Installation Instructions
NZ & AU
CG603 SERIES
CG903 SERIES
CG913 SERIES
599284 B 07.2006 NZ & AU
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Dimensions
A
B
C
J
F
H
G
E
D
CG603 series
CG903 series
CG913 series
Product
Width
578
511
40
914
533
40
914
546
76
A
Depth
B
Height
C
Pan support
to Benchtop
43
43
22
CG603 series
CG903 series
CG913 series
Cutout
Width
560 (558-562)
870 (846-882)
870 (860-882)
D
Depth
490 (485-495)
494 (478-501)
494 (486-524)
E
Radius
R10
30
R10
30
R10
30
F
G
H
40
47
35
Clearance to nearest
combustible surface
60
60
81
J
Note:
All measurements given in millimetres (mm).
Cutout dimensions are given as an ‘ideal measurement’ e.g. for new cutouts, followed by an
‘otherwise acceptable range’ (in brackets) e.g. for existing cutouts or replacement products.
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Clearances
a
c
b
d
g
e
f
a
600 mm minimum from top of trivet to rangehood.
750 mm minimum from top of trivet to overhead exhaust fan. (Fisher & Paykel splashbacks are
750 mm high).
b
600 mm minimum from top of trivet to downward facing combustable surface. (450 mm
minimum if protected by tiles or fire resistant materials).
CG603 SERIES
CG903 SERIES
CG913 SERIES
c
Clearance from side edge of
product to any combustible surface
130 mm
120 mm
80 mm
d
Clearance from rear edge of
100 mm
10 mm
90 mm
10 mm
90 mm
10 mm
product to any combustible surface
Clearance from rear edge of
product to any non-combustible
surface
e
Clearance below benchtop to any
combustible surface
60 mm
45 mm
60 mm
45 mm
81 mm
81 mm
Clearance below benchtop to
F&P DishDrawer® or F&P oven
f
Ensure there is an earthed power outlet within 900 mm of the rear right-hand corner of the
product. When used with a flexible hose, the connector on the wall should be between 800
mm to 850 mm above the floor and in the region outside the width of the appliance to a
distance of 250 mm. This should be accessible with the appliance installed.
g
When protecting a wall with non-combustible material it must be at least 150 mm high.
4
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Installation Instructions
Standards Requirements
Gas Supply Connection
This cooktop is supplied set up for
Natural Gas but is suitable for installation
with either Natural Gas or LPG. Refer to
relevant table for pressures and appropriate
orifice sizes.
Australian and New Zealand Gas Installation
Standards (AS5601, NZS 5261) require a
cooktop to be installed so that the surface
temperature of any nearby combustible
surface will not exceed 65oC above ambient.
Gas connection to the product MUST use
the elbow supplied. The regulator will not
seal if installed without it.
Ensure the blue washer (supplied) is located
between the elbow (supplied) and product
inlet as below. Failure to use this washer
will cause the product to leak. Tighten the
floating nut to firm finger tight, plus an
additional 1/4 turn (90o).
Typically this is achieved by:
A
B
Having the cooktop spaced away from
[Dimension
c
and
the wall (see “Cleardances” for dimensions)
]
OR
bhiygphr[oDteimcteinngsiothnegw]aalll,otnogaitt’lselaesntg1t5h0, wmimth
non-combustible surface materials, such as:
- 5 mm thick ceramic tiles alone are
adequate.
- Tempered glass or sheetmetal (min. 0.4 mm
thick) is acceptable when used in front of a
fire resistant material.
- Fisher & Paykel Splashback (not available
in Australia): This is stainless steel with a 10
mm air gap to the wall. When used with
a 10 mm gap behind the product to the
front of the splashback. (Only with SB90
series and SB1216 splashbacks.)
Blue washer
Elbow (1/2” BSP male)
These products meet the Standards
requirements when installed to the
dimensions in these Instructions. (They have
been tested by an Independent Testing Lab).
Gas Inlet (1/2” BSP internal thread)
After installation, make sure all
connections are gas tight.
Clamping Down the Cooktop
This cooktop is supplied with fastening
clamps that will cope with a bench thickness
of 20-50 mm. For benchtops thicker than 50
mm, recess the underside to a thickness of
20-50 mm.
A duplicate data plate enclosed inside the
accessories pack should be placed on an
accessible surface adjacent to the cooktop.
Flexible Hoses
Flexible hose assemblies should be AS/NZS
1869 Class B or Class D certified.
Flexible hoses should not be exposed to
temperatures exceeding their certified value.
They should not touch hot surfaces on the
cooktop or neighbouring products.
Flexible hoses should not be subject to
abrasion, kinking or permanent deformation.
50 mm
recessed to
20 mm
50 mm
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Installation Instructions
Natural Gas
The operation of the appliance, including
the ignition system, must be tested
before installation is complete.
If after following the instructions given,
satisfactory performance cannot be
obtained, contact the local gas authority
or your local Approved Service Agent for
advice and assistance.
For Natural Gas usage the gas supply is
connected to the regulator which is supplied
loose with a built in test point - 1kPa (4”WG)
and the inlet connection of 1/2 “ B.S.P. (male
thread). Do not over tighten.
The test point pressure should be preset
to 1.0 kPa with the wok and semi - rapid
burners operating at maximum.
Conversion to Different Gas Type
Burners can be used with NG or LPG,
provided that the orifices appropriate for the
gas supply are installed.
To change the orifices, you will need a 7 mm
box spanner (and a 10 mm ring spanner for
CG913TM).
LP Gas
For LPG usage the gas supply for the
appliance must be regulated to a pressure
of 2.75kPa (11”WG). See ‘Conversion to a
different gas type’ .
1
Turn off the main electrical supply.
Gas Supply Connection Check
The connection point shall be accessible
with the appliance installed.
To enable the gas supply to be readily shut
off, the gas supply must be connected with
an isolating valve close to the product.
WARNING!
Electrical Shock Hazard.
Disconnect product from main power
supply before continuing.
2
3
4
5
Ensure all gas valves are turned off.
Remove all trivets and burner heads.
Pull off knobs.
After installation and making all connections
check thoroughly for possible leaks.
1
Turn all control knobs on the unit to “off”
position.
Unscrew the orifices and replace them
with the correct ones. (size numbers are
stamped on the side, eg. 70= 0.70 mm)
(see figure 1)
2
3
Open the valve on the gas supply.
Using a suitable leak detection fluid solution
(e.g. Rocol) check each gas connection one
at a time by brushing the solution over the
connection.
6
7
Remove the 2 screws holding each burner
(3 on the wok burner).
Lift hob tray from the product.
4
The presence of bubbles will indicate a leak.
Tighten the fitting and recheck for leaks.
Ensure the washer (supplied) is located
between elbow and product gas inlet.
WARNING!
Cut Hazard.
Beware of sharp edges.
8
9
Replace the wok orifice with the correct
one using a 10 mm spanner.
5
6
Turn on each gas valve and light each
burner.
Reset the venturi (see fig.2). Loosen the
venturi screw, move the venturi toward the
orifice approx. 2 mm.
Check for a clear blue flame without yellow
tipping. If burners show any abnormalities,
check that they are located and assembled
properly. Check correct orifices are installed.
10 To refit the CG913 series hob tray, repeat
steps 6 and 7 in reverse.
11 Check insulation resistance and earth
continuity.
continued...
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Installation Instructions
12 Turn on main electrical supply and light the
Minimum Setting or Turn Down
burners.
This has been set at the factory for NG but
may need adjusting for local conditions.
13 Important! Reset the minimum setting
(see ‘Minimum Setting or Turndown’).
When converting to LPG, the minimum
setting MUST be reset for each burner.
14 Check all burners have good flame (see
fig.3,4,5).
To adjust the minimum setting you will need
a Ø 2.5 x 45 mm screwdriver.
1
Ignite the burner and set the knob to its
minimum position.
Venturi
2
3
Remove the knob.
figure 1
figure 2
Rotate the turn down screw slowly until
a minimum regular flame is achieved.
(The flame will diminish when the screw
is turned clockwise and increase when
turned anti-clockwise (see fig.6).
4
5
Replace the knob.
When the setting is right check regulation
by quickly rotating the knob from the
maximum to the minimum delivery
position. The flame must not go out.
figure 3
figure 4
figure 5
Note: CG913TM models may require
progressive venturi adjustment on the wok
burner:
Fig.3 Lifting Off - move the venturi closer to
the orifice.
Fig.4 Yellow Tipping - move the venturi
away from the orifice.
figure 6
Fig.5 Good Flame.
The label supplied with the orifices should
be placed over the existing gas type label
located on the underside of the product to
indicate the gas change.
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Installation Instructions
Gas Rate Summary
Burners
Natural Gas
Orifice size MJ/h@1 kPa
LPG
CG603
Auxiliary Burner (RH front)
Semi-Rapid Burner (LH & RH rear)
Wok Burner (LF front)
Rapid Burner (LH front)
CG903
0.85 mm
1.3 mm
3.6 MJ/h
8.5 MJ/h
15 MJ/h
12 MJ/h
0.55 mm
0.8 mm
4.0 MJ/h
8.5 MJ/h
13.5 MJ/h
12 MJ/h
1.75 mm
1.55 mm
1.00 mm
0.95 mm
Auxiliary Burner (RH front)
Semi-Rapid Burner (LH & RH rear)
Fish Burner (Centre)
0.85 mm
1.3 mm
3.6 MJ/h
8.5 MJ/h
12 MJ/h
15 MJ/h
0.55 mm
0.80 mm
0.95 mm
1.00 mm
4.0 MJ/h
8.5 MJ/h
12 MJ/h
13.5 MJ/h
1.55 mm
1.75 mm
Wok Burner (LH front)
GC913T
Simmer Burner (RH front)
Semi-Rapid Burner (LH rear)
Rapid Burner (LH front & RH rear)
Wok Burner (Centre)
0.85 mm
1.22 mm
1.45 mm
1.80 mm
3.6 MJ/h
7.2 MJ/h
10.5 MJ/h
15.5 MJ/h
0.45 mm
0.7 mm
2.7 MJ/h
6.2 MJ/h
9.3 MJ/h
14.5 MJ/h
0.85 mm
1.05 mm
CG913TM
Simmer Burner (RH front)
Semi-Rapid Burner (LH rear)
Rapid Burner (LH front & RH rear)
Wok Burner (Centre)
0.85 mm
1.22 mm
1.45 mm
1.90 mm
3.6 MJ/h
7.2 MJ/h
10.5 MJ/h
16.3 MJ/h
0.45 mm
0.7 mm
2.7 MJ/h
6.2 MJ/h
9.3 MJ/h
15.3 MJ/h
0.85 mm
1.10 mm
Customer Care
Current Information
New Zealand
Current Installation Instructions, Product
dimensions and specifications are available
on the Fisher & Paykel web site:
P.O. Box 58732, Greenmount, Auckland.
Toll Free 0800 FP CARE (0800 37 2273)
Fax
09 273 0656
Email
Australia
P.O. Box 798, Cleveland, QLD 4163.
Toll Free 1300 650 590
Tel
07 3826 9100
Fax
07 3826 9298
Email
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