| Operator's Manual   ® STOP   44" HigHspeed sweeper   DO NOT RETURN TO STORE   For Missing Parts or Assembly   Questions Call 1-866-576-8388   Model No. 486.24229   CAUTiON:   • Safety   Before using this product, read   this manual and follow all Safety   Rules and Operating Instructions.   • Assembly   • Operation   • Maintenance   • Parts   Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.   PRINTED IN U.S.A.   FORM NO. 42013 Rev. (09/30/09)   Download from Www.Somanuals.com. All Manuals Search And Download.   sAFeTY rULes   Remember, any power equipment can cause injury if operated improperly or if the user does not understand how to   operate the equipment. Exercise caution at all times when using power equipment.   • Read the vehicle and sweeper owners manuals and know how to operate your vehicle and sweeper before using this   sweeper attachment. Always instruct other users before they operate the sweeper.   vehicle braking and stability may be affected with the addition of an accessory or an attachment. Be aware of   changing conditions on slopes.   • • • • • Do not permit children to operate sweeper.   Do not permit anyone to ride on sweeper.   Operate the sweeper at reduced speed on rough terrain, near ditches and on hillsides to prevent loss of control.   Vehicle braking and stability may be affected with attachment of this sweeper. Do not fill sweeper to maximum capacity   without checking capability of the towing vehicle to safely pull and stop with the sweeper attached. Stay off of steep slopes   Do not exceed 6 m.p.h. Driving too fast may cause damage to sweeper's wheels and bearings.   Do not hold onto dump handle while tractor is moving.   Never attach dump handle to tractor or any part of your body. Always keep it secured to the hopper bag while tractor is   moving. If any part of dump handle should become damaged, stop use of sweeper and replace the damaged part.   Stop and inspect vehicle and sweeper for damage after striking an object. Repair any damage before continuing operation.   Keep sweeper away from fire. Excessive heat can damage the brushes and hopper bag and could cause the bag and its   contents to burn.   • • • • • • • Before storing the sweeper, always empty the hopper bag to avoid spontaneous combustion.   Follow maintenance and lubrication instructions as outlined in the maintenance section of this manual.   Look for this symbol to point out important safety precautions. It means — Attention! Become alert!   Your safety is involved.   CArTON CONTeNTs   3 (x1)   2 (x1)   1 (x1)   41041   42020   7 (x2)   6 (x2)   4 (x2)   43938   5 (x1)   10   (x2)   11   (x2)   40892   40890   26414   40989   40897   40893   14   (x1)   12   (x1)   13   8 (x2)   9 (x1)   (x1)   23014   26413   40894   24192   26408   Call 1-866-576-8388 for missing parts or assembly help   DO NOT RETURN TO STORE   3 Download from Www.Somanuals.com. All Manuals Search And Download.   HArdwAre pACkAge   sHOwN FULL size   18   (x1)   17   19   (x3)   15   (x7)   16   (x1)   (x4)   43182   27   (x2)   20   (x1)   24   (x6)   22   (x2)   43648   47189   25   (x2)   43055   43343   712-3046   28   (x2)   44292   47810   23368   44917   26   (x5)   21   (x9)   23   (x2)   47623   48365   43093   43978   34   (x1)   30   (x2)   32   (x2)   29   (x1)   35   (x1)   41036   26484   33   (x1)   31   (x2)   41013   7071   712-0421   23353   23878   Call 1-866-576-8388 for missing parts or assembly help   DO NOT RETURN TO STORE   4 Download from Www.Somanuals.com. All Manuals Search And Download.   AsseMBLY   TOOLs reQUired FOr AsseMBLY   sTep 3: (see FigUre 3)   • Secure each bag arm channel to the side of the   sweeper housing with a plastic wing nut (31) installed   onto the bolt assembled in step 1.   (2)   (2)   (1)   (1)   7/16" Wrenches   1/2" Wrench   Pliers   • • Insert a pivot rod retainer (30) down into the end of   each bag arm channel.   Install a compression spring (32) into the bottom of   each of the pivot rod retainers to secure them to the   bag arm channels.   Hammer   sTep 1: (see FigUre 1)   • Install a 5/16-18 x 2-3/4" hex bolt (17) and a 5/16"   jam nut (25) in each bag arm channel.   30   4 25   32   17   FigUre 1   31   FigUre 3   sTep 2: (see FigUre 2)   • Slide the bag arm channels (4) into the sweeper   housing as shown in figure 2. Secure them to the   sweeper housing with a 5/16-18 x 2-1/2" hex bolt (15)   and 5/16" nylock nut (21). Tighten bolt until snug. do   not overtighten.   sTep 4: (see FigUre 4)   • Attach the drawbar (14) to the sweeper by fastening   a drawbar bracket (8) above and below the drawbar   using three 5/16" x 2-1/2" hex bolts (15) and 5/16"   nylock nuts (21).   15   4 15   8 21   14   8 21   FigUre 4   FigUre 2   Call 1-866-576-8388 for missing parts or assembly help   DO NOT RETURN TO STORE   5 Download from Www.Somanuals.com. All Manuals Search And Download.   sTep 5: (see FigUre 5)   sTep 7: (see FigUre 7)   • Lock the drawbar into position by inserting a 3/8" x 3"   hitch pin (20) into the center hole and securing it with   a 3/32" cotter pin (19).   • Slide the bag frame tube (1) through the front flap in   the bottom of the bag.   • Slide the two lower hopper tubes (10) into the flaps at   the front of the hopper bag (3) as shown.   3 20   19   10   1 FigUre 5   FigUre 7   sTep 8: (see FigUre 8)   sTep 6: (see FigUre 6)   • Install a rear hopper tube (11) onto the ends of the   lower hopper tubes (10) making sure the holes in the   rear hopper tube are facing up.   • Attach the hitch bracket (12) and straight hitch   bracket (13) to the drawbar using two 5/16" x 2-1/2"   hex bolts (15) and 5/16" nylock nuts (21).   • Secure the rear hopper tube (11) to the lower hopper   tubes (10) with two 1/4" x 1" curved head bolts (26)   and 1/4" nylock nuts (24).   • Assemble a 3/8" x 3" hitch pin (35) and two 3/4"   spacers (22) to the hitch brackets. Secure them in   place with a 3/32" hair cotter pin (18).   NOTe: Hopper bag (3) not shown for clarity.   24   11   10   26   15   35   24   12   13   10   22   18   26   21   FigUre 8   FigUre 6   Call 1-866-576-8388 for missing parts or assembly help   DO NOT RETURN TO STORE   6 Download from Www.Somanuals.com. All Manuals Search And Download.   sTep 9: (see FigUre 9)   sTep 11: (see FigUre 11)   • Slide the front flaps of the hopper bag up onto the   front of the lower hopper tubes. Secure the bag frame   tube to the lower hopper tubes using two clevis pins   (28) and hair pins (19).   • Slide the assembled tubes down through the flaps in   the sides of the hopper bag (3) as shown.   NOTe: Be sure front flaps of hopper bag are positioned   above clevis pins.   • Snap the sides of the bag to the bottom of the bag at   the front corners .   19   28   FigUre 9   FigUre 11   sTep 10: (see FigUre 10)   • Slide a rear hopper tube (11) onto the two upper   hopper tubes (6).   Secure the upper hopper tubes (6) to the rear hopper   tube (11) using two 1/4" x 1" curved head bolts (26)   and 1/4" nylock nuts (24). Bolt heads should face up.   sTep 12: (see FigUre 12)   • Slide the assembled tubes back up underneath the   wind screen as shown.   • 26   11   24   6 26   24   6 FigUre 12   FigUre 10   Call 1-866-576-8388 for missing parts or assembly help   DO NOT RETURN TO STORE   7 Download from Www.Somanuals.com. All Manuals Search And Download.   sTep 13: (see FigUre 13)   1. Secure the top and bottom hopper tubes together   using two 5/16" x 3/4" hex bolts (17) on inside and   two 5/16" nylock nuts (21) outside.   sTep 15: (see FigUre 15)   • Insert the hopper support rods (7) into the hole   beneath the curved head bolt (26) in each upper   hopper tube. Flex and insert the rod into the hole in   the bottom rear hopper tubes as shown.   NOTe: The hopper support rods will flex about as much   as shown in figure 15 when they are assembled.   26   7 21   17   7 7 17   21   FigUre 13   FigUre 15   sTep 14: (see FigUre 14)   • Install two cotter pins (27) in the rear hopper tube.   Bend ends of cotter pins around tube.   sTep 16: (see FigUre 16)   • • Slide the dump handle clip (33) onto the dump handle.   Attach the dump tube to the rear hopper tube using a   U-clamp (34) placed between the cotter pins, a 1/4" x   1-1/2" hex bolt (16) and a 1/4" nylock nut (24).   Swivel the dump tube so that the end of the tube   rests on the ground behind the bag and supports the   rear of the bag in an upright position.   • Slide the pivot rod (2) through the flap in the bag's   windscreen first and then through the hole in each   upper hopper tube.   • Hammer a palnut (23) onto each end of the pivot rod .   • HiNT: Place the bag on its side on a hard surface to   make installation of palnuts easier.   2 24   23   34   16   27   5 33   FigUre 16   FigUre 14   Call 1-866-576-8388 for missing parts or assembly help   DO NOT RETURN TO STORE   8 Download from Www.Somanuals.com. All Manuals Search And Download.   sTep 17: (see FigUre 17)   ATTACHiNg sweeper HiTCH TO TrACTOr   • Slide the handle grip (29) onto the end of the handle   tube (9).   1. Place the tractor and sweeper on a flat level surface.   2. Set the sweeper height adjustment handle to about   the middle of its adjustment range.   • Assemble the handle tube (9) to the dump tube (5)   and secure in place with a 1/4" x 1" curved head bolt   (26) and 1/4" nylock nut (24).   3. Attach the sweeper hitch to the tractor hitch, making   adjustments to the hitch brackets depending on the   drawbar height of your tractor as shown in gROUP A,   GROUP B and GROUP C diagrams in figure 20.   4. Arrange the spacers into one of the three possible   combinations as shown below in the gROUP A,   GROUP B and GROUP C diagrams in figure 20.   iMpOrTANT: To obtain the best performance from your   sweeper, arrange the spacers so that the sweeper bag is   approximately level with the ground as shown in figure 19.   • Snap the dump handle clip (33) onto the pivot rod.   33   29   26   9 BRUSH HEIGHT ADJUSTED   APPROXIMATELY MID-WAY   24   FigUre 17   sTep 18: (see FigUre 18)   • To attach the hopper bag to the sweeper, slide the   pivot rod into the pivot rod retainers on the ends of   the bag arm channels. The channels go on the inside   of the bag tubes.   APPROXIMATELY LEVEL   FigUre 19   HiNT: Temporarily loosen the plastic wing nuts (31) if   necessary to fit the channels inside the bag.   grOUp "A" VeHiCLes   wiTH HiTCHes   grOUp "B" VeHiCLes   wiTH HiTCHes   grOUp "C" VeHiCLes   wiTH HiTCHes   HAViNg 11" TO 13"   HAViNg 9" TO 11"   HAViNg 7" TO 9"   grOUNd CLeArANCe. grOUNd CLeArANCe. grOUNd CLeArANCe.   31   FigUre 20   FigUre 18   Call 1-866-576-8388 for missing parts or assembly help   DO NOT RETURN TO STORE   9 Download from Www.Somanuals.com. All Manuals Search And Download.   OperATiON   (sweeper sHOwN iN dUMp pOsiTiON)   DUMP   LEVER   PIVOT ROD   DRAWBAR   OFFSET   TUBE   DRAWBAR   BAG ARM   CHANNELS   KNOB   HEIGHT ADJUSTMENT HANDLE   dump Lever   Bag Arm Channels   pivot rod   Height Adjustment Handle   knob   drawbar   Permits dumping of hopper bag from driver's seat.   Connects the hopper bag to the sweeper housing.   Allows hopper bag to tilt forward to dump material.   Adjusts the operating height of the sweeper.   Locks the height adjustment handle into a height adjustment hole.   Connects the sweeper to the towing vehicle. Adjusts for various height tractor hitches.   Allows drawbar to be offset from tractor.   drawbar Offset Tube   sweepiNg speed   HOw TO Use YOUr sweeper   • do not exceed 6 m.p.h. Try a starting speed of   approximately 3 m.p.h. (third gear on most tractors).   Depending on conditions, it may be necessary to adjust   the sweeping speed in order to achieve best results.   CAUTiON:Maximum towing speed is 6   m.p.h. Driving too fast may cause damage to   wheels and bearings.   BrUsH HeigHT AdJUsTMeNT   dUMpiNg OF sweeper   • To adjust sweeper brushes to best operating height,   loosen adjustment knob and push down on height   adjustment lever to raise the brush, or push up on   the lever to lower the brush. See figure above. Best   adjustment is when the brush setting is 1/2" down   into the grass. Always mow the grass to an even   height before sweeping.   • Your sweeper can be dumped without getting off of   the rider or tractor. Unclip dump lever from pivot rod   and pull forward to empty the hopper. Always empty   hopper after each use.   CAUTiON: Keep sweeper away from fire.   Excessive heat can damage the brushes   and hopper bag and could cause the bag   and its contents to burn.   drAwBAr OFFseT   • The drawbar can be attached to the center, left hand   or right hand set of holes in the drawbar offset tube.   Call 1-866-576-8388 for missing parts or assembly help   DO NOT RETURN TO STORE   10   Download from Www.Somanuals.com. All Manuals Search And Download.   MAiNTeNANCe   CUsTOMer respONsiBiLiTies   Read and follow the maintenance schedule and the procedures listed in the maintenance section.   MAINTENANCE SCHEDULE   Fill in dates as you   complete regular service.   Service Dates   Check for loose fasteners   Check for worn or damaged parts   Lubricate brush shaft bearings   Lubricate wheel bearings   X X X X X Clean Sweeper   X X Clean/Lubricate chain and sprockets   X sCHedULed MAiNTeNANCe   CLeANiNg   • • Clean the sweeper after each use.   • • • Clean sweeper housing with a soft brush or cloth.   Clean debris from hopper bag with a brush or broom.   Remove any material which has wrapped around   brushes or ends of brush shaft.   Inspect for worn or damaged parts, such as brushes   and wheels.   • • Lubricate the brush shaft bearing twice a with a few   drops of light weight oil.   Every two years, remove wheels and clean sprockets,   chains, and gears found inside the wheel housing. After   cleaning, lubricate with an even coat of light grease.   To remove the wheel, pop off the hub cap using a   screwdriver and remove the lock nut and flat washer.   TrOUBLesHOOTiNg   wheels skid when sweeping   • • • Brushes set too low.   Brushes are jammed.   Wheels are jammed.   • • • Adjust height till brushes are 1/2" down into grass.   Stop sweeper. Remove obstruction.   Remove one wheel at a time to check for obstruction   or damage Refer to Service and Adjustments section.   sTOrAge   • Remove the hitch pin (20) from the center hole, fold   the drawbar to the right or left and then replace hitch   pin (20). Refer to figure 5 on page 6.   Remove plastic wing nuts (31) from bag arm channel.   Fold bag arm channels into sweeper housing and   replace plastic wing nuts (31). Refer to figure 3 on   page 5.   CAUTiON: Before storing the sweeper,   always empty hopper bag to avoid   spontaneous combustion.   • • • Clean the sweeper and hopper bag thoroughly to   help prevent rust and mildew.   To collapse the hopper bag for storage, remove the   two hopper support rods from the rear of the hopper.   • Store in a dry area.   Call 1-866-576-8388 for missing parts or assembly help   DO NOT RETURN TO STORE   11   Download from Www.Somanuals.com. All Manuals Search And Download.   serViCe ANd AdJUsTMeNTs   BrUsH repLACeMeNT   sprOCkeT, CHAiN ANd pAwL serViCe   NOTe: Replace brushes one brush at a time.   1. Remove the hopper bag from the sweeper.   2. Loosen hex bolts and lock nuts on two single brush   retainers which clamp one brush to the double brush   retainers. DO NOT loosen or remove bolts which   fasten double brush retainers to brush shaft.   3. Slide the brush out of the retainers, noting on which   side of the brush the bristles overlap.   iMpOrTANT: do Not remove both wheels at the same   time to avoid mixing of parts. (The R.H. and L.H. ratchet   sprockets are not interchangeable.) Make notes on the   position of all parts before removing them.   • Remove hub cap, nylock nut and washer on outside   of wheel and then remove wheel.   • Remove the dust cover by removing the two #12   screws which fasten it to the wheel housing. (It is not   necessary to remove the dust cover if you are only   cleaning and lubricating the chain and sprockets.)   Remove the retaining rings and washers which hold   the sprockets onto the shafts.   Remove the chain and both sprockets, holding them   in position and sliding them off both of the shafts.   (Look for the drive pin, which may fall out of the brush   shaft when the ratchet sprocket is removed.) See   figure 22.   4. Install new brush, making sure the bristles overlap on   the same side of the brush as before.   • • BRUSH ROTATION   OVERLAP   BRUSH   BRISTLES   SHAFT   • • • To reassemble, insert the drive pin through the hole   at the end of the brush shaft. Make sure the pin slides   back and forth easily in the shaft.   Lightly grease both shafts and the chain, and fill the   ratchet sprocket with grease. Assemble the chain with   both sprockets back onto the shafts.   Lightly grease the axle and then reassemble the   wheel. The brushes should rotate only during forward   rotation of the wheel. If the brushes are driven   (rotated) by both forward and reverse rotation of the   wheel, the drive pin is jamming in the ratchet gear.   Disassemble and clean and lubricate the drive pin   and ratchet gear.   SINGLE   BRUSH   RETAINERS   DOUBLE BRUSH RETAINER   OVERLAP   BRISTLES   BRUSH ROTATION   FigUre 21   #12 SCREW   GEAR SPROCKET   DUST   COVER   WASHER   RETAINING   RING   BRUSH   SHAFT   NYLOCK   NUT   DRIVE   PIN   RATCHET   SPROCKET   CHAIN   WASHER   RETAINING   RING   WASHER   WASHER   WHEEL   HUB CAP   FigUre 22   Call 1-866-576-8388 for missing parts or assembly help   DO NOT RETURN TO STORE   12   Download from Www.Somanuals.com. All Manuals Search And Download.   NOTes   Call 1-866-576-8388 for missing parts or assembly help   DO NOT RETURN TO STORE   13   Download from Www.Somanuals.com. All Manuals Search And Download.   repAir pArTs iLLUsTrATiON   486.24229 44" HigHspeed sweeper   24   34   16   5 3 29   26   9 24   27   26   11   26   24   6 7 24   24   11   23   54   26   30   32   4 2 7 6 30   52   33   21   31   24   55   41   10   32   17   19   26   70   45   72   23   28   69   70   51   74   48   4 73   63   42   45   39   50   68   49   47   25   17   15   1 10   21   19   76   43   62   21   71   17   60   24   61   59   66   57   20   15   64   65   44   17   15   28   15   15   15   58   8 56   31   35   13   25   75   14   8 40   77   53   22   12   36   55   77   21   21   46   21   37   18   21   19   38   53   51   54   52   75   Call 1-866-576-8388 for missing parts or assembly help   DO NOT RETURN TO STORE   14   Download from Www.Somanuals.com. All Manuals Search And Download.   repAir pArTs LisT   486.24229 44" HigHspeed sweeper   reF QTY pArT NO   1 desCripTiON   Bag Frame Tube   reF QTY pArT NO   66657   desCripTiON   Wheel Housing (LH)   1 1 1 2 1 2 2 2 1 2 2 1 1 1 7 1 4 1 3 1 9 2 2 14   2 5 2 2 1 2 2 2 1 1 1 1 1 1 1 42020   41041   40890   26414   40989   40892   43938   26408   40894   40897   40893   23014   24192   26413   44292   43648   43182   43343   43055   47623   47810   23368   44917   47189   40   41   42   43   44   45   46   47   48   49   50   51   52   53   54   55   56   57   58   59   60   61   62   63   64   65   66   67   68   69   70   71   72   73   74   75   76   77   1 2 2 4 1 8 2 4 2 2 2 2 2 2 2 2 4 8 4 4 8 4 2 2 2 2 8 1 1 2 4 2 2 2 4 2 4 4 1 2 3 4 5 6 7 8 9 Pivot Rod   Hopper Bag   1650-1 Retaining Ring (E Type)   716-0106 Retaining Ring 5/8" (E Type)   736-0231 Washer, .344 x 1.125 x .12"   Bag Arm Channel   Dump Tube   Upper Hopper Tube   Hopper Support Rod   Drawbar Bracket   Handle Tube   Lower Hopper Tube   Rear Hopper Tube   Hitch Bracket   Straight Hitch Bracket   Drawbar   Hex Bolt, 5/16-18 x 2-1/2"   Hex Bolt, 1/4-20 x 1-1/2"   Hex Bolt, 5/16-18 x 3/4"   Hair Cotter Pin, 3/32 x 2-5/16"   Hair Pin, 3/32 x 1.8"   Hitch Pin, 3/8 x 3"   Nylock Nut, 5/16-18   Spacer, .76 x 1 x .76"   Palnut, 3/8"   25019   44007   47046   43063   43086   47364   44008   141   41017   49428   42210   41074   49954   43012   46780   23580   23581   47171   43655   62489   46" Brush Shaft   Shim Washer   Dowel Pin, 1/4 x 3/4"   Hex Bolt, 5/16-18 x 1"   Lock Washer, 5/16"   Spacer, .52 x .75 x .4"   Washer, .78 x 1.125 x .025   Washer, .378 x 1.25 x .061   Hub Cap   Hex Bolt, 3/8-16 x 4-1/4"   Nylock jam Nut, 3/8-16   Wheel   Socket Screw, #10-32 x 1"   Hex Bolt, 1/4-20 x 3/4"   42" Sweeper Brush   Brush Retainer (Double)   Brush Retainer (Single)   Nylock Nut, #10-32   Retaining Ring, 3/4"   Brush Bushing Assembly   10   11   12   13   14   15   16   17   18   19   20   21   22   23   24   25   26   27   28   29   30   31   32   33   34   35   36   37   38   39   Nylock Nut, 1/4"   712-3046 jam Nut, 5/16-18   1540-31 Washer, .78 x 1.25 x .062   1629-56 Bearing Retainer   C-9M5732 Pop Rivet   43978   43093   48365   7071   Curved Head Bolt, 1/4-20 x 1"   Cotter Pin, 1/8 x 1-1/2"   Clevis Pin, 1/4 x 1.11"   Handle grip 3/4"   43889   43890   62490   44137   44232   44542   23573   49102   26538   Ratchet Sprocket (LH) (not shown)   Ratchet Sprocket (RH)   gear Sprocket Assembly   Washer, .518 x 1 x .02   Ball Bearing   Roller Chain   Dust Cover   26484   Rod Retainer   712-0421 Plastic Wing Nut, 5/16"   41036   41013   23878   23353   68167   66413   40891   66656   Compression Spring   Dump Handle Clip   U-Clamp   Hitch Pin, 3/8 x 3"   Sweeper Housing   Height Adjustment Tube   Height Adjustment knob   Wheel Housing (RH)   #12 Screw   Step Spacer, .41 x .75"   1540-32 Washer, .78 x 1.25 x .015   45088   42013   Wheel Bearing   Owners Manual   Call 1-866-576-8388 for missing parts or assembly help   DO NOT RETURN TO STORE   15   Download from Www.Somanuals.com. 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