Huffy Fitness Equipment M731321 User Manual

REQUIRED TOOLS  
AND MATERIALS:  
Portable System  
Owners Manual  
• 2 People  
Customer Service Center  
• N53 W24700 South Corporate Circle • Sussex, WI 53089 • U.S.A.  
• Tape Measure  
• Wood Board  
(scrap)  
• Sawhorse or  
Support Table  
• Safety Glasses  
• Step Ladder - 8ft.  
(2.4 m)  
• #2 or #3 Phillips  
Screwdriver  
• (2 each) Wrenches and/or Socket  
Wrenches and Sockets (Deep-  
Well Sockets are Recommended).  
• Extension is Recommended.  
1/2" 9/16" 3/4"  
AND/OR  
1/2" 9/16" 3/4"  
• Garden Hose or Sand  
Write Model Number  
WARNING!  
From Box Here:  
READ AND UNDERSTAND  
OPERATOR'S MANUAL  
BEFORE USING THIS UNIT.  
FAILURE TO FOLLOW  
OPERATING INSTRUCTIONS  
COULD RESULT IN INJURY  
OR DAMAGE TO  
PROPERTY.  
OPTIONAL TOOLS  
AND MATERIALS:  
Toll-Free Customer Service Number for U.S: 1-800-558-5234,  
For Canada: 1-800-284-8339,  
For Europe: 00 800 555 85234 (Sweden: 009 555 85234),  
For Australia: 1-800-632 7921  
Large and Small Adjustable  
Wrenches  
1
11/05  
ID# M731321  
© COPYRIGHT 2005 by SPALDING  
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SAFETY INSTRUCTIONS  
FAILURE TO FOLLOW THESE SAFETY INSTRUCTIONS MAY RESULT IN SERIOUS INJURY OR  
PROPERTY DAMAGE AND WILL VOID WARRANTY.  
Owner must ensure that all players know and follow these rules for safe operation of the system.  
To ensure safety, do not attempt to assemble this system without following the instructions carefully.  
Check entire box and inside all packing material for parts and/or additional instruction material. Before  
beginning assembly, read the instructions and identify parts using the hardware identifier and parts list in  
this document. Proper and complete assembly, use, and supervision are essential for proper operation and  
to reduce the risk of accident or injury. A high probability of serious injury exists if this system is not  
installed, maintained, and operated properly.  
• If using a ladder during assembly, use extreme caution.  
• Two (2) people are recommended for this operation.  
• Check base regularly for leakage. Slow leaks could cause system to tip over unexpectedly.  
• Seat the pole sections properly (if applicable). Failure to do so could allow the pole sections  
to separate during play and/or transport of the system.  
• Climate, corrosion, or misuse could result in system failure.  
• Minimum operational height is 6' 6" (1.98 m) to the bottom of backboard.  
• This equipment is intended for home recreational use only and NOT excessive competitive  
play.  
• Read and understand the warning label affixed to pole.  
• The life of your basketball pole depends on many conditions. The climate, placement of the  
pole, location of the pole, exposure to corrosives such as pesticides, herbicides, or salts are  
all important.  
• If technical assistance is required, contact Huffy Sports.  
• Adult supervision is recommended when adjusting height.  
Most injuries are caused by misuse and/or not following instructions.  
Use caution when using this system.  
25  
3
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ID# M731321  
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IMPORTANT!  
Remove all contents from boxes.  
Be sure to check inside pole sections,  
hardware and additional parts are packed inside.  
NOTICE TO ASSEMBLERS  
ALL Huffy Sports Basketball Systems, including those used for DISPLAYS, MUST be assembled  
and ballasted with sand or water according to the instructions. Failure to follow instructions  
could result in SERIOUS INJURY. It is NOT acceptable to devise a makeshift weight system.  
WARRANTY CARD:  
Please remember to complete your product registration form either  
on-line at:  
mail-in the enclosed postcard.  
WARNING: IF YOUR SYSTEM IS EQUIPPED WITH AN ACRYLIC  
BACKBOARD, EXAMINE BACKBOARD FOR ANY DAMAGE THAT MAY  
HAVE OCCURRED DURING SHIPMENT. CRACKS IN THE BACKBOARD  
COULD RESULT IN SUDDEN BREAKAGE. IF BACKBOARD IS DAMAGED  
IN ANY WAY PRIOR TO OR AFTER ASSEMBLY, CALL TOLL-FREE  
NUMBER:  
4
ID# M731321  
11/05  
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Get to know the basic parts of your basketball system...  
FRONT VIEW  
BACKBOARD  
RIM  
ELEVATOR ADJUSTMENT  
POLE  
SUPPORT STRUT  
BASE  
5
11/05  
ID# M731321  
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PARTS LIST - See Hardware Identifier  
Item Qty. Part No. Description  
1
2
3
4
5
6
7
8
1
1
2
1
1
1
1
1
206657 Tank, (Black)  
200628 Wheel Axle  
226401 Wheel, 4“ (Black)  
90021701 Top Pole Section  
904840 Middle Pole Section  
900136 Bottom Pole Section  
202820 Rod, 3/8 O.D. x 4-3/4 Long  
202822 Eyebolt, 3/8-16 x 2-1/2 Long  
9
7* 203063 Nylon Insert Lock Nut, 3/8-16  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
51  
52  
2
1
6
2
1
6
8
2
5
1
1
5
5
1
2
1
1
1
2
2
1
1
1
1
1
4
1
1
1
2
1
2
4
1
2
1
1
1
1
1
1
2
1
906206 Tank Strut  
201625 Bolt,Yellow Dichromate, 5/16-18 X 3.60" Long  
203218 Washer, Flat, 3/8 I.D.  
203099 Nylon Insert Lock Nut, 5/16-18  
206219 Cap, Pole Top 3”  
205528 Bolt, Hex Flange, 5/16-18 x 1 Long  
203100 Nut, Hex Flange, 5/16-18  
201651 Spacer .500 I.D. x .25 Long  
204804 Screw, Phillips Head, 3/4 Long  
200627 Wheel Bracket  
Rim  
206340 Nut 1/2-13  
206304 Bolt 1/2-13 x 6-5/16 Long  
202739 Bolt 5/16-18 x 1.75 Long  
203617 Plug Cap  
211262 Label, Height Adjustment and Moving  
Net  
200209 Pole Mount Bracket  
203231 Bolt, Carriage, 5/16-18 x 3.5 Long  
90096401 Backboard Bracket  
203472 Spring, Black, Slam Jam  
200318 Bracket, Reinforcement, Slam Jam  
900033 Bracket Slam Jam  
200212 Trigger  
206990 Reinforcement Bracket  
204961 Bolt, Hex 3/8-16 x .625 Long  
203796 T-Bolt, 3/8-16 x 5” Long  
204872 Labels Height Indicator  
203470 Washer Flat, Slam Jam  
203678 Bolt, Hex, 3/8-16 x 6.5" Long  
203795 Nut, Special, Slam Jam  
902537 Lower Elevator Tubes  
201642 Spacer .530 I.D. x.5 O.D. x .63 Long  
204838 Spring, Elevator  
900184 Upper Elevator Tubes  
200215 Cross Pin  
200214 Locking Pin  
200211 Left Handle  
200210 Right Handle  
900006 Adjustment Tube - Upper  
200257 Spring  
202862 Spacer .563 I.D. x 1.19 Long  
908109 Adjustment Rod - Lower  
NOTE: Hardware kit is designed for more than one style of basketball system. Not all hardware  
will be used.  
* You may have extra parts with this model.  
6
ID# M731321  
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HARDWARE IDENTIFIER (BOLTS AND SCREWS)  
Item #18 (5)  
Item #8 (1)  
Item #28 (2)  
Item #23 (1)  
Item #15 (6)  
Item #35 (4)  
Item #11 (1)  
Item #39 (2)  
Item #22 (5)  
HARDWARE IDENTIFIER (NUTS AND WASHERS)  
Item #13 (2)  
Item #16 (8)  
Item #12 (6)  
Item #38 (1)  
Item #9 (7*)  
Item #21 (5)  
7
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HARDWARE IDENTIFIER (STEEL SPACERS)  
Item #45 (1)  
Item #46 (1)  
Item #42 (4)  
HARDWARE IDENTIFIER (PLASTIC SPACERS, CAPS, CLIPS AND OTHER)  
Item #7 (1)  
Item #51 (2)  
Item #36 (1)  
Item #40 (1)  
Item #17 (2)  
Item #32 (1)  
Item #31 (1)  
Item #30 (1)  
8
ID# M731321  
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SECTION A: ASSEMBLE THE BASE  
ITEMS REQUIRED FOR THIS SECTION  
(2) 1/2” and (2) 9/16" Wrenches  
This is what your system will  
look like when you’ve  
finished this section.  
AND/OR  
(2) Socket Wrenches and Sockets  
1/2”  
9/16”  
Correctly identify each pole section. Poles have an identification sticker that will be used as a  
reference point in the next step.  
1.  
Identification Sticker  
4
TOP  
5
MIDDLE  
Identification Sticker  
6
BOTTOM  
9
11/05  
ID# M731321  
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While maintaining alignment, bounce pole top (4) and middle section (5) together as shown until  
they no longer move toward identification sticker. Upright assembly.  
2.  
CAUTION!  
THE IDENTIFICATION STICKER IS  
LOCATED 5" FROM THE END OF  
THE POLE. WHEN PROPERLY  
POUNDED TOGETHER, THE POLE  
SECTIONS SHOULD HAVE A 3-1/2"  
MINIMUM OVERLAP, LEAVING 1-1/2"  
BETWEEN THE OVERLAPPING  
POLE AND THE IDENTIFICATION  
STICKER.  
IMPORTANT!  
Align dimple of top pole section (4)  
into trough of middle pole section (5)  
as shown.  
m i d d l e p o l e  
ID  
STICKER  
5
5"  
m i d d l e p o l e  
1-1/2"  
DIMPLE  
4
WOOD SCRAP  
(NOT SUPPLIED)  
HOLE  
10  
ID# M731321  
11/05  
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While maintaining alignment, bounce assembly and bottom pole section (6) together as shown  
until they no longer move toward identification sticker.  
3.  
CAUTION!  
THE IDENTIFICATION STICKER IS  
LOCATED 5" FROM THE END OF  
THE POLE. WHEN PROPERLY  
POUNDED TOGETHER, THE POLE  
SECTIONS SHOULD HAVE A 3-1/2"  
MINIMUM OVERLAP, LEAVING 1-1/2"  
BETWEEN THE OVERLAPPING  
POLE AND THE IDENTIFICATION  
STICKER.  
IMPORTANT!  
Align dimple of middle pole section (5)  
into trough of bottom pole section (6)  
as shown.  
4
5
1-1/2"  
Bottom pole  
5"  
ID  
STICKER  
Bottom pole  
DIMPLE  
6
HOLE  
WOOD SCRAP  
(NOT SUPPLIED)  
11  
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6
Install rod (7) through holes in bottom pole section (6)  
and eyebolt (8).  
4.  
7
8
Install wheel axle (2) through wheel carriage (19) and install wheels (3) onto wheel axle (2) with  
spacers (17) as shown. Insert pole assembly into tank assembly as shown. Secure bottom pole (6)  
5.  
section to tank and wheel carriage as shown. A deep socket is recommended.  
IMPORTANT!  
IMPORTANT!  
DO NOT OVER  
WARNING!  
TWO PEOPLE REQUIRED  
FOR THIS PROCEDURE.  
FAILURE TO FOLLOW THIS  
WARNING COULD RESULT  
IN SERIOUS INJURY AND/OR  
PROPERTY DAMAGE.  
TIGHTEN  
THE SPACER (17) WILL  
FIT LOOSELY UNTIL  
SECURED INTO THE  
CAVITY OF THE BASE.  
6
1
7
8
IMPORTANT!  
The Warning Label  
should be facing  
towards the front.  
9
19  
2
17  
17  
3
3
12  
ID# M731321  
11/05  
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Secure flat end of tank struts (10) to pole using bolt (11), washers (12), and nut (13), as  
shown. Rotate the non-secured angled ends of the struts (10) as shown.  
6.  
WARNING!  
TIGHTEN BOLT (11) IN LOCK NUT (13) UNTIL FLUSH  
(EVEN) WITH LOCK NUT’S OUTER EDGE.  
12  
12  
6
13  
6
11  
10  
10  
1
10  
7. Secure tank struts (10) to the base using  
bolt (15), washers (12), and nut (16).  
10  
15  
12  
1
10  
15  
12  
12  
16  
12  
16  
13  
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ID# M731321  
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Install pole mount bracket (27) and reinforcement bracket (34) with carriage bolts (28)  
in lower pole mounting holes as shown. Tighten flange nuts (16) completely.  
8.  
5
28  
16  
34  
28  
27  
5
27  
34  
16  
FRONT  
SIDE  
6
14  
ID# M731321  
11/05  
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SECTION B: ATTACH THE BACKBOARD  
ITEMS REQUIRED FOR THIS SECTION  
This is what your system will look like  
when you’ve finished this section.  
(2) 1/2" AND (2) 9/16" AND (2) 3/4" Wrenches  
AND/OR  
(2) Socket Wrenches and Sockets  
1/2” 9/16” 3/4”  
15  
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1.  
Assemble backboard brackets (29) using bolts (35), and nuts (9) as shown.  
IMPORTANT!  
9
Test fit bolts into holes of brackets  
and carefully rock them in a  
circular motion to ream out paint  
from holes if necessary.  
35  
29  
9
35  
NOTE ORIENTATION  
29  
35  
35  
29  
2.  
Identify elevator tubes (41 and 44).  
44  
Upper Elevator tube  
Toward Pole  
Toward Board  
Lower Elevator tube  
41  
16  
ID# M731321  
11/05  
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3.  
Attach lower elevator tubes (41) to backboard brackets (29) using  
spacers (42) bolt (22) and nut (21) as shown. Insert “T” bolt (36) through  
Slam Jam bracket (32) as shown. Secure Slam Jam bracket (32) and  
backboard bracket (29) assemblies to backboard. Use bolt (15) and nut  
(16) as shown.  
WARNING!  
TWO PEOPLE REQUIRED  
FOR THIS PROCEDURE.  
FAILURE TO FOLLOW THIS  
WARNING COULD RESULT IN  
SERIOUS INJURY AND/OR  
PROPERTY DAMAGE.  
16  
16  
21  
29  
42  
42  
41  
22  
41  
36  
32  
15  
IMPORTANT!  
15  
32  
Test fit bolts into holes of brackets  
and carefully rock them in a  
circular motion to ream out paint  
from holes if necessary.  
17  
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ID# M731321  
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Attach upper elevator tubes (44) to backboard support brackets (29) using spacers (42), bolt (22),  
and nut (21) as shown.  
4.  
21  
42  
29  
44  
42  
22  
44  
18  
ID# M731321  
11/05  
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Support pole on sawhorse. Attach upper and lower elevator tubes (41 and 44) to upper pole  
section (4) using bolts (22) and nuts (21) as shown. Attach pole cap (14) as shown.  
5.  
21  
21  
44  
41  
4
14  
44  
41  
WARNING!  
TWO PEOPLE REQUIRED  
FOR THIS PROCEDURE.  
FAILURE TO FOLLOW THIS  
WARNING COULD RESULT IN  
SERIOUS INJURY AND/OR  
PROPERTY DAMAGE.  
22  
22  
19  
11/05  
ID# M731321  
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Insert locking pin (46) into bracket on adjustment tube (49). Insert cross pin (45) through hole in  
bracket and locking pin (46) as shown in figure A. Fit left handle (47) onto adjustment tube (49)  
so the bottom of adjustment tube (49) sits on the two small ribs of the handle as shown in  
figure B.  
6.  
Fig. A  
45  
49  
45  
46  
49  
47  
Fig. B  
49  
47  
20  
ID# M731321  
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Insert spring (50) into back of locking pin (46) as shown. Spring (50) should rest between two  
small ribs at the back of the plastic handle as shown in Figure C. Insert top of trigger (33) into  
bracket on the adjustment tube (49) as shown. The plastic post of the handle pieces should go  
through the hole in bottom of trigger (33) and hold it into place as shown.  
7.  
49  
46  
50  
47  
33  
Fig. C  
50  
46  
47  
21  
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Finish handle assembly by attaching right handle  
(48) using screws (18) as shown.  
8.  
18  
18  
48  
18  
47  
18  
18  
9.  
Attach adjustment tube (49) to lower elevator tubes (41) using bolt (22) spacers (51) and  
nut (21) as shown.  
22  
49  
51  
41  
51  
21  
22  
ID# M731321  
11/05  
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Insert lower adjustment rod (52) into bottom of adjustment tube (49), pull trigger to allow  
lower adjustment rod to move about mid-way into adjustment tube (49), release the trigger  
so the lower adjustment rod (52) locks into position midway inside the adjustment tube (49).  
Attach the lower adjustment rod (52) to elevator bracket (27) using bolt (23) and nut (13) as  
shown.  
10.  
WARNING!  
WARNING!  
DO NOT LEAVE  
TWO PEOPLE REQUIRED  
FOR THIS PROCEDURE.  
ASSEMBLY  
FAILURE TO FOLLOW THIS  
UNATTENDED WHEN  
WARNING COULD RESULT IN  
EMPTY; IT MAY TIP  
SERIOUS INJURY AND/OR  
OVER.  
PROPERTY DAMAGE.  
49  
52  
27  
52  
23  
13  
23  
11/05  
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11.  
Install Slam Jam Rim to Backboard  
A. Fit rim (20) securely into bracket (32) as shown. Allow T-bolt (36) to slip through center hole in rim  
(20).  
B. Install reinforcement bracket (31) onto T bolt (36) as shown.  
C. Install spring (30) onto T bolt (36) as shown.  
D. Install special nut (40) and washer (38) onto T bolt (36).  
E. Tighten nut (40) until flush with end of T bolt (36).  
A
B
20  
31  
36  
36  
32  
C
D
40  
30  
38  
36  
36  
E
38  
40  
24  
ID# M731321  
11/05  
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Support system on sawhorse. Extend system to highest position before assembly of spring.  
Attach counterbalance spring (43) to upper elevator tubes with bolt (39) and nut (9) in location  
shown. Stretch spring to lower elevator tubes and attach with hardware as shown.  
12.  
WARNING!  
WARNING!  
USE EYE PROTECTION  
WHEN INSTALLING  
SPRINGS.  
TWO PEOPLE REQUIRED  
FOR THIS PROCEDURE.  
FAILURE TO FOLLOW THIS  
WARNING COULD RESULT IN  
SERIOUS INJURY AND/OR  
PROPERTY DAMAGE.  
9
43  
39  
9
43  
39  
25  
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13. Install net (26) as shown.  
B.  
D.  
A.  
26  
NOTE: Slide counterbalance  
sping against elevator tubes.  
20  
C.  
Lock elevator system into highest position (so the backboard is as high as it will go). Apply 10  
ft. height indication sticker (37) to adjustment rod (52) directly below arrow on handle as shown.  
Move elevator system to the next position and apply the 91/2 ft. sticker. Repeat until all height  
settings have been labeled. (8-10 ft.)  
14.  
37  
52  
26  
ID# M731321  
11/05  
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Roll completed assembly to desired position. Fill tank with water (approx. 30 gallons/115  
Liters) or sand (approx. 300 lbs./136 kg) and snap cap (24) in place.  
15.  
WARNING!  
TWO PEOPLE REQUIRED  
FOR THIS PROCEDURE.  
FAILURE TO FOLLOW THIS  
WARNING COULD RESULT IN  
SERIOUS INJURY AND/OR  
PROPERTY DAMAGE.  
DO NOT LEAVE ASSEMBLY  
UNATTENDED WHEN EMPTY;  
IT MAY TIP OVER.  
24  
24  
CAUTION  
ADD TWO GALLONS (7.6 LITERS) OF  
NON-TOXIC ANTIFREEZE IN SUB-  
FREEZING CLIMATES.  
NOTE:  
IF USING SAND:  
2 GALLONS OF  
ANTI-FREEZE IS  
NOT REQUIRED  
NOTE:  
Peel protective  
film from surface  
of acrylic  
backboard prior  
to use.  
27  
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16.  
Pull trigger (33). Move elevator system up or down to desired height, release trigger (33) to lock  
system into one of the five height settings.  
WARNING!  
DO NOT ALLOW  
CHILDREN TO  
33  
ADJUST HEIGHT.  
Apply the height adjustment and moving label (25) to the front of the pole as shown.  
17.  
25  
10 ft.  
(3.05 m)  
28  
ID# M731321  
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