Cal Spas Hot Tub LTR20101001 User Manual
LTR20101001, Rev. B  
5/7/10  
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3
Important Safety Instructions  
When installing and using this electrical equipment,  
always follow basic safety precautions. Following  
these instructions will help make your first spa session  
a pleasurable one.  
The use of alcohol, drugs or medication before or  
during spa use may lead to unconsciousness, with  
the possibility of drowning.  
Persons suffering from obesity, a medical history of  
heart disease, low or high blood pressure, circulatory  
system problems or diabetes should consult a  
physician before using the spa.  
READ AND FOLLOW ALL INSTRUCTIONS  
A licensed electrician may be required to upgrade your  
standard receptacle and/or circuit breaker.  
Persons using medications should consult a physician  
before using the spa since some medications may  
induce drowsiness while others may affect heart  
rate, blood pressure and circulation.  
DANGER -- RISK OF ACCIDENTAL DROWNING:  
Do not allow children to be in or around a spa unless  
a responsible adult supervises them. Keep the spa  
cover on and locked when not in use. See instructions  
enclosed with your cover for locking procedures.  
Hyperthermia Danger  
DANGER -- RISK OF INJURY: The suction fittings  
in this spa are sized to match the specific water flow  
created by the pump. Should the need arise to replace  
the suction fittings, or the pump, be sure the flow  
rates are compatible.  
Prolonged exposure to hot air or water can induce  
hyperthermia. Hyperthermia occurs when the  
internal temperature of the body reaches a level 2˚C  
to 4˚C above the normal body temperature of 37˚C.  
While hyperthermia has many health benefits, it is  
important not to allow your body’s core temperature  
to rise above 39.5˚C. Symptoms of excessive  
hyperthermia include dizziness, lethargy, drowsiness  
and fainting. The effects of excessive hyperthermia  
may include:  
DANGER -- RISK OF INJURY: Never operate the  
spa if the suction fitting or filter baskets are broken  
or missing.  
DANGER -- RISK OF INJURY: Never replace a  
suction fitting with one that is rated less than the flow  
rate marked on the original suction fitting.  
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•
Failure to perceive heat  
Failure to recognize the need to exit spa or hot  
tub  
DANGER -- RISK OF ELECTRIC SHOCK: Install the  
spa at least 1.5 meters from all metal surfaces. As an  
alternative, a spa may be installed within 1.5 meters  
of metal surfaces if each metal surface is permanently  
bonded by a minimum #8 AWG solid copper conductor  
to the outside of the spa’s control box.  
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Unawareness of impending hazard  
Fetal damage in pregnant women  
Physical inability to exit the spa  
Unconsciousness  
DANGER -- RISK OF ELECTRIC SHOCK: Do not  
permit any external electrical appliances, such as  
lights, telephones, radios, televisions, and etc., within  
1.5 meters of the spa. Never attempt to operate any  
electrical device from inside the spa. This does not  
apply to lights, stereos and televisions that are built in  
to the spa as factory options from Cal Spas™.  
WARNING: Theuseofalcohol,drugs,ormedication  
can greatly increase the risk of fatal hyperthermia.  
Basic Spa Information  
Thefollowingoperatingandmaintenanceinstructions  
are very important and must be followed carefully.  
With the proper care and maintenance, your Cal  
Spa will provide you with years of satisfaction and  
performance.  
WARNING – RISK OF INJURY  
The spa water should never exceed 40˚C. Water  
temperatures between 38˚C and 40˚C are considered  
safe for a healthy adult. Lower water temperatures are  
recommended for young children and when spa use  
exceeds 10 minutes.  
Do not be afraid to push buttons or turn knobs to  
learn about your new Cal Spa, as it is built with  
quality materials and excellent craftsmanship.  
High water temperatures have a high potential for  
causing fetal damage during pregnancy. Women who  
are pregnant, or who think they are pregnant, should  
always check with their physician prior to spa usage.  
Your new Cal Spa has been engineered with a high-  
powered water pump that pushes water through  
various therapy jets, which will relax even the  
tightest muscles. In addition to the water pressure,  
you can add air into the spa water with air venturi  
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handles located seat-side that increase the intensity of  
your massage.  
•
The air venturis should be used sparingly. When  
open, water temperature drops quite rapidly and  
can also dissipate chemicals.  
The filtering of this spa is very important. It will  
minimize cleaning time and the amount of chemicals Allowing the water temperature to lower more than  
needed to keep your spa water balanced. The two daily 6˚C below the desired usage temperature and  
pre-programmed filter cycles of two hours in duration reheating it prior to usage will cause the heater to  
can be increased to six hour cycles if the need arises. operate longer than it normally would maintaining  
This can be accomplished through the topside control the desired temperature. Doing this will increase your  
panel.  
operating cost and makes your heater work more than  
necessary.  
IMPORTANT: Keep the spa covered when not in  
use!  
The filter needs to be cleaned or changed on a regular  
basis. This process takes only a few minutes and  
the result is increased water clarity and equipment  
longevity.  
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•
•
•
Covered spas use less electricity while maintaining  
a set temperature.  
Covering your spa will protect your spa’s finish  
from the sun’s ultraviolet rays.  
Water level is very important to the operation of your  
spa. If the water level is too low or too high, your spa  
You are required to keep the spa covered to will not operate properly. The water level should be to  
maintain warranty coverage.  
the middle of the skimmer area when the spa is not  
being used.  
Covering your spa helps prevent children from  
drowning in the spa.  
We recommend that your spa water be changed every  
4 to 6 months. You may find the need to change your  
spa water more frequently with heavy use. When  
empty, your spa should be cleaned with a non-abrasive  
cleaner, such as Cal Spas™ All Surface Cleaner, and  
Your new Cal Spa comes equipped with an electric  
heater. Following the directions listed below will ensure  
the most efficient operation:  
NOTE: This method is only for spa usage under two then rinsed thoroughly.  
hours a week.  
See the section “Cleaning and Maintaining Your Spa”  
Keep the spa’s operating temperature 3˚C below for instructions on draining your spa.  
•
the desired usage temperature when not in use.  
One or two hours before use, set the temperature  
to the desired temperature.  
When filling your spa, always fill through the skimmer  
filter canister. Use only regular tap water.  
WARNING: DO NOT USE SOFT WATER.  
•
If the spa usage exceeds two hours a week, the  
set temperature should remain at the desired  
usage temperature.  
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Preparing for Your New Portable Spa  
Most cities and counties require permits for exterior construction and electrical circuits. In addition, some  
communities have codes requiring residential barriers such as fencing and/or self-closing gates on property to  
prevent unsupervised access to the property by children. Your dealer can provide information on which permits  
may be required and how to obtain them prior to the delivery of your Cal Spa™.  
Prevent dirt and contaminants from being tracked into  
your spa by placing a foot mat at the spa’s entrance  
Planning the Best Location  
where the bather’s can clean their feet before entering  
Here are some of the things that you will need to  
your spa. You may also consider keeping a small water-  
consider when determining where to place your new  
filled basin nearby for bathers to rinse their feet before  
spa.  
enter your spa.  
Safety First  
Allow For Service Access  
Do not place your spa within 3 meters of overhead  
Make sure the spa is positioned so that access to the  
power lines.  
equipment compartment and all side panels will not  
be blocked.  
Consider How You Will Use Your Spa  
Many people choose to install a decorative structure  
around their spa. If you are installing your spa with  
any type of structure on the outside, such as a gazebo,  
remember to allow access for service. It is always best  
to design special installations so that the spa can still  
be moved, or lifted off the ground.  
How you intend to use your spa will help you determine  
where you should position it. For example, will you use  
your spa for recreational or therapeutic purposes? If  
your spa is mainly used for family recreation, be sure  
to leave plenty of room around it for activity. If you will  
use it for relaxation and therapy, you’ll probably want  
to create a specific mood around it.  
Preparing a Good Foundation  
Plan for Your Environment  
If you live in a region where it snows in the winter or Your spa needs a solid and level foundation. The area  
that it sits on must be able to support the weight of the  
spa and the occupants who use it. If the foundation  
is inadequate, it may shift or settle after the spa is in  
place, causing stress that could damage your spa shell  
or finish.  
rains frequently, place the spa near a house entry. By  
doing this, you will have a place to change clothes and  
not be uncomfortable.  
Consider Your Privacy  
Damage caused by inadequate or improper foundation  
support is not covered by the warranty. It is the  
responsibility of the spa owner to provide a proper  
foundation for the spa. We strongly recommended  
that you have a qualified, licensed contractor prepare  
the foundation for your spa.  
In a cold-weather climate, bare trees won’t provide  
much privacy. Think of your spa’s surroundings during  
all seasons to determine your best privacy options.  
Consider the view of your neighbors as well when you  
plan the location of your spa.  
Place the spa on a level foundation (preferably a 10  
cm concrete slab). If you are installing the spa indoors,  
pay close attention to the flooring beneath it. Choose  
flooring that will not be damaged or stained.  
Provide A View With Your Spa  
Think about the direction you will be facing when  
sitting in your spa. Do you have a special landscaped  
area in your yard that you find enjoyable? Perhaps  
there is an area that catches a soothing breeze during  
the day or a lovely sunset in the evening.  
If you are installing your spa on an elevated wood  
deck or other structure, consult a structural engineer  
or a contractor to ensure the structure will support the  
weight of 68 kg per square foot.  
Keep Your Spa Clean  
Your Cal Spas™ retailer can help you with your  
foundation and more. Your retailer has a wealth of  
information and experience about how to get the most  
out of your spa and can provide you with a full line of  
accessories that are designed to compliment your spa  
and increase your enjoyment.  
In planning your spa’s location, consider a location  
where the path to and from the house can be kept  
clean and free of debris.  
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230 Volt Electrical Installation  
All 230V spas must be permanently connected  
(hardwired) to the power supply. These instructions  
describe the only acceptable electrical wiring  
procedure. Spas wired in any other way will void your  
warranty and may result in serious injury.  
When wires larger than #6 AWG are required, install  
a junction box near the spa and use #6 AWG wire  
between the junction box and the spa.  
Wire runs over 26 m must increase wire gauge to the  
next lower number. For example: A normal 50 amp  
RCD with four #8 AWG copper wires run over 26  
m would require you to go to four #6 AWG copper  
wires.  
This is the only acceptable electrical wiring procedure.  
Spas wired in any other way will void your warranty.  
See the wiring diagram on page 8.  
The electrical wiring of this spa must meet the  
requirements of any applicable local, state, and federal  
codes. The electrical circuit must be installed by an  
electrical contractor and approved by a local building /  
electrical inspector.  
Testing the RCD Breaker  
Test the RCD breaker prior to first use and periodically  
when the spa is powered. To test the RCD breaker  
follow these instructions (spa should be operating):  
1. Press the TEST button on the RCD. The RCD will  
trip and the spa will shut off.  
RCD and Wiring Requirements  
The power supplied to the spa must be on a dedicated  
RCD protected circuit with no other appliances or  
lights sharing the power.  
2. Reset the RCD breaker by switching the breaker  
to the full OFF position, wait a moment, then turn  
the breaker back on. The spa should have power  
again.  
Use copper wire with THHN insulation. Do not use  
aluminum wire.  
Use the table below to determine your GFCI and wiring  
requirements.  
Spa Model  
GFCI Required  
Wires Required  
All 230V spas except Ultimate One 32 amp RCD or two 16 amp Three #10 AWG copper wires  
Fitness  
RCDs  
Spas with the 6205 control  
box  
One 32 amp RCD or two 16 amp Four #10 AWG copper wires  
RCDs  
Fitness 2400 spa with one 5.5 One 32 amp RCD or two 16 amp Four #10 AWG copper wires  
kW heater  
RCDs  
Fitness 2400 with 8.5 kW  
heater (optional) and Fitness  
2500 spa  
Service 1: One 32 amp RCD or  
two 16 amp RCDs  
Service 1: Three #10 AWG copper wires  
Service 2: Two #10 AWG copper wires  
Service 2: One 32 amp RCD or  
two 16 amp RCDs  
Fitness 4700 spa  
Service 1 (swim side): One 32  
amp RCD or two 16 amp RCDs  
Service 1: Three #10 AWG copper wires  
Service 2: Two #10 AWG copper wires  
Service 3: Three #10 AWG copper wires  
Service 2 (swim side): One 32  
amp RCD or two 16 amp RCDs  
Service 3 (spa side): One 32  
amp RCD or two 16 amp RCDs  
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Electrical Installation for 8 5 kW Heater  
This applies to Ultimate Fitness spas with the 8.5 kW heater  
only.  
Two electrical services are required to heat the swim side of  
the Fitness Spa.  
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RCD Wiring Diagram  
RCD Device  
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Gas Heater Hook-up  
Ultimate Fitness Series spa owners may buy and install a separate gas heater and pump for use with their spa.  
This option may be purchased separately from your local distributor.  
Spa owners are responsible for ensuring installation of their gas heater conforms to local, state, and federal  
regulations. The electrical and gas installation must be performed by contractors and approved by a local  
building / electrical inspector. Failure to do so may void your warranty.  
All Ultimate Fitness Series spas are plumbed with a gas heater ready union located inside the cabinet at either  
the front or rear, depending on the model. (See the figures below and on the next page.) Properly installed,  
they can be attached to an external gas heater. Customers are responsible for creating openings in the panel  
to accommodate the lines and wiring. The gas heater should be located not less than 3m and no more than  
7.6m away from the spa.  
To connect the plumbing for an external gas heater:  
1. Disconnect the ready union.  
2. Cut off both sides of the union and discard it.  
3. Create two 6.35 cm diameter holes through the spa panel.  
4. Use two 5 cm (2”) couplings to connect the hoses to 3m - 4.5m 5 cm (2-3/8”) diameter PVC lines.  
5. Connect PVC lines to the gas heater.  
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Filling and Powering Up Your Portable Spa  
Never fill your spa with soft water. Soft water makes it 6. Open the air relief valve (located next to the two  
impossible to maintain the proper water chemistry and  
may cause the water to foam, which will ultimately  
harm the finish of the spa and void your warranty.  
filters, if equipped) after the air bubbles stop  
coming out of it. Close the valve hand-tight.  
7. Once the water is at the correct level and air is  
bled, turn on the power at the RCD breaker.  
1. Once the spa has been placed on an approved  
surface and has been correctly wired by a licensed  
electrician, inspect all plumbing connections in the  
equipment area of your spa. Ensure that these  
connections are secure and that they did not  
loosen during shipment.  
NOTE: When the power is turned on to the spa, it  
will perform a diagnostic check for approximately five  
minutes. When the diagnostic is complete, the spa  
will automatically operate at filter speed and continue  
heating until the spa water temperature reaches the  
2. If equipped, open all gate valves in the equipment default temperature of 37.5˚C.  
area. Before operating the spa, these valves must  
be in the UP or OPEN position.  
8. If no water is flowing when the pump is running  
there could be an air pocket at the suction side of  
the pump. Shut off power to the spa and loosen  
the pump union on the suction side of the pump  
to bleed the air. When air is bled, turn power  
back on.  
3. Remove the filter basket and cartridge from  
skimmer/filter canister.  
4. Place a garden hose in the skimmer/filter canister  
and fill your spa with regular tap water to the  
proper water level (halfway up the skimmer 9. Re-install the filter and the filter basket into the  
area).  
skimmer/filter canister.  
5. (For owners of the automatic bromine generator) The spa is now ready for use.  
Make sure the dial on the face of the bromine  
NOTE: Never run the spa with the gate valves closed  
or without water circulating for long periods of time.  
generator unit is turned to the OFF position.  
Be careful not to over-tighten the plumbing fittings.  
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Operating Your Spa  
6105 and 6205 Electronic Control Operation  
Initial Start up  
When first powered up, it will automatically revert to  
Priming mode. A Pr on the topside display will indicate  
this. Priming mode will be active for less than five  
minutes at which time the heater will be activated and  
the water temperature will be maintained in Standard  
mode. The spa will heat to 37.5°C at start up until the  
set temperature is changed as described below.  
Temperature Adjustment  
(Range 26°C to 40°C)  
The electronic control panels display the actual  
water temperature in degrees Celsius. The displayed  
temperature will only be current after the pump has  
been running for at least 2 minutes.  
To display the temperature that the spa is set to:  
•
Press the Temp button. The temperature  
setting will flash.  
•
Whilethedisplayisflashing,eachtimeyou  
press Temp button, the set temperature  
will change up or down one degree.  
•
If the desired temperature is opposite  
of the direction each press of the button  
is making, release button, allow display  
to stop flashing and then press Temp  
button to change temperature the other  
direction.  
Standard, Economy and Sleep  
Heating Modes  
Your new spa is equipped with a heating feature that  
gives you complete control of the heating system.  
When the spa is powered up, it will automatically start  
in standard heating mode.  
Like Economy mode, SL will display solid when  
temperature is not current and will alternate with  
actual temperature when it is current.  
NOTE: Displayed temperature will only be current after  
the pump has been running for at least two minutes.  
•
Stwilllightbrieflyonthemaindisplay. Inthismode,  
the heating system will automatically maintain  
the set spa temperature. In the economy-heating  
mode, the heating system will only activate during  
filtration times.  
Switching Modes  
•
Press Temp button followed by the Light button.  
•
Press the same sequence to switch to the next  
mode.  
•
•
Ec will display solid if temperature is not current  
andwillalternatewithspatemperatureifmeasured  
temperature is current.  
Jets  
Press the Jets button:  
Economy mode will heat the water to the set  
temperature while Sleep mode, indicated by a  
SL on the main display, will also only activate the  
heater during the filtering cycles but will only heat  
the water to within 10°C of the set temperature.  
•
•
•
Once to activate low speed pump.  
Twice to activate high speed.  
Three times to return to turn pump off.  
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Light  
Setting Filtration Cycles  
Press the Light button to turn on the light. Press it Your spa is programmed to filter twice a day. The first  
once again to turn the light off. All optional lighting cycle will begin 6 minutes after the spa is turned on  
such as the control panel light and cabinet perimeter and the second cycle 12 hours later. The factory has  
lighting is controlled by the Light button and will turn programmed the cycle to last for 2 hours but this can  
on and off with the spa light.  
be switched to 4, 6, or 8 hours depending on your  
requirements. To set filtration time, turn off the power  
to the spa at the time of day you would like one of the  
filtration cycles to begin then turn back on after 30  
seconds. When power has been restored, press the  
“Temp” button then the “Jets” button. Press “Temp”  
button again to change the filtering cycle duration.  
When desired duration is selected press the “Jets”  
button to exit.  
Option  
Press the Option button to turn on the pump 2 on.  
Press it once again to turn off the pump 2 off.  
Automatic Time outs  
These features will automatically turn themselves off  
during periods of continuous use:  
AtthebeginningofeachfilteringcycletheTurbosystem  
will run for approximately 30 seconds. The low speed  
pump will run for the duration of the filtering cycle  
and if an Ozone system is installed it will be activated.  
During filtering, “FC” will appear on the main display.  
•
•
•
•
•
Low speed pump  
High speed pumps  
After 4 hours  
After 15 minutes  
Optional circulation pump After 15 minutes  
Optional turbo  
Spa light  
After 15 minutes  
After 15 minutes  
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Diagnostic Messages  
Message Meaning  
--  
Spa temperature is unknown. After pump has been running for 2 minutes temperature will  
be displayed.  
HH  
Overheat protection (spa is shutdown) DO NOT ENTER THE WATER! One sensor has detected  
118˚F (48˚C) at the heater. Remove the spa cover and allow spa to cool below 107˚F (42˚C).  
Press any button on the topside display to reset spa. If spa will not reset after spa has cooled,  
turn off power for approximately 30 seconds and then turn power back on. If display message  
is repeated then shut the power off to the spa and call your dealer or service organization.  
OH  
Overheat protection (spa is shutdown) DO NOT ENTER THE WATER! If the spa has reached  
110˚F (43˚C), remove the spa cover to cool the water. At 107˚F (42˚C), the spa should reset  
itself. If the spa does not reset, then shut the power off to the spa, wait 30 seconds and  
restore power to spa. If display message is repeated then shut the power off to the spa and  
call your dealer or service organization.  
IC  
A possible ice condition exists within the spa. No action is required, the pump will automatically  
activate.  
SA or Sb  
Spa is shut down. Spa has detected that one of the sensors is not operating properly. One  
of these may display briefly during overheat then disappear when overheat situation has been  
resolved. Call your dealer or service organization if message does not go away.  
Sn  
HL  
Sensor (Spa is shut down). The high limit or water temperature sensors are not working  
correctly. Call your dealer or service organization.  
A difference in readings between temperature sensors has been detected indicating a possible  
water flow problem. Make sure spa is filled to proper level and that pumps are primed (water  
is flowing). Also check to make sure filter cartridges are clean. If message does not reset, call  
your dealer or service organization.  
LF  
dr  
This will display on the 5th occurrence of the “HL” message in 24 hours indicating a persistent  
flow problem. The heater will be shut down but other functions will continue to operate.  
Follow “HL” message actions then press any button to reset.  
Insufficient water flow through the heater has been detected. Spa will be shut down for  
15 minutes. Check water level and fill spa if water level is low. Make sure pumps are  
primed (water is flowing) and filter cartridges are clean. Press any button to reset or wait 15  
minutes and spa will automatically reset. If message does not reset, call your dealer or service  
organization.  
dY  
Sf  
Insufficient water level detected in heater. This will display on the 3rd occurrence of “dr”  
message. Follow directions for “dr” message and press any button to reset spa. Spa will not  
automatically reset when “dY” is displayed.  
Safety Suction System (Spa is shut down). The display will show “Sf” as soon as the vacuum  
switch closes. All functions will turn off and the system will be disabled until a panel button is  
pressed.  
ST  
Ec  
SL  
Indicates heater is in standard mode  
Indicates heater is in economy mode  
Indicates heater is in sleep mode  
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8005 and 9005 Electronic Control Operation  
When first powered up, the electronic  
system will perform a self-diagnostic check  
and then it will automatically heat to and  
maintain a temperature of 37.5˚C until you  
change the set temperature as listed in the  
“Temperature Adjustment” section below.  
These instructions will describe features  
and options that your particular spa may  
not be equipped with.  
Initial Start-up  
When your spa is first powered up, it  
displays some configuration codes and  
3. Press MODE/PROG to confirm selection.  
then goes into priming mode (Pr will appear on the  
display panel). This mode lasts up to four minutes and  
then the spa begins to heat to its pre -programmed  
temperature of 37.5˚C. You can exit the priming mode  
early by pressing UP or DOWN buttons.  
Standard Mode: This is programmed to maintain  
the desired temperature. Note that the last measured  
spa temperature displayed is current only when the  
pump has been running for at least two minutes. The  
“STAND” icon will display until the mode is changed.  
Temperature Adjustment (26.0˚C -  
40.0˚C)  
The start-up temperature is set at 37.5˚C. The last  
measured temperature is constantly displayed on  
the control panel. Note that the last measured spa  
temperature is displayed. The displayed temperature  
will be updated when the pump has been running for  
at least two minutes.  
Economy Mode: Economy mode heats the spa to the  
set temperature only during filter cycles. The “ECON”  
icon will display until the mode is changed. Pressing  
the JETS 1 button while in economy mode puts the  
spa in standard-in-economy mode, which operates the  
same as standard mode but reverts back to economy  
mode automatically after one hour. During this  
time, pressing the MODE/PROG button will revert to  
economy mode immediately.  
Press the UP or DOWN buttons once to display the  
set temperature. Each time either button is pressed  
again, the set temperature will increase or decrease  
depending on which button is pressed. After three  
seconds, the control panel will automatically display  
the last measured spa temperature.  
Sleep Mode: Sleep mode heats the spa to within 11˚C  
of the set temperature only during filter cycles. The  
“SLEEP” icon will display until the mode is changed.  
Standby Mode: Pressing “Warm” or “Cool” then  
“Jets 2” will turn off all spa functions temporarily. This  
is helpful when changing a filter. Pressing any button  
resets the spa.  
Time  
When time hasn’t been programmed, the TIME icon  
flashes. To set the time, press the TIME button and  
then the MODE/PROG button. Use the UP and DOWN  
buttons to adjust time. See the next page for more  
detailed instructions.  
Jets 1 and Jets 2  
Press the JETS 1 button once to turn pump 1 on or off  
and to shift between low and high speeds if equipped.  
If left running, the low speed turns off after two hours  
and the high speed turns off after 15 minutes. On  
non-circulation systems, the low speed of pump 1  
runs when the blower or any other pump is on. It may  
also activate for at least two minutes every 30 minutes  
to detect the spa temperature and then to heat to  
the set temperature if needed, depending upon the  
mode. When the low speed turns on automatically, it  
cannot be deactivated from the panel; however, the  
high speed may be started.  
Standard, Economy, Sleep, and  
Standby Modes  
Mode/Prog: This button is used to switch between  
standard, economy, and sleep modes.  
1. Press MODE/PROG to enter mode programming.  
2. Press the DOWN button to cycle through to the  
desired mode.  
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Option (Optional Blower)  
Preset Filter Cycles  
Press the OPTION button to turn the optional There are two filter cycles per day. The start and end  
equipment on and off. If left on, the equipment will times of each cycle are programmable. To program, set  
automatically turn off after 15 minutes.  
the time as instructed above, then press MODE/PROG  
to advance to the next setting (or to exit after the last  
setting). The default filter cycles are as follows:  
Light  
Press the LIGHT button to turn the spa light on and  
off.  
•
•
The first filter cycle is automatically activated at  
8:00 AM and operates the pump until 10:00 AM.  
The “FILTER 1” indicator icon will light when filter  
1 is running.  
Invert  
Press the INVERT button to change the numbers in the  
display to read upside down. Another press returns  
the display to the right-side-up position. This enables  
you to read the display while you are in the spa.  
The second filter cycle is automatically activated  
at 8:00 PM and operates the pump until 10:00 PM.  
The “FILTER 2” indicator icon will light when filter  
2 is running.  
Locking the Panel  
The pump and the ozone generator will run during  
filtration. At the start of each filter cycle, the blower  
will run on highest speed for 30 seconds to clean out  
the air channels. The lowest speed of pump 2 and  
pump 3 will run for five minutes. In the event of power  
loss or shut down, the time of day will need to be  
reset for filter cycles to run according to your desired  
programming.  
To lock the panel:  
Press TIME, JETS 1, and the UP button within three  
seconds. When locked, the panel will display “LOCK”.  
All buttons are frozen except the TIME button.  
To unlock the panel:  
Press TIME, JETS ,1 then the DOWN button within  
three seconds.  
Clean-up Cycle  
When the pump or blower is turned on by a button  
press, a clean-up cycle begins 30 minutes after the  
pump or blower is turned off or times out. The pump  
and the ozone generator will run for one hour.  
Setting the Temperature Lock  
To activate the temperature lock:  
Press the UP or DOWN button, TIME, JETS 1, then the  
UP button within three seconds. The panel will display  
“TEMP LOCK” when the set temperature is locked.  
Ozone (optional)  
On most systems, the ozone generator (if installed)  
runs during filter cycles (except when pump 1 is  
operating at high speed on a non-circulation system)  
and during clean-up cycles. On some systems, the  
ozone generator operates whenever the pump runs.  
If your system is configured with the optional ozone  
disable feature, the ozone generator will turn off for  
one hour any time a function button (JETS 1, JETS 2,  
OPTION etc.) is pressed.  
To unlock the set temperature:  
Press the UP or DOWN button, TIME, JETS 1, then the  
DOWN button..  
Circulation Pump (optional)  
If your system is equipped with a circulation pump,  
it may be configured to work in one of two different  
ways:  
1. The circulation pump operates continuously (24  
hours) with the exception of turning off for 30  
minutes at a time when the water temperature  
reaches 1.7˚C above the set temperature (most  
likely to happen in very hot climates).  
Freeze Protection  
If the temperature sensors detect a drop to 6.7˚C  
within the heater, the pump automatically activates  
to provide freeze protection. The equipment stays  
on until four minutes after the sensors detect that  
the spa temperature has risen to 7.2˚C or higher. In  
colder climates, an optional additional freeze sensor  
may be added to protect against freeze conditions that  
may not be sensed by the standard sensors. Auxiliary  
freeze sensor protection acts similarly except with the  
temperature thresholds determined by the switch and  
without a four minute delay in turnoff.  
2. The circulation pump will come on when the  
system is checking temperature, during filter  
cycles, during freeze conditions, or when another  
pump is on.  
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Periodic Reminder Messages  
Press the “Mode” button to reset a displayed reminder)  
Message Frequency  
Action Required  
rPH  
rSA  
rCL  
rtg  
Every 7 days  
Every 7 days  
Every 30 days  
Every 30 days  
Test and adjust chemical levels per manufacturer’s instructions.  
Test and adjust chemical levels per manufacturer’s instructions.  
Remove, clean, and reinstall filter per manufacturer’s instructions.  
Test & reset GFCI per manufacturer’s instructions. Drain and refill spa per  
manufacturer’s instructions.  
rdr  
Every 90 days  
Every 180 days  
Every 365 days  
Drain and refill spa per manufacturer’s instructions.  
Clean and condition spa cover  
RCO  
RCH  
Install New Bio-Clean™ Filter  
Diagnostic Messages  
Message  
Meaning  
No message on display. Power has been The control panel will be disabled until power  
cut off to the spa. returns.  
Action Required  
OHH  
OHS  
“Overheat” - The spa has shut down. DO NOT ENTER THE WATER. Remove the spa cover  
One of the sensors has detected 47.7˚C and allow water to cool. Once the heater has cooled,  
at the heater.  
reset by pushing any button. If spa does not reset,  
shut off the power to the spa and call your dealer or  
service organization.  
“Overheat” - The spa has shut down. DO NOT ENTER THE WATER. Remove the spa cover  
One of the sensors has detected that and allow water to cool. At 41.6˚C, the spa should  
the spa water is 43.3˚C.  
automatically reset. If spa does not reset, shut off  
the power to the spa and call your dealer or service  
organization.  
ICE  
Sna  
“Ice”  
detected.  
-
Potential freeze condition No action required. The pumps and the blower will  
automatically activate regardless of spa status.  
Spa is shut down. The sensor that is If the problem persists, contact your dealer or service  
plugged into the Sensor “A” jack is not organization. (May appear temporarily in an overheat  
working.  
situation and disappear when the heater cools.)  
Snb  
Sns  
Spa is shut down. The sensor that is If the problem persists, contact your dealer or service  
plugged into the Sensor “B” jack is not organization. (May appear temporarily in an overheat  
working.  
situation and disappear when the heater cools.)  
Sensors are out of balance. If this is If the problem persists, contact your dealer or service  
Alternating with the temperature, it organization.  
may just be a temporary Condition. If  
the display shows only this message  
(periodically blinking), the spa is shut  
down.  
HFL  
A substantial difference between the If the water level is okay, make sure the pumps have  
temperature sensors was detected. This been primed. If problem persists, contact your dealer  
could indicate a flow problem.  
or service organization.  
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LTR20101001, Rev. B  
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LF  
Persistent low flow problems. (Displays Follow action required for “HFL” message. Heating  
on the fifth occurrence of the “HFL” capacity of the spa will not reset automatically; you  
message within 24 hours.) Heater is shut may press any button to reset.  
down, but other spa functions continue  
to run normally.  
dr  
Inadequate water detected in heater.  
Check water level in spa. Refill if necessary. If the  
water level is okay, make sure the pumps have been  
primed. Press any button to reset.  
dry  
Pr  
Inadequate water detected in heater. Follow action required for “dr” message. Spa will not  
(Displays on third occurrence of “dr” automatically reset; you may press any button to  
message.) Spa is shut down.  
reset.  
When your spa is first actuated, it will The Priming mode will last for up to four minutes  
go into Priming mode.  
Temperature unknown  
and then the spa will begin to heat and maintain the  
water temperature in the Standard mode.  
--For C  
After the pump has been running for two minutes,  
the temperature will be displayed.  
- - - - - -  
Temperature not current in Economy or In Economy or Sleep mode, the pump may be off for  
Sleep mode.  
hours outside a filter. If you wish to see the current  
spa temperature, either switch to Standard mode or  
turn Jets1 on for at least two minutes.  
BUF  
Stby  
Internal problem detected.  
Repair required. Contact your dealer or service  
organization.  
Standby Mode has been activated by Press any button to leave Standby Mode and return  
pressing a button combination on the to normal operation.  
user panel.  
SF  
Safety Suction.  
Spa is shut down. The display will show “SF” when a  
vacuum switch closes. All functions will turn off and  
the system will be disabled until a panel button is  
pressed.  
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Auxiliary Control Operation  
The auxiliary control option is available with the 8005  
control only. It is a small panel with four buttons:  
JETS1, JETS2, LIGHT, and OPTION (see figure at  
right). It conveniently puts the control of several spa  
functions at your fingertips without having to get up.  
For operation, see the previous section, “8005 Electric  
Control Operation.”  
Adjustable Jets  
Wireless Spa Monitor  
Almost all of the jets in your spa are adjustable.  
Rotating the face of an adjustable jet to the left  
(counter-clockwise) will decrease the amount of  
water flow through the jet. Rotating the face of an  
adjustable jet to the right (clockwise) will increase the  
amount of water flow through the jet. See example  
shown below.  
The wireless spa monitor  
allows you to monitor  
and change your spa’s  
activity from a distance.  
The table below describes  
each button’s function.  
NOTE: Neck jets adjust in the opposite directions  
(counter-clockwise to increase, clockwise to  
decrease).  
Operates spa light and LED mood  
lighting  
Light  
Display or adjust the set temperature  
control  
Temp  
Jet 1  
Turn on or off jet 1  
Switch between standard, economy, and  
sleep modes  
Mode  
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Diverter Knobs  
Adjustable Therapy System™  
Diverter knobs are  
the larger knobs  
Pump On/Off  
This button allows  
the user to turn on  
and off the ATS™  
seat pump. Press  
this button once to  
turn the pump on.  
Once on, the green  
LED light on the  
control panel will  
illuminate,indicating  
that the system is  
operational. To turn off the pump, press the “PUMP  
ON/OFF” button a second time. Note: The pump must  
be on prior to operating any other features of this  
system.  
located  
around  
the top of your  
spa. They allow  
you to divert water  
through jets from  
one side of the spa  
to the other, or in  
most cases from  
floor jets to wall  
jets. This is accomplished by rotating the diverter  
knob to the left (counterclockwise), decreasing the  
amount of water flow through a section of jets.  
To increase the amount of water flow through the  
other section of jets, rotate the handle to the right  
(clockwise).  
Pulse Mode  
Air Venturis  
This button allows the user to turn the ATS™ massage  
control on and off. Press the pulse button once to turn  
on the massage control. Once pressed, the orange LED  
in position number 1 will light, indicating the number  
one pulse mode. Each press of either the up or down  
button will move the orange LED up or down to the  
next pulse mode.  
Air venturis are the  
smaller knobs located  
around the top of your  
spa. They can also  
be distinguished from  
diverter knobs by the  
arrows and the words  
“OFF”, “ON” and “AIR”  
Note: Allow one second between each button press.  
Pressing the button quickly may cause improper  
operation. To turn the pulse mode off and return to  
normal pump operation, press the “PULSE MODE”  
button a second time.  
marked on them. Each one will let you add a mixture  
of air with the jet pressure. This is accomplished by  
rotating the air venturi knob to the left (counter-  
clockwise) to increase the amount of airflow through  
the jets. To decrease the amount of airflow through  
the jets, rotate the handle to the right (clockwise).  
Up  
This button allows the user to cycle up from one  
through seven massage modes one at a time. Each  
mode offers a different pulsating massage. Some  
modes are faster than others, so just cycle through  
them to find the massage you like best.  
Down  
This button allows the user to cycle down through all  
seven massage modes, one at a time.  
Time Reset Mode  
Pulse mode will normally run for 15 minutes then  
automatically shut off. For another 15-minute session,  
press the “PUMP ON/OFF” button and the “PULSE  
MODE” button. A green LED will blink and the pump  
will run on high-speed mode as part of a 15-minute  
cool down period. After that, the pump will stop  
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21  
automatically and the green LED light on the panel  
will continue to blink for one minute then shut off  
automatically. After the second 15-minute session,  
the system will run through a cool down cycle for up  
to two hours. In this cool down mode, the user will  
only be able to operate the pump (by again pressing  
the “PUMP ON/OFF” button). However, the massage  
mode will remain off until the cool down mode is  
completed.  
Pulse Mode System  
Pulse mode system will shut off for two hours unless  
reset by the following procedure. During this time the  
pump will run at a maximum speed.  
•
In the off position, press the “PULSE MODE”  
button once.  
•
The green power light will flash to indicate reset.  
Multi-Colored Spa Light  
Operation  
1. Turn the spa light on by pressing the “LIGHT”  
button on the topside control panel.  
2. To filter through the different color choices, press  
the button on and off. Each time you press the  
button, you advance to the next color.  
3. To turn the spa light off when not in use, press the  
“LIGHT” button.  
Waterfalls  
Some spa series include optional waterfalls. When the  
booster pump is on, turn the knob near the waterfall.  
Water will immediately start flowing through it.  
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22  
Water Quality Maintenance  
Cal Spas Clear Water Plan  
Before You Begin  
Great spa water is easily achieved when the right Before you begin a “Clear Water Plan”, you should  
chemicals and / or systems are used and the Cal Spas understand that chemicals or systems alone will  
“Clear Water Plan” is implemented. The key to clean, not take care of your spa water. Other factors such  
clear, and safe water is to fully understand how spa as Filtration and Bather Load also play an important  
water reacts to users, system operation and chemical part.  
use. The “Clear Water Plan” will help give you that  
understanding.  
Filtration  
The filter is the part of your spa that removes the  
debris from the water. Even though Cal Spas uses  
the advanced Bio Clean filter cartridge that protects  
itself from bacterial growth, the filter still needs to  
be cleaned on a regular basis to maximize your spa’s  
filtering performance and heating efficiency.  
The first thing to understand about taking care of your  
spa water is that preventive actions are much easier  
to do than correcting water quality issues. For this  
reason, we offer the “Clear Water Plan” as a simple,  
easy to follow guide to clean, safe spa water.  
Follow the Right Plan  
In addition to spraying off the filter weekly to remove  
You will need to decide which chemical plan or surface debris, your filter should be deep cleaned  
alternative sanitation option works best for your periodically to dissolve scale and other contaminants  
spa water. Consult your Cal Spas dealer for the right that get lodged deep within the filter fibers and impede  
decision with regards to your lifestyle and spa usage. the filtration process. Even if the filter looks clean, the  
Whichever plan you decide on, follow it completely contaminants can clog the fibers and prevent water  
and don’t take shortcuts. These plans will provide you from flowing through the filter resulting in the most  
with clean, safe, clear spa water with a minimum of common spa problem—no heat, caused by a dirty  
effort.  
filter.  
Traditional Chemical Options  
Filter Cleaning  
Choose from either Bromine tablets or Chlorinating  
granules as your sanitizer of choice. Both work well  
when the appropriate “Clear Water Plan” is followed.  
Make sure you follow all instructions and use only Cal  
Spas brand chemicals.  
•
Place the dirty filter into a bucket of water deep  
enough to cover the filter. Add 8 oz of Cal Spas  
“Liquid Filter Cleaner” to the bucket of water.  
Note: It is a good idea to keep a spare filter to be deep  
cleaned while the regular filter is in the spa. This way,  
you can rotate the filters and both will last longer.  
Alternative Sanitation  
Options  
•
•
Soak the filter for a minimum of 24 hours.  
Remove the filter and spray clean with a water  
hose. Spray each pleat carefully.  
Cal Zone Quest 2000 Ozonator  
•
•
Allow filter to dry completely (a minimum of 2  
days drying time is recommended).  
This system automatically generates ozone gas and  
injects it into the spa water. Ozone gas is far superior  
to chemical bromine or chlorine in sanitizing spa water.  
Saves replacement chemical cost and guards against  
forgetting to add chemicals.  
Reinstall filter as described in the “Clear Water  
Plan”.  
Filtration Cycles  
Cal Clarity Automatic Bromine  
Generator  
This system automatically generates and releases  
free bromine into the spa water. No more need to add  
chemical bromine tablets or chlorine granules. Saves  
replacement chemical cost and circumvents the need  
to add chemicals on a regular basis.  
The filtration cycle of your spa is the process that  
allows the water to flow through the filter. Your spa  
will filter automatically twice each day. The factory set  
default time for filtration is usually enough for normal  
use, however heavy bather load or frequent use  
may require longer filtration times or more frequent  
filtration cycles to keep the spa water clean. Consult  
your Owner’s Manual for setting your spa’s filtration  
times.  
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23  
•
•
Never mix chemicals together.  
Bather Load  
“Bather Load” is the term used to describe the number  
of people using a spa, combined with the length of  
usage, and the frequency of usage. All these factors  
have a great effect on the spa water. The higher the  
bather load, the more chemicals need to be added and  
a longer filtration time will be needed.  
Never change chemical brands or types without  
completely draining, flushing and thoroughly  
cleaning the spa and cover first.  
•
•
Always protect your eyes while introducing  
chemicals into the spa. Wear protective eyeglasses  
to prevent powdered chemicals from blowing into  
the eyes or liquid chemicals from splashing into  
the eyes.  
All versions of the Cal Spas “Clear Water Plan” are  
designed for spas with average bather load. (3-4  
people, 15 minutes of usage, 3 times a week at 100  
degrees) If your bather load exceeds these guidelines,  
and you experience water quality problems, increase  
the amount of filtration first, (go to the next higher  
filtration number) then if water quality is still not  
adequate, consult the advise of your Cal Spas dealer  
for additional chemical or system recommendations.  
Be sure to give them your bather load information.  
In the event of overdosing a sanitizing chemical  
(chlorine or bromine), immediately turn off the  
power to the spa and drain water to a safe and  
approved area. Refill with fresh water and proceed  
with the “Clear Water Plan” start up.  
Physical Chemical Hazards  
•
Do not allow chemicals to come in contact with  
skin, eyes or clothing.  
Chemical Overview  
The following information is intended for use with Cal  
Spas chemicals only. Other brands of chemicals may  
have similar names and/or usage descriptions but due  
to manufacturing differences, use of other chemicals  
can increase the likelihood of under or over-dosing the  
spa chemicals. Damage to the spa or spa’s components  
from improper chemicals or chemical usage is not  
covered under the spa’s warranty.  
•
Always wear rubber gloves, protective eye wear  
and clothing to reduce the risk of chemical contact  
and irritation.  
•
Remove and wash clothing that may have been  
exposed to chemical contact prior to wearing  
them again.  
•
•
Inhaling or ingesting chemicals will cause serious  
injury, sickness, or even death.  
Chemical Safety  
Do not mix chemicals. Mixing chemicals together  
can cause dangerous chemical reactions including  
the release of toxic gas, fire and explosions.  
•
•
•
Failure to follow chemical directions may result in  
serious injury, sickness, or even death.  
Chemical Storage  
Read and follow all printed instructions listed on  
bottles, packages and in your owner’s manual.  
Chemicals must be stored completely out of the reach  
of children in an area that is well vented, cool, and dry.  
Failure to provide a proper area for chemical storage  
may result in serious injury, sickness, fire explosion  
and even death. Do not store your chemicals inside  
the equipment area of your spa.  
Do not exceed chemical dosages as recommended  
in the “Clear Water Plan”, or on chemical bottles  
and packages. (Most chemical instructions are  
figured for a 500 gallon spa however, most spas  
hold less than 500 gallons, consult your Owner’s  
Manual for the approximate gallons of your spa)  
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24  
Chemical Descriptions  
The following descriptions and recommendations are intended for use with Cal Spas chemicals only. Many of  
these chemicals will be used with alternative sanitation systems as well.  
For use with any “Clear Water Plan”  
Oxidizer Shock  
Iron Out  
Stain  
Defense  
And  
Scale  
Destroys  
Helps prevent metals in  
water from staining spa.  
Use during start up.  
ammonia, organic  
contaminants,  
and odor causing  
wastes in spa  
water.  
Helps prevent minerals  
from damaging spa  
components.  
Ph / Alkalinity Up  
Ph / Alkalinity Down  
Liquid Hardness  
Increaser  
Raises pH and alkalinity  
levels in spa water.  
Raises pH and alkalinity  
levels in spa water.  
Helps reduce foaming and  
corrosion by increasing  
hardness levels in spa  
water.  
Spa Brite  
Foam Gone  
Filter Cartridge  
Cleaner  
Helps to quickly clear up  
cloudy spa water.  
Quickly  
breaks  
up  
existing foam on spa  
water.  
Deep  
cleans  
filter  
cartridge. Dissolves scale  
and removes imbedded  
organic contaminants from  
filter cartridge fibers.  
Enzyme Formula  
Biodegrades body oils, suntan lotions,  
and organic contaminants in spa water.  
Do not on same day as adding Chlorine  
Granules.  
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25  
For use with the chlorine “Clear Water Plan”  
Chlorinating Granules  
Test Strips – Chlorine  
Quick acting sanitizer / disinfectant for spa  
water.  
Provides accurate spa water testing for  
Bromine, pH, and total Alkalinity.  
For use with the bromine “Clear Water Plan”  
Test Strips --  
Bromine  
Go Brom  
Brominating  
Tablets  
Establishesabromide  
reserve in spa water.  
Use during start up.  
Provides  
accurate  
Long  
lasting  
spa water testing for  
Bromine, pH, and  
total Alkalinity.  
sanitizer  
disinfectant  
spa water. Add to  
/
for  
bromine floater.  
For use with the Cal Clarity Bromine Generator  
Test Strips -- Sodium Bromide  
Provides accurate spa water testing for Sodium Bromide.  
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26  
Traditional Chemical Start Up Bromine Clear Water Plan  
Prior to filling a spa for the first time, or after a This plan and its chemical dosages are intended for  
routine draining, you will want to follow this start-up Cal Spas chemicals only. Most chemical manufacturers  
plan to extend water life and performance. If you are use different chemical formulas and strengths. Only  
following either the Bromine or Chlorine “Clear Water Cal spas chemicals are specially formulated to provide  
Plans”, you will notice that both start-up processes are chemical balance at lower dosages. Always read and  
the same with the exception of Step 6. As with all follow printed instructions on chemical bottles and  
chemical dosages listed in these “Clear Water Plans”, packages.  
start-up dosages are intended for 500-gallon spas.  
Please adjust the chemical dosages to the capacity of  
your particular spa.  
Day One (Monday)  
1. Test spa water using “Bromine Test Strips”.  
2. Based on the Test Strip readings:  
Start Up  
1. Clean surface of spa with Cal Spas “Multi-Purpose  
Cleaner”.  
•
•
•
•
Adjust total alkalinity first (acceptable range  
of 80-120 ppm)  
2. Apply a protective coat of Cal Spas “Fast Sheen”  
to the acrylic surface.  
Then adjust the pH if needed (range is  
between 7.2 to 7.8).  
3. Fill spa to proper water level with normal tap water  
(Do not use soft water)  
Add bromine tablets if needed. (Do not add  
more than 2)  
4. Use test strip and balance the spa water:  
The recommended level of bromine is 3-5  
ppm.  
•
Adjust total alkalinity (acceptable range is 80-  
120ppm),  
3. Add 2 oz of “Stain and Scale Defense”.  
•
Then adjust pH if necessary (between 7.2 to 4. Remove dirty filter from the spa and rinse off.  
7.8). Allow to dry.  
5. Pour in 16 oz of Cal Spas “Metal Protector” to 5. Place your extra clean filter cartridge back into the  
center of spa. spa.  
6. Add either Bromine or Chlorine (According to your 6. Vacuum debris from the bottom of your spa with  
preferred plan)  
the “Spa Vacuum”.  
Bromine: Add 2 oz of Cal Spas “Go Brom” to  
Day Two (Wednesday)  
1. Test spa water using Bromine Test Strips.  
establish a bromine base.  
Add 2 Cal Spas “Bromine Tablets” to  
Bromine Floater.  
2. Based on the Test Strip reading: Adjust total  
alkalinity, then the pH if needed.  
Set floater opening at #2.  
Day Three (Friday)  
1. Test spa water using Bromine Test Strips.  
Chlorine: Add two tablespoons of Cal Spas  
“Chlorine Granules” to the spa water.  
2. Based on the Test Strip reading:  
7. Sprinkle 2 oz of Cal Spas “Oxidizer Shock” in the  
center of the spa and turn on jets for 15 minutes.  
Leave spa uncovered during this time.  
•
•
Adjust total alkalinity, then the pH if needed.  
Add one Bromine Tablet (if needed).  
8. Put cover on spa and allow to heat up to desired  
temperature.  
3. Add 2 oz of Oxidizer Shock to spa. Run Spa for 15  
minutes with cover off.  
4. Replace cover.  
2010 Portable Spa  
LTR20101001, Rev. B  
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27  
Chlorine Clear Water Plan  
5. Place your extra clean filter cartridge back into the  
This plan and its chemical dosages are intended for  
Cal Spas chemicals only. Most chemical manufacturers  
use different chemical formulas and strengths. Only  
Cal spas chemicals are specially formulated to provide  
chemical balance at lower dosages. Always read and  
follow printed instructions on chemical bottles and  
packages.  
spa.  
6. Vacuum debris from the bottom of your spa with  
the “Spa Vacuum”.  
Day Two (Wednesday)  
1. Test spa water using Chlorine Test Strips.  
Day One (Monday)  
1. Test spa water using “Chlorine Test Strips”.  
2. Based on the Test Strip reading: Adjust total  
alkalinity, then the pH if needed.  
2. Based on the Test Strip readings:  
Day Three (Friday)  
•
First adjust total alkalinity (acceptable range 1. Test spa water using Chlorine Test Strips.  
of 80-120 ppm)  
2. Based on the Test Strip reading:  
•
Then adjust the pH if needed (range is  
between 7.2 to 7.8).  
•
•
Adjust total alkalinity, then the pH if needed.  
Add 2 tablespoons of Chlorine Granules (if  
needed).  
•
•
Add 2 tablespoons of Chlorine Granules.  
The recommended level of Chlorine is 3-5  
ppm.  
3. Add 2 oz of Oxidizer Shock to spa. Run Spa for 15  
minutes with cover off.  
3. Add 2 oz of “Stain and Scale Defense”.  
4. Replace cover.  
4. Remove dirty filter from the spa and rinse off.  
Ozonator Clear Water Plan  
This plan and its chemical dosages are intended for spas equipped with the optional Cal  
Zone Quest 2000 / 3000 Ozonator (portable spas only) or Del Zone Eclipse (in-ground  
models only). The chemical references are designed for Cal Spas chemicals only.  
Start Up  
1. Follow the Spa Start Up procedures for Chlorine “Clear Water Plan”.  
2. Set the spa’s filtration time for “F-4”. This activates the ozonator and produces the  
ozone gas. (Follow the instructions in the owner’s manual)  
Note: Filtration time may need to be increased with heavy bather load.  
Day One (Monday)  
1. Test spa water using chlorine “Test Strips”. (You will need to use a small  
amount of chlorine as a supplemental sanitizer.)  
2. Based on the Test Strip readings:  
•
•
•
•
First adjust total alkalinity (acceptable range of 80-120 ppm),  
Then adjust the pH if needed. (Range is between 7.2 to 7.8.)  
Add 1 tablespoon of Chlorine Granules.  
The recommended level of Chlorine is 1-3 ppm.  
3. Add 2 oz of “Stain and Scale Defense”.  
2010 Portable Spa  
LTR20101001, Rev. B  
www.calspas.com  
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28  
4. Remove dirty filter from the spa and rinse off.  
2. Based on the Test Strip reading:  
5. Place your extra clean filter cartridge back into the  
•
•
Adjust total alkalinity, then the pH if needed.  
spa.  
Add 1 tablespoon of Chlorine Granules (if  
needed).  
6. Vacuum debris from the bottom of your spa with  
the “Spa Vacuum”.  
3. Add 2 oz of Oxidizer Shock to spa. Run Spa for 15  
minutes with cover off.  
Day Two (Friday)  
1. Test spa water using Chlorine Test Strips.  
4. Replace cover.  
Bromine Generator Clear Water Plan  
This plan and its chemical dosages are intended for spas equipped with the optional Cal Clarity Automatic  
Bromine Generator. The chemical references are designed for Cal Spas chemicals only. Note: Following these  
instructions is very important to ensure proper operation of your Cal Clarity Automatic Bromine Generator.  
Start Up  
1. Clean surface of spa with Cal Spas “Multi-  
Purpose Cleaner”.  
2. Apply a protective coat of Cal Spas “Fast  
Sheen” to the acrylic surface.  
3. Fill spa to proper water level with normal  
tap water. (Do not use soft water.)  
4. Use Bromine Test Strip and balance the  
spa water:  
•
Adjust total alkalinity (acceptable  
range is 80-120 ppm)  
•
Then adjust pH if necessary (between  
7.2 to 7.8)  
5. Pourin16oz. ofCalSpas“MetalProtector”  
to center of spa.  
6. Test for TDS (total dissolved solids, also known as conductivity) .  
•
•
The ideal range is 50 to 300 ppm.  
TDS / conductivity must be less than 500 to start with.  
7. Phosphate level should be below 200 ppb. Remove phosphates if necessary.  
8. Determine the gallons capacity of the spa. Be accurate as this determines the amount of TRU BLU that will  
be added. Consult the Pre-Delivery Guide for spa gallons.  
9. Power up the spa and make sure all the spa’s pumps are set to high speed. Turn the dial on the face of the  
Cal Clarity Bromine Generator to “OFF”.  
10. Sprinkle evenly over the surface of the spa, one 2 lb bottle of TRU BLU sodium bromide per 100 US gallons  
(370 liters) of water. DO NOT ADD TOO MUCH!  
Note: Each bottle of TRU BLU will raise TDS / conductivity amount approximately 500 ppm in a 500 gallon  
spa.  
11. Allow spa to run for 15 minutes so the TRU BLU can dissolve completely before proceeding to the next  
step.  
2010 Portable Spa  
LTR20101001, Rev. B  
www.calspas.com  
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29  
12. Use Sodium Bromide Test Strips (not Bromine) and 3. Once the desired level has been achieved, turn  
adjust sodium bromide level to 7.4 to 8.2 (equates  
to 1700 to 2500 ppm TDS / conductivity level).  
the dial down until a maintenance setting is  
achieved.  
13. Add 2 oz. of Cal Spas “Oxidizer Shock” to help 4. The common maintenance setting for an average  
burn out impurities in fill water. bather load is #4.  
14. Turn the dial on the bromine generator clockwise Note: When changing the setting, use bromine test  
until the LED display reads 10.  
strips to determine when you have reached the level  
you want.  
15. This will initiate the build up of a bromine bank.  
Once A Week  
1. Test spa water with bromine test strip.  
16. Set the filtration cycle to “continuous” (F-C) for  
the first 24 hours.  
17. Put the cover on and allow the spa to heat to  
desired temperature.  
2. Based on test strip readings:  
•
•
•
First, adjust alkalinity if necessary.  
Then, adjust pH if necessary.  
Adjusting The Proper Bromine Levels  
1. After start up, decrease the filtration cycle to F-4  
and monitor the bromine level until it is within the  
recommended range.  
Increase / decrease bromine production with  
dial if required.  
3. Remove dirty filter from the spa and rinse off.  
2. Use bromine test strips to achieve a 3-5 ppm  
recommended level.  
4. Place your clean, extra filter cartridge back into  
the spa.  
Note: It can take several days for the bromine level  
to stabilize because the fill water that was used 5. Add 2 oz of Cal Spas “Oxidizer Shock” to spa. Run  
sometimes contains contaminants that need to be  
neutralized, thereby using up the initial bromine that  
is generated.  
spa for 15 minutes  
6. Vacuum debris from the bottom of your spa with  
the “Spa Vacuum”.  
7. Replace cover.  
Maintenance Schedule  
2. Polish the acrylic surface with “Fast Sheen”.  
Regardless of which “Clear Water Plan” you are using,  
you should also do the following:  
3. Clean and treat spa cover, pillows, and Cal Select  
cabinet (if equipped) with “Cover Protector”.  
Every Month  
1. Deep clean your spa’s filter. (Follow “filter cleaning”  
4. When re-filling your spa, follow your specific “Clear  
Water Plan” Start Up procedures.  
instruction at beginning of “Clear Water Plan”)  
5. If you use the Cal Inline Sanitation System “Clear  
Water Plan”, don’t forget to replace the Mineral  
and Bromine Cartridges.  
2. Check inside the equipment area for leaks, rodents,  
and insects.  
3. If a leak is discovered, contact your Cal Spas  
dealer for service.  
Once A Year  
1. Clean and treat redwood spa cabinets and  
gazebos with “Nu-Spa Redwood Stain Renew and  
Brightener”.  
4. If you see evidence of rodents or insects, take  
necessary actions to remove them and precautions  
to prevent them from returning.  
2. If you use the Cal Zone Quest 2000 Ozonator, you  
will need to replace the ozone cartridge.  
Every 3 To 4 Months  
1. Drain and clean your spa with “Multi-Purpose  
Cleaner”.  
Check the filter cartridge pleats. If they are frayed,  
replace the cartridge.  
2010 Portable Spa  
LTR20101001, Rev. B  
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30  
Cleaning and Maintenance  
Removing and Reseating the Pillows  
You can remove the pillows for cleaning and maintenance quickly and easily. This method works for all types  
of pillows.  
Grab the lower edge of the pillow with both hands firmly and pull up. As you do this, the pillow inserts will pop  
out of the holes.  
Reseat the pillows by aligning the pillow inserts with the holes and striking the pillow hard enough to insert the  
pegs back into the holes.  
Spa Cover  
Important! Keep the spa covered when not in use!  
See the manual enclosed with your cover for  
instructions on mounting the locks and how to lock  
and unlock the cover.  
•
•
•
•
Covered spas will use less electricity in maintaining  
your set temperature.  
In addition, while the spa cover is rigid, it is not  
designed to support any weight. Therefore, as a safety  
precaution and to preserve the life of your cover, you  
must not sit, stand, or lie on it; nor should you place  
objects of any kind on top of it.  
Covering your spa will protect your spa’s finish  
from the sun’s ultraviolet rays.  
You are required to keep the spa covered to  
maintain warranty coverage.  
Covering your spa helps prevent children from  
drowning in the spa.  
2010 Portable Spa  
LTR20101001, Rev. B  
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31  
Draining Your Portable Spa  
Your spa should be drained every four to six months,  
and refilled with fresh tap water. The following is the  
recommended method for draining your spa.  
1. Turn off the power at the breaker.  
2. Remove all filters.  
If your drain valve is mounted on the side of the spa cabinet  
as shown at right, proceed to step 5.  
If your drain valve is located inside the spa cabinet:  
3. Using a Phillips screwdriver, remove the screws to the  
access panel and open it.  
4. Locate hose ending with the 3/4 inch hose-bib fixture.  
5. Hook up the female end of a garden hose to the drain fitting.  
6. Place the other end of the garden hose where you would like the water to drain to.  
7. Twist the hose-bib fixture counterclockwise and pull to open the drain.  
8. Let spa drain completely, then remove garden hose.  
9. Twist the hose-bib fixture clockwise to close it.  
Winterizing (Cold Climate Draining)  
In many areas, the temperature drops below 0°C. We recommend that you always have your spa full of water  
and running at normal spa temperatures (26.7°C to 37.8°C). This will help reduce the risk of freezing in your  
spa and your spa’s equipment.  
Warning: If you find the need to drain your spa, please be aware of the potential of freezing in  
your spas equipment and plumbing  Even if the directions below are followed perfectly, there is  
no guarantee that your spa will not suffer freeze damage  
Freeze damage is not covered by your warranty  
2010 Portable Spa  
LTR20101001, Rev. B  
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32  
1. Open all filter covers.  
3. Wipe pillows dry.  
2. Remove the filter baskets and filters.  
4. Allow pillows to dry completely.  
3. Drain your spa completely as described in the  
instructions above.  
Warning: Do not use automotive vinyl protectants on  
spa covers or pillows. These products are generally  
oil-based and will cause severe water clarity issues  
that are difficult to correct.  
4. Remove drain plugs from the front of the pumps.  
5. Disconnect the unions from both sides of the  
pump.  
All-Purpose Cleaner (Spa  
finish cleaning)  
6. Use a wet/dry vacuum to blow any remaining  
water out of the jets and equipment area.  
Cal Spas™ All-Purpose Cleaner is an  
essential part of maintaining your  
spa’s finish. Through normal use,  
the spa’s finish can accumulate dirt,  
oil, and calcium causing a rough feel  
and unsightly scum lines. Cal Spas™  
All-Purpose Cleaner is a low detergent, non-abrasive  
cleaner specifically formulated to clean the spa without  
damaging its acrylic finish.  
Cover your spa with a good spa cover and an all-  
weather tarp to ensure that neither rain nor snow  
enters the spa.  
Cleaning the Cover, Shell and  
Pillows  
Due to the constant punishment your spa cover and  
pillows receive, you should protect them by applying  
Vinyl and Leather Cleaner as part of your monthly  
maintenance plan. Cal Spas™ Vinyl and Leather  
Cleaner is specifically designed to protect spa covers  
and pillows from chemical and ultraviolet light damage.  
It accomplishes this without leaving an oily residue  
behind that is normally associated with common  
automotive vinyl protectants.  
The most effective solution to minimize cleaning time  
is prevention. When the following steps are followed,  
the spa’s finish will actually start to resist most of the  
elements that cause calcium build-up and make scum  
line clean up easier.  
Prior to Spa Start-Up and Refilling  
1. Spray Cal Spas™ Multi-Purpose Cleaner directly  
on to the spa’s finish.  
2. Wipe clean with a clean soft cloth.  
Use of Vinyl and Leather Cleaner  
Cal Spas™ Vinyl and Leather Cleaner should be used  
sparingly. Incorrect usage may cause water clarity  
issues.  
3. Repeat on heavily calcified areas.  
4. Wipe spa thoroughly with a wet sponge, rinsing  
often with a bucket of clean water.  
Spa Covers  
5. Allow spa to dry completely.  
1. Remove spa cover from  
spa.  
6. Apply a coat of Cal Spas™ Fast Sheen to the spa’s  
entire finish with a soft towel or sponge.  
2. Allow spa cover to dry  
completely.  
7. Allow Fast Sheen to dry until white and powdery.  
8. Buff clean with a soft cloth, rotating frequently.  
3. Spray Vinyl and Leather  
Cleaner to cover evenly  
wipe dry.  
and  
Periodic Maintenance  
1. Spray Cal Spas™ Multi-Purpose Cleaner directly to  
4. Allow spa cover to dry  
completely.  
the spa’s finish.  
2. Wipe clean with a clean soft cloth.  
5. Reinstall cover on spa.  
3. Wipe spa thoroughly with a wet sponge, rinsing  
often in a bucket of clean water.  
Pillows  
1. Wipe pillows dry with a soft cloth.  
Cal Spas™ Multi-Purpose Cleaner should not be  
sprayed directly into the spa water. Incorrect usage of  
this product will cause water clarity issues.  
2. Carefully spray Vinyl and Leather Cleaner directly  
onto pillow.  
2010 Portable Spa  
LTR20101001, Rev. B  
www.calspas.com  
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33  
cleaned water back into the spa through various jets.  
Spas equipped with the optional Quest 2000 Ozonator  
will also receive ozone injection into the filtered water  
for further protection against contaminants during  
filtration cycles. Filtration also ensures that chemicals  
are mixed thoroughly through the water, increasing  
performance.  
Fast Sheen (Spa finish protecting wax)  
CalSpas™FastSheenisanessentialpartofmaintaining  
your spa’s finish. Through normal use, the spa’s finish  
can accumulate dirt, oil, and calcium, causing a rough  
feel and unsightly scum lines. Cal  
Spas™ Fast Sheen is a non-oil based  
wax that is specifically formulated  
to protect the spa’s finish from the  
chemicals and minerals associated  
with normal spa use.  
Filtration starts on electronically controlled spas as  
soon as the pumps are primed and water flow is  
steady. As the flow of water goes through the filter, dirt  
and debris is removed and accumulated in the filter  
cartridge. As the filter cartridge accumulates dirt and  
debris, water flow is restricted and jet performance is  
reduced. This can cause your spa to not run or heat  
effectively.  
The most effective solution to minimize  
cleaning time is prevention. When the  
following steps are followed, the spa’s  
finish will actually start to resist most  
of the elements that cause calcium build-up and make  
scum line clean-up easier.  
Clean your filter regularly and replace as needed.  
Filter Cleaning  
Your new Cal Spa has been designed for quick and  
easy filter maintenance. The filter cartridge should be  
cleaned once a week. These instructions apply to both  
dual and single filtration systems.  
Prior to Spa Start-Up and Refilling  
1. Spray Cal Spas™ Multi-Purpose Cleaner directly to  
the spa’s finish.  
2. Wipe clean with a soft cloth.  
1. Turn the power off at the breaker.  
3. Repeat on heavily calcified areas.  
2. Remove the filter by turning it counterclockwise  
and unscrewing the bottom threads. Then pull it  
up and out.  
4. Wipe spa thoroughly with a wet sponge, rinsing  
often in a bucket of clean water.  
3. Clean the filter with a garden hose as follows:  
a. Hold the filter vertically.  
5. Allow the spa to dry completely.  
6. Apply a coat of Cal Spas™ Fast Sheen to the spa’s  
b. Spray the filter cartridges with a pressure  
nozzle, starting from the top and spraying  
down each pleat.  
entire finish with a soft cloth or sponge.  
7. Allow Fast Sheen to dry until white and powdery.  
8. Buff clean with a soft cloth, rotating frequently.  
c. Turn the filter cartridge over and repeat Step  
3b.  
IMPORTANT: Cal Spas™ Fast Sheen should not be used  
on spas full of water. Only apply to clean, cool, dry  
surfaces. Incorrect product usage may cause water  
clarity issues.  
d. Deep clean filter cartridge every month. Use  
only a Cal Spas™-approved filter-cleaning  
chemical.  
Exclusive Bio-Clean™ Filter Cartridge  
Cleaning and Replacing the  
Filter  
The filter cartridge is designed to remove dirt, sand,  
minerals, phosphates, bather waste and other solids  
from the spa. Unfortunately, some spa owners fail  
to include filter cleaning as part of their chemical  
maintenance plan. Filters accumulate debris and  
become prime areas for bacteria growth.  
Filtration  
Filtration is one of the most important steps you can  
take to ensure clean, clear water. Regardless of what  
some people may think, it is far less expensive to  
The Cal Spas™ exclusive Bio-Clean™ Filter is the  
fix water clarity problems by filtering your spa than only antibacterial filter cartridge on the market today.  
by using excessive amounts of chemicals, excessive  
filtration times, or by water replacement.  
Having a filter cartridge that prevents bacteria growth  
is added protection for those times you forget to clean  
the filter. We recommend that you only replace your  
spa’s filter cartridge with a Bio-Clean™ filter cartridge  
for ensured protection and peace of mind.  
Cal Spas™ filtration system draws contaminated water  
through the exclusive Bio-Clean™ filter removing  
debris from the water. It then pumps the newly  
2010 Portable Spa  
LTR20101001, Rev. B  
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34  
Using the Entertainment System  
Some spas may be equipped with audio entertain-  
ment options. Several options are available and in-  
clude marine grade CD players and an iPod® docking  
station. Each spa equipped with an audio system is  
delivered with the manufacturer’s operating instruc-  
tions. We strongly recommend that you read these  
instructions prior to operating the unit.  
1. Press the OPEN button on the unit. The faceplate  
will gently lower and expose the disk drive.  
2. Insert a disk in the disk drive.  
3. Flip up the faceplate.  
For the Sony CDX-GT10M system, simply insert a disk  
into the slot in the faceplate.  
The instructions contained in this manual describe  
only basic functions. See the manufacturer’s  
operating instructions for other features and  
functions. These instructions are delivered with the  
owner’s manual in a clear plastic bag.  
Playing a CD  
1. Insert a disk in the disk drive as described above.  
The player will identify the type of disk and begin  
playing it.  
Observe the following precautions for your  
entertainment system:  
2. Use either the remote control or the buttons on  
the faceplate to start and stop the player and to  
jump to selections.  
•
Make sure that hands and CDs are dry before  
coming in contact with this or any electronic  
option.  
3. To remove the disk, press the EJECT button.  
•
•
Always close the CD protective door.  
Using the iPod Docking  
Station  
Do not place wet CD’s into this unit at any  
time.  
To play an iPod from the docking station to the spa’s  
stereo system:  
•
Water damage is not covered by Cal Spas or the  
manufacturer’s warranty.  
1. Place the iPod in the docking station.  
Although the marine grade entertainment system is  
encased in a plastic housing with weather seals, the  
system is water resistant and NOT waterproof. You  
must take every precaution to keep this system dry!  
Water damage is not covered by Cal Spas or the  
manufacturer’s warranty.  
2. Press the SOURCE button on the stereo until the  
display shows AUX.  
3. Play the iPod.  
4. Adjust volume using the volume control in the  
docking station.  
Operating the CD Player  
The manufacturer’s operating instructions are  
delivered with your spa. We strongly recommend  
that you read these instructions prior to operating  
this unit.  
Press the POWER button on the unit or the  
remote control to turn the system on. The system  
automatically starts in the mode it was in when it  
was last shut off.  
Listening to the Radio  
1. Press the MODE button to switch to the radio  
mode.  
2. Press the left and right arrows located at the far  
right of the panel to tune the radio to a station.  
Inserting a Disk  
For the Sony CDX-HS70MW system:  
2010 Portable Spa  
LTR20101001, Rev. B  
www.calspas.com  
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35  
Appendix  
Replacement Parts  
Jets  
Jets  
CRW 5 5” Power Storm  
MJW 5 5” Shower Storm  
Stainless steel: PLU21703677  
Cobalt blue: PLU21703677-BLU  
Stainless steel: PLU21703625  
Cobalt blue: PLU21703625-BLU  
ED 2 25” Euro Directional  
MNW 3” Neck  
Stainless steel: PLU21703674  
Cobalt blue: PLU21703662-BLU  
Stainless steel: PLU21703628  
Cobalt blue: PLU21703628-BLU  
ELE 2 25” Euro Less Eyeball  
msw 3” Micro Swirl  
Stainless steel: PLU21703663  
Cobalt blue: PLU21703663-BLU  
Stainless steel: PLU21703632  
Cobalt blue: PLU21703632-BLU  
EW 2” Euro  
OZ 2” Ozone Injector  
Stainless steel: PLU21703621  
Cobalt blue: PLU21703621-BLU  
Stainless steel: PLU21700818  
Cobalt blue: PLU21700818-BLU  
EWD 2” Neck Euro  
Stainless steel: PLU21703675  
Cobalt blue: PLU21703675-BLU  
PSA 5 5” Power Storm  
Acupressure  
Stainless steel: PLU21703668  
Cobalt blue: PLU21703668-BLU  
mfc 3” Micro Flow Directional  
Stainless steel: PLU21703664  
Cobalt blue: PLU21703664-BLU  
PSD 4” Polystorm Directional  
MFRW 3 25” Neck Blasters  
Stainless steel: PLU21703661  
Cobalt blue: PLU21703661-BLU  
Stainless steel: PLU21703627  
Cobalt blue: PLU21703627-BLU  
PSR 5.25” Power Storm Rifle  
MFW 4” Maxi Flow  
Stainless steel: PLU21703666  
Cobalt blue: PLU21703666-BLU  
Stainless steel: PLU21703630  
Cobalt blue: PLU21703630-BLU  
mfw 3” Micro Flow  
PST 5 25” Power Storm  
Twister  
Stainless steel: PLU21703631  
Cobalt blue: PLU21703631-BLU  
Stainless steel: PLU21703665  
Cobalt blue: PLU21703665-BLU  
2010 Portable Spa  
LTR20101001, Rev. B  
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36  
Jets  
Valves  
1” LED Diverter Valve with  
Swoosh Logo  
SFW 5 5” Sure Flow  
Stainless steel: PLU21703626  
Cobalt blue: PLU21703626-BLU  
PLU21300450  
2” LED Diverter Valve with  
Swoosh Logo  
SW Swim  
PLU21300460  
PLU21700565  
1” Diverter Valve Silver  
Handle with Dark Gray Cap  
and Wall Fitting  
SXW 5 5” Storm, 2 Hole  
PLU21300470  
Stainless steel: PLU21703623  
Cobalt blue: PLU21703623-BLU  
2” Diverter Valve Silver  
Handle with Dark Gray Cap  
and Wall fitting  
PLU21300480  
T 5 25” Tornado  
Stainless steel: PLU21703629  
Cobalt blue: PLU21703629-BLU  
Air Control with Swoosh  
Logo  
PLU21300500  
W 4” Whirlpool  
Air Control Valve Silver  
Handle with Dark Gray Cap  
and Wall Fitting  
Stainless steel: PLU21703609  
Cobalt blue: PLU21703609-BLU  
PLU21300510  
Jet Stream Propulsion  
PLU21702620  
2” Large Diverter Valve,  
Silver Cap  
PLU21300043  
1” Large Diverter Valve,  
Silver Cap  
PLU21300047  
1” Air Control, Silver Cap  
PLU21700378  
2010 Portable Spa  
LTR20101001, Rev. B  
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37  
Pillows  
Waterfalls  
Quad  
Cascade Waterfall  
ACC01400931  
PLU21800820  
Neck Blaster  
Filter Waterfall  
ACC01401010  
PLU21800830  
Cascade (Logo)  
ACC01401030  
Vertical Waterfall  
PLU21800840  
Infinity  
ACC01400950  
Filters  
Filter Cartridge, 75 Sq  
Ft, Anti-Bacterial, with  
Chemical Chamber  
Neck  
ACC01401040  
FIL11100215  
Drains  
Filter Cartridge, 50 Sq  
Ft, Anti-Bacterial, with  
Chemical Chamber  
Main Drain, Super Hi Flo  
Suction 2 1/2” Silver  
FIL11100205  
PLU21400137  
Filter Cartridge 75 Sq Ft,  
Anti-Bacterial  
Bottom Drain Star Suction  
Cover  
FIL11703211  
PLU21400197  
Filter Cartridge, 50 Sq Ft,  
Anti-Bacterial  
FIL11100201  
Bottom Drain Filtration  
Return Assembly  
OZO18300005  
2010 Portable Spa  
LTR20101001, Rev. B  
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38  
Lights  
LED Lights  
Light Assembly Complete  
Small Controller Daisy  
Chain  
LIT16000150  
LIT16100179  
Light Mini 2” Diameter  
LIT16000151  
2’ Daisy Chain Jumper  
LIT16100183  
Walfitting, Clear Lens Cap,  
Jumbo Spa Light, 5”  
LIT16100153  
Overmold Adapter for Small  
Controller  
Red Lens Insert, Jumbo Spa  
Light  
LIT16100209  
LIT16100155  
Quad LED Daisy Chain  
Assembly  
LIT16100211  
Blue Lens Insert, Jumbo Spa  
Light  
LIT16100156  
Dual LED Daisy Chain  
Assembly  
LIT16100212  
Ozone Cartridges  
Cal Zone Quest 2000  
Replacement Cartridge  
7 LED 2” Light Daisy Chain  
with Stand-Off  
OZO18100020  
LIT16100214  
Faceted Bullet Lens,  
Polycarbonate, UV Stable  
LIT16100215  
Silicone O-Ring for Lens  
LIT16100208  
Replacement Cabinet Panels  
The complete selection of replacement cabinets for  
all models is very extensive and too lengthy for this  
owner’s manual. See your Cal Spas deal to order  
replacement panels for your spa, or call 1-800-CAL-  
SPAS.  
2010 Portable Spa  
LTR20101001, Rev. B  
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39  
Covers  
Avalon Series  
A515/A526/A534  
Standard Rust  
Standard Gray  
Standard Slate  
Standard Palomino  
Deluxe Rust  
Diamond Series  
D836L / D836B / D847M /  
D850L / D850B / D865B / D865L  
84” X 64”  
ACC01200460  
93” X 93”  
ACC01200420  
Standard Rust  
Standard Gray  
Standard Slate  
Standard Palomino  
Deluxe Rust  
ACC01200461  
ACC01200464  
ACC01200466  
ACU02200500  
ACU02200501  
ACU02200502  
ACU02200499  
ACC01200421  
ACC01200422  
ACC01200423  
ACU02200260  
ACU02200261  
ACU02200266  
ACU02200267  
ACU02200262  
ACU02200263  
ACU02200264  
Deluxe Gray  
Deluxe Gray  
Deluxe Slate  
Deluxe Slate  
Deluxe Palomino  
Deluxe Palomino  
Custom Teal  
A726 / A734 / A744  
Standard Rust  
Standard Gray  
Standard Slate  
Standard Palomino  
Deluxe Rust  
84” X 84”  
Custom Navy  
Custom Hunter  
ACC01200410  
ACC01200411  
ACC01200412  
ACC01200419  
ACU02200250  
ACU02200251  
ACU02200256  
ACU02200257  
D846D  
93” OCTAGON  
ACC01200434  
ACC01200435  
ACC01200436  
ACC01200433  
ACU02200277  
ACU02200278  
ACU02200279  
ACU02200276  
ACU02200287  
ACU02200288  
ACU02200298  
Standard Rust  
Standard Gray  
Standard Slate  
Standard Palomino  
Deluxe Rust  
Deluxe Gray  
Deluxe Slate  
Deluxe Palomino  
Deluxe Gray  
A826 / A834 / A844 / A857  
Standard Rust  
93” X 93”  
Deluxe Slate  
Deluxe Palomino  
Custom Teal  
ACC01200420  
ACC01200421  
ACC01200422  
ACC01200423  
ACU02200260  
ACU02200261  
ACU02200266  
ACU02200267  
Standard Gray  
Standard Slate  
Custom Navy  
Custom Hunter  
Standard Palomino  
Deluxe Rust  
Deluxe Gray  
D957E  
96” x 135”  
Deluxe Slate  
Standard Rust  
Standard Gray  
Standard Slate  
Standard Palomino  
Deluxe Rust  
ACC01200440  
ACC01200441  
ACC01200444  
ACC01200445  
ACU02200280  
ACU02200281  
ACU02200285  
ACU02200286  
ACU02200282  
ACU02200283  
ACU02200284  
Deluxe Palomino  
A970L  
93” X 130”  
Standard Rust  
Standard Gray  
Standard Slate  
Standard Palomino  
Deluxe Rust  
ACC01200450  
ACC01200451  
ACC01200452  
ACC01200454  
ACU02200290  
ACU02200291  
ACU02200295  
ACU02200289  
Deluxe Gray  
Deluxe Slate  
Deluxe Palomino  
Custom Teal  
Deluxe Gray  
Custom Navy  
Custom Hunter  
Deluxe Slate  
Deluxe Palomino  
2010 Portable Spa  
LTR20101001, Rev. B  
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40  
D950N / D965N /  
D963S / D950S  
D635V  
84” X 93”  
ACC01200462  
93” x 130”  
ACC01200450  
Standard Rust  
Standard Gray  
Standard Slate  
Standard Palomino  
Deluxe Rust  
Standard Rust  
Standard Gray  
Standard Slate  
Standard Palomino  
Deluxe Rust  
ACC01200463  
ACC01200465  
ACC01200467  
ACU02200510  
ACU02200511  
ACU02200512  
ACU02200509  
ACU02200513  
ACU02200514  
ACU02200515  
ACC01200451  
ACC01200452  
ACC01200454  
ACU02200290  
ACU02200291  
ACU02200295  
ACU02200289  
ACU02200296  
ACU02200297  
ACU02200299  
Deluxe Gray  
Deluxe Gray  
Deluxe Slate  
Deluxe Palomino  
Custom Teal  
Deluxe Slate  
Deluxe Palomino  
Custom Teal  
Custom Navy  
Custom Hunter  
Custom Navy  
Custom Hunter  
Fitness Series  
F2400  
D525L  
64” x 84”  
96” x 169”  
Standard Rust  
Standard Gray  
Standard Slate  
Standard Palomino  
Deluxe Rust  
ACC01200460  
ACC01200461  
ACC01200464  
ACC01200466  
ACU02200500  
ACU02200501  
ACU02200502  
ACU02200499  
ACU02200503  
ACU02200504  
ACU02200505  
Deluxe Rust  
ACU02200420  
ACU02200421  
ACU02200422  
ACU02200423  
ACU02200424  
ACU02200425  
ACU02200426  
Deluxe Gray  
Deluxe Slate  
Deluxe Palomino  
Custom Teal  
Custom Navy  
Custom Hunter  
Deluxe Gray  
Deluxe Slate  
Deluxe Palomino  
Custom Teal  
F2500  
93” x 206”  
Custom Navy  
Custom Hunter  
Deluxe Rust  
Deluxe Gray  
Deluxe Slate  
Deluxe Palomino  
Custom Teal  
Custom Navy  
Custom Hunter  
ACU02200400  
ACU02200401  
ACU02200402  
ACU02200406  
ACU02200403  
ACU02200404  
ACU02200405  
D736B / D736L / D750B /  
D750L / D765B / D765L  
84” x 84”  
Standard Rust  
Standard Gray  
Standard Slate  
Standard Palomino  
Deluxe Rust  
ACC01200410  
ACC01200411  
ACC01200412  
ACC01200419  
ACU02200250  
ACU02200251  
ACU02200256  
ACU02200257  
ACU02200252  
ACU02200253  
ACU02200254  
F4700  
96” x 202”  
Deluxe Rust  
Deluxe Gray  
Deluxe Slate  
Deluxe Palomino  
Custom Teal  
Custom Navy  
Custom Hunter  
ACU02200407  
ACU02200408  
ACU02200409  
ACU02200410  
ACU02200411  
ACU02200412  
ACU02200413  
Deluxe Gray  
Deluxe Slate  
Deluxe Palomino  
Custom Teal  
Custom Navy  
Custom Hunter  
2010 Portable Spa  
LTR20101001, Rev. B  
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41  
FII730/FII745  
Standard Rust  
Standard Gray  
Standard Slate  
Standard Palomino  
Deluxe Rust  
84” x 84”  
ACC01200410  
Family II Series  
FII515B  
78” ROUND  
43” x 83”  
54” x 78”  
ACC01200411  
ACC01200412  
ACC01200419  
ACU02200250  
ACU02200251  
ACU02200256  
ACU02200257  
ACU02200252  
ACU02200253  
ACU02200254  
Standard Rust  
Standard Gray  
Standard Slate  
Standard Palomino  
Deluxe Rust  
Deluxe Gray  
Deluxe Slate  
Deluxe Gray  
Deluxe Palomino  
Deluxe Teal  
Deluxe Slate  
Deluxe Palomino  
Deluxe Teal  
Deluxe Navy  
Deluxe Hunter  
Deluxe Navy  
Deluxe Hunter  
FII830/FII845  
Standard Rust  
Standard Gray  
Standard Slate  
Standard Palomino  
Deluxe Rust  
93” x 93”  
ACC01200420  
ACC01200421  
ACC01200422  
ACC01200423  
ACU02200260  
ACU02200261  
ACU02200266  
ACU02200267  
ACU02200262  
ACU02200263  
ACU02200264  
FII518B  
Standard Rust  
Standard Gray  
Standard Slate  
Standard Palomino  
Deluxe Rust  
Deluxe Gray  
Deluxe Slate  
Deluxe Gray  
Deluxe Palomino  
Deluxe Teal  
Deluxe Slate  
Deluxe Palomino  
Deluxe Teal  
Deluxe Navy  
Deluxe Hunter  
Deluxe Navy  
Deluxe Hunter  
Galaxy Series  
GX49  
FII520B  
93” x 93”  
Deluxe Rust  
Standard Gray  
ACC01200370  
Deluxe Rust  
Deluxe Gray  
Deluxe Slate  
Deluxe Palomino  
ACU02200260  
ACU02200261  
ACU02200266  
ACU02200267  
ACC01200371  
Standard Slate  
Standard Palomino  
Deluxe Rust  
ACC01200373  
ACC01200374  
ACU02200210  
ACU02200211  
ACU02200216  
ACU02200217  
ACU02200212  
ACU02200213  
ACU02200214  
Deluxe Gray  
Deluxe Slate  
Deluxe Palomino  
Deluxe Teal  
Deluxe Navy  
Deluxe Hunter  
2010 Portable Spa  
LTR20101001, Rev. B  
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42  
VX834B/L, VX848B/L, VX860B/L  
Standard Rust  
93” x 93”  
ACC01200420  
Victory Xtreme Series  
VX901  
72” x 72”  
ACC01200566  
Standard Gray  
ACC01200421  
ACC01200422  
ACC01200423  
ACU02200260  
ACU02200261  
ACU02200266  
ACU02200267  
ACU02200262  
ACU02200263  
ACU02200264  
Standard Rust  
Standard Slate  
Standard Palomino  
Deluxe Rust  
Standard Gray  
ACC01200567  
ACC01200568  
ACC01200559  
Standard Slate  
Standard Palomino  
Deluxe Gray  
Deluxe Slate  
FX624B  
76” x 84”  
Deluxe Palomino  
Custom Teal  
Standard Rust  
Standard Gray  
Standard Slate  
Standard Palomino  
Deluxe Rust  
ACC01200406  
ACC01200407  
ACC01200508  
ACC01200509  
ACU02200362  
ACU02200363  
ACU02200367  
ACU02200358  
ACU02200372  
ACU02200373  
ACU02200374  
Custom Navy  
Custom Hunter  
Deluxe Gray  
Deluxe Slate  
Deluxe Palomino  
Custom Teal  
Custom Navy  
Custom Hunter  
VX724L  
78” x 84”  
Standard Rust  
Standard Gray  
Standard Slate  
Standard Palomino  
ACC01200520  
ACC01200521  
ACC01200522  
ACC01200523  
VX726B/L, VX740L  
Standard Rust  
Standard Gray  
Standard Slate  
Standard Palomino  
Deluxe Rust  
84” x 84”  
ACC01200410  
ACC01200411  
ACC01200412  
ACC01200419  
ACU02200250  
ACU02200251  
ACU02200256  
ACU02200257  
ACU02200252  
ACU02200253  
ACU02200254  
Deluxe Gray  
Deluxe Slate  
Deluxe Palomino  
Custom Teal  
Custom Navy  
Custom Hunter  
2010 Portable Spa  
LTR20101001, Rev. B  
www.calspas.com  
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43  
Keeping Fit with your Cal Spa  
IMPORTANT: Always consult your physician before starting any exercise activity or program. The fitness series  
spas feature rubber exercise bands. When stretched, these bands create a high tension condition. Improper use  
or failure to connect the exercise bands properly may cause injury. Always inspect all of the exercise equipment  
prior to beginning any exercise. Do not use any damaged equipment  
The fitness equipment consists of: two rowing arm bars, two 62” exercise bands, two 32” exercise bands, two  
27” exercise bands, two hand grips, two ankle bands, two hand loops, and an exercise belt. This equipment  
attaches to the exercise anchors located on the spa walls.  
Fitness Series™ Exercise Program  
Refer to the equipment configurations shown on the next page for the following exercises.  
Seated Row  
Standing Shoulder Press  
Use the exercise bars in a seated position with your Using the exercise grips, place your palms facing  
feet stable, abs tight and lower back stable. Keep away from your body with your elbows bent at 90˚.  
your palms down, arms extended with elbows slightly Press upward bringing your hands together in front of  
bent. Pull towards your chest squeezing your shoulder you, above your head and slowly return to the start  
blades to the middle back and returning slowly to the position.  
starting position.  
Arm Curls  
Standing Chest Fly  
Using the exercise grips, place your hands face up with  
Using the exercise grips, place palms sideways facing your elbows slightly bent, pull upward towards your  
your body with your elbows slightly bent. Pull forward chin squeezing and flexing your biceps then slowly  
your body forward, bringing hands together, squeezing return to start position.  
and flexing chest muscles, then slowly returning to the  
starting position.  
Running or Walking  
Attach the exercise belt around your waist and attach  
the two 62” exercise bands to the far wall of the spa.  
Standing Chest Press  
Using the exercise grips, place your palms down with Turn on the two swim jets and walk or run into jet  
your elbows bent at 90˚. Press forward bringing your stream.  
hands together, squeezing and flexing your chest  
muscles, then slowly return to the start position.  
Leg Stretching and Strength Training  
Attach an ankle band to your ankle and attach a 62”  
exercise band to any exercise anchor. Lift your leg to  
the side or back as the band provides tension.  
2010 Portable Spa  
LTR20101001, Rev. B  
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44  
Connecting the Exercise Equipment  
The drawings below show different ways the exercise  
kit can be connected depending on the exercises you  
wish to do.  
2010 Portable Spa  
LTR20101001, Rev. B  
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45  
Cal Spas™ Chemicals  
2010 Portable Spa  
LTR20101001, Rev. B  
www.calspas.com  
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46  
International  
Portable Spas  
All Cal Spas portable spas are warranted to be free from defects in material and workmanship at the time of delivery.  
This warranty becomes valid at time of purchase and ends either by specified time-frame listed above, owner-transfer,  
relocation, or installation of any component other than by manufacturer.  
This limited warranty is only valid on portable spas delivered outside the United States. However, it does not apply  
to special offers and events and extends through the selling dealer to the original purchaser at the original site of  
installation. This warranty excludes Designer Series in-ground spas.  
Spa Shell / Structural  
LMS warrants against the loss of water through the spa shell due to defects in materials and/or workmanship for a  
period of three years.  
Interior Surface  
LMS warrants against cracks, blisters, peeling, discoloration and delamination of interior surfaces for a period of 3  
years.  
Equipment  
LMS warrants the spa’s electrical and electronic components, specifically: the control system, pumps and air blowers  
against malfunction due to defects in materials and/or workmanship for a period of three years.  
Plumbing  
LMS warrants all factory installed plumbing and Eliminator™ Plus Wet Ends from loss of water due to defects in  
material and/or workmanship for a period of three years.  
Cabinets  
LMS warrants Cal Premium™, Cal Select™ and Cal Stone™ panels against cracking and warping for a period of three  
years. Cabinet surface peeling, blistering, fading, or delamination are specifically excluded from this warranty.  
Electrical and Electronic Components  
LMS warrants stereos and the LED light source one year.  
Components  
LMS warrants manufacturer-installed XL Heat Exchanger™ and Cal Zone Quest 2000 Ozonator™ against malfunction  
due to defects in materials and/or workmanship for a period of five years. After the original expressed spa warranty  
coverage from date of delivery has expired, five year warranty covers parts only. Specifically excludes replacement  
ozone cartridge, which has a one year warranty.  
Manufacturer Warranty  
Cal Spas electronic component warranty is extended through the manufacturer of the product including, but not  
limited to, stereos. Spa covers are warranted for one year by manufacturer unless otherwise specified.  
Warranty Performance  
In the event of a malfunction or defect covered under the terms of this warranty, the factory authorized selling dealer  
is responsible for performing all necessary repairs. To obtain service, contact the selling dealer. In the event the  
consumer is unable to obtain satisfactory customer service from the selling dealer, written notification must be given  
to the LMS Customer Relations Department within 30 days of the reported failure. There will be no charge for parts  
or labor on a covered item. However, the LMS Service Agent may assess a reasonable travel or mileage charge per  
service call, which may include diagnostic time. If LMS determines that repair of a covered item is not feasible, LMS  
reserves the right to replace the defective merchandise with merchandise equivalent or equal in value to the original  
merchandise. In the event of any warranty replacement, all removal, replacement, installation and shipping costs are  
the responsibility of the spa owner.  
2010 Portable Spa  
LTR20101001, Rev. B  
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47  
•
Spas improperly installed or placed on non-approved  
surfaces  
Proration of Warranty  
Units determined by the Company to be non-repairable  
will be replaced on a prorated basis with the same or a  
comparable unit. The user will be charged one percent  
of the current retail cost for each full month of ownership  
from the date of purchase through the date failure is  
determined to be non-repairable. This charge will be  
waived during the first twelve months of ownership.  
Although shell cracks, which are breaks in the shell  
that go all the way through, are covered by this limited  
warranty, cosmetic scratches, gouges and crazing are  
not considered cracks and are not covered.  
The limited warranty applies only to spas normally used  
for personal, family or household purposes.  
Warranty Limitations and Exclusions  
For relocating your spa without voiding your warranty,  
contact Customer Service for relocation procedures.  
This warranty is void if the spa has been subject to  
negligence, alteration, misuse, abuse, repairs by  
non-LMS authorized personnel, incorrect electrical  
installation, installation of any component other than by  
the manufacturer, acts of God (including, but not limited  
to, acts of nature and surrounding environments), and  
any other cases beyond the control of LMS.  
Replaceable service items such as filters, light bulbs,  
pillows, jet inserts, and filter covers are specifically  
excluded from the limited warranty.  
Spa covers and stereo systems are delivered with their  
own manufacturer’s warranty. For more information,  
please see their warranties in the owner’s information  
package that was delivered with your spa for more  
information.  
Examples of common acts invalidating this warranty  
include, but are not limited to:  
•
•
•
Use of spa in a non-residential application  
Scratches caused by normal use  
Equipment adjustments (such as pressure switch  
adjustments) are specifically excluded from this  
warranty.  
Operation of spas water temperature out of the  
normal operating range of 32˚F (0°C) to 118˚F  
(47.8°C)  
Disclaimers  
This limited warranty is made with the express  
understanding that the spa is not an essential device or  
medical device as defined under State and Federal Law.  
LMS shall not be liable for loss of use of the spa or other  
incidental or consequential costs, expense or damages,  
which may include but are not limited to removal  
of permanent deck or other custom fixtures or the  
necessity for crane removal. Any implied warranty shall  
have duration equal of the applicable warranty stated  
above. Under no circumstances shall LMS or any of its  
representatives be held liable for injury to any person or  
damage to any property, however arising.  
•
•
Damage caused by incorrect water level (low,  
overflow, etc.)  
Damage caused by extreme weather conditions (hot,  
cold, etc.)  
•
•
Damage caused by dirt, sand and calcium  
Damage caused by clogged filter cartridges (see filter  
cleaning recommendations in this owner’s manual)  
•
•
Damage caused by continued operation of this spa  
with either a known or an unknown problem  
Damage caused by tri-chlor, acids, chlorine tablets,  
any floating chemical devices, or any spa chemicals  
not authorized by LMS  
Legal Remedies  
This limited warranty gives you specific legal rights and  
you may have other rights, which may vary from state  
to state.  
•
Damage caused by improper water chemistry (high  
levels of chlorine, bromine, calcium, pH and other  
excessive chemical levels)  
Customer Service  
See your Cal Spas dealer for a copy of the applicable  
warranty, details, and any questions you may have  
regarding the warranty coverage on your spa.  
•
•
Damage caused by direct sunlight. Spas should  
always be covered when not in use  
Damage caused as a result of failure to follow  
operating instructions as defined within this owner’s  
manual  
•
Damage caused by incorrect electrical installation,  
electrical brownout, voltage spikes, or operation of  
spa out of voltage range by more than ±10%  
2010 Portable Spa  
LTR20101001, Rev. B  
www.calspas.com  
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Locating the product serial number  
The serial number of your Cal Spa is located on a metal plate attached to  
the lower right front panel of the spa.You will need this number to properly  
register your spa and activate coverage. Write this information in the space  
provided below.  
Cal Spa Model: _______________________________________________  
Cal Spa Serial Number: ________________________________________  
Date Purchased: ______________________________________________  
Date Installed: _______________________________________________  
Cal Spa Dealer’s Phone Number: _________________________________  
Cal Spa Dealer’s Address: ______________________________________  
CONTACT INFORMATION  
For customer service, please contact your authorized dealer immediately. If you need additional information and/  
or assistance, please contact:  
LMS Customer Service Department  
1462 East Ninth Street  
Pomona, CA 91766.  
Phone: 1-909-623-8781  
Fax: 1-909-629-3890  
www.calspas.com  
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