Vec010BD_Manual_042905 5/9/05 1:00 PM Page 8
VEC010BD
TWO YEAR LIMITED WARRANTY PROGRAM
This limited warranty program is the only one that applies to this product, and it sets forth all the
responsibilities of Vector Manufacturing, regarding this product. There is no other warranty, other than those
described herein.
This Vector Manufacturing product is warranted, to the original purchaser only, to be free of defects in
materials and workmanship for two years from the date of purchase without additional charge. The
warranty does not extend to subsequent purchasers or users. Vector Manufacturing will not be responsible
for any amount of damage in excess of the retail purchase price of the product under any circumstances.
Incidental and consequential damages are specifically excluded from coverage under this warranty.
This product is not intended for commercial use. This warranty does not apply to accessories or damage to
units from misuse or incorrect installation. Misuse includes wiring or connecting to improper polarity power
sources.
RETURN/ REPAIR POLICY: Defective products, other than accessories, may be returned postage prepaid to
manufacturer. Any defective product, other than accessories, that is returned to manufacturer within 30 days
of the date of purchase will be replaced free of charge. If such a product is returned more than 30 days
but less than two years from the purchase date, manufacturer will repair the unit or, at its option, replace it
free of charge. If the unit is repaired, new or reconditioned replacement parts may be used, at Vector
Manufacturing’s option. A unit may be replaced with a new or reconditioned unit of the same or
comparable design. The repaired or replaced unit will then be warranted under the terms of the remainder
of the warranty period. The customer is responsible for the shipping charges on all returned items after 30
days. During the warranty period, manufacturer will be responsible for the return shipping charges.
KEY FEATURES:
• Re ch a rg e a b le Ju m p -Sta rt
Syste m
• Ea sy-to -Re a d Ch a rg e
In d ica to rs
LIMITATIONS: This warranty does not cover accessories, bulbs, fuses and batteries, defects resulting from
normal wear and tear (including chips, scratches, abrasions, discoloration or fading due to usage or
exposure to sunlight), accidents, damage during shipping to our service facility, alterations, unauthorized
use or repair, neglect, misuse, abuse, failure to follow instructions for care and maintenance, fire, flood and
Acts of God.
•
Em e rg e n cy Are a Lig h t
• Ke yle ss O N / O FF Po w e r
Sw itch
• 1 2 Vo lt DC Acce sso ry
O u tle t
If your problem is not covered by this warranty, call our Technical Support Department toll free at
(800) 618-5178 for general repair information and charges if applicable. You may also contact us through
our website at www.vectormfg.com.
STATE LAW RIGHTS: This warranty gives you specific legal rights. Some states do not allow limitations on
how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages,
so the exclusions or limitations stated herein may not apply. This warranty gives the purchaser specific legal
rights; other rights, which vary from state to state, may apply.
• Ba tte ry Sta tu s Ch e ck
TO REQUEST WARRANTY SERVICE FOR THIS PRODUCT: Contact Vector Manufacturing Technical Support
by telephone, fax or mail (see below). We suggest that you keep the original packaging in case you need
to ship the unit. When returning a product, include your name, address, phone number, dated sales receipt
(or copy) and a description of the reason for return and product serial number. After repairing or replacing
the unit, we will make every effort to return it to you within four weeks.
WARRANTY ACTIVATION: Please complete Warranty Activation Card and mail to Vector Manufacturing.
Enter “VEC010BD” as Model and “Jump-Starter” as Product Type. All Vector Manufacturing products must
be registered within 10 days of purchase to activate this warranty. Mail the completed registration form,
along with a copy of the original sales receipt to:
USER’ S M ANUAL
& WARRANTY INFO RM ATIO N
ATTN.: CUSTOMER SERVICE
4140 SW 30th Ave., Ft. Lauderdale, FL 33312
• TOLL FREE: (800) 618-5178 • FAX: (954) 584-5556 •
IMPORTANT SAFETY INFORMATION, SAVE THESE INSTRUCTIONS
TO REDUCE THE RISK OF INJURY, USER MUST READ AND UNDERSTAND
THIS INSTRUCTIO NAL MANUAL. THIS MANUAL CO NTAINS IMPO RTANT
INFORMATION REGARDING THE OPERATION AND WARRANTY OF THIS
PRODUCT. PLEASE RETAIN FOR FUTURE REFERENCE.
BD42905
4140 S.W. 30th Ave., Ft. Lauderdale, FL 33312 U.S.
Toll Free: (800) 618-5178
© 2005 VECTOR MANUFACTURING
MADE IN CHINA
w w w . v e ct o r m fg . co m
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Vec010BD_Manual_042905 5/9/05 1:00 PM Page iv
TABLE O F CO NTENTS
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Battery Charge Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12 Volt DC Accessory Outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AC Recharge Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LED Area Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Using the Unit as a Jump-Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Using the Unit as a 12 Volt DC Portable Power Supply . . . . . . . . . . . . . . . . . . . . .
Estimated 12 Volt DC Operation Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2
2
2
2
2
3
4
4
Care and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Charging/ Recharging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Battery Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5
6
6
7
7
IN TRO DUCTIO N
Thank you for choosing the Bla ck & De ck e r Ju m p -Sta rte r. This compact jump-
starter is unique in the amount of energy it can supply for its size. The internal
battery is a high density sealed, lead-acid battery that stores and delivers energy
comparable to full sized ordinary jump-starters. Please read this guide carefully
before use to ensure optimum performance and avoid damage to the unit or items
that you are using it with.
The Bla ck & De ck e r Ju m p -Sta rte r is a compact, durable, portable jump-start
system for vehicles and boats that have a standard 12 volt battery system. This self-
contained, rechargeable system will start most vehicles and boats without the need
for a host vehicle or 120 volt AC power supply. It can also be used as a safe,
portable source of 12 volt DC electric power in remote locations and/ or emergency
situations. It is ideal for use with 12 volt DC cordless, portable, rechargeable
products and DC/ AC power inverters.
FEATURES
• Keyless ON/ OFF Safety Power Switch
• Cordless/ rechargeable, includes AC and DC charging adapters
• Built-in non-spillable, maintenance-free, heavy duty, 9 amp/ hour, sealed,
lead-acid battery
• Requires no maintenance (other than recharging) for optimum operation
• Heavy duty, industrial grade copper clamps, and #6AWG jumper cables with
exclusive recessed cable holsters
• Exclusive cable storage channels that keep jumper cables out of the way until
they are needed
• 120 volt AC charger is Underwriter Laboratories safety tested and listed
• Easy-to-read LED battery charge status indicators
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USIN G THE UN IT AS A JUMP-STARTER
1 2 VO LT DC
ACCESSO RY
O UTLET
PUSHBUTTO N FO R
BATTERY STATUS
CHECK
This Jump-Starter is equipped with a safety Power Switch that only allows energy to
flow when proper connections are made to battery and frame. Once the
connections are properly made, turn the switch ON to jump-start the vehicle.
KEYLESS O N / O FF
PO W ER SW ITCH
1. Turn OFF vehicle ignition and all accessories (radio, A/ C, lights, connected cell
phone chargers, etc.). Place vehicle in “park” and set the emergency brake.
AC
RECHARGIN G
PO RT
2. Make sure the Jump-Starter Power Switch is turned to OFF.
3. Remove jumper clamps from clamp tabs. Co n n e ct th e re d cla m p first, th e n
AREA LIGHT
PO W ER SW ITCH
th e b la ck cla m p .
BATTERY
CHARGE STATUS
IN DICATO RS
2 -LED AREA LIGHT
N EGATIVE
PO SITIVE
CABLE AN D
CABLE AN D
CLAMP (BLACK)
CLAMP (RED)
Ba tte ry Ch a rg e Sta tu s In d ica to rs
A series of three LED indicators (two red and one green) display the level of charge
in the battery. The left red LED indicates minimum battery charge. Charge the
battery when only a single red LED is lit. The center red LED indicates moderate
battery charge level. When the green LED is lit, the battery is at full charge. The
charge status LEDs will light when the charge status pushbutton is pressed, or
automatically during AC recharge operation. During DC charging, the charge
status pushbutton can be pressed periodically to monitor recharging progress.
4. Procedure for jump-starting
a
NEGATIVE GROUNDED SYSTEM (negative
battery terminal is connected to chassis) (MOST COMMON)
4a. Connect POSITIVE (+) RED clamp to vehicle battery’s POSITIVE terminal.
4b. Connect NEGATIVE (–) BLACK clamp to chassis or a solid, non-moving,
metal vehicle component or body part. NEVER CLAMP DIRECTLY TO
NEGATIVE BATTERY TERMINAL OR MOVING PART.
1 2 Vo lt DC Acce sso ry O u tle t
This accessory outlet is provided for use with appliances that are 12 volt DC
compatible. The DC accessory outlet also allows for DC recharging from a vehicle
or other 12 volt source.
5. Procedure for jump-starting POSITIVE GROUND SYSTEMS
N o te : In th e ra re e ve n t th a t th e ve h icle to b e sta rte d h a s a PO SITIVE GRO UN DED
SYSTEM (p o sitive b a tte ry te rm in a l is co n n e cte d to ch a ssis), re p la ce ste p s 4 a
a n d 4 b a b o ve w ith ste p s 5 a a n d 5 b , th e n p ro ce e d to ste p 6 .
AC Re ch a rg e Po rt
Located just below the 12 volt DC outlet, the AC port is also covered by a rubber cap.
The AC recharge adapter’s barrel connector plugs into this port during recharge.
5a. Connect NEGATIVE (–) BLACK clamp to vehicle battery’s NEGATIVE terminal.
5b. Connect POSITIVE (+) RED CLAMP to vehicle chassis or a solid, non-
moving, metal vehicle component or body part. NEVER CLAMP DIRECTLY
TO POSITIVE BATTERY TERMINAL OR MOVING PART.
LED Are a Lig h t
Located on the center of the control panel, the twin LED area light provides proper
lighting while changing a tire or connecting the unit to a battery. This area light is
activated by the Area Light Power Switch located on the lower right side of the
control panel.
6. When clamps are connected properly, turn the Jump-Starter Power Switch to ON.
7. Turn ON the ignition and crank the engine in 5-6 second bursts until engine starts.
8. Turn the Jump-Starter Power Switch back to the OFF position.
9. Disconnect the NEGATIVE (–) engine or chassis clamp first, then disconnect the
POSITIVE (+) battery clamp.
Ap p lica tio n s
• Jump-start most engines with standard 12 volt DC battery systems, such as boats,
small trucks, cars, airplanes, RVs, personal watercraft, snowmobiles, tractors, etc.
FO LLO W ALL SAFETY INSTRUCTIO NS FO UND O N PAGES ii AND iii O F
THIS MANUAL.
• Using the 12 volt accessory outlet, operate such appliances as 12 volt DC fans,
fluorescent worklights, air compressors, spotlights, TVs, portable radios, cassette
or CD players. The unit can quick-charge a cellular phone by using the phone’s
12 volt DC adapter cord.
CAUTIO N S
• If th e a ud ib le Re ve rse Co n n e ctio n Po la rity Ala rm so un d s a fte r
cla m p s a re co n n e cte d to ve h icle b a tte ry, re ve rse cla m p co n n e ctio n s.
• If ve h icle fa ils to sta rt, turn O FF th e ig n itio n , turn O FF th e Jum p -
Sta rte r Po w e r Sw itch , d isco n n e ct th e jum p -sta rt syste m ’s le a d s a n d
in ve stig a te w h y th e e n g in e d id n o t sta rt.
• Illuminate areas under the hood, inside tents and work areas.
• Re ch a rg e th is un it fully a fte r e a ch use .
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WARN IN GS
CARE AN D MAIN TEN AN CE
• Jum p -Sta rte r Po w e r Sw itch sh o uld b e O FF p rio r to jum p -sta rtin g .
This product has a sealed lead acid battery that should be kept fully charged.
Recharge before first use, immediately after each use, and every 60 days if not
used. Failure to do this may reduce the battery life dramatically.
• Th is p o w e r syste m is to b e use d O NLY o n ve h icle s o r b o a ts w ith
1 2 vo lt DC b a tte ry syste m s.
• Ne ve r to uch re d a n d b la ck cla m p s to g e th e r — th is ca n ca use
d a n g e ro us sp a rk s, p o w e r a rcin g , a n d / o r e x p lo sio n .
N o te : Th is u n it is d e live re d in
a
p a rtia lly ch a rg e d sta te – y o u m u st fu lly ch a rg e it
b e fo re u sin g it fo r th e first tim e . In itia l AC ch a rg e sh o u ld b e 4 0 h o u rs.
• Ve h icle s th a t h a ve o n -b o a rd co m p u te rize d sy ste m s m a y b e
d a m a g e d if ve h icle b a tte ry is jum p -sta rte d . Be fo re jum p -sta rtin g th is
typ e o f ve h icle , re a d th e ve h icle m a n ua l to co n firm th a t e x te rn a l-
sta rtin g a ssista n ce is a d vise d .
Ch a rg in g / Re ch a rg in g
Lead-acid batteries require routine maintenance to ensure a full charge and long
battery life. All batteries lose energy from self-discharge over time and more rapidly
when they are at higher temperatures. Therefore, batteries need periodic charging
to replace energy lost through self-discharge. When the unit is not in use, Black &
Decker recommends that the battery is recharged at least every 60 days.
• Ex ce ssive e n g in e cra n k in g ca n d a m a g e th e ve h icle ‘s sta rte r m o to r. If
th e e n g in e fa ils to sta rt a fte r th e re co m m e n d e d n um b e r o f a tte m p ts,
d isco n tin ue jum p -sta rt p ro ce d ure a n d lo o k fo r o th e r p ro b le m s th a t
n e e d to b e co rre cte d .
Check the battery charge level by pressing the battery status button. The LED charge
status display will indicate the level of battery charge. When only one red LED
lights, recharge the unit.
• Afte r use , turn th e Jum p -Sta rte r Po w e r Sw itch O FF.
• Re p la ce w o rn o r d e fe ctive p a rts im m e d ia te ly — co n ta ct th e Custo m e r
Se rvice De p a rtm e n t to ll fre e (8 0 0 ) 6 1 8 -5 1 7 8 .
N o te : Re ch a rg in g b a tte ry a fte r e a ch u se w ill p ro lo n g b a tte ry life ; fre q u e n t h e a vy
d isch a rg e s b e tw e e n re ch a rg e s a n d / o r o ve rch a rg in g w ill re d u ce b a tte ry life .
The battery can be recharged using an AC or DC adapter (see below).
USING THE UNIT AS A 12 VOLT DC PORTABLE POWER SUPPLY
This portable power source is also for use with all 12 volt DC accessories equipped
with a male accessory outlet plug that are rated up to 5 amps.
1. Lift up the cover of the unit‘s 12 volt DC outlet.
2. Insert the 12 volt DC plug from the appliance into the 12 volt accessory outlet
on the unit.
1 2 0 VO LT AC
RECHARGE
1 2 VO LT DC TO DC
VEHICLE ADAPTER
ADAPTER
3. Switch on the appliance and operate as usual.
4. Periodically press the Battery Charge Level Pushbutton to check battery status.
Estim a ted 1 2 Volt DC Op era tion Tim e
CAUTIO N
Ap p lia n ce
Estim a te d Po w e r Usa g e
(Wa tts)
O p e ra tin g Tim e
(h o u rs)
Ma k e sure O N/ O FF Po w e r Sw itch a n d Are a Lig h t a re turn e d O FF
d urin g re ch a rg e a s th is m a y slo w re ch a rg e fun ctio n .
Cell phone
Fluorescent light
1
4
108 (talk time)
AC Re ch a rg e
27
The AC recharge adapter is a UL listed “wall” type unit that operates from any
120 volt, 60 Hz AC supply that has a standard North American outlet. The adapter
has a barrel connector that plugs into the unit’s recharge port.
Radio, fan, depth finder
Camcorder, VCR, spotlight
Power tools, bilge pump
Car vacuum
9
12
7
4.5
1.35
15
24
80
Make sure the Jump-Starter Power Switch and Area Light Power Switch are turned
OFF during AC recharge. When an AC recharge adapter is plugged into the
recharge port, the battery charge level display will automatically activate. As
recharge progresses, the red LEDs will light, one by one. Charge the unit until the
battery charge level display lights or flashes the green FULL LED. Continue to
recharge for one to two hours, and then disconnect the recharge adapter. AC
recharge system is an automatic taper charge and can be left connected to the main
unit for long periods. (See Figure 1 for AC recharge port location).
N o te : All tim e s a re a p p ro x im a te a n d b a se d u p o n a fu lly ch a rg e d u n it.
CAUTIO N
Ma k e sure th a t th e Jum p -Sta rte r Po w e r Sw itch is ALWAYS in th e O FF
p o sitio n w h e n usin g th e un it’s 1 2 vo lt DC a cce sso ry o utle t.
DO NO T o p e ra te a p p lia n ce s th a t d ra w m o re th a n 5 a m p s.
WARN IN G
DC to DC Re ch a rg e
NEVER INSERT A CIGARETTE LIGHTER INTO THE UNIT’S ACCESSO RY
O UTLET.
Recharging the Jump-Starter from an external DC power source requires the use of
the DC/ DC adapter. This adapter has a male DC connector at each end.
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Unlike the AC recharge method, DC recharge does NOT automatically activate the
“battery status” display and provide a taper charge. Battery status can still be
monitored by pressing the battery status level pushbutton.
TRO UBLESHO O TIN G
Un it Fa ils to Ju m p -Sta rt
• Make sure unit’s power switch is in the ON position.
• Check that Jump-Starter has a full charge.
WARN IN GS
• DO NO T DC ch a rg e fo r m o re th a n 3 -4 h o urs m a x im um .
• DO NO T le a ve un a tte n d e d w h ile DC ch a rg in g .
• Make sure a proper polarity cable connection has been established (see “Using
the Unit as a Jump-Starter,” page 4).
1 2 Vo lt O u tle t Fa ils to De live r Po w e r
1 2 Vo lt DC Ch a rg in g
• Make sure a proper 12 volt adapter connection has been established.
• Check that Jump-Starter has a full charge.
1. Insert the gold-tipped DC/ DC charging adapter plug into the vehicle’s 12 volt
DC accessory outlet.
2. Insert the silver-tipped end plug into the 12 volt DC accessory outlet on the front
panel of the unit.
1 2 Vo lt O u tle t Sh u ts O ff
Disconnect unit and allow to cool for 10 minutes.
3. Charge the unit until the green FULL indicator lights when the battery status level
pushbutton is pressed. DO NOT EXCEED 3-4 HOURS MAXIMUM.
N o te : W h e n p u llin g m o re th a n 5 a m p s fro m th e 1 2 vo lt o u tle t, u n it w ill sh u t o ff.
4. When charging is completed, remove the charging cord and store in a safe place.
LED Are a Lig h t Do e s N o t Co m e O n
• Check that Jump-Starter has a full charge.
N o te : Ma k e su re O N / O FF Sa fe ty Sw itch a n d Are a Lig h t a re Tu rn e d O FF Du rin g
Re ch a rg e As Th is Ma y Slo w Re ch a rg e
SPECIFICATIO N S
Re p la ce m e n t Pa rts
Jump-Start Clamps:
Jumper Cables:
Instant Amps:
300 amps – heavy-duty copper
For replacement parts (bulbs, batteries, charging adapters, etc.), contact Black &
Decker Technical Support: toll free (800) 618-5178. There are no user serviceable
parts inside the unit. Periodically, the cables and connectors should be inspected for
damage, corrosion, dust, and dirt. If surfaces are dirty, they can be wiped clean
with a cloth moistened with water and a drop of detergent. Contacts can be wiped
clean with a dry cloth.
#6AWG welding cable
300
225
5 Second Amp:
Battery High Density
AGM:
12 volt, 9 amp/ hour, sealed, lead-acid
Long-life LED
WARN IN G
Worklight Bulb:
Do n o t o p e ra te u n it if th e re is a n y e vid e n ce o f d a m a g e . Th e p ro d u ct
m u st b e re tu rn e d to Bla ck & De ck e r fo r te stin g a n d re p a ir. Re p la ce
a n y d a m a g e d ch a rg in g a d a p te rs im m e d ia te ly b e fo re fu rth e r u se .
Accessory Outlet
Protection:
5 amps, self-resetting breaker
Ba tte ry Disp o sa l
Contains a maintenance-free, sealed, non-spillable, lead acid
battery, which must be disposed of properly. Recycling is
required — contact your local authority for information. Failure
to comply with local, state and federal regulations can result in
fines or imprisonment. For more information on recycling this
battery, call toll-free (800) 822-8837.
WARN IN GS
Do not d isp ose of the b a tte ry in fire , a s this m a y re sult in a n e x p losion.
Be fo re d isp o sin g o f th e b a tte ry, p ro te ct e x p o se d te rm in a ls w ith
h e a vy -d u ty e le ctrica l ta p e to p re ve n t sh o rtin g (sh o rtin g ca n re su lt in
in ju ry o r fire ).
Do n o t e x p o se b a tte ry to fire o r in te n se h e a t, a s it m a y e x p lo d e .
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