ConcordetHP Plus
Automatic Carpet Extractor
Model No.:
608349
Operator and Parts Manual
608935 – Pac
609256 – Can. Pac
NOBLES
12875 RANSOM STREET
HOLLAND MI 49424 U.S.A.
CUSTOMER SERVICE: 1-800-365-6625
FAX: 1–800–678–4240
OUTSIDE U.S. : 1–616–786–2330
608416
Rev. 00 (01-00)
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OPERATION
4. Before leaving or servicing machine:
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–
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Stop on level surface.
Turn off machine.
SAFETY PRECAUTIONS
Pull out main circuit breaker button.
This machine is intended for commercial use. It is
designed to clean carpets in an indoor environment
and is not constructed for any other use.
5. When servicing machine:
–
–
–
–
–
Avoid moving parts. Do not wear loose
jackets, shirts, or sleeves.
All operators must read, understand and practice the
following safety precautions.
Block machine tires before jacking
machine up.
The following safety alert symbols are used throughout
this manual as indicated in their description.
Use hoist or jack of adequate capacity to
lift machine.
Disconnect battery connections before
working on machine.
WARNING: To warn of hazards or unsafe
practices which could result in severe personal
injury or death.
Wear protective gloves when handling
batteries or battery cables.
FOR SAFETY: To identify actions which must be
followed for safe operation of equipment.
–
–
Avoid contact with battery acid.
Use manufacturer supplied or approved
replacement parts.
The following information signals potentially dangerous
conditions to the operator or equipment:
WARNING: Batteries emit hydrogen gas.
FOR SAFETY:
Explosion or fire can result. Keep sparks and
open flame away. Keep battery compartment open
when charging.
1. Do not operate machine:
–
–
Unless trained and authorized.
Unless operation manual is read and
understood.
WARNING: Flammable materials can cause
an explosion or fire. Do not use flammable
materials in tank(s).
–
In flammable or explosive areas unless
designed for use in those areas.
WARNING: Flammable materials or reactive
metals can cause explosion or fire. Do not pick
up.
2. Before starting machine:
Make sure all safety devices are in place
and operate properly.
3. When using machine:
–
–
–
–
Go slow on inclines and slippery surfaces.
Use care when reversing machine.
Report machine damage or faulty
operation immediately.
–
Follow mixing and handling instructions
on chemical containers.
Concordet HP Plus (01–00)
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OPERATION
MACHINE COMPONENTS
21
28
24
25
17
17
11
10
4
13
15
26
2
19
9
1
5
6
7
8
3
23
12
15
14
22
18
16
13
20
27
1. Control Grips
15. Drain Hose
2. Reverse Drive Trigger
3. Main Power Switch
4. Brush Pressure Meter
5. Pump Switch
6. Vacuum Switch
7. Clean Mode/Transport Mode Drive Switch
8. Restorative Cleaning/Interim Cleaning Switch
9. Transport Speed Control Knob
10. Battery Meter
16. Floor Tool Accessory/Bleeder Hose Coupler
17. Solution Tank Fill Port
18. Inline Strainer Filter
19. Wall Roller Bumper
20. Vacuum Pickup Head
21. Recovery Tank Dome
22. Rotating Brush
23. Safety Wheels
24. Battery Compartment Hood
25 Recovery Tank
11. Hour Meter
12. Circuit Breaker Panel
13. Brush Lift Lever
26. Solution Tank Gallon Marker
27. Solution Tank
14. Brush Height Adjustment Knobs
28. Standpipe Screen
CONTROL PANEL SYMBOLS
CIRCUIT BREAKER PANEL
Battery
Charge
Meter
Clean
Mode
Interim
Cleaning
Main
Power
Main Power
Circuit Breaker
Pump
Brush
Pressure
Meter
Restorative
Cleaning
Transport
Mode
Brush Motor
Circuit Breaker
Vacuum
Transport
Fast Speed
Read Manual
Before Operating
Reverse
Drive Motor
Circuit Breaker
Transport
Slow Speed
Concordet HP Plus (01–00)
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OPERATION
1. Before installing batteries pull out the main circuit
breaker button to shut off power to machine.
Circuit breaker panel is located at rear lower right
of machine (Figure 1).
MACHINE INSTALLATION
UNCRATING MACHINE
FOR SAFETY: Before leaving or servicing
machine, stop on level surface, turn off machine
and pull out main circuit breaker button.
Carefully check carton for signs of damage. Report
damages at once to carrier.
Check carton contents list below. Contact your
distributor for missing items.
1 – Recovery Dome (stored in battery
compartment)
1 – Recovery Dome Vacuum Hose (stored in
recovery tank)
1 – Battery Tray
2 – Battery Cables (stored in battery
compartment)
1 – Pumpout Hose (stored in recovery tank)
1 – Standpipe Screen (stored in recovery tank)
FIG. 1
2. Lift battery compartment hood off machine and
remove loose battery cables.
1 – Solution Tank Fill Port Strainer (stored in
recovery tank)
1 – Spray Bar (installed on machine)
3. Carefully install batteries into battery tray with
negative posts towards back of machine.
(Figure 2).
1 – Battery Charger (Included with Concorde
t
HP Plus Pac 608935) Packaged Separately
3 – 12V Batteries (Included with Concordet HP
Plus Pac 608935; not included with Pac
609256) Packaged Separately
ATTENTION: Be careful not to drop batteries into
compartment, battery and machine housing
damage may result.
ATTENTION: Battery installation must be
accomplished after removing machine from
shipping crate.
ATTENTION: DO NOT roll machine off pallet or
use a forklift, machine damage will occur. Use a
hoist or ramp.
INSTALLING BATTERIES
WARNING: Batteries emit hydrogen gas.
Explosion or fire can result. Keep sparks and
open flame away. Keep battery compartment open
when charging.
FIG. 2
FOR SAFETY: When servicing machine, wear
protective gloves when handling batteries or
battery cables. Avoid contact with battery acid.
Battery Specifications:
Three 12 volt, 215 Ah, deep cycle batteries. Consult
with an Authorized Distributor for specific batteries.
Maximum battery dimensions are 178mm(7in)W x
380mm(15 in)L x 370mm(14.63 in)H.
Concordet HP Plus (01–00)
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OPERATION
4. Connect cables to battery posts in numerical order
as labeled (RED to POSITIVE & BLACK to
NEGATIVE). Cover post with rubber boot
(Figure 3).
3. Add recommended cleaning chemical. Use proper
dilution ratio instructions on bottle.
FOR SAFETY: When using machine, follow mixing
and handling instructions on chemical containers.
WARNING: Flammable materials can cause
an explosion or fire. Do not use flammable
materials in tank(s).
BLK
4
(–)
2
ATTENTION: Use only recommended cleaning
chemicals, DO NOT use substitutes. Consult an
authorized distributor to assist you with the
recommended cleaning chemicals.
1
3
MACHINE OPERATION
RED (+)
FIG. 3
FOR SAFETY: Do not operate machine unless
operator manual is read and understood.
5. Double check cable connections before closing up
battery compartment.
6. Replace hood and reset the main circuit breaker
button.
PRE–OPERATION CHECKS
7. Turn main power switch on, and check battery
meter charge level to ensure batteries are fully
charged. If batteries need charging, see
BATTERY CHARGING.
1. Vacuum floor and remove debris.
2. Check battery meter charge level; machine
should be fully charged prior to using. Do not
operate machine if batteries are discharged below
half (See BATTERY CHARGING).
MACHINE SETUP
3. Check that recovery tank standpipe screen is in
place.
4. Check that spray bar is installed (See SPRAY
BAR AND SPRAY TIP MAINTENANCE).
FILLING SOLUTION TANK
5. Check that inline strainer filter is installed (See
SOLUTION FILTERS MAINTENANCE).
1. Transport machine to filling station (See
MACHINE OPERATION).
6. Inspect spray tips for proper spray pattern (See
SPRAY BAR AND SPRAY TIP MAINTENANCE).
2. Fill solution tank with 113.5 L (30 gal) of clean
water at fill port, 60° C (140° F) maximum
temperature. Use gallon markers on side of tank
to indicate fill level (Figure 4).
TRANSPORTING MACHINE
Operating machine without using cleaning functions.
1. Raise brush lift lever and engage lock block.
2. Activate main power switch.
3. Press drive switch towards transport mode symbol
(Figure 5).
FIG. 4
NOTE: If filling with a bucket be certain that bucket is
clean. This will prevent possible solution line clogs.
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OPERATION
FIG. 5
FIG. 8
4. Turn speed control knob to slowest setting.
(Figure 6).
7. To stop machine, release control grips and turn off
machine.
CLEANING WITH MACHINE
1. Lower brush lift lever and engage lock block
(Figure 9).
FIG. 6
5. Rotate control grips completely forward and slowly
turn speed control knob to desired travel speed
(Figure 7).
FIG. 9
2. Activate main power, pump and vacuum switches.
3. Press drive switch towards clean mode symbol
(Figure 10).
FIG. 7
ATTENTION: For first time users, operate at a
slower speed until maneuvering becomes easy.
6. To transport machine in reverse, simply pull
reverse drive trigger (Figure 8).
FIG. 10
Concordet HP Plus (01–00)
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OPERATION
4. Select cleaning method by pressing restorative/
interim cleaning switch (Figure 11).
FIG. 13
7. To operate machine in reverse, raise brush lever
and pull reverse drive trigger (Figure 14).
FIG. 11
Restorative Cleaning Method: The
machine operates at a slower set speed to restore
heavily soiled carpet areas. The restorative
cleaning method must be performed on a regular
basis in order for the interim cleaning method to
be effective.
Interim Cleaning Method: Machine
operates at faster set speed for routine light
cleaning. The interim cleaning method will be
ineffective if the restorative cleaning method is not
performed on a regular basis.
FIG. 14
8. To stop cleaning, release control grips. Raise
brush lever and turn off machine.
5. Rotate control grips completely forward to begin
cleaning (Figure 12).
9. After cleaning carpet, allow 3 to 4 hours for carpet
to dry. Use air movers to reduce drying time.
WARNING: Flammable materials or reactive
metals can cause explosion or fire. Do not pick
up.
WHILE OPERATING MACHINE
NOTE: Machine travel speed for the cleaning modes
are set speeds.
WARNING: Flammable materials or reactive
metals can cause explosion or fire. Do not pick
up.
1. Periodically check for foam buildup in recovery
tank (look through clear dome). If excessive foam
buildup begins to develop, pour a recommended
foam control solution into recovery tank.
ATTENTION: Do not allow foam or water beyond
“FULL LINE” label, located on standpipe, vacuum
motor damage will result. Vacuum motor damage
due to foam or water is not covered by warranty.
2. Overlap each pass by about 51 mm (2 in).
FIG. 12
3. Keep machine within 152–203 mm (6–8 in) of
baseboard.
6. View brush pressure meter while operating. Meter
should read center of green zone (Figure 13). If
brush height adjustment is required, see
ADJUSTING BRUSH HEIGHT.
4. When turning, it may be necessary to turn pump
switch off and raise brush lift lever.
Concordet HP Plus (01–00)
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OPERATION
5. Before reaching end of cleaning path, turn pump
switch off and continue to drive machine forward
to extract solution.
ADJUSTING BRUSH HEIGHT
1. Turn all switches off.
6. Drain recovery tank when recovered water
reaches “FULL LINE” label, located on standpipe
in recovery tank (See DRAINING TANKS).
FOR SAFETY: Before leaving or servicing
machine, stop on level surface, turn off machine
and pull out main circuit breaker button.
7. Observe gallon marker for remaining cleaning
solution.
2. Disengage brush lift lever from lock block
(Figure 16).
8. Periodically check battery meter discharge level.
Recharge batteries when discharged below half.
9. When solution tank runs dry, turn off pump and
vacuum switches, raise brush and transport
machine to draining area (See DRAINING
TANKS).
10. If cleaning path leaves streaks, spray tip cleaning
is required (See SPRAY BAR AND SPRAY TIP
MAINTENANCE).
11. If machine is left unattended, turn off machine and
pull out main circuit breaker button.
FOR SAFETY: Before leaving or servicing
machine, stop on level surface, turn off machine
and pull out main circuit breaker button.
FIG. 16
3. Locate adjustment knobs on adjustment shaft and
loosen bottom knob (Figure 17).
CIRCUIT BREAKER PANEL
The machine is equipped with (3) resetable circuit
breakers to protect machine from damage, (labeled as
brush, main and drive). They stop current flow when
circuit overload occurs. Once a circuit breaker has
tripped, determine problem, let motor cool down and
manually reset breaker by pressing circuit breaker
button. The vacuum motors are thermally protected
and will automatically shut–off when an overload
occurs. The main and drive circuit breakers are
designed so you can stop current flow by manually
pulling out circuit breaker buttons. Pull out the main
circuit breaker button when servicing machine or when
machine is left unattended. Circuit breaker buttons are
located at rear of machine as shown (Figure 15).
FIG. 17
4. Turn upper knob clockwise to lower brush and
counterclockwise to raise.
5. Tighten down bottom knob after adjusting.
FIG. 15
Concordet HP Plus (01–00)
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OPERATION
9. Place floor tool so bottom of stainless shoes are
parallel to floor. Squeeze trigger and apply
downward pressure on floor tool head and slowly
pull tool backwards using both hands. Release
trigger 152 mm (6 in) from end of stroke
(Figure 20).
ACCESSORY TOOL SETUP AND
OPERATION (OPTION)
Machine is equipped with accessory tool hookups. The
floor tool accessory enables you to reach areas that
machine is unable to, such as alcoves and corners.
NOTE: Vacuum area before cleaning.
1. Turn main power switch off.
2. Disconnect vacuum hose from recovery dome and
replace with accessory vacuum hose (Figure 18).
FIG. 20
10. Push floor tool forward over same path with trigger
released when returning for next stroke. Continue
this pull and push method with a 51 to 102 mm (2
to 4 in) overlap of each stroke.
NOTE: For heavily soiled areas, repeat stroke or
change angle of stroke.
FIG. 18
3. Connect solution hose to accessory coupler at
rear of machine (Figure 19).
DRAINING TANKS
When finished cleaning, the recovery and solution
tanks should be drained and cleaned.
DRAINING RECOVERY TANK
1. Transport machine to nearest floor sink or drain.
2. Turn all switches off.
3. Remove drain hose from holder, position hose
over floor drain and twist off drain hose plug to
drain (Figure 21).
FIG. 19
NOTE: If using a bucket to drain machine, use a
separate bucket for filling solution tank. This will
prevent possible solution line clogs.
4. Connect hoses to accessory tool.
5. Raise brush lift lever and engage lock block.
6. Turn main power, pump and vacuum switches on.
7. Operate accessory tool as normal.
WARNING: Flammable materials or reactive
metals can cause explosion or fire. Do not pick
up.
8. For floor tool cleaning: Begin cleaning at top of
area and work backwards toward machine.
Concordet HP Plus (07–99)
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OPERATION
BATTERY CHARGING
The following charging instructions are intended
for chargers supplied with machine. Use a battery
charger with the following specifications to
prevent battery damage.
CHARGER SPECIFICATIONS:
S
O
U
T
P
U
T
V
O
L
T
A
G
E
–
3
6
V
O
L
T
S
FIG. 21
S
O
U
T
P
U
T
C
U
R
R
E
N
T
–
2
5
A
M
P
S
4. Remove recovery tank dome and use a hose to
rinse out recovery tank. Be careful not to spray
water into standpipe screen.
S
A
U
T
O
M
A
T
I
C
S
H
U
T
–
O
F
F
C
I
R
C
U
I
T
S
F
O
R
L
E
A
D
A
C
I
D
D
E
E
P
C
Y
C
L
E
B
A
T
T
E
R
Y
C
H
A
R
G
I
N
G
5. Replace drain hose plug tightly when tank is
empty.
NOTE: Recharge batteries ONLY after a total of 30
minutes or more. This will prolong battery life. Never
leave batteries discharged for lengthy periods.
DRAINING SOLUTION TANK
WARNING: Batteries emit hydrogen gas.
Explosion or fire can result. Keep sparks and
open flame away. Keep battery compartment open
when charging.
To drain unused solution from solution tank, pumpout
hose is required (Supplied with machine).
1. Connect pumpout hose to accessory tool coupler
at rear of machine (Figure 22).
FOR SAFETY: When servicing machine, wear
protective gloves when handling batteries and
battery cables. Avoid contact with battery acid.
1. Transport machine to a well–ventilated area for
charging.
2. Turn main power switch off.
3. Remove battery compartment hood to access
batteries (Figure 23).
FIG. 22
2. Hold hose over floor sink or remove recovery
tank dome and direct hose into tank.
3. Activate main power and pump switch.
FIG. 23
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OPERATION
4. Check water level (A) in each battery cell. Do not
charge batteries unless water is slightly covering
battery plates (B). If needed, add just enough
distilled water to slightly cover plates. DO NOT
overfill. Batteries can overflow during charging due
to expansion. Replace cell caps before charging
(Figure 24).
NOTE: The machine will become inoperable once
charger is connected.
WARNING: Batteries emit hydrogen gas.
Explosion or fire can result. Keep sparks and
open flame away. Keep battery compartment open
when charging.
8. When disconnecting charger, always unplug
charger from wall outlet first.
B
9. After charging, recheck battery fluid level. If
needed, add distilled water to bring level of fluid to
bottom of sight tubes. Be certain to replace cell
caps securely and to wipe off the top of batteries
with a clean cloth.
A
10. Replace battery compartment hood.
MACHINE MAINTENANCE
FIG. 24
5. With charger disconnected from machine, plug
charger’s power cord into a grounded wall outlet
(Figure 25).
To keep machine in good working condition, simply
follow daily, weekly and monthly maintenance
procedures.
FOR SAFETY: Before leaving or servicing
machine, stop on level surface and turn off
machine.
Grounded
3 Hole Outlet
Grounded Outlet
TO ACCESS INTERNAL COMPONENTS
1. Drain recovery and solution tank.
Grounding
Edge/hole
Ground Pin
2. Turn main power switch off and disconnect
batteries.
(120V)
(230V)
FOR SAFETY: When servicing machine,
disconnect batteries before working on machine.
FIG. 25
3. Remove vacuum hoses from vacuum pickup
heads.
6. Connect battery charger into machine as shown
(Figure 26).
4. Remove drain hose from holder and push hose
halfway through U–bracket to allow hose slack .
5. Carefully hinge tank over (Figure 27).
FIG. 26
7. Charger will automatically begin charging and
automatically shut off when fully charged.
FIG. 27
Concordet HP Plus (07–99)
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OPERATION
HOUR METER
WEEKLY MAINTENANCE
(Every 20 Hours of Use)
The machine is equipped with an hour meter located
on the control console. Use hour meter to determine
recommended maintenance procedures and to record
service history (Figure 28).
1. Remove and rinse inline strainer filter located
under machine at rear (See SOLUTION FILTER
MAINTENANCE).
2. Check fluid level in battery cells (See BATTERY
MAINTENANCE).
3. Clean battery tops to prevent corrosion.
4. Check for loose or corroded battery cables.
5. Remove and clean spray tips (See SPRAY BAR
AND SPRAY TIP MAINTENANCE).
MONTHLY MAINTENANCE
(Every 80 Hours of Use)
1. Flush out plumbing system with an acetic acid
solution (See PLUMBING SYSTEM
MAINTENANCE).
FIG. 28
2. Check brush belt for wear or excess slack (See
BRUSH BELT MAINTENANCE).
DAILY MAINTENANCE
(Every 4 Hours of Use)
3. Check drive chain for excess slack and lubricate
with a water resistant grease (See DRIVE CHAIN
MAINTENANCE).
1. Recharge batteries (See BATTERY CHARGING).
NOTE: Recharge batteries ONLY after a total of 30
minutes or more. This will prolong battery life.
4. Lubricate axle and caster grease fittings with a
water resistant grease.
2. Drain and rinse tanks thoroughly.
5. Lubricate all linkage pivot points with silicone
spray then coat with a water resistant grease to
maintain a smooth operation.
3. Remove any lint buildup from standpipe screen.
4. Check spray pattern. Pattern should spray evenly
across width of machine (See SPRAY BAR AND
SPRAY TIP MAINTENANCE).
6. Check machine for water leaks and loose nuts and
bolts.
5. Remove lint buildup from splash guard, located
next to brush.
6. Clean machine housing with an all purpose
cleaner and damp cloth.
QUARTERLY MAINTENANCE
(Every 250 Hours of Use)
ATTENTION: Do not power spray or hose off
machine. Electrical component damage due to
water is not covered by warranty.
1. Check drive and brush motors for carbon brush
wear, replace brushes when worn.
2. Check vacuum motor for carbon brush wear,
replace brushes when worn to a length of 10 mm
(0.38 in) or less.
7. Turn main power switch off, pull out main circuit
breaker button and remove any obstruction
(carpet strands, etc.) from brush.
Contact an Authorized Service Center for motor
maintenance.
FOR SAFETY: Before leaving or servicing
machine, stop on level surface, turn off machine
and pull out main circuit breaker button.
8. Remove and clean solution tank fill port strainer.
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OPERATION
2. Loosen 4 motor mount bolts, do not remove bolts
(Figure 30).
BATTERY MAINTENANCE
Tension Bolt
WARNING: Batteries emit hydrogen gas.
Explosion or fire can result. Keep sparks and
open flame away. Keep battery compartment open
when charging.
FOR SAFETY: When servicing machine, wear
protective gloves when handling batteries or
battery cables. Avoid contact with battery acid.
(4) Motor
1. Always follow proper charging instructions (See
BATTERY CHARGING).
Mount Bolts
2. Keep battery tops and terminals clean and dry.
To clean batteries:
FIG. 30
a. Mix a strong solution of baking soda and
water.
3. Loosen lock nut on tension bolt (Figure 30).
4. Turn tension bolt to tighten chain. Do not
overtighten.
b. Brush solution sparingly over battery tops,
terminal and cable connectors.
5. Retighten motor mount bolts and lock nut on
tension bolt.
NOTE: Do not allow baking soda solution to enter
battery cells.
6. Lubricate chain with a water resistant oil.
7. Reset main circuit breaker button.
c. Use a wire brush to clean terminal post and
cable connections.
d. After cleaning, apply a coating of clear battery
post protectant to terminals and cable
connections.
BRUSH BELT MAINTENANCE
3. Check for loose or worn cables. Replace if worn.
Brush belt can wear prematurely if belt tension is not
correct. If belt flexes more than 12.7 mm (0.50 in) from
center, belt should be tightened.
DRIVE CHAIN MAINTENANCE
FOR SAFETY: Before leaving or servicing
machine, stop on level surface, turn off machine
and pull out main circuit breaker button.
Inspect drive chain periodically for proper tension.
Chain should flex between 6.35mm (0.25 in ) and
12.7mm (0.50 in) from center. If chain flexes more
than 12.7mm (0.50 in), chain should be tightened.
To Tighten Or Replace Brush Belt:
1. Pull out main circuit breaker button to shut off
power to machine (Figure 29).
FOR SAFETY: Before leaving or servicing
machine, stop on level surface, turn off machine
and pull out main circuit breaker button.
2. Remove belt guard, two screws (Figure 31).
To Tighten Chain:
(4) Motor
Mount Bolts
1. Pull out main circuit breaker button to shut off
power to machine (Figure 29).
FIG. 31
3. Remove any debris in pulley assembly.
4. Inspect belt for wear and for proper tension.
FIG. 29
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OPERATION
5. To tighten or replace belt, loosen 4 brush motor
mount bolts. If worn, replace belt (Figure 31).
6. To tighten belt, pull back on motor until belt
becomes tight, retighten mounting bolts.
7. Replace brush guard and reset main circuit
breaker button.
PLUMBING SYSTEM MAINTENANCE
FOR SAFETY: Before leaving or servicing
machine, stop on level surface and turn off
machine.
FIG. 32
Each month or every 80 hours of operation flush out
plumbing system with an acetic acid solution. This will
prevent plumbing system from clogging and reduce
the risk of pump failure. Also check plumbing system
for any leaks; repair if necessary. Solution pump does
not require lubrication.
3. Remove screens from bowl and clean.
4. When replacing filter, be certain clear bowl is
threaded securely.
SOLUTION TANK STRAINER
1. Pour 750ml (24 oz) of acetic acid solution with
11.3 L (3 gal) of hot water, 60° C (140° F), into
solution tank.
1. Remove solution tank fill port strainer from inside
fill port (Figure 33).
FOR SAFETY: When using machine, follow mixing
and handling instructions on chemical containers.
2. Transport machine over a floor drain.
3. Pull out drive motor circuit breaker button to shut
off power to drive motor.
4. Activate main power and pump switches.
5. Press drive switch towards clean mode symbol.
6. Rotate control grips completely forward and hold
for 2 to 3 minutes.
FIG. 33
7. Turn main power off and let machine sit overnight
to allow acetic acid to break down alkaline buildup.
2. Rinse filter and remove any debris.
8. Next day, over a floor drain, disperse remaining
solution.
STANDPIPE SCREEN
9. Fill solution tank with 11.3 L (3 gal) of clean water
and operate machine to flush out excess acetic
acid solution.
1. Remove recovery tank dome.
2. Remove screen from standpipe and rinse off,
replace screen securely. (Figure 34).
10. Reset drive motor breaker button.
SOLUTION FILTER MAINTENANCE
Remove the following solution filters and clean them
as needed. Replace filters if damaged.
INLINE STRAINER FILTER
1. Pump solution tank dry to prevent water from
spilling when removing filter.
2. Unscrew and remove inline strainer filter (clear
bowl). Filter is located underneath at rear of
machine (Figure 32).
FIG. 34
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OPERATION
SPRAY BAR AND SPRAY TIP MAINTENANCE
TRANSPORTING MACHINE
The spray bar can easily be removed and replaced
with a spare spray bar when spray tips require
maintenance.
When transporting machine by use of trailer or truck,
be certain to follow tie–down procedures below:
TO REPLACE SPRAY BAR:
FOR SAFETY: When using machine, go slow on
inclines and slippery surfaces.
1. Turn main power switch off.
1. Raise brush.
2. From operator’s right side of machine, locate
spray bar under machine.
2. Load machine using a recommended loading
ramp.
3. To remove spray bar, shift spray bar to operator’s
left side of machine and pull down (Figure 35).
3. Position front of machine up against front of trailer
or truck. Once machine is positioned, lower brush.
4. Place a block behind the drive wheel and the rear
casters.
5. Place tie–down straps over top of machine and
secure straps to floor. It may be necessary to
install tie–down brackets to the floor of your trailer
or truck.
STORING MACHINE
1. Before storing machine, be certain to flush tanks
and drain machine of all water.
FIG. 35
4. Disconnect coupler at spray bar top.
2. Store machine in a dry area with the brush in the
raised position.
5. Install spare spray bar, be certain to position spray
bar “FRONT” label facing forward.
3. Remove recovery tank dome to promote air
circulation.
TO CLEAN SPRAY TIPS:
1. Remove clogged spray tips from spray bar. Take
note of spray tip position before removing.
ATTENTION: If storing machine in freezing
temperatures, be certain to drain machine of all
water. Damage due to freezing temperatures is not
covered by warranty.
2. Pour 4 oz. of acetic acid into a small container.
3. Completely submerge spray tips and let soak for
up to six hours. Agitate spray tips occasionally.
4. After soaking spray tips, use small brush to
remove excess alkaline and rinse thoroughly.
ATTENTION: DO NOT use pointed objects such as
pins and paper clips to unplug spray tips. This
will damage spray tips, causing improper spray
pattern and water flow through tips.
5. Replace spray tips in spray bar and keep on hand
for spare.
NOTE: If spray tips are damaged, replace spray tips.
Be certain to use same spray tip size and type.
Improper spray tips will affect cleaning performance.
Concordet HP Plus (01–00)
16
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OPERATION
TROUBLE SHOOTING
PROBLEM
CAUSE
SOLUTION
Machine does not operate.
Main circuit breaker button pulled out.
Faulty main circuit breaker.
Faulty main power switch.
Charger connected to machine.
Push in main circuit breaker button.
Contact Service Center.
Contact Service Center.
Unplug charger from machine after com-
plete charge cycle.
Faulty master solenoid.
Contact Service Center.
Check battery connections.
Contact Service Center.
See BATTERY CHARGING.
Replace battery(s).
Loose battery connection.
Loose connections at solenoid panel.
Batteries need charging.
Faulty battery(s).
Battery connection is improper.
Vacuum thermal overload tripped.
See BATTERY INSTALLATION.
Vacuum motor does not
operate.
Check air flow for obstructions, wait 20
minutes for motor to cool.
Faulty vacuum switch.
Loose wiring.
Contact Service Center.
Contact Service Center.
Contact Service Center.
Contact Service Center.
Faulty vacuum motor.
Carbon brushes worn.
Vacuum recovery is poor.
Vacuum pickup heads are not sealed to Lock vacuum head lift lever under lock
carpet.
block.
Carpet fibers are restricting air flow
through vacuum shoes or standpipe
screen.
Remove lint from vacuum shoes (use a
coat hanger) or from standpipe screen
in recovery tank.
Vacuum hose(s) disconnected from vac- Connect hoses or call for service.
uum shoes or recovery dome.
Drain hose plug is not fully inserted into Insert drain hose plug and tighten.
drain hose.
Loose or failed gasket(s).
Contact Service Center.
Uneven or no spray.
Inline strainer filter is plugged.
Drain solution tank and remove filter and
clean. Located under machine at rear.
Spray tips are plugged.
Faulty solution pump.
Pump switch is off.
Clean plugged spray tips.
Contact Service Center.
Turn on pump switch.
Control grips not rotated.
Control grips must be rotated to activate
spray.
Brush motor does not operate. Brush circuit breaker is tripped.
Remove any obstruction in brush and
reset breaker.
Loose wiring.
Contact Service Center.
Contact Service Center.
Replace or contact Service Center.
Contact Service Center.
Contact Service Center.
Faulty motor.
Loose or broken belt.
Carbon brushes worn.
Faulty solenoid.
Concordet HP Plus (01–00)
17
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OPERATION
TROUBLE SHOOTING –continued
PROBLEM
CAUSE
SOLUTION
Drive motor does not run.
Drive motor circuit breaker is tripped.
Loose drive chain.
Reset drive circuit breaker.
Adjust or call for service.
Contact Service Center.
Contact Service Center.
Determine cause and reset breaker.
Faulty wiring or drive switch.
Faulty motor.
Main circuit breaker has tripped or is
pulled out.
Faulty speed control circuit board or
connection.
Contact Service Center.
Faulty solenoid.
Contact Service Center.
Contact Service Center.
Contact Service Center.
Worn carbon brushes.
Faulty potentiometer or speed control
board.
Batteries will not take a
charge.
Charger plug not connected correctly.
Low battery fluid level.
Charge cycle not completed.
Faulty charger.
Connect plug correctly.
See Battery Maintenance Section.
Let charge until fully charged.
Replace charger.
Short run time.
Batteries not fully charged.
Bad battery cell(s).
Charge batteries.
Replace battery.
Batteries need maintenance.
Faulty charger.
See BATTERY MAINTENANCE.
Replace battery charger.
Concordet HP Plus (01–00)
18
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OPERATION
SPECIFICATIONS
MODEL
CONCORDEt HP PLUS
LENGTH
1370 mm (54 in)
WIDTH
710 mm (28 in)
1190 mm (47 in)
306Kg (675 lbs)
HEIGHT
WEIGHT – WITH BATTERIES
BATTERIES
3–12V Deep Cycle Lead Acid, 215Amp hours
RUN TIME AT FULL CHARGE
SOLUTION TANK CAPACITY
INTERIM CLEANING RATE
RESTORATIVE CLEANING RATE
TRANSPORT MODE SPEED
CLEANING PATH WIDTH
DRIVE MOTOR
3.5 Hours
121L (32 Gal)
2
1115 m (12,000 sq. ft.) per hour
2
557 m (6,000 sq. ft.) per hour
VARIABLE
610 mm (24 in)
.75 h.p., 0–1200 rpm, 36V, 17A
.5 h.p., 1200 rpm, 36V, 13A,
2 – .9 h.p., 3–stage 5.7”, 36V, 18.75A, 612W, 152cfm
100psi, 36V
BRUSH MOTOR
VACUUM MOTOR
SOLUTION PUMP
SEALED WATER LIFT
DECIBEL RATING AT OPERATOR’S EAR, INDOORS ON CARPET
3680 mm (145 in)
76dB(A)
Concordet HP Plus (01–00)
19
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PARTS LIST
UPPER HOUSING GROUP
5
4
8
3
12
11
6
13
10
6a
2
9
14
7
1
4
15
21
16
15
17
29
19
31
20
19
18
28
26
21
27
24
22
24
32
30
31
24
30
33
23
26
24
25
24
30
24
25
Concordet HP Plus (09–98)
20
HomeFind...
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PARTS LIST
UPPER HOUSING GROUP
REF
1
PART #
608408
180610
180612
150303
603094
701225
606088
101714
608410
240178.BK
140308
160846
160430
100111
100032
140322
160456
608414
DESCRIPTION
QTY.
REF
PART #
611071000
190162
0174..10
230957
140238
140208
101807
140000
140524
140308
160631
130413
190162
210240
140501
140259
140016
600009
DESCRIPTION
QTY.
TANK, SOLUTION (GREEN)
SCREEN, SOLUTION TANK
SCREEN, STANDPIPE
GASKET, INLET FLANGE
FITTING, INLET FLANGE W/FLATS
ASM. STANDPIPE
1
MOTOR, VAC 5.7/35TG 36V W/SNOUT
BRUSH, CARBON
1
2
2
1
6
2
1
12
2
2
1
1
2
1
4
2
2
1
18
2
1
3
1
19
20
21
22
23
24
25
26
27
28
SEAT, NEOPRENE MOTOR
PLATE, VAC MOUNT
STUD, FULL THRD 1/4-20 X 5
SCREW, 1//4-20 X 1
PLATE, CONNECTOR
WASHER, FLAT 1/4
4
2
5
1
6
1
6a
7
NIPPLE, 1Ć1/2, STANDPIPE
GASKET, WASTE AIR CHAMBER
TANK, RECOVERY (GREEN)
TUBE, INLET
1
1
1
8
NUT, KEP 1/4-20
9
1
CLAMP, HOSE 1-5/16 - 2 1/4
HOSE, 1 1/2 X 16
10
11
12
13
14
15
16
17
CLAMP, HOSE
2
HOSE, 1 1/2 X 10 1/4
1
MOTOR, VAC 5.7, 3 STG
BRUSH, CARBON (2/PK)
NUT, FLANGED
CUFF, HOSE 1 1/2 X 1 1/2
DOME, VACUUM
1
1
29
30
31
32
33
GASKET, DOME & TANK
CLAMP, VAC HOSE PICKUP TOOL
HOSE, PICKUP TOOL 16"
COVER, HOOD (GREEN)
1
NUT, NYLOC
4
SCREW, 1/4-20X5/8
WASHER, LOCK
2
1
MUFFLER, EXHAUST
DECALS LIST
REF
N/S
N/S
N/S
N/S
N/S
PART #
608415
608188
602637
120246
120247
DESCRIPTION
QTY.
DECAL, CONCORDE HP PLUS
DECAL, "NOBLES"
2
1
1
1
1
DECAL, BATTERY CHARGE
DECAL, CAUTION DO NOT ......."
DECAL, FULL LINE
N/S= NOT SHOWN
Concordet HP Plus (01–00)
21
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PARTS LIST
MAIN CHASSIS GROUP
21
21
22
1
5
4
55
6
2
53
7
8
3
9
10
14
16
49
15
19
18
52
11
48
12
17
47
51
50
13
20
46
40
44
45
33
43
34
35
30
23
36
37
29
31
9
32
42
39
38
25
24
41
54
28
27
26
Concordet HP Plus (03–96)
22
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PARTS LIST
MAIN CHASSIS GROUP
REF
PART #
608412
DESCRIPTION
QTY.
1
1
1
5
2
2
1
1
9
9
9
1
1
2
2
2
1
2
2
2
1
2
2
3
6
2
1
1
2
4
1
REF
PART #
230833
603094
140307
160415
701061
230831
230882
140056
140955
140921
140072
140025
140823
230109.BK
140552
140201
103002
130755
130739
130737
140887
231058.BK
120245
600969
600970
100709
469760868
600599
140539
DESCRIPTION
QTY.
CHASSIS (GREEN)
29
ADAPTER, PVC 1 1/4F X 1 1/2M
INLET FLANGE, W/FLATS
CLAMP, 1 9/16
1
1
1
1
1
1
1
1
1
1
2
8
2
1
2
8
2
1
1
1
2
1
1
1
1
1
1
1
2
1
2
30
231023.BK
120649
PANEL, REAR
31
DECAL, "WARNING" (NOT SHOWN)
KNOB
32
HOSE DRAIN
3
4
5
6
240204
∇33
Y34
Y35
Y36
Y37
Y38
Y39
40
ASM, PLUG
140831
SCREW, 6-32x5/8
KNOB, DRAIN HOSE
STRAP, PLUG
230696.BK
160231
BRACKET, DRAIN HOSE
TUBING, 1/8ID CLR VYL (4.6 FT)
DECAL, GALLON MARKER (NOT SHOWN)
SCREW, 1/4-20
WASHER, FENDER
120243
PLUG, DRAIN HOSE
SLEEVE, DRAIN HOSE
CLAMP, EAR 1-9/16"
WASHER, FLAT
7
8
140553
140000
WASHER, FLAT 1/4
9
140016
WASHER, LOCK 1/4
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
140440
HINGE, SOLUTION TANK
SWITCH, LIMIT
41
SCREW, 10-24 X 5/8
BRACKET, HOSE SUPPORT
NUT, NYLOC
600437
42
200301012
140539
WASHER, FLAT
43
NUT, KEP 6-32
44
SCREW, 3/8-16 X 3/4
CASTER, 4" SWIVEL
BREAKER, CIRCUIT SWITCH 10 AMP
BREAKER, CIRCUIT MASTER 60 AMP
BREAKER, CIRCUIT BRUSH 10 AMP
SCREW, 10-24X3/8
140852
SCREW, SHT MTL #12 X 3/4
PLATE, PLUG MOUNT
SCREW, PAN HD M03 X 16MM
NUT, LOCK M03
45
231040.BK
200070266
579211
46
47
48
140829
SCREW, 6-32 x 1
49
130155
CONNECTOR, GRAY 50A
WASHER, FLAT
PLATE, CIRCUIT
50
140026
DECAL, CIRCUIT BREAKER (NOT SHOWN)
CABLE, RED
130367
CABLE, BATTERY 15" BLK 6 GA
BATTERY, 12V, 215AH
WHEEL, BUMPER
51
52
53
54
600394
CABLE, BLACK
103026
BOX, BATTERY
140008
WASHER, FLAT
CHARGER, BATTERY (120V)
CHARGER, BATTERY (230V)
NUT, KEP
230246.BK
230247.BK
140562
BRACKET, BUMPER WHEEL (LEFT)
BRACKET, BUMPER WHEEL (RIGHT)
SCREW, 1/2 X 6 1/2
55
26
27
28
140563
BOLT, LAG 5/16 X 1
∇ ASSEMBLY
Y INCLUDED IN ASSEMBLY
230832
ELBOW, 90° 1 1/4H X 1 1/4M
Concordet HP Plus (01–00)
23
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PARTS LIST
CONTROL CONSOLE GROUP
6
7
2
8
1
4
3
11
5
9
12
10
13
25
23
24
22
14
16
17
18
15
21
19
18
20
Concordet HP Plus (01–00)
24
HomeFind...
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PARTS LIST
CONTROL CONSOLE GROUP
REF
1
PART #
609177
630143
130046
140539
130779
130772
601107
140810
130775
130776
606550
601108
130753
DESCRIPTION
QTY.
REF
14
15
16
17
18
19
20
21
22
23
24
25
PART #
601001
200823
601127
140885
140019
140830
601104
130729
140539
601118
140823
140519
DESCRIPTION
QTY.
PLATE, CONTROL CONSOLE
METER, HOUR
1
TUBE, HANDLE
GRIP, HANDLE
1
2
1
2
2
1
3
METER, BRUSH PRESSURE
NUT, 6-32 KEPS
1
BRACKET, SWITCH
SCREW 1/4-20X1/2
4
4
5
METER, BATTERY
1
WASHER, EXT. LOCK TOOTH #6
SCREW, 6-32X1-3/4
SCREW, 5/16-18X3 HXHDCP
SWITCH, ROLL THROTTLE
NUT, KEP
2
2
1
2
2
1
1
1
6
SWITCH, DPST ROCKER
SWITCH, LIGHTED ROCKER
SCREW, 6-32X3/8
2
602919
7
3
8
4
9
POTENTIOMETER, LOCKABLE
POTENTIOMETER
4
10
11
12
13
1
SPRING
KNOB, SPEED CONTROL
SWITCH, TOGGLE
3
SCREW
1
NUT
BOOT, SWITCH
1
Concordet HP Plus (01–00)
25
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PARTS LIST
DRIVE GROUP
2
27
3
4
1
3
4
1
28
3
4
29
5
6
10
11
30
33
25
26
34
35
7
28
8
31
29
30
32
12
13
9
36
37
14
15
11
8
16
7
17
18
20
21
17
24
19
23
22
Concordet HP Plus (03–96)
26
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PARTS LIST
DRIVE GROUP
REF
1
PART #
140202
140201
140028
140008
140015
140559
140911
140204
140545
230645.BK
140509
140943
103007
140223
140015
220120.BK
140124
103027
240017
DESCRIPTION
QTY.
REF
20
21
22
23
24
25
26
27
PART #
140015
140219
140202
140311.BK
230205
140525
140017
130443
190153
140046
140017
140232
240071
140859
27076
DESCRIPTION
QTY.
6
SCREW, 3/8-16 X 1
SCREW, 3/8-16 X 3/4
WASHER, FLAT 3/8
WASHER, FLAT 1/2
WASHER, LOCK 5/16
SCREW, 5/16-18 X 1/2"
BUSHING, SPACER 5/8
SCREW, 1/2-13 X 1-1/2
NUT, 3/8-16
4
WASHER, LOCK 5 1/6
SCREW, 5/16-18 x 1
SCREW, 3/8-16 X 1
BRACKET, WHEEL ASM.
SHAFT, DRIVE WHEEL
NUT, 3/8-16
2
2
6
3
6
4
4
6
2
5
2
1
6
2
4
7
2
WASHER, LOCK 3/8
MOTOR, DRIVE
4
8
2
1
9
2
CARBON BRUSH, (4/PK)
WASHER, FLAT 3/8
WASHER, LOCK 3/8
SCREW, 3/8-16 X 1 1/4
SPROCKET, WHEEL DRIVE
SCREW, SET 1/4-20
KEY, STEPPED
4
10
11
12
13
14
15
16
17
18
19
PLATE, SAFETY WHEEL BACK
NUT 1/2-13
2
28
29
30
31
32
33
34
35
36
37
3
2
3
SCREW, 3/8-16 X 2"
WHEEL
2
4
2
1
SCREW, 5/16-18 X 3/4
WASHER, LOCK 5/16
RETAINER, WHEEL BEARING
BEARING, WHEEL
3
2
9
1
1
140545
140233
240019
220107.BK
NUT, JAM 3/8-16
1
2
SCREW, 3/8-16 X 1 3/4
CHAIN, DRIVE
1
WHEEL, DRIVE 10" X 4"
SPROCKET, WHEEL DRIVE
1
1
1
BRACKET, WHEEL ASSEMBLY
1
Concordet HP Plus (09–98)
27
HomeFind...
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PARTS LIST
PLUMBING SYSTEM GROUP
53
54
39
27
38
40
5
48
B
49
26
41
43
50
51
B
44
45
23
27
46
9
24
25
47
42
5
52
55
28
29
5
57
22
56
37
21
36
69
57
1
68
33
4
2
69
30
3
68
34
67
58
31
21
64
59
32
5
5
28
5
62
35
2
61
15
3
66
65
6
64
12
C
7
5
63
TO SPRAY
BAR
16
C
10
60
9
A
6
16
10
5
11
7
10
19
8
17
18
A
13
14
Concordet HP Plus (03–96)
28
HomeFind...
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PARTS LIST
PLUMBING SYSTEM GROUP
REF
1
PART #
601142
140000
140881
150412
140310
160207
150511
150406
150615
150006
150600
180615
180636
602000
150715
160207
140900
140916
140552
150206
160207
28303
DESCRIPTION
QTY.
REF
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
PART #
140887
140018
231029.BK
140223
140015
600975
140546
140890
130729
140019
210016
140539
140221
140015
140237
150116
140040
140868
100721
220115
140501
130733
140011
140890
602827
140887
140018
140259
140016
578427
160207
140554
130423
130125
DESCRIPTION
SCREW, 10-24 X 3/8
WASHER, INT LOCK #10
PLATE, CONTROL
SCREW, 5/16-18 X 3/4
WASHER, SPLIT LOCK 5/16
BRACKET, REV. SWITCH
NUT
QTY.
4
PUMP, 100PSI 36V
WASHER, FLAT 1/4
SCREW, 1/4-20 X1
ELBOW, 3/8M X 3F/8H 90°
CLAMP, HOSE 5/16-7/8
HOSE, LP GRAY (6.66 FT)
HOSE BARB 1/4F X 3/8 H
ELBOW, STRT 1/4 X 90°
NIPPLE, BRASS CLOSE 1/4
BUSHING, 1/4 X 3/8
NIPPLE, 1/4 X 2
1
2
2
4
3
2
1
4
1
5
5
15
1
4
6
1
7
1
1
8
1
SCREW
1
9
1
SWITCH
1
10
11
∇12
Y13
Y14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
3
WASHER, EXT. LOCK TOOTH
SCREW
2
1
2
ASM.,INLINE STRAINER FILTER
FILTER, SLEEVE
1
NUT
2
1
SCREW
2
BOWL, INLINE STRAINER FILTER
TEE, MALE BRCH 3/8H X 3/8
HOSE, 3/8 LP GRAY (3 FT)
SCREW,10-24X3/4
CLAMP
1
WASHER
2
1
SCREW, 1/2-13X1"
BUSHING
1
1
1
1
WASHER, POLY
SCREW 1/4-205/8
PLATE, LOCK
2
1
2
NUT, 10-24
1
1
PLUG, 1/4 NPT
1
BRACKET, SUPPORT
NUT, LOCK VYL 1/4
SOLENOID, SPNO 36V
WASHER
1
HOSE, 3/8 LP GRAY (.916 FT)
HOSE BARB 45°
TEE, 1/4
1
2
2
2
150706
140058
150933
150419
160207
150525
210046
600998
140023
140801
140837
140018
230978
1
4
WASHER, FLAT
1
SCREW
4
PLUG, QUICK COUPLER
ELBOW, 1/4M X 3/8H 90°
HOSE, 3/8 LP GRAY (.916 FT)
HOSE BARB
1
BOARD, SPEED W/HEAT SINK
SCREW, 10-24 X 3/8
1
2
2
1
2
1
1
1
2
4
1
1
WASHER, INT LOCK #10
SCREW, 1/4-20x5/8
2
VALVE, SOLENOID 36V
BRACKET, SOLENOID
WASHER
1
WASHER
1
TERMINAL, STANDOFF
HOSE, 3/8 LP GRAY (6.583 FT)
SCREW, 1/4-20 x 3/4
DIODE, 400V/6.0A
2
SCREW
2
SCREW
2
WASHER, INT LOCK #10
PLATE, DIVIDER
4
TERMINAL, RING #10 16-14GA
1
∇ ASSEMBLY
Y INCLUDED IN ASSEMBLY
Concordet HP Plus (09–98)
29
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PARTS LIST
BRUSH HEAD GROUP
3
4
53
52
2
51
5
41
1
58
48
40
6
49
7
50
55
8
38
57
43
47
46
42
9
45
44
10
11
59
58
41
40
37
36
57
34
29
38
12
35
54
30
31
32
33
24
26
27
13
28
14
15
18
49
16
22
17
20
34
35
19
36
49
23
24 25
39
19
20
56
21
22
Concordet HP Plus (03–96)
30
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PARTS LIST
BRUSH HEAD GROUP
REF
1
PART #
200823
230210
140618
230207
140626
140608
230309
231038
231037
231036
140516
140234
140216
140027
140446
140355
140140
230979.BK
140204
140040
604958
100729
140003
140016
140554
240001
140015
140221
230206
140869
DESCRIPTION
QTY.
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
4
1
4
4
2
2
1
5
1
1
4
4
1
2
REF
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
PART #
140011
140917
140553
240014
140123
240015
240126
140016
240013
140554
140016
230993
578140000
240016
140208
140016
140000
130444
140628
230992
140144
140046
140202
100714
230983.BK
140911
140000
140553
605081
DESCRIPTION
QTY.
GRIP, HAND
WASHER, FLAT 3/16
4
2
ARM
SPACER, NYLON .194 X 5/16 X 1 1/2
SCREW, 1/4-20 X 1/2
ADAPTER, BRUSH MOUNT
BEARING, BRUSH
2
4
2
2
2
1
4
1
4
1
1
1
1
4
4
4
1
2
1
2
2
2
1
1
4
4
2
1
3
PIN, ROLL
4
SHAFT, LIFT
5
PIN, HITCH
6
PIN, CLEVIS
CAP, BEARING
7
CLEVIS, LIFT ROD
ROD, LIFT
BELT, BRUSH DRIVE
WASHER, LOCK 1/4
SHEAVE, BRUSH SHAFT
SCREW, 1/4-20 X 3/4
WASHER, LOCK 1/4
PIN, MANIFOLD MOUNT
SPRING
8
9
NUT BRUSH ADJUST
ADAPTER, SPRING
NUT, LOCK-NYLON 1/2"
SCREW, 1/4-20X3/4
SCREW, 5/16-18 X 1 1/2
WASHER, FLAT 5/16
SPRING, GAS CYLINDER
SCREW, 5/16-18 X 2 1/2
BUSHING
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
SHEAVE, BRUSH MOTOR
SCREW, 1/4-20 X 1
WASHER, LOCK 1/4
WASHER FLAT 1/4
BRACKET, PICKUP TOOL MOUNT
SCREW, 1/2-13 X 1 1/2
WASHER
MOTOR, BRUSH 1/2 HP
KEY, 3/16
PIN, MANIFOLD MOUNT
BUSHING .375/.380 X.500/.498
WASHER, 3/8 FLAT
SCREW, 3/8-16 X 1
COVER, DRIVE BELT
BRUSH HOUSING
TOOL, PICKUP W/OFFSET LIPS
PLATE, PICKUP TOOL
WASHER, FENDER 1/4 X 1
WASHER, LOCK 1/4
SCREW, 1/4-20 X 3/4
BRUSH, CYLINDER
WASHER, SPLIT LOCK 5/16
SCREW, 5/16-18 X 1 1/4
SHAFT, BRUSH
BUSHING, SPACER 5/8
WASHER, FLAT 1/4
SCREW, 1/4-20 X 1/2
GUARD, SPLASH
SCREW, 10-24 X 1 3/4
Concordet HP Plus (03–96)
31
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PARTS LIST
PUMP BREAKDOWN
5
1
2
3
6
4
PUMP BREAKDOWN
REF
PART #
190129
190172
190134
190128
190124
DESCRIPTION
QTY.
REF
PART #
190171
190131
190130
601142
DESCRIPTION
QTY.
KIT, PRESSURE SWITCH
KIT, PRESSURE SWITCH (VITON)
KIT, DIAPHRAGM ONLY
1
1
1
1
1
3
4
5
6
KIT, VALVE (VITON)
KIT, SERVICE
1
1
1
1
1
KIT, LOWER PUMP HOUSING
PUMP, 100 PSI, 36V
KIT, UPPER PUMP HOUSING
KIT, CHECK VALVE ONLY
2
Concordet HP Plus (08–96)
32
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PARTS LIST
SPRAY BAR GROUP
4
3
7
2
1
6
5
8
10
11
9
SPRAY BAR GROUP
REF
1
PART #
160207
140310
150516
150913
601143
150933
150615
DESCRIPTION
QTY.
REF
PART #
150430
230974
150208
201008
603092
120248
DESCRIPTION
QTY.
HOSE, 3/8 LP GRAY (6.583 FT)
CLAMP, HOSE 5/16-7/8
HOSE BARB 1/4M X 3/8H
COUPLER, QUICK FEMALE
ASM., SPRAY BAR
1
1
1
1
1
1
1
Y
7
ELBOW, STRT 1/8M X 1/4F 90°
SPRAY BAR 6 JET
1
1
2
6
6
1
2
Y
8
3
Y
9
PLUG 1/8
4
Y10
Y11
N/S
SPRAY NOZZLE 1/8
TIP, SPRAY QUICK JET 1002
DECAL, FRONT
∇
Y5
Y6
PLUG, QCK COUPLER
NIPPLE, 1/4 CLOSE
∇ ASSEMBLY
Y INCLUDED IN ASSEMBLY
N/S= NOT SHOWN
Concordet HP Plus (02–97)
33
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ELECTRICAL DIAGRAMS
WIRE DIAGRAM
BRUSH/SOLUTION
ROLL
SWITCH
38
37
YEL
–
+
34 RED
BRUSH
AMMETER
19
9
ORG
BLK
11
BLK
14
12
BLK
330
ohm
11
BLK
330
ohm
27
330 ohm
15
BLK
+
–
9
CLEAN
RESTOR.
42
B
L
K
VAC
23
ORG
2
3
1
4
40
HOUR
METER
72
MAIN
SWITCH
BATTERY
VOLT
METER
30
35
T
A
N
10
INTERIM
GRY
TRAVEL
VACUUM
SWITCH
BRUSH/
PUMP
52
70
33
G
R
N
66
13
SWITCH
10
T
A
N
39
B
L
K
36
68
W
H
T
P
U
R
49
GRN
B
R
N
42
38
B
YEL
L
K
G
R
N
R
E
D
Y
E
L
27
16
36
41
16
39 MASTER
SOLENOID
68
FWD
REV
ORG
13
B
L
U
66
B
R
N
WHT
72
50 K
64
P
U
R
19
62
53
LOCKABLE
T
A
N
R
E
D
10 A
DRIVE
C.B.
SOLUTION
SOLENOID
R
E
D
REVERSE
SPEED
SETTING
RESTOR INTERIM
50 K
DASH
MOUNT
FORWARD TRAVEL
O
R
G
BLK
51
R
E
D
18
41
PUMP
SPEED ADJUSTMENT
17
50 K
WHT
50 K
WHT
6
54
B
L
K
67
+
–
WHT
63
69
59
B
L
U
R
E
D
VACUUM
SOLENOID
65
9
42
62
BLK
ROLL
SWITCH
RED
25
20
RED
5
BLK
24
4.7K
BRUSH
HEAD
SWITCH
B
L
K
R
E
D
W
H
T
SPEED
RED
28
+
–
25
26
CONTROL
BOARD
17
VAC
MOTOR
VAC
MOTOR
WHT
BLU
21
28
38
ORG
ORG
+
9A
B
L
K
DRIVE
+
DRIVE
–
BAT.
+
8
–
BRUSH
MOTOR
R
E
D
10 A
CIRCUIT
BREAKER
BLK
56
5
–
58
53
RED
7
RED
RED
55
54
RED
60 A
MAIN
BREAKER
+
BLK
R
E
D
O
R
G
58
57
BLK
18
NEGATIVE
STANDOFF
BLK
26
DRIVE
MOTOR
BLK
2
56
B
L
BLK
57
K
2
–
BLK
+
RED
–
1
1
(3) 12 VOLT
BATTERIES
36VDC
RED
3
–
+
8
3
4
+
–
9A
CHARGER
PLUG
CHARGER PLUG
SWITCH
Concordet HP Plus (01–00)
34
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ELECTRICAL DIAGRAMS
LADDER DIAGRAM
–4– BLK
CHARGER
PLUG
–
–3– RED
+
(3) 12 VOLT BATTERIES (36VDC)
+
–
–1– RED
–2– BLK
330
–14– BLK
G
CHARGER
MAIN
SWITCH
PLUG
60 A
SWITCH
–23– ORG
–8–
RED
–9–
ORG
–7–
RED
–11– BLK
1
4
2
3
10 A
MAIN
–30–
ORG
–49– GRN
–10– GRN
–59– RED
–6– RED
–39–
GRN
VOLT
METER
–52– BLK
MASTER SOLENOID
–36– RED
–53– RED
–15– BLK
330
–15– BLK
G
–30–
RED
–35–
RED
–42– RED
–37– YEL
–62– BLK
–56– BLK
PUMP
–34–
RED
BRUSH/
PUMP
–38– RED
SWITCH
BRUSH
BRUSH/
SOLUTION
ROLL
AMMETER
–19– YEL
SWITCH
–18– BLK
–52– BLK
SOLUTION
–40– YEL
HOUR
METER
–10– GRN
–12– BLK
–12– BLK
–54– BLK
G
330
–54– BLK
VACUUM
SWITCH
–41– YEL
–25–
RED
–5– RED
–26– BLK
VAC
MTR
VACUUM
SOLENOID
VAC
MTR
–59–
REVERSE
SPEED
SPEED
CONTROL
BOARD
SETTING
BRUSH
HEAD
SWITCH
50 K
–64–
ORG
REV
–20–
ORG
DIRECTION
SWITCH
RED
–28–
ORG
–24–
4.7 K
FWD
TRAVEL
–13–
WHT
50 K TRAVEL
–72–
TAN
–63–
WHT
–21–
–17–
WHT
BLU
DRIVE
ROLL
CLEAN
–16–
BLU
FORWARD
SPEED
ADJUSTMENT
SWITCH
DRIVE
10 A
DRIVE
+
DRIVE
–
BAT.
+
–70–
GRY
–
INTERIM
MODE
–68–
–65–
INTERIM
–67–
WHT
–57– BLK
–58– RED
–55– BLK
BRN
DRIVE
MTR
50 K
RESTOR
MODE
–66–
RESTOR
–69–
PUR
WHT
50 K
–16– BLU
–53– RED
Concordet HP Plus (01–00)
35
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OPTIONS
127 mm (5 inch) HAND TOOL
1
7
6
3
9
10
8
2
5
11
12
13
4
REF
PART #
200505
200431.BK
150913
150615
200905
210210
190600
DESCRIPTION
QTY.
REF
7
PART #
N/A
DESCRIPTION
QTY.
TOOL, HAND (COMPLETE)
TOOL, HAND
1
1
1
1
1
1
1
CAP, VALVE
1
1
1
1
1
1
1
1
2
3
4
5
6
8
150606
150403
200992
200996
200965
20094
NIPPLE, HEX 1/4
ELBOW, ST 1/4 45°
BODY, SPRAY 1/4F
SCREEN, SPRAY NOZZLE
TIP, SPRAY #8002
CAP, SPRAY BODY
COUPLER, QUICK (SER. 60)
NIPPLE, CLOSE
9
10
11
12
13
TRIGGER, HAND TOOL
VALVE, FLOW CONTROL
VALVE PIN & SPRING (NOT SHOWN)
SOLUTION AND VACUUM HOSES
5
7
1
3
4
6
4
2
REF
PART #
160186
150913
150933
150615
DESCRIPTION
QTY.
REF
PART #
160401
160430
160451
DESCRIPTION
QTY.
1
2
3
4
HOSE, SOLUTION 25’
COUPLER, QUICK SER. 60
PLUG, QUICK COUPLER
NIPPLE
1
1
1
2
5
6
7
HOSE, VACUUM 25 W/ CUFFS
CUFF, HOSE 1–1/2”
1
2
1
CONNECTOR, VACUUM HOSE 1–1/2”
Concordet HP Plus (03–96)
36
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OPTIONS
FLOOR TOOL
6
19
24
25
26
REF
PART #
600048
200403.BK
200939
200927
200912
140259
140834
200902
200809
140605
140520
210150
190603
N/A
DESCRIPTION
QTY.
1
REF
13
PART #
150403
150615
150913
160170
150606
140058
700062
150700
150600
150401
200993
200996
200964
DESCRIPTION
QTY.
1
FLOOR TOOL (COMPLETE)
TOOL, FLOOR
ELBOW, 1/4–45°
NIPPLE, CLOSE 1/4
COUPLER, QUICK SER. 60
HOSE, 1/4 HP W/ SWEDGE
NIPPLE, HEX 1/4”
WASHER
1
2
1
14
1
SHOES, FLOOR TOOL
GRIP, ADJUSTABLE
FOAM, GRIP
2
15
1
∇3
Y4
Y5
Y6
7
1
16
1
1
17
1
SCREW, 1/4X3/4
2
18
1
SCREW, 1/4–20X5/8
TRIGGER, FLOOR TOOL
SLEEVE, TRIGGER
PIN
2
∇19
Y20
Y21
Y22
Y23
24
ASM., SPRAY BAR
CROSS
1
1
1
8
1
NIPPLE
2
1
ELBOW, 90° 1/4FX1/4F
SPRAY BODY
2
9
3
NUT, PUSH (NOT SHOWN)
VALVE, FLOW CONTROL
KIT, VALVE PIN & SPRING
CAP, HEX, VALVE
2
SCREEN, SPRAY BODY
TIP
3
10
11
12
1
25
3
1
26
200994
CAP, SPRAY BODY
3
1
∇
Assembly
Y
I
n
c
l
u
d
e
d
i
n
A
s
s
e
m
b
l
y
Concordet HP Plus (03–97)
37
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