Grizzly Biscuit Joiner G0609 User Manual

MODEL G0609

12" PARALLELOGRAM

JOINTER

OWNER'S MANUAL

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#BL8452 PRINTED IN CHINA

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Table of Contents

INTRODUCTION............................................................................................................................... 3

Foreword .................................................................................................................................... 3

Contact Info................................................................................................................................ 3

Machine Data Sheet................................................................................................................... 4

Identification ............................................................................................................................... 6

SECTION 1: SAFETY....................................................................................................................... 7

Additional Safety for Jointers ..................................................................................................... 9

SECTION 2: CIRCUIT REQUIREMENTS ...................................................................................... 10

220V Single-Phase .................................................................................................................. 10

SECTION 3: SET UP...................................................................................................................... 11

Set Up Safety........................................................................................................................... 11

Items Needed for Set Up ......................................................................................................... 11

Unpacking ................................................................................................................................ 11

Inventory................................................................................................................................... 12

Hardware Recognition Chart.................................................................................................... 13

Clean Up .................................................................................................................................. 14

Site Considerations.................................................................................................................. 14

Moving & Placing Jointer ......................................................................................................... 15

Mounting to Shop Floor............................................................................................................ 15

Fence ....................................................................................................................................... 16

Winding Cutterhead Guard ...................................................................................................... 17

Pedestal Switch........................................................................................................................ 17

Knife Setting Jig ....................................................................................................................... 18

Checking Outfeed Table Height .............................................................................................. 18

Dust Port .................................................................................................................................. 19

Test Run................................................................................................................................... 19

SECTION 4: OPERATIONS ........................................................................................................... 20

Operation Safety ...................................................................................................................... 20

Basic Controls.......................................................................................................................... 20

Stock Inspection and Requirements ........................................................................................ 21

Squaring Stock......................................................................................................................... 22

Surface Planing........................................................................................................................ 23

Edge Jointing ........................................................................................................................... 24

Bevel Cutting............................................................................................................................ 25

Rabbet Cutting ......................................................................................................................... 26

SECTION 5: ACCESSORIES......................................................................................................... 27

SECTION 6: MAINTENANCE ........................................................................................................ 30

Schedule .................................................................................................................................. 30

Cleaning ................................................................................................................................... 30

Unpainted Cast Iron ................................................................................................................. 30

Lubrication................................................................................................................................ 30

Maintenance Log...................................................................................................................... 31

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SECTION 7: SERVICE ................................................................................................................... 32

Troubleshooting........................................................................................................................ 32

Inspecting Knives..................................................................................................................... 34

Adjusting/Replacing Knives...................................................................................................... 34

Checking/Adjusting Table Parallelism...................................................................................... 37

Setting Outfeed Table Height................................................................................................... 39

Setting Infeed Table................................................................................................................. 40

Calibrating Depth Scale ........................................................................................................... 41

Setting Fence Stops................................................................................................................. 41

V-Belts...................................................................................................................................... 43

Pulley Alignment ...................................................................................................................... 43

G0609 Electrical Components ................................................................................................. 45

G0609 Wiring Diagram............................................................................................................. 46

Base Assembly Parts Breakdown............................................................................................ 47

Base Parts List......................................................................................................................... 48

Table Assembly Parts Breakdown........................................................................................... 49

Table Parts List ........................................................................................................................ 49

Fence Assembly Parts Breakdown.......................................................................................... 50

Fence Parts List ....................................................................................................................... 50

Stand Assembly Parts Breakdown........................................................................................... 51

Stand Parts List........................................................................................................................ 52

Warning Label Parts List.......................................................................................................... 53

WARRANTY AND RETURNS........................................................................................................ 54

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INTRODUCTION

Foreword

Contact Info

We are proud to offer the Model G0609 12"

Parallelogram Jointer. This machine is part of

a growing Grizzly family of fine woodworking

machinery. When used according to the guide-

lines set forth in this manual, you can expect

years of trouble-free, enjoyable operation and

proof of Grizzly’s commitment to customer satis-

faction.

If you have any comments regarding this manual,

please write to us at the address below:

Grizzly Industrial, Inc.

Technical Documentation Manager

P.O. Box 2069

Bellingham, WA 98227-2069

Email: [email protected]

We are pleased to provide this manual with

the Model G0609. It was written to guide you

through assembly, review safety considerations,

and cover general operating procedures. It repre-

sents our effort to produce the best documenta-

tion possible.

We stand behind our machines. If you have any

service questions or parts requests, please call or

write us at the location listed below.

Grizzly Industrial, Inc.

1203 Lycoming Mall Circle

Muncy, PA 17756

The specifications, drawings, and photographs

illustrated in this manual represent the Model

G0609 as supplied when the manual was pre-

pared. However, owing to Grizzly’s policy of con-

tinuous improvement, changes may be made at

any time with no obligation on the part of Grizzly.

For your convenience, we always keep current

Grizzly manuals available on our website at www.

grizzly.com. Any updates to your machine will be

reflected in these manuals as soon as they are

complete. Visit our site often to check for the lat-

est updates to this manual!

Phone: (570) 546-9663

Fax: (800) 438-5901

E-Mail: [email protected]

Web Site: http://www.grizzly.com

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Machine Data Sheet

MACHINE DATA

SHEET

Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901

MODEL G0609 12" PARALLELOGRAM JOINTER

Product Dimensions:

Weight .............................................................................................................................................................875 lbs.

Length/Width/Height .........................................................................................................................84" x 33" x 43¹⁄2

Foot Print (Length/Width)...............................................................................................................................84" x 33"

Shipping Dimensions:

Type ..........................................................................................................................................................Wood Crate

Content............................................................................................................................................................Machine

Weight..........................................................................................................................................................1, 036 lbs.

Length/Width/Height.....................................................................................................................88³⁄8" x 29³⁄4" x 40¹⁄2

Electrical:

Switch......................................................................................................Magnetic with Thermal Overload Protection

Switch Voltage .....................................................................................................................................................220V

Recommended Breaker Size........................................................................................................................... 20 amp

Plug..........................................................................................................................................................................No

Motors:

Main

Type ................................................................................................................ TEFC Capacitor Start Induction

Horsepower................................................................................................................................................ 3 HP

Voltage.......................................................................................................................................................220V

Prewired.....................................................................................................................................................220V

Phase....................................................................................................................................................... Single

Amps.............................................................................................................................................................. 18

Speed............................................................................................................................................... 3450 RPM

Cycle ........................................................................................................................................................ 60 Hz

Power Transfer ...............................................................................................................................V-Belt Drive

Bearings...................................................................................................................... Shielded and Lubricated

Main Specifications:

Construction

Table Construction.............................................................Parallelogram Design, Precision Ground Cast Iron

Fence Assembly ..................................................................................................................................Cast Iron

Body Assembly ....................................................................................................................................Cast Iron

Stand....................................................................................................................................................Cast Iron

Guard. ................................................................................................................................. Moulded Aluminum

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Capacity

Maximum Depth of Cut............................................................................................................................. ¹⁄8" in.

Maximum Rabbeting Depth ........................................................................................................................... ³⁄4

Maximum Width of Cut .................................................................................................................................12"

Cutterhead Diameter.................................................................................................................................... 3³⁄4

Cutterhead Knife Size............................................................................................................... 12" x ¹⁄8" x 1⁹⁄64"

Cutterhead Speed............................................................................................................................. 4950 RPM

Cuts Per Minute ............................................................................................................................. 19,800 RPM

Cutterhead ..............................................................................................................................................4-Knife

Other Specifications:

Country Of Origin................................................................................................................................................China

Warranty.............................................................................................................................................................1 Year

Serial Number Location ................................................................................................Data Label on front of cabinet

Assembly Time ...........................................................................................................................................45 minutes

Features:

Parallelogram Beds

Top Mount Switch Controls

5³⁄8" Tall Fence

Included Push Blocks

5" Dust Port

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Identification

Figure 1. G0609 identification.

A. Outfeed Table

B. Fence

C. Fence Lock Handle

D. Fence Tilt Lever

E. Cutterhead Guard

F. Control Panel

G. Infeed Table

H. Depth Scale

I. Infeed Table Lock

J. Infeed Table Adjustment Handwheel

K. Outfeed Table Lock

L. Outfeed Table Adjustment Handwheel

M. Dust Port

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SECTION 1: SAFETY

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Additional Safety for Jointers

1. JOINTER KICKBACK. "Kickback" is when

the workpiece is thrown off the jointer table

by the force of the cutterhead. Always use

push blocks and safety glasses to reduce

the likelihood of injury from “kickback.” If

you do not understand what kickback is,

or how it occurs, DO NOT operate this

machine.

6. MAXIMUM CUTTING DEPTH. The maxi-

mum cutting depth for one pass is ⁄8".

Never attempt any single cut deeper than

this!

7. JOINTING WITH THE GRAIN. Jointing

against the grain or jointing end grain is

dangerous and could produce chatter or

excessive chip out. Always joint with the

grain.

2. CUTTERHEAD ALIGNMENT. Keep the top

edge of the outfeed table aligned with the

edge of the cutterhead at top dead center

(TDC) to avoid kickback and personal inju-

ries.

8. KEEPING GUARDS IN PLACE. With the

exception of rabbeting, all operations must

be performed with the guard in place. After

rabbeting, be sure to replace the guard.

3. PUSH BLOCKS. Always use push blocks

whenever surface planing. Never pass your

hands directly over the cutterhead without a

push block.

9. PROPER CUTTING. When cutting, always

keep the workpiece moving toward the

outfeed table until the workpiece has passed

completely over the cutterhead. Never back

the work toward the infeed table.

4. WORKPIECE SUPPORT. Supporting the

workpiece adequately at all times while

cutting is crucial for making safe cuts and

avoiding injury. Never attempt to make a cut

with an unstable workpiece.

10. USING GOOD STOCK. Jointing safety

begins with your lumber. Inspect your

stock carefully before you feed it over the

cutterhead. Never joint a board that has

loose knots, nails, or staples. If you have

any doubts about the stability or structural

integrity of your stock, DO NOT joint it!

5. KICKBACK ZONE. The "kickback zone"

is the path directly through the end of the

infeed table. Never stand or allow others to

stand in this area during operation.

No list of safety guidelines can be complete.

Every shop environment is different. Always

consider safety first, as it applies to your

individual working conditions. Use this and

other machinery with caution and respect.

Failure to do so could result in serious per-

sonal injury, damage to equipment, or poor

work results.

Like all machines there is danger associated

with this machine. Accidents are frequently

caused by lack of familiarity or failure to pay

attention. Use this machine with respect

and caution to lessen the possibility of

operator injury. If normal safety precautions

are overlooked or ignored, serious personal

injury may occur.

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SECTION 2: CIRCUIT REQUIREMENTS

Grounding

220V Single-Phase

In the event of an electrical short, grounding

reduces the risk of electric shock. The grounding

wire in the power cord must be properly connect-

ed to the grounding prong on the plug; likewise,

the outlet must be properly installed and ground-

ed. All electrical connections must be made in

accordance with local codes and ordinances.

Serious personal injury could occur if you

connect the machine to the power source

before you have completed the set up pro-

cess. DO NOT connect the machine to the

power source until instructed to do so.

Electrocution or fire could

result if this machine is

The Model G0609 motor draws the following

not grounded correctly

Amperage Draw

amps under maximum load:

or if your electrical con-

figuration does not com-

ply with local and state

Motor Draw at 220V .............................. 18 Amps

codes. Ensure compliance

by checking with a quali-

fied electrician!

Circuit Requirements

We recommend using a dedicated circuit for this

machine. You MUST connect your machine to a

grounded circuit that is rated for the amperage

given below. Never replace a circuit breaker on

an existing circuit with one of higher amper-

age without consulting a qualiﬁed electrician to

ensure compliance with wiring codes. If you are

unsure about the wiring codes in your area or

you plan to connect your machine to a shared

circuit, consult a qualified electrician.

Extension Cords

We do not recommend the use of extension

cords. Instead, arrange the placement of your

equipment and the installed wiring to eliminate

the need for extension cords.

If you find it absolutely necessary to use an

extension cord at 220V with your machine:

220V Circuit...........................................20 Amps

•

Use at least a 12 gauge cord that does not

exceed 50 feet in length!

Plug/Receptacle Type

Recommended Plug/Receptacle....NEMA L6-20

The extension cord must also contain a

ground wire and plug pin.

A qualified electrician MUST size cords over

50 feet long to prevent motor damage.

Figure 2. NEMA L6-20 plug and receptacle.

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SECTION 3: SET UP

Set Up Safety

Items Needed for

Set Up

The following items are needed to complete the

set up process, but are not included with your

machine:

This machine presents

serious injury hazards

to untrained users. Read

through this entire manu-

al to become familiar with

the controls and opera-

tions before starting the

machine!

Description

Qty

•

Safety Glasses (for each person) .............. 1

Solvent ....................................................... 1

Shop Rags for Cleaning............. As Needed

Extra Person for Lifting Help...................... 1

Fork Lift, Engine Hoist, or Boom Crane..... 1

Lifting Straps (900 lb. Capacity)................. 2

Straightedge (see Page 18)....................... 1

Phillips Screwdriver #2............................... 1

Wear safety glasses dur-

ing the entire set up pro-

cess!

Unpacking

The Model G0609 is a

heavy machine (1,036 lbs

shipping weight). Use

powerliftingequipmentto

lift this jointer. Otherwise

serious personal injury

may occur

The Model G0609 was carefully packed when it

left our warehouse. If you discover the machine

is damaged after you have signed for delivery,

please immediately call Customer Service at

(570) 546-9663 for advice.

Save the containers and all packing materials for

possible inspection by the carrier or its agent.

Otherwise, filing a freight claim can be difficult.

When you are completely satisfied with the con-

dition of your shipment, you should inventory the

contents.

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Inventory

After all the parts have been removed from the

wood crate, you should have the following items:

Crate Contents: (Figure 3 & 4)

Qty

A. Jointer Assembly........................................ 1

B. Fence Assembly......................................... 1

C. Fence Bracket ............................................ 1

D. Push Blocks................................................ 2

E. Knife Setting Jig ......................................... 1

Figure 4. Additional crate contents.

In the event that any nonproprietary parts are

missing (e.g. a nut or a washer), we would be

glad to replace them, or for the sake of expedi-

ency, replacements can be obtained at your local

hardware store.

NOTICE

Some hardware/fasteners on the inventory

list may arrive pre-installed on the machine.

Check these locations before assuming that

any items from the inventory list are miss-

ing.

Figure 3. Crate contents.

Hardware and Tools

Qty

•

Hex Wrenches 3, 4, 8, 10mm ...........1 Each

•

Open End Wrench

10/12, 12/14,17/19mm ......................1 Each

Cap Screws M12-1.75 x 30 (Fence) .......... 2

Flat Washers 12mm (Fence)...................... 3

Lock Washers 12mm (Fence).................... 2

Lock Nut M12-1.75 (Fence) ....................... 1

Flat Washers 10mm (Pedestal).................. 2

Lock Washers 10mm (Pedestal)................ 2

Cap Screws M10-1.5 x 25 (Pedestal) ........ 2

SUFFOCATION HAZARD!

Immediately discard all plas-

tic bags and packing materi-

als to eliminate choking/suf-

focation hazards for children

and animals.

•

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Hardware Recognition Chart

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Clean Up

Site Considerations

The unpainted surfaces are coated with a waxy

oil to protect them from corrosion during ship-

ment. Remove this protective coating with a sol-

vent cleaner or citrus-based degreaser such as

Grizzly’s G7895 Degreaser. To clean thoroughly,

some parts may need to be removed. For opti-

mum performance from your machine, make

sure you clean all moving parts or sliding

contact surfaces that are coated. Avoid chlo-

rine-based solvents, such as acetone or brake

parts cleaner, as they may damage painted sur-

faces should they come in contact. Always follow

the manufacturer’s instructions when using any

type of cleaning product.

Floor Load

Refer to the Machine Data Sheet for the weight

and footprint specifications of your machine.

Some residential floors may require additional

reinforcement to support both the machine and

operator.

Machine Placement

Consider existing and anticipated needs, size of

material to be processed through each machine,

and space for auxiliary stands, work tables or

other machinery when establishing a location for

your new machine. See Figure 5 for the minimum

working clearances.

Gasoline and petroleum

products have low flash

points and could cause

an explosion or fire if

used to clean machinery.

DO NOT use gasoline or

petroleum products to

clean the machinery.

��

Many of the solvents

commonly used to clean

machinery can be toxic

when inhaled or ingest-

ed. Lack of ventilation

while using these sol-

vents could cause seri-

ous personal health risks

or fire. Take precautions

from this hazard by only

using cleaning solvents

in a well ventilated area.

Figure 5. Minimum working clearances.

Unsupervised children and

visitors inside your shop

could cause serious per-

sonal injury to themselves.

Lock all entrances to the

shop when you are away and

DO NOT allow unsupervised

children or visitors in your

shop at any time!

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Moving & Placing

Jointer

Mounting to Shop

Floor

Although not required, we recommend that you

mount your new machine to the floor. Because

this is an optional step and floor materials may

vary, floor mounting hardware is not included.

Generally, you can either bolt your machine to

the floor or mount it on machine mounts. Both

options are described below. Whichever option

you choose, it is necessary to level your machine

with a precision level.

The Model G0609 is

an extremely heavy

machine. Serious per-

sonal injury may occur if

safe moving methods are

not followed. To be safe,

you will need assistance

and power equipment

when moving the ship-

ping crate and remov-

ing the machine from the

crate.

Bolting to Concrete Floors

Lag shield anchors with lag bolts (Figure 7)

and anchor studs are two popular methods for

anchoring an object to a concrete floor. We sug-

gest you research the many options and methods

for mounting your machine and choose the best

that fits your specific application.

The Model G0609 requires the use of lifting

equipment such as a forklift, engine hoist, or

boom crane. DO NOT lift the machine by hand.

If you are unsure how to lift this jointer, consult a

qualified professional.

Anchor Stud

To lift the jointer:

1. Wrap lifting straps around the infeed and

outfeed tables. Position the straps as close

to the base as possible to prevent damaging

the tables.

Lag Shield & Bolt

2. With lifting straps positioned evenly, lift the

jointer (Figure 6) off of the pallet and onto

the floor.

Figure 7. Typical fasteners for mounting to

concrete floors.

NOTICE

Anchor studs are stronger and more per-

manent alternatives to lag shield anchors;

however, they will stick out of the floor,

which may cause a tripping hazard if you

decide to move your machine.

Figure 6. Model G0609 supported evenly by two

lifting straps.

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Fence

Make sure the fence, carriage, and table have

been thoroughly cleaned of all the export grease

before installing the fence, or the fence will not

slide easily. The fence has a keyway slot built into

the underside of it that fits over the key on the

table. These keep the fence perpendicular to the

cutterhead during adjustments.

Figure 8. Installing fence bracket.

The fence is heavy.

Seek assistance when

lifting it onto the jointer

stand.

2. With the help of an assistant, lift the fence

assembly over the fence bracket, slip the

sliding bushing (Figure 9) into the fence

bracket slot, and make sure the key and key-

way slot fit snugly.

Components and Hardware Needed:

Qty

Cap Screws M12-1.75 x 30 ............................... 2

Flat Washers 12mm .......................................... 3

Lock Washers 12mm......................................... 2

Lock Nut M12-1.75............................................. 1

Fence Bracket ................................................... 1

Fence Assembly................................................ 1

Fence

Bracket Slot

To install the fence:

1. Align the mounting holes on the fence bracket

and jointer, and fasten with the M12-1.75 x 30

cap screws, flat washers and lock washers as

shown in Figure 8.

Key

Sliding

Bushing

Key Slot

Figure 9. Installing fence assembly.

3. Secure the sliding bushing with a 12mm flat

washer and lock nut.

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Winding Cutterhead

Guard

Pedestal Switch

The pedestal switch is upside down for shipping

purposes.

Though the cutterhead guard is pre-installed, you

should check to make sure it works.

Components and Hardware Needed:

Qty

•

Flat Washers 10mm (Pedestal).................. 2

1. Pull the guard back and let it go. The guard

Lock Washers 10mm (Pedestal)................ 2

Cap Screws M10-1.5 x 25 (Pedestal) ........ 2

Pedestal Switch.......................................... 1

should spring back over the cutterhead.

—If the guard drags across the table, loosen

the set screws on the guard, raise it slight-

ly, then tighten the set screws.

To set up the pedestal switch:

1. Remove the M10-1.5 x 25 cap screws and

flat washers shown in Figure 11.

—If the guard does not spring back over the

cutterhead, loosen the set screws on the

jointer shown in Figure 10, hold the guard

over the cutterhead, and wind the shaft

collar clockwise. Tighten the set screws.

Check to see if the guard works and adjust

the collar as needed.

2. Turn the pedestal upright and fasten it to

the jointer with the cap screws and washers

removed in Step 1, as shown in Figure 12.

Shaft

Collar

Set

Screws

Figure 11. Location of pedestal mounting

Figure 10. Loosening set screws.

hardware (one side shown).

Figure 12. Mounting pedestal in upright position.

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Knife Setting Jig

��

Assemble the jig as shown in Figure 13.

Figure 14. Cutterhead knife at top-dead center.

When correctly set, the knife will barely touch

the straightedge, as shown in Figure 15.

Figure 13. Knife setting jig assembly.

—If your outfeed table is correctly set, no

adjustments are necessary.

—If the knife lifts the straightedge off the

table or it is below the straightedge, then

the outfeed table must be re-set. Refer to

Setting Outfeed Table Height on Page

39.

Checking Outfeed

Table Height

The outfeed table MUST be level with the knives

when they are at top-dead-center or the workpiece

cannot be feed across the jointer safely. The

outfeed table height is factory set, but we recom-

mend that you check it to make sure that it didn’t

change during shipping.

��

To check the outfeed table height:

��

1. Place a straightedge on the outfeed table so

it extends over the cutterhead.

2. Rotate the cutterhead pulley until one of the

knives is at top-dead-center (TDC), as illus-

trated in Figure 14.

Figure 15. Using a straightedge to align outfeed

table height with knife at TDC.

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Dust Port

Test Run

Once the assembly is complete, test run your

machine to make sure it runs properly.

DO NOT operate the Model G0609 with-

out an adequate dust collection system.

This machine creates substantial amounts

of wood dust while operating. Failure to use

a dust collection system can result in short

and long-term respiratory illness.

If, during the test run, you cannot easily locate

the source of an unusual noise or vibration, stop

using the machine immediately, then review the

Troubleshooting on Page 32.

If you still cannot remedy a problem, contact our

Tech Support at (570) 546-9663 for assistance.

The dust port is installed at the factory, so just

attach it to an adequate dust collection system.

To test run the machine:

Recommended CFM at Dust Port:.... 615 CFM

Do not confuse this CFM recommendation with

the rating of the dust collector. To determine the

CFM at the dust port, you must take into account

many variables, including the CFM rating of the

dust collector, the length of hose between the

dust collector and the machine, the amount of

branches or wyes, and the amount of other open

lines throughout the system. Explaining this cal-

culation is beyond the scope of this manual. If you

are unsure of your system, consult an expert or

purchase a good dust collection "how-to" book.

1. Connect the machine to the power source.

2. Twist the STOP button so it pops out.

3. Make sure you have read the safety instruc-

tions at the beginning of the manual and that

the machine is setup properly.

4. Make sure all tools and objects used during

set up are cleared away from the machine.

5. Turn the machine ON.

6. Press the STOP button, then restart the

jointer.

7. Listen to and watch for abnormal noises or

actions. The machine should run smoothly

with little or no vibration or rubbing noises.

—Immediately turn the jointer OFF if you

suspect any problems, and refer to Page

32 to troubleshoot/fix any problems before

starting the jointer again.

If the source of an unusual noise or vibra-

tion is not readily apparent, contact our

Technical Support at (360) 546-9663.

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SECTION 4: OPERATIONS

Basic Controls

Operation Safety

This section covers the basic controls used during

routine operations.

Damage to your eyes, lungs, and ears could

result from using this machine without

proper protective gear. Always wear safety

glasses, a respirator, and hearing protection

when operating this machine.

START Button: Starts motor only if the STOP

button is in the out position (Figure 16).

STOP Button: Stops motor when pushed in and

disables the START button. Enable the START

button by twisting the STOP button until it springs

forward in the out position.

Loose hair and cloth-

ing could get caught in

machinery and cause seri-

ous personal injury. Keep

loose clothing and long

hair away from moving

machinery.

STOP

Button

START

Button

Figure 16. START/STOP button locations.

NOTICE

If you have never used this type of machine

or equipment before, WE STRONGLY REC-

OMMEND that you read books, trade maga-

zines, or get formal training before begin-

ning any projects. Regardless of the con-

tent in this section, Grizzly Industrial will

not be held liable for accidents caused by

lack of training.

-20-

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Table Movement: To move the infeed table,

loosen the table lock (Figure 17), move the table

with the table handwheel in the preset range,

then tighten the table lock. The outfeed table is

preset with no range of movement allowed, so

if it gets accidentally unlocked it will not move.

To adjust the preset range of movement, refer to

SECTION 7: SERVICE, Page 32 about setting

table heights.

Stock Inspection

and Requirements

Here are some rules to follow when choosing

and jointing stock:

•

DO NOT joint or surface plane stock that

contains knots. Injury to the operator or

damage to the workpiece can occur if the

knots become dislodged during the cutting

operation.

Infeed

Table Lock

•

DO NOT joint or surface plane against the

grain direction. Cutting against the grain

increases the likelihood of stock kickback, as

well as tear-out on the workpiece.

Jointing and surface planing with the

grain produces a better finish and is safer

for the operator. Cutting with the grain is

described as feeding the stock on the jointer

so the grain points down and toward you as

viewed on the edge of the stock (Figure 19).

Infeed Table

Handwheel

Figure 17. Table control locations.

Fence Movement: The fence has a lock handle

that keeps it in position (Figure 18). To move the

fence, loosen the lock handle and slide the fence

where needed.

Note: If the grain changes direction along the

edge of the board, decrease the cutting depth

and make additional passes.

Fence Tilting: The tilt lock (Figure 18) secures

the fence at any position in the available range.

The stop block sets the fence tilt to 90°. Positive

stops stop the fence at 45° inward and 45° out-

ward, for common 45° bevel cuts. Even when the

fence is resting against the positive stops, the tilt

lock must be tightened before cutting.

��

Stop Block

Tilt Lock

��

Figure 19. Correct and incorrect grain alignment

to cutterhead.

Fence

Tilt Lever

Fence Lock

Handle

Figure 18. Fence lock, tilt lock and stop block

locations.

-21-

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•

Remove foreign objects from the stock.

Make sure that any stock you process with

the jointer is clean and free of any dirt,

nails, staples, tiny rocks or any other foreign

objects that may damage the jointer blades.

Squaring Stock

Squaring stock involves four steps performed

in the order below:

•

Only process natural wood fiber through

your jointer. Never joint MDF, particle board,

plywood, laminates or other synthetically

made materials.

1. Surface Plane On The Jointer—The con-

cave face of the workpiece is surface planed flat

with the jointer.

Make sure all stock is sufficiently dried

before jointing. Wood with a moisture con-

tent over 20% will cause unnecessary wear

on the knives and poor cutting results.

Make sure your workpiece exceeds

the minimum dimension requirements

(Figures 20 & 21) before edge jointing or

surface planing, or it may break or kick

back during the operation!

2. Surface Plane On a Thickness Planer—The

opposite face of the workpiece is surface planed

flat with a thickness planer.

10" Min.

Previously

Surface

Planed Face

1" Min.

3. Edge Joint On The Jointer—The concave

edge of the workpiece is jointed flat with the

jointer.

⁄2" Min.

Figure 20. Minimum dimensions for edge

jointing.

10" Min.

4. Rip Cut On A Table Saw—The jointed edge

of the workpiece is placed against a table saw

fence and the opposite edge cut off.

⁄2" Min.

1" Min.

Previously

Jointed Edge

Figure 21. Minimum dimensions for surface

planing.

-22-

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To surface plane on the jointer:

Surface Planing

1. Read and understand SECTION 1: SAFETY,

beginning on Page 7.

The purpose of surface planing on the jointer is

to make one flat face on a piece of stock (see

Figures 22 & 23) to prepare it for surface planing

on a thickness planer.

2. Inspect your stock for the dangerous con-

ditions described in Stock Inspection &

Requirements instructions, beginning on

Page 21.

3. Set the cutting depth for your operation.

NOTICE

If you are not experienced with a jointer,

set the depth of cut to 0", and practice

feeding the workpiece across the tables as

described. This procedure will better pre-

pare you for the actual operation.

Note: We suggest ⁄32" for surface planing,

using a more shallow depth for hard wood

species or for wide stock.

4. Set the fence to 90˚ and place the workpiece

on the jointer.

—If your workpiece is cupped (warped),

place it so the cupped or concave side is

face own (Figure 23) on the surface of the

infeed table.

5. Start the jointer.

The step below requires you to use push

blocks. Failure to use push blocks when

surface planing may result in cutterhead

contact, which will cause serious personal

injury. Always use push blocks to protect

your hands when surface planing on the

jointer.

Figure 22. Typical surface planing operation.

6. With a push block in each hand, press the

workpiece against the table and fence with

firm pressure, and feed the workpiece over

the cutterhead (Figure 22).

Note: If your leading hand (with push block)

gets within 4" of the cutterhead, lift it up and

over the cutterhead, and place the push

block on the portion of the workpiece that is

on the outfeed table. Now, focus your pres-

sure on the outfeed end of the workpiece

while feeding, and repeat the same action

with your trailing hand when it gets within 4"

of the cutterhead. To keep your hands safe,

DO NOT let them get closer than 4" from the

cutterhead when it is moving!

Portion

Removed with

Jointer

Figure 23. Illustration of surface planing results.

7. Repeat Step 6 until the entire surface is flat.

-23-

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To edge joint on the jointer:

Edge Jointing

1. Read and understand SECTION 1: SAFETY,

beginning on Page 7.

The purpose of edge jointing is to produce a fin-

ished, flat-edged surface (see Figures 24 & 25)

that is suitable for joinery or finishing. It is also a

necessary step when squaring rough or warped

stock.

2. Inspect your stock for the dangerous condi-

tions described in Stock Inspection instruc-

tions, beginning on Page 21.

3. Set the cutting depth for your operation.

Note: We suggest between ⁄16" and ⁄8" for

edge jointing, using a more shallow depth for

hard wood species or for wide stock.

NOTICE

If you are not experienced with a jointer,

set the depth of cut to 0", and practice

feeding the workpiece across the tables as

described below. This procedure will better

prepare you for the actual operation.

4. Set the fence to 90˚ and place the workpiece

on the jointer.

5. If your workpiece is cupped (warped), place

it so the cupped edge is face down (Figure

25) on the surface of the infeed table.

6. Start the jointer.

The step below requires you to use a push

block. Failure to use push blocks when

surface planing may result in cutterhead

contact, which will cause serious personal

injury. Always use push blocks to protect

your hands when surface planing on the

jointer.

Figure 24. Typical edge jointing operation.

7. With a push block in your leading hand,

press the workpiece against the table and

fence with firm pressure. Use your trailing

hand to guide the workpiece through the cut,

and feed the workpiece over the cutterhead

(See Figure 24).

Portion

Removed with

Jointer

Note: If your leading hand gets within 4"

of the cutterhead, lift it up and over the

cutterhead, and place it on the portion of the

workpiece that is over the outfeed table. Now,

focus your pressure on the outfeed end of

the workpiece while feeding, and repeat the

same action with your trailing hand when it

gets within 4" of the cutterhead. To keep your

hands safe, DO NOT let them get closer than

4" from the cutterhead when it is moving!

Figure 25. Illustration of edge jointing results.

8. Repeat Step 7 until the entire edge is flat.

-24-

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To bevel cut on the jointer:

Bevel Cutting

1. Read and understand SECTION 1: SAFETY,

beginning on Page 7.

The purpose of bevel cutting is to cut a specific

angle into the edge of a workpiece (see Figures

26 & 27).

2. Inspect your stock for the dangerous condi-

tions described in Stock Inspection instruc-

tions, beginning on Page 21.

The Model G0609 has preset fence stops at 45˚

inward, 90˚, and 45˚ outward (135˚). If your situ-

ation requires a different angle, the preset fence

stops can be easily adjusted for your needs.

3. Set the cutting depth for your operation.

Note: We suggest between ⁄16" and ⁄8" for

bevel cutting, using a more shallow depth for

hard wood species or for wide stock.

NOTICE

4. Set the fence to the angle of your desired cut

If you are not experienced with a jointer,

set the depth of cut to 0", and practice

feeding the workpiece across the tables as

described below. This procedure will better

prepare you for the actual operation.

and place the workpiece on the jointer.

—If your workpiece is cupped (warped),

place it so the cupped edge is face down

on the surface of the infeed table.

5. Start the jointer.

The step below requires you to use a push

block. Failure to use push blocks when

surface planing may result in cutterhead

contact, which will cause serious personal

injury. Always use push blocks to protect

your hands when surface planing on the

jointer.

6. With a push block in your leading hand, press

the workpiece against the table and fence

(Figure 26) with firm pressure, and feed the

workpiece over the cutterhead.

Figure 26. Typical bevel cutting operation.

Note: If your leading hand gets within 4" of the

cutterhead, lift it up and over the cutterhead,

and place the push block on the portion of the

workpiece that is on the outfeed table. Now,

focus your pressure on the outfeed end of

the workpiece while feeding, and repeat the

same action with your trailing hand when it

gets within 4" of the cutterhead. To keep your

hands safe, DO NOT let them get closer than

4" from the cutterhead when it is moving!

Portion

Removed With

Jointer

7. Repeat Step 6 until the angled cut is satisfac-

tory to your needs.

Figure 27. Illustration of bevel cutting results.

-25-

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To rabbet cut on the jointer:

Rabbet Cutting

1. Read and understand SECTION 1: SAFETY,

beginning on Page 7.

The purpose of rabbet cutting is to remove a

section of the workpiece edge (see Figures 28

& 29). When combined with another rabbet cut

edge, the rabbet joints create a simple, yet strong

method of joining stock.

2. Inspect your stock for the dangerous con-

ditions described in the Stock Inspection

instructions, beginning on Page 21.

3. Set the cutting depth for your operation.

Note: We suggest between ⁄16" and ⁄8" for

rabbet cutting, using a more shallow depth

for hard wood species or for wide stock.

NOTICE

If you are not experienced with a jointer,

set the depth of cut to 0", and practice

feeding the workpiece across the tables as

described below. This procedure will better

prepare you for the actual operation.

4. Loosen the set screws shown in Figure 10,

Page 17, and remove the cutterhead guard.

5. Move your fence forward so the amount of

infeed/outfeed table exposed is the same as

the size of your rabbet. Also, make sure your

fence is set to 90˚ and place the workpiece

on the jointer.

6. Start the jointer.

7. With a push block in each hand, press

the workpiece against the table and fence

with firm pressure (Figure 28), and feed

the workpiece over the cutterhead. Note:

If your leading hand gets within 4" of the

cutterhead, lift it up and over the cutterhead,

and place the push block on the portion of

the workpiece that is on the outfeed table.

Now, focus your pressure on the outfeed end

of the workpiece while feeding, and repeat

the same action with your trailing hand when

it gets within 4" of the cutterhead. To keep

your hands safe, DO NOT let them get closer

than 4" from the cutterhead when it is mov-

ing!

Figure 28. Typical rabbet cutting operation.

Rabbet Cut

8. Repeat Step 7 until the your rabbet is cut to

depth.

Rabbet Joints

9. Replace the cutterhead guard, wind the col-

lar (See Page 17), and tighten the screws.

When the cutterhead guard is removed,

attempting any other cut besides a rabbet

directly exposes the operator to the moving

cutterhead. Always replace the cutterhead

guard after rabbet cutting!

Figure 29. Illustration of rabbet cutting effects

and a few sample joints.

-26-

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SECTION 5: ACCESSORIES

G3640—Power Twist^®V-Belt - ¹⁄2" x 48"

Smooth running with less vibration and noise

than solid belts. The Power Twist^®V-belts can

be customized in minutes to any size—just add

G3631—Jointer/Planer Knife Hone

Add a razor hone to your planer and jointer knives

with this hand-held sharpening device. This handy

tool sharpens flat and beveled surfaces quickly

and easily. Great for touch-ups.

or remove sections to fit your needs. Size: ⁄2" x

48"; replaces all "A" sized V-belts. Requires three

Power Twist^®V-belts to replace the stock V-belts

on your Model G0609.

Figure 32. G3631 Jointer/Planer Knife Hone.

H2404—Jointer Pal^®Magnetic Knife Jig (Up to

12" Carbide or HSS)

Figure 30. G3640 Power Twist^®V-Belt.

This patented knife-setting systems lets you set

jointer knives in perfect alignment every time!

It also allows you to shift nicked knives to get a

perfect cut to an accuracy of + or - .001”. Patents

owned by Woodstock International, Inc.

H9291—12" Shellix Spiral Cutterhead

Made in the USA by Byrd^®, these indexable

carbide insert cutterheads are very well

made and leave a great finish. The inserts

are not only placed along a spiral pattern,

they are also at an angle so that the

shearing action leaves a glassy smooth cut on the

toughest of woods. Each cutterhead comes with 5

extra replacement inserts.

Figure 33. Model H2404 Jointer Pal^®.

Figure 31. H9291 Spiral Cutterhead.

-27-

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G9256—6" Dial Caliper

G9257—8" Dial Caliper

G9258—12" Dial Caliper

H9246—12" HSS Replacement Jointer Knives

(Set of 4)

H1411—PowerHands^™Safety Stick

Required for jointing, planing, or sanding to criti-

cal tolerances. These traditional dial calipers are

accurate to 0.001" and can measure outside

surfaces, inside surfaces, and heights/depths.

Features stainless steel, shock resistant construc-

tion and a dust proof display. An absolute treat for

the perfectionist!

This safety push stick features interchangeable

traction treads; one for flat stock, and one for

pressing against table and fence. It also has a

spring loaded push-pin for full workpiece contact.

Made in the USA.

Figure 36. H1411 PowerHands^™Safety Stick.

Figure 34. Grizzly^®Dial Calipers.

G9643—8" Precision Straightedge

G9644—12" Precision Straightedge

H2675—16" Precision Straightedge

Idealforaligningyouroutfeedbedtothecutterhead

and calibrating your depth scale. These grade

00 heavy-duty stainless steel straightedges are

manufactured to DIN874 standards for profes-

sional results in set-up and inspection work.

H9247—Dispoz-A-Blade^®System

H9248—Replacement Dispoz-A-Blade^®HSS

Knives

Install a Dispoz-A-Blade^®Knife system in your

new jointer and save up to 70% on knife replace-

ments for the life of your jointer. Each knife insert

is double-edged, so you get two knives in one,

and is indexed so that all knife inserts can be

installed at the same height in just minutes. Yes,

that means you can throw away the knife jig!

Figure 37. Straightedges.

Figure 35. Dispoz-A-Blade^®Holder and Knife.

-28-

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G7984—Face Shield

H2499—Small Half-Mask Respirator

H1298—Dust Sealed Safety Glasses

H1300—UV Blocking, Clear Safety Glasses

H2347—Uvex^®Spitfire Safety Glasses

H0736—Shop Fox^®Safety Glasses

Safety Glasses are essential to every shop. If

you already have a pair, buy extras for visitors

or employees. You can't be too careful when it

comes to shop safety!

H3631—Medium Half-Mask Respirator

H3632—Large Half-Mask Respirator

H3635—Disposable Cartridge Filter Pair P100

Wood dust is a known carcinogen and has been

linked to nasal cancer and severe respiratory ill-

nesses. If you work around dust everyday, a half-

mask respirator can be a lifesaver. Also compat-

ible with safety glasses!

H1300

H1298

G7984

H0736

H2347

Figure 38. Our most popular safety glasses.

Figure 40. Half-mask respirator and disposable

cartridge filters.

H6175—Power Respirator

H6892—3M Pre-Filter, 10-Pack

G5562—SLIPIT^®1 Qt. Gel

H6893—Filter Cartridge, 10-Pack, P100

Say goodbye to foggy safety glasses and labored

breathing, this battery powered respirator sup-

plies a constant breeze of fresh air all day long.

Comes with its own plastic case for clean, sealed

storage. Finally, a respirator you can look forward

to wearing—at an affordable price!

G5563—SLIPIT^®12 oz Spray

G2871—Boeshield^®T-9 12 oz Spray

G2870—Boeshield^®T-9 4 oz Spray

H3788—G96^®Gun Treatment 12 oz Spray

H3789—G96^®Gun Treatment 4.5 oz Spray

Figure 41. Recommended products for protect-

ing unpainted cast iron/steel part on machinery.

Figure 39. H6175 Power Respirator.

-29-

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SECTION 6: MAINTENANCE

Cleaning

Always disconnect power

to the machine before

Cleaning the Model G0609 is relatively easy.

performing maintenance.

Vacuum excess wood chips and sawdust, and

Failure to do this may

wipe off the remaining dust with a dry cloth. If any

result in serious person-

resin has built up, use a resin dissolving cleaner

al injury.

to remove it. Treat all unpainted cast iron and

steel with a non-staining lubricant after cleaning.

Schedule

Unpainted Cast Iron

For optimum performance from your machine,

follow this maintenance schedule and refer to any

specific instructions given in this section.

Protect the unpainted cast iron surfaces on the

table by wiping the table clean after every use—

this ensures moisture from wood dust does not

remain on bare metal surfaces.

Daily Maintenance

•

Vacuum all dust on and around the

machine.

Keep tables rust-free with regular applications of

products like G96^®Gun Treatment, SLIPIT^®, or

Boeshield^®T-9(seeSECTION5:ACCESSORIES

on Page 27 for more details).

•

Wipe down tables and all other unpainted

cast iron with a metal protectant.

Monthly Maintenance

Lubrication

•

Inspect V-belts for tension, damage, or

wear.

Since all bearings are sealed and permanently

lubricated, simply leave them alone until they

need to be replaced. DO NOT lubricate them.

•

Clean/vacuum dust buildup from inside cabi-

net and off of motor.

-30-

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Maintenance Log

Maintenance Performed

Date

Approximate Hours Of Use

-31-

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SECTION 7: SERVICE

Review the troubleshooting and procedures in this section to fix your machine if a problem develops. If you

need replacement parts or you are unsure of your repair skills, then feel free to call our Technical Support

at (570) 546-9663.

Troubleshooting

Motor & Electrical

Symptom

Possible Cause

Possible Solution

1. Power supply circuit breaker is blown/tripped. 1. Ensure correct size for machine load (refer to Page

10); replace weak breaker.

Motor will not

start or fuses or

circuit breakers

blow.

2. Plug/receptacle is at fault or wired incorrectly. 2. Test for good contacts; correct the wiring.

3. Start capacitor is at fault.

3. Test/replace if faulty.

4. Thermal overload relay has tripped.

4. Unplug machine, open magnetic switch cover, turn

amperage dial on Thermal Protection Circuit Breaker

to a higher amperage setting.

5. Motor is at fault.

5. Test/repair/replace.

6. Emergency stop button depressed.

6. Twist the emergency stop button to allow it to pop

out.

7. Motor ON button is at fault.

7. Replace faulty ON button.

8. Open circuit in motor or loose connections.

8. Inspect all lead connections on motor for loose or

open connections.

9. Short circuit in line cord or plug.

9. Repair or replace cord or plug for damaged insula-

tion and shorted wires.

10. Circuit not adequate to handle load.

10. Install correct circuit breaker; reduce # of machines

running on that circuit (circuit overload).

Motor overheats. 1. Motor overloaded during operation.

2. Air circulation through the motor restricted.

1. Reduce load on motor; take lighter cuts.

2. Clean out motor to provide normal air circulation.

Motor stalls or 1. Motor overloaded during operation.

1. Reduce load on motor; take lighter cuts.

shuts off during

a cut.

2. Thermal overload protection tripped in mag- 2. Unplug machine, open magnetic switch cover, turn

netic switch.

amperage dial on Thermal Protection Circuit Breaker

to a higher amperage setting.

3. Short circuit in motor or loose connections.

4. Circuit breaker tripped.

5. Motor is at fault.

3. Repair or replace connections on motor for loose or

shorted terminals or worn insulation.

4. Install correct circuit breaker; reduce # of machines

running on that circuit (circuit overload).

5. Test/repair/replace motor.

Blade

when

makes squealing

noise.

slows 1. V-belt loose.

1. Tighten V-belt (Page 43).

2. Replace V-belt (Page 43).

cutting,

2. V-belt worn out.

Loud repetitious 1. Pulley setscrews or keys are missing or 1. Inspect keys and setscrews. Replace or tighten if

noise

from machine.

coming

loose.

necessary.

2. Motor fan is hitting the cover.

2. Replace dented fan cover; replace loose/damaged

fan.

3. V-belts are damaged.

3. Replace V-belts (Page 43).

Vibration when 1. Loose, dull or misajusted blades.

1. Tighten or replace blades.

2. Replace.

running or cut-

ting.

2. Damaged V-belt.

3. Worn cutterhead bearings.

3. Check/replace cutterhead bearings.

-32-

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Table

Symptom

Possible Cause

Possible Solution

1. Table lock is engaged or partially engaged.

2. Table stops blocking movement.

1. Completely loosen the table lock.

2. Loosen/reset table positive stops.

Tables are hard

to adjust.

Cutting

Symptom

Possible Cause

Possible Solution

Excessive snipe (gouge in the end of 1. Outfeed table is set too low.

1. Align outfeed table with cutterhead

the board that is uneven with the rest of

the cut).

knife at top dead center (Page 18).

2. Operator pushing down on end of 2. Reduce/eliminate downward pressure

workpiece.

on that end of workpiece.

Workpiece stops in the middle of the 1. Outfeed table is set too high.

cut.

1. Align outfeed table with cutterhead

knife at top dead center (Page 18).

Chipping.

1. Knots or conflicting grain direction in 1. Inspect workpiece for knots and grain

wood.

(Page 21); only use clean stock.

2. Adjust one of the nicked knives side-

ways; replace knives (Page 35).

2. Nicked or chipped blades.

3. Feeding workpiece too fast.

4. Taking too deep of a cut.

3. Slow down the feed rate.

4. Take a smaller depth of cut. (Always

reduce cutting depth when surface

planing or working with hard woods.)

Fuzzy Grain.

1. Wood may have high moisture con- 1. Check moisture content and allow to

tent or surface wetness.

2. Dull knives.

dry if moisture is too high.

2. Replace knives (Page 35).

Long lines or ridges that run along the 1. Nicked or chipped knives.

length of the board

1. Adjust one of the nicked knives side-

ways; replace knives (Page 35).

Uneven cutter marks, wavy surface, or 1. Feeding workpiece too fast.

1. Slow down the feed rate.

chatter marks across the face of the

board.

2. Knives not adjusted at even heights in 2. Adjust the knives so they are set up

the cutterhead.

evenly in the cutterhead (Page 35).

Board edge is concave or convex after 1. Board not held with even pressure on 1. Hold board with even pressure as it

jointing.

infeed and outfeed table during cut.

2. Board started too uneven.

moves over the cutterhead.

2. Take partial cuts to remove the

extreme high spots before doing a full

pass.

3. Board has excessive bow or twist 3. Surface plane one face so there is a

along its length.

good surface to position against the

fence.

4. Insufficient number of passes.

4. It may take 3 to 5 passes to achieve

a perfect edge, depending on the

starting condition of the board and the

depth of cut.

Uneven cut or breakout when rabbeting. 1. Uneven feed rate.

2. Depth of cut too deep.

1. Feed the board evenly and smoothly

during the cut.

2. Raise the infeed table to take a small-

er depth of cut. Never exceed ¹⁄16" per

pass when rabbeting.

3. Knives not adjusted evenly with each 3. Adjust the knives so they are set up

other in the cutterhead.

evenly in the cutterhead (Page 35).

4. Adjust one of the nicked knives side-

ways; replace knives (Page 35).

4. Nicked or chipped knives.

-33-

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—The knives are set correctly when they just

touch the bottom of the straightedge in

each of the straightedge positions.

Inspecting Knives

The height of the knives can be inspected with

a straightedge to ensure that they are set evenly

with the outfeed table at their highest point in the

cutterhead rotation.

—If the knives do not touch the straightedge

or they lift it up in any of the positions, then

those knives need to be adjusted.

Tools Needed

Straightedge ...................................................... 1

Hex Wrench 3mm.............................................. 1

Qty

Adjusting/Replacing

Knives

To inspect the knives:

1. DISCONNECT JOINTER FROM POWER

Setting the knives correctly is crucial to the prop-

er operation of the jointer and is very important

in keeping the knives sharp. If one knife is higher

than the others, it will do the majority of the work,

and thus, dull much faster than the others.

SOURCE!

2. Loosen the set screws shown in Figure 10,

Page 17, remove the guard, and open the

pulley cover.

There are two options for setting the knives—the

straightedge method and the knife setting jig

method. Each option has advantages and dis-

advantages and the correct one for you will

become a matter of personal preference. For

best results, the tables must be parallel with each

other (Checking/Adjusting Table Parallelism

on Page 37) and the outfeed table height must

be properly set (Setting Outfeed Table Height

on Page 39).

3. Rotate the cutterhead pulley to get access to

one of the cutterhead knives.

4. Using a straightedge, check the height of

each knife at its highest point in relation to

the outfeed table, in each of the straightedge

positions, as shown in Figure 42.

Straightedge Method: A high quality straight-

edge is held flat against the outfeed table and

the knife heights are set to the bottom of the

straightedge, as shown in Figure 42. Because

the knife projection height from the cutterhead

is dependent on the outfeed table height, the

outfeed table must be set as described in Setting

Outfeed Table Height on Page 39 for this meth-

od to work correctly.

��

When using a straightedge to set the knives, you

will not need to move the outfeed table once it is

set and you will always be assured that the knives

are even with the outfeed table in their highest

point of rotation—even if the cutterhead is not

parallel with the outfeed table.

��

Figure 42. Checking knife height with a

straightedge.

-34-

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Knife Setting Jig Method: Both tables are low-

ered to fit the jig on the cutterhead, as shown in

Figure 43, and the knife heights are set to just

touch the middle pad of the jig.

Tools Needed

Qty

Straightedge ...................................................... 1

Knife Setting Jig (Optional) ............................... 1

Hex Wrench 3mm.............................................. 1

Wrench 10mm................................................... 1

The knife setting jig makes it easy to ensure that

the knives project out of the cutterhead evenly.

After using the knife setting jig to set the knives,

you have to re-adjust the outfeed table height to

ensure that it is even with the knives at their high-

est point of rotation. If you are using the positive

stops on the tables, they will need to also be reset

before operation.

To adjust/replace the knives:

1. DISCONNECT JOINTER FROM POWER

SOURCE!

2. Loosen the set screws shown in Figure 10,

Page 17, remove the cutterhead guard, and

move the fence back as far as it will go.

3. Openthepulleycovertoexposethecutterhead

pulley.

4. Rotate the cutterhead pulley to get access to

one of the cutterhead knives.

5. Loosen the cutterhead gib bolts, starting in

the middle, and alternating back and forth

until all of the gib bolts are loose, but not fall-

ing out.

Figure 43. Using knife setting jig to set knife

—If this is the first time you are setting the

knives, remove the gib and knife from the

cutterhead.

height.

The Model G0609 comes with jack screws inside

the cutterhead to adjust the knives (see Figure

44).

6. Remove and clean the gibs and clean inside

the cutterhead slot to remove all pitch or saw-

dust. Coat the knives and gibs with a metal

protectant (Page 27), then fit the gibs back in

the cutterhead with the new knives.

Figure 44. Cutterhead profile diagram.

-35-

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7. Adjusting the knife heights:

8. Rotate the cutterhead to the first knife you

started with. Slightly tighten all the gib bolts,

starting at the ends and working your way

to the middle by alternating left and right

(Figure 46). Repeat this step on the rest of

the knives.

a. Using a 3mm hex wrench, find the jack

screws through the access holes in the

cutterhead (Figure 45) and rotate the

jack screws to raise or lower the knife.

When the knife is set correctly, it will

barely touch the bottom of the straight-

edge or the knife setting jig middle pad.

b. Snug the gib bolts tight enough to just

hold the knife in place.

Figure 46. Gib bolt tightening sequence.

9. Repeat Step 8.

c. Repeat on the other side of the

cutterhead.

10. Repeat Step 8, but final tighten each gib

d. Repeat Steps 5–7 with the rest of the

bolt.

knives.

11. If you used the knife setting jig to set the knife

heights, use the straightedge to adjust the

outfeed table height evenly with the knives

at top dead center (the highest point in their

rotation). If you used the straightedge to set

the knife heights, skip to the next step.

Jack Screw

Access Hole

12. Replace the cutterhead guard, wind the shaft

collar, and tighten the set screws.

13. Close the pulley cover.

Figure 45. Jack screw access hole.

-36-

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4. Place the straightedge on the outfeed table

so it hangs over the cutterhead, and lower

the outfeed table until the straightedge just

touches the cutterhead body, as shown in

Figure 48 (rotate the cutterhead if neces-

sary).

Checking/Adjusting

Table Parallelism

If the tables are not parallel with the cutterhead or

each other, then poor cutting results and kickback

can occur.

Tools Needed

Qty

Straightedge ...................................................... 1

Wrench 17mm................................................... 1

Wrench 19mm................................................... 1

Hex Wrench 5mm.............................................. 1

Hex Wrench 3mm.............................................. 1

��

Checking Outfeed Table

To check the outfeed table parallelism:

Figure 48. Adjusting outfeed table even with

cutterhead body.

1. DISCONNECT JOINTER FROM POWER

5. Place the straightedge in the positions shown

in Figure 49. In each position, the straight-

edge should touch the cutterhead body and

sit flat on the outfeed table.

SOURCE!

2. Loosen the set screws shown in Figure 10,

Page 17, remove the guard, and remove the

fence.

��

3. Loosen the outfeed table lock located at the

front of the machine, and loosen the jam nuts

and positive stop bolts located at the back of

the machine (see Figure 47).

Jam Nut

Figure 49. Straightedge positions for verifying if

outfeed table is parallel with cutterhead.

—If the straightedge touches the cutterhead

and sits flat across the outfeed table in

each position, then the outfeed table is

already parallel with the cutterhead. Check

the infeed table to make sure that it is par-

allel with the outfeed table.

Positive Stop Bolt

Figure 47. Table positive stop bolts.

—If the straightedge does not touch the

cutterhead and sit flat on the outfeed table

in any of the positions, then the outfeed

table is not parallel with the cutterhead.

Correct the outfeed table parallelism, then

correct the infeed table parallelism.

-37-

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Checking Infeed Table

To check the infeed table parallelism:

Adjusting Table Parallelism

For safe and proper cutting results, the tables

must be parallel to the cutterhead. Adjusting them

to be parallel is a task of precision and patience,

and may take up to one hour to complete. Luckily,

this is considered a permanent adjustment and

should not need to be repeated for the life of the

machine.

1. Follow all the steps for checking the outfeed

table parallelism to first make sure that the

outfeed table is parallel with the cutterhead.

2. Raise the outfeed table higher than the

cutterhead.

Due to the complex nature of this task, we rec-

ommend that you double check the current table

positions to make sure that they really need to be

adjusted before starting.

3. Place the straightedge halfway across the

infeed table and halfway over the outfeed

table, and adjust the infeed table even with

the outfeed table, as shown in Figure 50.

The tables have four eccentric bushings under

each corner that allow the tables to be adjusted

parallel. These eccentric bushings are locked in

place by piggybacked set screws (one on top of

the other) and adjust when rotated.

��

The correct order for adjusting the table parallel-

ism is to first adjust the outfeed table parallel with

the cutterhead to within 0.010"-0.012", then adjust

the infeed table parallel with the outfeed table.

Figure 50. Infeed and outfeed tables set evenly.

When setting the outfeed table, all measurements

must be made from the cutterhead body—not the

knives—or results may get skewed the next time

you change knives.

4. Place the straightedge in the positions shown

in Figure 51. In each position, the straight-

edge should sit flat against both the outfeed

table and the infeed table.

IMPORTANT: The steps below are intended to be

performed in succession with the steps involved

in checking the outfeed table. Do not continue

until you have followed those steps.

To adjust the table parallelism:

1. Place the straightedge on the outfeed table

so it hangs over the cutterhead, and lower

the outfeed table until the straightedge just

touches the cutterhead body, as shown in

Figure 48 (rotate the cutterhead if neces-

sary).

Figure 51. Straightedge positions for checking

infeed/outfeed table parallelism.

—If the straightedge sits flat against both the

infeed and outfeed table, then the tables are

parallel. Set both table heights (Pages 39

& 40) and replace the cutterhead guard.

2. Remove the set screw from each of the four

eccentric bushings (Figure 52) under the

outfeed table, and loosen the set screws

underneath those removed set screws.

—If the straightedge does not sit flat against

both the infeed and outfeed table in any

of the positions, then follow the Adjusting

Table Parallelism instructions.

-38-

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9. Set the outfeed table height (refer to the next

sub-section).

Set Screw

Location

Eccentric

Bushing

10. Set the knives (refer to Page 35).

11. Reinstall the cutterhead guard and fence.

Setting Outfeed

Table Height

Figure 52. Eccentric bushing and set screw

location.

3. Place the straightedge in one of the positions

shown in Figure 49, and adjust the table (a

small hammer and punch or pin-type span-

ner wrench may be necessary to turn the

eccentric bushings) so that the straightedge

touches the cutterhead while lying flat across

the outfeed table. Repeat this step with each

of the remaining straightedge positions as

many times as necessary until the outfeed

table is parallel with the cutterhead to within

0.010"-0.012".

The outfeed table height must be even with the

top of the cutterhead knives. If the outfeed table is

set too low, there will be snipe. If the outfeed table

is set too high, the workpiece will hit the edge of

the outfeed table during operation, increasing the

chance of kickback.

Tools Needed

Qty

Straightedge ...................................................... 1

Wrench 17mm................................................... 1

Wrench 19mm................................................... 1

Hex Wrench 5mm.............................................. 1

Hex Wrench 3mm.............................................. 1

Feeler Gauge(s) 0.062"..................................... 1

Note: Setting the outfeed table parallel to the

cutterhead within 0.010"-0.012" will produce

high quality results. Exceeding this number

will produce minimal gain.

To set the outfeed table height:

4. Tighten/replace the set screws in the eccen-

tric bushings on the outfeed table.

1. DISCONNECT JOINTER FROM POWER

SOURCE!

5. Remove the set screw from each of the four

eccentric bushings under the infeed table,

and loosen the set screws underneath those

removed set screws.

2. Check/adjust the table parallelism.

3. Loosen the set screws shown in Figure 10,

Page 17, remove the guard, and remove the

fence.

6. Place the straightedge halfway across the

infeed table and halfway over the outfeed

table, and adjust the infeed table even with

the outfeed table, as shown in Figure 50.

4. Loosen the outfeed table lock located at the

front of the machine, and loosen the jam nuts

and positive stop bolts located at the back of

the machine (see Figure 47).

7. Place the straightedge in one of the posi-

tions shown in Figure 51, and adjust the

eccentric bushings under the infeed table so

the straightedge lies flat against both tables.

Repeat this step with each of the remaining

straightedge positions as many times as nec-

essary until the infeed table is parallel with

the outfeed table.

8. Tighten/replace the set screws in the eccen-

tric bushings on the infeed table.

-39-

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5. Place the straightedge on the outfeed table

so it hangs over the cutterhead, and lower

the outfeed table until the straightedge is

0.062" (¹⁄16") above the cutterhead body, as

determined by using the feeler gauges (see

Figure 53).

Setting Infeed Table

The infeed table on the Model G0609 has

positive stop bolts that, when properly set up,

allow the operator to quickly adjust the infeed

table between finish/final cuts and shaping/heavy

cuts.

We recommend setting the minimum depth of cut

��^��

��

to ⁄32" and the maximum depth of cut to ⁄8" for

most operations. DO NOT exceed ⁄8" cut per

pass on this machine or kickback and serious

injury may occur!

��

Each positive stop bolt (Figure 54) controls the

top or bottom range of the table movement. The

jam nuts lock the positive stop bolts in position so

they won't move during operation.

Figure 53. Using feeler gauges to set outfeed

table height.

Jam Nut

6. Tighten the outfeed table lock located at the

front of the machine, and tighten the positive

stop bolts and jam nuts located at the back of

the machine (see Figure 47).

7. Set the knife heights (Page 34) to the new

outfeed table height.

Top Height

Bottom

Height

Figure 54. Positive stop bolts for infeed table.

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Calibrating Depth

Scale

Setting Fence Stops

The fence stops simplify the task of adjusting the

fence to 45˚ inward, 90˚, and 45˚ outward (135˚).

The depth scale on the infeed table can be cali-

brated or "zeroed" if it is not correct.

Tools Needed

Qty

45° Square ........................................................ 1

90° Square ........................................................ 1

Sliding Bevel...................................................... 1

Wrench 14mm................................................... 1

Tools Needed

Qty

Straightedge ...................................................... 1

Phillips Screwdriver........................................... 1

Wrench 17mm................................................... 1

Hex Wrench 5mm.............................................. 1

To set the 45˚ inward fence stop:

To calibrate the depth scale:

1. Tilt the fence approximately 45° inward

(Figure 57) onto the positive stop bolts using

a square.

1. DISCONNECT JOINTER FROM POWER

SOURCE!

2. Loosen the infeed table positive stop bolts.

3. Use the straightedge to help adjust the infeed

table exactly even with the outfeed table, as

shown in Figure 55.

��

Figure 57. Fence adjusted 45˚ inward.

2. Loosen the jam nut on the 45° inward positive

stop bolt shown in Figure 58.

Figure 55. Infeed table even with outfeed table.

4. Using a screwdriver, adjust the scale pointer

to "0" (Figure 56), then reset the infeed

table positive stops.

Jam Nut

45° Inward

Positive Stop

Bolt

Figure 58. 45° inward positive stop bolt (one of

two shown).

3. Adjust the positive stop bolts until the fence is

exactly 45° inward while resting on the bolts

(verify the angle with a 45° square).

Figure 56. Depth scale adjusted to “0” position.

4. Retighten the jam nut loosened in Step 2.

-41-

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To set the 45° outward fence stop:

To set the 90˚ fence stop:

1. Raise the stop block, loosen the fence tilt

lock, and position the fence against the 45°

outward positive stop bolt.

1. Lower the stop block against the fence, as

shown in Figure 59, and loosen the fence tilt

lock.

—If the fence is not set at exactly 45˚ out-

ward, loosen the jam nut on the 45˚ out-

ward fence positive stop bolt (Figure 60).

Stop Block

Jam Nut

Positive

Stop Bolt

Positive Stop

Bolt

Jam

Nut

Figure 59. Adjusting fence to 90˚.

2. Tilt the fence to the 90° position.

Figure 60. Adjusting fence 45˚ outward.

2. Adjust the 45˚ outward positive stop bolt until

the fence is exactly 45° outward while rest-

ing on the bolt (check the angle with a sliding

bevel set to 135°).

3. Using a 90° square, check the fence angle.

—If it is not set at exactly 90°, loosen the

jam nut and adjust the positive stop bolt

until the fence is exactly 90° as shown in

Figure 59.

3. Retighten the jam nut loosened in Step 2.

4. Tighten the jam nut.

-42-

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V-Belts

Pulley Alignment

Inspect the V-belts closely; if you notice fraying,

cracking, glazing, or any other damage, replace

the belts. A worn or damaged V-belt will not pro-

vide optimum power transmission from the motor

to the drum and feed belt.

Pulley alignment is another important factor in

power transmission and belt life. The pulleys

should be parallel to each other and in the same

plane (coplaner) for optimum performance.

Each pulley can be adjusted by loosening the

motor mount fasteners, sliding the motor in or out,

and retightening the fasteners to lock the motor

pulley in place.

V-belt removal and replacement is simply a mat-

ter of loosening the V-belts, rolling them off of

the pulleys, replacing them with new belts, then

retensioning them.

Tools Needed:

Wrench or Socket 17mm................................... 1

Qty

Tools Needed:

Qty

Wrench or Socket 19mm................................... 1

To align the pulleys:

To replace the V-belts:

1. DISCONNECT JOINTER FROM POWER

SOURCE!

2. Open the pulley cover.

3. Visually check the alignment of the two pul-

leys to make sure that they are aligned and

that the V-belts are straight up and down (see

Figure 62).

3. Loosen the fasteners on the tension rod that

hold the motor to the bracket (Figure 61).

Cutterhead

Pulley

Tension

Rod

��

Motor

Pulley

Fasteners

Figure 61. Fasteners needed to be loosened for

Figure 62. Pulleys aligned.

V-belt replacement.

4. Lift the motor up and slide the V-belts off of

—If the pulleys are aligned, tighten the motor

the motor pulley and cutterhead pulley.

mounts and go to Step 8.

5. Slide the new belts onto the pulleys, tighten

the motor bracket fasteners, and close the

pulley cover.

—If the pulleys are NOT aligned, do Steps 4

& 5.

-43-

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4. Loosen the fasteners that hold the motor to

the brackets shown in Figure 63.

5. Shift the motor horizontally as needed to align

the motor pulley with the cutterhead pulley.

6. Tighten the fasteners that hold the motor to

the brackets. V-belts should be parallel and

aligned as shown in Figure 62.

7. Adjust the pulleys again, if necessary, until

they are coplanar (parallel and aligned) with

each other.

Fasteners

8. Close the pulley cover.

Figure 63. Motor mount fasteners for adjusting

pulley alignment.

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G0609 Electrical Components

START Switch

Figure 65. Control panel.

STOP Switch

Figure 64. Motor junction box.

To Control

Panel

Contactor

Thermal Relay

To Power

Source

To Motor

Figure 66. Magnetic switch assembly (behind right access panel).

-45-

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G0609 Wiring Diagram

��

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Base Assembly Parts Breakdown

�

��

�

��

�

��

�

��

-47-

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Base Parts List

REF PART #

DESCRIPTION

REF PART #

DESCRIPTION

P0609001

PFH23M

P0609005

PSS04M

P0609007

P0609008

P0609009

PSS04M

P0609011

P0609012

PLW06M

PW04M

CUTTERHEAD GUARD

FLAT HD SCR M8-1.25 X 16

SPECIAL FLAT WASHER

SET SCREW M6-1 X 12

ADAPTER

55-1

PLW06M

PB32M

LOCK WASHER 10MM

HEX BOLT M10-1.5 X 25

BUSHING

P0609048

P0609049

PK12M

WORM GEAR

KEY 5 X 5 X 30

TORSION SPRING

SHAFT COLLAR

P0609051

P0609052

PK37M

GEAR

WORM

42-1

42-2

SET SCREW M6-1 X 12

SHAFT

KEY 4 X 4 X 16

P0609054

P0609055

PSS16M

P0609056

P0609057

PW02M

SLIDE STOP BLOCK

SET SCREW M8-1.25 X 10

SPECIAL FLAT SCREW

POINTER

SPECIAL CUTTERHEAD SCREW

LOCK WASHER 10MM

FLAT WASHER 10MM

KEY 8 X 8 X 60

PK111

P0609016

PVA53

CUTTERHEAD PULLEY

V-BELT A-53 4L530

CAP SCREW M6-1 X 20

BEARING COVER

FLAT WASHER 5MM

PHLP HD SCR M5-.8 X 10

HEX BOLT M10-1.5 X 50

CLAMP BLOCK

PS09M

PSB02M

P0609019

P6206

PB73M

P0609061

PLW06M

PW04M

BALL BEARING 6206ZZ

BEARING SUPPORT

FLAT HD SCR M5-.8 X 12

CUTTERHEAD

LOCK WASHER 10MM

FLAT WASHER 10MM

CLAMPING BLOCK

CLAMP PLATE

P0609021

PFH05M

P0609023

P0609024

P0609025

P0609026

P0609027

P62042RZ

PW01M

P0609064

P0609065

PHTEK4M

P0609067

P0609068

P0609069

PFS16M

P0609071

PB32M

KNIFE

TAP SCREW M4 X 8

STOP BUTTON

KNIFE BAR (GIB)

KNIFE LOCK SCREW (GIB SCREW)

BEARING SUPPORT

BALL BEARING 62042RZ

FLAT WASHER 8MM

CUTTERHEAD SCREW

HEX NUT M10-1.5

START BUTTON

SWITCH BOX

FLANGE SCREW M8-1.25 X 16

SWITCH BOX BRACKET

HEX BOLT M10-1.5 X 25

LOCK WASHER 10MM

FLAT WASHER 10MM

BUTTON PLATE

P0609030

PN02M

PLW06M

PW04M

P0609032

PSB02M

PB156

BEARING COVER

CAP SCREW M6-1 X 20

HEX BOLT M10-1.5 X 150

SET SCREW M10-1.5 X 60

BASE

P0609075

P0609076

PAW10M

PAW08M

PAW03M

PWR1719

PWR1214

PWR1012

P0609083

P0609084

P6202

BALL STRAIN RELIEF

HEX WRENCH 10MM

HEX WRENCH 8MM

HEX WRENCH 3MM

WRENCH 17 X 19

PSS71M

P0609036

PSS04M

PW04M

SET SCREW M6-1 X 12

FLAT WASHER 10MM

LOCK HANDLE

P0609039

PSS03M

P0609041

P0609042

P0609042-1

P0609042-2

P0609043

PR21M

COMBO WRENCH 12/14MM

COMBO WRENCH 10/12MM

T-HANDLE WRENCH 4MM

BUSHING

SET SCREW M6-1 X 8

ECCENTRIC BUSHING

SHAFT

LEFT TORSION SPRING

RIGHT TORSION SPRING

STOP BLOCK

BALL BEARING 6202ZZ

HEX BOLT M8-1.25 X 12

FLAT WASHER 6MM

HEX BOLT M6-1 X 12

PB06M

PW03M

INT RETAINING RING 35MM

SHAFT

PB02M

P0609045

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Table Assembly Parts Breakdown

��

Table Parts List

REF PART #

DESCRIPTION

REF PART #

DESCRIPTION

101

102

103

104

105

106

107

108

109

110

P0609101

P0609102

PLW06M

PSB84M

TABLE (LEFT)

111

112

113

114

115

116

117

118

119

120

PSB72M

PLW06M

P0609113

P0609114

PW03M

CAP SCREW M10-1.5 X 30

LOCK WASHER 10MM

DEPTH SCALE

TABLE LIP (LEFT)

LOCK WASHER 10MM

CAP SCREW M10-1.5 X 35

SHAFT

RIVET 2 X 4

P0609105

P0609106

P0609107

PSB84M

FLAT WASHER 6MM

CAP SCREW M6-1.0 X10

DUST DEFLECTOR

CAP SCREW M5-.8 X 25

STOP BLOCK

TABLE (RIGHT)

P0609116

P0609117

PSB38M

P0609119

P0609120

TABLE LIP (RIGHT)

CAP SCREW M10-1.5 X 35

LOCK WASHER 10MM

RABBETING ARM

PLW06M

P0609110

BAR

-49-

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Fence Assembly Parts Breakdown

��

Fence Parts List

REF PART #

DESCRIPTION

REF PART #

DESCRIPTION

201

202

203

204

205

206

207

210

211

212

213

214

215

216

217

218

219

220

221

222

223

P0609201

PW06M

FENCE BRACKET

FLAT WASHER 12MM

LOCK WASHER 12MM

CAP SCREW M12-1.75 X 30

SLIDING RAIL

224

225

226

227

228

229

230

231

232

233

234

235

236

237

238

239

240

241

242

243

245

P0609224

P0609225

P0609226

P0609227

P0609228

PN09M

SPECIAL HEX NUT M12

LEFT BRACKET

PLW05M

PSB77M

P0609205

PSB20M

P0609207

P0609210

PW01M

HANDLE

HANDLE ROD

CAP SCREW M5-.8 X 14

SLIDING BRACKET

BLOCK

HEX NUT M12-1.75

FENCE

P0609230

P0609231

PSB64M

P0609233

P0609234

P0609235

P0609236

P0609237

P0609238

PB09M

CLAMP

FLAT WASHER 8MM

HEX BOLT M8-1.25 X 25

COLLAR

CAP SCREW M10-1.5 X 25

LOCK LEVER ASSY

SPECIAL FLAT WASHER

PB07M

P0609213

PSS14M

PSS04M

PB30M

SET SCREW M8-1.25 X 12

SET SCREW M6-1 X 12

HEX BOLT M8-1.25 X 55

HEX NUT M8-1.25

COLLAR

DOUBLE END THREADED ROD

ROLL PIN 5 X 20

M12 SPECIAL NUT

SUPPORT BRACKET

HEX BOLT M8-1.25 x 20

HEX NUT M8-1.25

PN03M

P0609218

P0609219

P0609220

P0609221

P0609222

PW06M

ECCENTRIC SHAFT

HANDLE ROD

PN03M

P0609241

PN03M

RIGHT BRACKET

HANDLE

HEX NUT M8-1.25

SLIDING BUSHING ASSY

FLAT WASHER 12MM

PB20M

HEX BOLT M8-1.25 X 35

RIVET 2 X 5

P0609245

-50-

G0609 12" Parallelogram Jointer

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Stand Assembly Parts Breakdown

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-51-

G0609 12" Parallelogram Jointer

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Stand Parts List

REF PART #

DESCRIPTION

REF PART #

DESCRIPTION

301

P0609301

LEFT ACCESS DOOR

BUTTON HD CAP SCR M6-1 X 18

FLAT WASHER 6MM

DUST HOOD

327

328

329

330

331

332

333

334

P0609327

P0609328

PSB88M

PLW06M

P0609331

PSB04M

PW03M

LATCH

301-1 PSBS18M

301-2 PW03M

SMALL STRAIN RELIEF

CAP SCREW M10-1.25 X 25

LOCK WASHER 10MM

BIG STRAIN RELIEF

CAP SCREW M6-1 X 10

FLAT WASHER 6MM

MAGNETIC SWITCH

PHLP HD SCR M5-.8 x 20

302

P0609302

302-1 PSBS11M

BUTTON HD CAP SCR M6-1 X 10

TAP SCREW M4 X 8

CABINET

304

305

306

307

308

309

310

311

312

313

314

315

PHTEK4M

P0609305

P0609306

PSS80M

P0609308

P0609309

PW06M

RUBBER WASHER 8MM

SET SCREW M8-1.25 X 15

PULLEY COVER

P0609334

334-1 PS06M

334-2 P0609334-2 CONTACTOR

TENSION ROD

334-3 P0609334-3 MAG SWITCH FRONT COVER

334-4 P0609334-4 THERMAL OVERLOAD RELAY

334-5 P0609334-5 MAG SWITCH BACK COVER

FLAT WASHER 12MM

HEX NUT M12-1.75

TENSION PLATE

PN09M

P0609312

PB116M

PW04M

335

336

337

338

339

340

341

342

343

344

345

346

347

348

349

350

351

352

353

354

355

P0609335

PW02M

SWITCH PLATE

HEX BOLT M10-1.5 X 45

FLAT WASHER 10MM

MOTOR

FLAT WASHER 5MM

HEX NUT M5-.8

PN06M

P0609315

PSS03M

P0609339

P0609340

PR29M

SET SCREW M6-1 X 8

COLLAR

315-1 PK33M

KEY 5 X 5 X 45

315-2 P0609315-2 MOTOR FAN COVER

315-3 P0609315-3 MOTOR FAN

SPIRAL GEAR SHAFT

INT RETAINING RING 32MM

BALL BEARING 6201ZZ

BEARING SUPPORT

FLAT HD SCR M6-1 X 8

FLANGE SCREW M6-1 X 16

HANDWHEEL

315-4 P0609315-4 CENTRIFUGAL SWITCH

315-5 P0609315-5 START CAPACITOR 500MFD 125VAC

315-6 P0609315-6 RUN CAPACITOR 20MFD 250VAC

315-7 P0609315-7 JUNCTION BOX

P6201

P0609343

PFH04M

PFS14M

P0609346

PRP78M

PN09M

316

317

318

319

320

321

322

323

324

325

326

P0609316

PSS75M

P0609318

PN09M

MOTOR PULLEY

SET SCREW M10-1.5 X 16

MOTOR BRACKET

ROLL PIN 4 X 10

HEX NUT M12-1.75

FLAT WASHER 12MM

FOLDING HANDLE

KEY 5 X 5 X 20

HEX NUT M12-1.75

PW06M

PN02M

HEX NUT M10-1.5

P0609350

PK34M

P0609321

PSBS18M

P0609323

P0609324

PW03M

PULLEY COVER LOCK KNOB

BUTTON HD CAP SCR M6-1 X 18

RIGHT ACCESS DOOR

SPECIAL HEX NUT M6

FLAT WASHER 6MM

ADAPTOR

P0609352

PR39M

PUSH BLOCK

EXT RETAINING RING 8MM

KNIFE GAUGE ROD

KNIFE GAUGE BLOCK

P0609354

P0609355

P0609326

-52-

G0609 12" Parallelogram Jointer

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Warning Label Parts List

404

402

403

401

405

413

412

406

411

410

407

409

408

REF PART #

DESCRIPTION

REF PART #

DESCRIPTION

401

402

403

404

405

406

407

P0609401

P0609402

P0609403

MACHINE ID LABEL

408

409

410

411

412

413

G8589

GRIZZLY NAME PLATE-LARGE

MODEL NUMBER LABEL

CUTTERHEAD WARNING LABEL

P0609409

P0609410

P0609411

PPAINT-1

PPAINT-11

CUTTERHEAD GUARD WARNING LABEL

ELECTRICITY LABEL

RESPIRATOR-HEARING LABEL

UNPLUG POWER 220V LABEL

GRIZZLY GREEN PAINT

PLABEL-14

P0609405

PLABEL-11

CONTROL PANEL FACE

SAFETY GLASSES LABEL

PUTTY TOUCH UP PAINT

PLABEL-12A READ MANUAL LABEL

Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine

MUST maintain the original location and readability of the labels on the machine. If any label is

removed or becomes unreadable, REPLACE that label before using the machine again. Contact

Grizzly at (800) 523-4777 or www.grizzly.com to order new labels.

-53-

G0609 12" Parallelogram Jointer

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WARRANTY AND RETURNS

Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from

the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,

negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty

and any and all warranties that may be implied by law, including any merchantability or fitness, for any par-

ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent

that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.

In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and

any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.

We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special,

or consequential damages arising from the use of our products.

To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then

issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the

carton. We will not accept any item back without this number. Proof of purchase must accompany the

merchandise.

The manufacturers reserve the right to change specifications at any time because they constantly strive to

achieve better quality equipment. We make every effort to ensure that our products meet high quality and

durability standards and we hope you never need to use this warranty.

Please feel free to write or call us if you have any questions about the machine or the manual.

Thank you again for your business and continued support. We hope to serve you again soon.

-54-

G0609 12" Parallelogram Jointer

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