Hayter Mowers Lawn Mower 398C User Guide

Ranger

CODES

398C

399C

(Autodrive) (Autodrive)

4 Speed

OWNER'S HANDBOOK

(English Version)

FROM SERIAL NO: 398C001001, 399C001001

ISSUE 21.02.05

HANDBOOK: 398016 (REV .0.)

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1ST Year (12 months)

Owner’s Name:

We certify that this service has been

carried out by an Authorised Hayter

Service Dealer

Serial Number:

Date:

Note for dealer: Please retain this voucher for your records.

2nd Year (24 months)

Owner’s Name:

Serial Number:

We certify that this service has been

carried out by an Authorised Hayter

Service Dealer

Date:

Note for dealer: Please retain this voucher for your records.

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1.2 Main Features/Specifications

1.5 Contents

1.20 Maintenance Schedule

1.21 - 1.28 Mower Maintenance

1.6 Introduction

1.21

1.22

1.23

1.24

1.25

1.26

1.27

1.28

- Engine

- Throttle Cable Adjustment

- Carburettor Adjustments

- Oil Service

- Air Cleaner Service

- Spark Plug Service

- Keeping Engine Clean

- Grassbag

1.7 Warranty

1.8 - 1.11 Safety Precautions

1.11 Safety Symbols

1.11 Decal Symbols

- Deck Housing

1.12 Assembling the Mower

- Securing Nuts and Bolts

- Clutch Cable Adjustment

- Speed Change Cable

- Lubrication

- Cutterblade Removal

- Cutterblade Assembly

- Cutterblade Sharpening

- Storage

1.12

- Delivery Checklist

- Handlebar

- Grassbag Attachment

1.13 Before Starting the Engine

1.13

- Prevent Engine Damage

- Oil Type

- Check Oil Level

- Fuel Type

1.14 - 1.17 Operating The Mower

1.29 - 1.30 Trouble Shooting

1.31 Declaration of Conformity

1.32 - 1.34 Parts List

1.14

- Controls

- Starting Step 1

1.14

Step 2

Step 3

1.15

1.16

- Forward Travel

- Speed Change

- Turning

- Stopping

- Slopes

- Height of Cut

- Before Mowing

- Grassbag

1.35 - 1.36 Parts list Diagrams

1.38 - 1.39 Notes

1.40 Customer Info

1.17

- Without Grass Collection

- Heavy Growth

- Friction Disc

- Non-Grassed Areas

- Lawn Care Calendar - Guide Only

- Lawn Stripes

1.18 - 1.19

1.19

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1.5

Thank you for purchasing a Hayter mower. The following pages are designed to help you gain

safe and efficient service from your mower.

IMPORTANT: This ‘Owners Handbook’ should be regarded as part of the mower as it gives

essential information regarding mower safety, operation, maintenance and specifications. Read

and understand this handbook prior to operating your mower for the first time. Make sure you

are familiar with all the controls and points of regular maintenance. If you have any doubts,

consult your local Hayter authorised dealer who will be pleased to give you assistance.

IMPORTANT: This mower is designed solely for use in a domestic grass cutting

environment. Use in any other way is considered as contrary to the intended use. Compliance

with and strict adherence to the conditions of operation, service and repair as specified in this

handbook also constitute essential elements of the intended use.

This mower should be operated, serviced and repaired only by persons who are familiar with

its particular characteristics and who are acquainted with the relevant safety procedures.

The safety precautions listed in this handbook and all other generally recognised regulations on

safety must be observed at all times.

Any arbitrary modifications carried out to this machine may relieve Hayter Limited of

liability for any resulting damage or injury.

Hayter mowers are robustly constructed and designed for efficient economical

performance under normal mowing conditions. Correct operation and maintenance will ensure

a long and satisfactory service life. Prior to despatch from our factory every effort is made to

ensure that your mower is delivered in perfect condition.

Throughout this handbook all references to left and right are as viewed from behind the han-

dlebar, in the direction of forward travel.

This handbook is based on information available at the time of publication.

HAYTER LIMITED reserve the right to amend product specifications without prior notification.

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1.6

LIMITED WARRANTY

Hayter Limited warrants to the original user/purchaser that this unit shall be free from defects

in material and workmanship under normal use and service for a period of three years from the

date of purchase. The manufacturer of major proprietry components ie. engines, gearbox /

transaxle (where applicable) furnish their own warranty and services are provided through their

authorised network. To qualify for the full benefit of the warranty, the warranty registration card

must be returned within 14 days of purchase. Subject to the conditions and exclusions noted in

this limited warranty, we shall at our option, repair or replace any warranted part during the

applicable period. If you are in doubt or experience any difficulty, please consult a Hayter

Authorised Service Dealer for clarification.

To qualify for the extended warranty (second and third year) of the three year limited warranty

the machine must have annual services carried out by an Authorised Hayter Service Dealer.

These chargeable services should be carried out within 12 and 24 months of the date of purchase.

Excluded from the extended warranty period are those items which are subject to normal wear

and tear e.g. tyres, wheels, cutterblades, belts, cables, grassbags, sweeper/brushes, batteries and

other consumable wearing parts.

All consumer machines which are fitted with a genuine Hayter friction disc as original

equipment before use, are covered by a Lifetime Warranty against the engine crankshaft

bending. Note: friction washers, blade brake clutch (B.B.C) units and other such devices are not

applicable. Only machines fitted with a genuine Hayter friction disc, which are used in

accordance with the recommended operating and maintenance procedures, are covered.

This warranty does not apply to any unit that has been tampered with, altered, misused, abused or

used for hire, and will become invalid if non genuine Hayter parts are fitted. This warranty does

not cover minor mechanical adjustments unless they are due to defective material or

workmanship. Consult the Owner’s Handbook or a Hayter Authorised Service Dealer for

assistance when making these adjustments.

A warranty period of 90 days applies to machines used for commercial purposes.

To make a warranty claim, return the unit to a Hayter authorised dealer along with proof of

purchase stating the machine serial number and date of purchase. The service receipt(s) or this

Owners Handbook with the 1st/2nd year service boxes fully completed, must be produced as

proof of entitlement to the extended warranty period. Subject to the conditions and exclusions in

this limited warranty, the authorised dealer will, at our option, repair or replace any warranted

part within the duration of the warranty period.

This limited warranty gives you specific legal rights and is in addition to any statutory rights to

which you may be entitled and your statutory rights are not affected by this warranty. If you need

additional information concerning this written warranty, or assistance in obtaining services,

please write to : HAYTER LIMITED, Service Department, Spellbrook, Bishop’s Stortford,

Hertfordshire CM23 4BU

UK ONLY: Details of your local Hayter authorised dealer are contained in Yellow Pages and

the Hayter website www.hayter.co.uk or contact contact:- Freephone 0800 616298.

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1.7

Safety Alert Symbol

This safety alert symbol indicates important safety messages. When

you see this symbol be alert to the possibility of injury. Carefully read

the following and inform others.

Your mower is perfectly safe if used correctly. Failure to observe the

following precautions may result in serious injury.

Training

Before using the mower read the owners handbook carefully. Pay par-

ticular attention to the safety precautions. Ensure that you are familiar

with the controls and the proper use of the equipment. Learn how to

stop the mower quickly in an emergency.

Never allow children or people unfamiliar with these instructions to

use the mower.

Never mow while people, especially children, or pets are nearby.

Keep in mind that the user is responsible for accidents or hazards

occurring to other people or their property.

Preparation

While mowing, always wear substantial footwear and long trousers.

Do not operate the equipment when barefoot or wearing sandals.

Thoroughly inspect the area where the mower is to be used and remove

all objects which may be thrown by the machine.

WARNING: Petrol is highly flammable.

- Store fuel in containers specifically designed for this purpose.

- Add fuel before starting the engine. Never remove the cap from the

fuel tank or add petrol while the engine is running or when the engine

is hot. Allow the engine to cool for at least two minutes before refu-

elling.

- Do not attempt to start the engine if petrol is spilled or a smell of

petrol is present. Move the mower away from the area of spillage

and avoid creating any source of ignition until petrol vapours have

dissipated.

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1.8

Preparation

- Always use fresh fuel. Stale fuel can block the carburettor and cause

leakage.

- Replace fuel tank and oil tank caps securely.

A damaged cutterblade or loose fixing bolt are major hazards. Before

use, always visually inspect the cutting mechanism to ensure that it is

in good condition. A damaged cutterblade must be replaced immedi-

ately with a genuine Hayter replacement part

Operation

Do not operate the engine in a confined space where exhaust fumes

(carbon monoxide) can collect. Refuel outdoors only and do not smoke

while refuelling.

Always pull the starter cord slowly until resistance is felt. Then pull

the cord rapidly to avoid kickback and prevent hand or arm injury.

Mow only in daylight or good artificial light.

Avoid using the mower on wet grass, where feasible.

Always be sure of your footing on slopes.

Walk, never run.

Mow across the face of slopes, never up and down.

Exercise extreme caution when changing direction on slopes.

Do not mow excessively steep slopes of more than 20 degrees.

Use extreme caution when reversing or pulling the mower towards you.

Stop the engine before moving the mower across areas other than grass.

Never operate the mower unless the guards are securely in position and

in good condition.

Do not change the engine governor settings or overspeed the engine.

Disengage the rear roller drive clutch before starting the engine.

Start the engine carefully, with feet well away from the cutterblade.

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1.9

Operation

Do not tilt the mower when starting the engine.

Do not put hands or feet near or under rotating parts.

Never pick up or carry the mower while the engine is running.

Never lift the rear deflector while the engine is running.

Never touch the exhaust/exhaust guard or cooling fins when the engine

is hot.

Stop the engine and disconnect the spark plug lead:

- Before clearing blockages or unclogging the discharge chute.

- Before cleaning/checking or working on the mower.

- After striking a foreign object. Inspect the mower for damage and

ensure necessary repairs are made before re-starting.

- If the mower starts to vibrate abnormally (check immediately).

Stop the engine:

- Whenever you leave the mower.

- Before refuelling.

- Reduce throttle control setting during engine shutdown.

Maintenance & Storage

Keep all nuts, bolts and screws tight to ensure that the equipment is in

safe operating condition.

Frequently check fuel lines and fittings for cracks or leaks and replace

if necessary.

Never check for a spark when the spark plug is removed. (Use approved

tester)

Inspect the exhaust periodically and replace if worn or leaking.

Never crank the engine with the spark plug removed.

Never start the engine with the air-cleaner or air-cleaner cover

removed.

Never store the mower with petrol in the tank within an enclosed area

where fumes may reach an open flame or spark.

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1.10

Maintenance & Storage

Allow the engine to cool before storing in any enclosure. To reduce the

fire hazard, keep the engine and the surrounding deck area free of

grass, leaves, or excessive grease.

Check the rear deflector and grassbag frequently for wear or deterioration.

Replace worn or damaged parts for safety.

If the fuel tank has to be drained, this should be done outdoors and

when the engine is cool.

Wear strong work gloves when removing and reassembling the cut-

terblade.

Always replace worn or faulty parts with genuine Hayter parts.

Safety Symbols

Danger of being hit by thrown

objects.

Safety Alert - Be aware to the

possibility of injury.

Danger of severing toes or fin-

gers in cutting mechanism.

Carefully read the Owners

Handbook before using the

machine.

Stop engine and remove spark

plug lead before working on

the mower.

Keep bystanders at a safe dis-

tance from the mower.

Control Symbols

Engine Stop

(Symbol)

Height of Cut Adjustment

(Symbol)

Throttle Control

(Symbols)

Slow

Fast

STOP

305113

CS198

Choke

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1.11

Delivery Checklist

Remove the mower from the packaging and check that the following

items have been supplied correctly. If any items are missing contact,

your local Hayter dealer.

1. Engine Handbook. 2. Grassbag.

3. Owners Handbook

To prevent accidents cut off the long ribbon attached to the grass-

bag and discard.

Handlebar

Unscrew the handlebar securing knobs sufficiently to allow the handle-

bar to pivot. Hold the engine stop lever in towards the handlebar and

unfold the handlebar to the operating position, before releasing. Tighten

both handlebar knobs to secure in position.

Take care to ensure that the control cables do not become snagged at

the pivot point.

Adjust Height of Handlebars

Using a suitable spanner or socket. Loosen the 2 fixings at the base of

the handlebars. Unscrew the 2 lower knobs sufficiently to allow han-

dlebars to pivot. Set the required position and re-tighten the 2 lower

knobs, check position and re-tighten the fixing screws at the base of

the handlebar.

Grassbag Attachment

H AYTE R

Raise the rear deflector, lower the grassbag through the handlebar and

hook in position. Lower the deflector to rest on the grassbag

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1.12

Prevent Engine Damage

To prevent engine damage the engine is shipped without oil or

petrol. The engine must be filled with the correct grade of oil and

petrol before starting the engine.

Oil Type

Always use high quality detergent oil classified SAE 30 oil. Never use

additives with recommended oil.

To prolong the life of your engine it is important that the oil is changed

after the first 5 hours of use - refer to ‘Maintenance Schedule’.

Check Oil Level

0.15

Clean around the oil filler cap before removing. With the mower on a

Litres

level surface, unscrew and remove the oil filler - dipstick. Wipe oil

from it with a clean cloth. Screw the oil filler - dipstick back in place,

then unscrew and remove it to check the oil level.

The oil level is correct when it is at the full mark on the dipstick.

DO NOT OVERFILL.

V15C

Fuel Type

Always use clean, fresh unleaded petrol. Purchase fuel in quantities

that can be used within 30 days. Never mix oil with petrol. For added

engine protection Briggs & Stratton recommend the use of their fuel

additive which is available from an authorised Briggs & Stratton ser-

vice dealer.

Fill to base of neck to allow for fuel expansion. Do not overfill the

fuel tank.

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1.13

Controls

Operate all control levers several times and ensure that the cables

move freely. Check that the engine stop and ground drive clutch levers

return freely to their rest position when released.

Whilst operating the engine throttle mechanism slight resistance

should be felt when moving the lever to the ‘choke’ position.

Starting - Step 1

Move the throttle control lever to the ‘choke’ position before starting

a cold engine. Move the throttle control lever to the ‘fast’ position

before starting a warm engine.

Step 2

Stand behind the mower and hold the handlebar together with the

engine stop lever with your left hand. With your right hand hold the

engine start - grip and pull slowly until resistance is felt, then pull

rapidly to crank the engine. carefully return the start grip to the storage

position when the engine starts.

If the engine does not start after 5 attempts - refer to “Trouble

Shooting”.

The engine stop lever must be held firmly against the handlebar to

start and keep the engine running. If the engine stop lever is

released the engine will stop.

Step 3

Allow the engine to warm up and move the throttle lever to the

‘fast’

position after starting a cold engine.

To prevent damage never pull the engine start grip when the

engine is running.

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1.14

Forward Travel

(Autodrive Only)

Hold the handlebar and operate the ground drive clutch lever to power

the mower in a forward direction.

When the ground drive clutch lever is disengaged the mower may be

pushed. This feature is useful when mowing in confined areas.

If the engine stop lever is released the engine will stop.

Speed Change

(Autodrive 4 Speed Only)

Travel Speed can be altered by selecting one of the four positions.

ONLY operate the speed control when the engine is running to

avoid damage to the mechanism.

Turning

To make a wide turn steer the mower with the handlebar in the direc-

tion required.

To make a tight turn release the ground drive clutch lever, apply down-

ward pressure on the handlebar to raise the front wheels just above

ground level and steer in the required direction.

To prevent accidents do not raise the front of the mower exces-

sively when making a turn. Never raise the rear of the mower

when the engine is running.

Stopping

Release the ground drive clutch lever, reduce the throttle setting and

release the engine stop lever.

Emergency stop: Release both ground drive clutch lever and engine

stop lever together.

If the engine fails to stop, move the throttle lever to the ‘slow’ posi-

tion and disconnect the spark plug lead.

STOP

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1.15

Slopes

To prevent engine damage do not use the mower on slopes greater

than 20 degrees.

Height of Cut

Grip the lever and pull sideways to disengage it from the locking

notch, then push forwards to lower or pull backwards to raise the

height of cut. Finally release the lever at the required position and

ensure it locks firmly into one of the nine notch settings.

Always select a height of cut to suit operating conditions. Aim to pre-

vent engine overloading and blockages by avoiding low cuts in long

grass conditions. Be prepared to make two cuts when the grass is long.

305113

Before Mowing

To prevent accidents thoroughly inspect the area and remove all

objects which when contacted by the mower cutterblade could

become dangerous projectiles. Inspect the area for hidden obstruc-

tions which when contacted by the cutterblade could risk health

and safety. Remember the location of these obstructions and

ensure that you mow around them.

Grassbag

Raise the rear deflector and lift the grassbag through the handlebar and

lower the rear deflector to rest against the rear of the mower.

To empty the grassbag, pour out the grass clippings and shake the

grassbag vigorously to clean the airways. Good grass collection

depends on good air flow through the grassbag. When collecting grass

clippings it is important that the grassbag is emptied regularly to pre-

vent blockages and engine overloading.

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1.16

Without Grass Collection

Remove the grassbag and operate the mower with the rear deflector in

the closed position.

CS086

Heavy Growth

Areas of heavy growth should be mown without collecting the clip-

pings. If collection is required, first mow the area without the grass-

bag at the maximum height of cut setting. Allow the grass clippings to

dry out and then mow the area at the maximum height of cut setting

with the grassbag fitted. Reduce the height of cut and mow the area

again as necessary until the required finish is obtained.

To prevent grass damage do not remove more than one third of grass

height in one cut.

Friction Disc

The cutterblade is driven by the engine via a friction disc to help pre-

vent damage occurring to the engine crankshaft and cutting mecha-

nism when a hidden obstruction or overload is encountered.

Always stop the engine when a hidden obstruction or excessive vibra-

tion is encountered. Disconnect the spark plug lead and examine the

cutting mechanism. ALWAYS replace a damaged cutterblade - refer to

“Maintenance”.

Non-Grassed Areas

When moving the mower across non-grassed areas, stop the engine

and set the mower to the maximum height of cut to protect the cutting

mechanism.

STOP

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1.17

To be used as a guide only.

January

There is very little work to do this month apart from brushing away

leaves. Keep off the grass if frozen or waterlogged.

February

Rake the grass thoroughly. Spike the lawn to aerate and stimulate soil

organisms and root growth and apply lawn sand if necessary.

March

The yearly lawn work programme really starts this month. As soon as

the ground conditions are suitable, the first cut can be made. The first

cut should merely “top” the grass as close cutting at this stage could

result in severe yellowing or browning. Two cuts are generally suffi-

cient this month.

April

Mow often enough to stop grass growing away. Dig out patches of

coarse grass or resistant weed. Re-seed bare patches.

May

Keep mowing increasing the frequency as required. Treat with selec-

tive weed killers or combined weed/feed preparations if you did not

feed the lawn in April.

June

Summer mowing should now be under way. It should be necessary to

mow the lawn twice a week. Raking before mowing is important this

month as the combined action keeps runners of clover under control.

Water the grass if necessary, and remember to soak thoroughly.

July

Treat the grass with the second application of fertiliser or weed

killer/fertiliser. Water when necessary and rake occasionally. As a gen-

eral rule the grass clippings should be removed each time you mow. If

weather conditions are dry and hot and the grass is weed free, leave the

clippings on the lawn to help maintain ground moisture.

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1.18

August

Keep mowing regularly and watering as necessary. Fill any cracks

caused by drought with a mixture of sharp sand and soil. In dry weath-

er conditions leave the grass longer to help retain ground moisture.

September

Raise the height of cut to allow the grass to thicken and protect the

roots from the winter frost and snow.

October

Rake out the thatch from the turf and spike the lawn to assist in

drainage. Brush in peat and sharp sand.

November

Use a stiff broom to disperse worm casts before mowing. Keep turf

free from leaves.

December

Apart from brushing away leaves, December is a slack end of a busy

year. Keep off the lawn if it is very wet or frozen.

Lawn Stripes

The way to achieve a neat striped effect is for the lawn being cut in

parallel stripes, alternate stripes being mown in opposite directions. A

much more important routine is to cut at right angles to the line of the

previous mowing. If the work has been carried in a north-south line,

then the next cutting should be in an east-west direction. The cross-

cutting keeps down the coarse weed grasses.

1CG480V05A

To prevent grass damage do not remove more than one third of the

grass height in one cut.

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1.19

To prevent accidents stop the engine disconnect the spark plug

lead before attempting to carry out maintenance procedures on

the mower.

Follow the hourly or calendar intervals, whichever occurs first. More

frequent service will be required if working for prolonged periods

under dusty, dry conditions, or when airborne debris is present or after

extensive operation cutting tall, dry grass.

First 5Hrs

After the very first five hours change the engine oil

Daily

Check the oil level

Remove grass debris from around the engine, exhaust/exhaust guard and

air ways in the top cowl and underside of the deck housing.

Remove grass debris from the grassbag and check for signs of damage.

Check the condition of guards and safety devices and cutterblades

Check condition of cutterblade.

25Hrs or Every Season

Change the engine oil if continuously operating under heavy load or

high ambient temperature.

Service the air cleaner.

Lubricate wheels, pivot points and linkages and grease the inner con-

trol cables at point of entry and exit from their outer casing.

Check the clutch cable adjustment.

Sharpen the cutterblade.

50Hrs or Every Season

Change the engine oil.

100Hrs or Every Season

Clean the engine cooling system. Clean more often under dusty condi-

tions or when airborne debris is present or after prolonged operation

whilst cutting tall, dry grass.

Replace the spark plug.

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1.20

To prevent accidents stop the engine and disconnect the spark

plug lead before attempting to carry out maintenance proce-

dures on the mower.

Engine

1. Air Filter

2. Fuel Cap

3. Start Grip

4. Oil Cap/ Dipstick

5. Exhaust Guard

6. Spark Plug / Lead

Throttle Cable Adjustment

Loosen the outer cable clamp screw (1) and move the governor

control lever (2) to the left as far as possible. Insert a large, flat

blade screw driver (3) into the slot in the engine control bracket (4)

at the angle shown. Push the governor control lever to the right

until it just touches the screw driver blade. Move the throttle con-

trol lever to the ‘fast’ position (not the ‘choke’ position) and re-

tighten the outer cable clamp screw. Replace the engine cowl.

Carburettor Adjustments

Should only be made by an authorised Briggs & Stratton dealer.

Under no circumstances should the engine be adjusted to run at a

speed in excess of that shown on the Declaration of Conformity.

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1.21

Oil Service

Check the oil level daily before starting the engine and ensure that the

correct oil level is maintained. Refer to-‘Before Starting the Mower’

for oil checking and filling instructions.

Change the engine oil after the first 5 hours of operation and thereafter

according to the ‘Maintenance Schedule’:-

CS085

1. Drain fuel by running the engine until the fuel tank is empty.

2. Remove the spark plug lead.

3. Allow the engine to cool.

4. Drain the oil while the engine is warm.(Not hot)

5. Tip the mower over on to its left hand side thus ensuring that

the air cleaner is kept uppermost to prevent engine damage.

6. Remove the oil filler dipstick and drain the oil into a suitable

container.

7. Refill with new oil of the recommended SAE viscosity grade.

(Refer to-‘Before Starting the Mower’)

Air Cleaner Service

To service the air cleaner, loosen screw (1) and remove cover (2).

Remove cartridge (3) and clean by tapping gently on a flat surface. If

very dirty, replace.

- Do not use petroleum solvents.

- Do not use pressurised air.

- Do not oil the cartridge.

After servicing, install the cartridge into the cover. Insert the tabs on

the bottom of the cover into the slots in the bottom of the base (4). Tilt

the cover upwards and securely tighten the screw to the base.

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1.22

Spark Plug Service

Use only Briggs & Stratton spark tester (1) to check for a spark as

shown in the diagram.

Replace the spark plug every 100 hours or every season, whichever

occurs first. A spark plug wrench is available from any authorised

Briggs & Stratton service dealer.

Check the spark plug gap with a feeler gauge and set at 0.76mm.

Keeping Engine Clean

Remove all grass and debris from the engine including the

exhaust/exhaust guard, the air ways in the top cowl and the surround-

ing deck areas on a daily basis after use. Never spray the engine with

water during cleaning. Water can contaminate the fuel. Always clean

with a brush or compressed air.

Grass and debris may clog the engine’s air cooling system especially

after prolonged operation while cutting tall, dry grass. The internal cool-

ing fins and surfaces may require cleaning to prevent overheating and

engine damage. We recommended that this service be carried out by an

authorised Briggs and Stratton dealer.

Grassbag

Remove grass debris from the grassbag immediately after use and

check its condition for signs of damage.

To prevent accidents replace a damaged grassbag immediately.

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1.23

Deck Housing

Remove grass debris from the top and underside of the deck housing

immediately after use.

To prevent accidents fertilisers and top dressings are particularly

corrosive. Thoroughly clean the mower deck immediately after use

on treated grass and store well away from corrosive materials.

Securing Nuts & Bolts

Regularly check that all securing nuts and bolts are tight. Replace

missing or damaged items immediately.

1CG480V36B

Clutch Cable Adjustment

32-38mm

Auto Drive Models Only.

Check the clutch cable operation every 25 operating hours and adjust

if necessary. The clutch cable is adjusted correctly when the belt drive

just engages with the clutch lever positioned 32-38mm from the han-

dlebar.

Unscrew the lock nuts (1) and screw the adjuster (2) in or out as nec-

essary. Tighten the locknuts (1) when correctly adjusted.

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1.24

Speed Change cable

If the speed difference between the settings on the speed change con-

trol are judged to be too little or do not exist at all it may be necessary

to adjust the cable.

1. Run the mower in the

position for a few minutes.

2. If there is any play in the cable by nipple Y the cable must be adjust-

ed. Loosen the locking nut X and adjust the cable by screwing out the

nipple Y until the play on the cable is taken up.

3. Tighten the locking nut X.

Note! Do not tension the cable more than necessary, it should just sit

in the nipple Y without play. Too much cable tension will cause the

drive belt to break or result in damage to other parts of the transmis-

sion. When adjusting after maintenance (e.g. fitting a new belt) always

start with the nipple Y screwed in fully.

Lubrication

Lubricate the wheels, pivot points and linkages with engine oil every 25

operating hours.

Apply a good quality medium grease to the inner control cables at the

point of entry and exit from their outer casing.

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1.25

Cutterblade Removal

Drain the fuel by running the engine until the fuel tank is empty and the

engine stops. Remove the spark plug lead and allow the engine to

cool. Turn the mower on its left hand side and ensure that the air clean-

er side of the engine is uppermost.

Firmly grip the end of the cutterblade with the gloved hand and remove

the bolt (1), spring washer (2) and distance piece (3) securing the cut-

terblade with a 9/16” A/F spanner.

To prevent accidents never work on the cutterblade unless the

spark plug lead has been removed. The cutterblade has sharp

edges. ALWAYS wear strong gloves to protect your hands when

working on the cutterblade. DO NOT rotate tools towards the cut-

ting edges to avoid the risk of injury should the tool slip. ALWAYS

use genuine Hayter replacement parts.

The condition of the cutterblade and its mounting arrangement should

be checked regularly for signs of wear or damage. Ensure that the cut-

terblade is not bent or cracked.

A damaged cutterblade that is out of balance will vibrate excessively

and may break. DO NOT use an unbalanced cutterblade.

Regularly check that the bolt securing the cutterblade is tightened to the

specified torque of 54Nm.

Replace the cutterblade every 2 years of sooner if excessively worn or

damaged.

To prevent injury it is wise to seek assistance when turning the mower

on its side.

Cutterblade Assembly

Assemble the cutterblade with the turned up edges facing towards the

engine. Secure the cutterblade using the bolt (1), spring washer (2), and

distance piece (3) and tighten to a torque of 54Nm

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1.26

Cutterblade Sharpening

A slightly worn cutterblade may be re-sharpened. Both blade edges

must be sharpened equally to ensure balance. Sharpen the cutterblade

every 25 mowing hours or more frequently if conditions require.

Remove the cutterblade from the mower and clean using a brush and

water. Inspect the cutterblade for signs of damage.

30°-45°

Sharpen both cutting edges with a flat file to restore performance.

Ensure that the cutterblade is balanced. Use a screw driver with a

round shaft to support the cutterblade through its centre hole. Hold the

cutterblade horizontal and then release. A balanced cutterblade will

remain horizontal.

If the cutterblade is not balanced the heavy end will rotate downwards.

Sharpen the heavy end until the cutterblade is correctly balanced.

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1.27

Storage

To store the handlebar unscrew the 2 small securing knobs sufficient-

ly to allow it to be pivoted forwards to rest against the mower. Take

care to ensure that the control cables do not become snagged at the

pivot point and depress the engine stop lever to prevent it being dam-

aged through contact with the engine spark plug.

Engines stored in excess of 30 days need to be protected with Briggs &

Stratton fuel additive or drained of fuel to prevent gum from forming in

the fuel system or on essential carburettor parts. To ensure your mower

is maintained in good working order it is important that the following

procedure is adopted. Refer to the Maintenance section as necessary.

Drain fuel from the engine by operating the engine until it stops.

Disconnect the spark plug lead.

Change the engine oil.

Remove the engine spark plug and pour 15ml of engine oil into the

engine cylinder and replace the spark plug. Do not exceed the stated

volume of oil as engine damage may occur on re-starting. Do not

replace the spark plug lead. Slowly pull the engine start - grip once

to crank the engine. This will distribute the oil and help prevent engine

corrosion.

Clean grass and debris from the engine cylinder, cylinder head cooling

fins, under top cowl, and around and behind exhaust/exhaust guard.

Clean all other areas of the mower and ensure that the grassbag is clean.

Lubricate the mower.

Treat metal parts with a water repellent anti-corrosion product.

Cover the mower with a protective sheet and store it in a dry, ventilat-

ed area.

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1.28

PROBLEM

POSSIBLE FAULT

Engine stop lever released

Incorrect oil level

REMEDY

Engine will not turn over

Operate engine stop lever

Check oil level

Obstruction under deck

Remove obstruction

Engine smokes

Excess oil level

Check oil level

Air cleaner cartridge oil

soaked or plugged

Service air cleaner

Engine runs then stops

Engine will not start.

Fuel starvation

Fill fuel tank

Fuel cap vent blocked

Clean fuel cap vent

Engine under load.

Fuel starvation.

Raise height of cut.

Fill fuel tank.

Incorrect / contaminated fuel. Drain fuel tank and fill with

correct fuel.

Spark plug lead disconnected. Connect spark plug lead.

Engine brake not released.

Faulty spark plug.

Operate engine stop lever.

Clean and adjust gap or replace.

Engine runs rough.

Spark plug lead becoming

disconnected in use.

Connect spark plug lead.

Faulty spark plug.

Clean and adjust gap or replace.

Replace air cleaner element.

Air cleaner element blocked.

Incorrect / contaminated fuel. Drain fuel tank and fill with

correct fuel.

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1.29

PROBLEM

POSSIBLE FAULT

REMEDY

Engine vibrates excessively.

Mounting bolts loose.

Tighten bolts.

Cutterbar bolt loose.

Tighten bolt.

Cutterbar out of balance.

Balance cutterbar.

Uneven cut.

Undulating ground contours.

Cutterbar worn.

Change direction of travel.

Sharpen the cutterbar.

Cutterbar out of balance.

Wheels damaged.

Balance cutterbar.

Inspect and replace as necessary.

Discharge chute blocks.

Grass is wet.

Mow dry grass.

Cut height too low.

Grassbag full.

Increase cut height.

Empty grassbag.

No airflow through the grassbag. Clean the grassbag.

Mower is hard to push.

Height of cut too low.

Wheels damaged.

Increase height of cut.

Inspect and lubricate or replace

as necessary.

Mower will not self propel.

(Auto drive model only).

Clutch out of adjustment.

Drive belt damaged.

Adjust clutch lever.

Replace drive belt.

Poor grass collection.

No airflow through the grassbag. Clean the grassbag.

Discharge chute blocked.

Wet grass.

Remove blockage.

Mow dry grass.

Empty grassbag.

Grassbag full.

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1.30

EC DECLARATION OF CONFORMITY

HAYTER LIMITED,

Spellbrook, Bishop’s Stortford, Herts CM23 4BU ENGLAND

declare that the lawnmowers:

Models:

Ranger 48

CODE 398C

Auto Drive

Pedestrian Rotary

Briggs & Stratton

2800 rpm

Ranger 53

Machine Type No.

Category:

Type:

Engine - Manufacturer:

- Speed of rotation:

Width of cutting device:

CODE 399C

Auto Drive 4 Speed

Pedestrian Rotary

Briggs & Stratton

2900 rpm

480mm

530mm

2900 rpm

Speed of rotation of the cutting device: 2800 rpm

Complies with the provisions of Directive: 98/37/EC Essential Health & Safety Requirements Relating to the

Design & Construction of Machinery and Safety Components, as amended and the regulations transposed into

national law.

Also Directive 89/336/EEC Electromagnetic Compatibility, as amended and the regulations transposed into

national law.

Also Directive 2000/14/EC Noise emission in the environment by equipment for use outdoors, and the regula-

tions transposed into national law procedure applied for the conformity assessment: ANNEX VI, procedure 1.

Notified Body: Sound Research Laboratories Ltd. Holbrook House, Little Waldingfield,

Sudbury, Suffolk, ENGLAND

Notified body identification No: 1088

Measured sound power level:

Guaranteed sound power level:

95 dB(A)

96 dB(A)

98 dB(A)

100 dB(A)

Standards Used: EN2921, EN836 and ENISO14982.

Signed

Date: 26.11.04

Declaration done and Technical Documentation kept at:

HAYTER LIMITED,

Spellbrook, Bishop’s Stortford,

S.A. Maryniak

(Technical Director)

Herts CM23 4BU ENGLAND

VIBRATION INFORMATION

The Lawnmower Vibration level at the operator contact position, measured in accordance with Euopean

Standard EN836-Handlebars. 398C = 6.8 ms^-2.. CODE 399C = 7.3 ms^-2.

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1.31

QTY.

398C 399C

DESCRIPTION

ITEM NO.

PART NO.

ITEM NOTE

Mainframe - 48

Mainframe - 53

Height Adjust Quadrant

Cover - Black

397039V

399020V

397028

397037

399019

397047

219189

1662

Cover - Black

Engine-B+S Quantum XTS 50

Decal - Caution

Key Woodruff

Nut-UNC 1/4” Plain

Knob

Washer

09197

397046

09475

09765

Screw - Plastite

Screw - Taptite

09596

Wheel Assembly

Handlebar - Lower RH

Handlebar - Lower LH

Knob - M8 Handlebar

Guide Rope

Bolt - Handlebar

Plug - Tube

Cable Tie

Nut

Washer - Plain

Guide Rope

Throttle Control & OPC Assemble

Screw - Detite Posi Pan

Pin Pivot

397021

399009

397004W

307003W

480088

305127

226024

300160

3966

09544

09472

305093

397010

480093

09600

340182

340179

09688

Lever Engine

Washer - Nylon

Screw - PT Pan Flange

Upper Handlebar

Frame - Grassbag W/A

Fabric Grassbag

Flap - Black

09687

340183W

399026W

397005W

399005W

397006

399006

397024

397025

397026

397036

397035

397034

Spring

Flap Attachment - Black

Attachment - RH

Attachment - LH

Battery Holder

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1.32

QTY.

398C 399C

DESCRIPTION

ITEM NO.

PART NO.

ITEM NOTE

Grip Fix

09773

397027

09766

397018

397033

397017

09546

397023

398003

09368

397031

397016

397041

09349

Rear Attachment

Bolt - Coach

Attachment Plate

Spring

Handlebar Attachment

Screw -Taptite

Wheel Cover

Cover Plate

Screw - M8 x 20

Height Adjustment Lever

Bushing

Seal Shaft

Screw - Taptite

Friction Disc W/A

Cutterbar 19”

Cutterbar 21”

Piece Cutterbar Distance

Washer - Spring

Screw

397042W

480149

330032

216008

4014

09273

09116

Front Axle

397029

397038

399021

397030

09772

397013

397032

397012

397015

397045

397014

09263

397019

397020

397022

399010

397040

398001

02575

398004

398002

398005

398007

Height Adjustment Rod

Rear Axle

Grip Fix

Retainer

Lever Knob

Spring

Wheel Cover

Bearing Kit

Wheel Assembly - (Incl. item 64)

Washer

Spring

Hub Cap - Black

Shaft

Transmission

Washer

Drive Key

Lock Washer

Gear Wheel

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1.33

QTY.

398C 399C

DESCRIPTION

ITEM NO.

PART NO.

ITEM NOTE

Support Washer

Lever Clutch

Clip E

Tension Spring

Bracket

V Belt

Belt Pulley

Variator Assy

Pin Roll

398006

306094

09767

398008

399022

398011

399024

398010

399018

09770

09771

09769

Grubscrew

Bush

398012

399025W

398009

399012

306108

397009

399027

399016

09768

399017

399013

09764

399011

399015

399023

399014

09547

Engine Spacer

Engine Belt Pulley

Bracket Cable Clutch

Cable Clutch

Ball Bearing

Knob

Screw Plastite

Variator Control

Attachment

Screw Taptite

Spacer

100

101

102

Tension Roller

Tension Arm

Belt Pulley

Bolt

Decal - Hayter

Decal - Grass Blade

Decal - Height of Cut

398015

410064

320006

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1.34

101

102

100

64 66

4P398C02B

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1.35

101

102

100

64 66

4P398C02B

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1.36

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Notes:-

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1.38

Notes:-

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1.39

Serial No:

Motor Type:-127F802-1382-01 (Code 398C) Engine Type Briggs & Stratton Quantum XTS 50

Motor Type:-127F802-1382-01 (Code 399C) Engine Type Briggs & Stratton Quantum XTS 50

Date of Sale:-

Your Local Dealer:-

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1.40

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