Ingersoll Rand Marine Sanitation System 637401 User Manual

PE10X-X-X-A0S  
OPERATOR’S MANUAL  
INCLUDING: OPERATION, INSTALLATION & MAINTENANCE  
RELEASED: 9-15-04  
REVISED:  
(REV.06)  
11-13  
-10  
1” DIAPHRAGM PUMP  
1:1 RATIO (METALLIC)  
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,  
OPERATING OR SERVICING THIS EQUIPMENT.  
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.  
SERVICE KITS  
Refer to Model Description Chart to match the pump material options.  
637401-XXforfluidsectionrepair(seepage4).NOTE:Thiskitalsocon-  
tains several air motor seals which will need to be replaced.  
637412 for air section repair (see page 6).  
PUMP DATA  
Models . . . . . . . . . . . . . see Model Description Chart for “-XXX”.  
Pump Type . . . . . . . . . . MetallicAirOperatedDoubleDiaphragm  
Material . . . . . . . . . . . . . see Model Description Chart.  
Weight . . . PE10R-XAX-XXX-A0S . . . 17.87 lbs (8.11 kgs)  
PE10R-XCX-XXX-A0S . . . 34.77 lbs (15.77 kgs)  
PE10R-XHX-XXX-A0S . . . 39.17 lbs (17.77 kgs)  
PE10R-XSX-XXX-A0S . . . 37.77 lbs (17.13 kgs)  
Figure 1  
add 5.26 lbs (2.39 kg) for Aluminum air motor section  
add 11.43 lbs (5.18 kg) for Stainless Steel air motor section  
MODEL DESCRIPTION CHART  
Maximum Air Inlet Pressure . . . . . . . . . 120 p.s.i.g. (8.3 bar)  
Maximum Material Inlet Pressure . . . . . 10 p.s.i.g. (0.69 bar)  
Maximum Outlet Pressure . . . . . . . . . . 120 p.s.i.g. (8.3 bar)  
Maximum Flow Rate (flooded inlet) . . . . 52.2 g.p.m. (197.6 l.p.m.)  
Displacement / Cycle @ 100 p.s.i.g. . . . 0.232 gal. (0.88 lit.)  
Maximum Particle Size . . . . . . . . . . . . 1/8” dia. (3.3 mm)  
Maximum Temperature Limits (diaphragm / ball / seal material)  
E.P.R. / EPDM . . . . . . . . . . . -60_to280_F (-51_to 138_C)  
HytrelR . . . . . . . . . . . . . . . -20_ to 150_ F (-29_ to 66_ C)  
Nitrile . . . . . . . . . . . . . . . . . 10_ to 180_ F (-12_ to 82_ C)  
Polypropylene . . . . . . . . . . . 35_ to 175_ F (2_to79_ C)  
SantopreneR . . . . . . . . . . . -40_to225_F (-40_to 107_C)  
PTFE . . . . . . . . . . . . . . . . . 40_ to 225_ F (4_ to 107_ C)  
VitonR . . . . . . . . . . . . . . . . -40_to350_F (-40_to 177_C)  
Dimensional Data . . . . . . . . . . . . . . . . see page 8  
PE10 X - X X X - X X X - A0S  
Center Section Material  
A - Aluminum  
R - Polypropylene  
S - Stainless Steel  
Fluid Connection  
A - 1 - 11-1/2 N.P.T.F. - 1  
B - 1 - 11 BSP  
Fluid Caps & Manifold Material  
A - Aluminum  
C - Cast Iron  
Hardware Material  
P - Plated Steel  
S - Stainless Steel  
H - Hastelloy - C  
S - Stainless Steel  
Mounting Dimension . . . . . . . . 4x6.25(101.6mmx158.8mm)  
Noise Level @ 70 p.s.i., 60 c.p.m. . . . . . 80.6 db(A){  
Seat Material  
A - Santoprene  
C - Hytrel  
E - Carbon Steel  
F - Aluminum  
G - Nitrile  
H - Hard 440 Stainless Steel  
L - Hastelloy - C  
S - 316 Stainless Steel  
 The pump sound pressure levels published here have been updated to an Equivalent  
Continuous Sound Level (L ) to meet the intent of ANSI S1.13-1971, CAGI-PNEU-  
Aeq  
ROP S5.1 using four microphone locations.  
Ball Material  
A - Santoprene  
C - Hytrel  
NOTICE: All possible options are shown in the chart, however, certain  
combinations may not be recommended, consult a representative or the  
factory if you have questions concerning availability.  
S - 316 Stainless Steel  
T - PTFE  
V - Viton  
G - Nitrile  
Diaphragm Material  
A - Santoprene  
C - Hytrel  
M - Medical Grade Santoprene  
T - / Santoprene  
V - Viton  
G - Nitrile  
FLUID SECTION SERVICE KIT SELECTION  
PE10X - XXX - X X X - A0S  
637401 - X X  
EXAMPLE: Model # PE10A-ASP-AAA-A0S  
Fluid Section Service Kit # 637401-AA  
Ball  
Diaphragm  
INGERSOLL RAND COMPANY LTD  
209 NORTH MAIN STREET -- BRYAN, OHIO 43506  
(800) 276-4658 D FAX (800) 266-7016  
E2010  
CCN 15214133  
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GENERAL DESCRIPTION  
OPERATING INSTRUCTIONS  
The ARO diaphragm pump offers high volume delivery even at low air  
pressure and a broad range of material compatibility options available.  
Refer to the model and option chart. ARO pumps feature stall resistant  
design, modular air motor / fluid sections.  
Air operated double diaphragm pumps utilize a pressure differential in  
theairchamberstoalternatelycreatesuctionandpositivefluidpressure  
in the fluid chambers, ball checks insure a positive flow of fluid.  
Pump cycling will begin as air pressure is applied and it will continue to  
pump and keep up with the demand. It will build and maintain line pres-  
sure and will stop cycling once maximum line pressure is reached (dis-  
pensing device closed) and will resume pumping as needed.  
S Always flush the pump with a solvent compatible with the material  
being pumped ifthe materialbeing pumpedissubjectto “settingup”  
when not in use for a period of time.  
S Disconnecttheairsupplyfromthepumpifitistobeinactiveforafew  
hours.  
PARTS AND SERVICE KITS  
Refertothepartviewsanddescriptionsasprovidedonpage4through7  
for parts identification and Service Kit information.  
S Certain ARO “Smart Parts” are indicated which should be available  
for fast repair and reduction of down time.  
S Service kits are divided to service two separate diaphragm pump  
functions: 1. AIR SECTION, 2. FLUID SECTION. The FLUID SEC-  
TION is divided further to match typical part MATERIAL OPTIONS.  
AIR AND LUBE REQUIREMENTS  
WARNING EXCESSIVE AIR PRESSURE. Can cause pump  
damage, personal injury or property damage.  
S Afiltercapableoffilteringoutparticleslargerthan50micronsshould  
beusedontheairsupply. Thereisnolubricationrequiredotherthan  
the “O” ring lubricant which is applied during assembly or repair.  
S Iflubricatedairispresent,makesurethatitiscompatiblewiththeO”  
rings and seals in the air motor section of the pump.  
MAINTENANCE  
S Provide a clean work surface to protect sensitive internal moving  
partsfrom contaminationfrom dirtand foreignmatter duringservice  
disassembly and reassembly.  
S Keep good records of service activity and include pump in preven-  
tive maintenance program.  
S Before disassembling, empty captured material in the outlet man-  
ifold by turning the pump upside down to drain material from the  
pump.  
INSTALLATION  
S Verify correct model / configuration prior to installation.  
S Retorque all external fasteners per specifications prior to start up.  
S Pumpsaretestedinwateratassembly. Flushpumpwithcompatible  
fluid prior to installation.  
FLUID SECTION DISASSEMBLY  
S When the diaphragm pump is used in a forced-feed (flooded inlet)  
situation, it is recommended that a “Check Valve” be installed at the  
air inlet.  
1. Remove (61) outlet manifold, (60) inlet manifold.  
2. Remove (22) balls, (19 and 33) “O” rings (if applicable) and (21)  
seats.  
S Material supply tubing should be at least the same diameter as the  
pump inlet manifold connection.  
3. Remove (15) fluid caps.  
S Material supply hose must be reinforced, non-collapsible type com-  
patible with the material being pumped.  
NOTE: Only PTFE diaphragm models use a primary diaphragm (7) and  
a backup diaphragm (8). Refer to the auxiliary view in the Fluid Section  
illustration.  
S Piping must be adequately supported. Do not use the pump to sup-  
port the piping.  
4. Remove the (14) screw, (6) diaphragm washer, (7) or (7 / 8) dia-  
phragms, and (5) backup washer.  
NOTE: Do not scratch or mar the surface of (1) diaphragm rod.  
S Use flexible connections (such as hose) at the suction and dis-  
charge. These connections should not be rigid piped and must be  
compatible with the material being pumped.  
S Secure the diaphragm pump legs to a suitable surface (level and  
flat) to insure against damage by vibration.  
FLUID SECTION REASSEMBLY  
S Pumpsthat needto be submersed must have bothwet and non-wet  
components compatible with the material being pumped.  
S Submersed pumps must have exhaust pipe above liquid level. Ex-  
haust hose must be conductive and grounded.  
S Flooded suction inlet pressure must not exceed 10 p.s.i.g. (0.69  
bar).  
S Reassemble in reverse order. Refer to the torque requirements on  
page 5.  
S Clean and inspect all parts. Replace worn or damaged parts with  
new parts as required.  
S Lubricate (1) diaphragm rod and (144) “U” cup with LubriplateR  
FML-2 grease (94276 grease packet is included in service kit).  
S FormodelswithPTFEdiaphragms:Item(8)Santoprenediaphragm  
is installed with the side marked “AIR SIDE” towards the pump cen-  
ter body. Install the PTFE diaphragm (7) with the side marked  
“FLUID SIDE” towards the (15) fluid cap.  
S Re-check torque settings after pump has been re-started and run a  
while.  
S VitonR and HytrelR are trademarks of the DuPont Company S KynarR is a registered trademark of Penwalt Corp. S LoctiteR is a registered trademark of Henkel Loctite Corporation S  
S SantopreneR is a registered trademark of Monsanto Company, licensed to Advanced Elastomer Systems, L.P. S LubriplateR is a registered trademark of Lubriplate Division (Fiske Brothers) S  
PE10X-X-X-A0S  
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PARTS LIST / PE10X-X-X-A0S FLUID SECTION  
L 637401-XX FLUID SECTION SERVICE KITS INCLUDE: BALLS (see Ball Option, refer to -XX in Service Kit chart below), DIAPHRAGMS (see Diaphragm  
Option, refer to -XX in Service Kit chart below), and items 19, 70, 144, 175 and 180 (listed below) plus 94276 Lubriplate FML-2 grease (page 6).  
SEAT OPTIONS PE10X-XXX-XXX-A0S  
BALL OPTIONS PE10X-XXX-XXX-A0S  
“21”  
L “22” (1-1/4” dia.)  
-XXX Seat  
Qty [Mtl]  
(4) [SP]  
-XXX Seat  
Qty [Mtl]  
(4) [B]  
(4) [SH]  
(4) [Ha]  
(4) [SS]  
-XXX Ball  
Qty [Mtl]  
(4) [SP]  
-XXX Ball  
Qty [Mtl]  
(4) [SS]  
-AXX 96152-A  
-CXX 96152-C  
-EXX 96158  
-FXX 96156  
-GXX 96152-G  
-HXX 94706  
-LXX 95836  
-SXX 96151  
-XAX 93278-A  
-XCX 93278-C  
-XGX 93278-2  
-XSX 92408  
-XTX 93278-4  
-XVX 93278-3  
(4)  
(4)  
(4)  
[H]  
[C]  
[A]  
(4)  
(4)  
[H]  
[B]  
(4)  
(4)  
[T]  
[V]  
DIAPHRAGM OPTIONS PE10X-XXX-XXX-A0S  
L Service Kit  
-XX = (Ball)  
-XXX -XX = (Diaphragm) Diaphragm Qty [Mtl] Diaphragm Qty [Mtl] Gasket  
L “7”  
L “8”  
L “19” (1/8” x 2-1/8” o.d.)  
L “33” (1/8” x 1-5/8” o.d.)  
Qty [Mtl] Gasket  
Qty [Mtl]  
-XXA 637401-XA  
-XXC 637401-XC  
-XXG 637401-XG  
-XXM 637401-XM  
-XXT 637401-XT  
-XXV 637401-XV  
96267-A  
96267-C  
96267-G  
96267-M  
96146-T  
95989-3  
(2)  
(2)  
(2)  
[SP] - - - - -  
- - -  
- - -  
- - -  
- - -  
- - - 93280  
(4)  
(4)  
(4)  
(4)  
(4)  
(4)  
[E] 93279  
(4)  
(4)  
(4)  
(4)  
(4)  
(4)  
[E]  
[V]  
[B]  
[T]  
[T]  
[V]  
[H]  
[B]  
- - - - -  
- - - - -  
- - - Y327-225  
- - - Y325-225  
- - - 93282  
[V] Y327-220  
[B] Y325-220  
[T] 93281  
[T] 93281  
[V] Y327-220  
(2) [MSP] - - - - -  
(2)  
(2)  
[T]  
[V]  
96145-A  
- - - - -  
(2) [SP] 93282  
- - - - - - Y327-225  
NOTE: Gasket items 19 and 33 are not required with seat options -AXX, -CXX and -GXX.  
CENTER SECTION OPTIONS PE10X-XXX-XXX-A0S  
MATERIAL CODE  
[A] = Aluminum  
[B] = Nitrile  
[C] = Carbon Steel  
[CI] = Cast Iron  
[Co] = Copper  
PE10A-X-X-A0S  
PE10R-X-X-A0S  
PE10S-X-X-A0S  
Item Description (size)  
28 Washer (8.5 mm i.d.)  
43 Ground Lug (see page 7)  
68 Air Cap  
Qty Part No.  
[Mtl] Part No.  
- - - 96217  
[Co] - - - - -  
[A] 96104-3  
[A] 96104-4  
[SS] 93832-3  
[C] - - - - -  
- - - 96216  
[Co] - - - - -  
- - - 96292  
[SS] 95879  
[Mtl] Part No.  
[Mtl]  
- - -  
(4) - - - - -  
(1) 93004  
(1) 95994-4  
(1) 95994-3  
(2) Y17-51-S  
(4) 96001  
(4) - - - - -  
(4) 96006  
(8) - - - - -  
(4) 96005  
[SS] - - - - -  
- - - 93004  
[P] 96007-3  
[P] 96007-4  
[K] Y17-51-S  
- - - 96001  
[SS] - - - - -  
- - - 96006  
[B] - - - - -  
[SS] 96005  
[E] = E.P.R.  
[H] = Hytrel  
[Co]  
[SS]  
[SS]  
[SS]  
[C]  
[Ha] = Hastelloy-C  
[K] = PVDF (KynarR)  
[MSP]=MedicalGradeSantoprene  
[P] = Polypropylene  
[SH] = Hard Stainless Steel  
[SP] = Santoprene  
[SS] = Stainless Steel  
[T] = PTFE  
[V] = Viton  
69 Air Cap  
74 Pipe Plug (1/4 - 18 N.P.T. x 7/16”)  
131 Screw (M8 x 1.25 - 6g x 95 mm)  
(M8 x 1.25 - 6g x 100 mm)  
- - -  
[Co]  
- - -  
n 180 Washer  
L n “O” Ring (2.5 mm x 12 mm o.d.)  
195 Nut (M8 x 1.25 - 6h)  
[SS]  
MANIFOLD / FLUID CAP MATERIAL OPTIONS PE10X-XXX-XXX-A0S  
PE10X-XAX-  
PE10X-XCX-  
PE10X-XHX-  
PE10X-XSX-  
Item Description (size)  
Qty Part No. [Mtl] Part No.  
[Mtl] Part No.  
[C] 95990-1  
[C] 95990-2  
[SS] 96161  
[SS] 96159  
[CI] 96148  
[CI] 96150-[z]  
[CI] 96149-[z]  
[SS] - - - - -  
[Mtl] Part No.  
[SS] 95990-1  
[Ha] 95990-1  
[Ha] 93189-1  
[Ha] 95997  
[Mtl]  
[SS]  
[SS]  
[SS]  
[SS]  
[SS]  
[SS]  
[SS]  
[SS]  
[SS]  
5
6
9
Backup Washer  
Diaphragm Washer  
Washer (0.505” i.d.)  
(2) 95990-3  
(2) 95990-3  
(2) 93189-1  
(2) 95997  
[C] 95990-3  
[C] 95990-3  
[SS] 93189-1  
[SS] 95997  
14 Screw (M12 x 1.75 - 6g x 25 mm)  
15 Fluid Cap  
(2) 95935  
[A] 95831  
[Ha] 96010  
60 Inlet Manifold  
61 Outlet Manifold  
(1) 95936-[z]  
(1) 95960-[z]  
(2) Y17-125  
(2) 96160-2  
[A] 95829-[z]  
[A] 95830-[z]  
[A] Y17-55-S  
[A] 96160-1  
[Ha] 96008-[z]  
[Ha] 96009-[z]  
- - - Y17-55-S  
- - - 96160-1  
63 Pipe Plug (1 N.P.T.) (PE10X-AXX-XXX-A0S)  
(R 1) (PE10X-BXX-XXX-A0S)  
[SS] - - - - -  
z For N.P.T.F. thread models (PE10X-AXX-XXX-A0S), use “-1”  
z For BSP thread models (PE10X-BXX-XXX-A0S), use “-2”  
EXTERNAL HARDWARE OPTIONS PE10X-XXX-XXX-A0S  
COMMON PARTS  
PE10X-XXP-  
PE10X-XXS-  
Item  
Description (size)  
Qty Part No.  
Mtl  
[C]  
[B]  
[B]  
Item Description (size)  
Qty Part No.  
Mtl Part No.  
[C] 95880  
[C] 95896  
[C] 95879  
Mtl  
1
Rod  
(1) 95995  
(2) 95843  
26 Screw (M8 x 1.25 - 6g x 30 mm)  
27 Bolt (M8 x 1.25 - 6g x 40 mm)  
29 Hex Flange Nut (M8 x 1.25 - 6h)  
n Air Section Service Kit Parts, see page 6.  
(8) 95880-1  
(20) 95896-1  
(20) 95879-1  
[SS]  
[SS]  
[SS]  
L n 70 Gasket  
Ln 144 “U” Cup (3/16” x 1-1/8” o.d.)  
Ln 175 “O” Ring (3/32” x 13/16” o.d.)  
(2) Y186-49  
(2) Y325-114 [B]  
Page 4 of 8  
PE10X-X-X-A0S  
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PARTS LIST / PE10X-X-X-A0S FLUID SECTION  
. TORQUE REQUIREMENTS ,  
3
1
COLOR CODE  
DIAPHRAGM  
COLOR  
NOTE: DO NOT OVERTIGHTEN FASTENERS.  
ALL FASTENERS ARE METRIC.  
BALL  
COLOR  
5
8
MATERIAL  
(14) screw, tighten to 25 - 30 ft lbs (33.9 - 40.7 Nm).  
(26) screws, 20 - 25 ft lbs (27.1 - 33.9 Nm).  
(29) nuts, 15 - 20 ft lbs (20.3 - 27.1 Nm).  
Hytrel  
Nitrile  
Cream  
Black  
Tan  
Cream  
Red (S)  
Tan  
9
10  
Santoprene  
Santoprene  
(Backup)  
PTFE  
(131) screws, 12 - 17 ft lbs (16.3 - 23.0 Nm).  
Green  
N / A  
White  
Yellow (-)  
(-) Dash  
White  
Yellow (S)  
(S) Dot  
LUBRICATION / SEALANTS  
Viton  
7
6
k
ApplyLubriplateFML-2greasetoallOrings,UCups&matingparts.  
x Apply LoctiteR 242 to threads at assembly.  
2
4
- Apply PTFE tape to threads at assembly.  
~ Apply Loctite 271 to threads at assembly.  
Torque Sequence  
U Apply anti-seize compound to threads and bolt and nut flange heads  
which contact pump case when using stainless steel fasteners.  
s Not used with PE10X-XXX-AXX-A0S, -CXX and -GXX.  
Z Lubriplate FML-2 is a white food grade petroleum grease.  
63 - k  
61  
FOR THE  
26 , U  
AIR MOTOR SECTION  
SEE PAGES 6 & 7  
70 k  
68  
144 k  
131 ,x  
A
70 k 29 ,  
195  
B
69  
7
9
22  
19 s  
21  
33 s  
27 U  
A
15  
175 k  
74 -  
144 k  
175 k  
B
29 ,  
27 U 1 k 180 k  
5
22  
63 - k  
26 , U  
60  
6
14 , ~  
19 s  
21  
Figure 2  
33 s  
AUXILIARY VIEW B-B  
(models PE10R-XXX-XXX-A0S)  
AUXILIARY VIEW A-A  
(models PE10R-XXX-XXX-A0S)  
View of two piece PTFE diaphragm  
k 180  
28  
180 k  
195  
Santoprene 8  
PTFE 7  
PE10X-X-X-A0S  
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PARTS LIST / PE10X-X-X-A0S AIR SECTION  
n Indicates parts included in 637412 Air Section Service Kit shown below and items (70), (144), (175) and (180) shown on page 4.  
AIR MOTOR PARTS  
Item  
Description (size)  
Qty Part No.  
(1) 95888  
(1) 95970  
(1) 95901  
(1) 96000  
(2) 96323  
(1) 96170  
[Mtl]  
Item  
Description (size)  
Qty Part No.  
(1) 96171  
(2) Y325-123  
(2) 95845  
(4) Y178-52-S  
(1) 93139  
(1) 350-568  
(1) 94276  
637308  
[Mtl]  
[B]  
101 Center Body (PE10A-X)  
(PE10R-X)  
[A]  
n 166 Gasket  
[P]  
n 173 “O” Ring (3/32” x 1-3/8” o.d.)  
n 176 Diaphragm (check valve)  
181 Roll Pin (5/32” o.d. x 1/2” long)  
201 Muffler (PE10R-X)  
[B]  
(PE10S-X)  
[SS]  
[D]  
[SP]  
[SS]  
[P]  
103 Bushing  
121 Plug  
[D]  
n 132 Gasket  
[B]  
(PE10A-X and PE10S-X)  
133 Washer (M6) (PE10A-X and PE10S-X) (3) 95931  
[SS]  
[SS]  
[SS]  
[SS]  
[SS]  
[A]  
L n Lubriplate FML-2 Grease  
Lubriplate Grease Packets (10)  
(PE10R-X)  
134 Screw (M6 x 1 - 6g x 25 mm)  
(PE10A-X and PE10S-X)  
(6) 95931  
(6) 96340  
(4) 96340  
(6) 96340  
(1) 96325  
MATERIAL CODE  
[D] = Acetal  
[P] = Polypropylene  
[A] = Aluminum  
[B] = Nitrile  
[SP] = Santoprene  
[SS] = Stainless Steel  
(PE10R-X)  
160 Air Manifold  
K
Fluid Section Service Kit Parts, see page 4.  
AIR MOTOR SECTION SERVICE  
AIR MOTOR SECTION DISASSEMBLY  
GENERAL REASSEMBLY NOTES:  
1. Remove (160) air manifold, exposing (132 and 166) gaskets and  
S Air Motor Section Service is continued from Fluid Section repair.  
S Inspect and replace old parts with new parts as necessary. Look for  
deep scratches on surfaces, and nicks or cuts in “O” rings.  
S Take precautions to prevent cutting “O” rings upon installation.  
S Lubricate “O” rings with Lubriplate FML-2 grease.  
S Do not over-tighten fasteners, refer to torque specification block on  
view.  
(176) checks.  
2. Remove (121) plugs.  
AIR MOTOR SECTION REASSEMBLY  
1. Clean and lubricate parts not being replaced from service kit.  
2. Replace (173) “O” rings and assemble (121) plugs.  
3. Assemble (132 and 166) gaskets and (176) checks to (101) body.  
4. Assemble (160) air manifold to (101) body, securing with (134)  
screws. NOTE: See “Torque Requirements”, page 7.  
S Re-torque fasteners following restart.  
Page 6 of 8  
PE10X-X-X-A0S  
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PARTS LIST / PE10X-X-X-A0S AIR SECTION  
166 k 121  
173 k  
173 k  
121  
160  
133  
U . 134  
43  
132 k  
176 k  
101 181 103  
201  
Figure 3  
. TORQUE REQUIREMENTS ,  
NOTE: DO NOT OVERTIGHTEN FASTENERS.  
ALL FASTENERS ARE METRIC.  
Models PE10A-XXX-XXX-A0S  
PE10S-XXX-XXX-A0S  
PE10A-X and PE10S-X: Torque (134) screws to 40 - 50 in. lbs (4.5 - 5.6 Nm).  
PE10R-X: Torque (134) screws to 35 - 40 in. lbs (4.0 - 4.5 Nm).  
Models PE10R-XXX-XXX-A0S  
LUBRICATION / SEALANTS  
k
U
Apply Lubriplate FML-2 grease to “O” rings, “U” Cups & mating parts.  
Apply anti-seize compound to threads at assembly.  
166 k 121  
173 k  
173 k  
121  
133  
160  
U . 134  
132 k  
176 k  
101 181 103  
201  
Figure 4  
PE10X-X-X-A0S  
Page 7 of 8  
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TROUBLE SHOOTING  
Product discharged from exhaust outlet.  
S Check for diaphragm rupture.  
S Check tightness of (14) diaphragm screw.  
Low output volume, erratic flow, or no flow.  
S Check air supply.  
S Check for plugged outlet hose.  
S Check for kinked (restrictive) outlet material hose.  
S Check for kinked (restrictive) or collapsed inlet material hose.  
S Check for pump cavitation -- suction pipe should be sized at least as  
large as the inlet thread diameter of the pump for proper flow if high  
viscosity fluids are being pumped. Suction hose must be a non-col-  
lapsing type, capable of pulling a high vacuum.  
S Check all joints on the inlet manifolds and suction connections.  
These must be air tight.  
Air bubbles in product discharge.  
S Check connections of suction plumbing.  
S Check “O” rings between intake manifold and inlet side fluid caps.  
S Check tightness of (14) diaphragm screw.  
Motor blows air or stalls.  
S Check (176) check valve for damage or wear.  
S Check for restrictions in valve / exhaust.  
S Inspectthepumpforsolidobjectslodgedinthediaphragmchamber  
or the seat area.  
DIMENSIONAL DATA  
(Dimensions shown are for reference only, they are displayed in inches and millimeters (mm).  
1 - 11-1/2 N.P.T.F. - 1 (PE10X-AXX-XXX-A0S)  
1 - 11 BSP (PE10X-BXX-XXX-A0S)  
Exhaust Port 3/4 - 14 N.P.T.  
A
S
E
E
Q
T
F
P
L
Outlet  
G
B
R
M
Inlet  
D
K
N
H
Air Inlets 1/4 - 18 N.P.T.F. - 1  
C
J
DIMENSIONS  
A - 12-11/32” (313.2 mm)  
F - see below  
L - 1-1/2” (38.1 mm)  
M - 6-3/32” (154.8 mm)  
N - see below  
P - see below  
Q - see below  
R - 3/4” (19.1 mm)  
S - 17/32” (13.3 mm)  
T - 1-3/64” (26.6 mm)  
B - 11-9/16” (293.7 mm)  
C - 4” (101.6 mm)  
D - 1-1/4” (31.8 mm)  
E - see below  
G - 12-7/16” (315.9 mm)  
H - 6-1/4” (158.8 mm)  
J - 7-5/16” (185.7 mm)  
K - 13/32” (10.3 mm)  
“E”  
“F”  
“N”  
“P”  
“Q”  
PE10A-X-X-A0S  
12-3/4” (323.3 mm)  
8-1/8” (206.4 mm)  
8-5/16” (211.1 mm)  
8-3/16” (207.9 mm)  
PE10X-XAX-X-A0S  
PE10X-XCX-X-A0S  
PE10X-XSX-X-A0S  
1/4” (6.4 mm)  
9/32” (7.1 mm)  
9/32” (7.1 mm)  
5-27/32” (148.2 mm)  
5-15/16” (150.2 mm)  
5-27/32” (148.2 mm)  
12” (304.8 mm)  
12-3/32” (306.8 mm)  
12” (304.8 mm)  
PE10R-X-X-A0S 9-25/32” (248.5 mm)  
PE10S-X-X-A0S 12-25/32” (340.1 mm)  
Figure 4  
PN 97999-1088  
PE10X-X-X-A0S  
Page 8 of 8  
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