Ingersoll Rand Marine Safety Devices 2XXX XXX9 XXX User Manual |
2XXX-XXX9-XXX
OPERATOR’S MANUAL
RELEASED: 9-14-92
INCLUDING: APPLICATION, LUBRICATION, INSTALLATION & SERVICE
REVISED:
5-25-10
(REV. C)
ECONOMAIR SERIES CYLINDERS
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
OPERATING OR SERVICING THIS EQUIPMENT
.
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.
Rated Pressure: 200 PSI (14 Bar) Maximum
Temperature Ratings: 0_ to 180_ F (-18_ to 82_ C)
MODEL DESCRIPTION CHART
2X XX Ć X X X9 Ć XXX
SERIESNO.
STROKE LENGTH
WHOLE INCHES
00 = 0 in
23 Ć Noncushioned
24 Ć Cushioned, Both Ends
28 Ć Magnetic Piston, Cushioned Both Ends
FRACTIONS
0 = None
01 = 1 in
02 = 2 in
1 = 1/ 8 in
2 = 1/ 4 in
3 = 3/ 8 in
4 = 1/ 2 in
5 = 5/ 8 in
6 = 3/ 4 in
7 = 7/ 8 in
BORE SIZE
18 Ć 1Ć1/8 in
15 Ć 1Ć1/2 in
20 Ć 2 in
25 Ć 2Ć1/2 in
30 Ć 3 in
40 Ć 4 in
03 = 3 in
04 = 4 in
05 = 5 in
06 = 6 in
B B
99 = 99 in
CYLINDERTYPE
OPTIONS
09 Ć Standard Rod
89 Ć 303 Stainless Steel Rod
1 Ć Double Acting, Rear Tang
5 Ć Double Acting, No Rear Tang
2 Ć Double Acting, Double Rod
PACKING
0 Ć O" Ring, Nitrile
2 Ć O" Ring, Low Friction
3 Ć O" Ring, Viton
4 Ć Lip, Nitrile
5 Ć Lip, SelfĆLubricating
6 Ć Lip, Viton
INGERSOLL RAND COMPANY LTD
209 NORTH MAIN STREET – BRYAN, OHIO 43506
© 2010
(800) 495-0276 FAX(800) 892-6276
CCN 99518706
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PARTS LIST
SERIES 23 CYLINDERS
DOUBLE ACTING, SINGLE ROD END
O" Ring n
BarrelSeal n
3
Reciprocating
Assembly
2
(see page 7)
Rod Seal n
BarrelSeal n
Wiper n
MODELS:
23XX-X0X9-XXX
23XX-X3X9-XXX
5
3
1
4
PTFE
MODELS: 23XX-1XX9-XXX
O" Ring n
3
BarrelSeal n
2
MODELS:
23XX-X2X9-XXX
U" Cup (2) n
k Moderately lubricate barrel I.D. and all seals
with Shell Darina EP Grade #2 Grease.
MODELS: 23XX-5XX9-XXX
MODELS:
23XX-X4X9-XXX
23XX-X5X9-XXX
23XX-X6X9-XXX
n Included in Seal Kit (see page 7)
PARTS LIST
ITEM DESCRIPTION
1 Head
QTY 1Ć1/8"
(1) 5002
1Ć1/2"
2"
2Ć1/2"
3"
4"
118308
118319
118330
118340
118350
2 Cap (23XXĆ1)
(1) 5003
(1) 5058
(2) 5012
5105
5158
5112
5205
5258
5212
118334
118337
116750
118344
118347
5312
118354
118357
5412
Cap (23XXĆ5)
3 Feed Ring Wire
4 Nut
(1) Y12Ć106ĆC Y12Ć108ĆC Y12Ć110ĆC Y12Ć112ĆC Y12Ć112ĆC Y12Ć116ĆC
(1) 5501ĆXXX 5608ĆXXX 5708ĆXXX 6008ĆXXX 5808ĆXXX 5908ĆXXX
* 5 Barrel (23XXĆX0, 23XXĆX2, 23XXĆX3)
Barrel (23XXĆX4, 23XXĆX5, 23XXĆX6)
(1) 20866ĆXXX 20867ĆXXX 20868ĆXXX 20869ĆXXX 20870ĆXXX 20871ĆXXX
* Specify Stroke Length
Economair Cylinders
3 OF 8
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PARTS LIST
SERIES 23 CYLINDERS
DOUBLE ACTING, DOUBLE ROD END
O" Ring n
Reciprocating
Assembly
(see page 7)
Rod Seal n
Wiper n
Rod Seal n
BarrelSeal n
3
BarrelSeal n
Wiper n
MODELS:
23XX-20X9-XXX
23XX-23X9-XXX
5
3
1
1
4
4
PTFE
O" Ring n
MODELS:
23XX-22X9-XXX
U" Cup (2) n
k Moderately lubricate barrel I.D. and all seals
with Shell Darina EP Grade #2 Grease.
MODELS:
23XX-24X9-XXX
23XX-25X9-XXX
23XX-26X9-XXX
n Included in Seal Kit (see page 7)
PARTS LIST
ITEM DESCRIPTION
1 Head
QTY 1Ć1/8"
(2) 5002
1Ć1/2"
2"
2Ć1/2"
3"
4"
118308
118319
118330
118340
118350
3 Feed Ring Wire
(2) 5012
5112
5212
116750
5312
5412
4 Nut
(2) Y12Ć106ĆC Y12Ć108ĆC Y12Ć110ĆC Y12Ć112ĆC Y12Ć112ĆC Y12Ć116ĆC
(1) 5501ĆXXX 5608ĆXXX 5708ĆXXX 6008ĆXXX 5808ĆXXX 5908ĆXXX
* 5 Barrel (23XXĆ20, 23XXĆ22, 23XXĆ23)
Barrel (23XXĆ24, 23XXĆ25, 23XXĆ26)
(1) 20866ĆXXX 20867ĆXXX 20868ĆXXX 20869ĆXXX 20870ĆXXX 20871ĆXXX
* Specify Stroke Length
4 OF 8
Economair Cylinders
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PARTS LIST
SERIES 24 & 28 CYLINDERS
DOUBLE ACTING, SINGLE ROD END
O" Ring n
BarrelSeal n
3
2
MODELS:
24XX-X0X9-XXX
24XX-X3X9-XXX
Reciprocating
Assembly
PTFE
(see page 7)
O" Ring n
Rod Seal n
BarrelSeal n
Wiper n
5
3
1
MODELS: 24XX-1XX9-XXX
28XX-1XX9-XXX
4
MODELS:
24XX-X2X9-XXX
U" Cup (2) n
3
O" Ring n
BarrelSeal n
2
Cushion Screw Kit
119315Ć1 (Nitrile)
119315Ć2 (Viton)
MODELS:
24XX-X4X9-XXX
24XX-X5X9-XXX
24XX-X6X9-XXX
U" Cup (2) n
MODELS: 24XX-5XX9-XXX
28XX-5XX9-XXX
k Moderately lubricate barrel I.D., O.D. of cushion bosses
and all seals with Shell Darina EP Grade #2 Grease.
MODELS:
28XX-X4X9-XXX
28XX-X5X9-XXX
n Included in Seal Kit (see page 7)
PARTS LIST
ITEM DESCRIPTION
1 Head
QTY 1Ć1/8"
(1) 5052
1Ć1/2"
2"
2Ć1/2"
3"
4"
118309
118320
118331
118341
118351
2 Cap (24XXĆ1, 28XXĆ1)
Cap (24XXĆ5, 28XXĆ5)
(1) 5053
(1) 5059
(2) 5012
118312
118315
5112
118323
118326
5212
118335
118338
116750
118345
118348
5312
118355
118358
5412
3 Feed Ring Wire
4 Nut
(1) Y12Ć106ĆC Y12Ć108ĆC Y12Ć110ĆC Y12Ć112ĆC Y12Ć112ĆC Y12Ć116ĆC
(1) 5501ĆXXX 5601ĆXXX 5701ĆXXX 6001ĆXXX 5801ĆXXX 5901ĆXXX
* 5 Barrel (24XXĆX0, 24XXĆX2, 24XXĆX3)
Barrel (24XXĆX4, 24XXĆX5, 24XXĆX6, 28XXĆ)
(1) 20866ĆXXX 20872ĆXXX 20873ĆXXX 20874ĆXXX 20875ĆXXX 20876ĆXXX
* Specify Stroke Length
Economair Cylinders
5 OF 8
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PARTS LIST
SERIES 24 & 28 CYLINDERS
DOUBLE ACTING, DOUBLE ROD END
O" Ring n
MODELS:
24XX-20X9-XXX
24XX-23X9-XXX
Reciprocating
Assembly
(see page 7)
PTFE
Rod Seal n
Wiper n
Rod Seal n
BarrelSeal n
O" Ring n
BarrelSeal n
Wiper n
5
3
1
3
2
4
4
MODELS:
24XX-22X9-XXX
U" Cup (2) n
O" Ring n
Cushion Screw Kit
119315Ć1 (Nitrile)
119315Ć2 (Viton)
MODELS:
24XX-24X9-XXX
24XX-25X9-XXX
24XX-26X9-XXX
U" Cup (2) n
k Moderately lubricate barrel I.D., O.D. of cushion bosses
and all seals with Shell Darina EP Grade #2 Grease.
MODELS:
28XX-24X9-XXX
28XX-25X9-XXX
n Included in Seal Kit (see page 7)
PARTS LIST
ITEM DESCRIPTION
1 Head
QTY 1Ć1/8"
1Ć1/2"
2"
2Ć1/2"
3"
4"
(1) 5052
(1) 5052
(2) 5012
118309
118320
118331
118341
118351
2 Cap
118310
5112
118321
5212
118332
116750
118342
5312
118352
5412
3 Feed Ring Wire
4 Nut
(2) Y12Ć106ĆC Y12Ć108ĆC Y12Ć110ĆC Y12Ć112ĆC Y12Ć112ĆC Y12Ć116ĆC
(1) 5501ĆXXX 5601ĆXXX 5701ĆXXX 6001ĆXXX 5801ĆXXX 5901ĆXXX
* 5 Barrel (24XXĆ20, 24XXĆ22, 24XXĆ23)
Barrel (24XXĆ24, 24XXĆ25, 24XXĆ26, 28XXĆ)
(1) 20866ĆXXX 20872ĆXXX 20873ĆXXX 20874ĆXXX 20875ĆXXX 20876ĆXXX
* Specify Stroke Length
6 OF 8
Economair Cylinders
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ECONOMAIR RECIPROCATING ASSEMBLY
RA 2X XX Ć X X X Ć XXX
SERIESNO.
STROKE LENGTH
23 Ć Noncushioned
24 Ć Cushioned, Both Ends
28 Ć Magnetic Piston, Cushioned Both Ends
WHOLE INCHES
00 = 0 in
01 = 1 in
FRACTIONS
0 = None
1 = 1/ 8 in
2 = 1/ 4 in
3 = 3/ 8 in
4 = 1/ 2 in
5 = 5/ 8 in
6 = 3/ 4 in
7 = 7/ 8 in
02 = 2 in
03 = 3 in
04 = 4 in
05 = 5 in
06 = 6 in
BORE SIZE
18 Ć 1Ć1/8 in
15 Ć 1Ć1/2 in
20 Ć 2 in
25 Ć 2Ć1/2 in
30 Ć 3 in
40 Ć 4 in
B B
99 = 99 in
CYLINDERTYPE
OPTIONS
0 Ć Standard Rod
8 Ć 303 Stainless Steel Rod
1 Ć Double Acting (Cylinder Types 1 & 5)
2 Ć Double Acting, Double Rod
PACKING
0 Ć O" Ring (Packings 0 & 3)
2 Ć O" Ring, Low Friction
4 Ć Lip (Packings 4, 5 & 6)
NOTE: Reciprocating assembly is furnished assembled with all required components, less seals. It is recommended that new seal kits
be used when replacing reciprocating assemblies. See below for Seal Kit requirements.
Cushion Boss (If Required)
Piston
Cushion Boss (If Required)
Piston Rod
SEAL KITS
RK 2X XX Ć X X
SERIESNO.
PACKING
0 Ć O" Ring, Nitrile
2 Ć O" Ring, Low Friction
3 Ć O" Ring, Viton
4 Ć Lip, Nitrile
5 Ć Lip, SelfĆLubricating
6 Ć Lip, Viton
8 Ć Lip, Hydraulic
23 Ć Noncushioned
24 Ć Cushioned, Both Ends (Series 24 & 28)
BORE SIZE
18 Ć 1Ć1/8 in
15 Ć 1Ć1/2 in
20 Ć 2 in
25 Ć 2Ć1/2 in
30 Ć 3 in
40 Ć 4 in
CYLINDERTYPE
1 Ć Double Acting (Cylinder Types 1 & 5)
2 Ć Double Acting, Double Rod
Economair Cylinders
7 OF 8
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ProvenairT and EconomairT Cylinder
The A
cylinders (‘‘Cylinder”) that
f five (5) years from t e date of purchase.
r
o Corporation (‘‘ARO”) warrants to t
h
e user purchaser of t
h
e A
R
O Provenair and
Economair
t
he Cylinder be free of defects in material and workmanship for a period
o
h
ARO
tive
Customer
w
ill repair or replace, at i
uring t e period prescribed above. T
ervice Center together with proof of purchase.
t
s election, a
n
y Cylinder which is found upon i
t
s inspection to be defec-
O factory or ARO
d
h
S
h
e Cylinder must be shipped prepaid to AR
This
w
arranty does n
o
t apply to failures or defects occurring as a result of abuse, misuse, negligent
d normal wear a d tear.
repairs, corrosion, erosion a
n
n
THIS WARRANTY IS IN LIEU OF A
L
L OTHER WARRANTIES (EXCEPT TITLE), EXPRESSED OR
IMPLIED, AND THERE A
POSE.
RE NO WARRANTIES OF MERCHANTABILITY OR FITNESS FOR PUR-
THE
ABOVE A
ACTION,
R
EMEDIES OF T
R
H
E USER PURCHASER S
E EXCLUSIVE A D T E TOTAL LIABILITY OF ARO
HETHER BASED ON CONTRACT, WARRANTY, NEGLIGENCE, INDEMNITY,
T EXCEED THE PURCHASE PRICE OF THE CYLINDER.
E
T FORTH UNDER T
ITH RESPECT TO THIS TRANS-
TRICT
HE WARRANTY OUTLINED
N
H
W
W
S
LIABILITY OR OTHERWISE SHALL N
O
ARO
INCIDENTAL, INDIRECT, SPECIAL OR PUNITIVE DAMAGES ARISING OUT
TION, R A Y BREACH THEREOF, WHETHER OR N T SUCH LOSS OR DAMAGE IS BASED ON
S
HALL IN NO EVENT BE LIABLE TO T
H
E USER PURCHASER F
O
R A
N
Y CONSEQUENTIAL,
O
F THIS TRANSAC-
O
N
O
CONTRACT, WARRANTY, NEGLIGENCE, INDEMNITY, STRICT LIABILITY OR OTHERWISE.
PN 119999Ć16
8 OF 8
Economair Cylinders
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