Ingersoll Rand Power Screwdriver 7R User Manual

16574584  
Edition 1  
January 2006  
Air Screwdrivers  
7R Series  
Parts Information  
Save These Instructions  
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7R Motor Housing Assembly Parts List  
Item  
Part Description  
Part Number  
Motor Housing Assembly  
for models ending in -EU  
for all other models  
Motor Housing  
7RA-EU-A40  
7RA-A40  
1
for models ending in -EU  
for all other models  
7RA-EU-B40  
7RA-B40  
*
Warning Label  
for models ending in -EU  
for all other models  
EU-99  
WARNING-7-99  
7AH-105A  
7AH-24  
2
3
Bearing Ejecting Nut  
Rear Rotor Bearing  
†•  
3A  
4
Trigger Bushing  
4RA-91  
Reverse Valve  
7RA-329  
7RA-515  
7RA-269  
7RA-358  
7RA-A516  
7RA-B516  
R2F-167  
7RA-A518  
R0BRIC-283  
7RA-520  
7RA-A517  
7RA-519  
R0BRIC-283  
7RA-664  
7AH-A93  
7AH-94  
5
Reverse Valve Spring  
Reverse Valve Cap  
6
†•  
†•  
7
Reverse Valve Cap Seal  
Actuating Valve Assembly  
Actuating Valve  
9
10  
11  
12  
13  
14  
15  
16  
16A  
17  
18  
19  
20  
21  
22  
23  
24  
24A  
25  
26  
27  
*
Actuating Valve Face  
Actuating Valve Bushing Assembly  
Valve Bushing Seal  
Actuating Valve Button  
Actuating Valve Cap Assembly  
Actuating Valve Spring  
Actuating Valve Cap Seal  
Actuating Valve Bumper  
Trigger Assembly  
†•  
Trigger Pin  
Throttle Valve  
7RAK-302  
7RAK-303  
7RAK-304  
7AH-51  
Throttle Valve Seat  
Throttle Valve Seat Support  
Throttle Valve Spring  
Muffler Assembly  
3RA-A123  
85H-167  
7RA-311  
7AH-65  
†•  
Muffler O-Ring  
Muffler Element  
Inlet Bushing Spacer  
Inlet Bushing Assembly  
Air Strainer Screen  
7AH-A565  
R0A2-61  
R1A-48  
Dead Handle (for 7RANP1)  
Pinch Bolt (for 7RANP1)  
Dead Handle Adapter (2) (for 7RANP1)  
Nameplate  
*
510-638  
*
7A-49  
*
for models ending in -EU  
for all other models  
4RA-EU-301  
4RA-301  
*
*
Nameplate Screws (2)  
Horizontal Hanger  
BN403-302  
7RA-366  
Motor Housing Assembly  
for models ending in -EU  
for all other models  
7RL-EU-AL40  
7RL-AL40  
51  
*
Motor Housing  
for models ending in -EU  
for all other models  
7RL-EU-B40  
7RL-B40  
Warning Label  
for models ending in -EU  
for all other models  
EU-99  
WARNING-7-99  
* Not illustrated.  
To keep downtime to a minimum, it is desirable to have on hand certain repair parts. We recommend that you stock one (pair or set) of each part  
indicated by a bullet (•) for every four tools in service.  
† Indicates Tune-up Kit part.  
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7R Motor Housing Assembly Parts List  
Item  
Part Description  
Bearing Ejecting Nut  
Rear Rotor Bearing  
Plunger Bushing  
Part Number  
7AH-105A  
7AH-24  
52  
†•  
53  
53A  
54  
5RLK2C-91  
7L-L273  
7L-120  
Throttle Lever  
55  
Throttle Lever Pin  
56  
Reverse Valve  
7RL-329  
55RP-515  
7RL-347  
74L-56  
57  
Reverse Valve Spring  
Reverse Valve Lock Pin  
Lock Pin Retainer  
58  
59  
60  
Retainer Set Screw  
Muffler Element  
7RL-669  
7L-311  
61  
62  
Exhaust Deflector  
7L-23  
†•  
†•  
63  
Exhaust Deflector Seal  
Exhaust Silencer  
7A-379  
64  
7L-310  
65  
Silencer Seal Ring  
Throttle Valve Seat Support  
Throttle Valve Seat  
Throttle Valve  
WWV100A1-43  
7RAK-304  
7RAK-303  
7RAK-302  
7RL-94  
66  
†•  
67  
68  
69  
Throttle Valve Plunger  
Throttle Valve Spring  
Air Strainer Screen  
Inlet Bushing Spacer  
Inlet Bushing  
70  
7L-51  
†•  
70  
R0A2-61  
7AH-65  
72  
73  
7L-565  
74  
Suspension Ball  
7L-365  
*
Dead Handle (for 7RLMC1)  
Pinch Bolt (for 7RLMC1)  
Dead Handle Adapter (2) (for 7RLMC1)  
Rear End Plate Gasket  
Rear End Plate  
R1A-48  
*
510-638  
7A-49  
*
†•  
101  
102  
103  
104  
105  
106  
107  
108  
109  
110  
111  
113  
114  
7RL-739  
7RL-12  
Rear End Plate Retainer  
Rotor  
7AH-118  
7RLL-53  
7RL-42-4  
7RL-3  
†•  
Vane Packet (set of 4 Vanes)  
Cylinder  
Front End Plate  
7AH-11  
Cylinder Dowel  
7AH-98  
†•  
Front Rotor Bearing  
Bearing Spring Washer (2)  
Front Rotor Bearing Housing  
Bearing Housing Spacer  
Spindle Assembly  
R1-22  
7AH-278  
7AH-13  
7AH-81  
for N ratio  
7LK-A8  
7LL-A8  
for L ratio  
for M ratio  
7LM-A8  
115  
116  
117  
118  
Seal Support  
5RAK-5  
Seal Retaining Washer  
Seal  
7L-303  
182A53-610  
Spindle Planet Gear Assembly (3)  
for N ratio (21 teeth)  
for L ratio (22 teeth)  
for M ratio (18 teeth)  
Spindle Planet Gear Bearing (1 for each Gear)  
for L or N ratio  
7AK-A10  
7AL-A10  
7AJ-A10  
119  
7AK-500  
7AH-17  
7AH-18  
120  
121  
Rotor Pinion (for M and N ratios)  
Rotor Pinion Spacer (for M and H ratios)  
* Not illustrated.  
To keep downtime to a minimum, it is desirable to have on hand certain repair parts. We recommend that you stock one (pair or set) of each part  
indicated by a bullet (•) for every four tools in service.  
† Indicates Tune-up Kit part.  
4
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7R Motor Housing Assembly Parts List  
Item  
Part Description  
Part Number  
122  
Gear Head  
for M ratio  
7AM-216  
7AN-216  
7AH-A10  
7AH-500  
7AN-80  
for N ratio  
123  
124  
125  
Gear Head Planet Gear Assembly (3) (for M and H ratios)  
Planet Gear Bearing (1 for each Gear)  
Gear Head Spacer  
Gear Case Assembly  
for L ratio  
7LH-A37A  
7LM-A37A  
for M and N ratios  
127  
Gear Case  
for L ratio  
7LH-B37A  
7LM-B37A  
D0F9-879  
5R-701  
for M and N ratios  
128  
129  
130  
131  
*
Grease Fitting  
Grease Shield  
Spindle Bearing  
R1L-24  
Spindle Bearing Retainer  
7L-28  
Grease Gun  
R000A2-228  
141A12-26  
*
Reverse Valve Cap Wrench  
*
Tune-up Kit  
for Models 7RALC1, 7RALD1, 7RAMC1, 7RALP1, 7RAMC3, 7RAMP1, 7RANP1 and  
7RALC3 (includes illustrated parts: 3, 7, 10, 16, 19, 20, 22, 24, 24A, 27,  
101, 105, 109 and 117)  
7RA-S/D-TK1  
for Models 7RLLC1, 7RLLC3 and 7RLMC1 (includes illustrated parts: 53, 61, 63, 65, 67, 68,  
70, 101, 103, 105, 109 and 117)  
7RL-S/D-A/T-TK1  
* Not illustrated.  
To keep downtime to a minimum, it is desirable to have on hand certain repair parts. We recommend that you stock one (pair or set) of each part  
indicated by a bullet (•) for every four tools in service.  
† Indicates Tune-up Kit part.  
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Series 7 Clutches Exploded Diagram  
NON-ROTATING  
FINDER  
NON-ROTATING  
FINDER  
(Dwg. TPA899-1)  
6
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Series 7 Clutches Parts List  
Item  
Part Description  
Cushion Clutch Attachment  
(assembled with Medium Clutch Spring)  
Clutch Housing Assembly  
Housing Bushing  
7C1  
7C3  
7C1  
7C1-A580A  
7P1-781  
---  
7C3  
201  
7C3-A580A  
7C3-781  
202  
203  
204  
Finder Retaining Spring  
Adjusting Hole Cover  
Clutch Driver Assembly  
(assembled with Medium Clutch Spring)  
Clutch Driver  
102A60-628  
7C-415A  
7C-415A  
7C-A581A  
7C-581A  
7C-589A  
2U-696  
7C-A581A  
7C-581A  
7C-589A  
2U-696  
205  
206  
207  
208  
209  
210  
211  
Front Clutch Jaw  
Jaw Bearing Ball (12)  
Clutch Ball Spacer  
Clutch Release Ball (9)  
Clutch Ball Seat  
7C-401A  
4U-31  
7C-401A  
4U-31  
7C-627  
7C-627  
Clutch Spring  
Light (black)  
7C-L583A  
7C-583A  
7C-H583A  
7C-704B  
7C-623  
R02W-696  
7C-588A  
7C-582A  
4C-626  
7P1-584  
7C1-586A  
5C1-931-4  
5C1-930-4  
5C1-853  
RX1-629  
---  
7C-L583A  
7C-583A  
7C-H583A  
7C-704B  
7C-623  
R02W-696  
7C-588A  
7C-582A  
4C-626  
7P1-584  
---  
Medium (yellow)  
Heavy (green)  
212  
213  
214  
215  
216  
217  
218  
219  
220  
221  
221A  
222  
223  
224  
225  
226  
*
Spring Seat Stop  
Clutch Spring Seat  
Spring Seat Bearing  
Adjusting Nut Lock  
Clutch Adjusting Nut  
Plunger Spring  
Disengaging Plunger  
Bit Holder  
Retaining Sleeve Spring  
Bit Retaining Sleeve  
Sleeve Spring Retainer (Blue)  
Bit Retaining Ball  
---  
---  
---  
---  
Bit Holder Assembly  
Bit Retaining Spring  
Bit Retaining Ball  
7C3-A586  
102A60-241  
AV1-255  
102A60-242  
102A60-630  
5C1-416  
---  
---  
Finder Spring  
---  
Bit Holder Guide  
---  
*
Clutch Adjusting Key  
5C1-416  
* Not illustrated.  
To keep downtime to a minimum, it is desirable to have on hand certain repair parts. We recommend that you stock one (pair or set) of each part  
indicated by a bullet (•) for every four tools in service.  
Series 7 Clutches Parts List  
Item  
Part Description  
Direct Drive Attachment  
Housing Assembly  
Housing Bushing  
7D1  
7D1  
301  
7P1-A580  
7P1-781  
7D1-211  
7AH-118  
7D1-586  
RX1-629  
5C1-931-4  
5C1-853  
5C1-930-4  
302  
303  
304  
305  
306  
307  
307A  
308  
Spacer  
Spacer Retainer  
Bit Holder  
Bit Retaining Ball  
Retaining Sleeve Spring  
Sleeve Spring Retainer (Blue)  
Bit Retaining Sleeve  
To keep downtime to a minimum, it is desirable to have on hand certain repair parts. We recommend that you stock one (pair or set) of each part  
indicated by a bullet (•) for every four tools in service.  
16574584_ed1  
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Series 7 Clutches Parts List  
Item  
Part Description  
Positive Drive Attachment  
Clutch Housing Assembly  
Housing Bushing  
7P1  
7P1  
7P3  
7P3  
401  
7P1-A580A  
7P1-781  
---  
7P3-A580A  
7C3-781  
102A60-628  
---  
402  
403  
404  
405  
406  
407  
408  
409  
410  
411  
412  
413  
414  
415  
416  
416A  
417  
418  
*
Finder Retaining Spring  
Bit Holder  
7P1-586  
---  
Bit Holder Assembly  
Bit Retaining Spring  
Bit Retaining Ball  
7P3-A586  
102A60-241  
AV1-255  
PX3-587  
R2-285  
7P-581  
7P1-211  
7P1-584  
RX2-626  
7AH-118  
---  
---  
---  
Clutch Jaw (2)  
PX3-587  
R2-285  
7P-581  
7P1-211  
7P1-584  
RX2-626  
7AH-118  
RX1-629  
5C1-930-4  
5C1-853  
5C1-931-4  
---  
Clutch Jaw Retaining Ring  
Clutch Driver  
Clutch Driver Spacer  
Disengaging Plunger  
Plunger Spring  
Clutch Driver Spacer Retainer  
Bit Retaining Ball  
Bit Retaining Sleeve  
Sleeve Spring Retainer (Blue)  
Retaining Sleeve Spring  
Finder Spring  
---  
---  
---  
102A60-242  
102A60-630  
Bit Holder Guide  
---  
To keep downtime to a minimum, it is desirable to have on hand certain repair parts. We recommend that you stock one (pair or set) of each part  
indicated by a bullet (•) for every four tools in service.  
* Not illustrated.  
Parts and Maintenance  
When the life of the tool has expired, it is recommended that the tool be disassembled, degreased and parts be separated by material so that they can be  
recycled.  
Tool repair and maintenance should only be carried out by an authorized Service Center.  
Refer all communications to the nearest Ingersoll-Rand Office or Distributor.  
Related Documentation  
For additional information refer to:  
Product Safety Information Manual 04585006.  
Product Information Manuals 80167299, 80167349.  
Product Maintenance Information Manual 16575276.  
8
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Notes  
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Notes  
10  
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Notes  
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© 2006 Ingersoll-Rand Company  
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