Grizzly Planer G0633 G0634 User Manual

MODEL G0633/G0634

JOINTER/PLANER

COMBINATION MACHINE

OWNER'S MANUAL

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#BL8977 PRINTED IN TAIWAN

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Table of Contents

SECTION 5: ACCESSORIES......................... 32

INTRODUCTION............................................... 2

Foreword........................................................ 2

Contact Info ................................................... 2

G0633 Machine Data Sheet .......................... 3

G0634 Machine Data Sheet .......................... 5

Identification................................................... 7

SECTION 6: MAINTENANCE......................... 34

Schedule...................................................... 34

Cleaning....................................................... 34

V-Belts ......................................................... 34

Lubrication ................................................... 35

SECTION 1: SAFETY....................................... 8

Safety Instructions for Machinery .................. 8

Additional Safety Instructions for Jointers ... 10

Additional Safety Instructions for Planers.... 11

SECTION 7: SERVICE ................................... 37

Troubleshooting ........................................... 37

Checking/Adjusting Jointer Table Parallelism..

Inspecting Knives (G0633 Only).................. 42

Adjusting/Replacing Knives (G0633)........... 43

Replacing Carbide Inserts (G0634)............. 45

Calibrating Depth Scale............................... 46

Pulley Alignment.......................................... 46

Setting Fence Stops .................................... 47

Adjusting Table Lock Levers ....................... 48

Adjusting Gibs.............................................. 49

Planer Table Parallelism.............................. 50

Spring Tension............................................. 51

Anti-Kickback Fingers.................................. 52

Electrical Components................................. 53

Wiring Diagram............................................ 54

Stand Assembly Parts Breakdown .............. 55

Stand Parts List ........................................... 56

Table Assembly Parts Breakdown & List .... 57

Cutterhead & Motor Breakdown .................. 58

Cutterhead & Motor Parts List ..................... 59

Drive Assembly Breakdown & List............... 60

Planer Table Breakdown & List ................... 61

Limit Switch Breakdown & List .................... 62

Fence/Guard Breakdown & List................... 63

Fence/Guard List ......................................... 64

Safety Labels and Cosmetic Parts .............. 65

SECTION 2: CIRCUIT REQUIREMENTS ...... 12

220V Operation............................................ 12

SECTION 3: SET UP...................................... 13

Set Up Safety............................................... 13

Items Needed for Setup............................... 13

Unpacking.................................................... 13

Inventory ...................................................... 14

Hardware Recognition Chart ....................... 15

Clean Up...................................................... 16

Site Considerations...................................... 16

Moving & Placing Base Unit ........................ 17

Setting Outfeed Table Height ...................... 18

Cutterhead Guard........................................ 18

Knife Setting Gauge..................................... 19

Dust Collection............................................. 19

Test Run ...................................................... 20

Recommended Adjustments........................ 21

Tighten V-Belts ............................................ 21

SECTION 4: OPERATIONS ........................... 22

Operation Safety.......................................... 22

Basic Jointer Controls.................................. 22

Basic Planer Controls .................................. 24

Jointer-Planer Conversion ........................... 24

Stock Inspection and Requirements............ 26

Squaring Stock ............................................ 27

Surface Planing ........................................... 28

Edge Jointing............................................... 29

Bevel Cutting ............................................... 30

Basic Planer Operation................................ 31

WARRANTY AND RETURNS ........................ 66

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INTRODUCTION

Contact Info

Foreword

We are proud to offer the Model G0633/G0634

Jointer/Planer Combination Machine. This

machine is part of a growing Grizzly family of fine

woodworking machinery. When used according

to the guidelines set forth in this manual, you can

expect years of trouble-free, enjoyable operation

and proof of Grizzly’s commitment to customer

satisfaction.

If you have any comments regarding this manual,

please write to us at the address below:

Grizzly Industrial, Inc.

Technical Documentation Manager

P.O. Box 2069

Bellingham, WA 98227-2069

Email: [email protected]

The specifications, drawings, and photographs

illustrated in this manual represent the Model

G0633/G0634 when the manual was prepared.

However, owing to Grizzly’s policy of continuous

improvement, changes may be made at any time

with no obligation on the part of Grizzly.

We stand behind our machines. If you have any

service questions or parts requests, please call or

write us at the location listed below.

Grizzly Industrial, Inc.

1203 Lycoming Mall Circle

Muncy, PA 17756

For your convenience, we always keep current

Grizzly manuals available on our website at www.

grizzly.com. Any updates to your machine will be

reflected in these manuals as soon as they are

complete. Visit our site often to check for the lat-

est updates to this manual!

Phone: (570) 546-9663

Fax: (800) 438-5901

E-Mail: [email protected]

Web Site: http://www.grizzly.com

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Identification

Figure 1. G0634 identification and controls.

N. Infeed Table Lock Lever

O. Jointer Depth Scale

P. Magnetic Switch

A. Outfeed Table

B. Fence

C. Cutterhead Guard

Q. Emergency Off Button

R. Change Lever

S. Planer Table Lock

T. Planer Dust Port

U. Planer Table Height Handwheel

V. Planer Table Height Scale

W Outfeed Table Adjustment Knob

X. Outfeed Table Lock Knob

D. Fence Height Knobs

E. Quick Release Knobs

F. Tilt Lock

G. Fence Lock Lever

H. Fence Adjustment Knob

I. Infeed Table Lock Knob

J. Infeed Handgrip

K. Infeed Table

L. Jointer Dust Port

M. Planer Table

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Additional Safety Instructions for Jointers

1. JOINTER KICKBACK. "Kickback" is when

the workpiece is thrown off the jointer table

by the force of the cutterhead. Always use

push blocks and safety glasses to reduce

the likelihood of injury from “kickback.” If

you do not understand what kickback is,

or how it occurs, DO NOT operate this

machine.

6. MAXIMUM CUTTING DEPTH. The maxi-

mum cutting depth for one pass is ⁄8".

Never attempt any single cut deeper than

this!

7. JOINTING WITH THE GRAIN. Jointing

against the grain or jointing end grain is

dangerous and could produce chatter or

excessive chip out. Always joint with the

grain.

2. CUTTERHEAD ALIGNMENT. Keep the top

edge of the outfeed table aligned with the

cutterhead knife or insert at top dead center

(TDC) to avoid kickback and personal inju-

ries.

8. KEEPING GUARDS IN PLACE. With the

exception of rabbeting, all operations must

be performed with the cutterhead guard in

place. After rabbeting, be sure to replace

the guard.

3. PUSH BLOCKS. Always use push blocks

whenever surface planing. Never pass your

hands directly over the cutterhead without a

push block.

9. PROPER CUTTING. When cutting, always

keep the workpiece moving toward the

outfeed table until the workpiece has passed

completely over the cutterhead. Never back

the work toward the infeed table.

4. WORKPIECE SUPPORT. Supporting the

workpiece adequately at all times while

cutting is crucial for making safe cuts and

avoiding injury. Never attempt to make a cut

with an unstable workpiece.

10. USING GOOD STOCK. Jointing safety

begins with your lumber. Inspect your

stock carefully before you feed it over the

cutterhead. Never joint a board that has

loose knots, nails, or staples. If you have

any doubts about the stability or structural

integrity of your stock, DO NOT joint it!

5. KICKBACK ZONE. The "kickback zone"

is the path directly through the end of the

infeed table. Never stand or allow others to

stand in this area during operation.

Like all machines there is danger associated

with this machine. Accidents are frequently

caused by lack of familiarity or failure to pay

attention. Use this machine with respect

and caution to lessen the possibility of

operator injury. If normal safety precautions

are overlooked or ignored, serious personal

injury may occur.

No list of safety guidelines can be complete.

Every shop environment is different. Always

consider safety first, as it applies to your

individual working conditions. Use this and

other machinery with caution and respect.

Failure to do so could result in serious per-

sonal injury, damage to equipment, or poor

work results.

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Additional Safety Instructions for Planers

1. INSTRUCTION MANUAL. This machine

presents significant safety hazards to

untrained users. Read/understand this entire

manual before starting the planer.

8. CUTTING LIMITATIONS. The planer may

kick out a workpiece at the operator or be

damaged if pushed beyond these limits.

•

Maximum Depth of Cut......................¹⁄8

Maximum Width of Cut .....................12"

Minimum Board Length.....................12"

Maximum Board Thickness ................8"

2. REACHING INSIDE PLANER. Never reach

inside planer or remove covers when the

planer is connected to power.

9. CLEAN STOCK. Only plane clean stock.

Planing stock with nails, staples, or imbed-

ded stone will damage your inserts/knives,

and may cause a fire hazard if the dust col-

lector captures sparks or hot particles that

have contacted the inserts/knives. Always

thoroughly inspect and prepare stock to

avoid these hazards.

3. INFEED CLEARANCE SAFETY. The infeed

roller is designed to pull material into the

cutterhead. Always keep hands, clothing,

and long hair away from the infeed roller dur-

ing operation to prevent serious injury.

4. BODY POSITION WHILE OPERATING. The

workpiece may kick out during operation.

To avoid getting hit, stand to the side of the

planer during the entire operation.

10. REMOVING JAMMED WORKPIECES. To

avoid serious injury, always stop the plan-

er and disconnect power before removing

jammed workpieces.

5. PLANING CORRECT MATERIAL. Only

plane natural wood stock with this planer.

DO NOT plane MDF, plywood, laminates, or

other synthetic products.

11. DULL/DAMAGED INSERTS/KNIVES. The

planer may kick out a workpiece at the oper-

ator or give poor finish results if it is operated

with dull or damaged inserts/knives.

6. GRAIN DIRECTION. Planing across the

grain is hard on the planer and may cause

the workpiece to kick out. Always plane in

the same direction or at a slight angle with

the wood grain.

12. UNPLUGGING DURING ADJUSTMENTS.

When connected to power, the planer can

be accidentally turned ON. Always discon-

nect power when servicing or adjusting the

components of the planer.

7. LOOKING INSIDE PLANER. Wood chips

fly around inside the planer at a high rate

of speed. DO NOT look inside the planer or

remove guards/covers when the planer is

connected to power or during operation.

13. WORKPIECE CLEARANCE. Always verify

workpiece has enough room to exit the plan-

er before starting.

No list of safety guidelines can be complete.

Every shop environment is different. Always

consider safety first, as it applies to your

individual working conditions. Use this and

other machinery with caution and respect.

Failure to do so could result in serious per-

sonal injury, damage to equipment, or poor

work results.

Like all machinery there is potential danger

when operating this machine. Accidents are

frequently caused by lack of familiarity or

failure to pay attention. Use this machine

with respect and caution to lessen the pos-

sibility of operator injury. If normal safety

precautions are overlooked or ignored, seri-

ous personal injury may occur.

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SECTION 2: CIRCUIT REQUIREMENTS

Grounding

220V Operation

In the event of an electrical short, grounding

reduces the risk of electric shock. The grounding

wire in the power cord must be properly connected

to the grounding prong on the plug; likewise, the

outlet must be properly installed and grounded.

All electrical connections must be made in accor-

dance with local codes and ordinances.

Serious personal injury could occur if you

connect the machine to the power source

before you have completed the set up pro-

cess. DO NOT connect the machine to the

power source until instructed to do so.

Electrocution or fire could

Amperage Draw

The Model G0633/G0634 motor draws the follow-

ing amps under maximum load:

result if this machine is

not grounded correctly

or if your electrical con-

figuration does not com-

ply with local and state

codes. Ensure compliance

by checking with a quali-

fied electrician!

Motor Draw at 220V ..............................25 Amps

Circuit Requirements

We recommend connecting your machine to a

dedicated and grounded circuit that is rated for

the amperage given below. Never replace a circuit

breaker on an existing circuit with one of higher

amperage without consulting a qualiﬁed electri-

cian to ensure compliance with wiring codes. If

you are unsure about the wiring codes in your

area or you plan to connect your machine to a

shared circuit, consult a qualified electrician.

Extension Cords

We do not recommend the use of extension cords.

Instead, arrange the placement of your equipment

and the installed wiring to eliminate the need for

extension cords.

If you find it absolutely necessary to use an exten-

sion cord at 220V with your machine:

220V Circuit...........................................30 Amps

•

Use at least a 10 gauge cord that does not

exceed 50 feet in length!

Plug/Receptacle Type

Recommended Plug/Receptacle....NEMA L6-30

The extension cord must also contain a

ground wire and plug pin.

A qualified electrician MUST size cords over

50 feet long to prevent motor damage.

Figure 2. NEMA L6-30 plug and receptacle.

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SECTION 3: SET UP

Set Up Safety

Items Needed for

Setup

The following items are needed to complete the

setup process, but are not included with your

machine:

This machine presents

serious injury hazards

to untrained users. Read

through this entire manu-

al to become familiar with

the controls and opera-

tions before starting the

machine!

Description

Qty

•

Safety Glasses (for each person) .............. 1

Power Lifting Equipment ............................ 1

Lifting Straps (800 lb. Capacity, Optional) . 1

Dust Collection System.............................. 1

4" Dust Hose (length as needed)............... 1

4" Hose Clamp ........................................... 1

Shop Rags for Cleaning .............As needed

Solvent Cleaner...........................As needed

Wear safety glasses dur-

ing the entire set up pro-

cess!

Unpacking

The Model G0633/G0634 was carefully packed

when it left our warehouse. If you discover the

machine is damaged after you have signed

for delivery, please immediately call Customer

Service at (570) 546-9663 for advice.

The Model G0633/G0634

is a heavy machine. DO

NOT over-exert yourself

while unpacking or mov-

ing your machine—get

assistance.

Save the containers and all packing materials for

possible inspection by the carrier or its agent.

Otherwise, filing a freight claim can be difficult.

When you are completely satisfied with the condi-

tion of your shipment, inventory the contents.

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Inventory

The following is a description of the main compo-

nents shipped with your machine. Lay the compo-

nents out to inventory them.

Note: If you can't find an item on this list, check

the mounting location on the machine or examine

the packaging materials carefully. Occasionally

we pre-install certain components for shipping

purposes.

Common Components (Figure 3 & 3)

Qty

Figure 4. Knife gauge hardware.

A. Jointer/Planer Assembly (Not shown)........ 1

B. Push Blocks................................................ 2

C. Cutterhead Guard Assembly...................... 1

D. Hardware and Tools (Not Shown)

— Wrench 12/14......................................... 1

— Hex Wrench 3mm.................................. 1

— Spare Chain........................................... 1

— Extension Spring ................................... 1

— Rubber Strip for Cutterhead Guard ....... 1

G0633 ONLY (Figure 4)

E. Knife Setting Jig Hardware

— Knife Setting Gauge Feet ...................... 2

— Knife Setting Gauge Rod....................... 1

— E-Clips 9mm.......................................... 2

F. Tools (Not Shown)

Figure 5. Spiral cutterhead hardware.

— Wrench 8/10mm .................................... 1

If any nonproprietary parts are missing (e.g. a

nut or a washer), we will gladly replace them; or

for the sake of expediency, replacements can be

obtained at your local hardware store.

G0634 ONLY (Figure 5)

G. Spiral Cutterhead Hardware

— Indexable Carbide Inserts ..................... 5

— Flat Head Torx Screws M6-1 x 15........ 10

—Torx Drivers T20 ..................................... 5

—T-Handle Wrench ¹/4" .............................. 1

Figure 3. Common components.

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Hardware Recognition Chart

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Clean Up

Site Considerations

The unpainted surfaces are coated with a waxy

oil to prevent corrosion during shipment. Remove

this protective coating with a solvent cleaner or

citrus-based degreaser such as Grizzly’s G7895

Citrus Degreaser. To clean thoroughly, some

parts must be removed. For optimum perfor-

mance from your machine, clean all moving

parts or sliding contact surfaces. Avoid chlo-

rine-based solvents, such as brake parts cleaner

that may damage painted surfaces. Always follow

the manufacturer’s instructions when using any

type of cleaning product.

Floor Load

Refer to the Machine Data Sheet for the weight

and footprint specifications of your machine.

Some residential floors may require additional

reinforcement to support both the machine and

operator.

Placement Location

Consider existing and anticipated needs, size of

material to be processed through each machine,

and space for auxiliary stands, work tables or

other machinery when establishing a location for

your new machine. See Figure 7 for the minimum

working clearances.

Gasoline and petroleum

products have low flash

points and can explode

or cause fire if used to

clean machinery. DO

NOT use these products

to clean the machinery.

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Many cleaning solvents

are toxic if inhaled.

Minimize your risk by only

using these products in a

well ventilated area.

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G7895—Grizzly Citrus Degreaser

This natural, citrus-based degreaser is a great

solution for removing export grease, and it’s much

safer to work around than nasty solvents.

��

Figure 7. Minimum working clearances.

Children and visitors may be

seriously injured if unsuper-

vised around this machine.

Lock entrances to the shop

or disable start switch or

power connection to prevent

unsupervised use.

Figure 6. Grizzly citrus degreaser.

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Moving & Placing

Base Unit

Brackets

TheModelG0633/G0634is

a heavy machine. Serious

personal injury may occur

if safe moving methods

are not used. To be safe,

get assistance and use

power equipment to move

the shipping crate and

remove the machine from

the crate.

Figure 9. Front and right rear lifting hole

locations.

Unbolt the jointer/planer from the pallet, and use

a forklift to lift the machine off the pallet and onto

a suitable location as shown in Figure 8. Only lift

the machine enough to clear the floor.

Figure 10. Left rear lifting hole location.

Figure 8. Lifting model G0633 with a forklift.

You can also attach hooks and lifting straps to

the machine using the three lifting holes shown

in Figures 9 & 10 with a forklift, hoist, or boom

crane. If you choose this alternative, you must

punch out the lifting strap holes—this will perma-

nently alter your machine.

If you are unsure how to lift this machine, consult

a qualified professional.

After setting the machine in place, remove the

shipping brackets on both sides (Figure 9).

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Cutterhead Guard

Setting Outfeed

Table Height

To install the cutterhead guard:

The outfeed table height MUST be level with the

knives or carbide inserts when they are at top-

dead-center. If the outfeed table is set too low, the

workpiece will be tapered from front to back. If the

outfeed table is set too high, the workpiece will hit

the edge of the outfeed table during operation,

increasing the chance of kickback.

1. Remove the shaft lock knob and insert the

cutterhead guard shaft into the bracket hole

as shown in Figure 13.

To set the outfeed table height:

1. DISCONNECT THE JOINTER/PLANER

FROM THE POWER SOURCE!

Groove

Bracket

2. Place a straightedge on the outfeed table so it

extends over the cutterhead.

3. Open the motor access panel and rotate the

cutterhead pulley until one of the knives (or

carbide inserts) is at top-dead-center (TDC),

as illustrated in Figure 11.

Figure 13. Installing cutterhead guard.

3. Move the fence forward until it touches the

cutterhead guard.

4. Thread the lock knob into the bracket so the

threads fit into the shaft groove (Figure 13),

and secure the guard into place. Adjust the

guard and lock knob as needed so the guard

fully covers the cutterhead.

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5. Test the guard by pulling it back and letting

go. The rubber dot on the guard should hit

the fence when the guard comes back.

Figure 11. Cutterhead knife at top-dead-center.

—The guard should snap back over the

cutterhead without dragging across the

table.

4. Raise or lower the outfeed table until the knife

(or carbide insert) just touches the straight-

edge (Figure 12).

—If the guard drags across the table, raise

it until it won't drag, then tighten the shaft

lock.

—If the guard does not snap back, remove it

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and repeat Steps 1–3.

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Figure 12. Using a straightedge to align outfeed

table height with knife at TDC.

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To connect a dust collection hose:

Knife Setting Gauge

1. Fit the 4" dust hose over the jointer dust

port, (see Figure 15), or over the planer dust

port (see Figure 16), depending upon which

operation mode is setup, and secure in place

with a hose clamp.

Assemble the knife setting gauge using the knife

setting gauge rod, feet and 9mm e-clips as shown

in Figure 14.

Figure 15. Dust hose attached to jointer dust

Figure 14. Knife setting gauge assembly.

port.

Dust Collection

DO NOT operate the Model G0633/G0634

without an adequate dust collection system.

This machine creates substantial amounts

of wood dust while operating. Failure to use

a dust collection system can result in short

and long-term respiratory illness.

Figure 16. Dust hose attached to planer dust

Recommended CFM at Each Dust Port: 400

Do not confuse this CFM recommendation with

the rating of the dust collector. To determine

the CFM at the dust port, you must consider

these variables: (1) CFM rating of the dust col-

lector, (2) hose type and length between the

dust collector and the machine, (3) number

of branches or wyes, and (4) amount of other

open lines throughout the system. Explaining

how to calculate these variables is beyond the

scope of this manual. Consult an expert or pur-

chase a good dust collection "how-to" book.

port.

2. Tug the hose to make sure it does not come

off.

Note: A tight fit is necessary for proper per-

formance.

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Test Run

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Once the assembly is complete, test run your

machine to make sure it runs properly and is

ready for regular operation. The test run consists

of verifying the following: 1) The motor powers up

and runs smoothly and without vibration and 2)

the stop button safety feature works correctly.

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Figure 17. Resetting the Emergency Off switch.

6. Verify that the machine is operating correctly

by pushing the green ON button.

If, during the test run, you cannot easily locate

the source of an unusual noise or vibration,

stop using the machine immediately, then review

Troubleshooting on Page 37.

—When operating correctly, the machine

runs smoothly with little or no vibration or

rubbing noises.

If you cannot find a remedy, contact our Tech

Support at (570) 546-9663 for assistance.

—Investigate and correct strange or unusual

noises or vibrations before operating the

machine further. Always disconnect the

machine from power when investigating or

correcting potential problems.

Before starting the jointer/planer, make sure

you have performed the preceding assem-

bly and adjustment instructions, and you

have read through the rest of the manual

and are familiar with the various functions

and safety features on this machine. Failure

to follow this warning could result in seri-

ous personal injury or even death!

7. Press the EMERGENCY OFF button to stop

the machine.

8. WITHOUT resetting the switch, press the ON

button. The machine should not start.

—If the machine does not start, the

EMERGENCY OFF button safety feature

is working correctly.

To test run the machine:

—If the machine does start (with the

EMERGENCY OFF button pushed in),

immediately disconnect power to the

machine. The EMERGENCY OFF button

safety feature is not working correctly. This

safety feature must work properly before

proceeding with regular operations. Call

Tech Support for help.

1. Make sure you understand the safety instruc-

tions at the beginning of the manual and that

the machine is setup properly.

2. Make sure all tools and objects used during

setup are cleared away from the machine.

3. Make sure the jointer tables are folded down

and locked in place (see Page 25).

9. Press the ON button, then immediately press

the OFF button on the magnetic box (Figure

1, Page 7).

4. Connect the machine to the power source.

5. Push the EMERGENCY OFF button in, then

twist it clockwise so it pops out. See Figure

1, Page 7 for location of the EMERGENCY

OFF button. When the OFF button pops out,

the switch is reset and ready for operation

(see Figure 17).

—If the machine turns off, the OFF button is

working correctly. The Test Run is com-

plete.

—If the machine does not stop, disconnect

power to the machine. The OFF button

is not working correctly. This feature must

work properly before proceeding with regu-

lar operations. Call Tech Support for help.

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Recommended

Adjustments

Tighten V-Belts

The final step in the setup process must be done

after approximately 16 hours of operation. During

this first 16 hours, the V-belts will stretch and seat

into the pulley grooves. After this 16 hours, you

must retension the V-belts to avoid slippage and

burn out. Refer to Page 34 when you are ready to

perform this important adjustment.

For your convenience, the adjustments listed

below have been performed at the factory and

no further setup is required to operate your

machine.

However, because of the many variables involved

with shipping and storage, some of these adjust-

ments may need to be repeated to ensure opti-

mum cutting results. Keep this in mind as you

start to use your new jointer/planer.

Note: Pulleys and belts can get hot. This is a nor-

mal condition. Allow them to cool before making

adjustments.

A small amount of black belt dust at the bottom

of the belt housing is normal during the life of the

machine and does not indicate premature belt

failure is in progress.

Step-by-step instructions for these adjust-

ments can be found in SECTION 7: SERVICE

ADJUSTMENTS.

1. Jointer Table Parallelism (Page 39)

2. Depth Scale Calibration (Page 46)

3. Fence Stop Accuracy (Page 47)

4. Planer Table Parallelism (Page 50)

5. Feed Roller Spring Tension (Page 51)

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SECTION 4: OPERATIONS

Operation Safety

Basic Jointer

Controls

This section covers the basic controls used dur-

ing routine jointer operations. To use the machine

as a planer, you must perform a changeover (see

Jointer-Planer Conversion, Page 24)

Damage to your eyes, lungs, and ears could

result from using this machine without

proper protective gear. Always wear safety

glasses, a respirator, and hearing protection

when operating this machine.

START Button: Starts motor only if the

EMERGENCY OFF button is in the out position.

OFF Button: Stops motor when pushed in.

EMERGENCY OFF Button: Disables the START

button. Enable the START button by twisting the

EMERGENCY OFF button until it pops out.

Loose hair and cloth-

ing could get caught in

machinery and cause seri-

ous personal injury. Keep

loose clothing and long

hair away from moving

machinery.

START

Button

NOTICE

OFF

Button

If you have never used this type of machine

or equipment before, WE STRONGLY REC-

OMMEND that you read books, trade maga-

zines, or get formal training before begin-

ning any projects. Regardless of the con-

tent in this section, Grizzly Industrial will

not be held liable for accidents caused by

lack of training.

EMERGENCY

OFF Button

Figure 18. START/STOP button locations.

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Table Movement: Loosen the cap screws on the

infeed handgrip and outfeed table adjustment

knob before moving the infeed and outfeed tables

(Figure 19). Use an adjustable wrench to turn the

outfeed adjustment knob.

To move the fence to 45° outward, loosen the tilt

lock and fence height knobs, move the fence flush

against the table (see Figure 21), and tighten the

height knobs and tilt lock. Verify the angle with a

45° square. To return the fence to the 90° posi-

tion, loosen the tilt lock and height knobs, raise

the fence to 90°, and tighten the height knobs and

tilt lock. Check the fence angle with a 90° square,

and make sure the fence and table are flush.

Cap Screw

Cap

Screw

Fence Height Knobs

Outfeed Table

Adj. Knob

Infeed

Handgrip

Figure 19. Table control locations.

Fence Movement: The fence lock keeps the

fence in position (Figure 20). To move the fence,

loosen the lock and turn the fence adjustment

knob to move it as needed.

Figure 21. Fence flush with table at 45°.

Fence

Lock

Fence Adj.

Knob

Tilt

Lock

Figure 20. Fence lock location.

Fence Tilting: The tilt lock (Figure 20) secures

the fence at any position in the available range.

Fence stops set the fence at 90° or 45° outward.

The tilt lock must be tightened before cutting. See

Page 47 for more detail on adjusting the fence

stops.

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Basic Planer

Controls

Jointer-Planer

Conversion

This section covers the basic controls used during

routine planer operations.

The Model G0633/G0634 is ready for jointer

operations after it is setup. To use the machine as

a planer, you must perform a conversion.

See Page 22 for a description of START/STOP/

EMERGENCY OFF buttons.

To set up the machine for planer operations:

Table Height Handwheel: To move the planer

table, rotate the table height handwheel (Figure

22).

1. DISCONNECT THE JOINTER/PLANER

FROM THE POWER SOURCE!

2. Remove the cutterhead guard.

Table Lock Lever: Turn the lever clockwise to

prevent the table moving during planer opera-

tions; loosen to move the table handwheel.

3. Loosen the quick release knobs (Figure 23)

and slide the fence off the machine.

Table Height Scale: Read depth-of-cut from the

inch/millimeter scale.

Quick Release

Knobs

Change Lever: When the lever is in the "up" posi-

tion this converts the machine to planer opera-

tions.

Table Height

Scale

Change

Lever

Table Lock

Lever

Table Height

Handwheel

Figure 23. Fence removal.

4. Remove the dust hose from the jointer dust

port.

Figure 22. Planer table control locations.

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5. Turn the table lock lever (Figure 24) clock-

wise, pull it out, and turn the table up. The

table will lock into place when raised to its

highest position as shown in Figure 25.

8. Connect the dust hose to the planer dust

port.

9. Flip the change lever (Figure 22) up.

To change the machine for jointer opera-

tions:

1. Lower the planer table to below the 4" mark

on the table height scale.

2. Reverse Steps 2-9 in the previous subsec-

tion. Pull up on the table lock knobs to lower

the table. Make sure you lower the planer

dust port to the "down" position (as shown in

Figure 27).

Table Lock

Lever

Figure 24. Infeed table lock lever.

Planer Dust Port

Figure 27. Planer dust port in "down" position.

Figure 25. Infeed table in "up" position.

6. Raise the outfeed table in the same manner

as you did with the infeed table.

Serious personal injury could occur if you

place your fingers between the tables and

base or between pivot points. Your hands

could be pinched or crushed!

7. Swing the planer dust port clockwise over the

cutterhead as shown in Figure 26.

Planer Dust

Port

Figure 26. Planer dust port setup.

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Stock Inspection

and Requirements

��

Here are some rules to follow when choos-

ing, jointing, and planing stock on a jointer

or thickness planer:

��

•

DO NOT joint or surface plane stock that

contains knots. Injury to the operator or

damage to the workpiece can occur if the

knots become dislodged during the cutting

operation.

��

Figure 29. Correct and incorrect grain alignment

to cutterhead (planer).

•

DO NOT joint or surface plane against the

grain direction. Cutting against the grain

increases the likelihood of stock kickback, as

well as tear-out on the workpiece.

•

Remove foreign objects from the stock.

Make sure that any stock you process with

the jointer/planer is clean and free of any dirt,

nails, staples, tiny rocks or any other foreign

objects, which if they hit the knives or inserts

and are drawn into the dust collector, may

cause a fire hazard. The particles may also

damage the knives/inserts. Wood stacked

on a concrete floor can have small pieces of

stone or concrete pressed into the surface.

Jointing and surface planing with the

grain produces a better finish and is safer

for the operator. Cutting with the grain is

described as feeding the stock so the grain

points down and toward you on the jointer

(Figure 28) or away from you on the planer

(Figure 29), as viewed from the edge.

•

Only process natural wood fiber through

your jointer/planer. Never joint MDF, par-

ticle board, plywood, laminates or other syn-

thetically made materials.

Note: If the grain changes direction along the

edge of the board, decrease the cutting depth

and make additional passes.

Make sure all stock is sufficiently dried

before jointing or planing. Wood with a

moisture content over 20% will cause unnec-

essary wear on the knives/inserts and poor

cutting results. Excess moisture can also

hasten rust and corrosion.

��

•

Scrape all glue off of boards before plan-

ing.

��

Keep your work area clear.

��

Jointer Specific Rules:

Figure 28. Correct and incorrect grain alignment

•

Make sure your workpiece exceeds

the minimum dimension requirements

(Figures 30 & 31) before edge jointing or

surface planing, or it may break or kick

back during the operation!

to cutterhead (jointer).

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Squaring Stock

12" Min.

2" Min.

12" Min.

Squaring stock involves four steps performed

in the order below:

1" Min.

⁄2" Min.

1. Surface Plane on the Jointer—The con-

cave face of the workpiece is surface planed

flat with a jointer.

⁄

1" Min.

Figure 30. Minimum dimensions for edge jointing

and surface planing (jointer).

Thickness Planer Specific Rules:

•

Use the full width of the planer. Alternate

between the left, the right, and the middle

when feeding narrower lumber into the plan-

er. Your knives/inserts will remain sharp

much longer.

2. Surface Plane on the Thickness Planer—

The opposite face of the workpiece is surface

planed flat with a thickness planer.

Previously

Surface

12" Min.

Planed Face

⁄4" Min.

3. Edge Joint on the Jointer—The concave

edge of the workpiece is jointed flat with a

jointer.

1" Min.

Figure 31. Minimum dimensions for surface

planing (thickness planer).

4. Rip Cut on a Table Saw—The jointed edge

of the workpiece is placed against a table

saw fence and the opposite edge cut off.

Previously

Jointed Edge

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To surface plane on the jointer:

Surface Planing

1. Read and understand SECTION 1: SAFETY,

beginning on Page 8.

The purpose of surface planing on the jointer is

to make one flat face on a piece of stock (see

Figures 32 & 33) to prepare it for surface planing

on the thickness planer.

2. Make sure your stock has been inspected

for dangerous conditions as described in the

Stock Inspection & Requirements instruc-

tions, beginning on Page 26.

3. Set the cutting depth for your operation.

(We suggest ¹⁄32" for surface planing, using a

more shallow depth for hard wood species or

for wide stock.)

NOTICE

If you are not experienced with a jointer,

set the depth of cut to 0", and practice

feeding the workpiece across the tables as

described. This procedure will better pre-

pare you for the actual operation.

4. Make sure your fence is set to 90˚.

5. If your workpiece is cupped (warped), place

it so the concave side is face down on the

surface of the infeed table.

6. Start the jointer.

Failure to use push blocks when surface

planing may result in cutterhead contact,

which will cause serious personal injury.

Always use push blocks to protect your

hands when surface planing on the jointer.

Figure 32. Typical surface planing operation.

7. With a push block in each hand, press the

workpiece against the table and fence with

firm pressure, and feed the workpiece over

the cutterhead.

Note: If your leading hand (with push block)

gets within 4" of the cutterhead, lift it up and

over the cutterhead, and place the push

block on the portion of the workpiece that is

on the outfeed table. Now, focus your pres-

sure on the outfeed end of the workpiece

while feeding, and repeat the same action

with your trailing hand when it gets within 4"

of the cutterhead. To keep your hands safe,

DO NOT let them get closer than 4" from the

cutterhead when it is moving!

Figure 33. Illustration of surface planing results.

8. Repeat Step 7 until the entire surface is

flat.

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To edge joint on the jointer:

Edge Jointing

1. Read and understand SECTION 1: SAFETY,

beginning on Page 8.

The purpose of edge jointing is to produce a fin-

ished, flat-edged surface (see Figures 34 & 35)

that is suitable for joinery or finishing. It is also a

necessary step when squaring rough or warped

stock.

2. Make sure your stock has been inspected

for dangerous conditions as described in the

Stock Inspection & Requirements instruc-

tions, beginning on Page 26.

3. Set the cutting depth for your operation.

(We suggest between ⁄16" and ⁄8" for edge

jointing, using a more shallow depth for hard

wood species or for wide stock.)

NOTICE

If you are not experienced with a jointer,

set the depth of cut to 0", and practice

feeding the workpiece across the tables as

described below. This procedure will better

prepare you for the actual operation.

4. Make sure the fence is set to 90˚.

5. If your workpiece is cupped (warped), place

it so the concave side is face down on the

surface of the infeed table.

6. Start the jointer.

7. Press the workpiece against the table and

fence with firm pressure. Use your trailing

hand to guide the workpiece through the cut,

and feed the workpiece over the cutterhead.

Note: If your leading hand gets within 4"

of the cutterhead, lift it up and over the

cutterhead, and place it on the portion of

the workpiece that is over the outfeed table.

Now, focus your pressure on the outfeed end

of the workpiece while feeding, and repeat

the same action with your trailing hand when

it gets within 4" of the cutterhead. To keep

your hands safe, DO NOT let them get closer

than 4" from the cutterhead when it is mov-

ing!

Figure 34. Typical edge jointing operation.

8. Repeat Step 7 until the entire edge is flat.

Figure 35. Illustration of edge jointing results.

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To bevel cut on the jointer:

Bevel Cutting

1. Read and understand SECTION 1: SAFETY,

beginning on Page 8.

The purpose of bevel cutting is to cut a specific

angle into the edge of a workpiece (see Figures

36 & 37).

2. Make sure your stock has been inspected

for dangerous conditions as described in the

Stock Inspection & Requirements instruc-

tions, beginning on Page 26.

The Model G0633/G0634 has preset fence stops

at 45˚ outward and 90˚. If your situation requires

a different angle, the preset fence stops can be

easily adjusted for your needs.

3. Set the cutting depth for your operation. (We

suggest between ⁄16" and ⁄8" for bevel cut-

ting, using a more shallow depth for hard

wood species or for wide stock.)

NOTICE

If you are not experienced with a jointer,

set the depth of cut to 0", and practice

feeding the workpiece across the tables as

described below. This procedure will better

prepare you for the actual operation.

4. Make sure your fence is set to the angle of

your desired cut.

5. If your workpiece is cupped (warped), place

it so the concave side is face down on the

surface of the infeed table.

6. Start the jointer.

7. With a push block in your leading hand, press

the workpiece against the table and fence

with firm pressure, and feed the workpiece

over the cutterhead.

Note: If your leading hand gets within 4"

of the cutterhead, lift it up and over the

cutterhead, and place the push block on

the portion of the workpiece that is on the

outfeed table. Now, focus your pressure on

the outfeed end of the workpiece while feed-

ing, and repeat the same action with your

trailing hand when it gets within 4" of the

cutterhead. To keep your hands safe, DO

NOT let them get closer than 4" from the

cutterhead when it is moving!

Figure 36. Typical bevel cutting operation.

8. Repeat Step 7 until the angled cut is satis-

factory to your needs.

Figure 37. Illustration of bevel cutting results.

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—If the cut is too heavy and bogs down the

planer, turn the planer OFF immediately,

allow it to come to a complete stop, remove

the workpiece, and repeat Steps 3–5.

Basic Planer

Operation

6. Measure your workpiece thickness and adjust

the table height as necessary to take a lighter

or heavier pass, depending on your needs.

For most wood types, ¹⁄16" per pass is a good

cutting depth.

The G0633/G0634 table moves approximately

¹⁄16" with one turn of the handwheel.

The basic steps of operating the planer are as

follows:

Note: Any time you switch directions with the

table height handwheel, there will be a small

amount of backlash—so the first crank of the

handwheel after switching directions will be

1. Put on safety glasses.

2. Unless your workpiece is very flat, surface

plane the workpiece on the jointer until it is

flat—having the face flat will ensure that it

sits flat on the planer table during operation.

slightly less than ⁄16". However, as long as

you move the handwheel in the same direc-

tion during operation, backlash will not be a

factor.

3. Adjust the table height to slightly lower than

your workpiece height to ensure the first

cut is as light as possible (approximately

¹⁄32"–¹⁄16") .

4. Start the planer.

5. Place the flat side of the board down on the

table (on the left side, facing the front of the

machine), and feed the workpiece through

the planer—in the opposite direction as when

jointing. Make sure not to stand directly in

front or behind the workpiece to avoid kick-

back injury.

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SECTION 5: ACCESSORIES

G1738—Rotacator™ Precision Planer Tool

H9816—Power Twist^®V-Belt - 3/8" x 60"

Smooth running with less vibration and noise

than solid belts. The Power Twist^®V-belts can be

customized in minutes to any size—just add or

remove sections to fit your needs. Requires two

Power Twist^®V-belts to replace the stock V-belts

on your Model G0633/G0634.

The Rotacator is a dial indicator on a magnetic

base and is designed for quickly and accurately

setting the critical tolerances needed when adjust-

ing any planer, so that nasty surprises such as

non-parallel and chattered cuts can be eliminated.

A great setup tool for other machines! Accurate to

0.001". Indicator rotates 360˚.

Figure 40. H9816 Power Twist^®V-Belt.

Figure 38. Rotacator™ Precision Planer Tool.

G9643—8" Precision Straightedge

G9644—12" Precision Straightedge

H2675—16" Precision Straightedge

Idealforaligningyouroutfeedbedtothecutterhead

and calibrating your depth scale. These grade

00 heavy-duty stainless steel straightedges are

manufactured to DIN874 standards for profes-

sional results in set-up and inspection work.

G5562—SLIPIT^®1 Qt. Gel

G5563—SLIPIT^®12 oz Spray

G2871—Boeshield^®T-9 12 oz Spray

G2870—Boeshield^®T-9 4 oz Spray

H3788—G96^®Gun Treatment 12 oz Spray

H3789—G96^®Gun Treatment 4.5 oz Spray

Figure 39. Recommended products for protect-

ing unpainted cast iron/steel parts on machinery.

Figure 41. Straightedges.

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G7984—Face Shield

H7319—Carbide Inserts (10 Pack)

These indexable carbide inserts can be rotated to

provide four factory sharp edges before replace-

ment.

H1298—Dust Sealed Safety Glasses

H1300—UV Blocking, Clear Safety Glasses

H2347—Uvex^®Spitfire Safety Glasses

H0736—Shop Fox^®Safety Glasses

Safety Glasses are essential to every shop. If

you already have a pair, buy extras for visitors

or employees. You can't be too careful when it

comes to shop safety!

H1300

H1298

G7984

Figure 44. H7319 Carbide Inserts.

H9885—HSS Knives for G0633 (Set of 3)

H0736

H2347

G9256—6" Dial Caliper

G9257—8" Dial Caliper

Figure 42. Our most popular safety glasses.

G9258—12" Dial Caliper

H1302—Standard Earmuffs

Essential for planing, jointing, or sanding to criti-

cal tolerances. These traditional dial calipers are

accurate to 0.001" and can measure outside

surfaces, inside surfaces, and heights/depths.

Features stainless steel, shock resistant construc-

tion and a dust proof display. An absolute treat for

the perfectionist!

H4979—Deluxe Twin Cup Hearing Protector

H4977—Work-Tunes Radio Headset Earmuffs

Protect yourself comfortably with a pair of cush-

ioned earmuffs. Especially important if you or

employees operate for hours at a time.

H1302

H4979

H4977

Figure 43. Our most popular earmuffs.

Figure 45. Grizzly^®Dial Calipers.

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SECTION 6: MAINTENANCE

V-Belts

Always disconnect power

to the machine before

performing maintenance.

Failure to do this may

result in serious person-

V-belt removal and replacement involves remov-

ing the V-belts, rolling them off of the pulleys,

replacing them with new belts, then retensioning

them.

al injury.

Always replace V-belts as a set, or belt tension

may not be even among the belts and may cause

premature belt failure.

Schedule

Consider replacing stock belts with Power Twist

For optimum performance from your machine,

V-belts (see Page 32) to reduce vibration and

noise, and increase belt lifespan.

follow this maintenance schedule and refer to any

specific instructions given in this section.

To adjust/replace belts the V-belts:

Daily Check:

•

Clean unpainted cast iron parts of jointer and

planer tables

Lubricate feed rollers

1. DISCONNECT THE JOINTER/PLANER

FROM THE POWER SOURCE!

•

2. Remove the four hex bolts securing the V-

belt cover (see Figure 46).

Weekly Check:

•

Clean cutterhead

Monthly Check:

•

Inspect V-belt tension, damage, or wear

•

Clean/vacuum dust buildup from inside cabi-

net and off motor

•

Lubricate worm gear

Lubricate roller chains

Lubricate elevation lead screw

Lubricate worm shaft

Cleaning

Vacuum excess wood chips and sawdust, and

wipe off the remaining dust with a dry cloth—this

ensures moisture from wood dust does not remain

on bare metal surfaces. Treat all unpainted cast

iron and steel with a non-staining lubricant after

cleaning. We recommend products like SLIPIT^®,

G96^®Gun Treatment, or Boeshield^®T-9 (see

Page 32 for more details).

Figure 46. Removing bolts on V-belt cover and

belt tension knob (inset).

3. Remove the fence and fence bracket, then

remove the motor access cover and belt ten-

sion knob (Figure 46).

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4. Using a 14mm wrench, loosen the four

adjustment nuts and raise the motor (see

Figure 47) to remove V-belt tension. It may

help to use a 2x4 to lift the motor.

8. Replace the motor access cover, fence brack-

et, and fence.

Lubrication

Since all bearings are sealed and permanently

lubricated, simply leave them alone until they

need to be replaced. DO NOT lubricate them.

Proper lubrication of other jointer/planer compo-

nents is essential for long life and trouble-free

operation. Below is a list of components that

require periodic lubrication. Schedules are based

on daily use. Adjust accordingly for your level of

use.

Adjustment

Nuts

Figure 47. Removing V-belt tension.

5. Remove both the belts and replace them with

Always disconnect power

to the machine before

lubricating! Failure to do

this may result in serious

personal injury.

a new set.

6. Lower the motor and reinstall the belt tension

knob.

7. Using the belt tension knob, adjust the V-

belt tension so there is approximately ¹⁄4"–¹⁄2

deflection when the V-belts are pushed with

moderate pressure as shown in Figure 48.

Roller Chains: Inspect monthly and lubricate

with multi-purpose grease when needed to avoid

rust and binding. See the locations shown in

Figure 49, and refer to Parts Breakdown, Part

P0633310 and P0633311 on Page 60. Remove

the fence assembly and V-belt cover to gain

access.

Note: After the first 16 hours of belt life,

retension the belts, as they will stretch and

seat during this time.

��

⁄4"

–

⁄

��

Figure 48. Checking V-belt tension.

Figure 49. Roller chains.

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Lead Screw: The lead screw should be lubri-

cated with multi-purpose grease once a month.

See Figure 50 and Parts Beakdown, P0633411,

Page 61 for location. Remove the left side access

panel for ingress.

Fence: Lubricate with multi-purpose grease when

needed in the locations shown in Figure 51.

Lead

Screw

Planer

Column

Figure 51. Fence lubrication locations.

Figure 50. Planer column and lead screw.

Planer Column: Clean with solvent, wipe dry,

and relubricate with multi-purpose grease when

needed.

Worm Gear: Inspect every six months and lubri-

cate with multi-purpose grease when needed

(see Parts Breakdown, P0633409). Remove

the worm gear box (see P0633407, Page 61) to

inspect.

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SECTION 7: SERVICE

Review the troubleshooting and procedures in this section to fix or adjust your machine if a problem devel-

ops. If you need replacement parts or you are unsure of your repair skills, then feel free to call our Technical

Support at (570) 546-9663.

Troubleshooting

Motor & Electrical

Symptom

Possible Cause

Possible Solution

Motor will not start 1. Emergency off button depressed.

1. Rotate clockwise until it pops out/replace.

2. Repair or replace cord or plug for damaged insula-

tion and shorted wires.

or fuses or circuit

breakers blow.

2. Short circuit in line cord or plug.

3. Start capacitor is at fault.

3. Replace start capacitor.

4. Thermal protection circuit breaker amper- 4. Unplug machine, open magnetic switch cover, turn

age is set too low or motor is at fault.

amperage dial on Thermal Protection Circuit Breaker

to a higher amperage setting. If switch is maxed out,

replace motor.

5. Open circuit in motor or loose connections. 5. Inspect all lead connections on motor for loose or

open connections.

Motor fails to devel- 1. Motor run capacitor at fault.

1. Replace run capacitor.

op full power or

motor decreases

rapidly with load,

overheats, or stalls.

2. Motor overloaded during operation.

2. Reduce cutting load; take lighter cuts.

3. Air circulation through the motor restricted. 3. Clean out motor to provide normal air circulation.

4. Motor overloaded during operation. 4. Reduce cutting load; take lighter cuts.

5. Thermal protection circuit breaker amper- 5. Unplug machine, open magnetic switch cover, turn

age is set too low or motor is at fault.

amperage dial on Thermal Protection Circuit Breaker

to a higher amperage setting. If switch is maxed out,

replace motor.

6. Short circuit in motor or loose connections. 6. Repair or replace connections on motor for loose or

shorted terminals or worn insulation.

7. Circuit breaker tripped.

7. Install correct circuit breaker; reduce number of

machines running on that circuit.

Cutterhead slows or 1. V-belt loose.

1. Tighten V-belt (Page 34).

2. Replace V-belt (Page 34).

squeals when cut-

ting, especially on

start-up.

2. V-belt worn out.

Loud

repetitious 1. Pulley set screws or keys are missing or 1. Inspect keys and set screws. Replace or tighten if

noise coming from

machine.

loose.

necessary.

2. V-belts are damaged.

3. Motor fan is hitting the cover.

2. Replace V-belts (Page 34).

3. Adjust fan cover mounting position, tighten fan, or

shim fan cover.

Table (Jointer)

Symptom

Possible Cause

Possible Solution

1. Table gibs are too tight.

1. Adjust table gibs (Page 49).

Tables are hard to

adjust.

1. Table lock levers too high or too low.

1. Adjust lock nuts and bolts.

Tables do not lock.

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Cutting (Jointer and Planer)

Symptom

Possible Cause

Possible Solution

Excessive

snipe 1. Outfeed table is set too low.

1. Align outfeed table with cutterhead knife at top dead

center (Page 18).

(gouge in the end

of the board that is

uneven with the rest

of the cut).

2. Operator pushing down on trailing end of 2. Reduce/eliminate downward pressure on trailing end

workpiece.

of workpiece.

3. Workpiece is not supported as it leaves the 3. Support the workpiece as it leaves the outfeed end

planer.

Workpiece stops/ 1. Taking too heavy of a cut.

of the planer.

1. Take a lighter cut.

slows in the middle

of the cut.

2. Table not parallel with head casting.

2. Adjust the table so it is parallel to the head casting

(Page 50).

3. Pitch and glue build up on planer compo- 3. Clean the internal cutterhead components with a

nents. pitch/resin dissolving solvent.

Chipping (consistent 1. Knots or conflicting grain direction in wood. 1. Inspect workpiece for knots and grain direction; only

pattern).

use clean stock.

2. Nicked or chipped knife or carbide insert.

3. Taking too deep of a cut.

2. Replace the knife or rotate/replace affected insert

(Page 43 or 45).

3. Take a smaller depth of cut. (Always reduce cutting

depth when surface planing or working with hard

woods.)

Fuzzy grain.

1. Wood may have high moisture content or 1. Check moisture content and allow to dry if moisture

surface wetness.

is too high.

2. Dull knives or inserts.

2. Rotate/replace the knives or inserts (Page 43 or

45).

Long lines or ridges 1. Nicked or chipped knives or inserts(s).

that run along the

length of the board

1. Replace or offset knives or rotate/replace inserts

(Page 43 or 45).

Uneven knife or 1. Knives not adjusted at even heights in the 1. Adjust the knives so they are set up evenly in the

insert marks, wavy

surface, or chatter

marks across the

face of the board.

cutterhead.

cutterhead (Page 43).

2. Carbide inserts not installed evenly.

2. Make sure carbide inserts do not have debris under

them; make sure inserts are torqued down evenly.

3. Replace cutterhead bearings.

3. Worn cutterhead bearings.

Glossy

(Planer)

surface. 1. Knives or carbide inserts are dull.

2. Cutting depth too shallow.

1. Rotate/replace the knives or inserts (Page 43 or

45).

2. Increase the depth of cut.

Chip Marks (incon- 1. Chips aren't being properly expelled from 1. Use a dust collection system

sistent

(Planer)

pattern).

the cutterhead.

Board edge is con- 1. Board not held with even pressure on infeed 1. Hold board with even pressure as it moves over the

cave or convex after

jointing. (Jointer)

and outfeed table during cut.

2. Board started too uneven.

cutterhead.

2. Take partial cuts to remove the extreme high spots

before doing a full pass.

3. Board has excessive bow or twist along its 3. Surface plane one face so there is a good surface to

length.

position against the fence.

4. Insufficient number of passes.

4. It may take 3 to 5 passes to achieve a perfect edge,

depending on starting condition of board and depth

of cut.

-38-

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—If the feeler gauge(s) do not fit between

the ruler and cutterhead, or if there is a

gap, adjust the table height until the feeler

gauge slides with slight resistance between

the ruler and table.

Checking/Adjusting

Jointer Table

Parallelism

The outfeed table is preset by the factory parallel

with the cutterhead. However, it is critical to check

this setting. If the tables are not parallel with the

cutterhead or each other, then poor cutting results

and kickback can occur.

��

Tools Needed

Qty

Straightedge ...................................................... 1

Adjustable Wrench ........................................... 1

Figure 53. Using feeler gauge to check outfeed

Checking Outfeed Table Parallelism

1. DISCONNECT THE JOINTER/PLANER

table-cutterhead height.

FROM THE POWER SOURCE!

5. Continue placing the straightedge in the

remaining positions shown in Figure 52. In

each position, the feeler gauge measurement

should be nearly identical.

2. Put on leather gloves, then remove the

cutterhead guard and fence.

3. Place the straightedge on the outfeed table

so it hangs over the cutterhead in one of the

positions shown in Figure 52.

—If the outfeed table height above the

cutterhead is equal across the table in

each position, then the outfeed table is

already parallel with the cutterhead. Go to

Checking Infeed Table Parallelism, on

Page 40.

��

—If the outfeed table height is not equal

across the table in any of the positions,

then the outfeed table is not parallel with

the cutterhead. Correct the outfeed table

parallelism, then correct the infeed table

parallelism.

Figure 52. Straightedge positions for verifying if

outfeed table is parallel with cutterhead.

4. Try to fit a feeler gauge or combination of

feeler gauges 0.062" to 0.069" between the

bottom of the ruler and the cutterhead body

as shown in Figure 53.

—If the feeler gauge slides with slight resis-

tance between the ruler and cutterhead

and no gaps appear, go to Step 5.

-39-

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Correcting Outfeed Table to

Cutterhead Parallelism

��

This procedure involves turning the table stop

bolts to raise or lower the front of the tables until

they are parallel with the cutterhead.

��

To correct outfeed table parallelism:

Figure 55. Infeed and outfeed tables set evenly.

1. Loosen the lock nuts on both stop bolts

shown in Figure 54 at the front of the table.

—If a knife or insert touches the straightedge,

turn the cutterhead so the knives do not

interfere.

Lock Nuts

—If the cutterhead touches the straightedge,

raise the outfeed table higher than the

cutterhead.

3. Place the straightedge in the positions shown

in Figure 56. In each position, the straight-

edge should sit flat against both the outfeed

table and the infeed table.

Stop Bolts

��

Figure 54. Outfeed table stop bolt and lock nut.

2. Raise the stop bolts just enough so the

front edge of the table is higher than the

cutterhead, then adjust each stop bolt a sixth

of a turn clockwise to gradually lower the

table.

3. Check the outfeed table height again (see

Steps 3-5, Page 39).

Figure 56. Straightedge positions for checking

infeed/outfeed table parallelism.

4. Continue lowering the bolts and checking until

the outfeed table height above the cutterhead

is equal across the table.

—If the straightedge sits flat against both the

infeed and outfeed table, then the tables

are parallel. Set the outfeed table height

and replace the cutterhead guard (Page

18).

Checking Infeed Table Parallelism

1. Follow all the steps for checking the outfeed

table parallelism to first make sure that the

outfeed table is parallel with the cutterhead.

—If the straightedge does not sit flat against

both the infeed and outfeed table in any

of the positions, then follow the Adjusting

Table Parallelism instructions.

2. Place the straightedge halfway across the

infeed table and halfway over the outfeed

table, and adjust the infeed table even with

the outfeed table, as shown in Figure 55.

-40-

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—If the front of the infeed table is higher or

lower than the outfeed table, adjust the

infeed table stop bolts (see Correcting

Infeed Table to Cutterhead Parallelism

on Page 40).

Adjusting Jointer Table Parallelism

For safe and proper cutting results, the tables

must be parallel to the cutterhead. Adjusting them

to be parallel is a task of precision and patience,

and may take up to one hour to complete. Luckily,

this is considered a permanent adjustment and

should not need to be repeated for the life of the

machine.

—If the rear of the infeed table is higher or

lower than the outfeed table, shim the

infeed table to adjust it parallel with the

outfeed table. Follow Steps 4-6.

Due to the complex nature of this task, we rec-

ommend that you double check the current table

positions to make sure that they really need to be

adjusted before starting.

4. Loosen the cap screws shown in Figure 57.

Cap Screws

Hinged

You can adjust stop bolts on the front of the tables

and shim under the back of the tables to adjust

them parallel to the cutterhead.

Shaft

The correct order for adjusting the table parallel-

ism is to first adjust the outfeed table parallel with

the cutterhead, then adjust the infeed table paral-

lel with the outfeed table.

Uper Shim

Location

To adjust the jointer table parallelism:

Lower Shim

Location

1. Perform the "Checking/Adjusting Table

Parallelism" procedure on Page 39, including

making any necessary adjustments so the

cutterhead and outfeed table are parallel.

Figure 57. Infeed table hinged shaft. (Jointer

table raised for clarity.)

5. While an assistant raises the infeed table,

slip shims between the hinged shaft and the

jointer base, then retighten the cap screw.

Shimming the top position will raise the rear

cutterhead side of the table, shimming the

lower position will raise the rear infeed side.

2. Place the straightedge halfway across the

infeed table and halfway over the outfeed

table, and adjust the infeed table even with

the outfeed table, as shown in Figure 55.

3. Place the straightedge in one of the positions

shown in Figure 56.

6. Repeat Step 3 with each of the remaining

straightedge positions and adjust the table

front to back using the shims as many times

as necessary until the infeed table is parallel

with the outfeed table.

7. Set the knives (refer to Page 43).

8. Reinstall the cutterhead guard.

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—If both outside legs of the gauge sit firmly

on the cutterhead and the middle pad just

touches the knife, then that knife is set

correctly. (Repeat this inspection with the

other knives.)

Inspecting Knives

(G0633 Only)

Tools Needed:

Knife Setting Gauge .......................................... 1

Straightedge ...................................................... 1

Qty

—If the gauge does not sit firmly on the

cutterhead and touch the knife edge as

described, then reset that knife. (Repeat

this inspection with the other knives before

resetting.)

The height of the knives can be inspected with the

knife setting jig or with a straightedge.

6. Lower the tables back over the cutterhead.

7. REPLACE CUTTERHEAD GUARD!

To inspect the knives with a straightedge:

Inspecting the height of the knives with a straight-

edge ensures that they are set evenly with

the outfeed table at their highest point in the

cutterhead rotation.

To inspect the knives with the knife setting

gauge:

1. DISCONNECT THE JOINTER/PLANER

FROM THE POWER SOURCE!

1. DISCONNECT THE JOINTER/PLANER

2. Remove the cutterhead guard or block it out

FROM THE POWER SOURCE!

of the way.

2. Remove the cutterhead guard.

3. Raise both tables out of the way.

3. Using a straightedge on the outfeed table,

check the height of each knife at the positions

shown in Figure 58.

4. Place the knife setting gauge on the

cutterhead, directly over a knife, as shown in

Figure 58.

��

Middle

Pad

Figure 58. Typical gauge positioned over

cutterhead knife.

��

5. Carefully inspect how the gauge touches the

��

cutterhead and the knife.

Figure 59. Checking knife height with a

straightedge.

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—The knives are set correctly when they just

touch the bottom of the straightedge in

each of the straightedge positions.

Knife Setting Jig Method: Both tables are flipped

up to fit the gauge on the cutterhead, as shown in

Figure 60, and the knife heights are set to just

touch the middle pad of the gauge.

—If the knives do not touch the straightedge

or they lift it up in any of the positions, then

those knives need to be adjusted.

The knife setting gauge makes it easy to ensure

that the knives project out of the cutterhead

evenly. After using the knife setting gauge to set

the knives, you have to re-adjust the outfeed table

height to ensure that it is even with the knives at

their highest point of rotation.

Adjusting/Replacing

Knives (G0633)

The included knife gauge is designed to set

the knives approximately 0.062" higher than the

cutterhead.

Tools Needed:

Qty

Straightedge ...................................................... 1

Hex Wrench 3mm.............................................. 1

Wrench 8mm..................................................... 1

Setting the knives correctly is crucial to the proper

operation of the jointer and is very important in

keeping the knives sharp. If one knife is higher

than the others, it will do the majority of the work,

and thus, dull much faster than the others.

There are two options for setting the knives—the

straightedge method and the knife setting jig

method. Each option has advantages and dis-

advantages and the correct one for you will

become a matter of personal preference. For

best results, the tables must be parallel with each

other (Checking/Adjusting Table Parallelism

on Page 39) and the outfeed table height must

be properly set (Setting Outfeed Table Height

on Page 18).

Figure 60. Using knife setting gauge to set knife

height.

The Model G0633 comes with both jack screws

and springs inside the cutterhead to provide two

options for adjusting the knives (see Figure 61).

Note: Only one of these options is needed to set

the knives—see Step 5 for clarification.

Straightedge Method: A high quality straightedge

is held flat against the outfeed table and the knife

heights are set to the bottom of the straightedge,

as shown in Figure 59. Because the knife projec-

tion height from the cutterhead is dependent on

the outfeed table height, the outfeed table must

be parallel to the cutterhead (Page 39) and set as

described in Setting Outfeed Table Height on

Page 18 for this method to work correctly.

��

Figure 61. Cutterhead profile diagram.

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To adjust/replace the knives:

Jack Screws: Using a 3mm hex wrench, find

the jack screws through the access holes in

the cutterhead (Figure 62) and rotate them

to raise/lower the knife. When the knife is

set correctly, it will barely touch the middle

pad of the knife setting gauge. For now, only

tighten the gib bolts enough to hold the knife

in place. Repeat Steps 5–7 with the other

knives.

1. DISCONNECT THE JOINTER/PLANER

FROM THE POWER SOURCE!

2. Remove the cutterhead guard from the table,

and flip up the lower the infeed and outfeed

tables. This will give you unrestricted access

to the cutterhead.

3. Remove the motor access panel to expose

the motor pulley.

4. Rotate the motor pulley to give you good

access to one of the cutterhead knives.

Knives are sharp! When adjusting knives,

wear gloves or cover knives with rags to

avoid contact with knives, which could

cause serious personal injury.

Figure 62. Jack screw access hole.

Springs: Push the knife down with the gauge

so that the knife edge is touching the middle

pad of the gauge. Hold the gauge down and

only tighten the gib bolts enough to hold the

knife in place. Repeat Steps 5–7 with the

other knives.

5. Loosen the cutterhead gib bolts, starting in

the middle and alternating back and forth until

all of the gib bolts are loose, but not falling

out.

—If this is the first time you are setting the

knives, remove the gib and knife from

the cutterhead. Decide which adjustment

option you are going to use between the

jack screws and the springs.

8. Rotate the cutterhead to the first knife you

started with. Slightly tighten all the gib bolts

by following the tightening sequence show in

Figure 63. Repeat this step on the rest of the

knives, then final tighten each gib bolt.

—If you decide to use the jack screws, remove

the springs from the cutterhead (they are

located directly below the knives).

—If you decide to use the springs, just

thread the jack screws completely into the

cutterhead so they will not get lost. Replace

the gib and knife.

Figure 63. Gib tightening sequence.

9. If you used the knife setting gauge to set the

knife heights, use the straightedge to adjust

the outfeed table height evenly with the

knives at top dead center (the highest point in

their rotation). If you used the straightedge to

set the knife heights, skip to the next step.

6. Remove and clean the gibs and clean inside

the cutterhead slot to remove all pitch or saw-

dust. Coat the knives and gibs with a metal

protectant (Page 32), then fit the gibs back in

the cutterhead with the new knives.

7. Adjusting the knife heights:

10. Replace the cutterhead guard and the motor

access panel.

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In addition, each insert has a reference dot on

one corner. As the insert is rotated, the reference

dot location can be used as an indicator of which

edges are used and which are new. When the

reference dot revolves back around to its starting

position, the insert should be replaced.

Replacing Carbide

Inserts (G0634)

Tools Needed:

Qty

T-Handle Wrench w/T-20 Torx Bit..................... 1

To rotate or change a carbide insert:

The cutterhead is equipped with 56 indexable car-

bide inserts. Each insert can be rotated to reveal

any one of its four cutting edges. Therefore, if one

cutting edge becomes dull or damaged, simply

rotate it 90˚ to reveal a fresh cutting edge (Figure

64).

1. DISCONNECT THE JOINTER/PLANER

FROM THE POWER SOURCE!

2. Remove any sawdust from the head of the

carbide insert Torx screw.

3. Remove the Torx screw and carbide insert.

Reference Dot

4. Clean all dust and dirt off the insert and the

cutterhead pocket from which the insert was

removed, and replace the insert so a fresh,

sharp edge is facing outward.

Note: Proper cleaning is critical to achieving

a smooth finish. Dirt or dust trapped between

the insert and cutterhead will slightly raise the

insert, and make noticeable marks on your

workpieces the next time you plane.

Figure 64. Insert rotating sequence.

5. Lubricate the Torx screw threads with a

light machine oil, wipe the excess oil off the

threads, and torque the Torx screw to 48-50

inch/pounds.

Note: Excess oil may squeeze between the

insert and cutterhead, thereby lifting the insert

slightly and affecting workpiece finishes.

-45-

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Calibrating Depth

Scale

Pulley Alignment

Tools Needed:

Qty

Straightedge ...................................................... 1

Hex Wrench 3mm.............................................. 1

C-Clamps........................................................... 2

The depth scale on the infeed table can be cali-

brated or "zeroed" if it is not correct.

Tools Needed

Straightedge ...................................................... 1

Phillips Screwdriver........................................... 1

Qty

Proper pulley alignment (see Figure 68) prevents

premature belt wear. The pulleys are properly

aligned when they are parallel and in the same

plane as each other.

To calibrate the depth scale:

To align the pulleys:

1. DISCONNECT THE JOINTER/PLANER

FROM THE POWER SOURCE!

1. Remove the fence assembly, fence bracket,

and the V-belt cover (Figure 67).

2. Set the outfeed table height as described in

the Setting Outfeed Table Height instruc-

tions on Page 18.

3. Use the straightedge to help adjust the infeed

table exactly even with the outfeed table, as

shown in Figure 65.

��

Figure 67. Fence and V-belt cover removed.

2. Place a 2" C-clamp on each pulley so the

adjustment shaft faces out, place a straight-

edge on the clamps, as shown in Figure 68,

and visually check pulley alignment.

Figure 65. Infeed table even with outfeed table.

4. Using a screwdriver, adjust the scale pointer

to zero (Figure 66).

Figure 66. Depth scale adjusted to “0” position.

Figure 68. Checking belt alignment.

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��

Setting Fence Stops

��

The fence stops simplify the task of adjusting the

fence to 45˚ and 90˚.

Tools Needed

Qty

45° Square ........................................................ 1

90° Square ........................................................ 1

Sliding Bevel...................................................... 1

Wrench 10mm................................................... 1

��

To set the 90˚ fence stop:

Figure 69. Pulleys properly aligned. V-belts are

1. Loosen the lock nut on the 90° fence stop bolt

shown in Figure 70, and loosen the fence tilt

lock.

parallel and coplaner.

— If the pulleys are aligned, then no adjust-

ments are necessary.

2. Place a 90° square against the table and

fence, and adust the stop bolt, so the fence

is set exactly at 90°.

— If the pulleys are NOT aligned, perform

Steps 3 & 4.

3. Remove the V-belts (see Page 34), loosen

the set screws on the end of the cutterhead

pulley, and align the cutterhead pulley with the

motor pulley.

Lock Nut

4. Tighten the set screws, replace the V-belts,

and repeat Step 2.

5. Reinstall the V-belt cover, fence bracket and

90˚Stop Bolt

fence assembly.

Figure 70. Adjusting fence to 90˚.

3. Tighten the lock nut.

4. Adjust the indicator (if necessary) to 0° to

calibrate the fence tilt scale.

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To set the 45° fence stop:

Adjusting Table Lock

Levers

1. Loosen the fence tilt lock, and position the

fence against the 45° stop bolt.

2. Loosen the lock nut on the 45˚ fence stop bolt

(Figure 71).

The table lock levers can be adjusted if they do

not lock.

45° Stop Bolt

Tools Needed

Qty

Wrench 14 mm.................................................. 1

To adjust the table lock levers:

1. DISCONNECT THE JOINTER/PLANER

Lock Nut

FROM THE POWER SOURCE!

2. Remove the cutterhead guard.

3. Raise the table on the side of the lock lever

Figure 71. Adjusting fence 45˚ outward.

that does not lock.

3. Adjust the 45˚ stop bolt until the fence is

exactly 45° outward while resting on the bolt

(check the angle with a sliding bevel set to

135° or with a 45° square.

4. Loosen the lock nut on the special bolt under

the table, as shown in Figure 72.

4. Retighten the lock nut loosened in Step 2.

Special

Bolt

Lock Nut

Figure 72. Table lock lever bolt.

5. Adjust the bolt height a few turns, lower the

table, and try engaging the lock lever.

6. Repeat Steps 3-5 until the lever engages,

then secure the lock nut.

-48-

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3. Repeat Steps 1-2 with the outfeed table gib

control (Figure 74).

Adjusting Gibs

Gib Set Screw

Gib Nut

The function of the table gibs is to eliminate

excessive play in the table movement. The gibs

also control how easy it is to move the tables.

Tools Needed

Qty

Adjustable Wrench ........................................... 1

Hex Wrench 8mm.............................................. 1

To adjust the table gibs:

1. Using an adjustable wrench, loosen the

infeed table gib nut under the rear of the table

(Figure 73).

Figure 74. Outfeed table gib control.

4. Set the outfeed table height as described in

Setting Outfeed Table Height on Page 18.

Gib Setscrew

Gib Nut

Figure 73. Infeed table gib control.

2. Using an 8mm hex wrench, tighten the gib

setscrew a small amount, then check the

table by moving it up and down. Adjust the

set screw as needed until the friction of the

table movement is balanced between mini-

mal play and ease of movement, then secure

the lock nut.

Note: Tighter gibs reduce play but make it

harder to adjust the tables.

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Planer Table

Parallelism

��

Maximum Allowable Tolerances:

Cutterhead/Table Side-to-Side..................0.002"

��

Head Casting/Table Front/Back ................0.020"

��

Tools Needed:

Qty

Rotacator........................................................... 1

Wrench 12mm................................................... 1

Hex Wrench 4mm.............................................. 1

Hex Wrench 8mm.............................................. 1

Figure 76. Front-to-back parallelism.

Table Parallelism Inspection

Table parallelism is critical to the operation of the

planer. As such, it is essential that the planer table

is parallel with the cutterhead (within 0.002") from

side-to-side, as illustrated in Figure 75.

The easiest way to determine if your planer table

has a parallelism problem with the headstock is to

plane a workpiece and measure the thickness in

multiple locations. If the workpiece is tapered from

left-to-right or from front-to-back, then parallelism

may be a problem.

��

Use your Rotacator (Page 32) to further inspect

the table parallelism. If you do not have a

Rotacator, a wood block and feeler gauges may

be used, but extra care must be taken to ensure

accuracy. If the table is not within the maximum

allowable tolerances, it must be adjusted.

��

�

��

�

��

Table Parallelism Adjustments

The table is adjusted with the set screws on the

cylinder liner.

Figure 75. Side-to-side parallelism of table and

cutterhead.

To adjust the table parallelism:

How the planer table sits in relation to the head

casting from front-to-back is also important (see

Figure 76). The tolerances on the front-to-back

positioning are not as critical as the cutterhead/

table side-to-side positioning. Therefore, the max-

imum allowable tolerance for the front-to-back

parallelism is not more than 0.020".

1. DISCONNECT THE JOINTER/PLANER

FROM THE POWER SOURCE!

2. Raise the planer table as far as possible.

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3. Loosen the four cap screws on the cylinder

liner, as shown in Figure 77.

Spring Tension

Cap Screw

Set Screw

Tools Needed:

Hex Wrench 6mm.............................................. 1

Qty

Roller spring tension must be adjusted so that

feed roller pressure is uniform. Roller spring ten-

sion will vary, depending on the type of wood you

plane. This is usually determined from trial-and-

error.

Cylinder

Lock Nut

Liner

Generally speaking, less spring tension is more

forgiving on workpieces. Therefore, if you primar-

ily plane milled lumber with relatively consistent

surfaces, you can get away with having less

spring tension. Likewise, if you primarily plane

rough lumber with inconsistent surface heights,

more spring tension is a must to keep the

workpiece feeding through the planer without

stopping.

Figure 77. Adjusting table parallelism.

—If the table is not parallel to the cutterhead

side-to-side (Figure 75), loosen the two

lock nuts on the right or left side of the cyl-

inder liner. Adjust the set screws to raise

or lower the table so it is parallel to the

cutterhead.

If workpieces regularly stop feeding during opera-

tion, it may be a sign of weak spring tension.

To adjust feed roller spring tension:

—If the table is not parallel to the cutterhead

front-to-back (Figure 76), loosen the two

lock nuts at the front or back of the cylinder

liner. Adjust the set screws to raise or lower

the front or back of the table so it is parallel

to the cutterhead.

1. Locate the four adjustment screws located

on the top of the planer, as shown in Figure

78.

4. Tighten the four cap screws on the cylinder

liner.

Tension

Screws

Figure 78. Spring tension screws.

-51-

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2. Adjust the tension screws counterclockwise

so that they are five to seven turns below the

top of the head casting.

—If the workpiece slips when you feed it, turn

the screws ¹⁄2 to 1 turn counterclockwise to

increase spring tension.

—If the workpiece is abruptly grabbed when

Anti-Kickback

Fingers

initially fed into the planer, turn the screws

⁄2

to 1 turn clockwise to decrease spring

tension.

Figure 79. Anti-kickback fingers.

Anti-Kickback Fingers

The Model G6333/G0634 provides an anti-kick-

back system as a safety feature. The anti-kick-

back fingers hang from a rod suspended across

the cutterhead casting. The anti-kickback fingers

should be inspected regularly.

Proper operation of the anti-kickback fin-

gers is essential for the safe operation of

this machine. Failure to ensure that they

are working properly could result in serious

operator injury.

Check the fingers (Figure 79) to ensure that they

swing freely and easily. If the fingers do not swing

freely and easily, clean them with a wood resin

solvent.

Do not apply oil or other lubricants to the anti-

kickback fingers. Oil or grease will attract dust,

restricting the free movement of the fingers.

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Electrical Components

Figure 82. Junction box and start capacitor.

Figure 80. G0633/G0634 magnetic switch.

Figure 83. Run capacitor.

Figure 81. Emergency off switch.

Figure 84. Jointer table limit switch.

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Wiring Diagram

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-54-

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Stand Assembly Parts Breakdown

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-55-

G0633/G0634 Jointer/Planer Combo Machine

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Stand Parts List

REF PART #

DESCRIPTION

REF PART #

DESCRIPTION

P0633001

FRAME

P0633019

P0633020

PSB14

DEPTH SCALE

1-1

1-2

P0633001-1 HINGE SHAFT BRACKET (RIGHT)

P0633001-2 HINGE SHAFT BRACKET (LEFT)

LIMIT SWITCH CORD

CAP SCREW 3/8-16 X 1

CAP SCREW 3/8-16 X 1-1/2

HEX BOLT 1/4-20 X 5/8

FLAT WASHER 1/4

GROMMET

P0633002

P0633003

DRIVE SHAFT COVER

COVER FRAME

21-1 PSB26

PB02

3-1

P0633003-1 COVER

PW06

P0633004

P0633005

PB09

DOOR

P0633024

P0633025

P0633026

PW06

SIDE OPENING COVER

HEX BOLT 5/16-18 X 1/2

FLAT WASHER 5/16

CARRIAGE BOLT 3/8-16 X 1

GROMMET

5-1

5-2

STRAIN RELIEF

PW07

FLAT WASHER 1/4

HEX BOLT 1/4-20 X 3/8

MAGNETI C SWITCH ASSEMBLY

PCB22

PB51

6-1

P0633006-1 SPECIAL SCREW 3/8-16 X 1-1/2

P0633029

PW02

FLAT WASHER 3/8

HEX NUT 3/8-16

29-1 P0633029-1 MAG SWITCH FRONT COVER

29-2 P0633029-2 MAG SWITCH BACK COVER

29-3 P0633029-3 CONTACTOR

PN08

P0633009

P0633010

P0633011

P0633012

MOTOR BRACKET

PLANER SCALE

29-4 P0633029-4 THERMAL RELAY

29-5 P0633029-5 ON BUTTON

RIVET

REINFORCEMENT PLATE

HEX BOLT 5/16-18 X 5/8

FLAT WASHER 5/16

HEX NUT 5/16-18

29-6 P0633029-6 OFF BUTTON

12-1 PB32

12-2 PW07

12-3 PN02

12-4 PB23

PS22

PHLP HD SCR 10-24 X 5/8

STRAIN RELIEF

P0633031

PS103

PHLP HD SCR 1/4-20 X 5/16

HEX NUT 1/4-20

HEX BOLT 5/16-18 X 2-1/2

SQUARE SUPPORT

HEX BOLT 5/16-18 X 1/2

TAP SCREW 1/4 X 1

FLAT WASHER 1/4

EMERGENCY OFF SWITCH

PN05

P0633013

P0633036

P0633037

G8588

PROTECTION PLATE (LEFT)

PROTECTION PLATE (RIGHT)

GRIZZLY NAMEPLATE-SMALL

TAP SCREW #5 X 3/8

WRENCH 12 X14

13-1 PB09

13-2 PHTEK35

13-3 PW06

PHTEK24

PWR1214

PWR810

PAW03M

P0633043

P0633049

P0633014

14-1 P0633014-1 SWITCH KNOB

WRENCH 8 X 10

P0633015

P0633016

P0633017

P0633018

EMERGENCY STOP SWITCH CORD

KNOB BOLT 3/8-16

HEX WRENCH 3MM

SPECIAL SCREW 5/16-18 X 1-1/2

KNOB 1/4-20 X 1/2

STRAIN RELIEF

POWER CORD

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Table Assembly Parts Breakdown & List

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REF PART #

DESCRIPTION

REF PART #

DESCRIPTION

101

102

103

P0633101

P0633102

P0633103

INFEED TABLE

118

119

120

121

122

124

125

126

127

128

129

130

131

132

133

134

P0633118

PS18

KNOB SCREW 1/4-20 X 1

PHLP HD SCR 10-24 X 1/4

FLAT WASHER 5/16

CAP SCREW 5/16-18 X 3/4

HEX BOLT 1/4-20 X 1

CAP SCREW 3/8-16 X 1-1/4

HEX NUT 5/16-18

OUTFEED TABLE

TABLE LIP

PW07

104-1 P0633104-1 JOINTER DUST PORT

PSB07

105

106

107

108

109

110

111

112

113

114

115

116

117

P0633105

P0633106

P0633107

P0633108

PN01

HINGE SHAFT A

HINGE SHAFT B

PB31

PSB19

OUTFEED TABLE ADJ. KNOB

GUIDE SCREW

PN02

PSB04

CAP SCREW 1/4-20 X 1/2

PLASTIC PLUG

HEX NUT 1/2-20

P0633127

PSB45

P0633110

P0633111

P0633112

P0633113

PR03M

INFEED HANDGRIP

INFEED LOCK LEVER

OUTFEED LOCK LEVER

PLASTIC KNOB

CAP SCREW 5/16-18 X 3/8

HANDLE

P0633129

P0633130

P0633131

P0633132

P0633133

G2405

SPECIAL SCREW 1/2

PLUNGER

EXT RETAINING RING 12MM

COMPRESSION SPRING

KNOB

P0633115

PW06

CUTTERHEAD GUARD BRACKET

FLAT WASHER 1/4

PUSH BLOCK-SMALL

PB07

HEX BOLT 5/16-18 X 3/4

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Cutterhead & Motor Breakdown

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G0633/G0634 Jointer/Planer Combo Machine

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Cutterhead & Motor Parts List

REF PART #

DESCRIPTION

REF PART #

DESCRIPTION

200

201

P0633200

P0633201

P0634201

CUTTERHEAD BLOCK

220

221

222

223

224

225

226

227

228

229

230

P0633220

PSS07

SPACER

CUTTERHEAD (G0633)

SET SCREW 1/4-20 X 1/2

INT RETAINING RING 52MM

FLAT HD ALLEN SCR M5-.8 X 12 (G0633)

12" SPIRAL CUTTERHEAD (G0634)

PR26M

201-1 P0634201-1 INDEXABLE CUTTER (G0634)

201-2 PFH35M FLAT HD TORX T20 M6-1 X 15 (G0634)

PFH58M

P62052RS BALL BEARING 6205-2RS

201-3 P0634201-3 TORX T-HANDLE WRENCH 6MM (G0634)

201-4 P0634201-4 TORX BIT T-20 (G0634)

P0633225

PW06

GUARD

FLAT WASHER 1/4

HEX BOLT 1/4-20 X 3/8

SET SCREW 1/4-20 X 1/4

SET SCREW 1/4-20 X 1/2

MOTOR 5HP

202

203

204

205

206

207

208

209

210

211

212

213

214

215

P0633202

P0633203

P0633204

P0633205

P0633206

P0633207

P0633208

P0633209

P0633210

P0633211

P0633212

P0633213

P0633214

P0633215

KNIFE (G0633)

PB51

GIB (G0633)

PSS11

PSS07

P0633230

GIB BOLT (G0633)

COMPRESSION SPRING (G0633)

OUTFEED ROLLER

INFEED ROLLER

COVER

230-1 P0633230-1 JUNCTION BOX

230-2 P0633230-2 FAN COVER

230-3 P0633230-3 MOTOR FAN

ALIGNMENT PIN

PIVOT PIN

230-4 P0633230-4 CAPACITOR COVER

230-5 P0633230-5 START CAPACITOR 400MFD 125VAC

230-6 P0633230-6 RUN CAPACITOR 50MFD 350VAC

SQUARE SUPPORT

DOWEL

231

232

233

234

235

236

237

238

P0633231

P0633232

PVM52

PSB55

MOTOR CORD

COMPRESSION SPRING

CUTTERHEAD PULLEY KEY

DUST CHUTE

PIVOT PIN

V-BELT FM-52 3L520

CAP SCREW 5/16-18 X 3-1/4

SET SCREW 1/4-20 X 3/8

PHLP HD SCR 10-24 X 3/8

FLAT WASHER #10

KNIFE SETTING GAUGE

215-4 P0633215-4 L BRACKET

215-5 P0633215-5 PLATE

215-6 P0633215-6 BRACKET

215-7 P0633215-7 PLATE

215-8 P0633215-8 PLATE

215-9 P0633215-9 PLATE

PSS03

PS06

PW03

P0633238

238-1 P0633238-1 KNIFE SETTING GAUGE FEET

238-2 P0633238-2 KNIFE SETTING GAUGE ROD

216

217

218

219

P0633216

P0633217

P0633218

P0633219

MOTOR PULLEY

PULLEY

238-3 PEC10M

E-CLIP 9MM

241

243

244

P0633241

PS01

CUTTERHEAD ROTATION LABEL

PHLP HD SCR 10-24 X 1/2

HEX NUT 10-24

SUPPORT

ANTIKICKBACK FINGER

PN07

-59-

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Drive Assembly Breakdown & List

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REF PART #

DESCRIPTION

REF PART #

PR57M

DESCRIPTION

INT RETAINING RING 22MM

STUD

113

301

302

303

304

305

306

307

308

309

310

311

312

313

314

315

316

317

318

319

P0633113

P0633301

P0633302

P0633303

P0633304

P0633305

P0633306

PLASTIC KNOB

SPROCKET 66T

SPROCKET 34T

BUSHING

320

321

322

323

324

325

326

327

328

329

330

331

332

333

334

335

336

337

338

P0633321

PW02

FLAT WASHER 3/8

CAP SCREW 3/8-16 X 1/2

LEVER

PSB100

P0633324

PSS02

PSS12

PN05

SPROCKET 18T

SPACER

SET SCREW 5/16-18 X 3/8

SET SCREW 1/4-20 X 1

HEX NUT 1/4-20

ARM

P62042RS BALL BEARING 6204-2RS

P0633308

P6082RS

P0633310

P0633311

P0633312

P0633313

P0633314

P0633315

P0633316

P0633317

P0633318

P0633319

TENSION SPRING

BALL BEARING 608-2RS

ROLLER CHAIN

CONTACT WHEEL

LEVER

PSB70

P0633329

PN02

CAP SCREW 5/16-18 X 2

FLAT WASHER 5/16

HEX NUT 5/16-18

PW01

FLAT WASHER 1/2

HEX NUT 1/2-20

PN01

P0633333

PSB05

PSB17

PSB07

PLN01

PSB12

BUSHING

TENSION SPRING

CAM

CAP SCREW 1/4-20 X 3/4

CAP SCREW 1/4-20 X 3/8

CAP SCREW 5/16-18 X 3/4

LOCK NUT 3/8-16

CAM SHAFT

ROLL PIN

SPACER

CAP SCREW 5/16-18 X 2-1/2

SPROCKET 19T

-60-

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Planer Table Breakdown & List

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REF PART #

DESCRIPTION

REF PART #

DESCRIPTION

401

402

403

404

405

406

407

408

P0633401

P0633402

P0633403

P0633404

P0633405

P0633406

P0633407

P0633408

PLANER TABLE

COLUMN

420

P0633420

PW07

BUSHING

421

422

423

424

425

426

427

428

429

430

431

432

433

434

435

436

437

438

FLAT WASHER 5/16

LOCK NUT 5/16-18

LOCK WASHER 1/4

CYLINDER LINER

LOCK SCREW

COLLAR

PLN03

PLW02

PSB56

PR88M

PRP05M

PSS05

P0633428

PLW04

PB16

CAP SCREW 1/4-20 X 2-1/4

INT RETAINING RING 8MM

ROLL PIN 5 X 30

THICKNESS POINTER

GEAR BOX

BUSHING

SET SCREW 5/16-18 X 1/4

FLAT WASHER

408-1 P0633408-1 SELF-LUBRICATION BUSHING

408-2 P0633408-2 SELF-LUBRICATION BUSHING

LOCK WASHER 3/8

409

410

411

412

413

414

415

417

418

419

P0633409

P0633410

P0633411

P0633412

P0633413

PN02

GEAR

HEX BOLT 3/8-16 X 1-1/2

SET SCREW 5/16-18 X 1

CAP SCREW 3/8-16 X 1-1/4

HEX BOLT 5/16-18 X 1/2

HEX NUT 3/8-16

WORM SHAFT

PSS01

PSB19

PB09

ELEVATION LEAD SCREW

SHIELD PLATE

HANDWHEEL

PN08

HEX NUT 5/16-18

UNIVERSAL LOCK LEVER

ROLL PIN

PSS36

PS35

SET SCREW 3/8-16 X 2

PHLP HD SCR 5/16-18 X 3/4

HANDLE

P0633415

P0633417

P0633418

PR79M

P0633437

P0633438

THRUST BEARING NTB1528 +2AS

INT RETAINING RING 19MM

SPECIAL SCREW 3/8-16 X 3-3/8

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Limit Switch Breakdown & List

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REF PART #

DESCRIPTION

REF PART #

DESCRIPTION

501-1 P0633501-1 SWING LEVER (F)

501-2 P0633501-2 SWING LEVER (M)

508

509

510

511

512

513

514

515

PW07

FLAT WASHER 5/16

PB03

HEX BOLT 5/16-18 X 1

HEX BOLT 5/16-18 X 1/2

HEX NUT 5/16-18

501-3 P0633501-3 LIMIT SWITCH BRACKET

PB09

502

503

504

505

506

507

P0633502

P0633503

P0633504

P0633505

P0633506

PLN03

COMPRESSION SPRING

EXTENSION SPRING

PN02

PSB101

PSB06

P0633514

P0633515

CAP SCREW 10-24 X 1-1/4

CAP SCREW 1/4-20 X 1

LIMIT SWITCH

SWITCH ACTIVATION ROD

LOCK NUT 5/16-18

LIMIT SWITCH CONTROL CORD

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Fence/Guard Breakdown & List

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Fence/Guard List

REF PART #

DESCRIPTION

REF PART #

DESCRIPTION

601 P0633601 FENCE BASE

628 P0633628 POINTER

602 P0633602 ADJUSTMENT TUBE W/RACK

603 P0633603 TRUNNION BRACKET

604 P0633604 TRUNNION

629 PW06

630 PS07

631 PSS03

632 PS22

633 PB12

634 PSS01

635 PN02

FLAT WASHER 1/4

PHLP HD SCR 1/4-20 X 3/8

SET SCREW 1/4-20 X 3/8

PHLP HD SCR 10-24 X 5/8

HEX BOLT 5/16-18 X 1-1/4

SET SCREW 5/16-18 X 1

HEX NUT 5/16-18

604-1 P0633604-1 FENCE ANGLE SCALE

605 P0633605 PIVOT STUD

606 P0633606 SPACER

607 P0633607 ADJUSTMENT SCREW

608 P0633608 ADJUSTMENT ROD

609 P0633609 FENCE

636 P0633636 CONTROL KNOB

636-1 PR01M

637 PB05

638 PN05

639 PB97

640 PSS11

EXT RETAINING RING 10MM

610 P0633610 SLIDING BOLT

611 P0633611 ECCENTRIC SHAFT

HEX BOLT 1/4-20 X 3/4

HEX NUT 1/4-20

612 PLN01

LOCK KNOB 3/8-16

HEX BOLT 1/4-20 X 3-1/4

SET SCREW 1/4-20 X 1/4

613 P0633613 PINION SHAFT

614 P0633614 FENCE SUPPORT

615 P0633615 PLASTIC PROTECTION SHOE

616 P0633616 BUSHING

641 P0633641 KNOB SCREW 1/4

642 PB19

643 PSB06

644 PW06

645 PW06

646 PSS29

HEX BOLT 1/4-20 X 1/2

CAP SCREW 1/4-20 X 1

FLAT WASHER 1/4

617 PB03

618 PLW01

619 PLN03

620 PW07

HEX BOLT 5/16-18 X 1

LOCK WASHER 5/16

LOCK NUT 5/16-18

FLAT WASHER 5/16

FLAT WASHER 1/4

SET SCREW 10-24 X 1/4

647 P0633647 FENCE BASE PLATE

701 P0633701 CUTTERHEAD GUARD

621 P0633621 CUTTER KNIFE GUARD

622 P0633622 DOVETAIL BRACKET FOR QUICK RELEASE

702 PRP31M

ROLL PIN 6 X 36

623 PW06

624 PFH19

FLAT WASHER 1/4

703 P0633703 STUD

FLAT HD SCR 1/4-20 X 3/8

704 PRP05M

ROLL PIN 5 X 30

625 P0633625 TUBE LOCKING SHOE

626 P0633626 UNIVERSAL LOCK LEVER

627 P0633627 UNIVERSAL LOCK LEVER

705 P0633705 TORSION SPRING

707 PR48M

EXT RETAINING RING 11MM

710 P0633710 LOAD WASHER

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Safety Labels and Cosmetic Parts

803

804

801

802

805

800

806

807

808

806

809

810

REF PART #

DESCRIPTION

GRIZZLY NAMEPLATE-SMALL

REF PART #

DESCRIPTION

CHANGING OPERATIONS WARNING LABEL

GRIZZLY GREEN PAINT

G8588

806

807

808

809

810

P0633806

PPAINT-1

800

801

802

803

804

805

PLABEL-12 READ MANUAL 2" X 3 5/16"

PLABEL-37 RESPIRATOR/GLASSES LABEL

PPAINT-11 GREY PUTTY TOUCH UP PAINT

PLABEL-14 ELECTRICITY LABEL

P0633802

P0633803

MACHINE ID LABEL

CUTTERHEAD GUARD WARNING LABEL

P0633810

P0634810

MODEL NUMBER LABEL G0633

MODEL NUMBER LABEL G0634

PLABEL-15 EAR PROTECTION 2"X3 5/16"H

P0633805 DISCONNECT POWER LABEL

Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine

MUST maintain the original location and readability of the labels on the machine. If any label is

removed or becomes unreadable, REPLACE that label before using the machine again. Contact

Grizzly at (800) 523-4777 or www.grizzly.com to order new labels.

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WARRANTY AND RETURNS

Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from

the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,

negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty

and any and all warranties that may be implied by law, including any merchantability or fitness, for any par-

ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent

that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.

In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and

any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.

We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special,

or consequential damages arising from the use of our products.

To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then

issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the

carton. We will not accept any item back without this number. Proof of purchase must accompany the

merchandise.

The manufacturers reserve the right to change specifications at any time because they constantly strive to

achieve better quality equipment. We make every effort to ensure that our products meet high quality and

durability standards and we hope you never need to use this warranty.

Please feel free to write or call us if you have any questions about the machine or the manual.

Thank you again for your business and continued support. We hope to serve you again soon.

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