IMI CORNELIUS INC.
One Cornelius Place
Anoka, MN 55303–6234
Telephone (800) 238–3600
Facsimile (612) 422–3246
BEVERAGE DISPENSING SUPPORT SYSTEM ASSEMBLY (MODEL NO.
2232MS) INSTALLATION AND SERVICE MANUAL
MANFACTURED
BY
IMI CORNELIUS INC.
ANOKA, MINNESOTA 55303–1592
BEVERAGE CONTROL PANEL ASS’Y
Manual Part No. 0713
June 5, 1991
Revised: April 23, 1992
Control Code A
THIS DOCUMENT CONTAINS IMPORTANT INFORMATION
This Manual must be read and understood before the installation and operation of this Equipment.
IMI Cornelius Inc. 1990–92
Printed in U.S.A.
COMPLETE SERVICE
Your trained Cornelius Sales Person stands ready to serve you with ordering and technical assistance.
He can also offer you success proven merchandising ideas and placement programs that will help you to
locate Cornelius beverage equipment in retail accounts. Complete repair and installation service by facto-
ry trained personnel is available at Authorized Service Centers. Addresses are available at your request.
Spare parts may also be ordered from our Authorized
Service Centers.
HOME OFFICES AND MANUFACTURING
IMI Cornelius Inc.
One Cornelius Place
Anoka, Minnesota 55303-1592
(612) 421-6120
800-238-3600
FAX (612) 422-3255
Our 800 number access’ the nearest Distribution Center for sales assistance.
DISTRIBUTION CENTERS
NORTHWEST:
SOUTHEAST:
SOUTHWEST:
WEST:
IMI Cornelius Inc.
One Selina Drive
Albany, New York 12205
(518) 869-6606
FAX 518-869-9038
800-238-3600
IMI Cornelius Inc.
6150-D LaGrange Blvd.
Atlanta, Georgia 30336
(404) 349-0412
FAX 404-346-7054
800-238-3600
IMI Cornelius Inc.
7427 Tower
Ft. Worth, Texas 76118
(817) 654-3888
FAX 817-590-9639
800-238-3600
IMI Cornelius Inc.
2089 Burroughs Avenue
San Leandro, California 94577
(510) 351-0961
FAX 510-351-2623
2
1611
TABLE 1. SPECIFICATIONS
Model Numbers (Standard Assemblies W/O Optional Kits)
Domestic Units:
Beverage Control Panel (one carbonator) Requiring Connection to one Post-Mix Dispenser
Beverage Control Panel (two carbonator) Requiring Connection to Two Post-Mix Dispenser
1416
0516
Export Units:
Beverage Control Panel (one carbonator) Requiring Connection to One Post-Mix Dispenser
Beverage Control Panel (two carbonator) Requiring Connection to Two Post-Mix Dispenser
1548
0187
Overall Dimension:
Width
Height
Depth
50.5 inches (12.827 M)
91 inches (23.114 M)
19.5 inches (495.3 MM)
Shipping Weights (approximate):
Beverage Control Panel (one carbonator)
Beverage Control Panel (two carbonator)
363 Pounds (164.7 KG)
395 Pounds (179.17 KG)
Water Pressure Requirements (see note)
Ambient Operating Temperature
45 to 75–PSI (3.10 to 5.17 BARS)
40F (4.44C) to 100F (37.8C)
Carbonators Electrical Requirements:
Domestic:
Operating Voltage
Current Draw
115VAC, 60HZ
6.8 Amps
Export:
Operating Voltage
Current Draw
230VAC, 50 HZ
3.3 Amps
Note: If plain water source pressure is above 75–PSI (5.17 Bars), optional Water Pressure Regulator Kit
must be installed and adjusted to 75–PSI (5.17 Bars). If water source pressure is consistently less than
45–PSI (3.10 Bars), the Optional Water Pressure Booster Kit must be installed in the system. The
Booster Kit will boost water pressure from 50 to 70–PSI (3.45 to 4.83 Bars).
3
0713
INSTALLATION
This manual is intended to assist the installer and
If your Beverage Control Panel Assembly is
equipped with either or both the optional air
compressor kit or the water pressure booster kit,
dedicated properly grounded electrical outlets with
proper electrical requirements must also be located
close to the Beverage Control Panel Assembly
installation location to provide electrical power.
service personnel in the installation, operation, and
maintenance procedures to be performed on the
Beverage Control Panel Assembly (see Figure 1 and
applicable Figure 3, 4, 5, or 6).
The Beverage Control Panel Assembly is designed
to filter, pressure regulator, and distribute plain and
No other electrical equipment should be connected to
these electrical circuits. ALL ELECTRICAL WIRING
MUST CONFORM TO NATIONAL AND LOCAL
ELECTRICAL CODES.
carbonated water, CO gas, and syrup to the
2
Post–Mix Beverage Dispenser or dispensers and
various other equipment connected to the system.
Table 2. Loose-Shipped Parts
Item
NOTE: The Beverage Control Panel Assembly is
manufactured in America and has American
sizes on the hardware. All metric conversion are
approximate and vary in size.
No.
Part No.
300894–000
300893–000
300912
Name
Qty.
1
Water Surge Tank
Strap, Surge Tank
1
1
1
2
NOTE: The Beverage Control Panel Assembly
was thoroughly inspected before leaving the
factory and the carrier has accepted and signed
for it. Any damage or irregularities should be
noted at the time of delivery (or not later than 15
days from date of deliver) and immediately
reported to the delivering carrier. Request a
written inspection report from Claims Inspector
to substantiate any necessary claim. File claim
with the delivering carrier, not with IMI Cornelius
Inc.
3
Tube Ass’y, .375 I.D.
By 56–in long
4
5
311304
0590
Tapered Gasket,
Black
4
1
Elbow Ass’y, Surge
Tank
INSTALLING WATER SURGE TANK (ITEM 1)
ON BEVERAGE CONTROL PANEL
ASSEMBLY
INSTALLING POST–MIX DISPENSER(S)
NOTE: It is suggested for ease of assembly, that
the loose–shipped WATER SURGE TANK (item 1)
be installed on the Beverage Control Panel
Assembly upper frame before the Panel
Refer to manual(s) provided with the Post–Mix
Dispenser(s) for installation instructions, then install
Dispenser(s) in operating location(s).
Assembly is set upright and fastened to the wall.
1. Install ELBOW ASS’Y SURGE TANK (item 5) in
top of WATER SURGE TANK (item 1) as shown
in Figure 17. Seal pipe thread connection with
pipe sealing compound.
INSTALLING BEVERAGE CONTROL
PANEL ASSEMBLY
2. Refer to applicable Figure 1 or 2 for water surge
tank location on Beverage Control Panel
Assembly upper frame, then remove two
self–drilling screws from frame.
Your Beverage Control Panel Assembly may be
equipped with one or more of the optional kits as
shown in Figure 2. Figure 1 shows the standard
Beverage Control Panel Assembly with no optional
kits and Figure 2 shows the panel assembly with
optional kits installed.
3. Position water surge tank in position on
Beverage Control Panel Assembly.
NOTE: A dedicated and properly grounded
electrical outlet with proper electrical
requirements must be located close to the
Beverage Control Panel Assembly installation
location to provide electrical power to
(depending upon Beverage Control Panel Model
Number) one or two carbonators.
4. Place STRAP, SURGE TANK (item 2) in
position around water surge tank and align
holes in strap with holes in frame where two
self–drilling screws were removed.
5. Secure strap to frame with two self–drilling
screws removed in step 2) preceding.
4
0713
6. Connect one end of TUBE ASS’Y (item 33) to
water surge tank elbow assembly 3/8–inch flare
(5/8–18) fitting as shown in applicable Figure 3,
4, 5, or 6. Seal connection with TAPERED
GASKET, BLACK (item 4).
CONNECTING SUGAR–BASE SYRUP TANKS
CO2 LINES TO BEVERAGE CONTROL
PANEL ASSEMBLY CO2 MANIFOLD
(see Figure 7)
1. Using .265 I.D. tubing, fittings, gas quick
disconnects, and tubing clamps, provided in the
installation kit, make up three gas lines to be
7. Connect other end of tube assembly to water
manifold assembly 3/8–inch flare (5/8–18) fitting
on water filter assembly (see applicable Figure
3, 4, 5, or 6). Seal connection with TAPERED
GASKET, BLACK (item 4).
connected between the CO manifold and the
2
sugar–base syrup tanks.
2. Connect three gas lines swivel nut ends to CO
check valves on Beverage Control Panel
2
FASTENING BEVERAGE CONTROL
PANEL ASSEMBLY TO WALL
Assembly CO manifold. Seal connections with
2
white tapered gaskets.
CONNECTING DIET SYRUP TANK CO2 LINE
TO BEVERAGE CONTROL PANEL
ASSEMBLY DIET SYRUP CO2 REGULATOR.
WARNING: The Beverage Control
Panel Assembly must be securely
fastened to the wall before
(see Figure 7)
connecting the assembly into the system.
The Beverage Control Panel Assembly must
be fastened to the wall with six fasteners
provided by the Installer) and each fastener
must be capable of resisting a 200 pound
(90.7 KG) pull. Be very careful when handling
the assembly as it is very top heavy and
could fall and cause serious personal injury
and also equipment damage.
3. Using .265 I.D. tubing, fittings, gas quick
disconnect, and tubing clamps, make up one
gas line to be connected between the Beverage
Control Panel Assembly diet–syrup tank.
4. Connect swivel nut end of gas line to check
valve on outlet of the diet–syrup tank CO
2
regulator. Seal connection with white tapered
gasket.
CONNECTING BEVERAGE CONTROL
PANEL ASSEMBLY TO POST–MIX
DISPENSER(S) AND OTHER EQUIPMENT TO
BE CONNECTED TO THE SYSTEM
Refer to instructions in previous WARNING note and
secure Beverage Control Panel Assembly to wall as
follows:
(see Figure 7)
1. Very carefully, lay panel assembly upper frame
over on its back side. Slide telescoping lower
frame up on panel assembly upper frame.
NOTE: The syrup, plain and carbonated water
and CO lines to the Post–Mix Dispenser(s) and
2
various other equipment at the installation site
may be routed overhead or through a floor chase
from the Beverage Control Panel Assembly.
MAKE SURE ALL LINES ARE LABELED FOR
IDENTIFICATION.
2. Very carefully, lift Beverage Control Panel
Assembly up and place in position up against
wall.
Refer to manual(s) provided with the Post–Mix
Dispenser(s) to connect plain water, carbonated
water, and syrup lines to the Dispenser(s).
3. Using screw adjusters on bottoms of Legs,
adjust until Control Panel Assembly sits level.
Center–Island Installation with Optional Syrup Tanks
Hookup (see Figure NO TAG)
4. Secure Control Panel Assembly to wall with six
fasteners provided by the installer.
Connect CO , plain water, carbonated water, and
2
syrup lines between Beverage Control Panel
Assembly, the Post–Mix Dispenser, and other
equipment to be connected to the system. Optional
syrup tanks Kit (P/N 0673) is used to connect four
syrup tanks into system.
5. Using .156 I.D. tubing provided in installation kit,
connect one end of tubing to vented double
check valve (see applicable Figure 3, 4, 5, or 6),
then route other end of tubing to a permanent
floor drain.
Connect insulated plain water line between plain
water line connected to Post–Mix Dispenser cold
plate and the Orange Juice Dispenser.
6. Fasten tubing to frame assembly with wire ties
provided in installation kit.
5
0713
Center–Island and Second Dispenser Installation
with Optional Syrup Tanks Hookup (see Figure
NO TAG)
2. Make sure all shutoff valves on water manifold
assembly and water filter assembly are in
‘‘OFF’’ position.
Connect CO , plain water, carbonated water, and
2
IMPORTANT: DO NOT operate carbonator(s)
water pump(s) or water pressure booster system
(if applicable) water pump with no water in the
system. Operating pumps dry will cause damage
to the pumps which will void their factory
warranty.
syrup lines between Beverage Control Panel
Assembly, the Post–Mix Dispensers, and other
equipment to be connected to the system. Optional
Syrup Tanks Kit (P/N 0673) is used to connect four
syrup tanks into the system.
Connect insulated plain water line between plain
water line connected to Post–Mix Dispenser cold
plate and the Orange Juice Dispenser.
3. Connect plain water source line, meeting
requirements of preceding NOTE, to Beverage
Control Panel Assembly.
4. Open Beverage Control Panel Assembly plain
water source shutoff valve.
Center–Island Installation with Bulk Syrup Tank
Hookup (see Figure NO TAG).
Connect CO , plain water, carbonated water, and
2
5. Beverage Control Panel Assembly equipped
with Everpure water filters (see applicable
Figure 3 or 5).
syrup lines between Beverage Control Panel
Assembly, the Post–Mix Dispenser, and other
equipment to be connected to the system.
A. Connect length of garden hose to FILTER
‘‘ACTIVATION VALVE,’’ then route hose to
a permanent drain.
Connect insulated plain water line between plain
water line connected to Post–Mix Dispenser cold
plate and the Orange Juice Dispenser.
B. Open ‘‘ACTIVATION VALVE’’ and allow
approximately 28–gallons of water to flow
through the water filters, then close valve.
Center–Island and Second Dispenser Installation
with Bulk Syrup Tank Hookup (see Figure NO TAG).
Connect CO , plain water, carbonated water and
6. Standard Installation (see Figure 7).
2
syrup lines between Beverage Control Panel
Assembly, the Post–Mix Dispensers, and other
equipment to be connected to the system.
WARNING: CO Displaces Oxygen.
Strict Attention must be observed in
2
the prevention of CO (carbon
2
Connect insulated plain water line between plain
water line connected to Post–Mix Dispenser cold
plate and the Orange Juice Dispenser.
dioxide) gas leaks in the entire CO and soft
2
drink system. If a CO gas leak is suspected,
2
particularly in a small area, immediately
ventilate the contaminated area before
attempting to repair the leak. Personnel
PREPARATION FOR OPERATION
exposed to high concentration of CO gas
2
will experience tremors which are followed
rapidly by loss of consciousness and
suffocation.
BEVERAGE CONTROL PANEL ASSEMBLY
NOTE: The Beverage Control Panel Assembly
must be connected to a water source with water
pressure between 45 and 75–PSI (3.10 and 5.17
Bars). If water pressure is over 75–PSI (5.17
Bars), an Optional Water Pressure Regulator Kit
(P/N 300919–00) must be installed. If plain water
source is below 45–PSI (3.10 Bars), an Optional
Water Pressure Booster Kit must be installed in
the system to boost water pressure to 75–PSI
(5.17 Bars).
Connect bulk CO tank CO supply line to barbed
2
2
fitting on CO manifold. Secure connection with
2
tubing clamp.
Installation employing the optional high–pressure
CO Regulator Assembly Kit (P/N 0708) (see Figure
2
7)
IMPORTANT: DO NOT operate (if applicable) the
Optional Water Pressure Booster water pump
with no water connected to the Beverage Control
Panel Assembly. Operating water pump dry will
void its factory warranty.
WARNING: To avoid personal injury
and/or property damage, always
secure CO cylinders with safety
2
chain to prevent them from falling over.
Should the valve become accidentally
damaged of broken off, CO cylinder can
cause serious personal injury.
2
1. Install loose–shipped water filter cartridges on
water filter assembly.
6
0713
A. Locate two full CO cylinders in upright
B. Adjust two Primary CO regulators to
2
2
positions next to the CO mounting
105–PSI (7.24 Bars). Pull up on
carbonator(s) tank(s) relief valve(s) for
approximately two seconds to bleed air
from tanks.
2
bracket. Fasten CO cylinders with safety
2
chain.
B. Connect two CO lines from Beverage
2
C. Adjust secondary CO regulator assembly
2
Control Panel Assembly two primary CO
2
CO regulator with 100–PSI (6.9 Bars)
2
regulators to the CO cylinders.
2
gauge for sugar–base syrup tanks to
60–PSI (4.14 Bars).
7. Installation employing the Optional Water
PressureBooster System Kit (see applicable
Figure 3, 4, 5, or 6)
D. Adjust diet syrup tank CO regulator with
2
30–PSI (2.07 Bars) gauge on secondary
CO regulator assembly to 12–PSI (.83
2
Bars).
Note service valve on bottom of the Water Pressure
Booster System Water Tank. The water tank must be
pressurized with 40 5–PSI (2.76 .34 Bars) of
11. The Post–Mix Dispenser(s) and entire syrup
systems should be sanitized as instructed in
manual(s) provided with Dispenser(s) before
syrup is connected into the systems.
commercially dry air, CO , or nitrogen gas through
2
the water tank service valve before putting system
into operation.
IMPORTANT: Even though sanitizing procedure
has been performed on syrup systems during
initial installation a temporary new tubing plastic
off–taste of dispensed product may occur. If this
off–taste should occur, prepare a solution of
citric acid in proportion as instructed on the
citric acid packaging. Pump citric acid solution
through the syrup systems and all carbonated
and plain water tubes installed as part of the
system. Thoroughly flush syrup systems and all
carbonated and plain water tubes with plain
water to make sure all citric acid has been
removed.
8. Water Surge Tank (see applicable Figure 3, 4,
5,, or 6)
Note service valve on bottom of the water surge
tank. The water surge tank must be pressurized with
12 2–PSI (.83 .14 Bars) of commercially dry air,
CO , or nitrogen gas through the water tank service
2
valve before putting system into operation.
9. System Connected to Bulk CO Supply (see
2
Figure 7)
A. Open shutoff valve on bulk CO tank.
2
12. Open all plain water shutoff valves on Beverage
Control Panel Assembly.
B. Adjust CO regulator on bulk CO tank to
2
2
13. Check entire system for syrup, CO gas, and
2
105–PSI (7.24 Bars). Pull up on
plain and carbonated water leaks. Repair if
leaks are evident.
carbonators tanks relief valves for
approximately two seconds to bleed air
from tanks.
14. Plug carbonator(s) and Water Pressure Booster
system (if applicable) power cords into electrical
outlets.
C. Adjust sugar–base syrup tanks CO
2
regulator with 100–PSI (6.9 Bars) gauge on
secondary CO regulator assembly to
60–PSI (4.14 Bars).
2
15. If Optional Air Compressor Kit is being used and
it is desired to operate with compressed air
rather than CO gas pressure.
2
D. Adjust diet syrup tank CO regulator with
2
A. Plug air compressor power cord into
electrical outlet.
30–PSI (2.07 Bars) gauge on secondary
CO regulator Assembly to 12–PSI (.83
2
Bars).
B. Place CO /air switchover valve (see Figure
2
7) in air position.
10. System connected to two fifty pound CO
cylinders (see Figure 7).
2
16. Refer to manual(s) provided with the
Dispenser(s) to put Dispenser(s) into operation.
Operate all dispensing valves to bleed all air
from plain and carbonated water systems.
A. Open CO cylinders valves slightly to allow
2
lines to slowly fill with gas, then open
valves fully to back seat valve.
Back–seating valve prevents leakage
around valve shaft.
17. Standard Installation Connected to Bulk Syrup
Tanks (see Figure 7)
7
0713
A. Connect bulk syrup tank into system.
CHECKING ENTIRE SYSTEM FOR
SYRUP, CO2 GAS, AND PLAIN AND
CARBONATED WATER LEAKS
B. Connect three other flavors syrup tanks
into syrup systems.
Check entire system for syrup, CO gas, and plain
and carbonated water leaks and repair if evident.
2
18. Installation Using Optional Syrup Tank Kit
(P/N 0673) (see Figure 7.)
SEALING ENDS OF FLOOR CHASE (IF
APPLICABLE)
A. Connect four syrup tanks into syrup
systems.
1. Pack ends of floor chase with paper to within
B. Connect three other flavors syrup tanks
into syrup systems.
approximately six–inches from the top.
2. Seal ends of floor chase with plaster of paris
which may be purchased at a local building
materials store.
19. Operate all Dispenser(s) dispensing valves to
bleed all air from syrup systems.
8
0713
*BEVERAGE CONTROL PANEL MODEL 0817
AND 0516 ARE EQUIPPED WITH TWO CAR-
BONATOR ASSEMBLIES. MODEL 1416 AND
1548 ARE EQUIPPED WITH ONE CARBONA-
TOR ASSEMBLY.
WATER SYSTEM
SURGE TANK
SECONDARY CO
2
REGULATOR PANEL ASS’Y
CO SWITCHOVER
2
CARBONATOR
VALVE
ASS’Y(2)
PLUG
FIGURE 1. STANDARD BEVERAGE CONTROL PANEL ASS’Y
9
0713
WATER PRESSURE
BOOSTER SYSTEM
WATER TANK
PRESSURE SWITCH
WATER
SURGE TANK
OPTIONAL WATER
PRESSURE BOOSTER
KIT
OPTIONAL PRIMARY
CO REGULATOR
2
ASS’Y KIT
OPTIONAL AIR
COMPRESSOR KIT
OPTIONAL SYRUP
TANKS KIT
OPTIONAL WATER
PRESSURE
REGULATOR KIT
FIGURE 2. BEVERAGE CONTROL PANEL ASSEMBLY
(WITH ALL OPTIONAL KITS INSTALLED)
10
0713
OPTIONAL WATER
PRESSURE BOOSTER KIT
LINE LEGEND
PLAIN WATER
CARBONATED WATER
SHUTOFF
VALVE
PRESSURE
SWITCH
CHECK
VALVE
WATER
SURGE TANK
WATER PUMP
(90–GPH) (341–LPH)
WATER
TANK
SERVICE
VALVE
SERVICE
VALVE
TO POST–MIX
DISPENSER
CARBONATED
WATER TANK
NOTE: THIS TUBE ASS’Y IS
CONNECTED WHEN OPTIONAL
WATER PRESSURE BOOSTER
KIT IS NOT USED.
WATER PUMP
CARBONATOR
DOUBLE VENTED
CHECK VALVE(2)
WATER PRESSURE
GAUGE
SHUTOFF
VALVE(7)
CAPPED
COFFEE
MACHINE/SEASONAL
DRINKS
STANDARD
TUBE ASS’Y
(SEE NOTE)
WATER PRESSURE
REGULATOR OPTIONAL
FILTER
ACTIVATION
VALVE
WATER
PRESSURE
GAUGE
WATER SHUTOFF
VALVE
WATER PRESSURE
PLAIN WATER
SOURCE
(45 TO 75– PSI)
(3.1 TO 5.1 –BARS)
REGULATOR
(12–PSI) (.8–BARS)
PRE
FILTER
(F1)
FINE FILTERS
(TASTE AND ODOR)
(F2)
TO POST–MIX
DISPENSER
FILET BUN
STEAMER
ICE
MACHINE
PHOSPHATE
FEEDER (F3)
FIGURE 3. PLAIN AND CARBONATED WATER SYSTEMS FLOW DIAGRAM
W/EVERPURE WATER FILTERS (MODELS 1416 AND 1548)
11
0713
OPTIONAL WATER
PRESSURE BOOSTER KIT
LINE LEGEND
PLAIN WATER
CARBONATED WATER
SHUTOFF
VALVE
PRESSURE
SWITCH
CHECK
VALVE
WATER
SURGE TANK
WATER PUMP
(90–GPH) (341–LPH)
WATER
TANK
SERVICE
VALVE
SERVICE
VALVE
TO POST–MIX
DISPENSER
CARBONATED
WATER TANK
NOTE: THIS TUBE ASS’Y IS
CONNECTED WHEN OPTIONAL
WATER PRESSURE BOOSTER
KIT IS NOT USED.
WATER PUMP
CARBONATOR
DOUBLE VENTED
CHECK VALVE(2)
WATER PRESSURE
GAUGE
CAPPED
COFFEE
MACHINE/SEASONAL
DRINKS
SHUTOFF
VALVE(7)
WATER PRESSURE
REGULATOR OPTIONAL
WATER
PRESSURE
GAUGE
WATER SHUTOFF
VALVE
WATER PRES-
SURE
REGULATOR
(12–PSI)
(.8–BARS)
STANDARD
PLAIN WATER
SOURCE
(45 TO 75– PSI)
(3.1 TO 5.1 –BARS)
TUBE ASS’Y
(SEE NOTE)
PRE
FILTER
(F1)
TASTE/ODOR
FILTER
TO POST–MIX
DISPENSER
FINE
FILTER
FILET BUN
STEAMER
ICE
MACHINE
ICE MAKER
FEEDER FILTER
FIGURE 4. PLAIN AND CARBONATED WATER SYSTEMS FLOW DIAGRAM
W/CUNO WATER FILTERS (MODELS 1416 AND 1548)
12
0713
OPTIONAL WATER
PRESSURE BOOSTER KIT
LINE LEGEND
PLAIN WATER
CARBONATED WATER
NOTE: THIS TUBE ASS’Y IS
CONNECTED WHEN OPTIONAL
WATER PRESSURE BOOSTER
KIT IS NOT USED.
SHUTOFF
VALVE
PRESSURE
SWITCH
CHECK
VALVE
WATER
SURGE TANK
WATER PUMP
(90–GPH) (341–LPH)
WATER
TANK
SERVICE
VALVE
SERVICE
TO POST–MIX
DISPENSER
VALVE
DOUBLE VENTED
CHECK VALVE(2)
CARBONATED
WATER TANK
WATER PUMP
CARBONATOR
CARBONATOR
WATER PRESSURE
GAUGE
COFFEE
MACHINE/SEASONAL
DRINKS
STANDARD
TUBE ASS’Y
(SEE NOTE)
SHUTOFF
VALVE(7)
WATER PRESSURE
REGULATOR OPTIONAL
FILTER
ACTIVATION
VALVE
WATER
PRESSURE
GAUGE
WATER SHUTOFF
VALVE
WATER PRESSURE
REGULATOR
PLAIN WATER
SOURCE
(45 TO 75– PSI)
(3.1 TO 5.1 –BARS)
(12–PSI) (.8–BARS)
PRE
FILTER
(F1)
FINE FILTERS
(TASTE AND ODOR)
(F2)
TO POST–MIX
FILET BUN
STEAMER
DISPENSER
PHOSPHATE
FEEDER (F3)
ICE
MACHINE
FIGURE 5. PLAIN AND CARBONATED WATER SYSTEMS FLOW DIAGRAM
W/EVERPURE WATER FILTERS (MODELS 0187 AND 0516)
13
0713
OPTIONAL WATER
PRESSURE BOOSTER KIT
LINE LEGEND
PLAIN WATER
CARBONATED WATER
SHUTOFF
VALVE
PRESSURE
SWITCH
CHECK
VALVE
WATER
SURGE TANK
WATER PUMP
(90–GPH) (341–LPH)
NOTE: THIS TUBE ASS’Y IS
CONNECTED WHEN OPTIONAL
WATER PRESSURE BOOSTER
KIT IS NOT USED.
WATER
TANK
SERVICE
VALVE
SERVICE
DOUBLE VENTED
CHECK VALVE(2)
TO POST–MIX
DISPENSER
VALVE
CARBONATED
WATER TANK
WATER PUMP
CARBONATOR
CARBONATOR
WATER PRESSURE
GAUGE
COFFEE
MACHINE/SEASONAL
DRINKS
SHUTOFF
VALVE(7)
WATER PRESSURE
REGULATOR OPTIONAL
WATER
PRESSURE
GAUGE
WATER SHUTOFF
VALVE
WATER PRESSURE
REGULATOR
(12–PSI) (.8–BARS)
STANDARD
PLAIN WATER SOURCE
(45 TO 75– PSI)
(3.1 TO 5.1 –BARS)
TUBE ASS’Y
(SEE NOTE)
PRE
FILTER
(F1)
TASTE/ODOR
FILTER
FILET BUN
STEAMER
FINE
FILTER
TO POST–MIX
DISPENSER
ICE
MACHINE
ICE MAKER
FEEDER FILTER
FIGURE 6. PLAIN AND CARBONATED WATER SYSTEMS FLOW DIAGRAM
W/CUNO WATER FILTERS (MODELS 0187 AND 0516)
14
0713
AIR COMPRESSOR KIT (OPTIONAL)
CONDENSATION
DRAIN TUBE
CONDENSATION
TANK
CONNECT TO CARBONATORS
CO REGULATOR ASS’Y
2
TO CO CYLINDER
CO /AIR CHANGEOVER
2
2
KIT (OPTIONAL)
VALVE
SUGAR BASED SYRUP
(60–PSI) (4.14 BARS)
DIET SYRUP
(12–PSI) (.83 BARS
CO CHECK VALVE
2
SYRUP TANK KIT (OPTIONAL)
CO /AIR CHANGEOVER
2
VALVE
BULK CO TANK CONNECTION
2
CONNECT
TO
DISPENSING
STATIONS
(STANDARD INSTALLATION)
SHAKE
MACHINE
TO
CO /AIR CHANGEOVER
2
DISPENSERS
VALVE
FROM BULK
SYRUP TANK
(STANDARD
AIR PRESSURE
FINE FILTER
INSTALLATION)
REGULATOR
AND COURSE
FILTER
*THE STANDARD INSTALLATION EMPLOYS
THE USE OF A BULK SYRUP TANK WHICH
IS CONNECTED TO FOUR OF THE DISPENSERS
SYRUP INLET LINES. OPTIONAL SYRUP TANKS
KIT PROVIDES THE MEANS TO CONNECT FOUR
SYRUP TANKS INSTEAD OF THE BULK SYRUP
TANK.
LINE LEGEND
CO /AIR
2
SYRUP
FIGURE 7. CO /AIR AND SYRUP SYSTEMS FLOW DIAGRAM
2
15
0713
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
COKE
BULK
TANK
FIGURE 8. CONNECTION DIAGRAM (CENTER–ISLAND INSTALLATION WITH OPTIONAL SYRUP TANKS HOOKUP)
CONN
NBR
CONN
NBR
Part No.
770409000
311304000
309852000
770695000
309852000
319681000
176206000
176205000
311304000
309852000
770105000
770101000
111353000
178025100
770304000
770301000
311304000
111353000
770699000
770423000
319681000
309852000
770407000
309852000
111353000
770607000
309852000
111353000
DESCRIPTION
3/8 Swivel - 3/8 Barb Elbow
Gasket
QTY.
1
Part No.
770403000
309852000
770621000
309852000
111353000
DESCRIPTION
QTY.
1
2
3
9
3/8 x 3/8 Barb Splice
1
4
1
2
4
1
1
1
2
1
1
2
1
1
2
1
4
1
170 Oeitker Clamp
3/8 x 1/4 x 1/4 Barb Tee
170 Oeitker Clamp
145 Oeitker Clamp
Installer Supplied
3/8 Swivel Hose Barb
3/8 Swivel Nut
10
170 Oeitker Clamp
1/2 x 3/8 x 3/8 Barb Tee
170 Oeitker Clamp
210 Oeitker Clamp
1/2 Nut
2
1
4
2
11
12
1
770305000
770301000
309852000
311304000
274244000
111353000
274212000
770465000
309852000
770402000
111353000
1/2 x 3/8 Stem
1
Gasket
1
170 Oeitker Clamp
Gasket
170 Oeitker Clamp
1/4 Swivel Hose Stem
1/4 Swivel Nut
4
4
5
6
13
14
1
Gas QD Slot !/4 Barb
145 Oeitker Clamp
Syrup QD 1/4 Flare
1/4 Flare x 3/8 Barb
170 Oeitker Clamp
1/4 x 1/4 Barb Splice
145 Oeitker Clamp
Installer Supplied
Syrup QD 1/4 Flare
1/4 FFL x 3/8 Barb
170 Oeitker Clamp
Strainer
1
145 Oeitker Clamp
Gasket
2
1
1/4 x 3/8 Swivel Hose Stem
3/8 Swivel Nut
1
15
1
Gasket
1
145 Oeitker Clamp
1/2 x 1/2 x 3/8 Barb Tee
1/2 x 3/8 Barb Splice
210 Oeitker Clamp
170 Oeitker Clamp
3/8 x 1/4 Barb Splice
170 Oeitker Clamp
145 Oeitker Clamp
3/8 x 3/8 1/4 Barb Tee
170 Oeitker Clamp
145 Oeitker Clamp
2
16
17
2
274212000
770465000
309852000
311035000
770750010
310822000
178025100
1
1
2
1
2
1
2
1
10
6
7
8
1
1/4 MFL to 1/4 MPT
1/4 FFL to 1/4 FFl
Gasket
4
2
1
4
2
1
2
3
4
6
1
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
COKE
BULK
TANK
FIGURE 9. CONNECTION DIAGRAM (CENTER–ISLAND AND SECOND DISPENSER
WITH OPTIONAL SYRUP TANKS HOOKUP
CONN
NBR
CONN
NBR
Part No.
770409000
311304000
309852000
770695000
309852000
319681000
176206000
176205000
311304000
309852000
770104000
176017000
111353000
178025100
176271000
311242000
311304000
111353000
770699000
770423000
319681000
309852000
770407000
309852000
111353000
770607000
309852000
111353000
DESCRIPTION
3/8 Swivel -///8 Barb Elbow
Gasket
QTY.
1
Part No.
770403000
309852000
770621000
309852000
111353000
DESCRIPTION
QTY.
1
2
3
9
3/8 x 3/8 Barb Splice
1
4
1
2
4
1
1
1
2
1
1
2
1
1
2
1
1
4
6
1
4
1
170 Oeitker Clamp
3/8 x 1/4 x 1/4 Barb Tee
170 Oeitker Clamp
145 Oeitker Clamp
Installer Supplied
3/8 Swivel Hose Barb
3/8 Swivel Nut
10
170 Oeitker Clamp
1/2 x 3/8 x 3/8 Barb Tee
170 Oeitker Clamp
210 Oeitker Clamp
1/2 Swivel Nut
2
1
4
2
11
12
1
176025000
311242000
309852000
311304000
274244000
111353000
274212000
770465000
309852000
770699000
770423000
309852000
319681000
770402000
111353000
Swivel Barb
1
Gasket
1
170 Oeitker Clamp
Gasket
170 Oeitker Clamp
1/4 Swivel Hose Stem
1/4 Swivel Nut
2
4
5
6
13
14
1
Gas QD Slot 1/4 Barb
145 Oeitker Clamp
Syrup QD 1/4 Flare
1/4 Flare x 3/8 Barb
170 Oeitker Clamp
1/2 x 1/2 x 3/8 Barb Tee
1/2 x 3/8 Barb Splice
170 Oeitker Clamp
210 Oeitker Clamp
1/4 x 1/4 Barb Splice
145 Oeitker Clamp
Installer Supplied
Syrup QD 1/4 Flare
1/4 FFL x 3/8 Barb
170 Oeitker Clamp
Strainer
1
145 Oeitker Clamp
Gasket
2
1
1/4 x 3/8 Swivel Hose Stem
3/8 Swivel Nut
1
15
1
Gasket
1
145 Oeitker Clamp
1/2 x 1/2 x 3/8 Barb Tee
1/2 x 3/8 Barb Splice
210 Oeitker Clamp
170 Oeitker Clamp
3/8 x 1/4 Barb Splice
170 Oeitker Clamp
145 Oeitker Clamp
3/8 x 3/8 x 1/4 Barb Tee
170 Oeitker Clamp
145 Oeitker Clamp
2
2
16
1
10
6
17
18
7
8
1
274212000
770465000
309852000
311035000
770750010
310822000
178025100
1
1
2
1
2
1
2
4
2
1
4
1/4 MFL to 1/4 MPT
1/4 FFL to 1/4 FFL
Gasket
2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
SYRUP
BULK
TANK
FIGURE 10. CONNECTION DIAGRAM (CENTER–ISLAND INSTALLATION
WITH BULK SYRUP TANK HOOKUP)
CONN
NBR
CONN
NBR
Part No.
770409000
311304000
309852000
770695000
309852000
319681000
176206000
176205000
311304000
309852000
770104000
176017000
111353000
178025100
770304000
311242000
311304000
111353000
770699000
770423000
319681000
309852000
770407000
309852000
111353000
770607000
309852000
111353000
770403000
309852000
DESCRIPTION
3/8 Swivel -///8 Barb Elbow
Gasket
QTY.
1
Part No.
770621000
309852000
111353000
770807020
309852000
178025000
DESCRIPTION
QTY.
1
2
3
10
3/8 x 1/4 x 1/4 Barb Tee
1
2
4
1
2
1
1
1
1
2
1
1
2
1
1
2
1
4
1
170 Oeitker Clamp
145 Oeitker Clamp
1/2 Flare x 3/8 Barb Adapter
170 Oeitker Clamp
Gasket
170 Oeitker Clamp
1/2 x 3/8 x 3/8 Barb Tee
170 Oeitker Clamp
210 Oeitker Clamp
1/2 Swivel Nut
2
11
1
4
2
1
12
13
Installer Supplied
3/8 Swivel Hose Barb
3/8 Swivel Nut
Swivel Barb
1
176025000
311242000
309852000
311304000
274244000
111353000
274212000
770465000
309852000
770402000
111353000
Gasket
1
170 Oeitker Clamp
1/4 Swivel Hose Stem
1/4 Swivel Nut
2
170 Oeitker Clamp
Gasket
4
5
6
1
14
15
1
Gas QD Slot 1/4 Barb
145 Oeitker Clamp
Syrup QD 1/4 Flare
1/4 Flare x 3/8 Barb
170 Oeitker Clamp
1/4 x 1/4 Barb Splice
145 Oeitker Clamp
Installer Supplied
3/8 x 3/8 x 3/8 Barb Tee
145 Oeitker Clamp
Gasket
2
1
1/4 x 3/8 Swivel Hose Stem
3/8 Swivel Nut
1
1
16
Gasket
1
145 Oeitker Clamp
1/2 x 1/2 x 3/8 Barb Tee
1/2 x 3/8 Barb Splice
210 Oeitker Clamp
170 Oeitker Clamp
3/8 x 1/4 Barb Splice
170 Oeitker Clamp
145 Oeitker Clamp
3/8 x 3/8 x 1/4 Barb Tee
170 Oeitker Clamp
145 Oeitker Clamp
3/8 x 3/8 Barb Splice
170 Oeitker Clamp
2
2
17
18
1
770609000
309852000
1
6
10
6
170 Oeitker Clamp
19
274212000
770465000
309852000
311035000
770750010
310822000
178025100
Syrup QD 1/4 Flare
1/4 FFL x 3/8 Barb
170 Oeitker Clamp
Strainer
1
1
2
1
2
1
2
7
8
9
1
4
2
1
1/4 MFL to 1/4 MPT
1/4 FFL to 1/4 FFL
Gasket
4
2
1
4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
FIGURE 11. CONNECTION DIAGRAM (CENTER–ISLAND AND SECOND DISPENSER
INSTALLATION WITH BULK SYRUP TANK HOOKUP)
CONN
NBR
CONN
NBR
Part No.
770409000
311304000
309852000
770695000
309852000
319681000
176206000
176205000
311304000
309852000
770104000
176017000
111353000
178025100
176271000
311242000
311304000
111353000
770699000
770423000
319681000
309852000
770407000
309852000
111353000
770607000
309852000
111353000
770403000
309852000
DESCRIPTION
3/8 Swivel -///8 Barb Elbow
Gasket
QTY.
1
Part No.
770621000
309852000
111353000
770807020
309852000
178025000
DESCRIPTION
QTY.
1
2
3
10
3/8 x 1/4 x 1/4 Barb Tee
1
2
4
1
2
1
1
1
1
2
1
1
2
1
1
2
3
1
8
14
1
4
1
170 Oeitker Clamp
145 Oeitker Clamp
1/2 Flare x 3/8 Barb Adapter
170 Oeitker Clamp
Gasket
170 Oeitker Clamp
1/2 x 3/8 x 3/8 Barb Tee
170 Oeitker Clamp
210 Oeitker Clamp
1/2 Swivel Nut
2
11
1
4
2
1
12
13
Installer Supplied
3/8 Swivel Hose Barb
3/8 Swivel Nut
Swivel Barb
1
176025000
311242000
309852000
311304000
274244000
111353000
274212000
770465000
309852000
770699000
770423000
309852000
319681000
770402000
111353000
Gasket
1
170 Oeitker Clamp
1/4 Swivel Hose Stem
1/4 Swivel Nut
2
170 Oeitker Clamp
Gasket
4
5
6
1
14
15
1
Gas QD Slot 1/4 Barb
145 Oeitker Clamp
Syrup QD 1/4 Flare
1/4 Flare x 3/8 Barb
170 Oeitker Clamp
1/2 x 1/2 x 3/8 Barb Tee
1/2 x 3/8 Barb Splice
170 Oeitker Clamp
210 Oeitker Clamp
1/4 x 1/4 Barb Splice
145 Oeitker Clamp
Installer Supplied
Syrup QD 1/4 Flare
1/4 FFL x 3/8 Barb
170 Oeitker Clamp
Strainer
145 Oeitker Clamp
Gasket
2
1
1/4 x 3/8 Swivel Hose Stem
3/8 Swivel Nut
1
1
16
Gasket
1
145 Oeitker Clamp
1/2 x 1/2 x 3/8 Barb Tee
1/2 x 3/8 Barb Splice
210 Oeitker Clamp
170 Oeitker Clamp
3/8 x 1/4 Barb Splice
170 Oeitker Clamp
145 Oeitker Clamp
3/8 x 3/8 x 1/4 Barb Tee
170 Oeitker Clamp
145 Oeitker Clamp
3/8 x 3/8 Barb Splice
170 Oeitker Clamp
2
2
1
17
10
6
7
8
9
1
18
19
4
274212000
770465000
309852000
311035000
770750010
310822000
178025100
1
1
2
1
2
1
2
2
1
4
2
1/4 MFL to 1/4 MPT
1/4 FFL to 1/4 FFL
Gasket
1
4
SERVICE AND MAINTENANCE
CHECKING PLAIN WATER SYSTEM SURGE TANK
POST–MIX DISPENSER SERVICE AND
MAINTENANCE
AIR, CO OR NITROGEN GAS PRESSURE (see
2
applicable Figure 3, 4, 5, or 6).
Refer to manual provided with the Post–Mix
Dispenser for service and maintenance instructions.
NOTE: The plain water surge tank must be
completely drained before proceeding to check
and if necessary, pressurize the tank with the
BEVERAGE CONTROL PANEL
ASSEMBLY SERVICE AND
MAINTENANCE
proper amount of ‘‘commercially dry air, CO , or
nitrogen gas pressure. Proceed as follows:
2
1. Unplug carbonator(s) and if applicable, the
optional Water Pressure Booster system power
cords from electrical outlets
CARBONATOR ASSEMBLY SERVICE AND
MAINTENANCE
2. Close Beverage Control Panel Assembly main
water inlet supply line shutoff valve.
WARNING: The carbonator water pump
water inlet strainer screen and liquid
3. Close plain water outlet shutoff valve Post–Mix
double check valve must be inspected and ser-
vice at least once a year under normal circum-
stances, and after any disruptions (plumbing
work, earthquake, etc.) to the water supply sys-
tem that might cause turbulent (erratic) flow of
water through the system. A carbonator water
pump with no screen or a defective screen in
strainer would allow foreign particles to foul liq-
Dispenser plain water line is connected to.
4. Disconnect Post–Mix Dispenser plain water line
from shutoff valve.
5. Place bucket under shutoff valve. Open shutoff
valve and allow water to be purged from surge
tank. DO NOT CLOSE VALVE AT THIS TIME.
uid double check valve. CO gas could then ba
2
ck flow into water system and create a health
hazard in the water system
6. Note: service valve on bottom of the water
system surge tank. The surge tank must be
pressurized to 12 ± 2–PSI (.83 ± .14 Bars) with
Refer to manual provided with carbonator assembly
for service and maintenance instructions.
commercially dry air, CO , or nitrogen gas
2
pressure. Check and make sure surge tank is
properly pressurized.
ADJUSTING PRIMARY CO2 REGULATORS
(see Figure 7).
7. Close Post–Mix Dispenser plain water outlet
shutoff valve.
System Connected to Bulk CO Supply
2
8. Open Beverage Control Panel Assembly main
water inlet supply line shutoff valve.
Adjust primary CO regulator on bulk CO supply tank
to 105–PSI (7.24 Bars)
2
2
9. Plug the carbonator(s) and if applicable, the
optional Water Pressure Booster system power
cords into electrical outlet.
System Connected to Two–Fifty Pound CO
Cylinders
2
Adjust two primary CO regulators to 105–PSI (7.24
Bars)
10. Place bucket under Post–Mix Dispenser plain
water outlet shutoff valve. Open shutoff valve
until a good stream of water flows from valve,
the close valve.
2
ADJUSTING SECONDARY CO2
REGULATORS
11. Reconnect Post–Mix Dispenser water line to
shutoff valve.
Sugar–Base Syrup Tanks CO Regulator
2
Adjust sugar–base syrup tanks CO regulator with
SERVICING OPTIONAL WATER PRESSURE
BOOSTER SYSTEM
2
100–PSI (6.9 Bars) gauge on secondary CO
2
regulator assembly to 60–PSI (4.14 Bars).
(see applicable Figure 3, 4, 5, or 6)
Diet–Syrup Tank CO Regulator.
2
Servicing Water Pump Water Inlet Strainer Screen
Adjust diet–syrup tank CO regulator with 30–PSI
1. Unplug carbonator(s) and the Water Pressure
2
(2.07 Bars) gauge on secondary CO regulator
Booster system power cords from electrical
2
assembly to 12–PSI (.83 Bars).
outlets.
0713
24
2. Close Beverage Control Panel Assembly water
inlet supply line shutoff valve.
PRESSURE
SWITCH
LIQUID CHECK
VALVE
3. Loosen screen retainer, then pull screen retainer
and strainer screen from water pump. (see
Figure 12).
4. Pull strainer screen from screen retainer. Clean
any sediment from screen retainer and pump
screen retainer port.
WATER
PUMP
WATER PUMP
MOTOR
FIGURE 13. WATER PUMP AND MOTOR
1
3
2
6
4
5
Index
No.
Part
No.
SCREEN RETAINER
Name
1
2
3
4
5
6
317963
312415
*312418
312419
312196
317965
Housing
FIGURE 12. WATER STRAINER SCREEN
Flat Washer, Stainless Steel
5. Inspect strainer screen for holes, restrictions,
corrosion, and other damage. Discard damaged
strainer screen.
Ba;; Seat (quad ring)
Ball
Spring
Retainer
6. Check O–Ring on screen retainer. Replace worn
or damaged O–Ring (P/N 315349–000).
*Install new ball seat at each servicing.
FIGURE 14. LIQUID CHECK VALVE ASSEMBLY
NOTE: A strainer screen should always be used,
otherwise particles could foul liquid check valve.
3. Disassemble each check valve as shown in
Figure 14
7. Install good or new strainer screen (P/N
315348–000) in screen retainer, then screw
retainer into water pump and tighten securely.
4. Wipe each part with clean lint–free cloth. Inspect
each part, especially ball for burrs, nicks,
corrosion, deterioration, and other damage.
Discard ball seat and any damaged or suspicious
parts and replace with new parts when
reassembled.
8. Service liquid check valve (refer to next
paragraph, Servicing Liquid Check Valve).
Servicing Liquid Check Valve
5. Reassemble check valve as shown in Figure 14.
ALWAYS INSTALL NEW BALL SEAT
(QUADDING) P/N 312418–000.
1. Service water pump water strainer screen as
instructed in previous paragraph, Servicing
Water In let Strainer Screen; before servicing
liquid check valve.
6. Make sure white tapered gasket is in place
inside female end of check valve assembly, then
install check valve assembly on fitting in water
pump outlet port.
2. Disconnect pressure switch (see Figure 13) from
liquid check valve assembly outlet, then remove
check valve from water pump outlet. Retain
white tapered gasket inside inlet (female) end of
7. Connect pressure switch to check valve
assembly outlet.
check valve.
‘
25
0713
8. Open Beverage Control Panel Assembly water
inlet supply line shutoff valve.
Adjusting Pressure Switch ‘‘CUT OUT’’ (pump stops)
and‘‘CUT IN’’ (pump starts).
NOTE: The Water Pressure Booster system water
tank and the water system surge tank must be
completely drained and make sure they are
properly pressurized with commercially dry air,
9. Plug carbonator(s) and the Water Pressure
Booster system power cords into electrical
outlets.
CO , or nitrogen gas pressure before checking
2
the water pump ‘‘CUT–IN’’ (pump starts) and
‘‘CUT–OUT’’ (pump stops). Proceed as follows:
Checking Water Tank Air, CO , or Nitrogen Gas
Pressure
2
NOTE: The Water Pressure Booster system water
tank must be completely drained before
proceeding to check and if necessary, pressurize
1. Unplug carbonator(s) and Water Pressure
Booster system power cords from electrical
outlets.
the tank with the proper amount of commercially
dry air, CO , or nitrogen gas pressure. Proceed as
follows:
2
2. Close Beverage Control Panel Assembly water
inlet supply line shutoff valve.
3. Close water manifold plain water shutoff valve
Post–Mix Dispenser plain water line is connected
to. Disconnect water line from shutoff valve.
1. Unplug carbonator(s) and Water Pressure
Booster system power cords from electrical
outlets.
4. Place bucket under shutoff valve. Open shutoff
valve and allow water to be purged from water
system surge tank and Water Pressure Booster
System water tank. DO NOT CLOSE SHUTOFF
VALVE AT THIS TIME.
2. Close Beverage Control Panel Assembly water
inlet supply line shutoff valve.
3. Close plain water outlet shutoff valve Post–Mix
Dispenser plain water line is connected to.
5. Note service valve on bottom of Water Pressure
Booster system water tank and water system
surge tank. The Water Pressure Booster system
water tank must be checked to make sure it is
pressurized to 40 ± 5–PSI (2.76 ± .034 Bars)
and the water system surge tank is pressurized
to 12 ± 2–PSI (.83 ± .14 Bars) with commercially
4. Disconnect Post–Mix Dispenser plain water line
from shutoff valve.
5. Place bucket under shutoff valve. Open shutoff
valve and allow water to be purged from Water
Pressure Booster System water tank, then close
valve.
dry air, CO , or nitrogen gas pressure.
2
6. Close Post–Mix Dispenser water outlet shutoff
valve, then open Beverage Control Panel
Assembly plain water inlet supply line shutoff
valve.
6. Note service valve (see applicable Figure 3, 4, 5,
or 6) on bottom of the Water Pressure Booster
system water tank. The water tank must be
pressurized to 40 5–PSI (2.76 .34 Bars) with
commercially dry air, CO, or nitrogen gas
pressure. Check and make sure water tank is
properly pressurized.
7. Place bucket under Post–Mix Dispenser water
outlet shutoff valve. Open shutoff valve and allow
water to flow until water surge tank and Water
Pressure Booster System water tank are filled
and a good stream of water flows from shutoff
valve, then close valve.
7. Open Beverage Control Panel Assembly water
inlet supply line shutoff valve.
CAUTION: To avoid damage, do not exceed the
maximum allowable system pressure of 85 ±
5–PSI (5.86 ± .35 Bars).
8. Place bucket under Post–Mix Dispenser shutoff
valve. Open valve and allow water to flow until a
good stream of water flows from valve, then
close valve.
WARNING: Adjustment nuts are located
close to the high voltage terminals on
the pressure switch. To prevent possible electri-
cal shock, use an insulated 3/8 nut–driver to
make adjustments. Only qualified personnel
should perform adjustments on pressure
switch.
9. Reconnect Post–Mix Dispenser plain water line
to shutoff valve.
10. Plug both carbonators and Water Pressure
Booster System power cords into electrical
outlets.
0713
26
Note: The DIFFERENTIAL adjustment (20–psi) between ‘‘CUT–IN’’ (water pump starts) and ‘‘CUT–OUT’’ (water
pump stops) has been adjusted at the factory and should require no further adjustment. Should differential
adjustment become necessary, turn DIFFERENTIAL ADJUSTMENT nut clockwise to increase differential or turn
nut counterclockwise to decrease differential.
FIGURE 15. PRESSURE SWITCH ADJUSTMENT
8. Using 5/16 nutdriver, remove nut securing
pressure switch cover, then remove cover.
SERVICING OPTIONAL AIR COMPRESSOR
ASSEMBLY AND AIR SYSTEM
MAINTENANCE
Note: Water pressure gauge to be observed when
checking ‘‘CUT–OUT’’ (water pump stops) is
located just above the water filters. Observing the
water pressure gauge, ‘‘CUT–OUT’’ (water pump
stops) should occur at 85 ± 5–PSI (5.86 ± .35
Bars).
Air Compressor Maintenance.
Air compressor assembly air filter must be cleaned or
replaced with replacement air filter (P/N 111421–000)
every 30 to 60 days or more often, depending upon
environmental conditions.
9. Plug Water Pressure Booster System power
cord into electrical outlet.
Purging Air Reservoir Tank (Weekly)
10. Open Post–Mix Dispenser water outlet shutoff
valve and discharge water into bucket until pump
‘‘CUT– IN’’ (pump starts) occurs, then close
valve. Pump ‘‘CUT–OUT’’ should have occurred
at 85 ± 5–PSI (5.86 ±.35 Bars). If pump
IMPORTANT: To prevent water (condensation)
from entering system, water must be purged from
air reservoir tank once a week.
1. Hold appropriate container under bleeder valve
on air reservoir tank (see Figure 7).
‘‘CUT–OUT’’ was not correct, refer to Figure 15
and turn ‘‘CUT–OUT’’ adjustment nut to the right
(clockwise) for higher pressure or to the left
(counterclockwise) for lower pressure.
2. Open valve to allow water (condensation) to be
purged from reservoir tank and until only air
comes out of valve, then close valve.
11. Repeat step 10) preceding and adjust until
proper pump ‘‘CUT–OUT’’ occurs.
12. Install pressure switch cover and secure with
nut.
CLEANING OPTIONAL SYRUP LINES
STRAINERS (SEE FIGURE 15).
13. Re–connect Post–Mix Dispenser plain water line
NOTE: Use ONLY LUKEWARM WATER. Hot water
destroys the chlorine power of the sanitizer and
cold water does not allow the sanitizer to
dissolve. Lukewarm is warm but not HOT,
approximately body temperature.
to Water manifold water shutoff valve.
14. Plug carbonator(s) power cord(s) into electrical
outlet.
‘
27
0713
11. Connect syrup out quick disconnects to all syrup
tanks.
WATER FILTERS REPLACEMENT
Refer to Water Filtration System manual for water
filters replacement instructions.
SANITIZING SYRUP SYSTEMS
The syrup systems should be sanitized every
90–days using Chlor–Tergent (Oakite Products, Inc.)
or equivalent sanitizer. Refer to manual provided with
the Post–Mix Dispenser for sanitizing instructions.
REPLENISHING CO2 SUPPLY
NOTE: When indicator on CO cylinder regulator
2
assembly 1800–PSI (124.1 Bars) gauge is in
shaded (‘‘Change CO Cylinder’’) portion of dial,
2
CO cylinder is almost empty and should be
changed.
FIGURE 16. SYRUP LINE STRAIANER
2
1. Using chlor–tergent (Oakite Products, Inc.) or
equivalent sanitizer and LUKEWARM water, mix
2–1/2 gallons (9.46 liters) of sanitizing solution in
a bucket.
1. Fully close (clockwise) CO cylinder valve.
2
2. Slowly loosen CO regulator assembly coupling
2
nut allowing CO pressure to escape, then
2
remove regulator assembly from empty CO
cylinder.
2
2. Disconnect syrup out quick disconnects,
containing the syrup strainers, from all syrup
tanks.
3. Unfasten safety chain and remove empty CO
cylinder.
2
3. Activate all dispensing valves on Dispensers to
relieve pressure from all syrup systems.
WARNING: To avoid personal injury
and/or property damage, always secure
4. Loosen syrup strainer screen (see Figure 3–5)
retainer, then pull syrup strainer and screen from
syrup strainer housing.
CO cylinder with safety chain to prevent if from
2
falling over. Should the valve become acciden-
tally damaged or broken off, CO cylinder can
2
cause serious personal injury.
5. Pull screen from screen retainer. Inspect screen
for holes, restrictions, corrosion, and any other
damage. Discard damaged screen and replace
with a new one.
4. Position CO cylinder and secure with safety
2
chain.
5. Make sure gasket is in place inside CO
2
regulator coupling nut, then install regulator on
CO cylinder.
6. Place quick disconnect and syrup strainer
housing in bucket containing sanitizing solution.
Thoroughly wash quick disconnect and syrup
strainer housing, screen retainer, and screen in
sanitizing solution.
2
6. Open (counterclockwise) CO cylinder valve
2
slightly to allow lines to slowly fill with gas, then
open valve fully to back–seat valve.
(Back–seating valve prevents leakage around
valve shaft).
7. Thoroughly rinse quick disconnect and syrup
strainer housing, screen retainer and screen with
potable water.
7. Check CO connections for leaks. Tighten loose
2
connections.
8. Install screen in screen retainer, then screw
screen retainer into water strainer housing.
Tighten retainer only finger tight.
REPLENISHING SYRUP SUPPLY
WARNING: To avoid personal injury or
property damage, do not attempt to re-
9. Repeat steps 4) through 8) to clean and sanitize
remaining syrup strainers.
move syrup tank cover until CO pressure has
2
been released from tank.
10. Sanitize all syrup systems as instructed.
0713
28
1. Remove CO disconnect and syrup disconnect
2
from empty syrup tank, then remove tank.
2. Place full syrup tank in position, then connect
CO disconnect and syrup disconnect to full
2
syrup tank.
SYRUP FLAVOR CHANGE
Sanitize applicable syrup system as instructed, then
install full tank of new flavor syrup.
‘
29
0713
TROUBLESHOOTING
IMPORTANT: Only qualified personnel should service internal components or electrical wiring.
WARNING: If repairs are to be made to carbonated water system, disconnect electrical
power to Cooling Unit, shut off plain water and CO supplies, and relieve the carbonated
2
water system pressure before proceeding. If repairs are to be made to syrup system,
remove quick disconnects from applicable syrup tank, then relieve the system pressure before
proceeding. If repairs are to be made to CO system, stop dispensing, shut off CO supply, then
2
2
relieve the system pressure before proceeding.
If repairs are to be made to an existing Remote Condensing unit, disconnect the power to the
condensing unit before proceeding
TROUBLESHOOTING OPTIONAL WATER PRESSURE BOOSTER SYSTEM
Trouble
Probable Cause
Remedy
WATER PUMP NOT
OPERATING
A. Power cord unplugged from
electrical outlet.
A. Plug power cord into electrical
outlet.
B. Electrical circuit fuse blown or
circuit breaker tripped.
B. Replace fuse or reset circuit
breaker.
C. Water pump motor inoperative C. Have Service Technician replace
inoperative moto
D. Water pump pressure switch
inoperative.
D. Have Service Technician replace
inoperative pressure switch.
E. Thermal overload switch
inoperative.
E. Have Service Technician replace
inoperative thermal overload
switch.
F. Plain water inlet pressure
F. Have Service Technician reset
‘‘CUT IN’’ pressure on pressure
switch to 10–PSI (.68 Bars)
above 60–PSI (4.14 Bars).
above water inlet pressure.
WATER PUMP
‘‘SHORTCYCLES’’
A. Water tank is overcharged with A. Evacuate all water from Beverage
air, CO or nitrogen gas.
Support System. Adjust pressure
to 40 ± 5–PSI (2.76 ± .34 Bars),
then reactivate system.
2
B. Check to see if check valve on B. Disassemble and clean check
water pump outlet is leaking
water
valve. If valve is damaged,
replace.
C. Water tank shutoff valve is
closed
C. Open water tank shutoff valve
D. Water pump pressure switch is D. Have Service Technician readjust
not correctly adjusted.
the pump pressure switch.
WATER PUMP ‘‘LONG
CYCLES’’
A. Water tank is undercharged
A. Evacuate all water from Beverage
Support System. Adjust gas
with air, CO , or nitrogen gas.
2
pressure to 40 ± 5 PSI, (2.76 ±
.34 Bars) then reactivate system.
B. Water tank gas bladder is
leaking.
B. Replace water tank, pressurize
gas pressure to 40 ± 5–PSI (2.76
± .34 Bars), then reactivate.
30
0713
Trouble
Probable Cause
Remedy
WATER PUMP ‘‘LONG
CYCLES’’ (CON’T)
C. Water pump pressure switch is C. Verify pressure switch
not correctly adjusted.
‘‘CUT–OUT’’ pressure is adjusted
at 85 ± 5 PSI (5.86 ±.35 Bars) or
‘‘CUT–IN’’ pressure is adjusted at
60 ± 5 PSI (4.14 ± .35 Bars).
Have Service Technician readjust
pressure switch.
D. Water pre–filter is plugged
(this condition will be
D. If water inlet pressure gauge
reads below 5–PSI (.34 Bars)
while water pump is
accompanied by a change in
pitch of the water pump when
operating.)
operating,replace water pre–filter.
E. Water supply is shut off to
Beverage Control Panel (this
condition will be accompanied
by a change in pitch of the
E. Verify plain water inlet shutoff
valve is in ‘‘OPEN’’ position. Verify
all other water shutoff valves on
Beverage Control Panel are in
‘‘OPEN’’ positions.
water pump when operating).
F. Water pump failure.
F. Have Service Technician replace
water pump. Verify water is being
supplied to the pump (starving
water pump of water is primary
reason for pump failure).
G. Water filter activation valve is
G. Place water filter activation valve
in ‘‘OPEN’’ position.
in ‘‘CLOSED’’ position.
H. Leak in plain water lines
leaving Beverage Control
Panel Assembly.
H. Check for water leak in plain
water lines leading to equipment
connected to Beverage Control
Panel Assembly.
WATER INLET PRESSURE
GAUGE READS TOO LOW
A. Water inlet shutoff valve is in
A. Place water inlet shutoff valve in
‘‘CLOSED’’ position.
‘‘OPEN’’ position.
B. Water pre–filter is clogged.
B. Replace water pre–filter.
C. Water pressure regulator is
incorrectly adjusted.
C. Readjust water pressure regulator
to 75 ± 5 PSI. (5.17 ± .34 Bars)
D. Water pressure regulator
strainer is clogged.
D. Remove and clean or replace the
water strainer screen.
E. Water pressure regulator
inoperative.
E. Replace water pressure regulator
and adjust to 75 ± 5 PSI. (5.17 ±
.34 Bars)
WATER INLET PRESSURE
GAUGE READS TOO HIGH
A. Water pressure regulator is
incorrectly adjusted.
A. Readjust water pressure regulator
to 75 ± 5 PSI. (5.17 ± .34 Bars)
B. Water pressure regulator
inoperative.
B. Replace water pressure regulator
and adjust to 75 ± 5 PSI. (5.17
±.34 Bars)
AIR COMPRESSOR DOES
NOT OPERATE
A. Power cord unplugged from
electrical outlet.
A. Plug air compressor power cord
into electrical outlet.
B. Power cord power switch in
B. Place power switch in ‘‘ON’’
‘‘OFF’’ position.
position.
C. Electrical circuit fuse blown or
circuit breaker tripped.
C. Replace fuse or reset circuit
breaker.
D. Air compressor pressure
switch is inoperative.
D. Have Service Technician check
and/or replace pressure switch.
31
0713
Trouble
Probable Cause
E. Air/CO changeover valve on
Remedy
AIR COMPRESSOR DOES
E. Select desired valve position.
2
NOT OPERATE (CON’T)
CO panel set to CO position.
2
2
F. Air compressor is inoperative.
F. Replace air compressor.
AIR COMPRESSOR ‘SHORT
CYCLES’’
A. Air compressor pressure
switch is not correctly
adjusted.
A. Have Service Technician adjust
pressure switch.
B. Air tank contains water
(condensation).
B. Drain water (condensation) from
air tank by opening condensation
drain tube valve. Close valve after
draining tank. TO PREVENT
WATER (CONDENSATION)
FROM ENTERING SYSTEM,
WATER MUST BE PURGED
FROM AIR TANK ONCE A
WEEK.
DISPENSED DRINKS HAVE
‘OFF’’ TASTE
A. Air tank contains excessive
water (condensation).
A. Drain water (condensation) from
air tank, then sanitize syrup
systems and replace
contaminated syrup supplies.
AIR COMPRESSOR‘‘LONG
CYCLES’’
A. Condensation drain tube valve A. Place condensation drain valve in
on air tank is in ‘‘OPEN‘’
‘‘CLOSED’’ position.
position.
B. Pressure relief valve on air
tank lid is open
B. Close air tank lid relief valve.
C. Replace air compressor air filter.
D. Properly install lid on air tank.
C. Air compressor air filter is
clogged.
D. Air tank lid not properly
installed.
E. Leak in air system lines and/or E. Check for leak in air line from air
regulators.
compressor to air tank. Check line
from air tank to air/CO change
over valve. Check regulator and
lines to syrup tanks. Check line to
shake machine.
F. Air compressor inoperative
F. Replace air compressor.
WATER INLET PRESSURE
GAUGE READS TOO LOW
A. Water inlet valve in
A. Place water inlet shutoff valve in
‘‘CLOSED’’ position.
‘‘OPEN’’ position.
B. Water pre–filter is clogged.
B. Replace water pre–filter.
C. Water pressure regulator is
incorrectly adjusted.
C. Readjust water pressure regulator
to 75 ± 5 PSI (5.17 ± .34 Bars).
D. Water pressure regulator
strainer is clogged.Water
pressure regulator strainer is
clogged.
D. Clean or replace water strainer
filter after closing main water
shutoff valve.
E. Water pressure regulator
inoperative.
E. Call Service Technician.
WATER INLET PRESSURE
GAUGE READS TOO HIGH
A. Water pressure regulator is
incorrectly adjusted.
A. Readjust water pressure regulator
to 75–PSI (5.17 Bars)
B. Water pressure regulator
inoperative.
B. Call Service Technician.
NOTE: Refer to manual provided with carbonator for troubleshooting information.
32
0713
FIGURE 1. WIRING DIAGRAM (CARBONATOR)
FIGURE 2.WIRING DIAGRAM
(OPTIONAL WATER PRESSURE BOOSTER SYSTEM)
33
0713
FIGURE 3. INSTRUCTIONS FOR CRIMPING TUBE CLAMPS
34
0713
27
10
27
11
20
15
22
15
13
1
13 13
2
24
8
7
5
23
15
25
15
26
21
12
15
3
9
6
13
4
13
16
17
19
FIGURE 17. BEVERAGE CONTROL PANEL ASS’Y
35
0713
BEVERAGE CONTROL PANEL ASS’Y
Item
No.
Item
No.
Part No.
Name
Part No.
Name
Washer, .229 I.D. By .049CS
Tapered Gasket Black
1416
Beverage Control Panel Ass’y One
Carbonator, Domestic
14
*1300
15
311304
318556
189429
*321811
165294
0516
1548
0187
Beverage Control Panel Ass’y Two
Carbonator, Domestic
16
Hanger
17
Hex Nut Keps, 1/4-20 Domestic
Hex Nut, Keps, No. 10-32 Export
Beverage Control Panel Ass’y One
Caronbator, Export
Beverage Control Panel Ass’y Two
Carbonabor, Export
18
19
Hex Bolt, 1/4-20 By 1” Long
(1-Carbontaor)
1
2
3
0483
CO Regulator Ass’y (see Figure 5–2)
2
200469-029
Machine Screw, Phil Pan HD No.
1/4-20 By 1-3/8 Long (Domestic, 2-
Carbonator)
300911
416424
Frame, Upper
Carbonator Ass’y, Domestic (see
Figure 5–9)
183040
0508
Machine Screw, Fil Pan HD NO. 10-32
By 7/8” Long, (Export, 2-Carbonator)
496424
Carbonator Ass’y, Export (see Figure
20
Tube Ass’y, .375 I.D. By 36” Long
From Water Manifold Ass’y to Center
Island Carbontor Ass’y
5-9)
4
5
6
300914
0657
Manifold Ass’y, Water (see figure 5-10)
Platform, Surge Tank
21
22
0193
0705
Water Manifold Ass’y (see Figure 5-11)
0504
Filter System Ass’y Everpure
Filter System Ass’y Cuno
Tube Ass’y, .375 I.D. By 49” Long,
From Water Manifold Ass’y to
Drive-Thru Carbonator Ass’y
2-Carbonator
0928
7
8
9
300984
300893
*0875
Surge Tank, 100 PSI Domestic
Strap, Surge Tank Domestic
23
300912
Tube Ass’y, .375 I.D. By 56” Long,
Surge Tank to Water Manifold Ass’y
Domestic
Self Drilling Screw, Hex Washer HD,
No. 10-16 by 1 1/4” Long
24
25
26
960194
0143
Rubber Channel
Gauge, 160 PSI
10
11
0505
Tube Ass’y, .265 I.D. By 30” Long,
From CO Regulator Ass’y to Center
2
Island Carbonator Ass’y
0846
Tube Ass’y, .375 I.D. By 9” Long,
Water Filter Ass’y Everpure
315499
0506
Cap, 1-Carbonator
176272-318
Tube Ass’y, .375 I.D. By 18” Long,
Water Filter Ass’y, Cuno
Tube Ass’y, .265 I.D. by 44” Long, from
CO Regulator Ass’y to Drive-Thru
2
Carbonator Ass’y 2-Carbonator
27
28
178025-100
309812
Tapered Gasket White
12
13
0507
Tube Ass’y, .375 I.D. By 21” Long,
from Water Manifold Ass’y to Water
Manifold (2-Carbonator)
Tube, Water Inlet, Stainless Steel (not
Shown)
*Zinc Plated Steel Unless Othewise Indicated.
*320940
Self Drilling Screw Hex Washer HD,
No. 10-16 By 5/8” Long
36
0713
2
6
7
8
10
9
1
7
8
10
11
6
12
13
4
4
5
3
6
7
8
10
4
7
5
8
10
FIGURE 18. CO REGULATOR ASS’Y (P/N 0483)
2
Item
No.
Part No.
Name
0483
CO Regulator Ass’y
2
1
0137
Manifold Ass’y Carbonataor (see
Figure 5-3)
2
3
0138
0145
Regulator Ass’y syrup (see Figure 5-5)
Manifold and Bracket Ass’y CO (see
2
Figure 5-8)
4
5
6
7
178025-100
311732
Tapered Gasket, White
Connector, Swivel, 7/16-20
Cap, 7/16
315499
398022-400
Machine Screw, SL RD HD Stainless
Steel, No. 10-24 By 5/8” Long
8
*398024-603 Hex Nut, NO 10-24
9
1375
Panel Mounting
10
11
12
13
331400
960194
1665
Washer .203 I.D. By .024
Edging
Carbonator manifold ass’y
Air Filter Ass’y
1668
*Zinc Plated Steel Unless Otherwise Indicated.
37
0713
6
5
1
11 10
9
3
4
2
3
Item
No.
Part No.
0137
Name
ManifoledAss’y Carbonstor
Fitting 1/4 NPT By 7/16-20
Fitting, Tee 1/4 NPT
1
2
3
4
5
6
320640
183060
183301-100
183047
Check Valve Ass’y (see figure 5-4)
Fitting 1/4 NPT
176065
Fitting, Swivel Elbow, 7/16-20
Tapered Gasket, White
178025-100
8
7
7
8
183046
130066
77075001
77080801
0656
Fitting, Cross, 1/4 NPT
Fitting, Plug, 1/4-NPT
Fitting, 7/16-20 By 1/4-NPT
Fitting, 3/8-Barb by 7/16-20
Bracket, Regulator
9
10
11
FIGURE 19. CARBONATOR MANIFOLD ASS’Y (P/N 0137)
Item
No.
Part No.
183301-100
183300-001
183295-100
183298
Name
Check Valve Ass’y
1
2
3
4
5
6
Manifold, 1 Port
Body
Retainer, Spring
183296
Ball
183297
Spring
183294
Quad Ring, .145 I.D. By .070CS
FIGURE 20. CO CHECK VALVE ASS’Y (P/N 183301-001)
2
3
6
Item
No.
Part No.
0138
Name
Regulator Ass’y Syrup
Change Over Valve
5
8
12
9
1
2
311904
183412
Regulator Ass’y, 100-PSI (see figure
5-6)
3
4
183286
183446
Gauge, 100 PSI
Regulator Ass’y, 30-PSI (see Figure
5-6)
10
1
5
6
7
183288
Gauge, 30-PSI
Fitting, 1/4 NPT
2
183047
11
183302-100
Check Valve and Manifold Ass’y (see
Figure 5-7)
4
7
8
183317
Bracket, Regulator
13
9
321811
Hex Nut, Keps, NO 10-32
Gaugge, 160-PSI
10
11
12
183285
183301-100
183040
Check Valve Ass’y (see Figure 5-4)
Machine Screw, SL Pan HD No. 10-32
By 2-1/4” Long
13
315499
Cap
FIGURE 21. SYRUP REGULATOR ASS’Y (P/N 0138)
38
0713
FIGURE 22. CO REGULATOR ASS’Y
2
Item
No.
Item
No.
Part No.
183412
Name
Part No.
183021
Name
Regulator Ass’y, 100 PSI
Regulator Ass’y, 30 PSI
Regulator Ass’y 160 PSI
Body (30 PSI and 100 PSI)
Body (160 PSI)
9
Spring Retainer
Gasket, Baffle
Baffle
183446
10
11
183010
183586
183011-007
183003
1
183001-007
183265
12
13
Gasket, Seat
130168
Reducing Valve Seat (30 PSI and 100
PSI)
2
3
183233
Cover Kit (Includes, Non-Removable
Adjusting Screw)
183002
130170
183063
130167
183012
183020
183064
315424
Reducing Valve Seat (160 PSI)
Poppet Ass’y (30 PSI and 100 PSI)
Poppet Ass’y (160 PSI)
*120081
183040
Machine Screw, Phil Fil HD NO. 10-32
14
15
16
By 1/2” Long
Machine Screw, Phil Fil HD, No. 10-32
Guide (30 PSI and 100 PSI)
Guide (160 PSI)
By 7/8” Long
4
5
6
7
8
183009-007
183008
Retainer Seat
Adjusting Spring, Sliver, 100 PSI
Adjusting Spring, Bronze, 160 PSI
Adjusting Spring, Blue, 30 PSI
O-Ring, .489 I.D. By .070 CS
Spring, Poppet
183006
183007-000
130147
Filter Sleeve
*Zinc Plated Steel Unless Otherwise Indicated.
Diaphram Assembly
39
0713
Item
No.
Part No.
183302-100
183300-003
183295-100
183298
Name
Check Valve Ass’y
1
2
3
4
5
6
7
Manifold, 3 Port
Body
Retainer, Spring
183296
Ball
183297
Spring
183294
Quad Ring, .145 I.D. By .070 CS
Cap
315499
FIGURE 23. CHECK VALVE AND MANIFOLD ASS’Y (P/N 183302-100)
4
Item
No.
Part No.
Name
0145
CO Manifold and Bracket Ass’y
2
1
2
3
4
5
6
7
314886
Manifold
314887-044
183047
Bracket, Manifold
Fitting, 1/4 NPT
130066
Fitting, Plug
183301-100
183060
Check Valve Ass’y (see Figure 5-4)
Fitting Tee
770750-010
Fitting, 1/4 NPT By 7/16-20
FIGURE 24. MANIFOLD AND BRACKET ASS’Y (P/N 0145)
40
0713
32
1
26
23
1
13
11
29
1
FIGURE 25. LARGE RESERVE CARBONATOR
41
0713
LARGE RESERVE CARBONATOR
Item
No.
Item
No.
Part No.
Name
Part No.
Name
416424
Large Reserve Carbonator Ass’y, Low
26
*200498-003 Hex Nut Keps, No. 8-32
Profile, Domestic
27
*312578
Machine Screw, SI Rd Hd, No. 8-32 by
3/4-in long
496424
Large Reserve Carbonator Ass’y, Low
Profile, Export
28
29
30
319439
311855
*318976
Control Box
1
2
311304
Tapered Gasket, Black
Tube Ass’y. .375 I.D. By 13-in Long
Fitting, 7/16-20 female by 5/8-18 male
Check Valve Ass’y (includes 5-10)
Retainer
Speed Nut, J-type, 1/4-20
318027
Machine Screw, SI Hex Washer Hd,
1/4-20 by 1/2-in long
3
770716-020
311765-001
317965
4
31
315183
Motor, 115 VAC, 60 HZ (Domestic)
5
199020
Motor, 230VAC 50HZ (Export)
6
312196
Spring
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
317974
Water Reflector
7
312419
Ball
318362-555
180343
Relief Valve Ass’y (includes 35-38)
8
312415
Washer, .300 I.D.
Ring
9
312418
Quad Ring, .239 I.D.
Receptacle
318361
Bushing, Retaining
10
11
12
13
14
317963
183249-032
180352
Spring, Red
178025-100
311437
Tapered Gasket, White
Fitting, 7/16-20 by 3/8-NPTF
Cap Nut, 5/8-18
Stem
318834-005
180024
Probe, Level Control (includes 40)
770456
O-Ring, .424 I.D. by .103 C.S.
313001
Tee, 3/8 NPT by 5/8-18 by 5/8-18
Branch
183310
Check Valve Ass’y (includes 42-47)
183309
Adapter
15
16
17
18
19
318039
317989
187483
312996
*320271
Clip, Thermostat
183294
Quad Ring, .145 I.D. by .070 C.S.
Thermostat Control
Clamp, Pump to Motor
Pump, Water, 90-GPH
183296
Ball
183297
Spring
183298
Retainer, Spring
Body
Thread Rolling, Screw, Phil Pan Hd,
No. 6-32 by 3/8-in.
183295-100
319436-900
330897
Tank
20
21
319438
314015
Cover, Control Box
Button Plug
Liquid Level Control, 120 VAC 60 HZ,
Domestic
188087
Thread Cutting Screw, Phil Truss Hd,
Chrome-pltd Steel, No. 10-24 by
1/2-in long.
197359
Liquid Level Control 230 VAC 50 HZ
(Export)
50
51
52
188950
Foot
22
23
24
25
395098
309947
342134
317277
Strain Relief
319444-011
319921
Base
Cord Motor to Control Box
Strain Relief
Wire Harness
*Zinc Plated Steel unless Otherwise indicated
Service Cord
42
0713
3
Item
No.
5
Part No.
300914
0191
Name
Water Manifold Ass’y
4
1
2
3
4
5
Manifold Ass’y with Shut-Off Valve
Water Pressure Regulator
Gauge, 100 PSI
1
300922
301102
0190
2
Manifold Ass’y with Shut-Off Valve
Check Valve, Double Vented
0881
FIGURE 26. WATER MANIFOLD ASS’Y (P/N 300914-000)
Item
No.
1
Part No.
Name
0193
300882
Water Manifold Ass’y
Shut-Off ValveShut-Off Valve
1
FIGURE 27. WATER OUTLET VALVE ASS’Y (P/N 0193)
2
6
Item
No.
4
Part No.
Name
6
7
300915
Water Pressure Booster Kit Ass’y,
Domestic
1
0515
Water Pressure Booster Kit Ass’y,
Export
4
1
2
3
4
5
300984
0200
Water Tank, 100 PSI
8
6
6
3
Shut-Off Valve Assembly
Strap, Surge Tank
5
300893
300890
0401
Tube Assembly, .375 I.D. By 14” Long
Pump and Motor Assembly, Domesitc
(see Figure 5-13)
0514
Pump and Motor Ass’y Export (see
Figure 5-13)
6
7
8
311304
0782
Tapered Gasket, Black
Tube Assembly, .375 I.D. By 58” Long
Tube Ass’y, .375 I.D. By 74” Long
1588
FIGURE 28. OPTIONAL WATER PRESSURE BOOSTER KIT
43
0713
Item
No.
1
Part No.
315183
Name
Motor, 115V. 60 HZ, Domestic
Motor, 230V. 50 HZ, Export
Tapered Gasket, White
Thermostat
12
14
320626
2
3
4
5
6
7
178025-100
0629
2
7
1
9
318039
Clip
6
3
187483
Clamp, Pump to Motor
Pressure Switch
300888
311764-001
Check Valve Assembly (see Figure
5-14)
2
10
8
9
312996
311412
311437
0877
Pump, 90 GPH
8
Fitting, 3/8 NPT By 5/8-18
Fitting , 3/8 NPT By 7/16-20
Cord Domestic (not shown)
Cord, Export (not shown)
Tube Assembly
4
10
11
0633
5
12
13
14
15
0491
0630
Cord (not shown)
320640
188386
Fitting, 1/4 NPT By 7/16-20
Machine Screw, SL Pan HD, NO.
10-32 By 1/2” Long (not shown)
FIGURE 29. PUMP AND MOTOR ASS’Y
Item
No.
Part No.
111417
Name
Air Tank
3
2
4
1
2
3
4
5
1111418-011
183068
Compressor, Air
Elbow Fitting, 1/4 NPT
Rubber Feet
8
5
188950
9
1
041602
Machine Screws, SL Fil HD, Stainless
Steel No. 10-24
6
7
8
9
*398024-603 Nut, No. 10-24
7
6
1300
0497
0674
Washer, Stainless Steel, .229 I.D.
Plate Mounting
Drain Tube Ass’y
*Zinc Plated Steel Unless Otherwise Indicated.
FIGURE 30. OPTIONAL COMPRESSOR KIT
Item
No.
Part No.
Name
1
2
3
4
5
6
0650
CO Regulator Ass’y (see Figure 5-16)
2
178025-100
183061
Tapered Gasket, White
Fitting, 1/4 NPT By 7/16-20
0671
Bracket, CO Cylinder
2
300933
Tube Ass’y, Hi-Pressure
398022-040
Machine Screw, SL RD, HD, Stainless
Steel, NO. 10-24 By 5/8” Long
7
398024-603
Hex Nut, NO. 10-24
FIGURE 31. OPTIONAL PRIMARY CO REGULATOR ASS’Y KIT (P/N 0708) FOR TWO 50-POUND CO
2
2
CYLINDERS
44
0713
2
6
Item
No.
Part No.
311904
Name
4
1
2
3
4
5
6
ChangeoverValve
3
4
0606
Regulator Ass’y (see Figure 5-17)
Fitting, Swivel, 7/16-20
Tapered Gasket, White
Fitting, 7/16-20
5
4
176065
1
4
178025-100
310822
5
176168-100
Fitting, 1/4 NPT By 7/16-20
*zinc Plated Steel Unless Otherwise Indicated.
FIGURE 32. REGULATOR ASS’Y, HI-PRESSURE (P/N 0650)
Item
No.
Part No.
183586
183285
183267
183061
183334
183317
*183040
Name
Regulatorass’y (see Figure 5-6)
Gauge, 160 PSI
1
2
3
4
5
6
7
Gauge, 1800 PSI
Fitting, 1/4 NPT By 7/16-20
Fitting 1/4 NPT By 7/16-20
Bracket, Regulator
0
Machine Screw, Phil Fil HD, No. 10-32
1
By 7/8” Long
8
9
*321811
Hex Nut, NO. 10-32
4
176168-100
187485
Fitting 1/4 NPT By 7/16-20
Fitting, 1/4 NPT By 7/16-20
Tapered Gasket, White
10
11
178025-100
*Zinc Plated Steel Unless Otherwise Indicated.
FIGURE 33. REGULATOR ASS’Y (P/N 0606)
2
Item
No.
Part No.
317928
0711
Name
1
1
2
3
4
Regulator
Fitting
2
4
3
0712
Fitting
1301
Fitting, 1/2 NPT
FIGURE 34. OPTIONAL WATER PRESSURE REGULATOR KIT (P/N 300919-000)
45
0713
WARRANTY
IMI Cornelius Inc. warrants that all equipment and parts are free from defects in material and workman-
ship under normal use and service. For a copy of the warranty applicable to your Cornelius, Remcor or
Wilshire product, in your country, please write, fax or telephone the IMI Cornelius office nearest you.
Please provide the equipment model number, serial number and the date of purchase.
IMI Cornelius Offices
AUSTRALIA D P.O. 210, D RIVERWOOD, D NSW 2210, AUSTRALIA D (61) 2 533 3122 D FAX (61) 2 534 2166
AUSTRIA D AM LANGEN FELDE 32 D A-1222 D VIENNA, AUSTRIA D (43) 1 233 520 D FAX (43) 1-2335-2930
BELGIUM D BOSKAPELLEI 122 D B-2930 BRAASCHAAT, BELGIUM D (32) 3 664 0552
D
FAX (32) 3 665 2307
BRAZIL D RUA ITAOCARA 97 D TOMAS COELHO D RIO DE JANEIRO, BRAZIL D (55) 21 591 7150 D FAX (55) 21 593 1829
ENGLAND D TYTHING ROAD ALCESTER D WARWICKSHIRE, B49 6 EU, ENGLAND D (44) 789 763 101 D FAX (44) 789 763 644
FRANCE D 71 ROUTE DE ST. DENIS D F-95170 DEUIL LA BARRE D PARIS, FRANCE D (33) 1 34 28 6200 D FAX (33) 1 34 28 6201
GERMANY D CARL LEVERKUS STRASSE 15 D D-4018 LANGENFELD, GERMANY D (49) 2173 7930 D FAX (49) 2173 77 438
GREECE D 488 MESSOGION AVENUE D AGIA PARASKEVI D 153 42 D ATHENS, GREECE D (30) 1 600 1073 D FAX (30) 1 601 2491
HONG KONG D 1104 TAIKOTSUI CENTRE D 11-15 KOK CHEUNG ST D TAIKOKTSUE, HONG KONG D (852) 789 9882 D FAX (852) 391 6222
ITALY D VIA PELLIZZARI 11 D 1-20059 D VIMARCATE, ITALY D (39) 39 608 0817 D FAX (39) 39 608 0814
NEW ZEALAND D 20 LANSFORD CRES. D P.O. BOX 19-044 AVONDALE D AUCKLAND 7, NEW ZEALAND D (64) 9 8200 357 D FAX (64) 9 8200 361
SINGAPORE D 16 TUAS STREET D SINGAPORE 2263 D (65) 862 5542 D FAX (65) 862 5604
SPAIN D POLIGONO INDUSTRAIL D RIERA DEL FONOLLAR D E-08830 SANT BOI DE LLOBREGAT D BARCELONA, SPAIN D (34) 3 640 2839 D FAX (34) 3 654 3379
USA D ONE CORNELIUS PLACE D ANOKA, MINNESOTA D (612) 421-6120 D FAX (612) 422-3255
LD004
4/21/98
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