Frigidaire Dehumidifier DH300EY5 User Manual

Dehumidifier  
SERVICE MANUAL  
MODELS: DH300EY5/DH305Y5/DH300MY5  
LD40Y5/DH400MY5  
DH404EY5/DH400EY5/LD40EY5  
DH504ELY5/LD50ELY5  
LD65ELY5  
CAUTION  
- BEFORE SERVICING THE UNIT,  
READ THE SAFETY PRECAUTIONS IN THIS MANUAL.  
- ONLY FOR AUTHORIZED SERVICE.  
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1. PREFACE  
This Service Manual provides various service information, including the mechanical and electrical parts.  
This dehumidifier was manufactured and assembled under the strict quality control procedures.  
The refrigerant is charged at the factory. Be sure to read the safety precaution prior to servicing the unit.  
1.1 SAFETY PRECAUTIONS  
• Disconnect the power supply before servicing or replacing any component.  
• Do not cut off the grounding prong or alter the plug in any manner.  
1.2 FEATURES AND DIMENSIONS  
1.2.1 FEATURES  
• Quiet operation  
• High efficiency  
• Adjustable humidistat  
• Automatic defrost  
• Automatic shut-off  
• Bucket-full indicator light  
• Easy roll casters  
• Removable & large capacity bucket.  
• Washable air filter  
• Two-speed fan  
• Drain hose connection.  
• Low temperature operation (DH504EL/LD50EL/LD65EL)  
1.2.2 DIMENSIONS (mm/in)  
5
3
385 (15 / )  
340 (13 / )  
32  
8
AUTO RESTART  
Continuous On.  
HUMIDITY  
CONTROL  
BUCKET  
FULL  
4Hr. On/Off  
2Hr. On/Off  
High  
Low  
ENERGY STAR  
FAN  
SPEED  
POWER  
TIMER  
HUMIDITY  
SETTING  
Figure 1  
—3—  
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1.3 MODEL NAMES  
MODEL NAME  
40  
CAPACITY (Pints/24hrs)  
30  
50  
65  
DH305Y5, DH300MY5  
DH300EY5  
DH400MY5,LD40Y5  
-
-
MECHANICAL TYPE  
CONTROL  
PANEL  
DH404Y5  
DH504ELY5  
LD65ELY5  
ELECTRONIC TYPE  
DH400EY5,LD40EY5 LD50ELY5  
1.4 SPECIFICATIONS  
DH305Y5, DH300MY5 DH400MY5, LD40Y5  
DH504ELY5*  
LD50ELY5*  
LD65ELY5*  
MODELS  
ITEMS  
DH300EY5  
DH404EY5  
DH400EY5, LD40EY5  
POWER SUPPLY(Phase,V,Hz)  
INPUT(W)  
RUNNING CURRENT(A)  
ENERGY FACTOR(L/kw.h)  
REFRIGERANT  
1Ø, 115V,60Hz  
580  
5.7  
480  
4.8  
1.23  
560  
5.4  
1.75  
850  
8.3  
1.50  
1.36  
R22  
REFRIGERANT CHARGE, oz(g)  
OPEN  
3.53(100)  
4.94(140)  
7.93(225)  
8.46(240)  
33.8°F(1±0.5°C)  
50°F(10±0.5°C)  
THERMISTOR  
CLOSE  
SOLENOID VALVE*  
Using Temp/Humid.:-4~122°F(-20~50°C)/95%RH  
-
-
Rating:7W/90mA  
COMPRESSOR MODEL No.  
PROTECTOR  
QS064CAB  
QS075CBA  
QA075CDB  
QA114CBD  
OVERLOAD PROTECTOR FOR COMPRESSOR  
INTERNAL PROTECTOR(FUSE)FOR MOTOR  
35µF, 270VAC  
CAPACITOR  
40µF, 270VAC  
35µF, 270VAC  
35µF, 270VAC  
Shaded pole motor, 91W/1.8A,  
Thermal cutoff:266°F/130°C  
MOTOR ASSEMBLY,SINGLE  
Shaded pole motor, 72W/1.4A, Thermal cutoff:266°F/130°C  
SWITCH ASSEMBLY,MICRO  
OUTSIDED MENSIONS  
WxHxD,mm(in)  
15A/250VAC  
385X540X340(15 5/32 x 21 1/4 x 13 3/8)  
NET WEIGHT,kg(lbs)  
17.6(38.9)  
17.6(38.9)  
20.4(44.9)  
22.2(48.9)  
*NOTE:Specifications are subject to minor change without notice for further improvement.  
—4—  
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1.5 CONTROL TYPE  
1.5.1 Mechanical type  
Humidity Control  
When you first use the dehumidifier, turn the humidity  
control to 5 or 6. If you still have moisture, turn the  
humidity control to a higher setting.  
5
6
4
MAX is the highest setting.  
3
7
9
High  
Low  
When excess moisture and dampness odors are  
gone, adjust the control to a lower setting. Use the  
dehumidifier as long as excess moisture is present.  
2
8
Auto  
Shut-Off  
1
Fa n Sp e e d  
Off  
Max  
Hu m id it y Co n t ro l  
Figure 2  
Fan Speed  
Auto Shut-Off  
The fan control adjusts the fan speed.  
Set the fan control to HIGH for maximum moisture  
removal. When the humidity has been reduced and  
quiet operation is preferred, set the fan control to  
LOW.  
This light glows when the bucket is full, or when  
the bucket is removed or not placed in the proper  
position. In these cases the Water Level Control  
Switch shuts off the dehumidifier.  
When the light glows, check the bucket condition.  
1.5.2 Electronic type  
Bucket Full Indicator  
HUMIDITY  
BUCKET  
This light glows when the water bucket is full and needs  
to be emptied.  
CONTROL  
4hr. On/Off  
2hr. On/Off  
High  
Low  
FULL  
AUTO RESTART  
FAN  
SPEED  
POWER  
TIMER  
HUMIDITY  
SETTING  
Power  
Operation starts when this button is pressed and stops  
when the button is pressed again.  
Figure 3  
Auto Restart  
Once power is restored after a power outage, the unit  
returns to its previous operation setting after a 2 minute  
delay.  
Fan Speed  
This controls the speed of the airflow.  
High: Fan speed is set to high.  
Low: Fan speed is set to low.  
The fan runs immediately when the power is restored.  
Humidity Control  
When Fan Speed button is pressed, the fan speed  
This button controls the humidity in the room.  
mode is changed.  
Press  
Press  
button to raise the humidity setting.  
button to lower the humidity setting.  
Timer  
Press this button to select type of operation.  
Select continuous On for uninterrupted operation.  
Select either 2 or 4 hr. On/Off for cycled operation:  
The unit will operate for 2 or 4 hours, and then shut  
off completely for 2 or 4 hours.  
The cycle repeats until you change the setting.  
When Timer button is pressed, the Timer indicator  
lights shift as follow from 2hr.On/Off to 4hr.On/Off.  
The humidity setting can be set to a permanent "On"  
setting or to a specific humidity setting between 35% and  
70% in 5% increments.  
"On" setting: Dehumidifier runs continuously regardless  
of humidity condition.  
35% - 70% setting: Dehumidifier runs on and off  
according to surrounding humidity conditions.  
5—  
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1.6 HOW TO OPERATE DEHUMIDIFIER  
1.6.1 HOW DOES THE DEHUMIDIFIER WORK?  
Moist, humid air is drawn over a cold refrigerated  
dehumidifying coil. Moisture in the air condenses on this  
coil and drains into a bucket (or through the bucket into a  
hose and drain).  
Motor  
Condenser  
Evaporator  
Fan  
Dry  
Air Out  
Humid  
Air In  
Dry, clean air is drawn over the condenser where it is  
actually heated several degrees and discharged out the  
rear grill into the room. (See Figure 4)  
Rear Grille  
I It is normal for the surrounding air to become  
Bucket  
slightly warmer as the dehumidifier operates.  
This warming effect further reduces the relative humidity  
of the surrounding air.  
Compressor  
Figure 4  
Side View  
1.6.2 LOCATION FOR THE DEHUMIDIFIER  
Allow at least 12 inches of space on all sides of the  
unit for good air circulation. (See Figure 5)  
I The dehumidifier must be operated in an enclosed  
area to be most effective.  
12"  
12"  
I Close all doors, windows and other outside  
openings to the room.  
Place the dehumidifier in a location that does not  
restrict air flow into the front grille or out the rear grille.  
The operation of dehumidifier in a basement will have  
little or no effect in drying an adjacent enclosed  
storage area, such as a closet, unless there is  
adequate circulation of air in and out of the area.  
Figure 5  
1.6.3 MICRO SWITCH  
The micro switch assembly, which is located on the drain pan of inside unit, automatically shuts off the dehumidifier when the  
bucket is full (note, the Auto Shut Off lights, to indicate bucket must be emptied). The bucket replaces in its place, the unit again  
turns itself on.  
1.6.4 AUTO DEFROST  
When frost builds up on the cooling coils, the unit will automatically cycle off until the frost disappears. The fan continues to run.  
NOTE: The unit will not operate satisfactorily if the room temperature is below 65˚F(18˚C). If the dehumidifier is  
operated in low temperature conditions frost can form in the evaporator coil and the unit will cycle ON/OFF  
repeatedly. In this case, please check your room temperature conditions and stop the unit.  
NOTE: The low temperature operation feature in the DH504EL, DH50EL and DH65EL models will continuously cycle up to  
a temperature of 42°F(6°C).  
6—  
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1.6.5 HUMIDITY CONTROLLER  
1.6.5.1 Mechanical Type  
5(42%)  
40%  
42% R.H  
4(50%)  
6(35%)  
The humidity control can be set anywhere between Off and  
Max for normal operation.  
3(60%)  
7(30%)  
If you need more dehumidification, turn the Humidity Control  
toward Max. If you need less dehumidification, turn the  
Humidity Control toward Off.  
2(70%)  
8(25%)  
The relative humidity range is from 20% to 80%. (See  
Figure 6)  
9(20%)  
Turn the Humidity Control to Off to stop the unit manually.  
1(80%)  
Off  
Max.  
DEAD DIAL  
Figure 6  
1.6.5.2 Electronic Type  
The humidity control can be set 'on' or 35%-70%  
RH(Relative Humidity) for normal operation. (See Figure 7)  
If you need drier air, press the Humidity Control button.  
If you need moister air, press the Humidity Control  
button.  
HUMIDITY  
CONTROL  
HUMIDITY  
SETTING  
Press the Power button to stop the unit manually.  
Figure 7  
—7—  
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2. CIRCUIT DIAGRAM  
• MODEL : DH305Y5, DH300MY5  
PART NO.  
DH305Y5,DH300MY5  
6411A20001Z  
6600FX5001G  
4681A20040Q  
0CZZA20005J  
2520UCBS005  
6750U-L082A  
6871A20289B  
6877A30013L  
6601A30001B  
6600A30003C  
6871A10142A  
Q'TY  
PER SET MARKS  
RE-  
DESCRIPTION  
NO.  
1
1
1
1
1
1
1
1
1
1
1
S
S
S
S
S
S
S
S
S
S
S
POWER CORD ASSEMBLY  
SWITCH, ROCKER  
1
2
MOTOR ASSEMBLY  
3
CAPACITOR  
4
COMPRESSOR, SET  
OLP  
5
6
PWB(PCB) ASSEMBLY, DISPLAY  
SENSOR ASSEMBLY  
SWITCH ASSEMBLY, ROTARY  
SWITCH ASSEMBLY, MICRO  
PWB(PCB) ASSEMBLY, MAIN  
7
8
9
10  
11  
S: SERVICE PARTS  
A: ALTERNATE PARTS  
—8—  
N: NOT SERVICE PARTS  
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• MODEL : DH300EY5  
PART NO.  
Q'TY  
PER SET MARKS  
RE-  
DESCRIPTION  
NO.  
DH300EY5  
6411A20001Z  
4681A20040Q  
0CZZA20005J  
2520UCBS005  
6750U-L082A  
6871A20482A  
6877A30013L  
6600A30003C  
6871A10141A  
1
1
1
1
1
1
1
1
1
S
S
S
S
S
S
S
S
S
1
2
3
4
5
6
7
8
9
POWER CORD ASSEMBLY  
MOTOR ASSEMBLY  
CAPACITOR  
COMPRESSOR, SET  
OLP  
PWB(PCB) ASSEMBLY, DISPLAY  
SENSOR ASSEMBLY  
SWITCH ASSEMBLY, MICRO  
PWB(PCB) ASSEMBLY, MAIN  
S: SERVICE PARTS  
A: ALTERNATE PARTS  
N: NOT SERVICE PARTS  
—9—  
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• MODEL : DH400MY5/LD40Y5  
PART NO.  
DH400MY5/LD40Y5  
6411A20001Z  
6600FX5001G  
4681A20040J  
0CZZA20005N  
2520UCAS003  
6750U-L103A  
6871A20289B  
6877A30013M  
6601A30001C  
6600A30003C  
6871A10142A  
Q'TY  
PER SET MARKS  
RE-  
DESCRIPTION  
NO.  
1
1
1
1
1
1
1
1
1
1
1
S
S
S
S
S
S
S
S
S
S
S
POWER CORD ASSEMBLY  
SWITCH, ROCKER  
1
2
MOTOR ASSEMBLY  
3
CAPACITOR  
4
COMPRESSOR (ROTARY), SET  
OLP (ASSEMBLY)  
5
6
PWB(PCB) ASSEMBLY, DISPLAY  
SENSOR ASSEMBLY  
7
8
SWITCH ASSEMBLY, ROTARY  
SWITCH ASSEMBLY, MICRO  
PWB(PCB) ASSEMBLY, MAIN  
9
10  
11  
S: SERVICE PARTS  
A: ALTERNATE PARTS  
N: NOT SERVICE PARTS  
—10—  
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• MODEL : DH404EY5/DH400EY5/LD40EY5  
PART NO.  
Q'TY  
PER SET  
RE-  
MARKS  
DESCRIPTION  
NO.  
DH404EY5/DH400EY5  
LD40EY5  
1
2
3
4
5
6
7
8
9
6411A20001Z  
4681A20040J  
0CZZA20005N  
2520UCAS003  
6750U-L103A  
6871A20482A  
6877A30013M  
6600A30003C  
6871A10141A  
POWER CORD ASSEMBLY  
MOTOR ASSEMBLY  
CAPACITOR  
1
1
1
1
1
1
1
1
1
S
S
S
S
S
S
S
S
S
COMPRESSOR,SET  
OLP  
PWB(PCB) ASSEMBLY,DISPLAY  
SENSOR ASSEMBLY  
SWITCH ASSEMBLY,MICRO  
PWB(PCB) ASSEMBLY,MAIN  
S: SERVICE PARTS  
A: ALTERNATE PARTS  
N: NOT SERVICE PARTS  
—11—  
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• MODEL : DH504ELY5/LD50ELY5/LD65ELY5  
PART NO.  
DH504ELY5/LD50ELY5  
6411A20001Z  
Q'TY  
PER SET MARKS  
RE-  
DESCRIPTION  
NO.  
LD65ELY5  
1
1
1
1
1
1
1
1
1
1
S
S
S
S
S
S
S
S
S
S
1
2
POWER CORD ASSEMBLY  
MOTOR ASSEMBLY  
4681A20040J  
0CZZA20005J  
2520UCBA010  
6750U-L001A  
4681A20040K  
0CZZA20005J  
2520UCBA007  
6750U-L048A  
3
CAPACITOR  
4
COMPRESSOR (ROTARY), SET  
OLP.  
5
6871A20482A  
6
PWB(PCB) ASSEMBLY, DISPLAY  
SENSOR ASSEMBLY  
6877A30013L  
6600A30003C  
6871A10141C  
6421A20003K  
7
8
SWITCH ASSEMBLY, MICRO  
PWB(PCB) ASSEMBLY, MAIN  
COIL ASSEMBLY, SOLENOID  
9
10  
S: SERVICE PARTS  
A: ALTERNATE PARTS  
N: NOT SERVICE PARTS  
—12—  
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3. DISASSEMBLY INSTRUCTIONS  
3.1 MECHANICAL PARTS  
3.1.1 BUCKET AND AIR FILTER  
1. Turn the Humidity Control off(Mechanical type) or  
press the power button off. (Electronic type)  
2. Disconnect the power supply.  
3. Remove the bucket. (See Figure 9)  
4. Pull out the air filter.  
(See Figure 10)  
Figure 9  
Figure 10  
3.1.2 FRONT CASE AND REAR GRILLE  
1. Remove 2 screws which fasten the front grille.  
2. Pull the front grille forward and upward.  
(See Figure 11)  
3. Remove 6 screws that secure the rear grille.  
4. Remove the rear grille. (See Figure 12)  
Figure 11  
Figure 12  
3.1.3. CABINET AND CONTROL BOX  
1. Remove the Bucket, the Air filter and Front grille  
according to the procedure above.  
2. Remove 1 screws that fasten Control box.  
(See Figure 13)  
3. Remove 8 screws on all sides of the cabinet.  
4. Lift the Cabinet from the base.(See Figure 13)  
5. Remove a screw fasten the earth wire on the inside  
of control box.  
6. Remove 1 screw that fasten control box and  
unhook control box from hook on the shroud.  
(See Figure 14)  
Figure 13  
Figure 14  
13—  
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3.2 CONTROL PARTS  
3.2.1 POWER CORD ASSEMBLY  
1. After opening the control box, remove the screw  
that holds the ground wire. (See Figure 15)  
2. Disconnect the remaining leads of the power cord  
from the PWB(PCB) ASSEMBLY, MAIN, then  
remove it from the control box.  
Figure 15  
3.2.2 SENSOR ASSEMBLY  
1. Disconnect the sensor assembly from the  
PWB(PCB) ASSEMBLY, MAIN.  
2. Remove the screw which fastens the humidity  
sensor. (See Figure 16)  
3. Remove the thermistor from the holder.  
(See Figure 16)  
4. Disconnect the switch wires from the micro switch  
assembly. (See Figure 16)  
Figure 16  
3.2.3 PWB(PCB) ASSEMBLY, MAIN  
1. Disconnect all leads of the motor and the compressor  
from PWB(PCB) ASSEMBLY, MAIN.  
2. Remove the screw which fastens the PWB(PCB)  
ASSEMBLY, MAIN and pull it out after unhooking  
from 2 rectangular holes of the control box (lower).  
(See Figure 17)  
3.2.4 CAPACITOR  
1. Remove the screw that fastens the capacitor.  
(See Figure 17)  
2. Disconnect all leads from the capacitor and then  
remove it from control box.  
Figure 17  
3.2.5 MICRO SWITCH ASSEMBLY  
1. Turn the nut counterclockwise and pull out the  
micro switch from the drain pan. (See Figure 18)  
Figure 18  
—14—  
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3.2.6 COIL ASSEMBLY, SOLENOID  
(DH504ELY5, LD50ELY5, LD65ELY5)  
1. Disconnect the housing of the COIL ASSEMBLY,  
SOLENOID from the PCB(PWB) ASSEMBLY,  
MAIN.  
2. Remove the screw that fastens the COIL  
ASSEMBLY, SOLENOID. (See Figure 19)  
3. Pull it out upwards.  
Figure 19  
3.2.7 CONTROL PANEL  
3.2.6.1 CONTROL PANEL - Mechanical Type  
(DH305Y5/DH300MY5/DH400MY5/LD40Y5)  
1. Disconnect housing and all leads of the rocker  
switch, SWITCH ASSEMBLY, ROTARY and  
PWB(PCB) ASSEMBLY, DISPLAY from PWB(PCB)  
ASSEMBLY, MAIN (3.1.3)  
2. Pull out the knob assembly.  
3. Remove the nut which fastens the SWITCH  
ASSEMBLY, ROTARY.  
4. Remove the knob of the rotary switch by pulling it  
upward.  
5. Pull out the rocker switch by pushing the hooks on  
the both sides of rocker switch.  
6. Pull out the PWB(PCB) ASSEMBLY, DISPLAY after  
turning over both hooks of the display cover.  
Figure 20  
3.2.6.2 CONTROL PANEL - Electronic Type  
(DH300EY5/DH404EY5/DH400EY5/LD40EY5/DH504ELY5/  
LD50ELY5/LD65ELY5)  
1. Disconnect the housing of the PWB(PCB)  
ASSEMBLY, DISPLAY from PWB(PCB)  
ASSEMBLY, MAIN (3.1.3).  
2. Remove 6 screws that secure the PWB(PCB)  
ASSEMBLY, DISPLAY to the display cover.  
Figure 21  
15—  
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3.2.8 FAN AND MOTOR  
1. Turn the nut left and full out the Fan by hands  
carefully.  
2. Remove 2 screws that fasten Heat Exchange.  
3. Lift the H/E and open the H/E around 45 degree  
clockwise carefully. (See Figure 22)  
4. Unfasten 3 screws that secure the Motor and earth  
wire. (See Figure 23)  
5. Remove the Motor.  
Figure 22  
Figure 23  
3.2.9 SHROUD AND DRAIN PAN  
1. Discharge the refrigerant by using a refrigerant  
Recovery System.  
2. After purging the unit completely, unbrace the  
Discharge and the Suction tube connected  
compressor carefully.  
3. Remove 2 screws that fasten the H/E.  
4. Unfasten 2 screws that secure the shroud on the  
sides and then lift shroud from the drain pan.  
(See Figure 24)  
Figure 24  
5. Unfasten 2 screws that secure the drain pan to  
base pan. (See Figure 25)  
6. Pull the drain pan backward then take it up from the  
base. (See Figure 25)  
Figure 25  
16—  
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3.3 REFRIGERATING CYCLE  
3.3.1 CONDENSER, EVAPORATOR AND  
CAPILLARY TUBE  
1. Remove the insulation on the Heater/Evaporator  
(H/E) assembly  
2. Pierce the pinch-off tube to discharge the  
refrigerant, using a refrigerant recovery system.  
3. After discharging the refrigerant completely,  
remove 2 screws between the housing assembly  
and the H/E. (See Figure 26)  
4. Lift the H/E and open the H/E around 45 degree  
counterclockwise carefully.  
5. Unbraze each of interconnecting tubes of the  
evaporator and condenser carefully.  
Figure 26  
Figure 27  
6. Remove the H/E assembly from the orifice.  
(See Figure 27)  
7. Unbraze the capillary tube at the connections of the  
condenser and evaporator. (See Figure 28)  
8. Remove 4 screws between the condenser and  
evaporator. (See Figure 28)  
Figure 28  
Using Rotary  
Compressor models  
3.3.2 COMPRESSOR  
1. Discharge the refrigerant by using a refrigerant  
Recovery System.  
2. After purging the unit completely, unbraze the  
suction and discharge tubes at the compressor  
connections.  
3. Remove the nuts and washers which fasten the  
compressor. (See Figure 29)  
4. Remove the compressor. (See Figure 29)  
Figure 29  
—17—  
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3.4 HOW TO REPLACE THE REFRIGERATION SYSTEM  
1. When replacing a refrigeration component, be sure  
to discharge the refrigerant system by using a  
refrigerant recovery system.  
2. After discharging the unit completely, remove the  
desired component, and unbraze the pinch-off  
tubes.  
7. Recharge as follows :  
1) Refrigeration cycle systems are charged from the  
High-side. If the total charge cannot be put  
in the High-side, the balance will be put in the  
suction line through the access valve which you  
installed as the system was opened.  
2) Connect the charging cylinder as shown in Figure  
31B.  
3. Solder service valves into the pinch-off tube ports,  
leaving the valves open.  
With valve C open, discharge the hose at the  
manifold connection.  
3) Open valve A and allow the proper charge to  
enter the system. Valve B is still closed.  
4) If more charge is required, the high-side will not  
take it. Close valve A.  
5) With the unit running, open valve B and add the  
balance of the charge.  
a. Do not add the liquid refrigerant to the Low-  
side.  
4. Solder the pinch-off tubes with service valves.  
5. After doing the above procedures, the valve must  
be closed and left in place on the system for any  
subsequent procedures.  
6. Evacuate as follows.  
1) Connect the vacuum pump, as illustrated in  
Figure 31A.  
2) Start the vacuum pump, slowly open manifold  
valves A and B two full turns counterclockwise  
and leave the valves open.  
The vacuum pump is now pulling through valves  
A and B to valve C by means of the manifold  
and entire system.  
b. Watch the Low-side gauge; allow pressure to  
rise to 30 lbs.  
c. Turn off valve B and allow pressure to drop.  
d. Repeat steps B and C until the balance of the  
charge is in the system.  
CAUTION  
If high vacuum equipment is used, just crack  
valves A and B for a few minutes, then open  
slowly with the two full turns counterclockwise.  
This will keep oil from foaming and being drawn  
into the vacuum pump.  
6) When satisfied the unit is operating correctly,  
use the pinch-off tool with the unit still running  
and clamp on to the pinch-off tube. Using a tube  
cutter, cut the pinch-off tube about 2 inches from  
the pinch-off tool. Use sil-fos solder and solder  
pinch-off tube closed. Turn off the unit, allow it to  
set for a while, and then test the leakage of the  
pinch-off connection.  
3) Operate the vacuum pump for 20 to 30 minutes,  
until 600 microns of vacuum are obtained. Close  
valves A and B, and observe vacuum gauge for  
a few minutes. A rise in pressure would  
indicate a possible leak or moisture remaining in  
the system. With valves A and B closed, stop  
the vacuum pump.  
4) Remove the hose from the vacuum pump and  
place it on the charging cylinder. See Figure 31B.  
Open valve C.  
Discharge the line at the manifold connection.  
5) The system is now ready for final charging.  
—18—  
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Equipment needed: Vacuum pump, charging cylinder, manifold gauge, brazing equipment. pinch-off tool capable  
of making a vapor-proof seal, leak detector, tubing cutter, hand tools to remove components, service valve.  
EVAPORATOR ASSEMBLY  
(LOW PRESSURE SIDE)  
CONDENSER ASSEMBLY  
(HIGH PRESSURE SIDE)  
COMPOUND GAUGE  
MANIFOLD  
GAUGE  
B
A
CAPILLARY  
TUBE  
SEE INSETS  
BELOW  
COMPRESSOR  
LOW HI  
A
B
A
B
EXTERNAL  
VACUUM PUMP  
CHARGING  
CYLINDER  
C
Figure 31B-Charging  
Figure 31A-Pulling Vacuum  
19—  
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4. TROUBLESHOOTING GUIDE  
CONDITION  
CAUSE  
REMEDY  
1. Dehumidifier does not start. (Both  
compressor and fan motor do not  
operate.)  
No power  
C
heck power supply at outlet.  
Correct if none.  
Poor plug contact at outlet.  
Bucket is full.  
Install plug properly or replace it.  
If Auto Shut Off lights, empty the bucket  
and replace properly.  
Humidity control is at Off position  
Wire disconnected or loose  
Turn the humidity control switch toward  
Max.  
Connect wire. Refer to wiring diagram for  
terminal identification. Repair or replace  
loose terminal.  
Capacitor.  
Test capacitor.  
(Discharge capacitor before testing.)  
Replace if not within ±10% of  
manufacturer's rating. Replace if shorted,  
open, or damaged.  
2. Motor runs but compressor does not  
run.  
Voltage (115V ± 10%)  
Wiring  
It must be between 103.5V and 126.5V. If  
not within limits, call an electrician  
Check the wire connections; If loose,  
repair or replace the terminal. If the wires  
are disconnected, refer to wiring diagram  
for identification, and replace the wires.  
Check the wire connections; If not  
according to the wiring diagram, correct  
the connections.  
Rotary switch  
Defrost control  
Check for continuity, refer to the wiring  
diagram for terminal identification. Replace  
the switch if the circuit is open.  
The Defrost Control senses frost build-up  
on the evaporator coil and automatically  
shuts off the compressor. The fan  
continues to run, drawing air across the  
coil, and melting the frost. When the coil is  
defrosted, the compressor automatically  
restarts, and dehumidifying resumes.  
Capacitor  
Check the capacitor.  
(Discharge capacitor before servicing.)  
Replace if not within ±10% of  
manufacturer's rating. Replace if shorted,  
open, or damaged.  
Compressor  
Check the compressor for open circuit or  
ground. If open or grounded, replace the  
compressor.  
Overload protector (OLP)  
Check the compressor OLP if externally  
mounted. Replace if open. (If the  
compressor temperature is high, remove  
OLP, cool, and retest.)  
Defrost control is defective.  
Low relative humidity  
Poor air circulation  
3. Does not defrost control.  
Check defrost control, replace it.  
Turn dehumidifier off.  
4. Insufficient dehumidification  
Move dehumidifier to obtain free and  
unobstructed air circulation.  
H/E clogged with dust and dirt  
Air filter is dirty.  
Clean evaporator and/or condenser assembly  
Clean it.  
Motor is not operating.  
Check Motor, repair or replace it.  
20—  
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CONDITION  
CAUSE  
REMEDY  
5. Noisy operating  
Fan  
If cracked, out of balance, or partially  
missing, replace it  
Loose foreign material inside the housing.  
Tube hits frame.  
Remove it.  
Adjust tubing routine carefully.  
Check Motor Mount. If loose, tighten it.  
Replace compressor.  
Tighten them.  
Fan blade hits frame  
Internal compressor noise.  
Loose set screws  
Worn bearings of Motor Assembly  
If knocking sounds continue when running  
or loose, replace the motor. If the motor  
hums or noise appears to be internal while  
running, replace motor assembly.  
The bucket is not installed properly.  
The bucket should be properly positioned  
on the hangers of the drain pan.  
6. Water drips  
Connection may be loose.  
Leak in bucket  
Check connection and repair.  
Replace bucket.  
Water drips when bucket removed for  
emptying.  
Before removing bucket, the unit should  
be turned off.  
Bucket overflows.  
Check micro switch and float.  
7. Compressor cycles on overload  
protector. (OLP)  
High or low line voltage. (115V ± 10%)  
Check line voltage. It must be between  
103.5V and 126.5V volts.  
If intermittent, provide new supply.  
Poor air circulation.  
Move dehumidifier for free and  
unobstructed air flow.  
Heat Exchange clogged with dust or dirt.  
Motor  
Clean dust or dirt on the Heat Exchange.  
If not running, determine the cause.  
Replace if required.  
Short circuit or ground in electrical circuit  
Unit pressures not equalized  
Check electrical circuit. Repair.  
Allow 2 or 3 minutes for pressure to  
equalize before starting compressor.  
Capacitor  
Wiring  
Test the capacitor.  
Check the terminals. If loose, repair or  
replace.  
Refrigeration system  
Stuck compressor  
Check the system for a restriction.  
Check compressor, replace compressor  
Overload protector (OLP)  
Check OLP, if externally mounted.  
Replace if open. (If the compressor  
temperature is high, remove the OLP,  
cool, and retest.)  
—21—  
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5. EXPLODED VIEWS  
• MODEL: DH305Y5/DH300MY5  
W0CZZ-2  
149980  
349600  
554030  
354210  
268711-2  
359012  
435300  
264110  
249950  
346811  
165010  
131400  
135312  
266002  
238310  
149410  
A
4
S
u
t
h
3
u
o
5
t
-
O
f
f
2
6
1
7
O
f
H
f
u
8
m
i
d
i
9
t
268711-1  
y
M
a
C
o
x
n
H
ig  
t
r
h
o
l
F
a
n
S
L
o
p
w
e
e
d
436500  
266003  
352113  
235512  
35211A  
152302  
266010  
552111  
752140  
330870  
130410  
567502  
554160  
144410  
148391  
550140  
—22—  
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• MODEL: DH300EY5  
W0CZZ-2  
149980  
349600  
554030  
354210  
268711-2  
359012  
435300  
264110  
249950  
346811  
165010  
131400  
135312  
238310  
235512  
268711-1  
436500  
352113  
35211A  
152302  
266010  
552111  
752140  
330870  
130410  
567502  
554160  
144410  
148391  
550140  
23—  
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• MODEL: DH400MY5/LD40Y5  
149980  
W0CZZ-2  
349600  
554030  
354210  
359012  
435300  
268711-2  
249950  
346811  
264110  
131400  
165010  
135312  
266002  
238310  
149410  
268711-1  
436500  
266003  
352113  
235512  
35211A  
152302  
266010  
552111  
752140  
330870  
130410  
567502  
554160  
550140  
144410  
148391  
—24—  
Download from Www.Somanuals.com. All Manuals Search And Download.  
• MODEL: DH404EY5/DH400EY5/LD40EY5  
149980  
W0CZZ-2  
349600  
554030  
354210  
359012  
435300  
268711-2  
249950  
346811  
264110  
131400  
165010  
135312  
238310  
235512  
268711-1  
436500  
352113  
35211A  
152302  
266010  
552111  
752140  
330870  
130410  
567502  
554160  
144410  
148391  
550140  
—25—  
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MODEL: DH504ELY5/LD50ELY5  
149980  
W0CZZ-2  
349600  
554030  
354210  
359012  
435300  
268711-2  
346811  
249950  
264110  
131400  
165010  
135312  
238310  
235512  
268711-1  
436500  
552204  
35211A  
152302  
266010  
352113  
752140  
330870  
130410  
567502  
554160  
144410  
550140  
148391  
26—  
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MODEL: LD65ELY5  
149980  
W0CZZ-2  
349600  
554030  
354210  
359012  
435300  
268711-2  
346811  
249950  
264110  
131400  
165010  
135312  
238310  
235512  
268711-1  
436500  
552204  
35211A  
152302  
266010  
352113  
752140  
330870  
130410  
567502  
554160  
144410  
550140  
148391  
27—  
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6. REPLACEMENT PARTS LIST  
• MODEL: DH305Y5/DH300MY5  
PART NO.  
LOCATION  
REMARK  
DESCRIPTION  
NO.  
DH305Y5/DH300MY5  
130410  
131400  
135312  
330870  
148391  
149410  
152302  
165010  
249950  
264110  
266002  
266003  
266010  
BASE ASSEMBLY  
3041A10042A  
3090A10042A  
3531A10285C  
3087A10019C  
4839A10002A  
4941A30019B  
5230A20040A  
6877A30013L  
4995A20359U  
6411A20001Z  
6600FX5001G  
6601A30001B  
6600A30003C  
6871A20289B  
6871A10142A  
4681A20040Q  
5211A11057A  
5211A11056A  
5211A31023B  
5421A10009P  
5403A10008B  
0CZZA20005J  
2520UCBS005  
5900A20007A  
6750U-L082A  
4960A20009B  
3650A20004A  
4441A30001B  
3831A20079M  
3551A20122A  
5214A20027B  
4830A30005A  
4998A10034A  
3530A10193B  
CABINET  
FRONT GRILLE,ASSEMBLY  
DRAIN PAN ASSEMBLY  
TANK ASSEMBLY,BUCKET  
KNOB ASSEMBLY  
FILTER(MECH),AIR  
SENSOR ASEMBLY  
CONTROL BOX,ASSEMBLY  
POWER CORD,ASSEMBLY  
SWITCH,ROCKER  
SWITCH ASSEMBLY,ROTARY  
SWITCH ASSEMBLY,MICRO  
268711-1 PWB(PCB)ASSEMBLY,DISPLAY  
268711-2 PWB(PCB)ASSEMBLY,MAIN  
346811  
35211A  
352113  
552111  
354210  
554030  
MOTOR ASSEMBLY  
TUBE ASSEMBLY,SUCTION  
TUBE ASSEMBLY,DISCHARGE  
TUBE ASSEMBLY,CAPILLARY  
EVAPORATOR,ASSEMBLY  
CONDENSOR ASSEMBLY  
W0CZZ-2 CAPACITOR  
554160  
359012  
567502  
349600  
436500  
144410  
238310  
235512  
752140  
550140  
149980  
435300  
COMPRESSOR ,SET  
FAN,TURBO  
OLP  
MOUNT,MOTOR  
HANDLE  
CASTER ASSEMBLY,ROLLER  
ESCUTCHEON  
COVER ASSEMBLY,DISPLAY  
HOSE,CONNECTOR  
BUSHING  
SHROUD  
REAR GRILLE  
—28—  
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• MODEL: DH300EY5  
PART NO.  
DH300EY5  
LOCATION  
REMARK  
DESCRIPTION  
NO.  
130410  
131400  
135312  
330870  
148391  
152302  
165010  
249950  
264110  
266010  
BASE ASSEMBLY  
3041A10042A  
3090A10042A  
3531A10254F  
3087A10019C  
4839A10002A  
5230A20040A  
6877A30013L  
4995A20359S  
6411A20001Z  
6600A30003C  
6871A20482A  
6871A10141A  
4681A20040Q  
5211A11057A  
5211A11056A  
5211A31023B  
5421A10009P  
5403A10008B  
5851A30001A  
2520UCBS005  
5900A20007A  
6750U-L082A  
4960A20009B  
0CZZA20005J  
3650A20004A  
4441A30001B  
3831A20079L  
3551A20109B  
5214A20027B  
4830A30005A  
4998A10034A  
3530A10193B  
CABINET  
FRONT GRILLE,ASSEMBLY  
DRAIN PAN ASSEMBLY  
TANK ASSEMBLY,BUCKET  
FILTER(MECH),AIR  
SENSOR ASEMBLY  
CONTROL BOX,ASSEMBLY  
POWER CORD,ASSEMBLY  
SWITCH ASSEMBLY,MICRO  
268711-1 PWB(PCB)ASSEMBLY,DISPLAY  
268711-2 PWB(PCB)ASSEMBLY,MAIN  
346811  
35211A  
352113  
552111  
354210  
554030  
558511  
554160  
359012  
567502  
349600  
W0CZZ-2  
436500  
144410  
238310  
235512  
752140  
550140  
149980  
435300  
MOTOR ASSEMBLY  
TUBE ASSEMBLY,SUCTION  
TUBE ASSEMBLY,DISCHARGE  
TUBE ASSEMBLY,CAPILLARY  
EVAPORATOR,ASSEMBLY  
CONDENSOR ASSEMBLY  
DRIER ASSEMBLY  
COMPRESSOR ,SET  
FAN,TURBO  
OLP  
MOUNT,MOTOR  
CAPACITOR  
HANDLE  
CASTER ASSEMBLY,ROLLER  
ESCUTCHEON  
COVER ASSEMBLY,DISPLAY  
HOSE,CONNECTOR  
BUSHING  
SHROUD  
REAR GRILLE  
—23—  
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• MODEL: DH400MY5/LD40Y5  
PART NO.  
LOCATION  
DESCRIPTION  
NO.  
REMARK  
DH400MY5/LD40Y5  
130410  
131400  
135312  
330870  
148391  
149410  
152302  
165010  
BASE ASSEMBLY  
3041A10042B  
3090A10042A  
3531A10285E / 3531A20285B  
3087A10019C  
4839A10002A  
4941A30019B  
5230A20040A  
6877A30013M  
0CZZA20005N  
4995A20359H  
6411A20001Z  
6600FX5001G  
6601A30001B  
6600A30003C  
6871A20289B  
6871A10142A  
4681A20040J  
5211A11057B  
5211A10463A  
5211A31003B  
5421A10009N  
5403A10008M  
2520UCAS003  
5900A20007A  
6750U-L103A  
4960A20009B  
3650A20004A  
4441A30001B  
3831A20079E/K  
3551A20122A  
5214A20027B  
4830A30005A  
4998A10034A  
3530A10193B  
CABINET  
FRONT GRILLE,ASSEMBLY  
DRAIN PAN ASSEMBLY  
TANK ASSEMBLY,BUCKET  
KNOB ASSEMBLY  
"B:LG/E:Goldstar"  
FILTER(MECH),AIR  
SENSOR ASEMBLY  
W0CZZ-2 CAPACITOR  
249950  
264110  
266002  
266003  
266010  
CONTROL BOX,ASSEMBLY  
POWER CORD,ASSEMBLY  
SWITCH,ROCKER  
SWITCH ASSEMBLY,ROTARY  
SWITCH ASSEMBLY,MICRO  
268711-1 PWB(PCB)ASSEMBLY,DISPLAY  
268711-2 PWB(PCB)ASSEMBLY,MAIN  
346811  
35211A  
352113  
552111  
354210  
554030  
554160  
359012  
567502  
349600  
436500  
144410  
238310  
235512  
752140  
550140  
149980  
435300  
MOTOR ASSEMBLY  
TUBE ASSEMBLY,SUCTION  
TUBE ASSEMBLY,DISCHARGE  
TUBE ASSEMBLY,CAPILLARY  
EVAPORATOR,ASSEMBLY  
CONDENSOR ASSEMBLY  
COMPRESSOR ,SET  
FAN,TURBO  
OLP  
MOUNT,MOTOR  
HANDLE  
CASTER ASSEMBLY,ROLLER  
ESCUTCHEON  
"E:Goldstar/K:LG"  
COVER ASSEMBLY,DISPLAY  
HOSE,CONNECTOR  
BUSHING  
SHROUD  
REAR GRILLE  
—30—  
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MODEL: DH404E Y5/DH400EY5/LD40EY5  
PART NO.  
LOCATION  
REMARK  
DESCRIPTION  
NO.  
DH404EY5/DH400EY5/LD40EY5  
130410  
131400  
135312  
330870  
148391  
152302  
165010  
BASE ASSEMBLY  
3041A10042B  
3090A10042A  
3531A10254A/E  
3087A10019C  
4839A10002A  
5230A20040A  
6877A30013M  
0CZZA20005N  
4995A20359F  
6411A20001Z  
6600A30003C  
6871A20482A  
6871A10141A  
4681A20040J  
5211A11057B  
5211A10463A  
5211A31003B  
5421A10009N  
5403A10008M  
2520UCAS003  
5900A20007A  
6750U-L103A  
4960A20009B  
3650A20004A  
4441A30001B  
3831A20079A/J  
3551A20109B  
5214A20027B  
4830A30005A  
4998A10034Y  
3530A10193B  
CABINET  
FRONT GRILLE,ASSEMBLY  
DRAIN PAN ASSEMBLY  
TANK ASSEMBLY,BUCKET  
FILTER(MECH),AIR  
SENSOR ASEMBLY  
"A:Goldstar/E:LG"  
W0CZZ-2 CAPACITOR  
249950  
264110  
266010  
CONTROL BOX,ASSEMBLY  
POWER CORD,ASSEMBLY  
SWITCH ASSEMBLY,MICRO  
268711-1 PWB(PCB)ASSEMBLY,DISPLAY  
268711-2 PWB(PCB)ASSEMBLY,MAIN  
346811  
35211A  
352113  
552111  
354210  
554030  
554160  
359012  
567502  
349600  
436500  
144410  
238310  
235512  
752140  
550140  
149980  
435300  
MOTOR ASSEMBLY  
TUBE ASSEMBLY,SUCTION  
TUBE ASSEMBLY,DISCHARGE  
TUBE ASSEMBLY,CAPILLARY  
EVAPORATOR,ASSEMBLY  
CONDENSOR ASSEMBLY  
COMPRESSOR ,SET  
FAN,TURBO  
OLP  
MOUNT,MOTOR  
HANDLE  
CASTER ASSEMBLY,ROLLER  
ESCUTCHEON  
"A:Goldstar/J:LG"  
COVER ASSEMBLY,DISPLAY  
HOSE,CONNECTOR  
BUSHING  
SHROUD  
REAR GRILLE  
31—  
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• MODEL: DH504ELY5/LD50ELY5  
PART NO.  
LOCATION  
DESCRIPTION  
NO.  
REMARK  
DH504ELY5/LD50ELY5  
130410  
131400  
135312  
330870  
148391  
152302  
165010  
BASE ASSEMBLY  
3041A10042A  
3090A10042A  
3531A10254A/E  
3087A10019C  
4839A10002A  
5230A20040A  
6877A30013L  
0CZZA20005J  
4995A20359T  
6411A20001Z  
6600A30003C  
6871A20482A  
6871A10141C  
4681A20040J  
5211A11054A  
5211A11058A  
6421A20003K  
5421A10009Q  
5403A10008A  
2520UCBA010  
5900A20007A  
6750U-L001A  
4960A20009B  
3650A20004A  
4441A30001B  
3831A20079A/J  
3551A20109B  
5214A20027B  
4830A30005A  
4998A10034A  
3530A10193B  
CABINET  
FRONT GRILLE,ASSEMBLY  
DRAIN PAN ASSEMBLY  
TANK ASSEMBLY,BUCKET  
FILTER(MECH),AIR  
SENSOR ASEMBLY  
"A:Goldstar/E:LG"  
W0CZZ-2 CAPACITOR  
249950  
264110  
266010  
CONTROL BOX,ASSEMBLY  
POWER CORD,ASSEMBLY  
SWITCH ASSEMBLY,MICRO  
268711-1 PWB(PCB)ASSEMBLY,DISPLAY  
268711-2 PWB(PCB)ASSEMBLY,MAIN  
346811  
35211A  
352113  
552204  
354210  
554030  
554160  
359012  
567502  
349600  
436500  
144410  
238310  
235512  
752140  
550140  
149980  
435300  
MOTOR ASSEMBLY  
TUBE ASSEMBLY,SUCTION  
TUBE ASSEMBLY,DISCHARGE  
COIL ASSEMBLY,SOLENOID  
EVAPORATOR,ASSEMBLY  
CONDENSOR ASSEMBLY  
COMPRESSOR ,SET  
FAN,TURBO  
OLP  
MOUNT,MOTOR  
HANDLE  
CASTER ASSEMBLY,ROLLER  
ESCUTCHEON  
"A:Goldstar/J:LG"  
COVER ASSEMBLY,DISPLAY  
HOSE,CONNECTOR  
BUSHING  
SHROUD  
REAR GRILLE  
—32—  
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• MODEL: LD65ELY5  
PART NO.  
LD65ELY5  
LOCATION  
REMARK  
DESCRIPTION  
NO.  
130410  
131400  
135312  
330870  
148391  
152302  
165010  
BASE ASSEMBLY  
3041A10042A  
3090A10042A  
3531A10254E  
3087A10019C  
4839A10002A  
5230A20040A  
6877A30013L  
0CZZA20005J  
4995A20359L  
6411A20001Z  
6600A30003C  
6871A20482A  
6871A10141C  
4681A20040K  
5211A10454B  
5211A10544A  
6421A20003K  
5421A10009R  
5403A10008L  
2520UCBA007  
5900A20007A  
6750U-L048A  
4960A20009B  
3650A20004A  
4441A30001B  
3831A20079J  
3551A20109B  
5214A20027B  
4830A30005A  
4998A10034A  
3530A10193B  
CABINET  
FRONT GRILLE,ASSEMBLY  
DRAIN PAN ASSEMBLY  
TANK ASSEMBLY,BUCKET  
FILTER(MECH),AIR  
SENSOR ASEMBLY  
W0CZZ-2 CAPACITOR  
249950  
264110  
266010  
CONTROL BOX,ASSEMBLY  
POWER CORD,ASSEMBLY  
SWITCH ASSEMBLY,MICRO  
268711-1 PWB(PCB)ASSEMBLY,DISPLAY  
268711-2 PWB(PCB)ASSEMBLY,MAIN  
346811  
35211A  
352113  
552204  
354210  
554030  
554160  
359012  
567502  
349600  
436500  
144410  
238310  
235512  
752140  
550140  
149980  
435300  
MOTOR ASSEMBLY  
TUBE ASSEMBLY,SUCTION  
TUBE ASSEMBLY,DISCHARGE  
COIL ASSEMBLY,SOLENOID  
EVAPORATOR,ASSEMBLY  
CONDENSOR ASSEMBLY  
COMPRESSOR ,SET  
FAN,TURBO  
OLP  
MOUNT,MOTOR  
HANDLE  
CASTER ASSEMBLY,ROLLER  
ESCUTCHEON  
COVER ASSEMBLY,DISPLAY  
HOSE,CONNECTOR  
BUSHING  
SHROUD  
REAR GRILLE  
—33—  
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January, 2005  
P/No : 3828A31001  
Printed in China  
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