Graco DVD Player 333024F User Manual
Repair-Parts  
Reactor 2 E-30 and E-XP2  
Proportioning System  
333024F  
WLꢀꢁꢂꢃꢃE  
PROVEN QUALITY. LEADING TECHNOLOGY.  
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Warnings  
Warnings  
WARNING  
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Warnings  
WARNING  
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Warnings  
WARNING  
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Warnings  
WARNING  
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Important Isocyanate Information  
Important Isocyanate Information  
Isocyanate Conditions  
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Important Isocyanate Information  
Material Self-Ignition  
Moisture Sensitivity of Isocyanates  
NOTICE  
Keep Components A and B Separate  
Changing Materials  
NOTICE  
Foam Resins with 245 fa Blowing  
Agents  
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Models  
Models  
Reactor 2E-30 and E-30 Elite  
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Models  
Reactor 2E-XP2and E-XP2Elite  
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Approvals  
Approvals  
Accessories  
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Supplied Manuals  
Supplied Manuals  
Related Manuals  
Component Manuals in English:  
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Troubleshooting  
Troubleshooting  
Troubleshoot Errors  
Note  
Error Codes  
Note  
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Troubleshooting  
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Troubleshooting  
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Troubleshooting  
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Troubleshooting  
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Troubleshooting  
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Troubleshooting  
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Troubleshooting  
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Troubleshooting  
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Troubleshooting  
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Troubleshooting  
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Troubleshooting  
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Troubleshooting  
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Troubleshooting  
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Troubleshooting  
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Troubleshooting  
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Troubleshooting  
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Troubleshooting  
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Troubleshooting  
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Troubleshooting  
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Troubleshooting  
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Troubleshooting  
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Troubleshooting  
System  
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Troubleshooting  
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Troubleshooting  
Hose Heat System  
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Troubleshooting  
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Troubleshooting  
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Troubleshooting  
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Troubleshooting  
Primary Heater  
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Troubleshooting  
Graco InSite  
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Pressure Relief Procedure  
Pressure Relief Procedure  
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Shutdown  
Shutdown  
NOTICE  
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Shutdown  
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Flushing  
Flushing  
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Repair  
Repair  
Before Beginning Repair  
NOTICE  
Flush Inlet Strainer Screen  
Note  
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Repair  
Change Pump Lubricant  
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Repair  
Remove Pump  
Note  
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Repair  
Note  
Note  
1
2
3
Install Pump  
Note  
1
2
3
Note  
Note  
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Repair  
Note  
Repair Drive Housing  
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Repair  
Note  
Note  
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Repair  
Note  
Note  
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Repair  
Repair Electric Motor  
NOTICE  
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Repair  
Repair Circuit Breaker Module  
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Repair  
Replace Fluid Inlet Sensor  
Replace Pressure Transducers  
Note  
NOTICE  
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Repair  
Replace Fans  
Note  
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Repair  
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Repair  
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Repair  
Repair Primary Heater  
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Repair  
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Repair  
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Repair  
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Repair  
Repair Heated Hose  
Note  
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Repair  
Note  
Note  
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Repair  
Repair Fluid Temperature Sensor  
(FTS)  
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Repair  
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Repair  
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Repair  
Replace Power Supply  
Replace Advanced Display Module  
(ADM)  
Replace Surge Protector  
Note  
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Repair  
Replace Motor Control Module (MCM) Replace Temperature Control Module  
(TCM)  
Software Update Procedure  
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Parts  
Parts  
Proportioners  
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Parts  
1
2
3
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Parts  
- - -  
- - -  
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Parts  
33a  
24U849  
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
33b  
33c  
33d  
16W667  
- - -  
113505  
★
★
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Parts  
★
★
  
  
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Parts  
★
★
★
★
★
★
★
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Parts  
★
★
★
▲
▲
▲
★
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Parts  
Proportioner Module  
24V150, Module for E-30  
24V151, Module for E-XP2  
1
2
3
4
5
6
7
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Parts  
24V150 24V151  
Ref  
Part  
Description  
E-30  
E-XP2  
101  
1
2
1
2
2
24U050  
- - -  
MOTOR, brushless, double ended, 2 HP  
HOUSING, drive, Mark VII  
HOUSING, bearing  
102  
103  
257355  
245927  
287290  
241279  
245971  
245972  
114699  
114672  
183169  
183210  
15C753  
2
2
2
HOUSING, bearing  
104  
105  
106★  
2
2
1
KIT, repair, gear  
KIT, rod, connecting  
PUMP, displacement B  
PUMP, displacement B  
WASHER, thrust; copper colored  
WASHER, thrust; steel colored  
SPRING, retaining  
1
2
107  
108  
110  
111  
2
4
4
2
2
PIN, str, hdls  
2
2
112  
10  
10  
SCREW, machine, hex wash hd; 1.25 in. x  
5/16–18  
113  
114666  
106115  
246831  
246832  
193031  
193394  
116192  
116618  
24P728  
127301  
187437  
192840  
8
8
8
8
1
SCREW, cap, socket head; 2.25 x 3/8–16  
WASHER, lock (hi-collar)  
PUMP, displacement, A  
PUMP, displacement, A  
NUT, retaining  
114  
115★  
1
116  
2
2
2
1
1
2
2
2
NUT, retaining  
118  
120  
2
1
1
2
2
2
WASHER, thrust (1595)  
MAGNET  
121  
SWITCH, reed, M8 4-pin  
SCREW, hexhead, thread cut, 4-40 x 0.375  
LABEL, torque  
122  
125  
126▲  
LABEL, warning  
▲
★
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Parts  
Fluid Heater  
24U843 — 10kW, 2–zone  
24U842 — 7.5 kW, 1–zone  
1
2
3
4
5
6
7
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Parts  
Description  
15J090 HEATER, machined, 1 zone  
Ref  
201  
Part  
24U843 24U842  
1
1
15K825 HEATER, machined, dual zone  
202  
203  
204  
205  
206  
207  
208  
209  
210  
211*  
212*  
213  
214  
124132  
15H305 FITTING, plug, hollow, hex, 1-3/16 sae  
121309  
4
4
4
2
2
2
4
1
4
2
2
2
2
3
5
2
3
1
1
3
1
3
1
1
2
1
O-RING  
FITTING, adapter, sae-orb x jic  
15H304 FITTING, plug 9/16 sae  
15H306 ADAPTER, 9/16 x 1/8  
120336  
O-RING, packing  
16A110 HEATER, immersion, 2550W, 230V  
15B137 SWITCH, over temperature  
15B135 MIXER, immersion heater  
FITTING, compression  
SENSOR, RTD  
124131  
SCREW, machine, pnhd; 5/16 in. x #6–32  
15M178 HOUSING, rupture disc  
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Parts  
Fluid Manifold  
24U844  
1
2
3
4
5
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Parts  
24U844, Fluid Manifold  
★
★
★
▲
▲
★
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Parts  
Electrical Enclosure  
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Parts  
Electrical Enclosure  
468  
469  
470  
471  
472  
111218  
114269  
127282  
127278  
24U087 ENCLOSURE  
CAP, tube, square  
GROMMET, rubber  
GROMMET, rubber  
NUT, keps, hex  
1
1
2
453  
454  
24U855 MODULE, TCM  
1
2
4
24U848 FAN, cooling, 80 mm,  
24VDC  
1
455  
24R736  
SWITCH, disconnect,  
door mounted  
16W925 GASKET, enclosure,  
foam  
1
1
2
2
1
457  
458  
117666  
120859  
TERMINAL, ground  
473  
474  
475  
16W926  
24R735  
127068  
GASKET, enclosure,  
foam  
CABLE, CAN power, M12  
female, pigtail  
CABLE, CAN,  
female/female 1.0 meter  
MODULE, breaker  
NUT, strain relief, M40  
thread  
1
1
459  
460  
120858  
123967  
BUSHING, strain relief,  
M40 thread  
KNOB, operator  
disconnect  
2
1
1
5
2
476  
477  
461  
462  
463  
115942  
103181  
124131  
NUT, hex, flange head  
127290  
CABLE, 4-pin,  
WASHER, lock external  
male/female, 1.3 meter,  
molded (hose RTD)  
LABEL, safety; enclosure  
SCREW, machine, pan  
head; 5/16 in. x #6–32  
1
1
1
2
1
6
478▲ 16X050  
479▲ 16X049  
464  
466  
194337 WIRE, grounding, door  
LABEL, safety; multi  
113505 NUT, keps, hex head  
▲
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Parts  
System DIN Rail and Harness Module Kit  
24U850, System DIN Rail and Harness Module Kit  
1
2
3
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Parts  
Description  
HARNESS, breaker  
module  
HARNESS, hose out  
Qty  
Description  
Qty  
Ref  
Part  
16U529  
Ref  
Part  
16U526  
501  
504  
MODULE, din rail,  
circuit breakers; see  
Power Supply and  
Terminal Block Module,  
page 88  
1
1
502  
503  
16V515  
16U522  
MODULE, din rail, term  
blk, power sup; see  
System Circuit Breaker  
Module, page 88  
1
1
505  
16U530  
MODULE, sys surge  
protector  
1
Heater and Transformer Terminal Block Module  
24U849  
Description  
RAIL, DIN; 35 mm x 7.5  
Qty  
Description  
BLOCK, terminal  
Qty  
Ref  
511  
Part  
24T315  
Ref  
515  
Part  
120570  
1
6
mm x 7 in.  
BLOCK, clamp, end  
516  
1
24R758  
BLOCK, terminal,  
UT-2.5, red  
BLOCK, terminal,  
512  
513  
514  
126811  
126383  
126382  
2
1
2
517  
1
COVER, end  
24R759  
UT-2.5, black  
BLOCK, terminal  
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Parts  
System Circuit Breaker Module  
16U526  
Ref  
Part  
Description  
Qty  
Ref  
Part  
Description  
Qty  
521  
514014  
1
524  
1
RAIL, DIN; 35 mm x  
7.5 mm x 8.625 in.  
TERMINAL, end stop  
17A314  
CIRCUIT, breaker, 2P,  
20A, UL489  
CIRCUIT, breaker, 2P,  
40A, UL489  
522  
523  
120838  
17A319  
2
1
525  
3
17A317  
CIRCUIT, breaker, 1  
pole, 50A, C Curve  
Power Supply and Terminal Block Module  
16U522  
Ref  
Part  
Description  
Qty  
Ref  
Part  
Description  
Qty  
531  
514014  
1
534  
2
RAIL, DIN; 35 mm x 7.5  
mm x 8.625 in.  
24R723  
BLOCK, terminal, quad  
M4, ABB  
532  
533  
120838  
24R722  
3
1
TERMINAL, end stop  
535  
536  
126453  
24R724  
1
6
POWER SUPPLY, 24V  
BLOCK, terminal PE,  
quad, ABB  
BLOCK, terminal, UT35  
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Parts  
Fluid Inlet Kits  
24U320, Standard  
24U321, Elite  
1
2
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Parts  
★
★  
★
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Electrical Schematics  
Electrical Schematics  
Reactor 2 E-30  
Reactor 2 E-XP2  
To TCM  
24U831  
24U832  
16X118  
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Electrical Schematics  
PS-L  
PS-N  
CB-B  
CB-A  
ti22680b  
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Electrical Schematics  
16U526  
24U855  
1
16V515  
ELEC ENCL  
GND STUD  
2
TO HTD HOSE  
ti22678b  
1
2
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Reactor 2 Repair Spare Parts Reference  
Reactor 2 Repair Spare  
Parts Reference  
Recommended Common Spare Parts  
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Performance Charts  
Performance Charts  
Proportioners For Foam  
2000  
(138)  
AR4242  
(01)  
AR5252  
(02)  
1500  
(103)  
AR6060  
(03)  
1000  
(69)  
AR7070  
(04)  
E-30  
500  
(34)  
0
5
(2.3)  
10  
(4.5)  
15  
(6.8)  
20  
(9.1)  
25  
(11.3)  
30  
(13.6)  
35  
(15.9)  
40  
(18.1)  
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Performance Charts  
Proportioners For Coatings  
3500  
(241)  
3000  
(207)  
2500  
(172)  
AR2020  
(000)  
E-XP2  
AR2929  
(00)  
2000  
(138)  
1500  
(103)  
AR4242  
(01)  
1000  
(69)  
500  
(34)  
0
0.5  
(1.9)  
1.0  
(3.8)  
1.5  
(5.7)  
2.0  
(7.6)  
3500  
(241, 24.1)  
3000  
(207, 20.7)  
AF2929  
(FTXX38 TIP)  
2500  
(174, 17.4)  
AF2020  
(FTXX24 TIP)  
2000  
(138, 13.8)  
AF4242  
(FTXX38 TIP)  
E-XP2  
1500  
(103, 10.3)  
AF5252  
(FTXX48 TIP)  
1000  
(69, 6.9)  
500  
(35, 3.5)  
0
0.5  
(1.9)  
1.0  
(3.8)  
1.5  
(5.7)  
2.0  
(7.6)  
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Performance Charts  
3500  
(241, 24.1)  
E-XP2  
3000  
(207, 20.7)  
XR2323  
(RTM040)  
2500  
(174, 17.4)  
XR2929  
(RTM040)  
2000  
(138, 13.8)  
MR3535  
(RTM040)  
1500  
(103, 10.3)  
MR4747  
(RTM055)  
XR3535  
(RTM055)  
XR4747  
(RTM055)  
1000  
(69, 6.9)  
500  
(35, 3.5)  
0
0.5  
(1.9)  
1
(3.8)  
1.5  
(5.7)  
2.0  
(7.6)  
3500  
(241, 24.1)  
XF2323  
(FTM424)  
XF1313  
(FTM424)  
3000  
(207, 20.7)  
MF2929  
(FTM424)  
2500  
MF4747  
(FTM638)  
(174, 17.4)  
XF2929  
(FTM424)  
MF1818  
(FTM424)  
2000  
(138, 13.8)  
E-XP2  
MF5757  
(FTM638)  
XF1818  
(FTM424)  
MF3535  
(FTM638)  
1500  
(103, 10.3)  
XF5757  
(FTM638)  
XF3535  
1000  
(69, 6.9)  
(FTM638)  
500  
(35, 3.5)  
0
0.2  
(0.7)  
0.4  
(1.5)  
0.6  
(2.3)  
0.8  
(3.0)  
1
(3.8)  
1.2  
(4.5)  
1.4  
(5.3)  
1.6  
(6.0)  
1.8  
(6.8)  
2.0  
(7.6)  
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Technical Specifications  
Technical Specifications  
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Technical Specifications  
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Notes  
Notes  
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Graco Extended Warranty for Reactor® 2  
Components  
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Graco Information  
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