Installation Instructions
829172-00
611 and 711 Series Swing Clear Continuous Hinges
! CAUTION
Please follow the installation instructions carefullyꢀ Not doing so may
result in improper installation and void the manufacturers guaranteeꢀ
INSTALLATION NOTES
Reinforcing and Rivet Nuts:
No reinforcing is necessary except on heavy doorsꢀ Reinforcement and
rivet nuts are required in the frame and door when door weight exceeds
300 poundsꢀ Maximum door weight is 600 poundsꢀ
Pairs of Doors with Mullions: If the mullion is between the doors, treat as a single door installationꢀ If
the mullion is behind the doors, treat as a double door installationꢀ
Note: Before proceeding, check to be sure that hinge is proper sizeꢀ Height of hinge should be 7/8
LESS than opening heightꢀ See other side of page for cutting instructionsꢀ
1
3
Mark frame hole locationsꢀ
Mount door to frame
Aꢀ Determine TOP of hinge using
To bottom of frame
Aꢀ Move door into opening and align
mounting holes in frame leaf of hinge
with marks on frame made in step 1
aboveꢀ Note: An angle block, jack or
shims will be helpful in positioning
the door properlyꢀ
door and frame as guideꢀ
Bꢀ Open hinge and place frame leaf
flat against surface of frame leaving
1/8 gap between top of hinge and
bottom of frame header, and edge
of hinge frame leaf flush with inside
edge of frameꢀ
Door
Frame
1/8
Bꢀ With hinge and door held firmly and
accurately in place, use #10 x 1/2
self drilling screws to fasten
frame leaf of hinge to frame
in marked locationsꢀ
Flush
Cꢀ Mark hole locations on frame using
center punchꢀ A center punch mark is
required to start self drilling screws accuratelyꢀ
DO NOT install hinge to frame at this timeꢀ
ALL HOLE LOCATIONS ON HINGE LEAF MUST BE FASTENED TO
FRAME FOR PROPER OPERATIONꢀ FAILURE TO INSTALLALL
FASTENERS WILL VOID WARRANTY AND UL FIRE LABEL LISTINGSꢀ
2
Mount hinge to doorꢀ
Aꢀ Place door leaf of hinge against hinge
edge of door so that top of hinge is
flush with top of door and edge guard
is flush with inside face of doorꢀ
Flush with
top of door
4
Check for proper operationꢀ
Aꢀ Close door and check for
proper operation and
Bꢀ With hinge held firmly in place, use
#10 x 1/2 self drilling screws to fasten
leaf to metal door, or #10 x 1 wood
clearancesꢀ There should be
1/8 clearance between the
top of the door and the bottom
of the frame header, and 5/32
clearance between the frame
and edge of the door when the
door is closedꢀ Adjustments
can be made by shimming
frame or door leaf of hingeꢀ
screws to fasten leaf to wood doorꢀ
Note: Fasten top screw first, and
bottom most screw second, making
sure hinge is aligned correctlyꢀ
Flush
1/8
5/32
ALL HOLE LOCATIONS ON HINGE LEAF MUST BE FASTENED TO
DOOR FOR PROPER OPERATIONꢀ FAILURE TO INSTALLALL
FASTENERS WILL VOID WARRANTYAND UL FIRE LABEL LISTINGSꢀ
829172-00(0)
© 2006 Ingersoll-Rand Company Limited
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