Ingersoll Rand Grinder 61H User Manual

16573263  
Edition 2  
February 2014  
Air Grinders and Die Grinders  
61H Series  
Parts Information  
Save These Instructions  
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61H Series Air Grinder/Die Grinder - Parts List  
Item  
Part Description  
Part Number Item  
Part Description  
Part Number  
1
Throttle Handle Assembly  
*
Warning Label (included with  
61H-A40)  
WARNING-4-99  
for 61H120 models ending  
in -EU  
61H120-EU-A160  
*
Warning Label (for all models end-  
ing in -EU)  
WARNING-4-99  
for all other 61H120 models  
61H120-A160  
34  
Exhaust Deflector  
Rear Deflector Seal  
Front Deflector Seal  
Deflector Retaining Ring  
Seal Cup Assembly  
Arbor Coupling  
61H-23  
AF160-291Z  
M0V010AA-379  
61H-203  
for 61H150 models ending  
in -EU  
61H150-EU-A160  
35  
for all other 61H150 models  
61H150-A160  
AG210-91  
D92-227  
36  
37  
38  
39  
40  
41  
2
3
Throttle Plunger Bushing  
Oil Chamber Plug  
Washer  
61H-A32  
3A  
4
R3-92A  
61H-304  
Inlet Bushing  
434-565  
Rear Arbor Bearing  
Arbor Assembly  
WFS182-22  
5
Air Strainer Screen  
Throttle Valve Spring  
Throttle Valve  
61H-61  
6
DG230-51  
DG230-302  
DG230-303  
61H-A152  
8SL-259  
for 61H120G4, 61H150G4,  
61H120L6 or 61H150L6  
61H-A4-L6  
61H-A4-H6  
7
for 61H120H63, 61H120H64  
or 61H150H63  
8
Throttle Valve Seat  
Throttle Plunger Assembly  
Throttle Plunger Stop  
Throttle Lever Pin  
Rear End Plate Retaining Screw (2)  
Throttle Lever Assembly  
Throttle Lever Lock Kit  
Lever Lock Pin  
9
42  
Seal Cup Assembly  
61H-A32  
61H-33  
10  
11  
12  
13  
14  
15  
16  
17  
• 43 Wheel End Bearing  
502B-120  
61H-669  
44  
45  
Bearing Clamp Washer  
Dust Washer  
61H-207  
61H-35  
61H-A400  
61H-K402  
61H-120  
**  
46  
Wheel End Bearing Cap (for Model  
61H120G4, 61H120L6, 61H150G4 or  
61H150L6)  
61H-K19  
47  
Wheel Guard  
Lever Lock Spring  
Controller Assembly  
for 61H120  
61H-405  
for Model 61H120H63 or  
61H150H63 (3diameter)  
61H-931A  
61H-941  
61H120-A424  
61H150-A424  
61H-A12  
for Model 61H120H64 (4”  
diameter)  
for 61H150  
• 18 Rear End Plate Assembly  
48  
49  
50  
51  
Inner Wheel Flange  
19  
20  
21  
22  
23  
Wiper Plate Alignment Pin  
Rear Rotor Bearing Washer  
Cylinder Assembly  
R100BRC0-667A  
R43F-278  
61H-A3  
(for Model 61H120H63, 61H120H64 or  
61H150H63)  
61H-86-4H6  
61H-70  
Inner Wheel Flange Key  
Cylinder Dowel Pin (2)  
Rotor  
JC3350-538  
61H-53  
(for Model 61H120H63, 61H120H64 or  
61H150H63)  
Inner Wheel Flange Retainer  
• 24 Vane Packet (set of 4 Vanes)  
61H-42-4  
61H-A11  
(for Model 61H120H63, 61H120H64 or  
61H150H63)  
61H-119  
25  
26  
27  
28  
Front End Plate Assembly  
Front End Plate Seal  
Rotor Spacer Assembly  
Seal Cup Assembly  
AF120-294  
61H-A65  
Outer Wheel Flange  
for Model 61H120H64  
61H-16-4H6  
DEG31-16  
61H-A32  
for Model 61H120H63 and  
61H150H63  
• 29 Front Rotor Bearing  
61H-24  
30  
31  
32  
33  
Motor Clamp Washer (2)  
Bearing Nut Assembly (2)  
Bearing Nut Retainer  
Arbor Housing  
61H-207  
52  
53  
Wheel Flange Nut (for Model  
61H120H63, 61H120H64 or  
61H150H63)  
23-697  
61H-A85  
R4800-119  
Cone Wheel Adapter (for Model  
61H120L6 or 61H150L6)  
DG220-104-L6  
for models ending in G4-EU  
61H-A40-EU-G4  
61H-A40-EU-L6  
61H-A40-EU-H63  
61H-A40  
for models ending in L6-EU  
for models ending in H63-EU  
for all other models  
* Not Illustrated  
• To keep downtime to a minimum, it is deirable to have on hand certain parts. We recommend that you stock one (pair or set) of each part  
indicated by a bullet (•) for every four tools in service.  
**This Wheel End Bearing Cap can be used with Type 1 wheels for internal grinding only, in accordance with ANSI B186.1 “Safety Code for  
Portable Air Tools.  
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3
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61H Series Air Grinder/Die Grinder - Parts List  
Item  
Part Description  
Part Number  
Item  
Part Description  
Part Number  
*
Cone Wheel Adapter Wrench  
DG20-69  
56  
Collet Nut  
DG120-699A  
Collet Assembly (for Model 61H120G4 or 61H150G4)  
*
Collet Nut Wrench (for Model  
61H120G4 or 61H150G4)  
DG120-69  
for 1/4diameter shank  
accessories  
DG220-A290-G4  
*
Collet Body Wrench (for Model  
61H120G4 or 61H150G4)  
DG10-69  
for 3/8diameter shank  
accessories  
DG220-A290-G6  
DG220-A290-M8  
DG220-290  
# *  
Collet Assembly (for Model  
61H120H63, 61H120H64 or  
61H150H63)  
R0-A390-1/4  
for 8 mm diameter shank  
accessories  
Collet Body  
Collet Sleeve  
R0-390-1/4  
R0-391-1/4  
R15-169  
54  
55  
Collet Body  
Collet  
¤ 57  
*
Controller Wrench  
for 6 mm (-EU)  
G160HD-700-6mm  
G160HD-700-1/4  
Tune-up Kit (includes illustrated items  
5, 6, 7, 8, 10, 12 [2], 20, 24, 26, 28, 35,  
36, 38, 42, 45, 49 and 50)  
61H-TK1  
for 1/4diameter shank  
accessories  
for 3/8diameter shank  
accessories  
DG120-700-G6  
DG121-700-M8  
for 8 mm diameter shank  
accessories  
* Not Illustrated  
# When ordering this Collet Assembly (Part No. R0-A390-1/4) for use with Model 61H120H63, 61H120H64 or 61H150H63 Grinder, a Wheel End  
Bearing Cap (46) and Dust Washer (45) must also be ordered.  
¤ A Controller Wrench (57) is not furnished with the tool and must be ordered separately. This Wrench is required to service the motor and  
remove or replace the Controller Assembly (17).  
Parts and Maintenance  
When the life of the tool has expired, it is recommended that the tool be disassembled, degreased and parts be separated by material so that  
they can be recycled.  
Tool repair and maintenance should only be carried out by an authorized Service Center.  
Refer all communications to the nearest Ingersoll Rand Office or Distributor.  
Related Documentation  
For additional information refer to:  
Air Grinder Product Safety Information Manual 04584959, Air Die Grinder Product Safety Information Manual 04580288,  
Air Grinder Product Information Manual 16573214/16576100, Air Die Grinder Product Information Manual 16576118/16576126,  
Air Grinder Maintenance Information Manual 16573321.  
Manuals can be downloaded from ingersollrandproducts.com.  
4
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