Owner's Operator And Maintenance Manual
®
™
Excelerator
™
Li'l Excelerator
™
Excelerator XLT
™
Excelerator XLT 2000
DEALER:THIS MANUAL MUST BE GIVENTOTHE USER OF
THEWHEELCHAIR.
USER:BEFORE USINGTHISWHEELCHAIR, READTHIS
MANUALAND SAVE FOR FUTURE REFERENCE.
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TABLE OF CONTENTS
TABLE OF CONTENTS
NOTE: When using the term EXCELERATOR, it will pertain to the EXCELERATOR, LI'L EXCELERATOR
EXCELERATOR XLT and EXCELERATOR XLT 2000 except when the instructions specifically note otherwise.
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SPECIAL NOTES ........................................................ 2
SPECIFICATIONS ....................................................... 4
PROCEDURE 7 - CHAIN..................................... 20
EXCELERATOR/LI'L EXCELERATOR CHAIN
E
INSTALLATION w/ SEVEN (7) SPEED HUB .............. 20
EXCELERATOR/LI'L EXCELERATOR CHAIN
ADJUSTMENT ......................................................... 20
EXCELERATOR CHAIN STAY ADJUSTMENT ............. 20
EXCELERATOR XLT/XLT 2000 CHAIN
PROCEDURE 1 - GENERAL GUIDELINES ............ 5
OPERATING INFORMATION .......................................... 5
SAFETY/HANDLING OF EXCELERATOR ....................... 6
O
F
PROCEDURE 2 - SAFETY INSPECTION/
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TROUBLESHOOTING/MAINTENANCE ............... 8
SAFETY INSPECTION CHECKLIST ................................ 8
TROUBLESHOOTING .................................................... 9
MAINTENANCE ............................................................. 9
ADJUSTMENT ......................................................... 20
EXCELERATOR XLT/XLT 2000 CHAIN INSTALLATION
WITH TWENTY-FOUR (24) OR TWENTY-SEVEN
(27)SPEED CASSETTE............................................ 21
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PROCEDURE 3 - ASSEMBLY PROCEDURES ..... 10
EXCELERATOR/LI'L EXCELERATOR ASSEMBLY
PROCEDURES ......................................................... 10
EXCELERATOR XLT/XLT 2000 ASSEMBLY
PROCEDURE 8 - PARKING BRAKE ................... 22
USING PARKING BRAKE ........................................... 22
PARKING BRAKE ADJUSTMENT/REPLACEMENT ....... 22
S
PROCEDURE 9 - BACK/SEAT ............................ 23
BACK HEIGHT ADJUSTMENT (ADJUSTABLE
BACKS ONLY) ......................................................... 23
SLIDING SEAT ADJUSTMENT .................................... 23
EXCELERATOR XLT/XLT 2000 BACK ANGLE
PROCEDURES ......................................................... 11
PROCEDURE 4 - REAR WHEELS ....................... 12
INSTALLING/ADJUSTING THE REAR WHEELS
AND QUICK-RELEASE AXLES - EXCELERATOR
AND LI'L EXCELERATOR .......................................... 12
INSTALLING THE REAR WHEELS WITH THREADED
AXLE OPTION - EXCELERATOR XLT/XLT 2000 ......... 12
TIRE/TUBE REPLACEMENT AND TUNING/
REPLACEMENT OF SPOKES .................................. 12
TIRE PRESSURE ........................................................ 12
DETERMINING/ADJUSTING TOE IN/TOE OUT ............. 12
REPLACING CAMBER INSERTS ................................. 13
ADJUSTMENT ........................................................ 24
PROCEDURE 10 - UPHOLSTERY ...................... 25
SEAT UPHOLSTERY REPLACEMENT ....................... 25
BACK UPHOLSTERY REPLACEMENT ....................... 25
PROCEDURE 11 - FOOTREST .......................... 26
EXCELERATOR/LI'L EXCELERATOR FOOTREST
ADJUSTMENT/REPLACEMENT .............................. 26
EXCELERATOR XLT/XLT 2000 FOOTREST AND LEG
GUARD REPLACEMENT ......................................... 27
EXCELERATOR XLT/XLT 2000 USING/REPLACING
FOOTREST STRAP ................................................. 28
PROCEDURE 5 - FORK/ SPRING/CRANK ........... 14
EXCELERATOR/LI'L EXCELERATOR
FORK ASSEMBLY INSTALLATION ............................. 14
EXCELERATOR/LI'L EXCELERATOR TENSION
SPRING INSTALLATION ............................................ 14
EXCELERATOR/LI'L EXCELERATOR HAND
CRANK ASSEMBLY INSTALLATION .......................... 14
EXCELERATOR XLT/XLT 2000 FORK/CRANK
ASSEMBLY REPLACEMENT .................................... 15
EXCELERATOR XLT/XLT 2000 TENSION SPRING OR
ROAD CROWN COMPENSATOR REPLACEMENT/
ADJUSTMENT .......................................................... 16
PROCEDURE 12 - OPERATION ......................... 29
HAND CRANK ASSEMBLY ......................................... 29
SHIFTING GEARS ...................................................... 29
BACKING UP.............................................................. 30
BRAKING ................................................................... 30
PARKING BRAKE ....................................................... 30
STEERING/CORNERING............................................ 31
MOUNTAIN DRIVE OPTION - SEVEN (7) SPEED
PROCEDURE 6 - SPEED SHIFTERS .................. 18
LI'L EXCELERATOR - THREE (3) SPEED
SHIFTER CABLE INSTALLATION ............................... 18
LI'L EXCELERATOR - THREE (3) SPEED
SHIFTER CABLE ADJUSTMENT ............................... 18
EXCELERATOR/EXCELERATOR XLT - SEVEN
(7) SPEED SHIFTER INSTALLATION .......................... 19
EXCELERATOR/EXCELERATOR XLT - SEVEN (7)
SPEED SHIFTER ADJUSTMENT/REPLACEMENT -
BEFORE 1997 ONLY ................................................. 19
SHIFTER ONLY ........................................................ 31
PROCEDURE 13 - OPTIONS .............................. 33
WATER BOTTLE INSTALLATION ................................ 33
TOW BAR INSTALLATION .......................................... 33
REAR SAFETY LIGHT ................................................ 33
COMPUTER INSTALLATION ....................................... 33
SEAT POSITIONING STRAP INSTALLATION............... 33
HORIZONTAL HANDLES ............................................ 33
TRI-PIN QUAD HANDLES ........................................... 33
GLOVES .................................................................... 33
SAFETY FLAG INSTALLATION ................................... 33
SAFETY HELMET ....................................................... 34
LATERAL SUPPORT .................................................. 34
LIMITEDWARRANTY ......................................... 35
3
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SPECIFICATIONS
SPECIFICATIONS
EXCELERATOR XLT
EXCELERATOR
XLT 2000
EXCELERATOR
LI'L EXCELERATOR
S
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14 to 20-inches
15
12 or 14-inches
12 or 14-inches
14 to 20-inches
15-inches
14 to 20-inches
Seat Width:
Seat Depth:
15-inches
Fixed 20/18-inches
Fixed 17.5/15.5
inches
Fixed 12.5-inches
Fixed 12.5-inches
Seat-to-Floor
(approx.):
Rigid
Rigid
Adjustable Back
Angle 90O - 110O
Adjustable Back
Angle 90O - 110O
Back Style:
13-inches (Fixed)
20-inches (Narrow, Tall)
12-16 or 14-18-inches 12 to 16-inches
13-inches (Wide)
20-inches (Narrow, Tall)
Back Height
(Fixed or Adjustable):
Adjustable Height/Angle Adjustable Height/Angle Adjustable Fore and Aft Adjustable Fore and Aft
2-inches - * 2.5-inches 2-inches - * 2.5-inches 2-inches - * 2.5-inches 2-inches - * 2.5-inches
Footrest:
Side - Wheel
Clearance:
O
N
S
Quick-Release
9o - Standard
Quick-Release
9o - Standard
Quick-Release
15o - Standard
Quick-Release or
Threaded
15o - Standard
Rear Axle:
Rear Wheel Camber:
Wheels:
24-inch Spoke
(Cruiser Tires)
Front - 20-inch Spoke 24-inch Spoke
Rear - Mag (Knobby
Tires)
24-inch Spoke
(High Performance,
Cruiser or *Knobby)
(High Performance,
Cruiser or *Knobby)
Hand Crank (Internal) Hand Crank (Internal) Hand Crank - (Internal) Dual Hand Caliper
Brakes:
Parking Brake
Parking Brake
Parking Brake
Brakes
Ergonomic, Vertical
FRONT - Shimano®
Ergonomic, Vertical
FRONT - Shimano 3
Ergonomic, Vertical
Ergonomic, Vertical
Handles:
Hub:
FRONT - Shimano
Nexus 7 Speed Hub
REAR - Precision
FRONT - Shimano 27
Speed External
Nexus® 7 Speed Hub Speed Hub
REAR - Precision
REAR - Precision
Cassette XT/Ultegra®
Black Anodized w/1/2- Black Anodized w/1/2- Black Anodized w/1/2- REAR - Precision Black
inch Quick Release
Stainless Axles
inch Quick Release
Stainless Axles
inch Quick Release
Stainless Axles
Anodized w/1/2-inch
Quick Release Stainless
or Threaded Axles
14 Gauge Stainless
Shimano
14 Gauge Stainless
Shimano
14 Gauge Stainless
Shimano
14 Gauge Stainless
Spokes:
Shimano - STI
indexed/brake levers
Shift Levers:
7 Speed
3 Speed
7 Speed
27 Speed
Gears:
Foam Insert
Foam Insert
Foam Insert - Optional Foam Insert - Optional
Seat Cushion:
Back Upholstery:
Weight:
Nylon-Adjustable Tension Nylon-Adjustable Tension Nylon-Adjustable Tension Nylon
50 lbs.
80 lbs.
40 lbs.
70 lbs.
35 lbs.
80 lbs.
30 lbs.
80 lbs.
Shipping Weight:
Options:
Computer, Tow Bar,
Horizontal Handles,
7 Speed Hub, Helmet,
Horizontal Handles,
NOTE: Same options NOTE: Same options
as Excelerator in-
as Excelerator in-
cluding the following: cluding the following:
Safety Light, Helmet and Quad Cuffs & Gloves,
Flag, Custom Color, Seat Computer, Custom
Positioning Strap, Quad Color, Seat positioning
Cuffs & Gloves, 24-inch Strap, Safety Flag and
Knobby Tires, Mountain Light, Water Bottle and
24 Speed External
Gearing, Threaded
Axles, Leg Guard
Attachments, Lateral
Supports.
Composite Wheels,
Leg Guard Attach-
ments, Lateral Sup-
ports, Welded Seat
Drive, Bike Rack,
Cage.
Water Bottle and Cage,
Tripin Quad Handles.
* Knobby Tires will reduce side wheel clearance to approximately 1-inch.
Shimano®, Nexus®, and Ultegra®- Registered trademarks of Shimano American Corp.
4
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GENERAL GUIDELINES
PROCEDURE 1
This Procedure Includes the Following:
Operating Information
G
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Safety/Handling of Excelerator
OPERATING INFORMATION
WARNING
We a r your he lme t a t ALL time s whe n riding the Exc e le ra tor.
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The bicycle must be a djusted to fit the rider. Check the sea t position, ba ck height, quick relea se threa ded
a xle s, footre st he ight, ha nd c ra nk a djustme nt for smooth ope ra tion of your Exc e le ra tor.
Be fore riding your Exc e le ra tor, c he c k your bra ke s. Be sure tha t the bra ke s a nd a ll othe r fe a ture s of your
Exc e le ra tor a re ope ra ting prope rly.
D
E
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S
The use r is re sponsible for norma l upke e p a nd ma inta ining the Exc e le ra tor in prope r ope ra ting c ondi-
tion.
The ma nufa c ture r is not re sponsible for fa ilure , da ma ge or injury c a use d by imprope r ope ra tion or
ma inte na nc e by the e nd-use r.
To de te rmine a nd e sta blish your pa rtic ula r sa fe ty limits, pra c tic e tra nsfe rring a c tivitie s in the pre se nc e of
a qua lifie d he a lth c a re profe ssiona l BEFORE a tte mpting a c tive use of the Exc e le ra tor.
Be fore a tte mpting to tra nsfe r IN or OUT of the Exc e le ra tor, e ve ry pre c a ution should be ta ke n to re duc e
the ga p dista nc e . Position the Exc e le ra tor on le ve l ground a nd a s c lose a s possible to the obje c t you
a re tra nsfe rring INTO or OUT of. The pa rking bra ke of the Exc e le ra tor MUST be e nga ge d a nd the obje c t
you a re tra nsfe rring INTO or OUT of MUST a lso be se c ure d be fore a tte mpting a ny tra nsfe rs.
Ca re MUST BE ta ke n whe n ope ra ting on roa ds, stre e ts or highwa ys.
Ope ra tion of the Exc e le ra tor is subje c t to a ll tra ffic rule s a nd re gula tions. (This ma y inc lude the use of a
sa fe ty light a nd re fle c tors for dusk/night riding.)
Give pe de stria ns the right of wa y.
Slow down a t a ll stre e t inte rproc e dure s a nd obse rve to the le ft, to the right a nd ba c k to le ft a ga in be fore
proc e e ding.
Use prope r ha nd signa ls whe n turning.
DO NOT a tte mpt to move up or down a n inc line with a n ic e or oil film.
DO NOT a tte mpt to ride ove r c urbs or obsta c le s. Doing so ma y c a use your Exc e le ra tor to turn ove r a nd
c a use bodily ha rm or da ma ge to the Exc e le ra tor.
DO NOT use pa rts, a c c e ssorie s, or a da pte rs othe r tha n those a uthorize d by Inva c a re .
DO NOT a tte mpt to lift the Exc e le ra tor by a ny re mova ble (de ta c ha ble ) pa rts. Lifting by me a ns of
a ny re mova ble (de ta c ha ble ) pa rts of a n Exc e le ra tor ma y re sult in injury to the use r or da ma ge to
the Exc e le ra tor.
DO NOT sta nd on the se a t or fra me of the Exc e le ra tor.
If a se a t positioning stra p is de e me d ne c e ssa ry by your he a lth c a re profe ssiona l (doc tor - the ra pist),
ALWAYS we a r a se a t positioning stra p.
Avoid a ll surfa c e ha za rds.
DO NOT c a rry a ny ride rs.
DO NOT c a rry a ny ite ms tha t ma y obstruc t your vie w or prohibit you from ope ra ting the Exc e le ra tor
prope rly.
DO NOT c le a n ge a r hubs with pre ssure wa te r (e .g. strong wa te r je t, high-pre ssure c le a ne r e tc .). Wa te r
tha t pe ne tra te s into the hub c ould le a d to func tion proble ms. The hub ha s be e n a de qua te ly lubric a te d.
Howe ve r, if the re sponse of the ha nd c ra nk bra ke should be c ome too sha rp, the bra ke c ylinde r MUST
be gre a se d by a bra ke profe ssiona l, using spe c ia l SACHS gre a se Type A (F & S Pa rt No. 0369135100).
5
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PROCEDURE 1
GENERAL GUIDELINES
WARNING
TIRE PRESSURE
G
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DO NOT use your Exc e le ra tor unle ss it ha s the prope r tire pre ssure (p.s.i.). DO NOT ove rinfla te the tire s.
Fa ilure to follow the se sugge stions ma y c a use the tire to e xplode a nd c a use bodily ha rm.
DO NOT ride on a fla t or unde rinfla te d tire s. Riding on fla t or unde rinfla te d tire s c a n c a use injury, a s we ll
a s, da ma ge to the tire , tube a nd bic yc le .
WEIGHT LIMITATION
The Inva c a re Exc e le ra tor a nd Exc e le ra tor XLT/XLT 2000 ha ve a ma ximum we ight limita tion of 250 lbs.
The Inva c a re Li'l Exc e le ra tor ha s a ma ximum we ight limita tion of 150 lbs.
G
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When you are assisting with a transfer to / from the
Excelerator, remember to use good body mechanics.
Keep your back straight and bend your knees whenever
lifting or positioning the Excelerator for the end-user.
SAFETY/ HANDLING OF
EXCELERATOR
“Safety and Handling” of the Excelerator requires the
close attention of the user as well as the assistant. This
manual points out the most common procedures and
techniques involved in the safe operation and mainte-
nance of the Excelerator. It is important to practice and
master these safe techniques until you are comfortable
in maneuvering the Excelerator.
Also, be aware of detachable parts. These must NEVER
be used for lifting supports, as they may be inadvertently
released, resulting in possible injury to the user and/or
assistant.
Percentage of Weight Distribution
Use this information only as a “basic” guide. The tech-
niques that are discussed on the following pages have
been used successfully by many.
Transferring in and out of the Excelerator will cause a
change to the normal balance, the center of gravity, and
the weight distribution of the Excelerator. To determine
and establish your particular safety limits, practice trans-
ferring activities in several combinations in the presence
of a qualified health care professional BEFORE attempt-
ing a transfer alone.
Individual users often develop skills to deal with daily
living activities that may differ from those described in
this manual. Invacare recognizes and encourages each
individual to try what works best for him/her in overcom-
ing obstacles that they may encounter. Techniques in
this manual are a starting point for the new Excelerator
user and assistant with “safety” as the most important
consideration for all.
Proper positioning is essential for your safety.
Transferring into/ out of the Excelerator
(FIGURE 1)
Stability and Balance
WARNING
Be fore a tte mpting to tra nsfe r IN or OUT of the
Exc e le ra tor, e ve ry pre c a ution should be ta ke n
to re duc e the ga p dista nc e . Position the Exc e l-
e ra tor on le ve l ground a nd a s c lose a s possible
to the obje c t you a re tra nsfe rring INTO or OUT of.
The pa rking bra ke of the Excelera tor MUST be en-
ga ge d a nd the obje c t you a re tra nsfe rring INTO
or OUT of MUST a lso be se c ure d be fore a tte mpt-
ing a ny tra nsfe r.
For stability and proper operation of your Excelerator, you
mustatalltimesmaintainproperbalance. YourExcelerator
should remain upright and stable during normal daily ac-
tivities when operated correctly.
Invacare recommends using seat positioning straps for
additional safety.
A Note to Excelerator Assistants
WhenlearningassistancetechniquesfortheExcelerator,
have an experienced assistant help you before attempt-
ing it alone.
CAUTION
Whe n tra nsfe rring, position yourse lf a s fa r ba c k
a s possible in the se a t. This will pre ve nt da ma ge
to the upholste ry.
6
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PROCEDURE 1
GENERAL GUIDELINES
NOTE: This activity may be performed independently
provided you have adequate mobility and upper body
strength.
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Position the Excelerator on level ground and as close as
possible along side the object to which you are transfer-
ring. Apply parking brake on Excelerator and secure
object that you are transferring into or out of. Shift body
weight onto object with transfer.
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During independent transfer, little or no seat platform will
be beneath you. Use a transfer board if at all possible.
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WARNING
Whe e l Loc ks MUST be e nga ge d.
WARNING
Pa rking Bra ke MUST b e
se c ure d.
STEP 1: Shift body weight to the edge
of the wheelchair upholstery closest to
the Excelerator.
STEP 2: Lift and place LEFT
leg past front frame over cen-
ter tube.
Hand
Crank
Footrest
Seat
Frame
STEP 3: Place LEFT hand on
the Excelerator seat frame, NOT
on hand crank.
STEP 6: Place both legs onto
Excelerator footrests.
STEP 4: Place RIGHT hand on
the wheelchair frame.
STEP 5: Lift and shift weight into
Excelerator seat.
FIGURE 1 - TRANSFERRING INTO AND OUT OF THE EXCELERATOR
7
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PROCEDURE 2
SAFETYINSPECTION/TROUBLESHOOTING/MAINTENANCE
This Procedure Includes the Following:
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Safety Inspection Checklist
Troubleshooting
Maintenance
SAFETY INSPECTION CHECKLIST
NOTE: Every six (6) months, take your Excelerator to a qualified technician for a thorough inspection and servicing. Regular
cleaning will reveal loose or worn parts and enhance the smooth operation of your Excelerator. For safe and proper operation, your
Excelerator must be cared for just like any other vehicle. Routine maintenance will extend the life and efficiency of your Excelerator.
NOTE: Invacare recommends that the following adjustments be performed by a qualified technician. Initial adjustments should be
made to suit your personal body structure and preference. Thereafter follow these maintenance procedures.
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ITEM
INITIALLY INSPECT/
ADJUST
INSPECT/
ADJUST
MONTHLY
INSPECT/
ADJUST
PERIODICALLY
WEEKLY
FRAME
Check for bent or broken frame. Frame damage can cause
other parts to fail.
X
X
X
BRAKES (PROCEDURE 8)
Parking Brake - Adjust brake shoes to front rim. Check for
worn or missing shoes. Check for wax or oil on rim.
Cable anchor attached securely to brake arm.
Internal Stopping Brakes - engages easily.
O
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X
X
X
X
X
X
X
X
X
SEAT AND BACK UPHOLSTERY (PROCEDURE 10)
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Inspect for rips or sagging.
X
X
REAR WHEELS (PROCEDURE 4)
Axle nut and wheel mounting nuts are secure.
No excessive side movement or binding when lifted and spun.
CAUTION: As with any vehicle, the wheels and tires
should be checked periodically for cracks and wear, and
should be replaced.
X
X
X
X
X
X
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SPOKES (PROCEDURE 4)
Inspect for bent or broken spokes.
All spokes uniformly tight.
X
X
X
X
FRONT WHEEL/FORK (PROCEDURE 5)
Keep axle nuts tight. Wheel should be centered in fork. Keep
wheel bearings adjusted and keep spokes tight and wheel
in proper alignment.
Check rim and fork assembly for damage.
CAUTION: As with any vehicle, the wheels and tires
should be checked periodically for cracks and wear, and
should be replaced.
X
X
X
X
X
X
TIRES (PROCEDURE 4)
Inspect for flat spots and wear. Check for proper inflation.
CAUTION: As with any vehicle, the wheels and tires
should be checked periodically for cracks and wear, and
should be replaced.
X
X
X
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CHAIN/CHAIN GUARD (PROCEDURE 7)
Check for damage, rust, tension and stretch. Adjust if
necessary. Lubricate each link often (3-in-1 oil or a quality
bike lubricant). Check for damage or looseness.
X
X
X
X
X
X
X
X
X
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CONTROL CABLES (PROCEDURE 6)
Adjust accordingly.
FRONT FORK (GOOSE NECK) (PROCEDURE 5)
Keep tight and lubricate (All purpose grease).
FOOTREST (PROCEDURE 11)
Check that mounting hardware is tight and footrest secure.
Check footrest straps for wetness and/or damage.
X
X
X
X
X
X
X
UPHOLSTERY (PROCEDURE 10)
Clean upholstery with light detergent and water.
X
MOUNTAIN DRIVE OPTION (PROCEDURE 12)
Oil Hand crank.
Adjust bearing play
X
X
8
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PROCEDURE 2
SAFETYINSPECTION/TROUBLESHOOTING/MAINTENANCE
TROUBLESHOOTING
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SLUGGISH
TURN OR
PERFORMANCE
WHEEL
FLUTTERS
SQUEAKS
AND
RATTLES
LOOSENESS
IN
EXCELERATOR
SOLUTIONS
VEERS VEERS
RIGHT
LEFT
X
X
X
X
X
X
Check tires for correct and
equal pressure.
I
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X
X
X
X
X
Check for loose axle nuts.
Check spokes and nipples.
N
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X
Check chain for proper ten-
sion and adjustment.
X
X
Check that goose neck fitt-
ings are secure.
O
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MAINTENANCE
Maintenance Safety Precautions
WARNING
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H
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Do not use the wheelcha ir unless it ha s the proper
tire pressure (p.s.i.). DO NOT overinfla te the tires.
Fa ilure to follow these suggestions ma y ca use the
tire to explode a nd ca use bodily ha rm.
WARNING
After ANY a djustments, repa ir or service a nd BE-
FOREuse, make sure allattaching hardware istight-
ened securely - otherwise injury or da ma ge ma y
result.
4. Recommended tire pressure is listed on the side wall
of the tire. If tire needs replaced, see local bike shop.
CAUTION
CAUTION
DO NOT overtighten ha rdwa re a tta ching to the
fra me. This could ca use da ma ge to the fra me tub-
ing.
As with a ny ve hic le , the whe e ls a nd tire s should
be c he c ke d pe riodic a lly for c ra c ks a nd we a r,
a nd should be re pla c e d.
Suggested Maintenance Procedures
5. The wheels and tires should be checked periodi-
cally for cracks and wear, and should be replaced.
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1. Before using your Excelerator, make sure all nuts and
bolts are tight. Check all parts for damage or wear and
replace. Check all parts for proper adjustment.
6. Check chain for slack and readjust. Refer to
EXCELERATOR/LI'LEXCELERATORCHAINAD-
JUSTMENT in PROCEDURE 7 of this manual.
2. Check parking brake cable and shifter adjustment
cables for proper adjustment and operation. Refer to
PROCEDURES 6 AND 7 of this manual.
7. Regularly check for loose spokes in the front and
rear wheels. If loose, have them aligned at your local
bike shop.
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3. If equipped, keep quick release axles free of dirt and
linttoensurepositivelockingandproperoperation.Refer
to INSTALLING/ADJUSTING THE REAR WHEEL
AND QUICK-RELEASE AXLES - EXCELERATOR
AND LI'L EXCELERATOR in PROCEDURE 4 of this
manual.Oilquick-releaseaxlesatleastonce(1)amonth
(3-in-1® oil or equivalent).
8. If equipped, check tension spring for proper operation.
Refer to EXCELERATOR/LI'L EXCELERATOR TEN-
SION SPRING INSTALLATION in PROCEDURE 5 of
this manual.
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C
E
9. Check Upholstery for sagging, rips or tears Refer to
BACK UPHOLSTERY REPLACEMENT or SEAT
UPHOLSTERY REPLACEMENT in PROCEDURE
10 of this manual.
10. Check alignment of front wheel. If it wobbles or takes
too much effort to turn by hand, have it aligned at
your local bike shop.
3-in-1® - Registered trademark of American Home Products
Corporation.
9
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PROCEDURE 3
ASSEMBLY PROCEDURES
1. Secure and adjust rear wheels (PROCEDURE 4).
2. Secure the fork assembly (PROCEDURE 5).
3. Secure and adjust tension spring (PROCEDURE 5).
This Procedure Includes the Following:
Excelerator/Li'l Excelerator Assembly Procedures
Excelerator XLT/XLT 2000 Assembly Procedures
A
S
S
E
M
B
L
4. Secure and adjust hand crank assembly (PROCE-
DURE 5).
WARNING
After ANY a djustments, repa ir or service a nd BE-
FOREuse, make sure allattaching hardware istight-
ened securely - otherwise injury or da ma ge ma y
result.
5. SecureandadjustSTANDARDthree(3)speedshifter
or Seven (7) speed shifter (PROCEDURE 6).
Y
6. Adjust chain (PROCEDURE 7).
P
R
O
C
E
D
U
R
E
S
DO NOT opera te the Excelera tor if the ha nd cra nk
obstruc ts your vie w. If the ha nd c ra nk obstruc ts
your vie w, a djust the ha nd c ra nk he ight BEFORE
using the Exc e le ra tor - Othe rwise injury or da m-
a ge ma y oc c ur.
7. Tension and adjust cantilever brake cable (Optional
[PROCEDURE 8]).
8. Fasten and adjust parking brake (PROCEDURE 8).
9. Secure and adjust back height (PROCEDURE 9).
10. Secure and adjust seat position/upholstery (PROCE-
DURE 10).
EXCELERATOR/ LI'L
EXCELERATOR ASSEMBLY
PROCEDURES (FIGURE 1)
11. Secure and adjust footrest (PROCEDURE 11).
12. Check that all hardware is tight.
NOTE: Invacare recommends that the following proce-
dures be performed by a qualified technician.
Tools required:
Adjustable wrench (10-12-inches)
6, 8 and 9mm wrench
1/8-inch allen wrench
1/2-inch box wrench
Two (2) medium srewdrivers (flathead and phillips)
PROCEDURE 10
PROCEDURE 9
PROCEDURE 8
PROCEDURE 6
PROCEDURE 6
PROCEDURE 4
PROCEDURE 5
PROCEDURE 11
FIGURE 1 - EXCELERATOR/LI'L EXCELERATOR ASSEMBLY PROCEDURES
10
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PROCEDURE 3
ASSEMBLY PROCEDURES
1. Secure and adjust rear wheels (PROCEDURE 4).
2. Adjust hand crank assembly (PROCEDURE 5).
3. Adjust chain (PROCEDURE 7).
EXCELERATOR XLT/ XLT 2000
ASSEMBLY PROCEDURES
(FIGURE 2)
A
S
S
E
M
B
L
4. Adjust the optional cantilever brake cable (PROCE-
DURE 8).
NOTE: Invacare recommends that the following pro-
cedures be performed by a qualified technician.
5. Adjust parking brake (PROCEDURE 8).
6. Adjust back height and/or angle (PROCEDURE 9).
7. Adjust seat position/upholstery (PROCEDURE 10).
8. Adjust footrest (PROCEDURE 11).
Tools required:
Y
Adjustable Wrench (10-12-inches)
5, 8 and 32 mm Wrench
3/16-inch Allen Wrench
1/4-inch Allen Wrench
1/2-inch Box Wrench
P
R
O
C
E
D
U
R
E
S
9. Check that all hardware is tight.
1/2-inch Socket Wrench
Two (2) Medium Screwdrivers (Flathead and Phillips)
EXCELERATOR XLT
PROCEDURE 10
PROCEDURE 5
PROCEDURE 9
PROCEDURE 7
PROCEDURE 8
PROCEDURE 4
PROCEDURE 11
EXCELERATOR XLT 2000
PROCEDURE 10
PROCEDURE 7
PROCEDURE 8
PROCEDURE 9
PROCEDURE 5
PROCEDURE 4
PROCEDURE 11
FIGURE 2 - EXCELERATOR XLT/XLT 2000 ASSEMBLY PROCEDURES
11
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PROCEDURE 4
REAR WHEELS
5. Reinstall rear wheel on the Excelerator.
This Procedure includes the following:
6. Tilt Excelerator onto either rear wheel and spin raised
wheel. It should spin freely with no excessive drag.
Installing/Adjusting the Rear Wheels and Quick-
Release Axles
R
E
A
R
7. Repeat procedure for opposite rear wheel.
Installing the Rear Wheels with Threaded Axle
Option - Excelerator XLT/XLT 2000
NOTE: If drag to either side occurs, repeat the proce-
dure until the Excelerator rolls correctly.
Tire/Tube Replacement and Tuning/Replacement
of Spokes
INSTALLING THE REAR WHEELS
WITH THREADED AXLES -
EXCELERATOR XLT/ XLT 2000
(FIGURE 2)
Tire Pressure
W
H
E
E
L
Determining/Adjusting Toe In/Toe Out
Replacing Camber Inserts
1. Apply a small amount of grease onto the axle.
WARNING
2. Insert the axle into the axle mounting hole on the chair
frame.
After ANY a djustments, repa ir or service a nd BE-
FOREuse, make sure allattaching hardware istight-
ened securely - otherwise injury or da ma ge ma y
result.
S
3. Securely tighten the axle to the frame.
1/4-inch Allen
Axle Mounting
Wrench
Hole
INSTALLING/ ADJ USTING THE
REAR WHEEL AND QUICK-
RELEASE AXLES (FIGURE 1)
1. Make sure that the axle receiver hex nut is securely
tightened before installing the rear wheels.
Frame
Rear Wheel
2. Depressdetentpininthequick-releaseaxleandslide
axle through the axle receiver.
Axle
FIGURE 2 - INSTALLING THE REAR WHEELS WITH
THREADED AXLES - EXCELERATOR XLT/XLT 2000
3. Release detent pin ensuring that the locking pins are
fully released.
NOTE: Locking pins MUST protrude past the end of the
axle receiver to fully release. Any excessive play MUST
also be eliminated.
TIRE/ TUBE REPLACEMENT AND
TUNING/ REPLACEMENT OF SPOKES
4. Increase or decrease end play by adjusting the lock-
nut on the end of the quick-release axle.
NOTE: Invacare recommends that these procedures be
performed by a qualified technician.
WARNING
TIRE PRESSURE
Ma ke sure de te nt pin is fully re le a se d BEFORE op-
e ra ting the Exc e le ra to r, Li'l Exc e le ra to r o r
Excelera tor XLT.
WARNING
DO NOT use the Exc e le ra tor unle ss it ha s the
proper tire pressure (p.s.i.). DO NOT overinfla te the
tires. Fa ilure to follow these suggestions ma y ca use
the tire to e xplode a nd c a use bodily ha rm. Tire
p.s.i. is printe d on the tire wa ll.
Ke e p loc king pins c le a n.
Axle Receiver Hex Nut
Locknut
DETERMINING/ ADJ USTING
TOE IN/ TOE OUT (FIGURE 3)
Determ ining Toe In/ Toe Out
1. Inflate all pneumatic tires to recommended tire pres-
sures (listed on the sidewall of the tire).
Locking Pins
Axle Receiver
Detent Pin
FIGURE 1 - INSTALLING/ADJUSTING THE REAR WHEEL
AND QUICK-RELEASE AXLES
12
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REAR WHEELS
PROCEDURE 4
2. Measure the distance between the center lines at the
rear and front of the rear wheels at approximately 12-
inches from the ground/floor (FIGURE 3).
Adjusting Toe In/ Toe Out
1. Loosen, but do not remove the socket screws and
clampsthatsecurecamberinsertstothecamberbar.
NOTE: For optimum accuracy, perform STEP 2 with the
wheelchair occupied.
2. Slowly rotate the camber insert until the rear wheels
are approximately in a straight line.
R
E
A
R
3. Determine the difference between the two (2) mea-
surements. If the difference between the two (2)
measurements is GREATER than 1/2-inch (0 + 1/
4-inch for maximum rollability), one (1) of two (2)
conditions exists:
3. Securely tighten the socket screws and clamps that
secure the camber inserts to the camber bar.
4. Measure the distance between the center lines at the
rear and front of the rear wheels at approximately 12-
inches from the ground/floor. Refer to DETERMIN-
ING TOE IN/TOE OUT in this procedure of the
manual.
W
H
E
E
L
a. If the back centerline measurement of the rear
wheels is SMALLER than the front centerline
measurement of the rear wheels, a TOE-OUT
condition exists (FIGURE 3).
5. Repeat STEPS 1-4 until the toe in/toe out measure-
ment is less than 1/2-inch (0 + 1/4-inch for maximum
rollability).
b. If the back centerline measurement of the rear
wheels is LARGER than the front centerline
measurementoftherearwheels, a TOE-INcon-
dition exists (FIGURE 3).
S
REPLACING CAMBER INSERTS
(FIGURE 4)
4. Ifthedifferencebetweenthemeasurementsisgreater
than1/2-inch, correctthetoe-in/toe-outcondition. Re-
fer to ADJUSTING TOE-IN/TOE-OUT in this proce-
dure of the manual.
1. Loosen, but do not remove the socket screws and
clamps that secure the camber inserts to the camber
bar.
Clamp
2. Remove the existing camber insert from the camber
bar.
3. Install the new camber insert into the camber bar.
Camber
Camber
4. Adjust the toe in/toe out of the wheelchair. Refer to
DETERMINING/ADJUSTING TOE IN/TOE OUT in
this procedure of the manual.
Socket Screw
Insert
Bar
FRONT OF WHEELCHAIR
Toe-out
Toe-in
Top View of
Wheelchair
Clamp
Camber
Insert
Smaller Than
Front
Socket
Screw
Camber Bar
Larger Than Front
FIGURE 4 - REPLACING CAMBER INSERTS
FIGURE 3 - DETERMINING/ADJUSTING TOE IN/TOE OUT
13
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PROCEDURE 5
FORK/SPRING/CRANK
Ball Bearings
This Procedure includes the following:
EXCELERATOR/LI'L EXCELERATOR:
Fork Assembly Installation
Goose Neck
Front Frame
Opening
Locknut
F
O
R
K
Tension Spring Installation
Ball Bearing Housing
Washer
Eye Bolt
/
Hand Crank Assembly Installation
EXCELERATOR XLT/XLT 2000:
Fork /Crank Assembly Replacement
S
P
R
I
N
G
Fork Assembly
Tension Spring
Eye Bolt
Tension Spring or Road Crown Compensator
Replacement/Adjustment
Adjustable
Chain Idler
/
WARNING
C
R
A
N
K
Afte r ANY a djustme nts, re pa ir or se rvic e a nd BE-
FORE use , ma ke sure a ll a tta c hing ha rdwa re is
tighte ne d se c ure ly - othe rwise injury or da ma ge
ma y re sult.
FIGURE 1 - EXCELERATOR/LI'L EXCELERATOR FORK
ASSEMBLY/TENSION SPRING INSTALLATION
DO NOT opera te the Excelera tor if the ha nd cra nk
obstruc ts your vie w. If the ha nd c ra nk obstruc ts
your vie w, a djust the he ight BEFORE using the
Exc e le ra tor - Othe rwise injury or da ma ge ma y
oc c ur.
EXCELERATOR/ LI'L
EXCELERATOR HAND CRANK
ASSEMBLY INSTALLATION
(FIGURE 2)
EXCELERATOR/ LI'L
EXCELERATOR FORK ASSEMBLY
1. Removethechainfromthefrontwheelhubsoitmoves
with the hand crank assembly.
INSTALLATION (FIGURE 1)
1. Remove the fork assembly from the packaged con-
tainer.
2. Slide the hand crank assembly over and completely
down the fork stem.
3. Position the chain on the hand crank sprocket as-
sembly and the front wheel hub.
2. Slide fork assembly through the opening in the front
frame (Goose Neck) making sure to seat washer
and ball bearing housing.
4. Move the hand crank assembly up or down on the
fork stem until you are comfortable with the position
for operational purposes.
3. Seat ball bearings on fork assembly.
4. Place locknut over fork assembly and tighten.
5. Tighten locknut setscrews.
NOTE: Positioning of the hand crank assembly loosens
or tightens the chain in an UP/DOWN position.
5. Tighten hex nut to secure the hand crank assembly.
EXCELERATOR/ LI'L
EXCELERATOR TENSION SPRING
6. Adjust the tautness of the chain by moving the ad-
justable chain idler IN or OUT.
INSTALLATION (FIGURE 1)
NOTE: The tension spring is NOT intended to keep the
Excelerator straight when pedaling but to keep the
Excelerator from leaning excessively to one side or an-
other.
7. Tighten the hex screw to secure the adjustable chain
idler in place.
1. Tighten eye bolts into fork assembly and front frame.
2. Using a medium flat head screwdriver, hook the ten-
sion spring to the fork assembly and front frame eye
bolts.
Hex Nut
Step 5
Fork
Stem
NOTE: Tension is applied by loosening or tightening the
eye bolts. This should be done before installation of the
tension spring.
FIGURE 2 - EXCELERATOR/LI'L EXCELERATOR HAND
CRANK ASSEMBLY INSTALLATION
14
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FORK/SPRING/CRANK
PROCEDURE 5
2. Loosen, but do not remove the two (2) socket screws
that secure the crank handles to the existing fork.
EXCELERATOR XLT/ XLT 2000
FORK/ CRANK ASSEMBLY
REPLACEMENT (FIGURE 3)
F
O
R
K
3. Slidethecrankhandlesdowntowardsthefrontwheel.
4. Remove the chain from the crank handles.
NOTE: Invacare recommends that the following proce-
dure be performed by a qualified technician.
5. Remove the crank handles from the existing fork.
/
1. Note the position of the crank handles.
6. Remove the two (2) socket screws and half clamp
that secure the brake handle to the existing fork.
S
P
R
I
N
G
7. Remove the socket nut on the BACK of the existing
fork that secures the brake assembly.
/
STEPS 1, 2, 3, 38, 39
STEPS 6, 36
STEPS 7, 8, 35
Brake
C
R
A
N
K
Fork
Hardware
Fork
Handle
Socket
Screws
Half
Clamp
Fork
Socket
Nut
Crank
Handles
Socket
Screws
Brake Assembly
STEPS 9, 34
STEPS 10, 33
STEPS 11, 12, 31, 32
Locknut
Brake
Arm
Clamp
Seat Frame
Fork
Shifter
Hex Bolt
Brake
Arm
Road Crown Compensator
STEPS 13, 14, 27, 28, 29, 30
STEPS 5, 18, 19, 20, 21, 22, 23, 37
STEPS 16, 17, 24, 25
Fork
Non-Turn
Washer - Must
Be Installed
as Shown
Fork
Crank Handles
Top
Nuts
Washer
Bearing
O-Ring
Hex
Bolts,
Locknuts
Bottom Bearing
and
Frame
Front
Footrest
Footrest
Fork
Wheel
Cap Nuts
Clamps
FIGURE 3 - EXCELERATOR XLT/XLT 2000 FORK/CRANK ASSEMBLY REPLACEMENT
15
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PROCEDURE 5
FORK/SPRING/CRANK
8. Note brake assembly hardware position and remove 30. Torque the two (2) cap nuts 260-390 inch-pounds.
the brake assembly from the existing fork.
31. Install the brake arm clamp onto the new fork.
F
O
R
K
9. Remove the tension spring or road crown compen-
32. Secure the brake arm to the brake arm clamp with
satorfromtheexistingfork. RefertoEXCELERATOR
thehexboltandlocknut. Torqueto22-26inch-pounds.
XLT/XLT 2000 TENSION SPRING OR ROAD
33. Reinstall the shifting lever onto the seat frame and
CROWNCOMPENSATORREPLACEMENTinthis
/
secure with the socket screw.
procedure of the manual.
S
P
R
I
N
G
34. Install the tension spring or road crown compensator
10. Loosen, but do not remove the socket screw that
onto the new fork. Refer to EXCELERATOR XLT/
secures the shifting lever to the seat frame.
XLT 2000 TENSION SPRING OR ROAD CROWN
11. Removethehexboltandlocknutthatsecurethebrake
COMPENSATORREPLACEMENT/ADJUSTMENT
arm to the brake arm clamp.
in this procedure of the manual.
/
12. Remove the brake arm clamp from the existing fork.
NOTE: EXCELERATOR XLT BUILT BEFORE 9/99
C
R
A
N
K
13. Loosen, but do not remove the two (2) cap nuts that ONLY- Makesuretheshiftingcableisbetweenthespring
secure the front wheel to the existing fork.
14. Remove the front wheel from the existing fork.
15. Lay the chain flat.
and the frame.
35. Install the brake assembly onto the new fork. Refer to
the hardware position noted in STEP 8 and tighten
securely with the socket nut.
NOTE:Layingthechainflatwillpreventkinksinthechain.
36. Install the brake handle and half clamp onto the new
fork and secure with the two (2) socket screws.
16. Remove the two (2) hex bolts, locknuts and clamps
that secure the footrests to the existing fork.
37. Slide the crank handles onto the new fork.
17. Notethepositionofthefootrestsandremovethefoot-
rests from the existing fork.
NOTE: Make sure the sprocket on the crank handles is in
line with the sprocket on the front wheel.
18. Remove the two (2) top nuts that secure the existing
fork to the frame.
38. Reinstall the chain onto the crank handle sprocket.
39. Move the crank handle to the position determined in
STEP1andtighenthetwo(2)socketscrewssecurely.
19. Note the o-ring and bearing position and remove the
existing fork from the frame.
20. Slide the bottom bearing onto the new fork. Refer to
FIGURE 3 for correct orientation.
EXCELERATOR XLT/ XLT 2000
TENSION SPRING OR ROAD
CROWN COMPENSATOR
21. Slide the new fork into the frame.
22. Position the o-ring and bearing on the new fork. Re-
fer to FIGURE 3 for correct orientation.
REPLACEMENT/ ADJ USTMENT
NOTE: Excelerator XLTs built before 9/99 have the ten-
sion spring. All Excelerator XLTs built after 9/99 have the
road crown compensator.
23. Install the two (2) nuts onto the new fork and tighten
securely. Refer to FIGURE 3 for correct orientation.
24. Position the footrest clamps on the new frame.
NOTE: The tension spring or road crown compensator is
NOT intended to keep the Excelerator XLT/XLT 2000
straight when pedaling but to keep the Excelerator XLT/
XLT 2000 from leaning excessively to one side or an-
other.
25. Install the footrests onto the new fork to the position
noted in STEP 17 and secure with the two (2) hex
bolts and locknuts.
26. Position the chain around the hub of the front wheel.
27. Install the front wheel onto the new fork.
Tension Spring Replacem ent/ Adjustm ent
(FIGURE 4)
NOTE: Make sure the washer and the non-turn washer
are on the OUTSIDE of the new fork.
REMOVING TENSION SPRING.
28. Line up the projecting ends of the non-turn washer
with the slot in the new fork.
1. Using a medium flat head screwdriver, unhook the
existing tension spring from fork and frame eye bolt.
29. Repeat STEPS 27-28 until the projecting ends of the
non-turn washer line up with the slot in the new fork.
16
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FORK/SPRING/CRANK
PROCEDURE 5
ADJ USTING TENSION SPRING.
NOTE: Adjustments should be performed BEFORE
installation of the tension spring.
4. Rotate the fork to ensure the front wheel is point-
ing directly forward.
5. Position the fork end of the road crown compen-
sator on the fork bolt.
F
O
R
K
1. Rotate the frame eye bolt to adjust the tension.
CLOCKWISE - INCREASES tension.
NOTE: If necessary, lengthen or shorten the road
crown compensator to position the fork end onto the
fork bolt. Refer to the ADJUSTING procedure in this
section.
COUNTERCLOCKWISE - DECREASES tension.
/
S
P
R
I
N
G
INSTALLING TENSION SPRING.
1. Using a medium flat head screwdriver, hook the new
tension spring onto the fork eye bolt and frame eye bolt.
6. Secure the road crown compensator to the fork
bolt with the locknut. Tighten securely.
Fork
Fork Bolt
/
Fork Eye
Bolt
Locknut
C
R
A
N
K
REMOVED
Frame
Mounting
Hole
Frame
Fork End
Road Crown
Compensator
Frame Eye Bolt
Tension Spring
FIGURE 4 - TENSION SPRING REPLACEMENT/
ADJUSTMENT
Frame End
INSTALLED
Road Crown Com pensator Replacem ent/
Adjustm ent (FIGURE 5)
Bolt
Spacer
Frame
REMOVING ROAD CROWN COMPENSATOR.
1. Remove the locknut securing the fork end of the
road crown compensator to the fork bolt.
2. Remove the fork end of the the road crown com-
pensator from the fork bolt.
3. Remove the bolt and spacer securing the frame
end of the road crown compensator to the frame.
ADJ USTING ROAD CROWN COMPENSATOR.
1. Rotate the fork end of the road crown compensa-
tor to adjust the length.
Fork
Road Crown
Compensator
CLOCKWISE - shortens the road crown compen-
sator and pulls the front wheel to the left.
ADJUSTING
COUNTERCLOCKWISE-lengthenstheroadcrown
compensator and pushes the front wheel to the right.
INSTALLING ROAD CROWN COMPENSATOR.
1. Position the bolt through the frame end of the road
crown compensator.
Fork
End
Road Crown Compensator
2. Position the spacer on the bolt.
FIGURE 5 - ROAD CROWN COMPENSATOR
REPLACEMENT/ADJUSTMENT
3. Install the bolt with spacer and road crown com-
pensator into the mounting hole on the frame.
17
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PROCEDURE 6
SPEED SHIFTERS
3. Shift gears to check for correct adjustment.
This Procedure includes the following:
LI'L EXCELERATOR:
NOTE: If gears do NOT shift, increase cable tension and
retest proper shifting of gears. If the chain skips a gear,
loosenthecabletensionuntilcorrectoperationisachieved.
S
P
E
E
D
S
P
E
E
D
Three (3) Speed Shifter Cable Installation
Three (3) Speed Shifter Cable Adjustment
CAUTION
EXCELERATOR/EXCELERATOR - XLT:
Seven (7) Speed Shifter Cable Installation
DO NOT ove rtighte n the c a ble s. Doing so ma y
c a use the c a ble to bre a k. If PROCEDURE A doe s
NOT solve the proble m, ta ke your Li'l Exc e le ra tor
to a n a uthorize d Inva c a re De a le r or qua lifie d
te c hnic ia n for prope r a djustme nt.
Seven (7) Speed Shifter Cable Adjustment/
Replacement
S
H
I
F
T
E
R
S
S
H
I
F
T
E
R
S
WARNING
NOTE: Shift gears when pedals are stationary or when
minimum amount of pedaling is being done to avoid wear
on rotating parts of hub.
After ANY a djustments, repa ir or service a nd BE-
FOREuse, make sure allattaching hardware istight-
ened securely - otherwise injury or da ma ge ma y
result.
Clamp
LI'L EXCELERATOR - THREE (3)
SPEED SHIFTER CABLE
INSTALLATION (FIGURE 1)
Hex Nut
Cable
NOTE: The THREE (3) SPEED Shifter Cable runs from
the LEFT-SIDE of the FRONT FRAME to its mounting
position on the HAND CRANK Assembly Shaft.
FIGURE 2 - LI'L EXCELERATOR THREE (3) SPEED
SHIFTER CABLE ADJUSTMENT
1. Run the cable from the left-side of the fork assembly
to mounting position just below the hand crank as-
sembly.
Procedure B (FIGURE 3)
NOTE:Ifthefollowingproceduredoesnotenableallthree
(3) gears, contact a qualified technician or Invacare for
assistance.
2. Attach the three (3) speed cable to the hand crank
assembly extension.
3. Secure with hardware provided.
1. Ensure that the indicator chain is fully screwed into
the axle. Turn back a maximum of half a turn.
2. Check that the indicator chain runs freely through the
indicator protector if fitted.
3. Select third gear and loosely connect the cable ad-
juster onto the indicator coupling.
4. Selectsecondgearpositiononthegearcontrol. Look-
ing through the window in the right-hand axle nut,
turn the cable adjuster until the end of the indicator is
exactly level with the end of the axle.
FIGURE 1 - LI'L EXCELERATOR THREE (3) SPEED
SHIFTER CABLE INSTALLATION
5. Tighten the locknut against the adjuster.
Indicator Protector
LI'L EXCELERATOR - THREE (3)
SPEED SHIFTER CABLE
ADJ USTMENT
Right- Hand
Axle Nut
Indicator Chain
Indicator Coupling
Locknut
Axle
CAUTION
DO NOT ride the Exc e le ra tor if the hub is out of
a djustme nt. This will da ma ge the inte rna l pa rts
a nd c a use hub to ma lfunc tion.
Cable Adjuster
Procedure A (FIGURE 2)
Indicator Chain
1. Loosen the hex nut.
2. Using a pair of pliers, pull cable to increase tension.
Retighten hex nut.
FIGURE 3 - LI'L EXCELERATOR THREE (3) SPEED
INDICATOR CHAIN ADJUSTMENT
18
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SPEED SHIFTERS
PROCEDURE 6
4. Ensure that there are no extreme bends in the cable
and there is ample slack for the handlebars to turn
without binding the cable.
EXCELERATOR/ EXCELERATOR
XLT - SEVEN (7) SPEED SHIFTER
CABLE INSTALLATION (FIGURE 4)
S
P
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D
S
P
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D
5. Use a light oil and lubricate shift rod and the shift tube.
NOTE: The SEVEN (7) SPEED Shifter Cable runs from
the RIGHT-SIDE of the FRONT FRAME to its mounting
position on the HAND CRANK Assembly Shaft.
CAUTION
Ensure tha t the inner lug of the guiding rib is run into
the shift tube slot until it sna ps into pla ce.
1. Run the cable from the right-side of the fork assem-
bly to mounting position on the left side just below the
hand crank assembly.
6. Push the rod and tube into the drive side of the axle as
far as it will go. The shift rod should fit inside of the shift
tube.
S
H
I
F
T
E
R
S
S
H
I
F
T
E
R
S
2. Attach the seven (7) speed cable to the hand crank
assembly extension.
7. Position the shifter in gear number one.
3. Secure with hardware provided.
8. Push the RED adjusting sleeve (guiding rib first) over
the axle.
Shifter
9. Position the guiding rib above the axle and slide it onto
the clickbox.
Shifter
NOTE: The guiding rib complete MUST be seated into the
clickbox housing groove.
10. Ensurethattheguidingribfitsintotheslotinthetopof
the clickbox.
CAUTION
Ensure tha t knurle d sc re w is se c ure .
FIGURE 4 - EXCELERATOR/EXCELERATOR XLT SEVEN
(7) SPEED SHIFTER CABLE INSTALLATION
11. Finger tighten knurled screw on clickbox.
EXCELERATOR/ EXCELERATOR
XLT SEVEN (7) SPEED SHIFTER
ADJ USTMENT/ REPLACEMENT -
BEFORE 1997 ONLY (FIGURE 5)
12. If more technical assistance is required, contact the
manufacturer direct at (800) 346-2928.
13. To maintenance, periodically lubricate the shift rod
and shift tube.
NOTE: Excelerator/Excelerator XLTs manufactured AF-
TER1997areequippedwithSHIMANOhubs. Ifequipped
with a SHIMANO hub, it MUST be serviced and adjusted
by a qualified technician.
Bracket
NOTE: QUALIFIED TECHNICIANS ONLY - Contact
Invacare, 1-800-532-8677 for complete SHIMANO hub
instructions.
(EXCELERATOR
Gearbox
(Clickbox)
ONLY)
Adjusting
Guiding Rib
Sleeve
NOTE: There is no cable adjustment for the seven (7)
speed shifter cable. Loosening the knurled screw will en-
able you to pull the gear box from the hub axle.
Hub
Axle
Axle Bore
It is recommended that you take your Excelerator to a
qualified technician for any shifter adjustment.
Shift Rod
(Insert into
slot in
clickbox
opening)
If adjustment or replacement of internal parts is required,
i.e., won't shift into ALL seven (7) gears, perform the fol-
lowing replacement:
Slot for
Internal
Peg
Internal Peg
(Align with
slot in shift
tube opening)
1. Ensure that the hub and shifter are properly installed.
NOTE: Shifter is installed with a 4 mm hex key to a torque
of 1.8 to 2.1 ft. lbs.
Knurled
Screw
Groove for
Knurled Screw
2. Loosenknurledscrewandpullgearbox(clickbox)from
the hub axle.
Shift Tube
FIGURE 5 - EXCELERATOR/EXCELERATOR XLT SEVEN
(7) SPEED SHIFTER CABLE ADJUSTMENT/
REPLACEMENT - SACHS HUB ONLY
3. Runthecableandclickboxalongtheframeandabove
the bottom bracket until it reaches the rear axle.
19
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PROCEDURE 7
CHAIN
5. Placechainoverthetopofthebottomchaintensioner.
This Procedure includes the following:
6. Attach the chain together using the master link (w/
clip) provided.
EXCELERATOR/LI'L EXCELERATOR:
Chain Installation w/Seven (7) Speed Hub
Chain Adjustment
EXCELERATOR/ LI'L EXCELERATOR
CHAIN ADJ USTMENT
Chain Stay Adjustment
EXCELERATOR XLT/XLT 2000:
Chain Adjustment
C
H
A
I
C
H
A
I
1. Move the hand crank assembly up and down on the
fork stem until you are comfortable with the position
for operational purposes (PROCEDURE 2).
Chain Installation w/Twenty-Four (24) or Twenty-
Seven (27) Speed Cassette
NOTE: Positioning of the hand crank assembly loosens
or tightens the chain in an UP/DOWN position.
N
N
WARNING
Cha in MUST be tight. If noisy, loose n. Afte r c ha in
is a sse mble d, sta rt in first ge a r a nd on stra ight-
a wa y.
2. Tighten the hex screw to secure the hand crank as-
sembly (PROCEDURE 2).
3. Adjust the tautness of the chain by moving the ad-
After ANY a djustments, repa ir or service a nd BE-
FOREuse, make sure allattaching hardware istight-
ened securely - otherwise injury or da ma ge ma y
result.
justable chain idler IN or OUT (PROCEDURE 2).
4. Tighten the hex screw to secure the adjustable chain
idler in place (PROCEDURE 2).
EXCELERATOR/ LI'L EXCELERATOR
/ CHAIN INSTALLATION W/ SEVEN (7)
SPEED HUB (FIGURE 1)
EXCELERATOR CHAIN STAY
ADJ USTMENT (FIGURE 2)
1. Loosen button screw and adjust bracket upward.
Retighten button screw.
1. Spread the chain out flat and run it over the BOT-
TOM chain tensioner upwards to the hand crank
sprocket assembly.
Button
2. Positionchainoverthehandcrankassemblysprocket.
NOTE: It may be necessary to turn the hand crank in a
clockwise motion to position the chain on the sprocket.
Bracket
3. Run the chain over the top chain tensioner.
4. Position the chain around the wheel sprocket and
back up towards the bottom chain tensioner.
Top Chain
Tensioner
Chain
Tensioners
FIGURE 2 - EXCELERATOR CHAIN STAY ADJUSTMENT
EXCELERATOR XLT/ XLT 2000
CHAIN ADJ USTMENT (FIGURE 3)
Step 2
Bottom
Chain
Tensioner
1. Loosen, but do not remove the two (2) socket screws
that secure the crank handles to the fork.
2. Slide the crank handles up and/or down until the
proper tension on the chain is achieved.
NOTE: The proper chain tension will be approximately 1/
2-inch of chain slack.
Hand Crank
Sprocket Assembly
NOTE: If crank is in desired position but chain tension is
not correct, links must be added to or removed from the
chain to correct the tension.
Step 4
Wheel Sprocket
3. Tighten the two (2) socket screws that secure the
crank handles to the fork securely.
FIGURE 1 - EXCELERATOR / LI'L EXCELERATOR/
CHAIN INSTALLATION W/SEVEN (7) SPEED HUB
20
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CHAIN
PROCEDURE 7
Step 5
Crank
Handles
Hand Crank Sprocket
Assembly
Fork
C
H
A
I
C
H
A
I
Socket
Screws
N
N
FIGURE 3 - EXCELERATOR - XLT CHAIN ADJUSTMENT
EXCELERATOR XLT/ XLT 2000
CHAIN INSTALLATION - TWENTY-
FOUR (24) OR TWENTY-SEVEN (27)
SPEED CASSETTE (FIGURE 4)
1. Spread the chain out flat and run it around the chain
ring on the crank and the sprocket on the hub.
Step 3
Step 4
NOTE: It may be necessary to turn the hand crank in a
clockwise motion to position the chain on the small
sprocket.
2. Ensure that crank assembly is loosened and mov-
able.
3. Lift UP on the chain derailleur and thread the chain
under the derailleur.
Chain Derailleur and
Wheel Sprocket
4. Thread the chain around the wheel sprocket.
5. Run the chain around the BOTTOM of the wheel
sprocket and back up towards the hand crank
sprocket.
FIGURE 4 - EXCELERATOR XLT/XLT 2000 CHAIN
INSTALLATION- TWENTY-FOUR (24) OR TWENTY-
SEVEN (27) SPEED CASSETTE
6. Attach the chain together using the master link (w/
clip) provided.
7. To tension chain, refer to EXCELERATOR XLT/XLT
2000FORK/CRANKASSEMBLYREPLACEMENT
in PROCEDURE 5 of this manual.
21
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PROCEDURE 8
PARKING BRAKE
Adjustm ent
CABLE.
This Procedure includes the following:
Using Parking Brake
1. Loosenthehexnutandturntheadjusterbarrelclock-
wise (tighten) or counterclockwise (loosen) to adjust
the cable. Retighten hex nut.
P
A
R
K
I
P
A
R
K
I
Parking Brake Adjustment/Replacement
WARNING
BRAKE PADS.
After ANY a djustments, repa ir or service a nd BE-
FOREuse, make sure allattaching hardware istight-
ened securely - otherwise injury or da ma ge ma y
result.
1. Adjustthebrakepadassemblysothatwhenthepark-
ing brake is engaged the brake pads rest solely on
the rim of the wheel.
N
G
N
G
B
R
A
K
E
USING PARKING BRAKE (FIGURE 1)
Replacem ent
B
R
A
K
E
NOTE: The parking brake on the Excelerator, Li'l
Excelerator and Excelerator XLT is factory installed. No
installation is necessary.
PARKING BRAKE PADS.
1. Remove the mounting nuts and replace brake pads.
2. Secure with existing hardware and adjust.
1. To engage the parking brake, squeeze the handle
and push in the stop button on the side of the parking
brake or move stop lever to the highest position.
PARKING BRAKE.
WARNING
Re pla c e me nt of the pa rking bra ke MUST be
pe rforme d by a qua lifie d te c hnic ia n.
2. To disengage the parking brake, release the handle.
PARKING BRAKE ADJ USTMENT/
REPLACEMENT (FIGURE 1)
WARNING
Be fo re using yo ur p a rtic ula r Exc e le ra to r,
inspe c t the pa rking bra ke for prope r ope ra tion.
TO ENGAGE: Squeeze
Handle Closed and Push in
Stop Button or Move Lever to
Stop Position.
Rim of Wheel
TO DISENGAGE: Squeeze
Handle Closed until Stop
Button Releases, Then
Release Handle
Brake
Pads
TO ENGAGE: Squeeze
Handle Closed and
Push in Stop Button or
Move Lever to Stop
Position.
Stop Button
Brake Pads
TO DISENGAGE:
Squeeze Handle
Closed until Stop
Button Releases, Then
Release Handle
EXCELERATOR/LI'L EXCELERATOR
EXCELERATOR XLT
FIGURE 1 - PARKING BRAKE INSTALLATION/ADJUSTMENT/REPLACEMENT
22
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BACK/SEAT
PROCEDURE 9
4. Secure the top of the back upholstery to the fastening
flaps ensuring the top of the back upholstery is even
with the top of the back canes.
This Procedure includes the following:
Back Height Adjustment (Adjustable Backs Only)
Sliding Seat Adjustment
SLIDING SEAT ADJ USTMENT
(FIGURES 2 AND 3)
Excelerator XLT/XLT 2000 Back Angle Adjustment
B
A
C
K
/
S
E
A
T
WARNING
Excelerator/ Li'l Excelerator (FIGURE 2)
After ANY a djustments, repa ir or service a nd BE-
FOREuse, make sure allattaching hardware istight-
ened securely - otherwise injury or da ma ge ma y
result.
NOTE: The seat is supported on adjustment rails to
allow forward/rearward adjustment. The adjustment
lever is located on the underside of the seat, at the
front left.
1. Activate parking brake.
BACK HEIGHT ADJ USTMENT
(ADJ USTABLE BACKS ONLY)
(FIGURE 1)
2. Grasp forward/rearward adjustment lever and push
it to the right and slide seat forward or rearward.
3. Ensure that seat is properly engaged into the seating
position you desire by "jiggling" the seat, making sure
that the seat engages into the locking notch and ad-
justment lever returns to its original forward facing
position.
1. Unlatch the two (2) fastening flaps that secure the top
of the back upholstery to the back canes.
WARNING
Push pin MUST protrude through hole in back cane.
NOTE: User need not be in seat to slide seat forward
or rearward.
Ensure tha t both ba ck ca ne inserts a re a t the sa me
height BEFORE rea ssembling the cha ir.
REPLACEMENT.
1. Remove the locknuts, bolts, and coved spacers
2. Press the push pin on the back cane insert tube in and
adjust the back height to one (1) of three (3) heights
depending on original back height.
from both sliding seat rail brackets.
2. Remove sliding seat and seat rails from brackets.
3. Reinstall the fastening flaps onto the back canes, en-
suring the fastening strips face towards the front of
the Excelerator.
Adjustment Lever
Seat
Back
NOTE: The fastening flap with the Invacare logo is for the
left back cane.
Seat Rails
Top of Back
Upholstery
Seat Rail
Locknuts
and
Threaded
Studs (Both
Sides)
Fastening Flaps
Back Canes
Back
Cane
Insert
Seat Rail Bracket Locknuts, Bolts, and
Coved Spacers (Both Sides)
Push
Pin
FIGURE 1 - BACK HEIGHT ADJUSTMENT
(ADJUSTABLE BACKS ONLY)
FIGURE 2 - SLIDING SEAT ADJUSTMENT -
EXCELERATROR/LI'L EXCELERATOR
23
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PROCEDURE 9
BACK/SEAT
6. Tighten the hex bolts and locknuts that secure the
two (2) seat angle adjustment clamps to the rear seat
supports securely.
3. Remove the locknuts from the threaded studs from
seat rails on both sides of seat.
4. Remove seat from seat rails.
5. Reverse STEPS 3-4 to install NEW seat onto seat
rails.
EXCELERATOR XLT/ XLT 2000
BACK ANGLE ADJ USTMENT
(FIGURE 4)
B
A
C
K
/
S
E
A
T
6. Reverse STEPS 1-2 to install sliding seat and seat
rails onto the seat frame.
1. Activate parking brake.
Excelerator XLT/ XLT 2000 (FIGURE 3)
2. Loosen, but do not remove the four (4) rear socket
screws that secure the seat frame to the handcycle
frame.
1. Activate parking brake.
2. Loosen, but do not remove the six (6) socket screws
that secure the seat frame to the handcycle frame.
NOTE: There are two (2) socket screws on the right and
left side of the handcycle.
NOTE: There are three (3) socket screws on the right
and left side of the handcycle.
3. Loosen, but do not remove the hex bolts and lock-
nuts that secure the two (2) seat angle adjustment
clamps to the rear seat supports.
3. Loosen, but do not remove the hex bolts and lock-
nuts that secure the two (2) seat angle adjustment
clamps to the rear seat supports.
NOTE: There is one (1) clamp on the right and left side of
the handcycle.
NOTE: There is one (1) clamp on the right and left
side of the handcycle.
4. Perform one (1) of the following:
4. Perform one (1) of the following:
A. Increasing Back Angle - While lifting up on the
back support tubes, pull the seat upward to the
desired position.
A. Moving the seat rearward - While lifting up on
the back support tubes, push the seat rearward
to the desired position.
B. Decreasing Back Angle - While pushing down
on the back support tubes, push the seat down
to the desired position.
B. Moving the seat forward - While pushing
down on the back support tubes, pull the seat
forward to the desired position.
5. Tighten the three (3) socket screws that secure the
seat frame to the handcycle frame securely.
5. Tighten the six (6) socket screws that secure the
seat frame to the handcycle frame securely.
6. Tighten the hex bolts and locknuts that secure the
two (2) seat angle adjustment clamps to the rear seat
supports securely.
Seat Angle Adjustment Clamps
Seat Angle Adjustment Clamps
Seat Frame
Seat
Socket
Screw
Socket Screws
Handcycle Frame
Socket
Screws
Handcycle Frame
FIGURE 3 - SLIDING SEAT ADJUSTMENT -
EXCELERATROR XLT/XLT 2000
FIGURE 4 - EXCELERATROR XLT/XLT 2000 BACK
ANGLE ADJUSTMENT
24
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UPHOLSTERY
PROCEDURE 10
4. Install the new back upholstery onto the wheelchair.
This Procedure includes the following:
Seat Upholstery Replacement
5. Securely latch the fastening flaps on the bottom of
the new back upholstery to the back canes.
Back Upholstery Replacement
pholstery
WARNING
U
P
H
O
L
S
T
E
R
Y
AfterANYadjustments, repairorservice and BEFORE
use, ma ke sure a ll a tta ching ha rdwa re is tightened
securely - otherwise injury or da ma ge ma y result.
Upholste ry MUST be inspe c te d BEFORE e a c h use .
Exposure to moisture (ie.- wet wea ther or puddles)
will da ma ge fa stening stra ps/fla ps/strips. DO NOT
ope ra te e xc e le ra tor if upholste ry is we t or da m-
a ge d, othe rwise se ve re injury ma y oc c ur.
Fastening
Flap
Fastening
Flap
SEAT UPHOLSTERY REPLACEMENT
(FIGURE 1)
Back
Canes
1. Removeseatcushionandbackupholsteryfromchair.
2. Unlatch the four (4) fastening flaps that secure the
seat upholstery to the seat frame.
FIGURE 2 - BACK UPHOLSTERY REPLACEMENT -
ALL EXCELERATORS EXCEPT XLT/XLT 2000
NARROW BACK
3. Remove the existing seat upholstery.
4. Install the new seat upholstery making sure that the
three (3) fastening flaps that are in close proximity to EXCELERATOR XLT/ XLT 2000 Narrow Back
one another are to the rear of the seat frame.
5. Secure the four (4) fastening flaps together.
6. Reinstallbackupholsteryandseatcushionontochair.
(FIGURE 3)
1. Pull the back cushion off the back frame.
2. Align the fastening strips on the back frame with
the fastening strips on the new back cushion.
Back Upholstery
Large
3. Press the back cushion firmly against the back
frame to secure.
Strap
Toward
Rear of
Seat
Frame
Towards
Front of
Chair
Back
Cushion
Three (3) Seat Upholstery Fastening Straps
Towards Rear of Seat Frame
FIGURE 1 - SEAT UPHOLSTERY REPLACEMENT
Fastening Strips
Back
Frame
BACK UPHOLSTERY REPLACEMENT
All Excelerators Except XLT/ XLT 2000
Narrow Back (FIGURE 2)
1. Unlatch the two (2) fastening flaps that secure the
bottom of existing back upholstery to the back canes.
2. Unlatch the top of the existing back upholstery.
3. Lift up on the existing back upholstery and remove
from the wheelchair.
FIGURE 3 - EXCELERATOR XLT/XLT 2000
25
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PROCEDURE 11
FOOTREST
Replacing Individual Footplates
This Procedure includes the following:
1. Remove the two (2) button screws and locknuts that
secure the footrests to the footplate clamps.
EXCELERATOR LI'L EXCELERATOR:
Footrest Adjustment/Replacement
2. Align new footplates on the footplate clamps at the de-
sired depth.
EXCELERATOR - XLT/XLT 2000: Footrest and Leg
Guard Replacement
F
O
O
T
R
E
S
T
3. Line up the mounting holes in the footplates with the
mounting holes in the footplate clamps.
Using/Replacing Footrest Strap
4. Install the button screws into the mounting holes and
tighten securely with the locknuts.
WARNING
After ANY a djustments, repa ir or service a nd BE-
FOREuse, make sure allattaching hardware istight-
ened securely - otherwise injury or da ma ge ma y
result.
Height Adjustment
EXCELERATOR/ LI'L EXCELERATOR
FOOTREST ADJ USTMENT/
Socket
Screws
REPLACEMENT (FIGURE 1)
NOTE: Range of the Footrest is 0 to 4-1/2-inches.
Adjusting Footrest Height:
Footplate
1. Loosen the socket screws on both footrests.
2. Slide the footplate up or down to desired height.
3. Retightenthesocketscrewthatsecuresthefootplate.
Depth Adjustment
4. Secure straps over top of feet before using your
Excelerator.
Button
Screws
Adjusting Footrest Angle
1. Loosen the button screws and locknuts that secure
the half clamps to the footrest weldment.
NOTE: The footplate clamps are located under the
footplates.
2. Position footplates to an appropriate angle for user.
Locknuts
3. Securely tighten the button screws and locknuts that
secure the half clamps to the footrest weldment.
Angle Adjustment or Replacement
Adjusting Footrest Depth
Footplate
1. Remove the two (2) button screws and locknuts that
secure the footplates to the half clamps.
Button Screws
2. Adjust the footplates to one (1) of five (5) depths.
3. Line up the mounting holes in the footplates with the
mounting holes in the footplate clamps.
Locknuts
4. Install the button screws into the mounting holes and
tighten securely with the locknuts.
FIGURE 1 - FOOTREST ADJUSTMENT/REPLACEMENT
26
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FOOTREST
PROCEDURE 11
EXCELERATOR XLT/ XLT 2000
FOOTREST AND LEG GUARD
REPLACEMENT (FIGURE 2)
Footrest Replacement
Footrest
F
O
O
T
R
E
S
T
1. Note the position of the existing footrest.
Fork
2. Remove the hex bolt and locknut that secure the ex-
isting footrest to the fork.
3. Remove the existing footrest from the clamp on the
fork.
Clamp,
Hex Bolt
and
4. Slide the new footrest into the clamp on the fork to
the position noted in STEP 1.
Locknut
5. Reinstall the hex bolt and locknut. Tighten securely.
6. Repeat STEPS 1-5 for the opposite footrest, if nec-
essary.
Footrest
Leg Guard
Leg Guard Replacement
1. Loosen the two (2) allen screws on each mount-
ing clamp.
2. Position each mounting clamp onto the fork under
the brake cable as shown in FIGURE 2.
Fork
NOTE: The leg guard should surround, but not touch
the REAR of the front tire.
Brake
Cable
3. Tighten the two (2) allen screws on each mounting
clamp securely.
Rear of
Front
Tire
Allen
Screws
Mounting
Clamp
Leg Guard
FIGURE 2 - EXCELERATOR XLT/XLT 2000 FOOTREST
AND LEG GUARD REPLACEMENT
27
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PROCEDURE 11
FOOTREST
3. Firmly connect the hook and loop portion of the
footrest strap to secure the footrest strap to the
inner footrest tube as shown in DETAIL "A".
EXCELERATOR XLT/ XLT 2000 -
USING/ REPLACING FOOTREST
STRAP
4. Wrap end of footrest strap over and around the
outer footrest tube and under the inner footrest
tube as shown in DETAILS "A" and "B".
WARNING
F
O
O
T
R
E
S
T
Footre st stra ps MUST be inspe c te d BEFORE e a c h
use . Exposure to moisture (ie .- we t we a the r or
puddle s) will da ma ge fa ste ning strips. Footre st
stra p will not hold fe e t se c ure ly in footre st if fa s-
te ning strips a re da ma ge d. DO NOT ope ra te
excelera tor if footrest stra ps a re wet or da ma ged,
othe rwise se ve re injury ma y oc c ur.
5. Press the end of the footrest strap against the
portion of the footrest strap installed onto the in-
ner footrest tube as shown in DETAIL "B".
6. Ensure the footrest strap is firmly attached to the
loop fastening strip on the outer footrest tube.
DETAIL "A"
Footrest Strap Loop
Portion
Alwa ys we a r shoe s a nd se c ure ly stra p fe e t in
using stra ps provide d. Se ve re injury ma y oc -
c ur if fe e t a re not se c ure d while the Exc e le ra tor
is in motion.
(STEP 3)
Footrest Strap
Hook Portion
(STEP 3)
Using Footrest Strap (FIGURE 3)
1. Place feet in footrests.
Small
Fastening
Straps
2. Secure feet to footrest strap using small fastening
straps.
Footrest
Fastening
Straps
Outer Footrest
Inner Footrest
Tube
End of Footrest
Strap (STEP 4)
Tube
DETAIL "B"
End of Footrest Strap (STEPS 4 AND 5)
Footrest
Strap
FIGURE 3 - USING FOOTREST STRAP
Replacing Footrest Strap (FIGURE 4)
1. Pull apart fastening straps securing existing foot-
rest strap to footrest.
2. Position the footrest strap around the inner foot-
rest tube as shown in DETAIL "A".
Loop
Fastening Strip
(STEP 6)
NOTE: The small fastening straps should face UP.
Outer Footrest
Tube
Inner Footrest
Tube
FIGURE 4 - REPLACING FOOTREST STRAP
28
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OPERATION
PROCEDURE 12
Excelerator XLT Twenty-four (24) Speed
(FIGURE 2)
This Procedure includes the following:
Hand Crank Assembly
To shift gears, you MUST turn the crank forward with the
chain under some tension while the bike is moving. DO
NOT attempt to shift gears while bike is stationary. Shift-
ing the chain towards the centerline of the handcycle is
for climbing/accelerating and is called a downshift. Mov-
ing the chain out or away from the centerline of the
handcycle is for speed and is called an upshift.
Shifting Gears
Backing Up/Braking/Parking Brake
Steering/Cornering
O
P
E
R
A
T
I
Mountain Drive Option
WARNING
After ANY a djustments, repa ir or service a nd BE-
FOREuse, make sure allattaching hardware istight-
ened securely - otherwise injury or da ma ge ma y
result.
There are two (2) grips installed on the seat rails. The
RIGHT grip has eight (8) speeds and the LEFT grip has
three (3) speeds.
O
N
HAND CRANK ASSEMBLY
NOTE: For Installation or Adjustment of the Hand Crank
Assembly, refer to PROCEDURE 5 in this manual.
1. Rotate the RIGHT grip until the indicator points to
a higher number.
2. Perform one (1) of the following:
NOTE: Adjust the seat to fit your particular requirements
foracomfortablepositionwhenoperatingtheExcelerator.
Refer to PROCEDURE 9 in this manual.
A. INDICATOR POINTS TO "8" - Rotate the
LEFT grip until the indicator points to a higher
number. Rotate the RIGHT grip until the indi-
cator points to "1".
Thehandcrankassemblyisusedforpropellingandsteer-
ing of the Excelerator. At least one (1) hand MUST be on
the hand crank assembly at all times.
B. INDICATOR POINTS TO "1-7" - Repeat
STEP 1 until desired gear is achieved.
SHIFTING GEARS
Li'l Excelerator (Three [3] Speed)
Excelerator (Seven [7] Speed)
3. Repeat STEPS 1-2 until the desired gear is
achieved.
4. To downshift, reverse STEPS 1-3.
To shift gears, hold onto the hand crank assembly with
one (1) hand, continue pedaling, but ease pressure on
the pedals and select the gear required. If the Excelerator
is stationary, simply select gear required. The neutral po-
sition is constant except when pedaling forward or apply-
ing the brakes.
Excelerator/ Excelerator XLT (Seven [7]
Speed) (FIGURE 1)
1. Perform one (1) of the following:
A. UPSHIFT - Push the shifting lever towards the
indicator and release. Repeat until the desired
gear is obtained.
Numbers
Indicator
B. DOWNSHIFT - Push shifting lever down and
away from the indicator. Repeat until the desired
gear is obtained.
Seat
Rail
UPSHIFT
Indicator
Grip
DOWNSHIFT
Shifting
Lever
FIGURE 2 - EXCELERATOR XLT TWENTY-FOUR (24)
SPEED
FIGURE 1 - SHIFTING GEARS - EXCELERATOR/
EXCELERATOR XLT (SEVEN [7] SPEED)
29
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PROCEDURE 12
OPERATION
Excelerator XLT 2000 Twenty-seven (27) Speed
Cassette (FIGURE 3)
BACKING-UP
Use the rear wheels (i. e. like a manual wheelchair) to
backup. When backing up keep the front wheel straight.
To shift gears, you MUST turn the crank forward with the
chain under some tension while the bike is moving. DO
NOT attempt to shift gears while bike is stationary. Shift-
ing the chain towards the centerline of the handcycle is
for climbing/accelerating and is called a downshift. Mov-
ing the chain out or away from the centerline of the
handcycle is for speed and is called an upshift.
O
P
E
R
A
T
I
BRAKING
Reversing Drum Brakes - Seven (7) Speed ONLY
Use the brakes intermittently on your Excelerator cycle to
bring it to a complete stop. Apply by pedaling in reverse.
1. Perform one (1) of the following:
Hand Brakes - Twenty-Four (24) and Twenty-
Seven (27) Speed ONLY (FIGURE 4)
A. UPSHIFT - Press the shifter handle DOWN and
release. Repeatuntilthedesiredgearisobtained.
O
N
B. DOWNSHIFT - Press the brake handle DOWN
and release. Repeat until the desired gear is ob-
tained.
1. Squeeze brake handle(s) as needed to slow or
come to a complete stop.
2. Release when desired speed is acheived.
NOTE: The Left shifter handle operates the top de-
railleur and the Right shifter handle operates the bot-
tom derailleur.
Squeeze
Brake
Handle
DETAIL "A" - UPSHIFTING
Press Here
and
Release
Shifter
Handle
Upper
Derailleur
NOTE: Twenty-seven (27) speed hand brake shown.
Lower
Derailleur
FIGURE 4 - HAND BRAKES - TWENTY-FOUR (24) AND
TWENTY-SEVEN (27) SPEED ONLY
PARKING BRAKE
WARNING
Be fore a tte mpting to tra nsfe r IN or OUT of the
Exc e le ra tor, e ve ry pre c a ution should be ta ke n
to re duc e the ga p dista nc e . Position the Exc e l-
e ra tor on le ve l ground a nd a s c lose a s possible
to the obje c t you a re tra nsfe rring INTO or OUT of.
The pa rking bra ke of the Excelera tor MUST be en-
ga ge d a nd the obje c t you a re tra nsfe rring INTO
or OUT of MUST a lso be se c ure d be fore a tte mpt-
ing a ny tra nsfe r.
DETAIL "B" - DOWNSHIFTING
Brake
Handle
Press Here and
Release
To engage the parking brake, squeeze the handle and
push the stop button IN until the handle locks in place.
FIGURE 3 - EXCELERATOR XLT 2000 TWENTY-SEVEN
(27) SPEED CASSETTE
To disengage the parking brake, release the handle.
30
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OPERATION
PROCEDURE 12
Tightening Hand Crank
WARNING
The twe nty-se ve n (27) spe e d c a sse tte on the
Exc e le ra tor XLT 2000 use s the ha nd bra ke a s the
prima ry bra ke . Re ve rse pe da ling WILL NOT stop
the bike .
NOTE: If hand crank will not engage the chain, it will be
necessary to tighten the Mountain Drive Crank nut.
1. Inserttheopenendofthehookedwrench(provided)
around the nut between the hand crank and axle and
cup tube.
O
P
E
R
A
T
I
STEERING/ CORNERING
2. Hold the hand crank and turn the wrench clockwise.
3. Continue until nut is tight.
WARNING
DO NOT a tte mpt to c orne r the ha ndc yc le a t high
speeds. Thiscould resultin a fa llca using injury a nd/
or da ma ge to the ha ndc yc le .
4. Perform the same for the other side of the crank.
5. Turn crank and ensure that the crank operates and
turns the chain.
DO NOT shift the mounta in drive unde r loa d. This
ma y c a use da ma ge to the ha ndc yc le a nd WILL
VOID THE WARRANTY.
O
N
Lubrication (FIGURE 5)
NOTE: Refer to the SAFETY INSPECTION CHECK-
LIST to determine how often lubrication is necessary.
Steering the Handcycle
To steer the handcycle, use the hand pedals to
direct the front crank and wheel assembly in the
direction you intend to go (straight, right, or left). Steer-
ing can be done while pedaling or coasting. When cor-
nering, it is recommended that you slow the handcycle,
stop pedaling, steer the handcycle and coast through the
turn.
1. Remove the screw on the hand crank.
2. Insert a few drops of bicycle or machine oil.
3. Reinstall the screw on the hand crank.
Hand
Screw
Crank
MOUNTAIN DRIVE OPTION -
SEVEN (7) SPEED SHIFTER ONLY
CAUTION
FIGURE 5 - MOUNTAIN DRIVE OPTION -
LUBRICATION
DO NOT shift the mounta in drive option unde r
loa d (i.e . using a high ge a r to sta rt the ha ndc yc le
in motion or to climb a hill, etc.). Shifting the moun-
ta in drive option unde r loa d will da ma ge the in-
te rna l workings of the mounta in drive option.
Switching to Mountain Drive Option
1. Perform one (1) of the following:
A. Switching Mountain Drive Option ON - Push the
gear shift button on the RIGHT side of the hand
crank IN while the option is UNDER NO LOAD.
B. SwitchingMountainDriveOptionOFF-Pushthe
gear shift button on the LEFT side of the hand
crank IN while the option is UNDER NO LOAD.
31
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PROCEDURE 12
OPERATION
Bearing Play Adjustm ent (FIGURE 6)
Adjusting Gear Shift Push Button (FIGURE 7)
NOTE:RefertotheSAFETYINSPECTIONCHECKLIST
to determine how often bearing play adjustment is nec-
essary.
WARNING
Inc orre c t a djustme nt of ge a r shift push button
ma y re ult in a fa ilure of the c oa ste r bra ke , pos-
sibly c a using injury a nd or da ma ge .
O
P
E
R
A
T
I
NOTE: This adjustment is required only if there is some
play in the hand crank in a SIDE TO SIDE motion.
1. Loosen, but do not remove the allen set screw in
the middle of the gear shift push button.
NOTE: There will be some play in a forward/rearward
motion.
2. Turn in the gear shift push button approximately two
(2) revolutions.
1. Slightly tighten self-locking nut on the left side (sitting
in the handcycle) of the hand crank. DO NOT over-
tighten.
3. Push the gear shift push button IN.
4. Move the hand crank slightly until the switch posi-
tion engages audibly.
O
N
NOTE: Overtightening the self-locking nut will cause the
gears to engage improperly after shifting.
5. Turn the gear shift push button until it is flush with
the hand crank.
Self-Locking Nut
NOTE: Make sure there is some play underneath the
button.
6. Securely tighten the allen set screw in the middle
of the gear shift push button.
Hand
Crank
Hand Crank
Gear Shift
Push Button
FIGURE 6 - MOUNTAIN DRIVE OPTION -
BEARING PLAY ADJUSTMENT
Allen Wrench
FIGURE 7 - MOUNTAIN DRIVE OPTION -
ADJUSTING GEAR SHIFT PUSH BUTTON
32
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OPTIONS
PROCEDURE 13
Operating the Safety Light
This Procedure includes the following:
Water Bottle Installation
Tow Bar Installation
1. Press GREY button for ON/OFF.
2. Remove lens cover and slide Black switch back and
forth for pulse or constant mode.
Safety Light Installation
Computer Installation
Seat Positioning Strap Installation
Horizontal Handles
Mounting the Safety Light
O
P
T
I
O
N
1. Open clip on back of safety light.
2. Place clip over back upholstery fastening flap and
release.
Tri-Pin Spinning Quad Handles
Gloves
COMPUTER INSTALLATION
(FIGURE 1)
Safety Flag
S
Safety Helmet
1. Install metal plug onto spoke of front wheel approxi-
mately 2-inches from wheel rim.
WARNING
2. Align metal plug with fork assembly.
After ANY a djustments, repa ir or service a nd BE-
FOREuse, make sure allattaching hardware istight-
ened securely - otherwise injury or da ma ge ma y
result.
3. Secure sensor to fork using hardware provided.
NOTE:SlotinsensorMUSTalignwithmetalplugformile-
age etc. to be registered on the computer.
4. Remove one (1) of the chain guard screws and at-
tach the computer mounting bracket.
WATER BOTTLE INSTALLATION
(FIGURE 1)
5. Snap computer into mounting bracket.
1. Secure the black water bottle mounting tube to the
seat frame using the hardware provided.
SEAT POSITIONING STRAP
INSTALLATION (FIGURE 1)
1. Secure seat positioning strap to back canes using
hardware provided.
NOTE: Make sure that the water bottle mounting bracket
mounting holes are facing downward.
2. Attach the water bottle mounting bracket to the black
mounting tube using the hardware provided.
HORIZONTAL HANDLES (FIGURE 1)
3. Push water bottle into mounting bracket until secure.
1. Remove existing handles and replace as shown in
FIGURE 1.
TOW BAR INSTALLATION (FIGURE 1)
1. Attachthetowbarmountingbracketstotherearchair
frameoftheExceleratorusingthehardwareprovided.
TRI-PIN QUAD HANDLES (FIGURE 1)
1. Remove existing handles and replace.
2. Loosen socket screws and adjust.
NOTE: Make sure that the mounting hardware is cen-
tered on the rear chair frame.
2. Insert tow bar into mounting bracket and secure with
hardware provided.
GLOVES (FIGURE 1)
1. Wrappalmlooparoundhorizontalhandle(usingtop
slot only) and secure by attaching velcro strips to-
gether.
REAR SAFETY LIGHT (FIGURE 1)
WARNING
2. Run velcro strip (back of hand) through bottom slot
on palm and over back of hand until tight. Secure by
attaching velcro strips together.
Ope ra tion of the Exc e le ra tor is subje c t to a ll tra f-
fic rule s a nd re gula tions. (This ma y inc lude the
use of a sa fe ty light a nd re fle c tors for dusk/night
riding.)
3. Reattach glove strips to back of glove.
Batteries
SAFETY FLAG INSTALLATION
(FIGURE 1)
1. Mount safety flag in holder secured to back tube on
bike frame.
1. Remove the lens cover.
2. Insert the AAA batteries with correct polarity (+ or -).
3. Reinstall lens cover.
33
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PROCEDURE 13
OPTIONS
3. Three (3) different brackets included for different
widths.
SAFETY HELMET (FIGURE 1)
1. Secure helmet using the chin strap.
2. Ensure proper fit.
4. Change bracket by removing the existing button
screws and attach the new bracket with the exist-
ing button screws.
LATERAL SUPPORT (FIGURE 1)
1. Position lateral support on frame as shown.
2. Secure with button screws.
O
P
T
I
O
N
S
Helmet
Lateral
Safety
Light
Supports w/
Three Brackets
Computer
Seat Positioning
Strap
Water Bottle
Flag
Tow Bar
Step 2
Step 3
Step 1
Tri-Pin Quad
Handles
Horizontal
Handles and
Gloves
FIGURE 1 - INSTALLATION OF OPTIONS
34
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WARRANTY
LIMITED WARRANTY
PLEASE NOTE: THE WARRANTY BELOW HAS BEEN DRAFTED TO COMPLY WITH FEDERAL LAW APPLICABLE TO
PRODUCTS MANUFACTURED AFTER JULY 4, 1975.
This wa rra nty is e xte nde d only to the origina l purc ha se r/use r of our produc ts.
W
A
R
R
A
N
T
This wa rra nty give s you spe c ific le ga l rights a nd you ma y a lso ha ve othe r le ga l rights whic h va ry from
sta te to sta te .
Inva c a re wa rra nts the fra me to be fre e from de fe c ts in ma te ria ls a nd workma nship for a pe riod of thre e
(3) ye a rs from da te of purc ha se ; distribute d pa rts a nd c ompone nts inc luding c ompe nsa tors, forks,
upholste ry a nd misc e lla ne ous bic yc le c ompone nts a re wa rra nte d for a pe riod of one (1) ye a r from the
da te of purc ha se ; e xc e pt a ll tire s, tube s, push ha ndle s grips, foa m pa rts, pla stic c oa te d pa rts, bushings,
be a rings a nd c a ble s whic h a re not wa rra nte d. The Mounta in Drive Option is not wa rra nte d. If within
suc h wa rra nty pe riod a ny suc h produc t sha ll be prove n to be de fe c tive , suc h produc t sha ll be re pa ire d
or re pla c e d, a t Inva c a re 's option. This wa rra nty doe s not inc lude a ny la bor or shipping c ha rge s inc urre d
in re pla c e me nt pa rt insta lla tion or re pa ir of a ny suc h produc t. Inva c a re 's sole obliga tion a nd your
e xc lusive re me dy unde r this wa rra nty sha ll be limite d to suc h re pa ir a nd/or re pla c e me nt.
Y
For wa rra nty se rvic e , ple a se c onta c t the de a le r from whom you purc ha se d your Inva c a re produc t. In
the e ve nt you do not re c e ive sa tisfa c tory wa rra nty se rvic e , ple a se write dire c tly to Inva c a re a t the
a ddre ss be low. Provide de a le r’s na me , a ddre ss, da te of purc ha se , indic a te na ture of the de fe c t a nd, if
the produc t is se ria lize d, indic a te the se ria l numbe r. Do not re turn produc ts to our fa c tory without our
prior c onse nt.
LIMITATIONS AND EXCLUSIONS: THE FOREGOING WARRANTY SHALL NOT APPLY TO SERIAL NUMBERED
PRODUCTS IF THE SERIAL NUMBER HAS BEEN REMOVED OR DEFACED, PRODUCTS SUBJECTED TO NEGLI-
GENCE, ACCIDENT, IMPROPER OPERATION, MAINTENANCE OR STORAGE, COMMERCIAL OR INSTITU-
TIONAL USE, PRODUCTS MODIFIED WITHOUT INVACARE'S EXPRESS WRITTEN CONSENT (INCLUDING, BUT
NOT LIMITED TO, MODIFICATION THROUGH THE USE OF UNAUTHORIZED PARTS OR ATTACHMENTS; PROD-
UCTS DAMAGED BY REASON OF REPAIRS MADE TO ANY COMPONENT WITHOUT THE SPECIFIC CONSENT
OF INVACARE, OR TO A PRODUCT DAMAGED BY CIRCUMSTANCES BEYOND INVACARE'S CONTROL,
AND SUCH EVALUATION WILL BE SOLELY DETERMINED BY INVACARE. THE WARRANTY SHALL NOT APPLY
TO PROBLEMS ARISING FROM NORMAL WEAR OR FAILURE TO ADHERE TO THE THESE INSTRUCTIONS.
THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS WARRANTIES. IMPLIED
WARRANTIES, IF ANY, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, SHALL NOT EXTEND BEYOND THE DURATION OF THE EXPRESS WARRANTY PRO-
VIDED HEREIN AND THE REMEDY FOR VIOLATIONS OF ANY IMPLIED WARRANTY SHALL BE LIMITED TO
REPAIR OR REPLACEMENT OF THE DEFECTIVE PRODUCT PURSUANT TO THE TERMS CONTAINED HEREIN.
INVACARE SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL OR INCIDENTAL DAMAGES WHATSOEVER.
THIS WARRANTY SHALL BE EXTENDED TO COMPLY WITH STATE/PROVINCIAL LAWS AND REQUIREMENTS.
35
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Invacare Corporation
USA
InvacareTop End
Sports and Recreation Products Invacare and "Yes, you can" are trademarks of Invacare
One InvacareWay
Elyria,Ohio USA
44036-2125
4501 63rd Circle North
Pinellas Park, FL 34665
800-532-8677
Corporation.
© 2000 Invacare Corporation
Form No.95-124 Part No.1056188
800-333-6900
Rev B (1) 4/00
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