Harrier 41
CODES
410E
(Push)
412E
413E
(Electric Start) (Auto Drive)
Variable Speed Variable Speed
OWNER'S HANDBOOK
(English Version)
CODE
410E
412E
413E
SERIAL NO.
HANDBOOK: 111-1148 (Rev.B.)
270000001
270000001
270000001
Issue : 23.03.07
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1ST Year (12 months)
1ST Year (12 months)
Owner’s Name:
We certify that this service has been
carried out by an Authorised Hayter
Service Dealer
Serial Number:
Date:
Date:
Note for dealer: Please retain this voucher for your records.
2nd Year (24 months)
2nd Year (24 months)
Owner’s Name:
Serial Number:
We certify that this service has been
carried out by an Authorised Hayter
Service Dealer
Date:
Date:
Note for dealer: Please retain this voucher for your records.
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CONTENTS
1.2 Main Features/Specifications
1.5 Contents
1.20 - 1.21
1.21
Lawn Care Calendar - Guide only
Lawn Stripes
1.22 - 1.23 Maintenance Schedule
1.6 Introduction
1.23 - 1.30 Mower Maintenance
1.7 Warranty
1.23
1.23
1.23
1.24
1.24
1.25
1.25
1.25
1.26
1.26
1.26
1.27
1.27
1.28
1.28
1.29
1.30
- Engine
- Throttle Cable Adjustment
- Carburettor Adjustments
- Oil Service
- Air Cleaner Service
- Spark Plug Service
- Keeping Engine Clean
- Grassbag
1.8 - 1.11 Safety Precautions
1.8 Safety Alert Symbol
1.8 Training
1.8 Preparation
1.9 Preparation
1.9 Operation
1.10 Operation
1.10 Maintenance & Storage
1.11 Maintenance & Storage
1.11 Safety Symbols
1.11 Control Symbols
- Deck Housing
- Securing Nuts and Bolts
- Clutch Cable Adjustment
- Lubrication
- Cutterblade Removal
- Cutterblade Assembly
- Cutterblade Sharpening
- Storage
1.12 Assembling the Mower
1.12
1.12
1.12
- Delivery Checklist
- Handlebar
- Grassbag Attachment
- Battery Charging
1.13 Before Starting the Mower
1.13
1.13
1.13
1.13
- Prevent Engine Damage
- Oil Type
- Check Oil Level
- Fuel Type
1.31 - 1.32 Trouble Shooting
1.33 Declaration of Conformity
1.34 - 1.36 Parts List
1.14 - 1.17 Operating The Mower
1.14
1.14
1.15
1.15
1.15
1.16
1.16
1.16
1.17
1.17
1.18
1.18
1.18
1.19
1.19
1.19
- Controls
- Starting
- Starting
- Electric Start
- Forward Travel
- Reverse Travel
- Turning
- Stopping
- Slopes
- Height of Cut
- Before Mowing
- Grassbag
1.37 - 1.38 Parts list Diagram
1.39 - 1.42 Customer Info/Notes
- Without Grass Collection
- Heavy Growth
- Friction Disc
- Non-Grassed Areas
1.5
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INTRODUCTION
Thank you for purchasing a Hayter mower. The following pages are designed to help you gain
safe and efficient service from your machine.
IMPORTANT: This ‘Owners Handbook’ should be regarded as part of the mower as it gives
essential information regarding mower safety, operation, maintenance and specifications. Read
and understand this handbook prior to operating your mower for the first time. Make sure you
are familiar with all the controls and points of regular maintenance. If you have any doubts,
consult your local Hayter authorised dealer who will be pleased to give you assistance.
IMPORTANT: This mower is designed solely for use in a domestic grass cutting
environment. Use in any other way is considered as contrary to the intended use. Compliance
with and strict adherence to the conditions of operation, service and repair as specified in this
handbook also constitute essential elements of the intended use.
This mower should be operated, serviced and repaired only by persons who are familiar with
its particular characteristics and who are acquainted with the relevant safety procedures.
The safety precautions listed in this handbook and all other generally recognised regulations on
safety must be observed at all times.
Any arbitrary modifications carried out to this machine may relieve Hayter Limited of
liability for any resulting damage or injury.
Hayter mowers are robustly constructed and designed for efficient economical
performance under normal mowing conditions. Correct operation and maintenance will ensure
a long and satisfactory service life. Prior to despatch from our factory every effort is made to
ensure that your mower is delivered in perfect condition.
Throughout this handbook all references to left and right are as viewed from behind the han-
dlebar, in the direction of forward travel.
This handbook is based on information available at the time of publication.
HAYTER LIMITED reserve the right to amend product specifications without prior notification.
1.6
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WARRANTY
LIMITED WARRANTY
Hayter Limited warrants to the original user/purchaser that this unit shall be free from defects
in material and workmanship under normal use and service for a period of three years from the
date of purchase. The manufacturer of major proprietry components ie. engines, gearbox /
transaxle (where applicable) furnish their own warranty and services are provided through their
authorised network. To qualify for the full benefit of the warranty, the warranty registration card
must be returned within 14 days of purchase. Subject to the conditions and exclusions noted in
this limited warranty, we shall at our option, repair or replace any warranted part during the
applicable period. If you are in doubt or experience any difficulty, please consult a Hayter
Authorised Service Dealer for clarification.
To qualify for the extended warranty (second and third year) of the three year limited warranty
the machine must have annual services carried out by an Authorised Hayter Service Dealer.
These chargeable services should be carried out within 12 and 24 months of the date of purchase.
Excluded from the extended warranty period are those items which are subject to normal wear
and tear e.g. tyres, wheels, cutterblades, belts, cables, grassbags, brush/bristles, batteries and
other consumable wearing parts.
All consumer machines which are fitted with a genuine Hayter friction disc as original
equipment before use, are covered by a Lifetime Warranty against the engine crankshaft
bending. Note: friction washers, blade brake clutch (B.B.C) units and other such devices are not
applicable. Only machines fitted with a genuine Hayter friction disc, which are used in
accordance with the recommended operating and maintenance procedures, are covered.
This warranty does not apply to any unit that has been tampered with, altered, misused, abused or
used for hire, and will become invalid if non genuine Hayter parts are fitted. This warranty does
not cover minor mechanical adjustments unless they are due to defective material or
workmanship. Consult the Owner’s Handbook or a Hayter Authorised Service Dealer for
assistance when making these adjustments.
A warranty period of 90 days applies to machines used for commercial purposes.
To make a warranty claim, return the unit to a Hayter authorised dealer along with proof of
purchase stating the machine serial number and date of purchase. The service receipt(s) or this
Owners Handbook with the 1st/2nd year service boxes fully completed, must be produced as
proof of entitlement to the extended warranty period. Subject to the conditions and exclusions in
this limited warranty, the authorised dealer will, at our option, repair or replace any warranted
part within the duration of the warranty period.
This limited warranty gives you specific legal rights and is in addition to any statutory rights to
which you may be entitled and your statutory rights are not affected by this warranty. If you need
additional information concerning this written warranty, or assistance in obtaining services,
please write to : HAYTER LIMITED, Service Department, Spellbrook, Bishop’s Stortford,
Hertfordshire CM23 4BU
UK ONLY: Details of your local Hayter authorised dealer are contained in Yellow Pages and
1.7
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SAFETY PRECAUTIONS
Safety Alert Symbol
This safety alert symbol indicates important safety messages. When
you see this symbol be alert to the possibility of injury. Carefully read
the following and inform others.
Your mower is perfectly safe if used correctly. Failure to observe the
following precautions may result in serious injury.
Training
Before using the mower read the owners handbook carefully. Pay par-
ticular attention to the safety precautions. Ensure that you are familiar
with the controls and the proper use of the equipment. Learn how to
stop the mower quickly in an emergency.
Never allow children or people unfamiliar with these instructions to
use the mower.
Never mow while people, especially children, or pets are nearby.
Keep in mind that the user is responsible for accidents or hazards
occurring to other people or their property.
Preparation
While mowing, always wear substantial footwear and long trousers.
Do not operate the equipment when barefoot or wearing sandals.
Thoroughly inspect the area where the mower is to be used and remove
all objects which may be thrown by the machine.
WARNING: Petrol is highly flammable.
- Store fuel in containers specifically designed for this purpose.
- Add fuel before starting the engine. Never remove the cap from the
fuel tank or add petrol while the engine is running or when the engine
is hot. Allow the engine to cool for at least two minutes before refu-
elling.
- Do not attempt to start the engine if petrol is spilled or a smell of
petrol is present. Move the mower away from the area of spillage
and avoid creating any source of ignition until petrol vapours have
dissipated.
1.8
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SAFETY PRECAUTIONS
Continued
Preparation
- Always use fresh fuel. Stale fuel can block the carburettor and cause
leakage.
- Replace fuel tank and oil tank caps securely.
A damaged cutterblade or loose fixing bolt are major hazards. Before
use, always visually inspect the cutting mechanism to ensure that it is
in good condition. A damaged cutterblade must be replaced immedi-
ately with a genuine Hayter replacement part
Operation
Do not operate the engine in a confined space where exhaust fumes
(carbon monoxide) can collect. Refuel outdoors only and do not smoke
while refuelling.
Always pull the starter cord slowly until resistance is felt. Then pull
the cord rapidly to avoid kickback and prevent hand or arm injury.
Mow only in daylight or good artificial light.
Avoid using the mower on wet grass, where feasible.
Always be sure of your footing on slopes.
Walk, never run.
Mow across the face of slopes, never up and down.
Exercise extreme caution when changing direction on slopes.
Do not mow excessively steep slopes of more than 20 degrees.
Use extreme caution when reversing or pulling the mower towards you.
Stop the engine before moving the mower across areas other than grass.
Never operate the mower unless the guards are securely in position and
in good condition.
Do not change the engine governor settings or overspeed the engine.
Disengage the rear roller drive clutch before starting the engine.
Start the engine carefully, with feet well away from the cutterblade.
Variable speed control must only be operated whilst the engine is run-
ning
1.9
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SAFETY PRECAUTIONS
Continued
Operation
Do not tilt the mower when starting the engine.
Do not put hands or feet near or under rotating parts.
Never pick up or carry the mower while the engine is running.
Never lift the rear deflector while the engine is running.
Never touch the exhaust/exhaust guard or cooling fins when the engine
is hot.
Stop the engine and disconnect the spark plug lead:
- Before clearing blockages or unclogging the discharge chute.
- Before cleaning/checking or working on the mower.
- After striking a foreign object. Inspect the mower for damage and
ensure necessary repairs are made before re-starting.
- If the mower starts to vibrate abnormally (check immediately).
Stop the engine:
- Whenever you leave the mower.
- Before refuelling.
- Reduce throttle control setting during engine shutdown.
Maintenance & Storage
Keep all nuts, bolts and screws tight to ensure that the equipment is in
safe operating condition.
Frequently check fuel lines and fittings for cracks or leaks and replace
if necessary.
Never check for a spark when the spark plug is removed. (Use approved
tester)
Inspect the exhaust periodically and replace if worn or leaking.
Never crank the engine with the spark plug removed.
Never start the engine with the air-cleaner or air-cleaner cover removed.
Never store the mower with petrol in the tank within an enclosed area
where fumes may reach an open flame or spark.
Replace worn or damaged parts for safety.
This machine contains spring loaded assemblies which could cause a
hazard when dis-assembled and re-assembled, this maintenance should
only be carried out by a Hayter authorised dealer.
1.10
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SAFETY PRECAUTIONS
Maintenance & Storage
Continued
Allow the engine to cool before storing in any enclosure. To reduce the
fire hazard, keep the engine and the surrounding deck area free of
grass, leaves, or excessive grease.
Check the rear deflector and grassbag frequently for wear or deterioration.
Replace worn or damaged parts for safety.
If the fuel tank has to be drained, this should be done outdoors and
when the engine is cool.
Wear strong work gloves when removing and reassembling the cut-
terblade.
Always replace worn or faulty parts with genuine Hayter parts.
Safety Symbols
Danger of being hit by thrown
objects.
Safety Alert - Be aware to the
possibility of injury.
Danger of severing toes or fin-
gers in cutting mechanism.
Carefully read the Owners
Handbook before using the
machine.
Stop engine and remove spark
plug lead before working on
the mower.
Keep bystanders at a safe dis-
tance from the mower.
Control Symbols
Engine Stop
(Symbol)
Throttle Control
(Symbols)
Height of Cut Adjustment
(Symbol)
Variator Control
(Symbols)
Slow
Fast
Slow
Fast
STOP
305113
CS198
Choke
1.11
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ASSEMBLING THE MOWER
Delivery Checklist
Remove the mower from the packaging and check that the following
items have been supplied correctly. If any items are missing contact,
your local Hayter dealer.
1. Grassbag.
2. Charger (412 Only)
3. Ignition Key (412 Only)
To prevent accidents cut off the long ribbon attached to the grass-
bag and discard.
Note: Prior to first time use please fully charge the battery for 14
hours. (412 Only) Refer to battery charging
Handlebar
Unscrew the handlebar securing knobs sufficiently to allow the handle-
bar to pivot. Move the engine stop lever away from the engine to avoid
damage and unfold the handlebar to the operating position. Make sure
the knobs are assembled to the outside of the handlebar and tighten to
secure in position.
1C411A011
Take care to ensure that the control cables do not become snagged at
the pivot point.
Grassbag Attachment
Raise the rear deflector, lower the grassbag through the handlebar and
hook in position. Lower the deflector to rest on the grassbag
1.12
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STARTING THE MOWER
BEFORE
Prevent Engine Damage
To prevent engine damage the engine is shipped without oil or
petrol. The engine must be filled with the correct grade of oil and
petrol before starting the engine.
Oil Type
Always use high quality detergent oil classified SAE 30 oil. Never use
additives with recommended oil.
To prolong the life of your engine it is important that the oil is changed
after the first 5 hours of use - refer to ‘Maintenance Schedule’.
Check Oil Level
0.15
Litres
Clean around the oil filler cap before removing. With the mower on a
level surface, unscrew and remove the oil filler - dipstick. Wipe oil
from it with a clean cloth. Screw the oil filler - dipstick back in place,
then unscrew and remove it to check the oil level.
V15C
The oil level is correct when it is at the full mark on the dipstick.
DO NOT OVERFILL.
Fuel Type
Always use clean, fresh unleaded petrol. Purchase fuel in quantities
that can be used within 30 days. Never mix oil with petrol. For added
engine protection Briggs & Stratton recommend the use of their fuel
additive which is available from an authorised Briggs & Stratton ser-
vice dealer.
Fill to base of neck to allow for fuel expansion. Do not overfill the
fuel tank.
1.13
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OPERATING THE MOWER
Controls
Operate all control levers several times and ensure that the cables
move freely. Check that the engine stop and ground drive clutch levers
return freely to their rest position when released.
Whilst operating the engine throttle mechanism slight resistance
should be felt when moving the lever to the ‘choke’
position.
Starting - Step 1
Move the throttle control lever to the ‘choke’ position before start-
ing a cold engine. Move the throttle control lever to the ‘fast’
tion before starting a warm engine.
posi-
Step 2
Stand behind the mower and hold the handlebar together with the
engine stop lever with your left hand. With your right hand hold the
engine start - grip and pull slowly until resistance is felt, then pull
rapidly to crank the engine. carefully return the start grip to the storage
position when the engine starts.
If the engine does not start after 5 attempts - refer to “Trouble
Shooting”.
The engine stop lever must be held firmly against the handlebar to
start and keep the engine running. If the engine stop lever is
released the engine will stop.
1.14
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OPERATING THE MOWER
Step 3
Allow the engine to warm up and move the throttle lever to the
‘fast’ position after starting a cold engine.
To prevent damage never pull the engine start grip when the
engine is running.
Electric Start
(412 Only) - Stand behind the mower and hold the handlebar together
with the engine stop lever. Turn the ignition key in a clockwise direc-
tion and hold in position to crank the engine. When the engine starts
release the key and move the throttle to the fast position after starting a
cold engine.
Note: cranking the engine for more than 15 seconds in any one minute
can damage the starter motor. If necessary the engine can be started
manually without using the ignition switch.
To prevent engine damage do not operate the ignition key when the
engine is running.
Forward Travel
(410 Only) - Hold and push against the handlebar with both hands to
move the mower forwards.
(412/413 Only) - Hold the handlebar and operate the ground drive
clutch lever to power the mower in a forward direction.
When the ground drive clutch lever is disengaged the mower may be
pushed. This feature is useful when mowing in confined areas.
(412/413 Only) - Ground speed may be adjusted by operating the speed
variator control. Push forward to slow down and pull back to speed up
IMPORTANT To avoid damage this control should only be opert-
ed whilst the engine is running. If the engine stop lever is released
the engine will stop.
1.15
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OPERATING THE MOWER
Reverse Travel
Hold and pull against the handlebar with both hands to reverse the
mower.
Turning
To make a wide turn steer the mower with the handlebar in the direc-
tion required.
To make a tight turn release the ground drive clutch lever, apply down-
ward pressure on the handlebar to raise the front wheels just above
ground level and steer in the required direction.
To prevent accidents do not raise the front of the mower exces-
sively when making a turn. Never raise the rear of the mower
when the engine is running.
Stopping
Release the ground drive clutch lever, reduce the throttle setting and
release the engine stop lever.
Emergency stop: Release both ground drive clutch lever and engine
stop lever together.
If the engine fails to stop, move the throttle lever to the ‘slow’ posi-
tion and disconnect the spark plug lead.
STOP
1.16
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OPERATING THE MOWER
Slopes
To prevent engine damage do not use the mower on slopes greater
than 20 degrees.
Height of Cut
Move the height of cut lever sideways to disengage it from the locking
notch, then push forwards to lower or pull backwards to raise the height
of cut. Release the lever in the required position and ensure that it locks
firmly into one of the seven notch settings.
Always select a height of cut to suit operating conditions. Prevent
engine overloading and blockages by avoiding low cuts in long grass
conditions. Be prepared to make two cuts when the grass is long.
305113
1.17
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OPERATING THE MOWER
Before Mowing
To prevent accidents thoroughly inspect the area and remove all
objects which when contacted by the mower cutterblade could
become dangerous projectiles. Inspect the area for hidden obstruc-
tions which when contacted by the cutterblade could risk health
and safety or result in damage to the mower. Remember the loca-
tion of these obstructions and ensure that you mow around them.
Grassbag
Raise the rear deflector and lift the grassbag through the handlebar and
lower the rear deflector to rest against the rear of the mower.
To empty the grassbag, pour out the grass clippings and shake the
grassbag vigorously to clean the airways. Good grass collection
depends on good air flow through the grassbag. When collecting grass
clippings it is important that the grassbag is emptied regularly to pre-
vent blockages and engine overloading.
Without Grass Collection
Remove the grassbag and operate the mower with the rear deflector in
the closed position.
1.18
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OPERATING THE MOWER
Heavy Growth
Areas of heavy growth should be mown without collecting the clip-
pings. If collection is required, first mow the area without the grass-
bag at the maximum height of cut setting. Allow the grass clippings to
dry out and then mow the area at the maximum height of cut setting
with the grassbag fitted. Reduce the height of cut and mow the area
again as necessary until the required finish is obtained.
305113
To prevent damage to your lawn do not remove more than one third
of grass height in one cut.
Friction Disc
The cutterblade is driven by the engine via a friction disc to help pre-
vent damage occurring to the engine crankshaft and cutting mecha-
nism when a hidden obstruction or overload is encountered.
Always stop the engine when a hidden obstruction or excessive vibra-
tion is encountered. Disconnect the spark plug lead and examine the
cutting mechanism. ALWAYS replace a damaged cutterblade - refer to
“Maintenance”.
Non-Grassed Areas
When moving the mower across non-grassed areas, stop the engine
and set the mower to the maximum height of cut to protect the cutting
mechanism.
STOP
1.19
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LAWN CARE CALENDAR
To be used as a guide only.
January
There is very little work to do this month apart from brushing away
leaves. Keep off the grass if frozen or waterlogged.
February
Rake the grass thoroughly. Spike the lawn to aerate and stimulate soil
organisms and root growth and apply lawn sand if necessary.
March
The yearly lawn work programme really starts this month. As soon as
the ground conditions are suitable, the first cut can be made. The first
cut should merely “top” the grass as close cutting at this stage could
result in severe yellowing or browning. Two cuts are generally suffi-
cient this month.
April
Mow often enough to stop grass growing away. Dig out patches of
coarse grass or resistant weed. Re-seed bare patches.
May
Keep mowing increasing the frequency as required. Treat with selec-
tive weed killers or combined weed/feed preparations if you did not
feed the lawn in April.
June
Summer mowing should now be under way. It should be necessary to
mow the lawn twice a week. Raking before mowing is important this
month as the combined action keeps runners of clover under control.
Water the grass if necessary, and remember to soak thoroughly.
July
Treat the grass with the second application of fertiliser or weed
killer/fertiliser. Water when necessary and rake occasionally. As a gen-
eral rule the grass clippings should be removed each time you mow. If
weather conditions are dry and hot and the grass is weed free, leave the
clippings on the lawn to help maintain ground moisture.
1.20
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LAWN CARE CALENDAR
August
Keep mowing regularly and watering as necessary. Fill any cracks
caused by drought with a mixture of sharp sand and soil. In dry weath-
er conditions leave the grass longer to help retain ground moisture.
September
Raise the height of cut to allow the grass to thicken and protect the
roots from the winter frost and snow.
October
Rake out the thatch from the turf and spike the lawn to assist in
drainage. Brush in peat and sharp sand.
November
Use a stiff broom to disperse worm casts before mowing. Keep turf
free from leaves.
December
Apart from brushing away leaves, December is a slack end of a busy
year. Keep off the lawn if it is very wet or frozen.
Lawn Stripes
1
The way to achieve a neat striped effect is for the lawn being cut in
parallel stripes, alternate stripes being mown in opposite directions. A
much more important routine is to cut at right angles to the line of the
previous mowing. If the work has been carried in a north-south line,
then the next cutting should be in an east-west direction. The cross-
cutting keeps down the coarse weed grasses.
2
1CG480V05A
To prevent grass damage do not remove more than one third of the
grass height in one cut.
1.21
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MAINTENANCE SCHEDULE
To prevent accidents stop the engine and disconnect the spark plug
lead before attempting to carry out maintenance procedures on the
mower.
After the very first hour check clutch adjustment. See page 1.26.
After the very first five hours change the engine oil.
Follow the hourly or calendar intervals, whichever occurs first. More fre-
quent service will be required if working for prolonged periods under
dusty, dry conditions, or when airborne debris is present or after extensive
operation cutting tall, dry grass.
Daily
Check the oil level
Remove grass debris from around the engine, exhaust/exhaust guard, air
ways in the top cowl and underside of the deck housing.
Remove grass debris from the grassbag and check for signs of damage.
Check the condition of guards and safety devices and cutterblades.
25Hrs or Every Season
Change the engine oil if continuously operating under heavy load or high
ambient temperature.
Service the air cleaner.
Lubricate wheels, pivot points and linkages and grease the inner control
cables at point of entry and exit from their outer casing.
Check the clutch cable adjustment.
Sharpen the cutterblade.
50Hrs or Every Season
Change the engine oil.
1.22
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MOWER MAINTENANCE
100Hrs or Every Season
Clean the engine cooling system. Clean more often under dusty
conditions or when airborne debris is present or after prolonged
operation whilst cutting tall, dry grass.
Replace the spark plug.
Engine
3
1. Air Filter
2. Fuel Cap
3. Start Grip
2
4
4. Oil Cap/ Dipstick
5. Exhaust Guard
6. Spark Plug / Lead
1
6
5
Throttle Cable Adjustment
Loosen casing clamp screw (1) and move throttle control to choke
position and then push governor lever (2) as far as possible towards
the screw (1), whilst ensuring throttle lever does not move. Tighten
1
casing clamp screw.
2
Carburettor Adjustments
Should only be made by an authorised Briggs & Stratton dealer.
Under no circumstances should the engine be adjusted to run at a
speed in excess of that shown on the Declaration of Conformity.
1.23
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MAINTENANCE
Oil Service
MOWER
Check the oil level daily before starting the engine and ensure that the
correct oil level is maintained. Refer to-‘Before Starting the Mower’
for oil checking and filling instructions.
Change the engine oil after the first 5 hours of operation and thereafter
according to the ‘Maintenance Schedule’:-
1. Drain fuel by running the engine until the fuel tank is empty.
2. Remove the spark plug lead.
3. Allow the engine to cool.
4. Drain the oil while the engine is warm.(Not hot)
5. Tip the mower over on to its left hand side thus ensuring that
the air cleaner is kept uppermost to prevent engine damage.
6. Remove the oil filler dipstick and drain the oil into a suitable
container.
7. Refill with new oil of the recommended SAE viscosity grade.
(Refer to-‘Before Starting the Mower’)
Air Cleaner Service
To service the air cleaner, loosen screw (1) and remove cover (2).
3
1
Remove cartridge (3) and clean by tapping gently on a flat surface. If
very dirty, replace.
4
- Do not use petroleum solvents.
- Do not use pressurised air.
- Do not oil the cartridge.
2
After servicing, install the cartridge into the cover. Insert the tabs on
the bottom of the cover into the slots in the bottom of the base (4). Tilt
the cover upwards and securely tighten the screw to the base.
1.24
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MOWER MAINTENANCE
Spark Plug Service
Use only Briggs & Stratton spark tester (1) to check for a spark as
shown in the diagram.
Replace the spark plug every 100 hours or every season, whichever
occurs first. A spark plug wrench is available from any authorised
Briggs & Stratton service dealer.
1
Check the spark plug gap with a feeler gauge and set at 0.76mm.
Keeping Engine Clean
Remove all grass and debris from the engine including the
exhaust/exhaust guard, the air ways in the top cowl and the surround-
ing deck areas on a daily basis after use. Never spray the engine with
water during cleaning. Water can contaminate the fuel. Always clean
with a brush or compressed air.
Grass and debris may clog the engine’s air cooling system especially
after prolonged operation while cutting tall, dry grass. The internal cool-
ing fins and surfaces may require cleaning to prevent overheating and
engine damage. We recommended that this service be carried out by an
authorised Briggs and Stratton dealer.
Grassbag
Remove grass debris from the grassbag immediately after use and
check its condition for signs of damage.
To prevent accidents replace a damaged grassbag immediately.
1.25
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MAINTENANCE
Deck Housing
MOWER
Remove grass debris from the top and underside of the deck housing
immediately after use.
Fertilisers and top dressings are particularly corrosive.
Thoroughly clean the mower deck immediately after use on treat-
ed grass and store well away from corrosive materials.
Securing Nuts & Bolts
Regularly check that all securing nuts and bolts are tight. Replace
missing or damaged items immediately.
1CG480V36B
Clutch Cable Adjustment
Fig 1
10-20mm
First slowly pull the mower backwards whilst doing this, gently start
to move the clutch lever towards the handlebar by 10 - 20mm. If no
resistance can be felt.
Unscrew the middle section of the black adjuster until the clutch
lever is set correctly.
Fig 2
1
2
3
1.26
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MOWER MAINTENANCE
Lubrication
Lubricate the wheels, pivot points and linkages with engine oil every 25
operating hours.
Apply a good quality medium grease to the inner control cables at the
point of entry and exit from their outer casing.
Cutterblade Removal
Drain the fuel by running the engine until the fuel tank is empty and the
engine stops. Remove the spark plug lead and allow the engine to
cool. Turn the mower on its left hand side and ensure that the air clean-
er side of the engine is uppermost.
Firmly grip the end of the cutterblade with the gloved hand and remove
the bolt, spring washer and distance piece securing the cutterblade with
a 9/16” A/F spanner.
80V33D
To prevent accidents never work on the cutterblade unless the
spark plug lead has been removed. The cutterblade has sharp
edges. ALWAYS wear strong gloves to protect your hands when
working on the cutterblade. DO NOT rotate tools towards the cut-
ting edges to avoid the risk of injury should the tool slip. ALWAYS
use genuine Hayter replacement parts.
The condition of the cutterblade and its mounting arrangement should
be checked regularly for signs of wear or damage. Ensure that the cut-
terblade is not bent or cracked.
A damaged cutterblade that is out of balance will vibrate excessively
and may break. DO NOT use an unbalanced cutterblade.
Regularly check that the bolt securing the cutterblade is tightened to the
specified torque of 54Nm.
Replace the cutterblade every 2 years of sooner if excessively worn or
damaged.
To prevent injury it is wise to seek assistance when turning the mower
on its side.
1.27
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MAINTENANCE
MOWER
Cutterblade Assembly
Assemble the cutterblade with the turned up edges facing towards the
engine. Secure the cutterblade using the bolt (1), spring washer (2), and
distance piece (3) and tighten to a torque of 54Nm
1
3
2
Cutterblade Sharpening
A slightly worn cutterblade may be re-sharpened. Both blade edges
must be sharpened equally to ensure balance. Sharpen the cutterblade
every 25 mowing hours or more frequently if conditions require.
Remove the cutterblade from the mower and clean using a brush and
water. Inspect the cutterblade for signs of damage.
Sharpen both cutting edges with a flat file to restore performance.
Ensure that the cutterblade is balanced. Use a screw driver with a
round shaft to support the cutterblade through its centre hole. Hold the
cutterblade horizontal and then release. A balanced cutterblade will
remain horizontal.
If the cutterblade is not balanced the heavy end will rotate downwards.
Sharpen the heavy end until the cutterblade is correctly balanced.
1.28
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MOWER MAINTENANCE
Storage
To store the handlebar unscrew the 2 small securing knobs sufficient-
ly to allow it to be pivoted forwards to rest against the mower. Take
care to ensure that the control cables do not become snagged at the
pivot point and depress the engine stop lever to prevent it being dam-
aged through contact with the engine spark plug.
Engines stored in excess of 30 days need to be protected with Briggs &
Stratton fuel additive or drained of fuel to prevent gum from forming in
the fuel system or on essential carburettor parts. To ensure your mower
is maintained in good working order it is important that the following
procedure is adopted. Refer to the Maintenance section as necessary.
Drain fuel from the engine by operating the engine until it stops.
Disconnect the spark plug lead.
Change the engine oil.
Remove the engine spark plug and pour 15ml of engine oil into the
engine cylinder and replace the spark plug. Do not exceed the stated
volume of oil as engine damage may occur on re-starting. Do not
replace the spark plug lead. Slowly pull the engine start - grip once
to crank the engine. This will distribute the oil and help prevent engine
corrosion.
Clean grass and debris from the engine cylinder, cylinder head cooling
fins, under top cowl, and around and behind exhaust/exhaust guard.
Clean all other areas of the mower and ensure that the grassbag is clean.
Lubricate the mower.
Treat metal parts with a water repellent anti-corrosion product.
Cover the mower with a protective sheet and store it in a dry, ventilat-
ed area.
(Electric Start Only)
Charge the battery
Disconnect the battery leads
1.29
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MAINTENANCE
Battery charging
MOWER
(412 only) - PREVENT ACCIDENTS: ALWAYS charge the bat-
tery in a well ventilated area.
NEVER charge the battery near naked flames or direct heat.
ALWAYS switch off the mains electricity supply before discon-
necting the charger from the battery.
ALWAYS use the battery charger supplied with the mower.
Battery charging should not be necessary during normal use. The
engine operation will automatically charge the battery. If the mower is
stored for a long period recharging the battery may be necessary to per-
mit electric starting.
Charge the battery only when necessary.
To recharge the battery:
Disconnect the battery lead from the mower lead and then connect the
battery lead to the charger.
Connect the charger plug to the mains electricity supply and switch on
to charge the battery for a fourteen hour period.
Switch off the mains electricity supply and disconnect the charger
plug.
Disconnect the battery lead from the charger and then connect
the battery lead to the mower lead.
IMPORTANT - PREVENT DAMAGE: NEVER connect the bat-
tery charger to the engine lead as this will cause the charger to be
permanently damaged. Chargers damaged in this manner will not
be replaced under warranty.
CAUTION - PREVENT ENVIRONMENTAL DAMAGE: The
battery has a separate collection mark. This indicates that the
used battery must be taken to an authorised disposal site. It must
not be disposed of with general waste.
WS032
1.30
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TROUBLE SHOOTING
PROBLEM
POSSIBLE FAULT
REMEDY
Engine will not turn over
Engine stop lever released.
Incorrect oil level.
Operate engine stop lever.
Check oil level.
Obstruction under deck.
Remove obstruction.
Battery discharged (412 Only) Charge battery
Engine smokes
Excess oil level.
Check oil level.
Air cleaner cartridge oil
soaked or blocked.
Service air cleaner.
Engine runs then stops
Engine will not start
Fuel starvation.
Fill fuel tank.
Fuel cap vent blocked.
Clean fuel cap vent.
Engine under load.
Fuel starvation.
Raise height of cut.
Fill fuel tank.
Engine cold.
Set throttle to ‘choke’ position.
Incorrect/contaminated fuel.
Drain fuel tank and fill with
correct fuel.
Spark plug lead disconnected.
Throttle setting incorrect.
Engine brake not released.
Faulty spark plug.
Connect spark plug lead.
Set throttle to ‘fast’ position.
Operate engine brake lever.
Clean and adjust gap or replace.
Battery discharged (412 Only) Charge battery
Wiring fault.
Check wiring.
Engine runs rough
Spark plug lead becoming
disconnected in use.
Connect spark plug lead.
Faulty spark plug.
Clean and adjust gap or replace.
Service air cleaner.
Air cleaner blocked.
Incorrect/contaminated fuel.
Drain tank and fill with correct fuel.
1.31
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TROUBLE SHOOTING
PROBLEM
POSSIBLE FAULT
Mounting bolts loose.
Cutterblade bolt loose.
Cutterblade out of balance.
Bent crankshaft.
REMEDY
Engine vibrates excessively
Tighten bolts
Tighten bolt
Balance cutterblade
Consult your dealer
Uneven cut
Undulating ground conditions
Cutterblade worn
Change direction of travel
Sharpen the cutterblade
Cutterblade out of balance
Wheels / roller damaged
Balance the cutterblade
Inspect and replace as necessary
Discharge chute blocks
Grass is wet
Mow dry grass
Cut height too low
Grassbag full
Increase cut height
Empty grassbag
Clean the grassbag
Airflow through the
grassbag is restricted
Engine speed too slow
Set throttle to fast position
Mower is hard to push
Cut height too low
Increase cut height
Wheels / roller damaged
Inspect and replace as necessary
Mower will not self propel
(Autodrive Only)
Clutch out of adjustment
Drive belt damaged
Adjust clutch cable
Replace drive belt
Poor grass collection
Airflow through the
grassbag is restricted
Clean the grassbag
Discharge chute blocked
Wet grass
Remove blockage
Mow dry grass
Grassbag full
Empty grassbag
Engine speed too slow
Set throttle to fast position
1.32
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DECLARATION OF CONFORMITY
EC DECLARATION OF CONFORMITY
Manufacturer: HAYTER LIMITED,
Address:
Spellbrook, Bishop’s Stortford, Herts. CM23 4BU. ENGLAND
declare that the lawnmower:
Model name:
Harrier 41
Push
Harrier 41
Harrier 41
Electric Start
Pedestrian rotary
CODE 412E
41 cm
Electric Start
Pedestrian rotary
CODE 413E
41 cm
Type:
Model No:
Pedestrian rotary
CODE 410E
41 cm
Cutting width:
Speed of rotation of the
cutting device:
2750 rpm
Briggs and Stratton
2750 rpm
2750 rpm
Briggs and Stratton
2750 rpm
2750 rpm
Briggs and Stratton
2750 rpm
Engine manufacturer:
Speed of rotation of engine:
Complies with the provisions of Directive: 98/37/EC Essential Health & Safety Requirements Relating to the Design &
Construction of Machinery and Safety Components, as amended and the regulations transposed into national law.
Also Directive 89/336/EEC Electromagnetic Compatibility, as amended and the regulations transposed into national law.
Also Directive 2000/14/EC Noise emission in the environment by equipment for use outdoors and the regulations transposed into
national law.
Procedure applied for the conformity assessment: ANNEX VI, procedure 1.
Notified Body: Sound Research Laboratories Ltd. Holbrook House, Little Waldingfield,
Sudbury, Suffolk. CO10 0TH. ENGLAND
Notified body identification No: 1088
Measured sound power level:
Guaranteed sound power level:
95 dB(A)
96 dB(A)
95 dB(A)
96 dB(A)
95 dB(A)
96 dB(A)
Complies with harmonized standards: EN 292, EN 836 and EN ISO 14982
Signed
Date: 04.08.04
Declaration done and technical documentation kept at:
HAYTER LIMITED
Spellbrook, Bishop’s Stortford,
Herts. CM23 4BU ENGLAND
S.A Maryniak
(Technical Director)
VIBRATION INFORMATION
The vibration level at the operator contact positions, measured in accordance with European Standard EN 836
CODE 410E
6.9ms-2 CODE 412E 6.9ms-2 CODE 413E 6.9ms-2
-
-
-
1.33
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PARTS LIST
QTY.
DESCRIPTION
410E 412E 413E
ITEM NOTE
ITEM NO.
PART NO.
Mainframe
1
2
3
4
5
6
7
410010V
410033
09365
305103
1662
1
1
28
1
1
0
0
1
1
2
2
1
1
0
2
2
2
2
1
2
4
0
0
1
3
1
0
2
2
0
6
1
0
2
1
0
4
1
0
1
1
29
1
1
1
1
0
1
2
3
1
1
2
2
2
2
2
1
2
4
1
1
2
3
1
1
2
2
1
2
1
1
2
1
1
2
0
1
1
1
29
1
1
0
0
1
1
2
3
1
1
0
2
2
2
2
1
2
4
0
0
2
3
1
1
2
2
1
2
1
1
2
1
1
2
0
1
Cover- Side RH
Screw - Taptite M6x16
Rod - Deflector
Key - Woodruff
Lead - Battery
Engine - E/S
Engine -
Decal - Engine
Cover - Nut M8
Nut - Nyloc M8
Knob - HOC
Spring - Deflector
Guide - Cable
Handlebar - Lower
Bolt - Saddle
Knob - Handlebar
Plug - Handlebar
Guide - Rope
412014
111-1001
111-0999
111-1159
HY234051
09441
480134
410030
HY412008
410034W
226024
480088
300160
305093
09472
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
Washer - Plain
Nut - Nyloc M6 P Type
Module - E/S
09544
HY412005
6426
09780
Key
Screw - M6 x 55
Nut - Nyloc M6 T Type
Control - Throttle
Control - Variable Speed
Plug - Drive Large
Pin - Pivot
Screw - Taptite M6 x 12
Washer - Nylon
Handlebar - Upper
Lever - Clutch
Screw - Plastite
Lever - Engine Stop
Cable - Clutch
Guide - Cable
Cable Engine Brake - AD
Cable Engine Brake - AD
09438
410035
111-1150
341033
340182
09546
09688
305145W
306094W
09687
111-0102
111-1151
410037
111-1094
560041
Inc.114
1.34
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PARTS LIST
QTY.
410E 412E 413E
DESCRIPTION
ITEM NO.
PART NO.
ITEM NOTE
Frame - Grassbag
Fabric - Grassbag
Deflector - Rear
Bolt - Coach M8x40
Plug - Drive Small
Ratchet - HOC
Decal - HOC
Screw - Self Tap Engine
Decal - Hayter
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
410038W
410039
410028
09379
300144
HY410006
320006
09349
410087
410058
410076
410060
410059
HY412003
412004
411031
410015
411014
09270
1
1
1
2
4
1
1
3
1
1
1
1
1
0
0
0
1
0
0
0
0
0
0
0
0
0
0
1
0
0
1
0
3
1
0
0
1
0
1
1
1
1
2
4
1
1
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
5
1
2
1
1
1
1
1
1
1
2
4
1
1
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
0
1
1
1
0
1
1
1
5
1
2
1
1
1
1
Chute
Nutsert
Cover - Underdeck
Throwplate
Bracket -Cable Mount
Spring - Variator
Bush - Pivot
Underdeck - Assy
Bracket - Variator
Washer - 5/16x7/8
Screw - Taptite M8x25
Pulley - Variator Assy
Pulley
Pin - Pulley
Belt - Gearbox
Battery
Spring - Clutch
Lever - Clutch
Box - Battery
Foam - Pad Bottom
Belt - Crankshaft
Bracket - Roller Suport RH
Bracket - Gearbox Support
Screw - M6x20 Hex Hd.
Plate - Securing
Bearing - Gearbox
Bearing - Support
Grip Fix - 5/16" L.D.
Gearbox - Assy
Bracket - Roller Suport LH
Inc. 47,48,50,116
09787
411001
411019
411023
411025
HY412009
411021
411020
410080
HY412013
411024
410016
411012
09575
219037
411027
410047
04020
411002
410002
Inc. 59,60,63,64
1.35
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PARTS LIST
QTY.
410E 412E 413E
DESCRIPTION
ITEM NO.
PART NO.
ITEM NOTE
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
Bush
340154
410048
410032
480128
480132
09786
410011W
410044
411038
411037
411013
411016
411010
09545
219102
411011
03997
0201086
410050
09491
0
1
1
1
1
2
1
1
1
1
1
0
0
4
2
0
0
2
1
5
1
1
1
1
1
1
1
1
2
2
2
2
1
1
1
0
0
1
1
1
0
2
1
1
1
4
1
1
1
1
1
2
1
1
1
1
1
1
1
4
2
1
1
2
1
5
1
1
1
1
1
1
1
1
2
2
2
2
1
1
1
1
1
0
0
1
1
2
1
1
1
4
1
1
1
1
1
2
1
1
1
1
1
1
1
4
2
1
1
2
1
5
1
1
1
1
1
1
1
1
2
2
2
2
1
1
1
0
0
0
0
1
1
2
1
1
1
4
Bearing - Support
Cover - Side LH
Lever - HOC
Spring - HOC
Screw - Taptite M6x35
Frame - Roller W/A
Shell - Roller
Shaft - Roller
Key
Cover - Drive
Chain
Sprocket - Roller
Screw - Taptite M6x12
Bearing - Rear Roller
Sprocket - Gearbox
Pin
Washer Startlock
Spring - Counter Balance
Washer - M16
Rod - Connecting
Washer - Plain
Cutter Blade
94
95
96
97
98
99
111-1050
09262
HY201026
410057
410078
HY4014
09273
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
Friction Disc
Carrier - Blade
Distance Piece
Washer - Spring
Bolt - Engine
Wheel Assembly
Nut - Nyloc 1/2" UNF
Hub - Cap
Bush - Axle
Axle - Front W/A
Fins
Cover - Battery
Foam Pad Top
Charger
Handlebar Fitting
Bolt - M6 x 40
Fastner - Panel Edge
Pin
Nut Cap M6
Spring Mount
Setscrew
09788
111-1250
HY4486
111-1251
410069
410051
410055
410081
HY412012
HY412010
411035
ZBH1F040U
410082
HY03354
343025
111-0073
09364
Inc item 122
Kit 2 Piece Con Rod
Wheel Bearing
111-1196
111-1252
Inc. 18,19,97,119,120
1.36
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410E PARTS LIST
31
33
28
42
34
23
30
30
25
24
28
114
24
37
27
8
115
20
18
36
19
7
36
38
36
6
17
16
39
17
15
36
15
14
14
9
10
16
5
70
9
11
12
4
10
40
70
2
3
118
3
20
43
41
3
45
44
1
3
45
45
79
3
46
3
111
116
24
47
50
3
54
3
65
48
3
3
49
68
3
3
76
82
80
71
3
101
90
84
91
78
96
96
3
106
105
81
100
74
107
83
122
94
18
19
85
99
96
91
121
86
119
90
122
98
3
95
109
87
97
102
120
70
103
104
108
105
94
108
122
110
106
3
122
3
3
107
1.37
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412E/413E PARTS LIST
31
32
33
28
42
23
34
30
30
25
24
28
26
27
23
8
20
18
24
22
13
36
19
21
7
13
35
38
36
37
6
17
16
39
17
36
15
15
14
14
9
10
16
5
70
36
9
11
12
4
10
40
70
2
3
118
3
20
43
41
3
45
44
1
3
45
45
79
3
46
3
111
116
51
47
113
117
50
53
112
3
54
29
62
48
10
58
52
59
61
3
24
60
3
55
56
57
49
3
65
3
63
67
68
66
69
70
64
3
76
82
77
71
80
72
3
73
101
90
3
75
84
91
72
3
78
96
96
106
81
100
74
107
83
122
94
18
19
85
99
96
91
105
121
102
117
86
90
119
122
109
95
88
98
3
97
93
120
89
92
87
70
103
104
108
105
94
108
122
106
3
122
3
110
3
107
1.38
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NOTES
Notes:-
1.39
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CUSTOMER INFORMATION
Serial No:
Engine Type:-12F802-1788-B1 Engine:-Briggs & Stratton Quantum XTS-50
Engine Type:-12F807-1787-B1
Date of Sale:-
Your Local Dealer:-
1.40
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