MODEL G0513/G0514
17" & 19" HEAVY DUTY
BANDSAWS
OWNER'S MANUAL
G0513
G0514
Copyright © august, 2002 By grizzly industrial, inC. revised noveMBer, 2010 (Bl)
WARNiNG: NO pORTiON Of THiS MANUAL MAY BE REpRODUcED iN ANY SHApE
OR fORM WiTHOUT THE WRiTTEN AppROVAL Of GRizzLY iNDUSTRiAL, iNc.
(For Models ManuFaCtured sinCe 8/02) #ds4607 printed in taiWan
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Table of contents
iNTRODUcTiON............................................... 2
SEcTiON 5: AccESSORiES......................... 36
Manual accuracy ........................................... 2
Contact info.................................................... 2
Machine description ...................................... 2
identification................................................... 3
g0513 Machine data sheet .......................... 5
g0514 Machine data sheet .......................... 7
SEcTiON 6: MAiNTENANcE......................... 38
schedule...................................................... 38
Cleaning....................................................... 38
unpainted Cast iron..................................... 38
Wheel Brush ................................................ 38
lubrication ................................................... 39
SEcTiON 1: SAfETY....................................... 9
safety instructions for Machinery .................. 9
additional safety for Bandsaws................... 11
SEcTiON 7: SERVicE ................................... 40
troubleshooting ........................................... 40
Checking v-Belt ........................................... 44
tensioning v-Belt......................................... 44
replacing v-Belt .......................................... 45
adjusting tension lever .............................. 46
adjusting Wheel Brush ................................ 46
Blade lead................................................... 47
aligning Wheels ........................................... 48
adjusting lower Wheel................................ 50
adjusting guide post travel ........................ 50
SEcTiON 2: ciRcUiT REQUiREMENTS ...... 12
SEcTiON 3: SETUp ....................................... 13
needed for setup......................................... 13
unpacking.................................................... 13
inventory ...................................................... 14
hardware recognition Chart ....................... 15
Clean up...................................................... 16
site Considerations...................................... 16
Moving & placing Base unit ........................ 17
Mounting to shop Floor ............................... 17
guide post handwheel................................ 18
table............................................................ 18
Blade tracking............................................. 19
positive stop................................................ 20
dust Collection............................................. 21
Fence adjustment........................................ 22
table alignment........................................... 22
test run ...................................................... 23
tensioning Blade ......................................... 23
Blade guides ............................................... 24
SEcTiON 8: WiRiNG...................................... 53
Wiring safety instructions............................ 53
g0513/g0514 Wiring diagram .................... 54
SEcTiON 9: pARTS....................................... 55
Main ............................................................. 55
table............................................................ 57
Fence........................................................... 58
Blade guide ................................................. 59
label placement .......................................... 61
WARRANTY AND RETURNS ........................ 64
SEcTiON 4: OpERATiONS ........................... 27
overview...................................................... 27
start/stop switch................................... 28
guide post ................................................... 28
Fine tune tracking...................................... 29
table tilt ...................................................... 29
ripping......................................................... 30
Crosscutting................................................. 30
resawing ..................................................... 31
Cutting Curves ............................................. 31
stacked Cuts................................................ 32
Blade speed ................................................ 32
Blade information......................................... 33
Blade Changes ............................................ 35
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iNTRODUcTiON
Manual Accuracy
contact info
We stand behind our machines. if you have any
service questions, parts requests or general ques-
tions about the machine, please call or write us at
the location listed below.
We are proud to offer this manual with your new
machine! We've made every effort to be exact
with the instructions, specifications, drawings, and
photographs of the machine we used when writ-
ing this manual. however, sometimes errors do
happen and we apologize for them.
grizzly industrial, inc.
1203 lycoming Mall Circle
Muncy, pa 17756
phone: (570) 546-9663
Fax: (800) 438-5901
also, owing to our policy of continuous improve-
ment, your machine may not exactly match the
manual. if you find this to be the case, and the dif-
ference between the manual and machine leaves
you in doubt, check our website for the latest
manual update or call technical support for help.
e-Mail: techsupport@grizzly.com
if you have any comments regarding this manual,
please write to us at the address below:
Before calling, find the manufacture date of your
machine by looking at the date stamped into the
machine id label (see below). this will help us
determine if the manual version you received
matches the manufacture date of your machine.
grizzly industrial, inc.
technical documentation Manager
p.o. Box 2069
Bellingham, Wa 98227-2069
email: manuals@grizzly.com
C
/o
Machine Description
Manufacture date
of your Machine
the bandsaw is a versatile cuting tool that can
be used to perform a wide variety of cuts in wood
workpieces.
the bandsaw features a flexible steel band with
teeth on one edge that fits around two wheels,
which rotate during operation to drive the blade.
For your convenience, we post all available man-
uals and manual updates for free on our website
of machine will be reflected in these documents
as soon as they are complete.
When a workpiece is pushed against the mov-
ing blade, the downward force of the blade teeth
scrape across the workpiece and, in effect, cut
it. Blade guides on both sides of the cutting area
keep the blade from flexing or being pushed off
the wheels from the horizontal pressure of the
workpiece while cutting.
-2-
Model g0513/g0514 (Mfg. 8/02+)
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identification
e
C
a
K
F
M
g
l
i
J
d
B
h
figure 2. Back, top-side of the bandsaw.
K. Quick release Blade tension lever
L. Blade tracking Knob
M. guide post lock Knob
figure 1. Bandsaw front view.
A. tension indicator Window
B. rip Fence
p
c. Blade tracking Window
D. Ball Bearing roller guides
E. hinged Wheel Cover
f. guide post handwheel
G. Cutting height scale
H. Miter gauge
n
Q
o
i. on/off switch
J. Blade tension handwheel
figure 3. Back, lower-side of the bandsaw.
N. (2) 4" dust ports
O. 2 hp Motor
p. table tilt Controls
Q. lower Blade tracking adjustment
To reduce the risk of
serious injury when using
this machine, read and
understand this entire
manual before beginning
any operations.
-3-
Model g0513/g0514 (Mfg. since 8/02+)
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Blade Tension Scale
Wheel Brush
the upper wheel housing contains the blade ten-
sion scale as shown in figure 4. the scale is
visible through a clear window positioned on the
lower left side of the hinged wheel cover. the
scale is used to aid in correctly tensioning the
saw blade.
the lower wheel compartment contains the wheel
brush as shown in figure 6. this brush is
designed to sweep sawdust from the wheel tire as
the bandsaw is operating.
Wheel Brush
Blade tension
scale
figure 6. the wheel brush is located behind the
lower hinged wheel cover.
figure 4. the blade tension scale is located
behind the upper wheel.
Tension Lever Adjustment Screw
the tension lever adjustment screw (figure 5)
allows the user to adjust the tension lever for use
with different blade sizes, when the tension lever
is tightened.
adjustment screw
figure 5. the tension lever adjustment screw is
located above the upper wheel.
-4-
Model g0513/g0514 (Mfg. 8/02+)
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MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G0513 17" BANDSAW - 2 HP
Product Dimensions:
Weight.............................................................................................................................................................. 266 lbs.
Length/Width/Height............................................................................................................................. 32 x 32 x 73 in.
Foot Print (Length/Width)....................................................................................................................... 27 x 17-3/4 in.
Shipping Dimensions:
Type....................................................................................................................................................Wood Slat Crate
Content............................................................................................................................................................ Machine
Weight.............................................................................................................................................................. 342 lbs.
Length/Width/Height............................................................................................................................. 20 x 30 x 81 in.
Electrical:
Power Requirement..............................................................................................110V or 220V, Single-Phase, 60 Hz
Minimum Circuit Size............................................................................................ 30 amps at 110V, 15 amps at 220V
Switch............................................................................................................................................ On/Off Push Button
Switch Voltage............................................................................................................................................... 110/220V
Cord Length............................................................................................................................................................ 6 ft.
Cord Gauge....................................................................................................................................................14 gauge
Plug Included............................................................................................................................................................No
Recommended Plug/Outlet Type.....................................................................................L5-30 at 110V, 6-15 at 220V
Motors:
Main
Type.................................................................................................................. TEFC Capacitor Start Induction
Horsepower.................................................................................................................................................2 HP
Voltage.................................................................................................................................................110/220V
Prewired......................................................................................................................................................220V
Phase........................................................................................................................................................Single
Amps........................................................................................................................................................20/10A
Speed.................................................................................................................................................1725 RPM
Cycle..........................................................................................................................................................60 Hz
Number Of Speeds........................................................................................................................................... 1
Power Transfer ...................................................................................................................................Belt Drive
Bearings..................................................................................................Shielded and Permanently Lubricated
Main Specifications:
Operation
Blade Speeds........................................................................................................................... 1700, 3500 FPM
Table Tilt...........................................................................................................................Left 10, Right 45 deg.
Cutting Capacities
Maximum Cutting Height......................................................................................................................12-1/8 in.
Max Capacity Under Handwheel................................................................................................................12 in.
Max Capacity Left of Blade.................................................................................................................. 16-1/4 in.
-5-
Model g0513/g0514 (Mfg. since 8/02+)
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Blade Information
Standard Blade Length...................................................................................................................... 131-1/2 in.
Blade Width Range.............................................................................................................................. 1/8 - 1 in.
Upper Blade Guides......................................................................................................Roller Disc/Ball Bearing
Lower Blade Guides......................................................................................................Roller Disc/Ball Bearing
Guide Post Size....................................................................................................................... 1.180 in. (30mm)
Guide Post Type.......................................................................................Sq. Tubing, 0.075 in. Wall Thickness
Table Information
Table Length.............................................................................................................................................. 17 in.
Table Width................................................................................................................................................ 17 in.
Table Thickness.....................................................................................................................................1-1/2 in.
Floor to Table Height............................................................................................................................37-1/2 in.
Fence Information
Locks in Front............................................................................................................................................... Yes
Locks in Rear..................................................................................................................................................No
Adjustable for Blade Lead.............................................................................................................................Yes
Construction
Table Construction...................................................................................................Precision Ground Cast Iron
Rip Fence ............................................................................................................... Deluxe Extruded Aluminum
Base Construction......................................................................................................................... Formed Steel
Body Construction......................................................................................................................... Formed Steel
Upper Wheel..............................................................................................Computer Balanced Cast Aluminum
Lower Wheel..............................................................................................Computer Balanced Cast Aluminum
Tire Material...................................................................................................................................Polyurethane
Wheel Cover ..........................................................................................................................Pre-Formed Steel
Paint..........................................................................................................................................................Epoxy
Other Related Information
Wheel Diameter................................................................................................................................... 16-3/4 in.
Wheel Width...........................................................................................................................................1-1/4 in.
Number of Dust Ports........................................................................................................................................2
Dust Port Size.............................................................................................................................................. 4 in.
Mobile Base........................................................................................................................................... G7314Z
Other Specifications:
ISO Factory ...................................................................................................................................................ISO 9001
Country Of Origin ..............................................................................................................................................Taiwan
Warranty ............................................................................................................................................................ 1 Year
Serial Number Location ................................................................................................................ Label on Top Cover
Awards .....................................................................................................................Wood Magazine Top Value 2005
Assembly Time ........................................................................................................................................... 30 minutes
Features:
European Style Roller Disc Blade Guides with Full Enclosure Protection and Ball Bearing Design
Quick Change Blade Release/Tensioner
Magnifying Window Over Fence Scale
Micro Adjusting Geared Table
Height Scale Measurement
Blade Tracking Window
Two 4" Dust Ports
Hinged Wheel Covers
-6-
Model g0513/g0514 (Mfg. 8/02+)
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MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G0514 19" HEAVY-DUTY BANDSAW - 2 HP
Product Dimensions:
Weight.............................................................................................................................................................. 319 lbs.
Length/Width/Height............................................................................................................................. 36 x 32 x 78 in.
Foot Print (Length/Width)................................................................................................................. 29-1/2 x 17-3/4 in.
Shipping Dimensions:
Type....................................................................................................................................................Wood Slat Crate
Content............................................................................................................................................................ Machine
Weight.............................................................................................................................................................. 385 lbs.
Length/Width/Height............................................................................................................................. 21 x 33 x 84 in.
Electrical:
Minimum Circuit Size...........................................................................................30 amps @ 110V, 15 amps @ 220V
Switch........................................................................................................................................................ Push Button
Switch Voltage............................................................................................................................................... 110/220V
Cord Length............................................................................................................................................................ 6 ft.
Cord Gauge....................................................................................................................................................14 gauge
Plug Included............................................................................................................................................................No
Recommended Plug/Outlet Type.......................................................................................L5-30 @110V, 6-15@220V
Motors:
Main
Type.................................................................................................................. TEFC Capacitor Start Induction
Horsepower.................................................................................................................................................2 HP
Voltage.................................................................................................................................................110/220V
Prewired......................................................................................................................................................220V
Phase........................................................................................................................................................Single
Amps........................................................................................................................................................20/10A
Speed.................................................................................................................................................1725 RPM
Cycle..........................................................................................................................................................60 Hz
Number Of Speeds........................................................................................................................................... 1
Power Transfer ...................................................................................................................................Belt Drive
Bearings..................................................................................................Shielded and Permanently Lubricated
Main Specifications:
Operation
Blade Speeds........................................................................................................................... 1700, 3500 FPM
Table Tilt...........................................................................................................................Left 10, Right 45 deg.
Cutting Capacities
Maximum Cutting Height......................................................................................................................12-1/4 in.
Max Capacity Under Handwheel................................................................................................................12 in.
Max Capacity Left of Blade.................................................................................................................. 18-1/4 in.
-7-
Model g0513/g0514 (Mfg. since 8/02+)
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Blade Information
Standard Blade Length.............................................................................................................................143 in.
Blade Width Range........................................................................................................................1/8 - 1-1/4 in.
Upper Blade Guides......................................................................................................Roller Disc/Ball Bearing
Lower Blade Guides......................................................................................................Roller Disc/Ball Bearing
Guide Post Size....................................................................................................................... 1.180 in. (30mm)
Guide Post Type.......................................................................................Sq. Tubing, 0.075 in. Wall Thickness
Table Information
Table Length.............................................................................................................................................. 19 in.
Table Width................................................................................................................................................ 19 in.
Table Thickness.....................................................................................................................................1-1/2 in.
Floor to Table Height............................................................................................................................37-1/2 in.
Fence Information
Locks in Front............................................................................................................................................... Yes
Locks in Rear..................................................................................................................................................No
Adjustable for Blade Lead.............................................................................................................................Yes
Construction
Table Construction...................................................................................................Precision Ground Cast Iron
Rip Fence ............................................................................................................... Deluxe Extruded Aluminum
Base Construction......................................................................................................................... Formed Steel
Body Construction......................................................................................................................... Formed Steel
Upper Wheel..............................................................................................Computer Balanced Cast Aluminum
Lower Wheel..............................................................................................Computer Balanced Cast Aluminum
Tire Material...................................................................................................................................Polyurethane
Wheel Cover ..........................................................................................................................Pre-Formed Steel
Paint..........................................................................................................................................................Epoxy
Other Related Information
Wheel Diameter................................................................................................................................... 18-7/8 in.
Wheel Width...........................................................................................................................................1-1/4 in.
Number of Dust Ports........................................................................................................................................2
Dust Port Size.............................................................................................................................................. 4 in.
Other Specifications:
ISO Factory ...................................................................................................................................................ISO 9001
Country Of Origin ..............................................................................................................................................Taiwan
Warranty ............................................................................................................................................................ 1 Year
Serial Number Location ................................................................................................................ Label on Top Cover
Assembly Time ........................................................................................................................................... 45 minutes
Features:
Miter Gauge
Quick Change Blade Release/Tensioner
Blade Tension Indicator
Rack and Pinion Adjustable Upper Guide
Magnifying Window Over Fence Scale
Micro Adjusting Geared Table
Height Scale Measurement
Hinged Wheel Covers
-8-
Model g0513/g0514 (Mfg. 8/02+)
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SECTION 1: SAFETY
For Your Own Safety, Read Instruction
Manual Before Operating this Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This
manual uses a series of symbols and signal words intended to convey the level of importance
of the safety messages. The progression of symbols is described below. Remember that safety
messages by themselves do not eliminate danger and are not a substitute for proper accident
prevention measures.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
This symbol is used to alert the user to useful information about
proper operation of the machine.
NOTICE
Safety instructions for Machinery
Safety Instructions for Machinery
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-9-
Model g0513/g0514 (Mfg. since 8/02+)
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Safety Instructions for Machinery
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b^oZꢀg^h`ꢀd[ꢀ^c_jgn#
-10-
Model g0513/g0514 (Mfg. 8/02+)
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Additional Safety for Bandsaws
BLADE CONDITION.ꢀ 9dꢀ cdiꢀ deZgViZꢀ l^i]ꢀ Yjaa!ꢀ UNATTENDED MACHINE.ꢀ BVX]^cZhꢀ aZ[iꢀ jcVi"
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i]ZꢀWaVYZꢀeVi]ꢀl]ZcꢀXjii^c\#
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[dgXZꢀdgꢀil^hiꢀWaVYZꢀl]^aZꢀXjii^c\!ꢀZheZX^Vaanꢀl]Zcꢀ
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i]ZꢀWaVYZꢀ\jVgYꢀ^cꢀeaVXZ#
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edgi$[ZZYꢀi]Zꢀldg`e^ZXZꢀl^i]ꢀejh]ꢀhi^X`!ꢀiVWaZꢀhje" XdbeaZiZꢀhide#
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WVcYhVlꢀD;;ꢀVcYꢀlV^iꢀ[dgꢀi]ZꢀWaVYZꢀidꢀXdbZꢀidꢀVꢀ EXPERIENCING DIFFICULTIES.ꢀ>[ꢀViꢀVcnꢀi^bZꢀndjꢀ
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higZhhꢀdcꢀi]ZꢀWaVYZꢀl]^aZꢀWVX`^c\ꢀldg`ꢀVlVn#ꢀ
ZYꢀdeZgVi^dc!ꢀhideꢀjh^c\ꢀi]ZꢀbVX]^cZꢁꢀ8dciVXiꢀdjgꢀ
IZX]c^XVaꢀHjeedgiꢀ9ZeVgibZciꢀViꢀꢂ*,%ꢃꢀ*)+".++(#
BLADE SPEED.ꢀ6aadlꢀWaVYZꢀidꢀgZVX]ꢀ[jaaꢀheZZYꢀ
WZ[dgZꢀXjii^c\#
Like all machinery there is potential danger when operating this bandsaw. Accidents are frequently
caused by lack of familiarity or failure to pay attention. Use this bandsaw with respect and caution
to reduce the risk of operator injury. if normal safety precautions are overlooked or ignored, seri-
ous personal injury may occur.
-11-
Model g0513/g0514 (Mfg. since 8/02+)
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SEcTiON 2: ciRcUiT REQUiREMENTS
power connection Device
the type of plug required to connect your machine
Serious personal injury could occur if you
connect the machine to power before com-
pleting the setup process. DO NOT connect
the machine to the power until instructed
later in this manual.
to power depends on the type of service you cur-
rently have or plan to install. We recommend
using one of the plugs shown in figure 7.
L5-30 GROUNDED
LOCKING
RECEPTACLE
l5-30 plug & outlet
CZjigVa
L5-30
for 110v
LOCKING
PLUG
Electrocution or fire could
result if machine is not
grounded and installed in
compliance with electrical
codes. compliance MUST
be verified by a qualified
electrician!
=di
<gdjcY^c\ꢀEgdc\
^hꢀ=dd`ZY
GROUNDED
6-15 RECEPTACLE
8jggZciꢀ8Vggn^c\ꢀEgdc\h
6-15 plug & outlet
6-15 PLUG
for 220v
<gdjcY^c\ꢀEgdc\
NOTICE
The Model G0513/G0514 is prewired for
220V. if you plan to operate the machine at
110V, the motor must be rewired (see page
54) and a 110V plug must be installed.
figure 7. recommended plug types.
Extension cords
using extension cords may reduce the life of the
motor. instead, place the machine near a power
source. if you must use an extension cord:
full Load Amperage Draw
this machine draws the following amps under
maximum load:
•
•
•
For 110v, use at least a 12 gauge cord that
does not exceed 50 feet in length.
amp draw at 220v (prewired).............. 10 amps
amp draw at 110v................................ 20 amps
For 220v, use at least a 14 gauge cord that
does not exceed 50 feet in length.
power Supply circuit Requirements
the extension cord must have a ground wire
and plug pin.
the power supply circuit for your machine Must
be grounded and rated for the amperage given
below. never replace a circuit breaker on an exist-
ing circuit with one of higher amperage without
consulting a qualified electrician to ensure compli-
ance with wiring codes. if you are unsure about
the wiring codes in your area or you plan to
connect your machine to a shared circuit, con-
sult a qualified electrician.
Minimum Circuit size (220v)................. 15 amps
Minimum Circuit size (110v)..................30 amps
-12-
Model g0513/g0514 (Mfg. 8/02+)
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SEcTiON 3: SETUp
Needed for Setup
This machine presents
serious injury hazards
to untrained users. Read
through this entire manu-
al to become familiar with
the controls and opera-
tions before starting the
machine!
the following are needed to complete the setup
process, but are not included with your machine.
Description
Qty
•
•
•
•
•
•
•
•
•
•
safety glasses ........................................... 1
Cleaner/degreaser (page 16) .... as needed
disposable shop rags............... as needed
Forklift, 1000 lb Capacity .......................... 1
Chain or strap w/hook, 1000 lb Capacity. 1
additional people ....................................... 1
straightedge 3' ........................................... 1
dust Collection system.............................. 1
dust hose 4" .............................................. 1
hose Clamps 4" ......................................... 2
Wear safety glasses dur-
ing the entire setup pro-
cess!
This machine and its com-
ponents are very heavy.
Get lifting help or use
power lifting equipment
such as a forklift to move
heavy items.
Unpacking
your machine was carefully packaged for safe
transportation. remove the packaging materials
from around your machine and inspect it. if you
discover the machine is damaged, please imme-
diately call Customer Service at (570) 546-9663
for advice.
save the containers and all packing materials for
possible inspection by the carrier or its agent.
Otherwise, filing a freight claim can be difficult.
When you are completely satisfied with the condi-
tion of your shipment, inventory the contents.
-13-
Model g0513/g0514 (Mfg. since 8/02+)
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inventory
C
the following is a description of the main compo-
nents shipped with your machine. lay the compo-
nents out to inventory them.
B
Note: If you can't find an item on this list, check
the mounting location on the machine or examine
the packaging materials carefully. Occasionally
we pre-install certain components for shipping
purposes.
Box 1: (figures 8–9)
Qty
figure 8. inventory a.
A. Bandsaw (not shown)................................. 1
B. table........................................................... 1
c. Miter gauge................................................ 1
D. Back square tube...................................... 1
E. Front rail ................................................... 1
f. Fence assembly......................................... 1
G. guide post handwheel............................... 1
d
F
e
Hardware and Tools (not shown):
Qty
•
eye Bolt M10-1.5 (may be installed)........... 1
•
Flat Washers 8mm
(table) ........................................................ 4
lock Washers 8mm (table) ....................... 4
hex Bolts M8-1.25 x 16 (table) .................. 4
hex Bolt M8-1.25 x 90 (pos. stop)............. 1
hex nuts M8-1.25 (pos. stop, Fence)........ 2
table pin..................................................... 1
table insert................................................. 1
Cap screws M6-1 x 16 (Fence).................. 2
hex Bolts M6-1 x 20 (Fence)...................... 2
Fence handle M8-1.25 x 22 (Fence).......... 1
lock Washers 6mm (Fence) ...................... 2
Flat Washers 6mm (Fence)........................ 2
rail pad M6 x 18 (Fence)........................... 1
hex nut M6-1 (Fence)................................ 1
hex Wrench 5mm & 8mm.....................1 ea
open end Wrench 10 x 13mm................... 1
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
g
figure 9. inventory B.
if any nonproprietary parts are missing (e.g. a
nut or a washer), we will gladly replace them; or
for the sake of expediency, replacements can be
obtained at your local hardware store.
SUffOcATiON HAzARD!
immediately discard all plas-
tic bags and packing materi-
als to eliminate choking/suf-
focation hazards for children
and animals.
-14-
Model g0513/g0514 (Mfg. 8/02+)
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Hardware Recognition chart
-15-
Model g0513/g0514 (Mfg. since 8/02+)
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clean Up
Site considerations
the unpainted surfaces are coated with a waxy
oil to prevent corrosion during shipment. remove
this protective coating with a solvent cleaner
or degreaser, such as shown in figure 10. For
thorough cleaning, some parts must be removed.
for optimum performance, clean all moving
parts or sliding contact surfaces. avoid chlo-
rine-based solvents, such as acetone or brake
parts cleaner that may damage painted surfac-
es. always follow the manufacturer’s instructions
when using any type of cleaning product.
floor Load
refer to the Machine Data Sheet for the weight
and footprint specifications of your machine.
some residential floors may require additional
reinforcement to support both the machine and
operator.
placement Location
Consider existing and anticipated needs, size of
material to be processed through each machine,
and space for auxiliary stands, work tables or
other machinery when establishing a location for
your new machine. see figures 11 & 12 for the
minimum working clearances.
Gasoline and petroleum
products have low flash
points and can explode
or cause fire if used to
clean machinery. DO
NOT use these products
to clean the machinery.
('ꢀ
Many cleaning solvents
are toxic if inhaled.
Minimize your risk by only
using these products in a
well ventilated area.
('ꢀ
figure 11. g0513 minimum working clearances.
G2544—Solvent cleaner & Degreaser
H9692—Orange power Degreaser
great products for removing shipping grease.
('ꢀ
(+ꢀ
figure 12. g0514 minimum working clearances.
figure 10. Cleaner/degreasers available from
grizzly.
-16-
Model g0513/g0514 (Mfg. 8/02+)
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Moving & placing
Base Unit
Mounting to Shop
floor
although not required, we recommend that you
mount your new machine to the floor. Because
this is an optional step and floor materials may
vary, floor mounting hardware is not included. you
can either bolt your machine to the floor or mount
your machine to a mobile base that has wheel
locking or wheel retracting capabilities that keeps
the mobile base from rolling when not in use.
Whichever option you choose, it is necessary to
level your machine with a precision level.
The Model G0513/G0514 is
a heavy machine. Serious
personal injury may occur
if safe moving methods
are not used. To be safe,
get assistance and use
power equipment to move
the shipping crate and
remove the machine from
the crate.
Bolting to concrete floors
lag shield anchors with lag bolts (figure 14) and
anchor studs are two popular methods for anchor-
ing an object to a concrete floor. We suggest
you research the many options and methods for
mounting your machine and choose the best that
fits your specific application.
To move and place the bandsaw:
1. unbolt the bandsaw from the pallet.
2. install the eye bolt shown in figure 13 if it is
not already installed (make sure it is threaded
all the way in), then place the lifting hook
through the eye bolt and lift slowly with a
forklift.
NOTICE
Anchor studs are stronger and more per-
manent alternatives to lag shield anchors;
however, they will stick out of the floor,
which may cause a tripping hazard if you
decide to move your machine.
eye Bolt
figure 13. lifting the bandsaw.
3. remove the pallet and slowly set the bandsaw
into position.
figure 14. typical fasteners for mounting to
concrete floors.
-17-
Model g0513/g0514 (Mfg. since 8/02+)
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2. adjust the upper and lower blade guides
away from the blade. refer to Blade Guides
on page 24 for more details.
Guide post
Handwheel
To install the guide post handwheel:
All saw blades are dan-
gerous and may cause
personalinjury.Toreduce
the risk of being injured,
wear leather gloves when
handling saw blades.
1. insert the guide post handwheel onto the
shaft, and secure it with the cap screw on
the flat side of the shaft, as shown in figure
15.
3. open the upper and lower wheel covers, and
slide the blade off of both wheels.
personal injury may occur
if the table is lifted without
assistance. Get help when
installing the table.
figure 15. guide post handwheel installed.
4. With the help of another person, lift the table
onto the trunnions.
5. secure the table to the trunnions as shown
in figure 17 with the (4) M8-1.25 x 16 hex
bolts, 8mm lock washers, and 8mm flat wash-
ers.
Table
the table is heavy and requires two people to lift
it onto the trunnions. remove the saw blade to
make table installation easier.
trunnions
To install the table:
1. loosen blade tension by rotating the quick
release tension lever clockwise as shown in
figure 16.
loosen
tighten
figure 17. Mounting the table.
figure 16. Quick release tension lever.
-18-
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6. remove the table insert and the table pin
from the table, if these are pre-installed.
5. loosen the tracking control lock lever shown
in figure 18 by turning it counter-clockwise.
7. With the blade teeth pointing downward, slide
the blade through the table slot.
8. slide the blade through the upper and lower
blade guides, and mount it over the upper
and lower wheels.
Blade tracking Knob
9. tighten the quick release tension lever, then
install the table insert and table pin.
10. Keep the upper and lower blade guides
adjusted away from the blade until the blade
tracking and tension have been adjusted.
lock lever
Blade Tracking
figure 18. release lock lever before
adjusting tracking.
personal injury or death
can occur if the machine
starts while your hand
is touching the bandsaw
wheel during tracking
adjustments. Disconnect
power from the bandsaw
before performing blade
tracking adjustments.
Be careful when turn-
ing the bandsaw wheel
by hand in the next
step. The spokes may
have sharp edges and
blade teeth may extend
beyond the edge of the
wheel and cause injury.
6. turn the blade tracking knob clockwise or
counterclockwise while turning the upper
wheel by hand until the blade tracks centered
on the wheel.
during operation, the blade needs to ride on the
center of the upper and lower wheels. adjusting
the path the blade travels on is called blade track-
ing.
7. turn the upper wheel by hand three aditional
rotations to ensure the blade tracks on the
center of the wheel.
To adjust the blade tracking:
1. Make sure the upper and lower blade guides
are adjusted away from the blade.
8. tighten the tracking control lock lever.
9. Close the wheel cover.
2. tension the blade (refer to the "tensioning
Blade" procedure on page 23).
10. reconnect the bandsaw to power.
3. disConneCt BandsaW FroM poWer!
4. open the upper wheel cover.
-19-
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5. place a 6" square on the table surface and
determine if the blade is square to the table
surface as shown in figure 19.
positive Stop
—if the blade is square with the table sur-
face: lock the table into position, tighten
the jam nut on the positive stop bolt, and
adjust the scale pointer to the 0˚ position.
Continue to the next page.
personal injury or death
can occur if the bandsaw
starts during table adjust-
ments. Disconnect power
from the bandsaw before
performing table adjust-
ments.
—if the blade is NOT square to the table
surface: raise or lower the positive stop
bolt until the blade is square to the table
surface. When square, lock the table into
position, tighten the jam nut on the positive
stop bolt, and adjust the scale pointer to
the 0˚ position. Continue to the next page.
the positive stop allows the table to be quickly
and accurately returned to the horizontal (0˚) posi-
tion after being adjusted to a different angle.
To set up the positive stop:
Blade
1. disConneCt BandsaW FroM poWer!
square
2. locate the positive stop bolt under the table
as shown in figure 19.
table
3. loosen the jam nut on the positive stop
bolt.
4. raise the upper blade guide to the highest
position.
figure 20. squaring side of blade and table.
positive stop Bolt
Jam nut
(not visible)
figure 19. positive stop bolt and jam nut.
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Dust collection
fence Assembly
the threaded holes on the front and back of the
table are mounting holes for the fence rails.
DO NOT operate this bandsaw without an
adequate dust collection system. This saw
creates substantial amounts of wood dust
while operating. failure to use a dust collec-
tion system can result in short and long-term
respiratory illness.
To assemble the fence:
1. Mount the rear fence rail to the table with (2)
M6-1 x 16 cap screws. If a cap screw falls
inside of the rear fence rail, remove the rail
end plug to retrieve it.
Recommended cfM at Each Dust port: 400
Do not confuse this CFM recommendation with
the rating of the dust collector. To determine the
CFM at the dust port, you must take into account
many variables, including the CFM rating of the
dust collector, the length of hose between the
dust collector and the machine, the amount of
branches or wyes, and the amount of other open
lines throughout the system. Explaining this calcu-
lation is beyond the scope of this manual. If you
are unsure of your system, consult an expert or
purchase a good dust collection "how-to" book.
2. install the front fence rail to the table with (2)
M6-1 x 20 hex bolts and (2) 6mm lock wash-
ers. Make sure the scale is face up.
3. set the fence on the front and rear rails. the
fence should easily slide across the rails.
if the fence rubs on the table surface, the
height adjustment screw on the bottom of
the fence needs to be threaded out a small
amount. this raises the riding height of the
fence.
To connect a dust collection hose:
1. Fit a 4" dust hose over each dust port, as
shown in figure 21, and secure in place with
a hose clamp.
2. tug each hose to make sure it does not come
off. Note: A tight fit is necessary for proper
performance.
figure 22. Fence assembly.
4. thread the handle onto the fence.
figure 21. example of dust hose attached to
dust port.
3. attach the dust hoses to a dust collector.
-21-
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4. adjust the table in the desired direction and
secure it in position by retightening the trun-
nion bolts.
fence Adjustment
the fence face needs to be parallel to the table
miter slot.
the table should also be 90˚ to the back of the
blade as shown in figure 24. if the table is not
perpendicular to the back of the blade, shim the
table in the desired direction by placing washers
between the table and the two trunnions.
To adjust the fence parallel to the miter slot:
1. Move the fence to the right side of the saw
blade.
2. loosen the 4 cap screws located on the top
face of the fence.
3. adjust the fence face parallel with the edge
of the miter slot. Carefully tighten down the 4
cap screws.
NOTICE
Adjusting the fence parallel to the miter
slot does not guarantee straight cuts. The
miter slot may need to be adjusted parallel
to the side of the blade. Refer to the "Table
Alignment" instructions.
Miter slot
figure 23. squaring miter slot to blade.
Table Alignment
Blade
square
Correct table alignment is needed to achieve
accurate cuts.
table
To adjust the miter slot square to the blade:
1. loosen the trunnion bolts underneath the
table.
2. place a straightedge along the side of the
blade. the straightedge should touch the
front and the back of the blade.
figure 24. squaring back of blade and table.
3. use a fine ruler to gauge the distance
between the blade and the miter slot as
shown in figure 23. the distance you mea-
sure should be the same at both the front and
the back of the table.
-22-
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Test Run
Tensioning Blade
once the assembly is complete, test run your
machine to make sure it runs properly.
a properly tensioned blade is essential for making
accurate cuts and is required before making many
bandsaw adjustments. (everytime you replace the
blade, you should perform this procedure because
all blades tension differently.)
if, during the test run, you cannot easily locate
the source of an unusual noise or vibration, stop
using the machine immediately, then review the
Troubleshooting on page 40.
To tension the bandsaw blade:
if you still cannot remedy a problem, contact our
tech support at (570) 546-9663 for assistance.
1. Complete the Test Run procedure and make
sure the blade is tracking properly.
To test run the machine:
2. raise the upper blade guide assembly as
high as it will go, and adjust the upper and
lower guide blocks as far away from the blade
as possible. Note: This procedure will NOT
work if the guide blocks have any contact with
the blade.
1. Make sure you have read the safety instruc-
tions at the beginning of the manual and that
the machine is set up properly.
2. Make sure all tools and objects used during
setup are cleared away from the machine.
3. engage the quick tension lever to the tight-
ened position and turn the blade tension
handwheel until the tension scale reads
between 4 and 6.
3. Make sure the blade has been tracked and
tensioned according to the "Blade tracking"
instructions on page 19.
4. turn the bandsaw ON.
4. Connect the machine to the power source.
5. turn the machine ON.
5. slowly release the tension one quarter of a
turn at a time. When you see the bandsaw
blade start to flutter, stop decreasing the ten-
sion.
6. listen to and watch for abnormal noises or
actions. the machine should run smoothly
with little or no vibration or rubbing noises.
6. now, slowly increase the tension until the
blade stops fluttering, then tighten the tension
another quarter turn.
—strange or unusual noises should be inves-
tigated and corrected before operating the
machine further. always disconnect the
machine from power when investigating or
correcting potential problems.
7. look at what the tension gauge reads and
use that as a guide for tensioning that blade
in the future. Note: Always detension the
blade after use to increase blade life and
reduce strain on the bandsaw components.
7. turn the machine OFF.
8. re-adjust the blade tracking as instructed on
page 19.
-23-
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Blade Guides
guide Bearings
personal injury or death
can occur if the bandsaw
starts during blade guide
adjustments. Disconnect
power from the bandsaw
before performing blade
guide adjustments.
thumb screws
once the blade is tracking correctly, the upper and
lower blade guides need to be adjusted.
figure 26. Front of upper blade guide.
To adjust the upper blade guide:
(not to scale)
1. disConneCt BandsaW FroM poWer!
1⁄16" gap
2. loosen cap screw #1 shown in figure 25
and slide the support bearing away from the
blade.
support Bearing
guide Block
assembly
gullet line
guide Bearing
Blade
figure 27. Correct guide bearing alignment
against the blade.
Cap screw #1
5. slide the guide bearings against the side of
the blade. Make sure the front edge of the
bearings are still behind the gullet line. the
gap between the face of each guide bear-
ing and the side of the blade needs to be
the same as the thickness of a dollar bill or
approximately 0.004" as shown in figure 28.
tighten the thumb screws once the guide
bearings are correctly set.
Cap screw #2
figure 25. Back of upper blade guide.
3. loosen the thumb screws shown in figure
26 and slide the guide bearings away from
the blade.
4. loosen cap screw #2 shown in figure 25
and adjust the guide block assembly until the
front edge of the guide bearings are aligned
1⁄16" behind the gullet line as shown in figure
27. retighten cap screw #2.
-24-
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personal injury or death
can occur if the bandsaw
starts during blade guide
adjustments. Disconnect
power from the bandsaw
before performing blade
guide adjustments.
guide Bearings
0.004" gap
Blade
To adjust the lower blade guide:
1. disConneCt BandsaW FroM poWer!
(not to scale)
2. loosen cap screw #1 shown in figure 30
and rotate the adjustment knob to slide the
support bearing away from the blade.
figure 28 Correct gap between the
guide bearings and the blade.
6. slide the support bearing forward against the
back edge of the blade and then back the
bearing off approximately 0.016" as shown in
figure 29. tighten cap screw #1 to secure
the bearing in place.
support Bearing
adjustment Knob
(not to scale)
0.016"
gap
Cap screw #1
Cap
Blade
guide Block
assembly
screw #2
figure 30. side of lower blade guide.
3. remove the cap screws shown in figure 31
and remove the blade guards.
support Bearing
figure 29. Correct gap between the
support bearing and the blade.
Blade guards
Cap screws
thumb screws
guide Bearing shaft 1 of 2
(guide Bearings not visible)
figure 31. Front of lower blade guide.
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4. loosen the thumb screws shown in figure
31 and slide the guide bearings away from
the blade.
guide Bearings
5. loosen cap screw #2 shown in figure 30
and adjust the guide block assembly until the
front edge of the guide bearings are aligned
1⁄16" behind the gullet line as shown in figure
32. retighten cap screw #2.
0.004" gap
6. slide the guide bearings against the side of
the blade. Make sure the front edge of the
bearings are still behind the gullet line. the
gap between the face of each guide bear-
ing and the side of the blade needs to be
the same as the thickness of a dollar bill or
approximately 0.004" as shown in figure 33.
tighten the thumb screws once the guide
bearings are correctly set.
Blade
(not to scale)
figure 33. Correct gap between the
guide bearings and the blade.
(not to scale)
7. turn the adjustment knob shown in figure
30 to slide the support bearing forward
against the back edge of the blade and then
back the bearing off approximately 0.016" as
shown in figure 29. tighten cap screw #1 to
secure the bearing in place.
0.016" gap
8. re-install the blade guards.
Blade
(not to scale)
1⁄16" gap
support Bearing
figure 34. Correct gap between the
support bearing and the blade.
guide Bearing
gullet line
Blade
figure 32. Correct guide bearing alignment
against the blade.
-26-
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SEcTiON 4: OpERATiONS
Overview
To reduce the risk of
serious injury when using
this machine, read and
understand this entire
manual before beginning
any operations.
the bandsaw is one of the most versatile wood
cutting tools in the shop. it is capable of perform-
ing many different cutting functions including:
Straight cuts
•
•
•
•
•
•
Miters
angles
Compound angles
resawing
ripping
Damage to your eyes and lungs could result
from using this machine without proper pro-
tective gear. Always wear safety glasses and
a respirator when operating this machine.
Crosscutting
irregular cuts
•
•
•
•
simple and Complex Curves
duplicate parts
Circles
Beveled Curves
a properly adjusted and tuned bandsaw can be
safer to operate than most other saws and per-
forms many functions with ease and accuracy.
Loose hair, clothing, or
jewelry could get caught
in machinery and cause
serious personal injury.
Keep these items away
from moving parts at all
times to reduce this risk.
Basic cutting Tips
Here are some basic tips to follow when oper-
ating the bandsaw:
•
replace, sharpen, and clean blades as nec-
essary and make adjustments periodically to
keep the saw always running in top condi-
tion.
NOTICE
if you have never used this type of machine
or equipment before, WE STRONGLY REc-
OMMEND that you read books, review
industry trade magazines, or get formal
training before beginning any projects.
Regardless of the content in this section,
Grizzly industrial will not be held liable for
accidents caused by lack of training.
•
•
•
use light and even pressure while cutting.
light contact with the blade will permit easier
line following and prevent undue friction.
avoid trying to turn tight corners because
this will twist the blade. remember, you must
saw around corners.
Misuse of the saw or using incorrect tech-
niques is unsafe and results in frustration
and poor cuts. remember—the blade does
the cutting with the operator’s guidance.
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START/STOp Switch
Guide post
the start/stop switch on the Model g0513/
g0514 is located on the column for easy access
(figures 35). immediately turn the machine OFF
if there is a safety hazard.
the guide post, shown in figure 36, connects
the upper blade guide assembly to the bandsaw.
the guidepost allows the blade guide assembly
to move up or down via a rack and pinion. in order
to cut accurately, the blade guide assembly must
be no more than 1" from the top of the workpiece
at all times—this positioning provides the best
support for the blade.
guide post
lock Knob
figure 35. g0513 start/stop switch.
guide post
handwheel
figure 36. guide post controls.
To adjust guide post:
1. Make sure that the blade tension, blade
tracking, support bearing, and blade guides
are adjusted correctly.
2. loosen the guide post lock knob shown in
figure 36.
3. turn the guide post handwheel to raise or
lower the guide post until the upper blade
guide assembly is within 1" from the top of
the workpiece.
4. lock the guide post in place with the lock
knob.
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fine Tune Tracking
Table Tilt
NOTICE
Adjusting the final blade tracking setting
requires the machine to be turned ON.
personal injury or death
can occur if the bandsaw
startsduringtableadjust-
ment. Disconnect power
from the bandsaw before
performing table adjust-
ments.
To fine tune the tracking:
1. perform the Blade Tracking procedure on
page 19.
2. Close the wheel covers and turn the bandsaw
ON.
the bandsaw table will tilt 10˚ left and 45˚ right to
provide a wide range of cutting options. remove
the positive stop bolt to tilt the table to the left.
3. observe the blade tracking path through
the clear window on the right edge of the
bandsaw as shown in figure 37.
To tilt the table:
1. disConneCt BandsaW FroM poWer!
2. loosen the lock handle on the table trunnion
shown in figure 38.
angle indicator scale
located on opposite Face
table tilt Knob
lock handle
figure 37. Blade tracking window.
4. loosen the tracking control lock lever (refer
to page 19, figure 18), then use the tracking
knob to adjust the blade so it tracks on the
center of the wheel.
figure 38. table tilt controls.
3. turn the table tilt knob to position the table
to the desired angle of tilt. refer to the angle
gauge on the front table trunnion for the tilting
angle.
5. When you are satisfied with the blade adjust-
ment, tighten the lock lever so the knob can-
not move.
4. retighten the lock handle to secure the
table.
-29-
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Ripping
crosscutting
ripping is the process of cutting with the grain
of the wood stock. For plywood and other pro-
cessed wood, ripping simply means cutting down
the length of the workpiece.
Crosscutting is the process of cutting across the
grain of wood. For plywood and other processed
wood, crosscutting simply means cutting across
the width of the material.
To make a rip cut:
To make a 90˚ crosscut:
1. adjust the fence to match the width of the
cut on your workpiece and lock the fence in
place.
1. Mark the workpiece on the edge where you
want to begin the cut.
2. adjust the blade guide assembly to the cor-
rect height and make sure the miter gauge is
set to 90°.
2. adjust the blade guide assembly to the cor-
rect height.
3. after all safety precautions have been met,
turn the bandsaw ON. slowly feed the
workpiece into the blade and continue with
the cut until the blade is completely through
the workpiece. figure 39 shows a typical rip-
ping operation. Note: If you are cutting nar-
row pieces, use a push stick to protect your
fingers.
3. Move the fence out of the way. place the
workpiece evenly against the miter gauge.
4. hold the workpiece against the miter gauge
and line up the mark with the blade.
5. after all safety precautions have been met,
turn the bandsaw ON. slowly feed the
workpiece into the blade and continue the
cut until the blade is all the way through the
workpiece. figure 40 shows a typical cross-
cutting operation.
figure 39. ripping with a push stick.
figure 40. Crosscutting with miter gauge.
NEVER place fingers or hands in the line of
cut. in the event that something unexpected
happens, your hands or fingers may be
pulled into the blade. ALWAYS use a push
stick when ripping narrow pieces. failure to
follow these warnings may result in serious
personal injury!
-30-
-30-
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Resawing
cutting curves
When cutting curves, simultaneously feed and
turn the stock carefully so that the blade follows
the layout line without twisting. if a curve is so
abrupt that it is necessary to repeatedly back up
and cut a new kerf, use either a narrower blade
or a blade with more tpi (teeth per inch), or make
more relief cuts.
NOTICE
Resawing requires the blade to be perpen-
dicular to the table surface. instructions on
making the blade perpendicular to the table
surface are in SEcTiON 3: SETUp.
resawing, as shown in figure 41, is cutting a
board into two thinner pieces. the width and
length dimensions remain the same. the maxi-
mum width workpiece that can be resawn is lim-
ited to 12" on the Model g0513 & g0514.
always make short cuts first, then proceed to
the longer cuts. relief cuts will also reduce the
chance that the blade will be pinched or twisted.
relief cuts are cuts made through the waste
portion of the workpiece and are stopped at the
layout line. as you cut along the layout line, waste
wood is released from the workpiece, alleviating
any pressure on the back of the blade. relief cuts
also make backing the workpiece out easier, if
needed.
To make a resaw cut:
1. install the widest blade available for your
bandsaw when performing resaw operations.
the cut will be straighter and more accurate.
the best tooth style is a hook or a skip tooth
and should have between 3 and 6 teeth-per-
inch.
NOTICE
The list below displays blade widths and
the corresponding minimum radii for those
blade widths.
2. adjust the guide post/blade guide assembly
to the desired height.
Width
Radius
3. Joint one face of the workpiece on a jointer.
1
⁄
8"....................................1⁄8
"
"
3⁄16"...................................3⁄8
4. using a push paddle, slowly feed the
workpiece through the saw blade as shown in
figure 35. the jointed face of the workpiece
must be against the fence during this opera-
tion.
1
⁄
⁄
⁄
⁄
⁄
4''....................................5⁄8''
3
1
5
3
8''....................................11⁄4''
2''....................................21⁄2''
8''....................................33⁄4''
4''....................................51⁄2''
figure 41. resawing lumber.
-31-
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Stacked cuts
Blade Speed
the blade speed can be adjusted to 1700 or 3500
FpM. speed adjustments are made by moving
the v-belt position on the motor and wheel pul-
leys.
one of the benefits of a bandsaw is its ability to
cut multiple copies of a particular shape by stack-
ing a number of workpieces together. Before mak-
ing stacked cuts, ensure that both the table and
the blade are properly adjusted to 90°. otherwise,
any error will be compounded.
Most woodcutting can be performed successfully
at the higher blade speeds. slower blade speeds
generally produce better results when cutting
hardwoods, intricate curves, or when an excep-
tionally smooth cut is desired.
To complete a stacked cut:
1. align your pieces from top to bottom to
ensure that each piece has adequate scrap
to provide a clean, unhampered cut.
To adjust the blade speed:
1. disConneCt BandsaW FroM poWer!
2. secure all the pieces together in a manner
that will not interfere with the cutting. hot
glue on the edges works well, as do brad
nails through the waste portion. (Be careful
not to cut into the brads or you may break the
blade!)
2. loosen the motor mount cap screws shown
in figure 43 and rotate the motor to loosen
the v-belt.
3. on the face of the top piece, lay out the
shape you intend to cut.
4. Make relief cuts perpendicular to the out-
line of your intended shape in areas where
changes in blade direction could strain the
woodgrain or cause the blade kerf to bind.
5. Cut the stack of pieces as though you were
cutting a single piece. Follow your layout line
with the blade kerf on the waste side of your
line as shown in figure 42.
figure 43. Motor mount cap screws.
figure 42. typical stacked cut.
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3. refer to figure 44 to locate the correct v-belt
position for the desired blade speed.
Blade information
selecting the right blade requires a knowledge
of the various blade characteristics to match the
blade with the particular cutting operation.
76C9H6L
L=::A
Blade Length
Measured by the circumference, blade lengths
are usually unique to the brand of your bandsaw
and the distance between wheels. the Model
(*%%ꢀ;EB
&,%%ꢀ;EB
1
g0513 is designed for blades that are 131 ⁄2" long
and the Model g0514 is designed for blades that
are 143" long. refer to page 36 for blade replace-
ments.
BDIDG
L=::A
figure 44. v-belt speeds.
Blade Width
4. Move the v-belt to the desired pulley.
Measured from the back of the blade to the tip of
the blade tooth (the widest point), blade width is
often the first consideration given to blade selec-
tion. Blade width dictates the largest and smallest
curve that can be cut, as well as how accurately it
can cut a straight line.
5. rotate the motor to tension the v-belt, then
tighten the motor mount cap screws.
6. Check the v-belt tension. When tensioned
correctly, the v-belt can be deflected approxi-
3
1
mately ⁄4" (see figure 45).
the Model g0513 can use blades from ⁄8" to 1"
in width. the Model g0514 can use blades from
1
1
⁄
8" to 1 ⁄4" in width. always pick the size of blade
that best suits your application.
•
Curve Cutting: use the chart in figure 46 to
determine the correct blade for curve cutting.
determine the smallest radius curve that will
be cut on your workpiece and use the cor-
responding blade width.
EjaaZn
9Z[aZXi^dc
EjaaZn
figure 45. v-belt deflection.
8jii^c\ꢀGVY^jh
figure 46. Blade width radii.
-33-
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•
Straight Cutting: use the largest width
blade that you own. narrow blades can cut
tight curves (a small radius) but are not very
good at cutting straight lines because they
naturally wander (blade lead). however, larg-
er blades are much better at cutting straight
lines, but function poorly at cutting small
curves because of their size.
•
Hook: the teeth on this style have a posi-
tive angle (downward) which makes them
dig into the material, and the gullets are usu-
ally rounded for easier waste removal. these
blades are excellent for the tough demands
of resawing and ripping thick material.
Tooth pitch
usually measured as tpi (teeth per inch), tooth
pitch determines the size of the teeth. More teeth
per inch (fine pitch) will cut slower, but smoother;
while fewer teeth per inch (coarse pitch) will cut
rougher, but faster. as a general rule, choose
blades that will have at least three teeth in the
material at all times. use fine pitched blades on
harder woods and coarse pitched blades on softer
woods.
Tooth Style
When selecting blades, another option to con-
sider is the shape, gullet size, teeth set and teeth
angle—otherwise known as “tooth style."
figure 47 shows the three main categories of
tooth style:
Blade care
a bandsaw blade is a delicate piece of steel that
is subjected to tremendous strain. you can obtain
longer use from a bandsaw blade if you give it fair
treatment and always use the appropriate feed
rate for your operation.
GV`Zg
H`^e
=dd`
Be sure to select blades with the proper width,
style, and pitch for each application. the wrong
choice of blades will often produce unnecessary
heat which will shorten the life of your blade.
a clean blade will perform much better than a dirty
blade. dirty or gummed up blades pass through
the cutting material with much more resistance
than clean blades. this extra resistance also
causes unnecessary heat.
figure 47. raker, skip & hook tooth styles.
•
Raker: this style is considered to be the
standard because the tooth size and shape
are the same as the tooth gullet. the teeth
on raker blades usually are very numerous,
have no angle, and produce cuts by scrap-
ing the material; these characteristics result
in very smooth cuts, but do not cut fast and
generate more heat while cutting.
Blade Breakage
Many conditions may cause a bandsaw blade to
break. Blade breakage is unavoidable, in some
cases, since it is the natural result of the peculiar
stresses that bandsaw blades are subjected to.
Blade breakage is also due to avoidable circum-
stances. avoidable breakage is most often the
result of poor care or judgement on the part of the
operator when mounting or adjusting the blade or
support guides.
•
Skip: this style is similar to a raker blade
that is missing every other tooth. Because
of the design, skip toothed blades have a
much larger gullet than raker blades, and
therefore, cut faster and generate more heat.
however, these blades also leave a rougher
cut than raker blades.
-34-
Model g0513/g0514 (Mfg. 8/02+)
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The most common causes of blade breakage
are:
3. remove the table insert and the table pin.
adjust the upper and lower guide bearings as
far away as possible from the blade.
•
•
•
Faulty alignment and adjustment of the
guides.
4. open the upper and lower wheel covers, and
with gloved hands, slide the blade off of both
wheels.
Forcing or twisting a wide blade around a
curve of short radius.
5. rotate the blade 90˚ and slide it through the
slot in the table.
Feeding the workpiece into the blade too
fast.
To replace a blade:
•
•
•
tooth dullness or absence of sufficient set.
incorrect tension.
1. slide the blade through the table slot, ensur-
ing that the teeth are pointing down toward
the table. Note: If the teeth will not point
downward in any orientation, the blade is
inside-out. Put on heavy gloves, remove the
blade, and twist it right side-out.
top blade guide assembly set too high above
the workpiece.
•
•
using a blade with a lumpy or improperly fin-
ished braze or weld.
2. slip the blade through the guides, and mount
it on the upper and lower wheels (figure 48),
then tighten the blade tension lever.
Continuously running the bandsaw when not
in use.
Blade changes
Alwaysdisconnectpower
to the machine when
changing blades. failure
to do this may result in
serious personal injury.
figure 48. placing blade on the wheels.
4. apply tension to the blade by turning the ten-
sion control knob. rotate the upper wheel
slowly by hand as tension is applied to allow
the blade to center itself on the wheel. adjust
tracking if needed.
All saw blades are dan-
gerous and may cause
personalinjury.Toreduce
the risk of being injured,
wear leather gloves when
handling saw blades.
5. adjust tension as described page 23.
6. adjust the upper/lower guide bearings and
the support bearings.
To remove a blade:
7. Close the wheel covers, then replace the
table insert and table pin.
1. disConneCt BandsaW FroM poWer!
2. release the blade tension by turning the
blade tension quick release lever to the left.
-35-
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aCCessories
SEcTiON 5: AccESSORiES
Replacement Blades
143" carbon Steel Replacement Blades for the
Model G0514.
these replacement blades are milled for exact
tooth set and are made with high quality tool
steel.
MODEL
h4826
h4827
h4828
h4829
h4830
h4831
h4832
h4833
h4834
h4835
WiDTH
Tpi
1
⁄8"
⁄4"
⁄4"
⁄8"
⁄2"
⁄2"
⁄4"
14 raKer
6 hooK
1311⁄2" carbon Steel Replacement Blades for
the Model G0513
1
1
3
1
1
3
18 raKer
10 raKer
6 hooK
MODEL
h4803
h4804
h4805
h4806
h4807
h4808
h4809
h4810
h4811
WiDTH
Tpi
1
⁄
⁄
⁄
⁄
⁄
⁄
⁄
8
4
4
8
2
2
4
"
"
"
"
"
"
"
14 raKer
6 hooK
18 raKer
10 raKer
6 hooK
10 raKer
3 hooK
6 hooK
2 hooK
10 raKer
3 hooK
1
1
3
1
1
3
1"
1"
6 hooK
2 hooK
11⁄4
"
1.3 hooK
G7314z—Heavy-Duty SHOP FOX® Mobile
Base
Make your machine mobile with this popular
patented mobile base. the unique outrigger type
supports increase stability and lower machine
height. this heavy duty mobile base is rated for
up to a 700 lb. capacity.
1"
1"
G1163—1Hp Dust collector
effective dust collection not only keeps your shop
cleaner and more pleasant to work in, it can also
keep you healthier. our systems feature powerful
motors and convenient collection bags - so they're
ideal for just about any-sized woodworking opera-
tion.
figure 50. g7314z SHOP FOX® Mobile Base.
figure 49. g1163 1hp dust collector.
-36-
Model g0513/g0514 (Mfg. 8/02+)
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T10117—Big Mouth Dust Hood with Stand
Capture dust from any machine operation with
this Big Mouth dust hood. simply attach a 4" dust
collection hose and adjust the hood right where
you need it. the free standing base eliminates
H2499—Small Half-Mask Respirator
H3631—Medium Half-Mask Respirator
H3632—Large Half-Mask Respirator
H3635—cartridge filter pair p100
Wood dust has been linked to nasal cancer and
severe respiratory illnesses. if you work around-
dust everyday, a half-mask respirator can be a
lifesaver. also compatible with safety glasses!
complicated machine set-ups and the tilting 163⁄8
"
x 127⁄8" hood adjusts from 23" to 43" high. every
shop needs one of these!
figure 51. t10117 Big Mouth dust hood.
T20501—face Shield crown protector 4"
T20502—face Shield crown protector 7"
T20503—face Shield Window
figure 53. half-mask respirator with disposable
cartridge filters.
T20452—"Kirova" Anti-Reflective S. Glasses
T20451—"Kirova" clear Safety Glasses
H0736—Shop fox® Safety Glasses
H7194—Bifocal Safety Glasses 1.5
H7195—Bifocal Safety Glasses 2.0
H7196—Bifocal Safety Glasses 2.5
G5562—SLipiT® 1 Qt. Gel
G5563—SLipiT® 12 oz Spray
G2871—Boeshield® T-9 12 oz Spray
G2870—Boeshield® T-9 4 oz Spray
H3788—G96® Gun Treatment 12 oz Spray
H3789—G96® Gun Treatment 4.5 oz Spray
T20502
T20452
T20503
T20451
H0736
H7194
figure 52. eye protection assortment.
figure 54. recommended products for protect-
ing unpainted cast iron/steel on machinery.
-37-
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SEcTiON 6: MAiNTENANcE
cleaning
Always disconnect power
to the machine before
performing maintenance.
failure to do this may
result in serious person-
Cleaning the Model g0513/g0514 is relatively
easy. vacuum excess wood chips and sawdust,
and wipe off the remaining dust with a dry cloth.
if any resin has built up, use a resin dissolving
al injury.
cleaner to remove it. treat all unpainted cast iron
and steel with a non-staining lubricant after clean-
ing.
Schedule
Unpainted cast iron
For optimum performance from your machine,
follow this maintenance schedule and refer to any
specific instructions given in this section.
protect the unpainted cast iron surfaces on the
table by wiping the table clean after every use—
this ensures moisture from wood dust does not
remain on bare metal surfaces.
Daily check:
•
•
•
•
•
•
loose mounting bolts.
damaged saw blade.
Worn or damaged wires.
any other unsafe condition.
Clean wheel brushes.
Clean bearings.
Keep tables rust-free with regular applications of
products like g96® gun treatment, slipit®, or
Boeshield® t-9 (see Section 5: Accessories on
page 36 for more details).
Monthly check:
•
v-belt tension, damage, or wear.
•
Clean/vacuum dust buildup from inside cabi-
net and off motor.
Wheel Brush
the bandsaw is equipped with lower wheel brush-
es. the brushes should be checked daily and
cleaned when it becomes dirty. each brush has
an adjustment bracket that allows it to be adjusted
for bristle wear. refer to Adjusting Wheel Brush
on page 46 for adjustment details.
-38-
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Lubrication
Most of the bearings on this bandsaw are sealed
and permanently lubricated and require no lubri-
cation. the bearings are standard sizes and can
be purchased from the grizzly parts department
when they need to be replaced.
thumb screws
the oil lite bearings require cleaning and relubri-
cating after every 8 hours of continuous use.
oil lite Bearings
To remove and clean the bearings:
Blade guide assembly
1. disConneCt BandsaW FroM poWer!
2. loosen the thumb screws in figure 55.
figure 55. Front of upper blade guide.
3. slide the oil lite bearings out of the blade
guide assembly.
4. Clean the oil lite bearings with a solvent
cleaner.
5. apply a small amount of sae 10wt oil to the
inside surface of the oil lite bearings.
6. reverse the above steps to re-assemble the
guide bearings.
-39-
Model g0513/g0514 (Mfg. since 8/02+)
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SEcTiON 7: SERVicE
review the troubleshooting and procedures in this section to fix or adjust your machine if a problem devel-
ops. if you need replacement parts or you are unsure of your repair skills, then feel free to call our technical
support at (570) 546-9663.
Troubleshooting
symptom
possible Cause
possible solution
Machine does not 1. Break or short in wiring; or loose or corroded 1. trace/replace broken or corroded wires; fix loose
start or a breaker
trips.t
connections.
connections.
2. plug or receptacle is corroded or miswired. 2. Correct the wiring.
3. power supply switched off/has incorrect 3. switch power supply on/verify voltage.
voltage.
4. Motor connection wired incorrectly.
4. Wire motor correctly. refer to inside junction box
cover or page 54.
5. test all legs for power, test field coil, and fix contacts
or replace if at fault.
5. Contactor has poor contacts or is at fault.
6. Blown fuse/tripped circuit breaker.
6. replace/reset fuse or circuit breaker. repair possible
short or circuit overload.
7. replace switch.
7. Motor on/oFF switch at fault.
8. start capacitor has blown.
9. Centrifugal switch at fault.
10. Motor at fault.
8. test/replace if at fault.
9. adjust/replace centrifugal switch.
10. test for shorted windings or bad bearings; repair or
replace.
Main motor chatters 1. power supply has incorrect voltage on one 1. Contact electrician to check incoming voltage.
during startup or
during operation.
or more legs.
-40-
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symptom
possible Cause
possible solution
Machine has
excessive vibration
or noise.
1. v-belt tension incorrect.
2. Bent, dull, or damaged blade.
3. loose or damaged blade.
1. tighten v-belt. see page 44.
2. replace blade (page 35).
3. tighten or replace blade.
4. Blade weld contacting support bearing or 4. use file or stone to smooth and round the back of the
blade guides.
blade.
5. loose machine component.
6. Machine incorrectly mounted on floor.
5. tighten loose component.
6. level/shim base; tighten/adjust mounting hardware
or feet.
7. Motor fan rubbing on fan cover.
8. v-belt worn or damaged.
7. Fix/replace fan cover; replace loose or damaged
fan.
8. replace v-belt. (use link belts if possible.) see
page 45.
9. Wheels not coplanar.
10. v-belt has a high spot.
9. adjust wheels coplanar (page 48).
10. replace/adjust the v-belt (page 45).
11. Centrifugal switch out of adjustment; at 11. adjust/replace centrifugal switch.
fault.
12. pulley loose or not in alignment; shaft bent. 12. replace worn pulley, key, and shaft, and realign.
13. Worn wheel bearing.
13. Check/replace wheel bearing.
14. replace or re-install tires.
15. replace wheels.
14. Wheel tires worn or incorrectly installed.
15. Wheels out of balance.
16. Motor bearings worn or damaged.
16. replace motor bearings or replace motor.
Machine stalls
or slows when
operating.
1. too much pressure when feeding 1. reduce pressure when feeding workpiece.
workpiece.
2. Workpiece too moist or material not suitable 2. only cut wood and ensure moisture is below 20%.
for machine.
3. Workpiece is warped.
3. straighten workpiece or use a different one.
4. adjust/calibrate fence.
4. Fence incorrectly adjusted.
5. Belt(s) slipping.
5. tension/replace belt(s); ensure pulleys are aligned.
6. test/repair/replace.
6. run capacitor at fault.
7. Motor connection wired incorrectly.
7. review wiring diagram on motor cover; correct wire
connections.
8. Motor overheated.
8. let cool, clean motor, and reduce workload.
9. test all legs for power, test field coil, and fix contacts
or replace if at fault.
9. Contactor has poor contacts or is at fault.
10. Centrifugal switch at fault.
11. Motor at fault.
10. adjust/replace centrifugal switch if available.
11. test for shorted windings, bad bearings and repair
or replace.
Miter bar binds in
miter slot.
1. Miter slot dirty or gummed up.
1. Carefully clean miter slot.
table does not tilt
to 90 degrees.
1. pointer or scale calibrated incorrectly.
2. positive stop bolt not set correctly.
1. Calibrate pointer/scale at true 90 degrees (page
20).
2. adjust positive stop bolt.
table does not tilt
to 45 degrees.
1. pointer or scale calibrated incorrectly.
2. Machine component blocking path.
1. Calibrate pointer/scale at true 45 degrees.
2. remove component blocking table.
-41-
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symptom
possible Cause
possible solution
table hard to tilt.
1. sawdust or pitch trapped between trunnion 1. Calibrate pointer/scale at true 45 degrees.
and base.
2. Metal burrs on trunnion.
2. remove burrs.
the cuts are rough, 1. Blade is overloaded and twists.
1. decrease the feed rate.
or show scoring.
2. the blade tpi is too coarse.
2. use the correct blade for material and speed of cut.
3. the blade is loose and slipping on wheels. 3. adjust bade tension as required.
4. Blade tracking is incorrect.
4. adjust the blade tracking back to normal.
5. replace the blade (page 35).
5. the blade has missing or bent teeth.
6. the blade has a faulty weld.
6. replace the blade (page 35).
Blade or teeth
break.
1. Blade tension is incorrect.
1. adjust blade tension (page 23).
2. use correct blade for application.
2. incorrect blade for application.
3. the feed is too heavy or blade speed is 3. reduce feed rate or increase blade speed (page
wrong.
27).
4. Cutting corners too sharply.
4. use a wider arc on outside cuts, or use relief cuts to
make tight inside cuts.
5. Blade used when dull.
5. replace the blade (page 35).
6. adjust the blade tracking back to normal (page 19).
7. adjust blade guide bearings for correct blade
support.
6. Blade tracking is wrong.
7. Blade guide adjustment at fault.
8. inadequate blade support.
9. Blade weld at fault.
8. adjust upper blade guide so it is as close as possible
to workpiece.
9. replace with blade from different manufacturer
(page 35).
10. Wheel tires worn or incorrectly installed.
10. replace or re-install tires.
11. Fence or miter slot out of alignment with 11. align table miter slot and fence with blade (page
blade.
22).
Blade wears on
one side, slows,
smokes or shows
overheating.
1. Blade contacting table insert.
1. adjust blade guide bearings to eliminate excess side
pressure. adjust table for correct blade clearance
and miter slot alignment.
2. the blade guides are worn or mis-adjusted. 2. tighten the blade guide bracket.
3. the blade has insufficient support.
3. tighten the blade guide as close to the workpiece as
possible.
4. Blade is installed backwards.
4. Check blade rotation as described in test run” and
reverse blade if necessary.
5. too much side pressure when feeding 5. Feed workpiece straight into the blade.
workpiece.
6. the wheels are out of alignment.
7. dull or incorrect blade.
6. adjust the wheels so they are coplanar (page 48).
7. replace blade (page 35).
8. Blade is bell-mouthed.
8. install new blade.
9. Fence not parallel with blade (pressure at 9. adjust fence parallel with blade (page 22).
blade backside).
10. table top surface is not parallel or square to 10. adjust/shim table/trunnion position until blade and
blade.
table are parallel and square.
1. Clean out dust port.
sawdust buildup
inside cabinet.
1. Clogged dust port.
2. low CFM (airflow) from dust collection 2. repair ducting for leaks or clogs, move dust collector
system.
closer to machine, install a stronger dust collector.
-42-
Model g0513/g0514 (Mfg. 8/02+)
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symptom
possible Cause
possible solution
Blade tracks
incorrectly, or
comes off wheels.
1. tracking is not adjusted properly.
2. Wheels are not coplanar.
1. adjust tracking (page 19).
2. adjust wheel coplanarity (page 48).
3. increase blade tension (page 23).
4. adjust blade guides (page 24).
5. Feed workpiece slower (page 27).
6. install correct blade for machine.
7. install new blade, and de-tension blade when not in
use.
3. Blade tension is too loose.
4. Blade guides need adjustment.
5. Feeding workpiece too fast.
6. incorrect blade for bandsaw.
7. Blade is bell-mouthed, worn or dull.
8. rubber tire on wheel is damaged or worn. 8. replace rubber tires.
the cut is crooked, 1. the feed pressure is too high or the blade 1. adjust feed rate and cutting speed as required.
or the blade
wanders (blade
lead).
speed is wrong.
2. the blade tension is low.
3. the blade is dull or damaged.
4. inadequate blade support.
2. increase the blade tension (page 23).
3. replace the blade (page 35).
4. adjust upper blade guide so it is as close as possible
to workpiece (page 28).
5. incorrect blade for application.
6. the blade tracking is wrong.
7. table is loose.
5. use wider blade.
6. adjust the blade tracking back to normal.
7. tighten table trunnion mounting bolts or tilt lock
lever.
8. Fence or miter slot out of alignment with 8. align table miter slot and fence with blade.
blade.
9. Blade guide alignment at fault.
9. adjust blade guide bearings for correct blade
support.
-43-
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checking V-Belt
Tensioning V-Belt
Tools Needed:
hex Wrench 8mm...............................................1
Qty
to ensure optimum power transmission from the
motor to the blade, the v-belt must be in good
condition and operate under proper tension. the
belt should be checked for cracks, fraying, and
wear. Belt tension should be checked at least
every 3 months—more often if the bandsaw is
used daily.
To tension the V-belt:
1. disConneCt BandsaW FroM poWer!
2. open the lower wheel cover.
To check the V-belt:
3. loosen the motor mount screws shown in
figure 57.
1. disConneCt BandsaW FroM poWer!
2. open the lower wheel cover.
3. note the condition of the v-belt. if the v-belt
is cracked, frayed, or glazed; it should be
replaced as soon as convenient.
Motor
hinge
screw
4. push the center of the v-belt. note the
amount of deflection (figure 56). if deflec-
3
tion is more than ⁄4", re-tension the v-belt.
Motor
adjustment
screw
7VcYhVl
L]ZZa
9Z[aZXi^dc
figure 57. Motor mount screws.
4. rotate the motor to tension the v-belt, then
tighten the motor adjustment screw.
5. push the center of the v-belt. if deflection
3
is approximately ⁄4" with moderate pressure
from your thumb or finger, then the tension
is correct. if the deflection is more than ⁄4",
repeat Steps 3 & 4.
Bdidg
L]ZZa
3
figure 56. v-belt deflection.
6. When the v-belt tension is correct, tighten
the motor hinge screw and close the lower
wheel cover.
-44-
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7. slip the old v-belt off of the wheel pulley and
install the new v-belt in its place.
Replacing V-Belt
8. install the lower wheel back onto the bearing
shaft and replace/tighten the wheel mount
bolt.
Tools Needed:
hex Wrench 6mm...............................................1
hex Wrench 8mm...............................................1
Qty
9. slip the new v-belt onto the motor pulley.
To replace the V-belt:
10. rotate the motor down to tension the v-belt,
then tighten the motor adjustment screw.
1. disConneCt BandsaW FroM poWer!
2. open both wheel covers, and remove the
blade.
11. Check the v-belt tension and adjust if neces-
sary as described in the Tensioning V-Belt
instructions on page 44.
3. loosen the motor mount screws shown in
figure 57.
12. When the v-belt tension is correct, tighten the
motor hinge bolt and close the lower wheel
cover.
4. rotate the motor up to loosen the v-belt, then
tighten the motor adjustment screw.
5. pull the v-belt off of the motor pulley.
6. unthread the wheel mount bolt shown in
figure 58 and slide the lower wheel off of the
bearing shaft.
Wheel
Mount Bolt
figure 58. example of wheel mount bolt.
-45-
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5. thread the tension adjustment screw (figure
59) down until it contacts the wheel block
plate, then back it off 1-2 turns.
Adjusting Tension
Lever
6. tighten the jam nut.
the quick release tension lever is setup cor-
1
rectly for use with the preinstalled 131 ⁄2" blade.
Adjusting Wheel
however, if you install a different length blade, you
will need to adjust the tension lever adjustment
screw (figure 59) so the quick release tension
lever works correctly.
Brush
the lower wheel compartment contains two wheel
brushes, one of which is shown in figure 60.
these brushes are designed to sweep sawdust
off the wheel tire as the bandsaw is operating.
in order to work properly each brush must make
contact with the wheel.
tension
adjustment
screw
Jam nut
Wheel Block
plate
figure 59. example of quick release tension
lever adjustment screw.
Wheel Brush
Tools Needed:
Qty
hex Wrench 5mm.............................................. 1
Wrench 10mm ................................................... 1
To adjust the tension lever, do these steps:
1. disConneCt BandsaW FroM poWer!
figure 60. a wheel brush (one of two shown).
Tools Needed:
Qty
Wrench/socket 10mm ........................................2
2. open the wheel covers, remove the bandsaw
blade, then install the new one (refer to Blade
changes, page 35).
To adjust the wheel brush:
1. disConneCt BandsaW FroM poWer!
2. open the lower wheel cover.
3. loosen the jam nut on the tension adjustment
screw 7-10 turns.
4. put the quick release tension lever in the
down (engaged) position, then turn the blade
tension handwheel until the blade tension
matches the mark on the blade tension scale
for the appropriate blade thickness.
3. loosen the bolt/nut that secures the wheel
brush in place.
4. adjust the wheel brush so it makes good con-
tact with the wheel.
5. tighten the bolt/nut to secure the wheel brush
in place.
-46-
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3. Clamp the board to the bandsaw table with-
out moving it. now slide the fence over to
the board so it barely touches one end of the
board.
Blade Lead
Bandsaw blades commonly wander off the cut
line when sawing, as shown in figure 61. this is
called blade lead. Blade lead is commonly caused
by too fast of a feed rate, a dull or abused blade,
or improper tension. if your blade is sharp/undam-
aged and you still have blade lead, perform the
following instructions.
4. loosen the four cap screws on top of the
fence.
5. skew the fence so it is parallel to the edge of
the scrap piece. you may need to re-adjust
the fence locking mechanisms to gain maxi-
mum adjustment.
6. While maintaining the skew, tighten the cap
screws.
To shift the table:
1. on a scrap piece of wood, mark a line that is
perpendicular to the front edge.
2. Cut halfway through the board on the line by
pushing it into the blade.
3. turn the bandsaw OFF and wait for the blade
to stop.
figure 61. Blade leading away from line of cut.
To correct blade lead:
4. loosen the table mounting bolts. shift the
table to compensate for the blade lead, then
retighten the table bolts.
1. use less pressure when feeding the workpiece
through the cut.
5. repeat Steps 1–4 until the blade cuts
straight.
2. Check that the miter slot or fence is parallel
to the blade line, and correct if necessary.
3. Check for proper blade tension. if the blade
tension is correct and it is not convenient to
replace the blade, compensate for lead by
skewing the fence or adjusting the table.
To skew your fence:
3
1. Cut a piece of scrap wood approximately ⁄4
"
thick x 3" wide x 17" long. on a wide face of
the board, draw a straight line parallel to the
long edge.
2. Cut halfway through the board on the line by
pushing it into the blade. turn the bandsaw
OFF and wait for the blade to stop.
-47-
Model g0513/g0514 (Mfg. since 8/02+)
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("&$'ꢁꢀ
Aligning Wheels
components and Hardware Needed:
Qty
56–60" long 2x4............................................... 1
&,ꢁꢀꢂ<%*&(ꢃ
&.ꢁꢀꢂ<%*&)ꢃ
Tools Needed:
Wrench 13mm ................................................... 1
tape Measure.................................................... 1
Coplanarity gauge (see figure 62).................. 1
straightedge ........................................................
Fine ruler.......................................................... 1
Wheel alignment is one of the most critical factors
for optimal performance from your bandsaw.
*+ꢁꢀ
or
''ꢁꢀ
heat, vibration, wandering, blade wear, tire wear
and overall bandsaw wear are considerably
decreased when the wheels are properly aligned
or “coplanar.”
+%ꢁꢀ
&&$'ꢁ
Coplanar wheels automatically track the blade
by balancing it on the crown of the wheel. this is
known as coplanar tracking.
&,ꢁꢀꢂ<%*&(ꢃ
&.ꢁꢀꢂ<%*&)ꢃ
checking coplanarity
1. Make the "Coplanarity gauge" shown in
figure 62.
Note: For best results, straighten the 2x4
with a jointer before cutting.
H^YZꢀK^Zlꢀ
figure 62. dimensions of coplanarity gauge.
2. disConneCt BandsaW FroM poWer!
Coplanarity
3. remove the fence and open both wheel cov-
ers.
Gauge Positions
Gauge
4. adjust the blade guides away from the blade,
loosen blade tension, remove the table insert
and pin, then remove the blade.
Tracking
Knob
5. remove the table.
6. reinstall the blade (page 35), making sure
the guide bearings and support bearings
are away from the blade, then tighten your
blade to the tension that it will be used during
operation.
Wheels
Adjustment
Hub
7. place your coplanarity gauge up against both
wheels in the positions shown in figure 63.
figure 63. Checking for coplanarity.
Model g0513/g0514 (Mfg. 8/02+)
-48-
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—if the wheels are coplanar (figure 1, A),
the straightedge will evenly touch the top
and bottom of both wheels.
A
B
Cdiꢀ8deaVcVg
8deaVcVg
—if the wheels are not coplanar (figure 1,
B), place the straightedge on the lower
wheel first (ensuring that it touches both
the top and bottom rim), then adjust the
upper wheel tracking knob to make the
upper wheel coplanar and parallel with the
lower wheel.
Hdaji^dc/ꢀ
6Y_jhi
IgVX`^c\
@cdW
<Vj\Z
8dciVXihꢀIdeꢀ
6cYꢀ7diidbꢀd[
7di]ꢀL]ZZah
<Vj\ZꢀDcan
8dciVXihꢀ7diidbꢀ
L]ZZa#ꢀIdeꢀL]ZZa
CZZYhꢀidꢀ7ZꢀI^aiZY#
—if the straightedge does not touch both
wheels evenly, the lower wheel needs to
be adjusted (figure 1, c) or the upper
wheel needs to be shimmed (figure 1,
D).
Shimming Upper Wheel
C
D
1. disConneCt BandsaW FroM poWer!
EVgVaaZa!ꢀCdi
8deaVcVg
CdiꢀEVgVaaZa
Cdiꢀ8deaVcVg
2. Make sure the top wheel is adjusted parallel
with the bottom wheel.
Hdaji^dc/
H]^bꢀJeeZgꢀ
L]ZZaꢀDji
3. With a straightedge touching both points of
the wheel that does not need to be adjusted,
measure the distance away from the wheel
that is out of adjustment (see figure 2).
<Vj\ZꢀDcan
<Vj\Zꢀ8dciVXih
L]ZZahꢀJcZkZcan
8dciVXihꢀ7diidbꢀ
L]ZZa
4. remove the blade from the saw, then remove
the wheel that needs to be shimmed.
Hdaji^dc/
6Y_jhi
AdlZgꢀ
L]ZZaꢀ
=jW
5. determine how many shim washers you need
to compensate for the distance measured in
Step 3 and place them on the wheel shaft.
6. replace the wheel, the original washers, the
securing screw, and the blade.
figure 1. Coplanar diagram.
7. tighten the blade, then check the wheels with
the coplanarity gauge. (Wheel coplanarity
changes as the blade is tightened, so it is
best to check the wheel alignment when the
blade is tensioned as it would be for normal
operations.)
difference Between
Wheels
8. When the wheels are coplanar, place a mark
on each wheel where you held the straight-
edge. this assures repeated accuracy every
time you adjust your wheels.
Wheel out of
adjustment
Note: When wheels are properly coplanar,
the blade may not be centered on the crown
of the wheel, but it will be balanced.
figure 2. determining distance needed to shim
upper wheel.
-49-
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Adjusting Lower
Adjusting Guide
Wheel
post Travel
only do this procedure if you cannot make the
wheels coplanar with the tracking knob or by
shimming the upper wheel. Make sure the upper
wheel is adjusted as close as possible to being
coplanar with the lower wheel before beginning.
do this procedure with the blade fully tensioned.
the guide post assembly should remain paral-
lel with the blade front-to-back and side-to-side
along its length of travel. if it does not, follow these
instructions to correctly adjust the guide post.
Tools Needed:
Machinist's square ............................................ 1
small ruler........................................................ 1
hex Wrench 4mm.............................................. 1
hex Wrench 5mm.............................................. 1
Metal shims.....................................(as needed)
Tools Needed:
hex Wrench 4mm.............................................. 1
To adjust the lower wheel:
1. disConneCt BandsaW FroM poWer!
To check/adjust the guide post parallel side-
to-side with the blade:
2. loosen the jam nuts on the lower wheel
adjustment hub (see figure 64).
1. disConneCt BandsaW FroM poWer!
2. tighten the blade to the tension that will be
used during operation.
adjustment
top tilt
hub
3. loosen the guide post lock knob, raise the
guide post and lock it in place, then place a
machinist’s square on the table next to the
side of the blade as illustrated in figure 65.
side
tilt
side
tilt
Bottom tilt
figure 64. lower wheel adjustment control.
3. loosen one tilt adjustment set screw, then
tighten the opposing set screw approximately
an equal amount.
4. Check the wheels with the coplanarity gauge,
then adjust the lower wheel at the hub as
needed until it is parallel and coplanar with
the top wheel.
figure 65. squaring table to blade.
5. tighten the jam nuts to lock the tilt adjust-
ment set screws in position.
4. adjust the table square with the blade using
the table tilt knob, then secure it with the table
tilt lock lever.
-50-
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5. loosen the guide post lock knob, lower the
guide post to within 1" of the table top, then
tighten the knob.
8. gently tap the lower part of the guide post in
the appropriate direction until there is no gap
between the square and the guide post.
6. place a machinist's square on the table next
to the right hand side of the guide post, as
shown in figure 66.
9. tighten the screws shown in figure 67.
To check/adjust the guide post parallel with
the blade front-to-back:
1. disConneCt BandsaW FroM poWer!
ꢁ;gdciꢀK^Zlꢂ
2. loosen the guide post lock knob, lower the
blade guide assembly to within 1" of the table
top, then tighten the lock knob.
<j^YZꢀEdhiꢀ
3. remove the screws that secure the guide
post guard and move it up and out of the
way.
4. Measure the distance "a" between the top
front face of the guide post rack and the back
of the blade (see figure 68).
figure 66. example of checking guide post
squareness.
9^hiVcXZꢀꢁ6ꢁ
—if there is no gap between the square and
the guide post along its full length, no
adjustments need to be made. proceed to
"to check/adjust if the guide post is parallel
with the blade front-to-back."
ꢂG^\]iꢀH^YZꢀK^Zlꢃ
9^hiVcXZꢀꢁ7ꢁ
—if there is a gap between the square and
the guide post, the guide post is not parallel
to the blade. go to Step 7.
7. loosen each of the four screws shown in
figure 67 1⁄4 turn.
figure 68. example of measuring distance
between rack and blade at top of guide post.
5. Measure the distance "B" between the bot-
tom front face of the guide post rack and the
back of the blade (see figure 68).
—if the measurements taken in Steps 4–5
are equal, no adjustments need to be
made. go to Step 9.
—if the measurements taken in Steps 4–5
are not equal, go to Step 6.
figure 67. guide post adjustment screws.
Model g0513/g0514 (Mfg. since 8/02+)
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6. place the guide post guard on top of the
guide post assembly so you can access the
guide post bracket.
8. tighten the four screws shown in figure 67,
then repeat Steps 4–5.
—if the measurements are equal, go to Step
9.
7. loosen the four screws shown in figure 67
enough to fit metal shims between the frame
and the guide post bracket (see figure 69).
—if the measurements are not equal, con-
tinue adding shims as needed until guide
post rack to blade distance is the same at
the top and bottom.
—if the guide post to blade distance is greater
at the bottom than at the top, place a shim
between the bottom of the bracket and the
frame (shim "a"). this will tilt the bottom of
the guide post toward the blade.
9. reinstall the guide post guard with the screws
removed in Step 3.
—if the guide post to blade distance is less
at the bottom than at the top, place a shim
between the top of the bracket and the
frame (shim "B"). this will tilt the bottom of
the guide post away from the blade.
H]^bꢀꢁ7ꢁꢀ
<j^YZꢀ
ꢂAZ[iꢀH^YZꢀK^Zlꢃ
7gVX`Zi
H]^bꢀꢁ6ꢁꢀ
<j^YZ
ꢀEdhiꢀ
figure 69. location for placing shims.
-52-
Model g0513/g0514 (Mfg. 8/02+)
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SEcTiON 8: WiRiNG
these pages are current at the time of printing. however, in the spirit of improvement, we may make chang-
es to the electrical systems of future machines. study this section carefully. if there are differences between
your machine and what is shown in this section, call technical support at (570) 546-9663 for assistance
BeFore making any changes to the wiring on your machine.
Wiring Safety instructions
1. SHOcK HAzARD. Working on wiring that
is connected to a power source is extremely
dangerous. touching electrified parts will
result in personal injury including but not lim-
ited to severe burns, electrocution, or death.
disconnect the power from the machine
before servicing electrical components!
5. MODificATiONS. using aftermarket parts or
modifying the wiring beyond what is shown
in the diagram may lead to unpredictable
results, including serious injury or fire.
6. MOTOR WiRiNG. the motor wiring shown
in these diagrams is current at the time of
printing, but it may not match your machine.
always use the wiring diagram inside the
motor junction box.
2. QUALifiED ELEcTRiciAN. due to the
inherent hazards of electricity, only a quali-
fied electrician should perform wiring tasks
on this machine. if you are not a quali-
fied electrician, get help from one before
attempting any kind of wiring job.
7. cApAciTORS. some capacitors store an
electrical charge for up to five minutes after
being disconnected from the power source.
to avoid being shocked, wait at least this
long before working on capacitors.
3. WiRE cONNEcTiONS. all connections
must be tight to prevent wires from loosen-
ing during machine operation. double-check
all wires disconnected or connected during
any wiring task to ensure tight connections.
8. ciRcUiT REQUiREMENTS. you Must fol-
low the requirements on page 12 when con-
necting your machine to a power source.
4. WiRE/cOMpONENT DAMAGE. damaged
wires or components increase the risk of
serious personal injury, fire, or machine
damage. if you notice that any wires or
components are damaged while performing
a wiring task, replace those wires or compo-
nents before completing the task.
9. EXpERiENciNG DifficULTiES. if you are
experiencing difficulties understanding the
information included in this section, contact
our technical support at (570) 546-9663.
The photos and diagrams
included in this section are
best viewed in color. You
can view these pages in
-53-
Model g0513/g0514 (Mfg. since 8/02+)
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G0513/G0514 Wiring Diagram
Ground
EDL:Gꢀ
HL>I8=
Neutral
W
ꢁk^ZlZYꢀ[gdbꢀWZ]^cYꢂ
G
110 VAC
Hot
L5-30 Plug
(As Recommended)
Ground
Hot
G
H
220 VAC
220
VAC
Hot
6-15 Plug
(As Recommended)
figure 70. switch wiring.
&
)
(
<gdjcY
'
figure 71. Motor wiring
at 220v.
Motor @220V
GZl^gZYꢀidꢀ&&%K
The motor wiring shown here is
current at the time of printing, but it
may not match your machine.
Always use the wiring diagram
inside the motor junction box.
&
(
)
'
<gdjcY
Motor @110V
READ ELECTRICAL SAFETY
ON PAGE 53!
-54-
Model g0513/g0514 (Mfg. 8/02+)
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SEcTiON 9: pARTS
Main
-55-
Model g0513/g0514 (Mfg. since 8/02+)
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Main parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
4
P0513004
P0513005
P0514005
PW03M
LIFTING RING M10
MACHINE BODY
MACHINE BODY
FLAT WASHER 6MM
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
78
79
80
81
82
PB04M
HEX BOLT M6-1 X 10
FLAT WASHER 6MM
BRUSH
5
PW03M
5
P0513058
PB10M
8
HEX BOLT M6-1 X 25
STAR HANDLE
9
PWRCRD220L POWER CORD 12GA 3WIRE
P0513060
PLN03M
P0513062
P0513063
PN03M
10
11
12
13
14
15
16
17
18
19
19
20
21
22
23
23
24
25
26
26
27
27
28
29
30
31
32
33
34
35
36
37
38
38
39
40
41
42
43
44
45
46
47
48
49
50
55
55
PN01M
HEX NUT M6-1
LOCK NUT M6-1
P0513011
P0513012
P0513013
PRP10M
P0513015
P0513016
P0513017
P6204ZZ
P0513019
P0514019
PR25M
POINTER
STRAIN RELIEF 16MM
HEIGHT POINTER
HEX NUT M8-1.25
STEP SCREW M4-.7 X 5
UPPER SHAFT
ROLL PIN 5 X 36
PB45M
HEX BOLT M8-1.25 X 100
KNOB BOLT M10-1.5 X 20
KNOB BOLT M10-1.5 X 53
THREADED HANDLE 10MM
CAM
UPPER WHEEL SHAFT HINGE
UPPER WHEEL SHAFT
BUSHING
P0513066
P0513067
P0513068
P0513069
P0513070
P0513071
P0513072
PN09M
BALL BEARING 6204ZZ
UPPER WHEEL 17"
UPPER WHEEL 19"
INT RETAINING RING 47MM
FLAT WASHER 8MM
HEX BOLT M8-1.25 X 30
SAW BLADE 131.7" X 1/2" X 5MM
SAW BLADE 143" X 3/4" X 5MM
LOCK WASHER 8MM
HEX BOLT M6-1 X 30
TIRE (GREY) V2.11.06
TIRE (BLACK)
PILLOW BLOCK
KNOB
SHAFT
PW01M
HEX NUT M12-1.75
SHAFT
PB26M
P0513074
PSB14M
PLW04M
P0513078
PSS09M
PN03M
P0513023
P0514023
PLW04M
PB29M
CAP SCREW M8-1.25 X 20
LOCK WASHER 8MM
COVER
SET SCREW M8-1.25 X 20
HEX NUT M8-1.25
P0513026
P0514026
P0513027
P0514027
P0513028
PN32
P0513081
P0513082
LOWER WHEEL SHAFT
MOTOR 2HP
LOWER WHEEL 17"
LOWER WHEEL 19"
IDLE PULLEY
82-1 P0513082-1
82-2 P0513082-2
82-3 P0513082-3
82-4 P0513082-4
82-5 P0513082-5
82-6 P0513082-6
82-7 P0513082-7
MOTOR FAN COVER
MOTOR FAN
HEX NUT 1-14
S CAPACITOR 200M 125V 1-3/8 X 2-3/4
S CAPACITOR COVER
R CAPACITOR 40M 300V 1-1/2 X 2-3/4
R CAPACITOR COVER
MOTOR JUNCTION BOX
HEX BOLT M5-.8 X 17
LOCK WASHER 5MM
MOTOR BRACKET
CAP SCREW M8-1.25 X 20
PLATE
PLW09
LOCK WASHER 1"
P0513031
P0513032
PRP02M
P0513034
P51201
MOTOR CORD
SPRING 7 X 8 X 90
ROLL PIN 3 X 16
LOCATE BLOCK
83
84
PB79M
THRUST BEARING 51201
SWITCH
PLW01M
P0513085
PSB14M
P0513087
PFS07M
P0513089
PK15M
P0513036
P0513037
P0513038
P0514038
PFS07M
PTLW02M
PN06M
85
HANDWHEEL
86
ADJUSTING ROD
87
ADJUSTING BOLT 265
FLANGE SCREW M5-.8 X 10
EXT TOOTH WASHER 5MM
HEX NUT M5-.8
88
FLANGE SCREW M5-.8 X 10
PILLOW BLOCK
89
90
KEY 5 X 5 X 35
91
PB81M
HEX BOLT M8-1.25 X 20 (LH)
MOTOR PULLEY
PFS08M
P0513043
PB03M
FLANGE SCREW M5-.8 X 16
SWITCH PLATE
92
P0513092
PVA42
93
V-BELT A-42 4L420
HEX BOLT M6-1 X 10
LOWER WHEEL COVER
LOWER WHEEL COVER
FLAT WASHER 8MM
FLAT WASHER 8MM
HEX BOLT M6-1 X 20
HEX BOLT M6-1 X 20
BUSHING
HEX BOLT M8-1.25 X 16
FLAT WASHER 8MM
UPPER WHEEL SLIDING BRACKET
HEX BOLT M6-1 X 25
RIVET 3.2 X 10
94
PB04M
PW01M
95
P0513095
P0514095
PW01M
PW01M
PB08M
P0513046
PB10M
95
97
P0513048
PB04M
119
152
175
176
HEX BOLT M6-1 X 10
CLEAR WINDOW
P0513050
P0513055
P0514055
PB08M
UPPER WHEEL COVER
UPPER WHEEL COVER
P0513176
-56-
Model g0513/g0514 (Mfg. 8/02+)
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Table
&',
&')
&&*
&&,
&&'
&&.
&&-
&&(
&&(
&'%
&&+
&'&
&''
&'(
&%.
&%-
&'-
&&)
&)-
&%,
&'+
&&%
&&&
&'.
&(%
&(*
,,
&%&
&%(
&(.
..
&%%
&+(
&&+
&%(
&%)
&(&
&('
.+
&%'
&%*
&((
&%+
&()
.-
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
77
PLW04M
PW01M
PB14M
LOCK WASHER 8MM
FLAT WASHER 8MM
HEX BOLT M10-1.5 X 35
HEX NUT M10-1.5
SMALL GEAR
118
119
120
121
122
123
124
126
126
127
128
129
130
131
132
133
134
135
139
148
163
P0513118
PW01M
LOCK HANDLE
96
FLAT WASHER 8MM
POINTER
98
P0513120
P0513121
PLW04M
PB03M
99
PN02M
TRUNNION PLATE
LOCK WASHER 8MM
HEX BOLT M8-1.25 X 16
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
P0513100
P0513101
P0513102
PLW06M
PW04M
PB18M
STAR HANDLE
TRUNNION SUPPORT BRACKET
LOCK WASHER 10MM
FLAT WASHER 10MM
HEX BOLT M6-1 X 15
HEX BOLT M6-1 X 50
PILLOW BLOCK
PCB23M
P0513126
P0514126
CARRIAGE BOLT M8-1.25 X 80
TABLE 17" X 17"
TABLE 19" X 19"
P0513X127
P0555100
PB81M
TABLE INSERT
PB39M
TABLE PIN
P0513107
PN01M
HEX BOLT M8-1.25 X 20 (LH)
LEFT COVER
HEX NUT M6-1
P0513130
PTS001M
P0513132
P0513133
P0513134
P0513135
PB01M
P0513109
P6000
ADJUST BOLT M6-1
BALL BEARING 6000ZZ
CAP SCREW M10-1.5 X 20
FLAT WASHER 8MM
FLAT WASHER 8MM
PHLP HD SCR M4-.7 x 6
GEAR PLATE
THUMB SCREW M6-1 X 16
LOWER BLADE GUIDE SUPPORT
GUIDE RING
PSB61M
PW01M
PW01M
PS17M
LOWER ADJUST SHAFT
RIGHT COVER
HEX BOLT M10-1.5 X 30
CARRIAGE BOLT M8-1.25 X 85
LOCK WASHER 8MM
P0513115
PLN04M
PS17M
PCB10M
PLW04M
LOCK NUT M8-1.25
PHLP HD SCR M4-.7 x 6
-57-
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fence
'&+
'%'
'&&
'&-
''%
'&'
'%,
'%)
'%-
'''
'&(
'''
'&%
'%*
'&*
''*
'&,
'%(
''+
'%.
'',
''(
'%+
'&)
''%
''&
'&.
'%&
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
201
201
202
202
203
203
204
204
205
205
206
206
207
207
208
208
209
209
210
211
212
P0513201
P0514201
P0513202
P0514202
P0513203
P0514203
P0513204
P0514204
P0555305
P0514205
P0513206
P0514206
P0513207
P0514207
P0513208
P0514208
P0513209
P0514209
P0513210
P0513211
PSB83M
LARGE FENCE RAIL
LARGE FENCE RAIL
ADJUSTABLE BASE
ADJUSTABLE BASE
FIXED SHAFT
FIXED SHAFT
SHAFT
213
213
214
214
215
216
217
217
218
218
219
219
220
221
221
222
223
225
226
227
P0555313
P0514213
P0513214
P0514214
PN01M
LOCK MECHANISM
LOCK MECHANISM
SMALL FENCE RAIL
SMALL FENCE RAIL
HEX NUT M6-1
PFS04M
P0513217
P0514217
P0513218
P0514218
P0513219
P0514219
PHTEK3M
P0513221
P0514221
PN01M
FLANGE SCREW M4-.7 X 6
LARGE RAIL CAP
LARGE RAIL CAP
FENCE CAP
SHAFT
SPRING PIECE
SPRING PIECE
BRACKET
FENCE CAP
SMALL RAIL CAP
SMALL RAIL CAP
TAP SCREW M3.5 X 8
SCALE
BRACKET
SUPPORT TUBE
SUPPORT TUBE
INTERVAL SHEATH
INTERVAL SHEATH
HANDLE
SCALE
HEX NUT M6-1
PLW03M
PB08M
LOCK WASHER 6MM
HEX BOLT M6-1 X 20
FLANGE SCREW M4-.7 X 10
FLAT WASHER 6MM
HANDLE
ADJ. RUNNER
CONVEX WINDOW
CAP SCREW M6-1 X 55
PFS05M
PW03M
-58-
Model g0513/g0514 (Mfg. 8/02+)
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Blade Guide
&+)
&+(
&+*
&,)
&+'
&++
&+,
&+&
&+%
&)'
&*.
&*-
&+-
&)%
&+.
+
&,%
&)&
&*,
&+(
&,&
&*+
&(+
&(,
&).
&**
&*)
&*&
&,'
&*(
&))
&(-
&).
&*%
&).
&)(
&()
&)*
&)+
&'*
&),
&,(
&,("*
&,(")
&,("'
&,(".
&,("+
&,("(
&,("&
&,("-
&,(",
-59-
Model g0513/g0514 (Mfg. since 8/02+)
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Blade Guide parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
6
PSS07M
P0513125
P0514125
P0513134
PB82M
SET SCREW M5-.8 X 5
COMPLETE FENCE KIT WITH RAILS
COMPLETE FENCE KIT WITH RAILS
LOWER ADJUST SHAFT
HEX BOLT M8-1.25 X 80
FLAT WASHER 8MM
160
161
162
163
164
165
166
167
168
169
170
171
172
173
P0513160
P0513161
PSB14M
PLW04M
P0513164
P0513165
P0513166
P0513167
P0513168
P0513169
PB03M
LOCATE BUSHING
BUSHING
125
125
134
136
137
138
140
141
142
143
144
145
146
147
149
150
151
153
154
155
156
157
158
159
CAP SCREW M8-1.25 X 20
LOCK WASHER 8MM
GUIDE BRACKET
WORM CYLINDER
FIXED PLATE
PW01M
P0513138
P0513140
PW04M
PROTECT COVER(ASM)
STEP SCREW M4 X 5
FLAT WASHER 10MM
SLIDING PLATE
GEAR 15T
FIXED BOLT
P0513142
PR05M
COVER
EXT RETAINING RING 15MM
BALL BEARING 6202ZZ
UPPER BLADE GUIDE SUPPORT
GUIDE RING
HEX BOLT M8-1.25 X 16
PHLP HD SCR M4-.7 X 8
SET SCREW M6-1 X 16
MITER GAUGE ASSY
GUIDE BAR
P6202ZZ
P0513145
P0513133
PTS001M
PB18M
PS07M
PSS11M
P0513173
THUMB SCREW M6-1 X 16
HEX BOLT M6-1 X 15
ADJUST BAR
173-1 P0513173-1
173-2 P1022029-1
173-3 P0506147
173-4 P0513173-4
173-5 P0513173-5
173-6 P0513173-6
173-7 P0513173-7
173-8 PS37M
T-SLOT WASHER 3MM
INDICATOR
P0513150
P0513151
P0513153
PS38M
UPPER SPACING SLEEVE
UPPER GUIDE SUPPORT BLOCK
PHLP HD SCR M4-.7 X 10
HEX NUT M4-.7
NYLON WASHER 1/4"
HANDLE 1/4"
MITER GAUGE BODY
SHAFT
PN04M
P0513156
P0513157
P0513158
PB08M
RACK
PHLP HD SCR M6-1 X 6
FLANGE SCREW M5-.8 X 8
BUSHING
UPPER GUIDE TUBE
HANDWHEEL
173-9 PFS01M
174
P0513174
HEX BOLT M6-1 X 20
-60-
Model g0513/g0514 (Mfg. 8/02+)
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Label placement
&-*
&-+
&-)
&,,
&-'
&-.
&,.
&-%
&-&
&.%
&,-
&,-
&--
&-(
&-,
&-'
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
177
177
178
179
180
181
182
183
P0513177
MACHINE WARNING/ID (G0513)
MACHINE WARNING/ID (G0514)
ELECTRICITY LABEL
184
185
186
186
187
188
189
190
G8588
GRIZZLY NAMEPLATE- SMALL
SAW TENSION LABEL
G0513 LABEL
P0514177
P0513185
P0513186
P0514186
PPAINT-1
PPAINT-10
P0513189
P0513190
PLABEL-14
PLABEL-11
PLABEL-12
PLABEL-19
PLABEL-20
PLABEL-18
SAFETY GLASSES 2" X 3 5/16"
READ MANUAL 2" X 3 5/16"
HANDS/BS BLADE 2"X3 5/16"H
DONT OPEN 2"W X 3 5/16"H
UNPLUG BANDSAW LABEL
G0514 LABEL
GRIZZLY GREEN TOUCH-UP PAINT
LIGHT GRAY REF PAINT
GUIDE POST ADJUST LABEL
BS BLADE ENCLOSURE LABEL
Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine
MUST maintain the original location and readability of the labels on the machine. if any label is
removed or becomes unreadable, REpLAcE that label before using the machine again. contact
-61-
Model g0513/g0514 (Mfg. since 8/02+)
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WARRANTY CARD
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WARRANTY AND RETURNS
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