1200W
RECIPROCATING SAW
RC1200
INSTRUCTION MANUAL
Code: RC1200
Date: 061010
Black
Cyan
Magenta
Yellow
Edition: 05
Op: PW
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Introduction
Description of symbols
Your new GMC power tool will more than satisfy
your expectations. It has been manufactured under
stringent GMC Quality Standards to meet superior
performance criteria.
The rating plate on your tool may show symbols.
These represent important information about the
product or instructions on its use.
Wear hearing protection.
Wear eye protection.
Wear breathing protection.
You will find your new tool easy and safe to operate,
and, with proper care, it will give you many years
of dependable service.
Double insulated for additional protection.
For safe operation read instruction manual.
CAUTION. Carefully read through this entire Instruction
Manual before using your new GMC Power Tool. Take
special care to heed the Cautions and Warnings.
Your GMC power tool has many features that will make
your job faster and easier. Safety, performance, and
dependability have been given top priority in the
development of this tool, making it easy to maintain
and operate.
Conforms to relevant standards
for electromagnetic compatibility.
Specifications
Nominal voltage:
Input power:
No load speed:
Stroke Length:
Wood:
230–240V ~ 50Hz
1200W
Environmental protection
Recycle unwanted materials instead
of disposing of them as waste. All tools,
hoses and packaging should be sorted,
taken to the local recycling centre and
disposed of in an environmentally safe way.
800–2700 SPM
30mm
115mm
Steel:
90mm
Net weight:
4.2kg
Insulation class:
Sound pressure level:
Double insulated
97 dB(A)
3
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3. Personal safety
General safety rules
a. Stay alert, watch what you are doing and use
common sense when operating a power tool. Do
not use a power tool while you are tired or under the
influence of drugs, alcohol or medication. A moment of
inattention while operating power tools may result in
serious personal injury.
WARNING. Read all instructions. Failure to follow all
instructions listed below may result in electric shock, fire
and/or serious injury. The term “power tool” in all of the
warnings listed below refers to your mains operated (corded)
power tool or battery operated (cordless) power tool.
Save these instructions
1. Work area
b. Use safety equipment. Always wear eye protection.
Safety equipment such as dust mask, non-skid
safety shoes, hard hat, or hearing protection used for
appropriate conditions will reduce personal injuries.
a. Keep work area clean and well lit. Cluttered and dark
areas invite accidents.
b. Do not operate power tools in explosive
atmospheres, such as in the presence of flammable
liquids, gases or dust. Power tools create sparks which
may ignite the dust or fumes.
c. Avoid accidental starting. Ensure the switch is in the
off position before plugging in. Carrying power tools with
your finger on the switch or plugging in power tools that
have the switch on invites accidents.
c. Keep children and bystanders away while
operating a power tool. Distractions can cause you to
lose control.
d. Remove any adjusting key or wrench before turning
the power tool on. A wrench or a key left attached to
a rotating part of the power tool may result in personal
injury.
2. Electrical safety
a. Power tool plugs must match the outlet. Never modify
the plug in any way. Do not use any adapter plugs with
earthed (grounded) power tools. Unmodified plugs and
matching outlets will reduce risk of electric shock.
e. Do not overreach. Keep proper footing and balance at
all times. This enables better control of the power tool in
unexpected situations.
f. Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing and gloves away from
moving parts. Loose clothes, jewellery or long hair can be
caught in moving parts.
b. Avoid body contact with earthed or grounded
surfaces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric shock
if your body is earthed or grounded.
g. If devices are provided for the connection of dust
extraction and collection facilities, ensure these are
connected and properly used. Use of these devices
can reduce dust related hazards.
c. Do not expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of
electric shock.
d. Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges or moving
parts. Damaged or entangled cords increase the risk of
electric shock.
4. Power tool use and care
a. Do not force the power tool. Use the correct power tool
for your application. The correct power tool will do the job
better and safer at the rate for which it was designed.
b. Do not use the power tool if the switch does not turn
it on and off. Any power tool that cannot be controlled
with the switch is dangerous and must be repaired.
e. When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of a cord
suitable for outdoor use reduces the risk of electric shock.
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• Keep the area free of tripping hazards.
c. Disconnect the plug from the power source before
making any adjustments, changing accessories, or
storing power tools. Such preventive safety measures
reduce the risk of starting the power tool accidentally.
• Do not let anyone under the age of 18 years operate this
saw.
• Always stand to one side when operating the saw.
d. Store idle power tools out of the reach of children and
do not allow persons unfamiliar with the power tool
or these instructions to operate the power tool. Power
tools are dangerous in the hands of untrained users.
• Never use a cracked or distorted saw blade. Only use
sharp blades.
• When cutting round wood, use clamps that prevent the
work piece from turning on both sides of the blade.
e. Maintain power tools. Check for misalignment or
binding of moving parts, breakage of parts and
any other condition that may affect the power tools
operation. If damaged, have the power tool repaired
before use. Many accidents are caused by poorly
maintained power tools.
• Never use your hands to remove sawdust, chips or waste
close by the blade.
• Use only blades as recommended.
• Rags, cloths, cord and string and the like should never be
left around the work area.
f. Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges are less
likely to bind and are easier to control.
• Avoid cutting nails. Inspect the work piece and remove all
nails and other foreign objects before beginning sawing.
• Support the work properly.
g. Use the power tool, accessories and tool bits etc.,
in accordance with these instructions and in the
manner intended for the particular type of power
tool, taking into account the working conditions and
the work to be performed. Use of the power tool for
operations different from those intended could result in a
hazardous situation.
• Never reach over the blade to remove waste or off cuts.
• Do not attempt to free a jammed blade before first
switching off the machine.
• Do not slow or stop a blade with a piece of wood. Let the
blade come to rest naturally.
• If you are interrupted when operating the saw, complete
the process and switch off before looking up.
5. Service
• Periodically check that all nuts, bolts and other fixings are
properly tightened.
a. Have your power tool serviced by a qualified repair
person using only identical replacement parts. This
will ensure that the safety of the power tool is maintained.
• Always hold the saw on parts that are insulated. If you
accidentally cut into hidden wiring or the saw’s own cable,
the metal parts of the saw will become “live”.
Additional safety rules for reciprocating saws
• Always remove the plug from the mains socket before
making any adjustments or maintenance, including
changing the blade.
• Never saw near combustible liquids or gases.
The tool must be used only for its prescribed purpose.
Any use other than those mentioned in this Manual will
be considered a case of misuse. The user and not the
manufacturer shall be liable for any damage or injury
resulting from such cases of misuse.
• When operating the saw, use safety equipment including
safety goggles or shield, ear protection, dust mask and
protective clothing including safety gloves.
• Ensure that the lighting is adequate.
5
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The manufacturer shall not be liable for any changes made
to the tool nor for any damage resulting from such changes.
If in doubt, do not plug in the tool. Using a power source
with a voltage less than the nameplate rating is harmful
to the motor.
Even when the tool is used as prescribed it is not possible
to eliminate all residual risk factors. The following hazards
may arise in connection with the tool’s construction
and design:
Accessories
The GMC RC1200 Reciprocating Saw is supplied in a
storage case with the following accessories:
• 1 x Demolition Blade
• 1 x Wood Cutting Blade
• 1 x Metal Cutting Blade
• Hex key
• Contact with the blade.
• Kickback of work piece and parts of work piece.
• Blade fracture.
• Catapulting of blade pieces.
• Damage to hearing if effective earmuffs are not worn.
• Carry case
• Harmful emissions of sawdust when the machine is
used in closed rooms. Always use supplementary dust
extraction where possible.
Unpacking
Due to modern mass production techniques, it is unlikely
that your GMC Power Tool is faulty or that a part is
missing. If you find anything wrong, do not operate the tool
until the parts have been replaced or the fault has been
rectified. Failure to do so could result in serious
personal injury.
• Do not use blades that are deformed or cracked.
• Fully unwind cable drum extensions to avoid potential
overheating.
• When an extension cable is required, you must ensure
that it has the right ampere rating for your power tool and
is in safe electrical condition.
• After long working periods external metal parts and
accessories could be hot.
• Do not force the saw; let the tool do the work at a
reasonable speed. Overloading will occur if too much
pressure is applied and the motor slows resulting in
inefficient cutting and possible damage to the motor.
• Always remove the plug from the mains socket before
making any adjustments or maintenance, including
changing the blade.
WARNINGS. Before connecting a tool to a power source
(mains switch power point receptacle, outlet, etc.) be sure
that the voltage supply is the same as that specified on the
nameplate of the tool. A power source with a voltage greater
than that specified for the tool can result in serious injury to
the user, as well as damage to the tool.
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Know your product
Before using the Reciprocating Saw, familiarise yourself
with all the operating features and safety requirements.
Use the tool only for the applications intended. All other
applications are expressly ruled out.
11
1. Trigger switch
2. Pendulum control
3. Lock-off button
4. Tool-free blade clamp
5. Pivoting shoe
7. Rotatable rear handle
8. Handle rotation release switch
9. Speed control dial
10. Shoe adjustment screw (x 2)
11. Hex key
6. Saw blade
12. Blade clamp lever
6
5
4 12
2
8
1
3
10
9
7
7
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Switching on and off
Setting up
Installing a saw blade
CAUTION. Always ensure that the saw is switched off
and unplugged from the mains supply before installing
or removing a blade. Wear work gloves when replacing
a blade.
1. Connect the plug to the
mains supply.
2. To start the saw, press
the lock-off button (3) and
squeeze the trigger switch (1).
3. There is no need to keep the
lock-off button (3) depressed
once the saw has started.
However, if the trigger switch
(1) is released, the lock-off
button will re-engage as a
safety precaution to prevent
accidental operation.
1. Loosen the blade clamp (4) by depressing the clamp
lever (12). This will allow the saw blade to be inserted.
2. Whilst holding the blade clamp open, line up and insert
the new saw blade.
4. In order to restart the saw, the
both the lock-off button (3) and
the trigger switch (1) must be
pressed again.
Varying the speed
3. Let go of the blade clamp lever (12) to lock the saw blade
in position.
Vary the speed to suit the blade
and the material being cut with
the use of the speed control
knob (9).
4. Pull on the blade to ensure it
is securely fastened.
WARNING. Make sure that the
blade is securely fastened before
starting the saw.
Failure to do so may result in
serious injury.
Using the pendulum control
1. With the pendulum control
(2) set at , the blade moves
backwards and forwards only.
This is called “straight cutting”.
Use straight cutting when
sawing hard materials such
as metal.
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2. With the pendulum control (2)
set at position , the blade
swings up and down as well
as moving backwards and
forwards. This “pendulum
action cutting” is very efficient
when cutting softer materials.
CAUTION. Do not operate the reciprocating saw if the
adjustable shoe is damaged or not installed.
Rotating the rear handle
CAUTION. Always ensure that the saw is switched off and
unplugged from the power supply.
1. The rear handle (7) can be rotated in a circle to eight set
positions of operation, spaced 45° apart.
Note. Pendulum action cutting
can leave a rough finish.
Use a file or rasp to clean up the cut edge if necessary.
2. The rear handle must be “locked” into one of the eight
preset positions. It must not be used at any position in
between these eight preset positions as it might rotate
during use and create a hazard.
WARNING. Use the straight cutting mode when you wish
to make curved or clean cuts, even when working with
soft materials.
Changing the position of the shoe
CAUTION. Always ensure that the saw is switched off
and unplugged from the power supply.
1. Loosen the two shoe adjustment screws (10) with hex
key (11) and position the shoe to shield the length of
saw blade as required.
2. Re-tighten the shoe adjustment screws. Take care not
to overtighten the screws or you will strip the thread.
3. To rotate the handle (7) press
on the handle rotation release
switch (8) and move the
handle to one of the present
positions. It can be turned
three positions to the left and
four positions to the right.
General cutting
3. Position the angle of the shoe
as required by pivoting it on
its axis.
1. Hold the saw firmly in front and clearly away from you.
2. Make sure that the blade is clear of any obstruction and
that the power cord or any extension cord is out of the
path of the blade.
4. Where possible, rest the
shoe on the material being
cut. Change the angle of the
shoe to suit the shape of the
material.
3. Ensure that the material to be cut is held firmly. Small
workpieces should be held in a vice or clamped to the
workbench.
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4. Mark out the cutting line.
5. Squeeze the trigger.
4. Press the lock-off button and
squeeze the trigger to start
the cutting action.
6. Select the speed with control
(9).
WARNING. Make sure that
the blade does not touch the
workpiece until the blade has
reached maximum speed since
this could cause loss of control
and serious injury. Cut slowly until
the blade has fully penetrated the
thickness of the workpiece
7. Place the shoe on the
workpiece and begin sawing.
Note. Use only enough pressure
to keep the saw cutting. Do not
force the cutting; allow the blade
and the saw to do the work.
WARNING. Use of excessive
pressure that causes bending or
twisting of the blade may cause
the blade to break.
Metal cutting
Metals such as sheet steel, pipe,
steel rods, aluminium, brass and
copper can be cut with your saw.
Be careful not to bend or twist the
blade and do not force the
cutting action.
Plunge cutting
1. Mark the line of the cut.
2. Choose a point inside the area
to be cut out and place the tip
of the blade over that point.
3. Rest the front edge of the shoe
on the workpiece and hold the
saw firmly in position.
We recommend that you use
cutting oil to lubricate the cut
when sawing soft metals and steel.
It keeps the blade cooler and prolongs blade life.
CAUTION. Clamp the work firmly and cut close to the
clamping point to minimise vibration. When cutting conduit
pipe or angle iron, clamp the work in a vice if possible and
cut close to the vice. To cut thin sheet metal, sandwich the
sheet between hardboard or plywood and clamp the layers
to prevent vibration and the tearing of the metal.
10
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Maintenance
WARNING. Always ensure that the tool is switched off and
the plug is removed from the power point before making any
adjustments or maintenance procedures.
Regularly check that all the fixing screws are tight. They
may vibrate loose over time.
Cleaning
1. Keep the tool’s air vents unclogged and clean at all times.
2. Remove dust and dirt regularly. Cleaning is best done
with a rag.
3. Re-lubricate all moving parts at regular intervals.
4. Never use caustic agents to clean plastic parts.
CAUTION. Do not use cleaning agents to clean the plastic
parts of the tool. A mild detergent on a damp cloth is
recommended. Water must never come into contact with
the tool.
Power cord maintenance
If the supply cord needs replacing, the task must be carried
out by the manufacturer, the manufacturer’s agent, or an
authorised service centre in order to avoid a safety hazard.
11
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GMC customer assist
If your product needs repairing, replacing,
technical service or you simply need help or advice,
please contact us on our Customer Assist Line
1300 880 001 (Australia) or 0800 445 721 (New Zealand).
For prompt service we suggest you log your service request
access to the Internet, please contact our service department
on 1300 880 001 (Australia) or 0800 445 721 (New Zealand).
7am –7pm, 7days a week (AEST).
Please note that if repair or replacement is required,
you must provide a valid original purchase receipt.
You will need the following details at hand to log your service request;
Personal details: First & Last name, address, pick up address,
contact phone numbers, email address
Product details: Product number, date of purchase, retailer bought from,
State & postcode, receipt number, reason for the request,
copy of official purchase receipt
Attach your purchase receipt and save with this Manual for future reference.
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