Ingersoll Rand Breast Pump PD10P X User Manual

OPERATOR’S MANUAL  
PD10P-X  
INCLUDING: OPERATION, INSTALLATION & MAINTENANCE  
PE10P-X  
RELEASED: 11-10-03  
REVISED:  
(REV. 12)  
8-13-10  
1” DIAPHRAGM PUMP  
1:1 RATIO (NON-METALLIC)  
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,  
OPERATING OR SERVICING THIS EQUIPMENT.  
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.  
SERVICE KITS  
Refer to Model Description Chart to match the pump material  
options.  
637397 for air section repair (see page 6).  
637396-XX for fluid section repair (see page 4). NOTE: This  
kit also contains several air motor seals which will need to be  
replaced  
.
637395-7 major air valve assembly (see page 7).  
PX10P-AXS-XXX  
PX10P-BXS-XXX  
PX10P-YXS-XXX  
PUMP DATA  
Models . . . . . . see Model Description Chart for “-XXX.  
Pump Type . . . Non-Metallic Air Operated Double Diaphragm  
Material . . . . . see Model Description Chart.  
PX10P-FXS-XXX  
Figure 1  
Weight . . . . . . . PX10P-FKS-XXX . . . . . . . 27.15 lbs (12.32 kgs)  
PX10P-FPS-XXX . . . . . . . 19.87 lbs (9.01 kgs)  
MODEL DESCRIPTION CHART  
PX10P-YKS-XXX . . . . . . . 26.72 lbs (12.12 kgs)  
PX10P-YPS-XXX . . . . . . . 19.59 lbs (8.89 kgs)  
P X 10 P- X X S - X X X  
PX10P-AKS-XXX, -BKS . . 25.83 lbs (11.72 kgs)  
Electronic Interface  
- None - Available  
PX10P-APS-XXX, -BPS . . 19.35 lbs (8.78 kgs)  
D
E
Maximum Air Inlet Pressure . . . . . . . . 120 p.s.i.g. (8.3 bar)  
Maximum Material Inlet Pressure . . . 10 p.s.i.g. (0.69 bar)  
Maximum Outlet Pressure. . . . . . . . . . 120 p.s.i.g. (8.3 bar)  
Maximum Flow Rate (flooded inlet) . . . 53.0 g.p.m. (200.6 l.p.m.)  
Displacement / Cycle @ 100 p.s.i.g. . . 0.226 gal. (0.86 lit.)  
Maximum Particle Size . . . . . . . . . . . . 1/8dia. (3.2 mm)  
Maximum Temperature Limits (diaphragm / ball / seal material)  
E.P.R. / EPDM. . . . . . . . . . . . . . . . -600 to 2800 F (-510 to 1380 C)  
Hytrel . . . . . . . . . . . . . . . . . . . . . -200 to 1500 F (-29º to 660 C)  
Nitrile . . . . . . . . . . . . . . . . . . . . . . 100 to 1800 F (-12º to 820 C)  
Polypropylene . . . . . . . . . . . . . . 350 to 1750 F (20 to 790 C)  
PVDF (Kynar ) . . . . . . . . . . . . . 100 to 2000 F (-120 to 930 C)  
Santoprene . . . . . . . . . . . . . . . -400 to 2250 F (-400 to 1070 C)  
Center Section Material  
- Polypropylene  
P
Fluid Connection / Location  
A
B
F
- 1" N.P.T.F. - 1  
- Rp 1 - 11 BS  
- 1" A.N.S.I. / DIN Flange / End  
- 1" A.N.S.I. / DIN Flange / Center  
Y
Fluid Caps & Manifold Material  
K
P
- PVDF (Kynar)  
- Polypropylene  
Hardware Material  
- Stainless Steel  
S
Seat Material  
H
K
P
- Hard 440 Stainless Steel  
- PVDF (Kynar)  
- Polypropylene  
0
0
0
0
PTFE  
. . . . . . . . . . . . . . . . . . . . . . . . . 40 to 225 F (4 to 107 C)  
. . . . . . . . . . . . . . . . . . . . . -400 to 3500 F (-400 to 1700 C)  
Viton  
Dimensional Data . . . . . . . . . . . . . . . . see page 8  
Mounting Dimension . . . . . 5.032x 10.050(127.8 mm x 255.3 mm)  
Noise Level @ 70 p.s.i., 60 c.p.m. . . . . . 79.7 db(A)  
Ball Material  
G - Nitrile  
- PTFE  
A
- Santoprene  
V
- Viton  
C
- Hytrel  
T
Diaphragm Material  
The pump sound pressure levels published here have been updated to an Equivalent  
Continuous Sound Level (LAeq) to meet the intent of ANSI S1.13-1971, CAGI-PNEUROP  
S5.1 using four microphone locations.  
M - Medical Grade Santoprene  
- PTFE / Santoprene  
- Viton  
A
C
- Santoprene  
- Hytrel  
T
V
G - Nitrile  
NOTICE: All possible options are shown in the chart, however,  
certain combinations may not be recommended, consult a  
representative or the factory if you have questions concerning  
availability.  
FLUID SECTION SERVICE KIT SELECTION  
PX10P - XXS - X X X  
637396 - X X  
EXAMPLE: MODEL # PD10P-FPS-PAA  
FLUID SECTION SERVICE KIT # 637396-AA  
Ball  
Diaphragm  
INGERSOLL RAND COMPANY LTD  
209 NORTH MAIN STREET – BRYAN, OHIO 43506  
© 2010  
CCN 15206378  
(800) 276-4658 FAX (800) 266-7016  
y
Download from Www.Somanuals.com. All Manuals Search And Download.  
GENERAL DESCRIPTION  
OPERATING INSTRUCTIONS  
The ARO diaphragm pump offers high volume delivery even  
at low air pressure and a broad range of material compatibility  
options available. Refer to the model and option chart. ARO  
pumps feature stall resistant design, modular air motor / fluid  
sections.  
Always flush the pump with a solvent compatible with the  
material being pumped if the material being pumped is  
subject to setting upwhen not in use for a period of time.  
Disconnect the air supply from the pump if it is to be inactive  
for a few hours.  
y
y
Air operated double diaphragm pumps utilize a pressure dif-  
ferential in the air chambers to alternately create suction and  
positive fluid pressure in the fluid chambers, ball checks insure  
a positive flow of fluid.  
Pump cycling will begin as air pressure is applied and it will  
continue to pump and keep up with the demand. It will build  
and maintain line pressure and will stop cycling once maxi-  
mum line pressure is reached (dispensing device closed) and  
will resume pumping as needed.  
PARTS AND SERVICE KITS  
Refer to the part views and descriptions as provided on page 4  
through 7 for parts identification and Service Kit information.  
Certain ARO “Smart Parts” are indicated which should be  
available for fast repair and reduction of down time.  
Service kits are divided to service two separate diaphragm  
pump functions: 1. AIR SECTION, 2. FLUID SECTION. The Fluid  
Section is divided further to match typical part Material  
Options.  
y
y
AIR AND LUBE REQUIREMENTS  
MAINTENANCE  
WARNING  
EXCESSIVE AIR PRESSURE. Can cause  
pump damage, personal injury or property damage.  
A filter capable of filtering out particles larger than 50  
microns should be used on the air supply. There is no lu-  
brication required other than the “O” ring lubricant which is  
applied during assembly or repair.  
If lubricated air is present, make sure that it is compatible  
with the “O” rings and seals in the air motor section of  
the pump.  
Provide a clean work surface to protect sensitive internal  
moving parts from contamination from dirt and foreign  
matter during service disassembly and reassembly.  
Keep good records of service activity and include pump  
in preventive maintenance program.  
Before disassembling, empty captured material in the  
outlet manifold by turning the pump upside down to  
drain material from the pump.  
y
y
y
y
y
FLUID SECTION DISASSEMBLY  
INSTALLATION  
1. Remove (60) outlet manifold, (61) inlet manifold.  
2. Remove (22) balls, (19 and 33) “Orings and (21) seats.  
3. Remove (15) fluid caps.  
NOTE: Only PTFE diaphragm models use a primary diaphragm (7)  
and a backup diaphragm (8). Refer to the auxiliary view in the Fluid  
Section illustration.  
4. Remove the (6) diaphragm washer, (7) or (7 / 8) diaphragms,  
and (5) backup washer.  
NOTE: Do not scratch or mar the surface of (1) diaphragm rod.  
Verify correct model / configuration prior to installation.  
Retorque all external fasteners per specifications prior to  
start up.  
Pumps are tested in water at assembly. Flush pump with  
compatible fluid prior to installation.  
When the diaphragm pump is used in a forced-feed  
(flooded inlet) situation, it is recommended that a check  
valvebe installed at the air inlet.  
Material supply tubing should be at least the same diam-  
eter as the pump inlet manifold connection.  
Material supply hose must be reinforced, non-collapsible  
type compatible with the material being pumped.  
Piping must be adequately supported. Do not use the  
pump to support the piping.  
Use flexible connections (such as hose) at the suction  
and discharge. These connections should not be rigid  
piped and must be compatible with the material being  
pumped.  
Secure the diaphragm pump legs to a suitable surface  
(level and flat) to insure against damage by vibration.  
Pumps that need to be submersed must have both wet  
and non-wet components compatible with the material  
being pumped.  
Submersed pumps must have exhaust pipe above liquid  
level. Exhaust hose must be conductive and grounded.  
Flooded suction inlet pressure must not exceed 10 p.s.i.g. (0.69  
bar).  
y
y
y
y
y
y
y
y
FLUID SECTION REASSEMBLY  
Reassemble in reverse order. Refer to the torque requirements  
on page 5.  
Clean and inspect all parts. Replace worn or damaged  
parts with new parts as required.  
Lubricate (1) diaphragm rod and (144) “U” cup with Lubri-  
plate FML-2 grease (94276 grease packet is included in ser-  
vice kit).  
y
y
y
y
y
For models with PTFE diaphragms: Item (8) Santoprene  
diaphragm is installed with the side marked “AIR SIDE”  
towards the pump center body. Install the PTFE diaphragm  
(7) with the side marked “FLUID SIDE” towards the (15) fluid  
cap.  
Re-check torque settings after pump has been re-started  
and run a while.  
y
y
y
y
Viton and Hytrel are registered trademarks of the DuPont Company Loctite is a registered trademark of Henkel Loctite Corporation  
®
®
®
®
Santoprene is a registered trademark of Monsanto Company, licensed to Advanced Elastomer Systems, L.P. Lubriplate is a registered trademark of Lubriplate Division (Fiske Brothers Refining Company)  
®
®
PD10P-X  
Page 3 of 8  
Download from Www.Somanuals.com. All Manuals Search And Download.  
PARTS LIST / PX10P-X FLUID SECTION  
FLUID SECTION SERVICE KITS (637396-XX)  
KITS INCLUDE: BALLS (see Ball Option, refer to -XX in Service Kit chart below), DIAPHRAGMS (see Diaphragm Option, refer to -XX in  
Service Kit chart below), and items 19, 33, 70, 144, 175 and 180 (listed below) plus 174 and 94276 Lubriplate FML-2 grease (page 6).  

SEAT OPTIONS  
PX10P-XXS-XXX  
BALL OPTIONS  
PX10P-XXS-XXX  
MATERIAL CODE  
[B]  
[C]  
[E]  
[H]  
[K]  
=
=
=
=
=
Nitrile  
Carbon Steel  
E.P.R.  
Hytrel  
PVDF (Kynar)  
·
“21”  
“22” (1-1/4” dia.)  
-XXX  
Seat  
Qty [Mtl]  
-XXX Ball  
Qty  
[Mtl]  
[MSP] = Medical Grade Santoprene  
-HXX  
-KXX  
-PXX  
-SXX  
94706  
94707-2 (4)  
94707-1 (4)  
(4)  
[SH]  
[K]  
[P]  
-XAX 93278-A  
-XCX 93278-C  
-XGX 93278-2  
-XTX 93278-4  
-XVX 93278-3  
(4)  
(4)  
(4)  
(4)  
(4)  
[SP]  
[H]  
[B]  
[T]  
[V]  
[P]  
=
=
=
=
=
Polypropylene  
Hard Stainless Steel  
Santoprene  
Stainless Steel  
PTFE  
[SH]  
[SP]  
[SS]  
[T]  
96151  
(4)  
[SS]  
[V]  
= Viton  
-XMX 93278-M (4)  
[MSP]  
DIAPHRAGM OPTIONS PD10P-FES-XXX  
SERVICE KIT  
“7”  
“8”  
“19”  
“33”  





-XX = (Ball)  
-XX = (Diaphragm) Diaphragm Qty [Mtl] Diaphragm Qty [Mtl]  
“O” Ring  
(1/8” x 2-1/8” o.d.)  
“O” Ring  
(1/8” x 1-5/8” o.d.)  
Qty [Mtl]  
Qty  
(4)  
[Mtl]  
[E]  
-XXX  
-XXA 637396-XA  
-XXC 637396-XC  
-XXG 637396-XG  
-XXM 637396-XM  
-XXT 637396-XT  
-XXV 637396-XV  
96267-A  
96267-C  
96267-G  
96267-M  
96146-T  
95989-3  
(2)  
(2)  
(2)  
[SP] -----  
[H] -----  
[B] -----  
---  
---  
---  
---  
--- 93280  
(4)  
(4)  
(4)  
(4)  
(4)  
(4)  
[E] 93279  
[V] Y327-220  
--- Y327-225  
--- Y325-225  
--- 93280  
(4)  
(4)  
(4)  
(4)  
(4)  
[V]  
[B]  
[E]  
[T]  
[V]  
[B] Y325-220  
[E] 93279  
(2) [MSP] -----  
(2)  
(2)  
[T] 96145-A  
[V] -----  
(2) [SP] 93282  
--- --- Y327-225  
[T] 93281  
[V] Y327-220  
MANIFOLD / FLUID CAP MATERIAL OPTIONS PX10P-XXS-XXX  
PVDF (Kynar)  
PX10P-FKS-  
Polypropylene  
PX10P-FPS-  
PX10P-AKS-  
PX10P-BKS-  
PX10P-YKS-  
PX10P-APS  
PX10P-BPS  
PX10P-YPS-  
(size)  
Item Description  
Qty Part No.  
(2) 96108-2  
(2) 96105-2  
(1) 96200-[  
(1) 96199-[  
[Mtl] Part No. [Mtl] Part No. [Mtl] Part No.  
[Mtl] Part No. [Mtl] Part No. [Mtl]  
6
Diaphragm Washer  
[K]  
[K]  
[K]  
[K]  
96108-2  
96105-2  
96195-2  
96194-2  
[K] 96108-2  
[K] 96105-2  
[K] 96180-2  
[K] 96179-2  
[K] 96108-1  
[K] 96105-1  
[K] 96200-[  
[K] 96199-[  
[P] 96108-1 [P] 96108-1  
[P] 96105-1 [P] 96105-1  
[P] 96195-1 [P] 96180-1  
[P] 96194-1 [P] 96179-1  
[P]  
[P]  
[P]  
[P]  
15 Fluid Cap  
60 Inlet Manifold  
61 Outlet Manifold  
]
]
]
]
For N.P.T.F. thread models (PX10P-AKS-), use “-2. For BSP thread models (PX10P-BKS-), use “-4.  
For N.P.T.F. thread models (PX10P-APS-), use “-1. For BSP thread models (PX10P-BPS-), use “-3.  
COMMON PARTS  
Item Description (size)  
Qty  
(1)  
Part No.  
95995  
[Mtl]  
Item  
Description (size)  
Qty  
(2)  
(2)  
(1)  
(4)  
(2)  
(2)  
(8)  
(4)  
Part No.  
95843  
[Mtl]  
[B]  
3
1
5
Rod  
[C]  
70 Gasket  

(1/4 - 18 N.P.T. x 7/16”)  
(1/8 - 27 N.P.T. x .27”)  
Backup Washer  
(2)  
95990-1  
95880  
[SS]  
[SS]  
[SS]  
[SS]  
[SS]  
[P]  


74 Pipe Plug  
76 Pipe Plug  
93832-3  
Y17-50-S  
96216  
[K]  
(M8 x 1.25 - 6g x 30 mm)  
(M8 x 1.25 - 6g x 50 mm)  
(8.5 mm i.d.)  
26 Screw  
27 Screw  
(16)  
(20)  
(4)  
[SS]  
[SS]  
[B]  
(M8 x 1.25 - 6g x 100 mm)  
(3/16” x 1-1/8” o.d.)  
96163  
131 Screw  
3
3
3
28 Washer  
96217  
144 "U” Cup  
175 "O” Ring  
180 "O” Ring  
Y186-49  
Y325-114  
96292  



(M8 x 1.25 - 6h)  
(3/32” x 13/16” o.d.)  
(2.5 mm x 12 mm o.d.)  
(M8 x 1.25 - 6h)  
29 Flange Nut  
(20)  
(1)  
96229  
[B]  
(models PD10P-X)  
(models PE10P-X)  
(models PD10P-X)  
(models PE10P-X)  
68 Air Cap  
69 Air Cap  
96104-1  
96104-3  
96104-2  
96104-4  
[B]  
(1)  
[P]  
195 Hex Flange Nut  
95879  
[SS]  
(1)  
[P]  
(1)  
[P]  
3

Air Section Service Kit parts, see page 6.  
Used on models PE10P-XXS-XXX only.  
Page 4 of 8  
PD10P-X  
Download from Www.Somanuals.com. All Manuals Search And Download.  
PARTS LIST / PX10P-X FLUID SECTION  
3
1
5
7
8
6
9
10  
61 (models PX10P-AXS-XXX  
and PX10P-BXS-XXX)  
2
4
Torque Sequence  
61 (models PX10P-YXS-XXX)  
COLOR CODE  
DIAPHRAGM  
COLOR  
FOR THE  
AIR MOTOR SECTION  
BALL  
COLOR  
MATERIAL  
SEE PAGES 6 & 7  
Hytrel  
Nitrile  
Cream  
Black  
Tan  
Cream  
Red (  
Tan  
)
Santoprene  
Santoprene  
(Backup)  
PTFE  
26  
Green  
N / A  
White  
Yellow (-)  
(-) Dash  
White  
Yellow (  
( ) Dot  
61 (models PX10P-FXS-XXX)  
Viton  
)
68  
A
A
131  
70  
76  
144  
70  
69  
27  
7
22  
19  
21  
33  
29  
74  
144  
175  
175  
15  
22  
19  
21  
33  
6
180 195  
1
5
26  
60 (models PX10P-FXS-XXX)  
Figure 2  
60 (models PX10P-YXS-XXX)  
TORQUE REQUIREMENTS  
60 (models PX10P-AXS-XXX  
and PX10P-BXS-XXX)  
NOTE: DO NOT OVERTIGHTEN FASTENERS.  
ALL FASTENERS ARE METRIC.  
(6) Diaphragm washer, 25 - 30 ft lbs (33.9 - 40.7 Nm), lubricate  
face with Lubriplate grease and apply Loctite  
threads.  
271 to  
(26) Screws, 10 - 12 ft lbs (13.6 - 16.3 Nm).  
(29) Nuts, 10 - 12 ft lbs (13.6 - 16.3 Nm).  
(131) Screws, tighten to 11 - 14 ft lbs (14.9 - 19.0 Nm).  
VIEW OF TWO PIECE PTFE DIAPHRAGM  
AUXILIARY VIEW A-A  
LUBRICATION / SEALANTS  
Apply Lubriplate FML-2 grease to all “O" rings, ”U"  
cups & mating parts.  
Apply Loctite 242 to threads at assembly.  
Apply anti-seize compound to threads and bolt and  
nut flange heads which contact pump case when  
using stainless steel fasteners.  
180  
28  
Apply PTFE tape to threads at assembly.  
7 PTFE  
Santoprene 8  
Lubriplate FML-2 is a white food grade petroleum grease.  
PD10P-X  
Page 5 of 8  
Download from Www.Somanuals.com. All Manuals Search And Download.  
PARTS LIST / PD10P-X-X AIR SECTION  
3
Indicates parts included in 637397 Air Section Service Kit shown below and items (70), (144), (175) and (180) shown on page 4.  
AIR MOTOR PARTS  
Item Description (size)  
Qty Part No.  
[Mtl]  
Item Description (size)  
Qty Part No.  
(2) 94433  
(1) Y240-9  
(1) 94081  
[Mtl]  
[U]  
(3/32” x 5/8” o.d.)  
101 Center Body  
103 Bushing  
(1)  
(1)  
(4)  
(2)  
(1)  
(2)  
(2)  
(1)  
(6)  
(6)  
(1)  
(1)  
(1)  
(1)  
(1)  
95970  
96000  
95886  
95840  
96293  
95999  
95123  
96170  
95931  
95887  
96174-1  
96174-2  
95833  
95844  
Y186-53  
[P]  
168 "O” Ring  
169 "U” Cup (  
1/8” x 7/8” o.d.)  
[D]  
[B]  
(M6 x 1 - 6g x 180 mm)  
105 Screw  
[SS]  
[SS]  
[D]  
170 Piston Sleeve  
[Br]  
(3/32” x 1-1/8” o.d.)  
3
3
3
3
3
3
3
107 End Plate  
111 Spool  
171 "O” Ring  
172 "O” Ring  
173 "O” Ring  
174 "O” Ring  
(1) Y325-119 [B]  
(1) Y325-22 [B]  
(1/16” x 1-1/8” o.d.)  
(3/32” x 1-3/8” o.d.)  
(1/8” x 1/2” o.d.)  
(check valve)  
118 Actuator Pin  
121 Sleeve  
[SS]  
[D]  
(2) Y325-123 [B]  
(2) Y325-202 [B]  

3
132 Gasket  
133 Washer  
[B]  
176 Diaphragm  
(2) 95845  
[SP]  
(M6)  
(5/32” o.d. x 1/2” long)  
[SS]  
[SS]  
[P]  
[P]  
[P]  
181 Roll Pin  
(4) Y178-52-S [B]  
(M6 x 1 - 6g x 20 mm)  
(PD10P-XXS-XXX)  
134 Screw  
200 Gasket  
(1) 95842  
(1) 93139  
(1) 95832  
(4) 95924  
(1) 94276  
637308  
[B]  
[P]  
[P]  
135  
Valve Block  
201 Muffler  
233 Adapter Plate  
(PE10P-XXS-XXX)  
(M6 x 1 - 6h)  
136 End Cap  
137 Gasket  
138 "U” Cup  
139 "U” Cup  
236 Nut  
[SS]  
3
3
3
3
[B]  
Lubriplate FML-2 Grease  

(3/16” x 1-5/8” o.d.)  
(3/16” x 1-1/8” o.d)  
[B]  
Lubriplate Grease Packets (10)  
(1)  
(1)  
(1)  
(1)  
(1)  
Y186-49  
95838  
95885  
96171  
67164  
[B]  
[AO]  
[AO]  
[B]  
140 Valve Insert  
141 Valve Plate  
166 Gasket  
MATERIAL CODE  
[AO] = Alumina Oxide  
[B] = Nitrile  
[Br] = Brass  
[D] = Acetal  
[P] = Polypropylene  
[SP] = Santoprene  
[SS] = Stainless Steel  
[U] = Polyurethane  
3
3
(includes 168 and 169)  
167 Pilot Piston  
[D]  
Fluid Section Service Kit, see page 4.  

AIR MOTOR SECTION SERVICE  
MAJOR VALVE DISASSEMBLY  
Service is divided into two parts − 1. Pilot Valve,  
2. Major Valve. GENERAL REASSEMBLY NOTES:  
1. Remove (135) valve block and (233) adapter plate, expos-  
ing (132 and 166) gaskets and (176) checks.  
2. Insert a small flat blade screwdriver into the notch  
in the side of (135) valve block and push in on tab  
to remove (233) adapter plate, releasing (140) valve  
insert, (141) valve plate and (200) gasket.  
Air Motor Section Service is continued from Fluid Section repair.  
Inspect and replace old parts with new parts as necessary. Look  
for deep scratches on surfaces, and nicks or cuts in “Orings.  
Take precautions to prevent cutting “O” rings upon installa-  
tion.  
y
y
y
3. Remove (136) end cap and (137) “Oring, releasing (111) spool.  
Lubricate “Orings with Lubriplate FML-2 grease.  
Do not over-tighten fasteners, refer to torque specification  
block on view.  
y
y
MAJOR VALVE REASSEMBLY  
1. Install new (138 and 139) “U” cups on (111) spool −  
LIPS MUST FACE EACH OTHER.  
2. Insert (111) spool into (135) valve block.  
3. Install (137) gasket on (136) end cap and assemble  
end cap to (135) valve block, securing with (107)  
end plates and (105) screws.  
NOTE: Tighten (105) screws to 35 - 40 in. lbs (4.0 - 4.5  
Nm).  
4. Install (140) valve insert and (141) valve plate into  
(135) valve block. NOTE: Assemble (140) valve insert  
with dished” side toward (141) valve plate. Assemble  
(141) valve plate with part number identification  
toward (140) valve insert.  
Re-torque fasteners following restart.  
y
y
SERVICE TOOLS − To aid in the installation of (168) “O” rings  
onto the (167) pilot piston, use tool # 204130-T, available from  
ARO.  
PILOT VALVE DISASSEMBLY  
1. A light tap on (118) should expose the opposite (121) sleeve,  
(167) pilot piston and other parts.  
2. Remove (170) sleeve, inspect inner bore of sleeve for damage.  
PILOT VALVE REASSEMBLY  
1. Clean and lubricate parts not being replaced from service kit.  
2. Install new (171 and 172) “Orings, replace (170) sleeve.  
3. Install new (168) “O” rings and (169) seal - Note the lip direc-  
tion. Lubricate and replace (167).  
5. Assemble (200) gasket and (233) adapter plate to (135)  
valve block.  
NOTE: Assemble (233) adapter plate with notched  
side down.  
6. Assemble (132 and 166) gaskets and (176) checks and to  
(101) body.  
4. Reassemble remaining parts, replace (173 and 174) “Orings.  
7. Assemble (135) valve block and components to  
(101) body, securingwith (134) screws. NOTE: Tight-  
en (134) screws to 35 - 40 in. lbs (4.0 - 4.5 Nm).  
Page 6 of 8  
PD10P-X  
Download from Www.Somanuals.com. All Manuals Search And Download.  
PARTS LIST / PX10P-X AIR SECTION  
173  
118  
169  
168  
PILOT VALVE  
PART GROUP  
172  
171  
170  
174  
121  
167  
173  
118  
121  
174  
166  
140  
141  
233  
107  
105  
133  
135  
Notch  
134  
200  
132  
176  
101 181 103  
201  
Insert screwdriver here to remove (233) adapter plate.  
111  
137  
138  
TORQUE REQUIREMENTS  
139  
NOTE: DO NOT OVERTIGHTEN FASTENERS.  
ALL FASTENERS ARE METRIC.  
Torque (105 and 134) screw to 35 - 40 in. lbs (4.0 - 4.5 Nm).  
MAJOR  
VALVE  
LUBRICATION / SEALANTS  
136  
107  
236  
Apply Lubriplate FML-2 grease to “O" rings, “U" Cups & mating parts.  
Apply anti-seize compound to threads at assembly.  
A replacement Major Valve Service Assembly is available separately, which includes the following:  
637395-1 for models PD10P-X: 105 (4), 107 (2), 111, 132, 135, 136, 137, 138, 139, 140, 141, 166,  
176 (2), 200, 233 and 236 (4)  
637395-2 for models PE10P-X: 76, 105 (4), 107 (2), 111, 132, 135, 136, 137, 138, 139, 140, 141, 166,  
176 (2), 200, 233 and 236 (4)  
Figure 3  
TROUBLE SHOOTING  
Product discharged from exhaust outlet.  
Low output volume, erratic flow, or no flow.  
Check for diaphragm rupture.  
Check air supply.  
y
y
y
y
y
y
Check tightness of (6) diaphragm washer.  
Check for plugged outlet hose.  
Check for kinked (restrictive) outlet material hose.  
Check for kinked (restrictive) or collapsed inlet material  
hose.  
Air bubbles in product discharge.  
Check connections of suction plumbing.  
Check O” rings between intake manifold and inlet side  
fluid caps.  
y
y
Check for pump cavitation − suction pipe should be sized  
at least as large as the inlet thread diameter of the pump  
for proper flow if high viscosity fluids are being pumped.  
Suction hose must be a non-collapsing type, capable of  
pulling a high vacuum.  
Check all joints on the inlet manifolds and suction con-  
nections. These must be air tight.  
y
Check tightness of (6) diaphragm washer.  
y
Motor blows air or stalls.  
Check (176) check valve for damage or wear.  
Check for restrictions in valve / exhaust.  
y
y
y
y
Inspect the pump for solid objects lodged in the dia-  
phragm chamber or the seat area.  
PD10P-X  
Page 7 of 8  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DIMENSIONAL DATA  
(Dimensions shown are for reference only, they are displayed in inches and millimeters (mm).  
DIMENSIONS  
N - 8-1/32" (203.4 mm)  
P - 6-31/32" (176.6 mm)  
Q - see below  
A - see below  
E - 11-1/32" (279.5 mm)  
F - 8-5/16" (211.1 mm)  
G - see below  
J - 6-9/32" (159.6 mm)  
K - 7/16" (11.1 mm)  
L - see below  
S - 5-1/32" (127.6 mm)  
B - 13-25/32" (349.8 mm)  
C - 10-1/16" (255.3 mm)  
D - 2-11/32" (59.4 mm)  
R - see below  
H - 5-1/32" (127.6 mm)  
M - 1/2" (12.7 mm)  
“L”  
2"(50.8 mm)  
−−−−−  
“R”  
“Q”  
2-3/8"(59.7 mm)  
“A”  
“G”  
PX10P-AXS-, BXS-  
PX10P-FXS-XXX  
PX10P-YXS-XXX  
14-7/32"(361.2 mm)  
16-1/32"(407.3 mm)  
14-7/32"(361.2 mm)  
14-27/32"(376.5 mm)  
16-1/32"(407.0 mm)  
16" (406.3 mm)  
14-11/32"(364.0 mm)  
4-1/16" (103.0 mm) 16-1/32"(407.3 mm)  
1-1/32"(25.6 mm)  
2-3/8"(59.7 mm)  
14-11/32"(364.0 mm)  
E
F
L
A
1 - 11-1/2 N.P.T.F. - 1(PX10P-AXS-XXX)  
Rp 1 - 11 BS (PX10P-BXS-XXX)  
P
Outlet  
Air Inlet 1/4 - 18 N.P.T.  
B
PX10P-AXS-XXX  
PX10P-BXS-XXX  
N
Inlet  
G
D
M
H
J
Q
S
K
C
C
C
R
1" A.N.S.I. / DIN Flange  
A
E
F
P
Outlet  
Air Inlet 1/4 - 18 N.P.T.  
G
PX10P-FXS-XXX  
B
Inlet  
N
D
H
J
K
M
Q
R
E
F
A
L
P
1" A.N.S.I. / DIN Flange  
Outlet  
Air Inlet 1/4 - 18 N.P.T.  
B
PX10P-YXS-XXX  
N
G
D
Inlet  
M
H
J
Q
S
K
Figure 4  
R
PN 97999-1061  
PD10P-X  
Page 8 of 8  
Download from Www.Somanuals.com. All Manuals Search And Download.  

Integra DVD Player DHS 88 User Manual
Invacare Camping Equipment BAR750 User Manual
Jackson Dishwasher JP 24 User Manual
Jasco Universal Remote 24944 User Manual
JVC Headphones HANC120 User Manual
Kenmore Planer 15333616 User Manual
Kenmore Washer Dryer 26 88752 User Manual
Kenwood CD Player CD 4900M User Manual
Kenwood Food Processor FP480 User Manual
KitchenAid Electric Grill KBSS361T User Manual