the original purchaser from an authorized  
JL AUDIO dealer. Should service be necessary under this warranty for any reason due to manufacturing  
defect or malfunction, JL AUDIO will (at its discretion), repair or replace the defective product with new  
or remanufactured product at no charge. Damage caused by the following is not covered under warranty:  
accident, misuse, abuse, product modification or neglect, failure to follow installation instructions,  
unauthorized repair attempts, misrepresentations by the seller. This warranty does not cover incidental  
or consequential damages and does not cover the cost of removing or reinstalling the unit(s). Cosmetic  
damage due to accident or normal wear and tear is not covered under warranty.  
Warranty is void if the product’s serial number has been removed or defaced.  
Any applicable implied warranties are limited in duration to the period of the express warranty as  
provided herein beginning with the date of the original purchase at retail, and no warranties, whether  
express or implied, shall apply to this product thereafter. Some states do not allow limitations on implied  
warranties, therefore these exclusions may not apply to you. This warranty gives you specific legal rights,  
and you may also have other rights which vary from state to state.  
If you need service on your JL AUDIO product:  
All warranty returns should be sent to JL AUDIO ’s Amplifier Service Facility freight-prepaid through  
an authorized JL AUDIO dealer and must be accompanied by proof of purchase (a copy of the original  
sales receipt). Direct returns from consumers or non-authorized dealers will be refused unless specifically  
authorized by JL AUDIO with a valid return authorization number.  
Warranty expiration on products returned without proof of purchase will be determined from the  
manufacturing date code. Coverage may be invalidated as this date is previous to purchase date. Non-  
defective items received will be returned freight-collect. Customer is responsible for shipping charges and  
insurance in sending the product to JL AUDIO. Freight damage on returns is not covered under warranty.  
For Service Information in the U.S.A. please call  
JL Audio Customer Service: (954) 443-1100  
9:00 AM – 5:30 PM (Eastern Time Zone)  
JL Audio, Inc  
10369 North Commerce Pkwy.  
Miramar, FL 33025  
(do not send product for repair to this address)  
International Warranties:  
Products purchased outside the United States of America are covered only  
by that country’s distributor and not by JL Audio, Inc.  
Absolute Symmetry™ Class A/B Amplifier Circuit is covered by U.S. Patent #6,294,959 and is pending in the  
countries listed below. Austria, Belgium, Brazil, Canada, China, France, Germany, Indonesia, Italy, Japan, Republic of Korea,  
Mexico, Netherlands, Norway, Russian Federation, Singapore, Sweden, Switzerland, United Kingdom, and all other PCT countries.  
A6450MAN-10-2006  
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