LTR20091000, Rev. A
11/24/08
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1
Important Safety Instructions
When installing and using this electrical equipment, 104˚F (40˚C) are considered safe for a healthy
always follow basic safety precautions. Following adult. Lower water temperatures are recommended
these instructions will help make your first spa for young children and when spa use exceeds 10
session a pleasurable one.
minutes.
High water temperatures have a high potential for
causing fetal damage during pregnancy. Women
who are pregnant, or who think they are pregnant,
should always check with their physician prior to spa
usage.
READ AND FOLLOW ALL INSTRUCTIONS
NOTE: A licensed electrician may be required to
upgrade your standard receptacle and/or circuit
breaker.
DANGER -- RISK OF ACCIDENTAL DROWNING:
Do not allow children to be in or around a spa unless
a responsible adult supervises them. Keep the spa
cover on and locked when not in use. See instructions
enclosed with your cover for locking procedures.
The use of alcohol, drugs or medication before or
during spa use may lead to unconsciousness, with
the possibility of drowning.
Persons suffering from obesity, a medical history of
heart disease, low or high blood pressure, circulatory
system problems or diabetes should consult a
physician before using the spa.
DANGER -- RISK OF INJURY: The suction fittings
in this spa are sized to match the specific water
flow created by the pump. Should the need arise to
replace the suction fittings, or the pump, be sure the Persons using medications should consult a physician
flow rates are compatible.
before using the spa since some medications may
induce drowsiness while others may affect heart
rate, blood pressure and circulation.
DANGER -- RISK OF INJURY: Never operate the
spa if the suction fitting or filter baskets are broken
or missing.
Hyperthermia Danger
DANGER -- RISK OF INJURY: Never replace a
suction fitting with one that is rated less than the
flow rate marked on the original suction fitting.
Prolonged exposure to hot air or water can induce
hyperthermia. Hyperthermiaoccurswhentheinternal
temperature of the body reaches a level 3˚F to 6˚F
above the normal body temperature of 98.6˚F (or
2˚C to 4˚C above 37˚C). While hyperthermia has
many health benefits, it is important not to allow
your body’s core temperature to rise above 103˚F
(39.5˚C). Symptoms of excessive hyperthermia
include dizziness, lethargy, drowsiness and fainting.
The effects of excessive hyperthermia may include:
DANGER -- RISK OF ELECTRIC SHOCK: Install
the spa at least 5 feet (1.5 meters) from all metal
surfaces. As an alternative, a spa may be installed
within 5 feet of metal surfaces if each metal surface
is permanently bonded by a minimum #8 AWG solid
copper conductor to the outside of the spa’s control
box.
•
•
Failure to perceive heat
DANGER -- RISK OF ELECTRIC SHOCK: Do not
permit any external electrical appliances, such as
lights, telephones, radios, televisions, and etc., within
five feet (1.5 meters) of the spa. Never attempt to
operate any electrical device from inside the spa.
This does not apply to lights, stereos and televisions
that are built into the spa as factory options from Cal
Spas™.
Failure to recognize the need to exit spa or hot
tub
•
•
•
•
Unawareness of impending hazard
Fetal damage in pregnant women
Physical inability to exit the spa
Unconsciousness
WARNING -- RISK OF INJURY
The spa water should never exceed 104˚F (40˚C).
Water temperatures between 100˚F (38˚C) and
WARNING: The use of alcohol, drugs, or medication
can greatly increase the risk of fatal hyperthermia.
2009 Portable Spa
LTR20091000, Rev. A
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2
Preparing for Your New Portable Spa
Most cities and counties require permits for exterior construction and electrical circuits. In addition, some
communities have codes requiring residential barriers such as fencing and/or self-closing gates on property to
prevent unsupervised access to the property by children. Your dealer can provide information on which permits
may be required and how to obtain them prior to the delivery of your spa.
Planning the Best Location
Provide a View with Your Spa
Think about the direction you will be facing when
Safety First
Do not place your spa within 10 feet (3 m) of
sitting in your spa. Do you have a special landscaped
overhead power lines.
area in your yard that you find enjoyable? Perhaps
there is an area that catches a soothing breeze during
the day or a lovely sunset in the evening.
Consider How You Will Use Your Spa
How you intend to use your spa will help you
determine where you should position it. For example,
will you use your spa for recreational or therapeutic
purposes? If your spa is mainly used for family
recreation, be sure to leave plenty of room around
it for activity. If you will use it for relaxation and
therapy, you will probably want to create a specific
mood around it.
Keep Your Spa Clean
In planning your spa’s location, consider a location
where the path to and from the house can be kept
clean and free of debris.
Prevent dirt and contaminants from being tracked
into your spa by placing a foot mat at the spa’s
entrance where the bathers can clean their feet
before entering your spa.
Plan for Your Environment
If you live in a region where it snows in the winter or
rains frequently, place the spa near a house entry. By
doing this, you will have a place to change clothes
and not be uncomfortable.
Allow for Service Access
Many people choose to install a decorative structure
around their spa. If you are installing your spa with
any type of structure on the outside, such as a
gazebo, remember to allow access for service. It is
always best to design special installations so that the
spa can still be moved, or lifted off the ground.
Consider Your Privacy
In a cold-weather climate, bare trees won’t provide
much privacy. Think of your spa’s surroundings during
all seasons to determine your best privacy options.
Consider the view of your neighbors as well when
you plan the location of your spa.
Preparing a Good Foundation
Damage caused by inadequate or improper
foundation support is not covered by the
warranty
Place the spa on a level foundation (preferably a 4”
concrete slab). If you are installing the spa indoors,
pay close attention to the flooring beneath it. Choose
flooring that will not be damaged or stained.
It is the responsibility of the spa owner to provide a
proper foundation for the spa.
If you are installing your spa on an elevated wood
deck or other structure, consult a structural engineer
or a contractor to ensure the structure will support
the weight of 150 pounds per square foot.
We strongly recommended that you have a qualified,
licensed contractor prepare the foundation for your
spa.
2009 Portable Spa
LTR20091000, Rev. A
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3
120 Volt Electrical Installation
Always follow applicable local, state and federal
codes and guidelines.
All 120V spas must have a GFCI. This can be either a
20 amp GFCI receptacle or a 20 amp GFCI cord and
plug kit as shown (CKIT110 - P/N ELE09700086).
Use only a dedicated electrical line with a 20 amp
breaker.
Test the GFCI plug prior to first use and periodically
when the spa is powered. To test the GFCI plug
version, follow these instructions. (Spa should already
be plugged in and operational.)
Cord-and-plug connections may not use a cord longer
than 15 feet (4.6 m) and must be plugged into a
dedicated 20 amp GFCI connection (NEC 680.42(A)
(2)). Do not use extension cords!
1. Press the TEST button on the GFCI. The GFCI will
trip and the spa will stop operating.
Always use a weatherproof-covered receptacle.
2. Press the RESET button on the GFCI. The GFCI
will reset and the spa will turn back on.
Receptacle shall be located not less than 5 feet (1.5
m) from and not exceeding 10 feet (3.0 m) from the
inside wall of the spa. (NEC 680.43(A))
The spa is now safe to use.
Do not bury the power cord. If your cord becomes
damaged, replace it before next usage.
If the GFCI trips while the spa is in use, press the
RESET button. If the GFCI does not reset, unplug the
spa and call your local Cal Spas dealer for service. DO
NOT USE THE SPA!
240 Volt Electrical Installation
All 240V spas must be permanently connected When NEC requires the use of wires larger than #6
(hardwired) to the power supply. These instructions AWG, install a junction box near the spa and use #6
describe the only acceptable electrical wiring AWG wire between the junction box and the spa.
procedure. Spas wired in any other way will void your
warranty and may result in serious injury.
Wire runs over 85 feet must increase wire gauge
to the next lower number. For example: A normal
50 amp GFCI with four #8 AWG Copper wires run
over 85 feet would require you to go to four #6 AWG
copper wires.
This is the only acceptable electrical wiring procedure.
Spas wired in any other way will void your warranty.
See the wiring diagram on page 6.
Read and follow the heater manufacturer’s safety
and installation instructions prior to installation and
operation. Incorrect installation may damage the
heater and void its warranty.
When installed in the United States, the electrical
wiring of this spa must meet the requirements of
National Electric Code, ANSI/NFPA 70-2008 and
any applicable local, state, and federal codes. The
electrical circuit must be installed by an electrical
contractor and approved by a local building / electrical
inspector.
Testing the GFCI Breaker
Test the GFCI breaker prior to first use and periodically
when the spa is powered. To test the GFCI breaker
follow these instructions (spa should be operating):
GFCI and Wiring Requirements
The power supplied to the spa must be on a dedicated
GFCI protected circuit as required by ANSI/NFPA 70
with no other appliances or lights sharing the power.
1. Press the TEST button on the GFCI. The GFCI will
trip and the spa will shut off.
2. Reset the GFCI breaker by switching the breaker
to the full OFF position, wait a moment, then
turn the breaker back on. The spa should have
power again.
Use copper wire with THHN insulation. Do not use
aluminum wire.
Use the table on the next page to determine your
GFCI and wiring requirements.
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LTR20091000, Rev. A
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Spa Model
GFCI Required
Wires Required
All 240V spas (except 6300 control
boxes requiring high amperage
(see below)
One 50 amp GFCI
Four #8 AWG copper wires
Spas with the 6300 control box (when One 60 amp GFCI
high amperage is selected on circuit
board)
Four #8 AWG copper wires
SEE CONFIGURATION
INSTRUCTIONS ON PAGE 6.
Ultimate Fitness Spas:
Fitness 2400 spa with 5.5 kW
heater
One 50 amp GFCI
Four #8 AWG copper wires
Fitness 2400 spa with 11 kW
heater and Fitness Pro 2500 spa
SEE PAGES 6 AND 7 FOR
INSTALLATION DIAGRAM.
Service 1: One 60 amp Service 1: Four #8 AWG copper wires
GFCI
Service 2: One 30 amp Service 2: Three #8 AWG copper wires
GFCI
Fitness Pro 4700 spa
Service 1 (swim side):
One 60 amp GFCI
Service 1: Four #8 AWG copper wires
Service 2: Three #8 AWG copper wires
Service 3: Four #8 AWG copper wires
SEE PAGES 6 AND 7 FOR
INSTALLATION DIAGRAM.
Service 2 (swim side):
One 30 amp GFCI
Service 3 (spa side):
One 40 amp GFCI
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Configuring the 6300 Control System
The 6300 control system requires higher power than other 240V systems. Dip switch #10 is factory set in the
ON position. This causes the heater to shut off when any pump is running in high speed. To allow the heater
to continue operating, dip switch #10 must be set to the OFF position.
To ensure your spa functions
properly, ensure the following
steps are performed before
starting your spa:
•
When installing the electrical
system, use a 60 amp GFCI.
Follow the GFCI wiring
diagram on the next page.
•
Have your dealer or installer
set dip switch #10 to the
OFF position on the circuit
board as shown at right.
Electrical Installation for 11 kW Heater
This applies to Ultimate Fitness spas with the 11 kW heater
only.
Two electrical services are required to heat the swim side of the
Fitness Spa.
2009 Portable Spa
LTR20091000, Rev. A
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GFCI Wiring Diagram
2009 Portable Spa
LTR20091000, Rev. A
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7
Gas Heater Hook up
Ultimate Fitness Series spa owners may buy and install a separate gas heater and pump for use with their spa.
This option may be purchased separately from your local distributor.
Spa owners are responsible for ensuring installation of their gas heater conforms to local, state, and federal
regulations. The electrical and gas installation must be performed by contractors and approved by a local
building / electrical inspector. Failure to do so may void your warranty.
All Ultimate Fitness Series spas are plumbed with a gas heater ready union located inside the cabinet at
either the front or rear, depending on the model. (See the figures below and at right.) Properly installed, they
can be attached to an external gas heater. Customers are responsible for creating openings in the panel to
accommodate the lines and wiring. The gas heater should be located not less than 10 feet and no more than
25 feet away from the spa.
To connect the plumbing for an external gas heater:
1. Disconnect the ready union.
2. Cut off both sides of the union and discard it.
3. Create two 2½” diameter holes through the spa panel.
4. Use two 2” couplings to connect the hoses to 10’ - 15’ 2-3/8” diameter PVC lines.
5. Connect PVC lines to the gas heater.
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LTR20091000, Rev. A
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2009 Portable Spa
LTR20091000, Rev. A
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9
Filling and Powering Up Your Portable Spa
Never fill your spa with soft water.
Soft water makes it impossible to maintain the proper water chemistry and may cause the
water to foam, which will ultimately harm the finish of the spa and void your warranty.
1. Once the spa has been placed on an approved
surface and has been correctly wired by a licensed
electrician, inspect all plumbing connections in the
equipment area of your spa. Ensure that these
connections are secure and that they did not
loosen during shipment.
5. Presoak the filters in spa water.
VERY IMPORTANT!
You must presoak the filters before
inserting them in the filter canister.
Dry filters can allow air into the
filtration system which can cause
pump failure.
2. If equipped, open all gate valves in the equipment
area. Before operating the spa, these valves must
be in the up or “open” position.
6. (For owners of the automatic bromine generator)
Make sure the dial on the face of the bromine
generator unit is turned to the OFF position.
VERY IMPORTANT!
Never run the spa with the gate valves
closed or without water circulating for
long periods of time. Be careful not to
over-tighten the plumbing fittings.
7. Once the water is at the correct level and air
is bled, turn on the power at the GFCI breaker.
(Ensure that the 120V spas are connected to the
proper electrical outlet.)
Note: Depending on the model, when the power
is turned on to the spa, the controls will perform
a diagnostic check for approximately five minutes.
When the diagnostic is complete, the spa will
automatically operate at filter speed and continue
heating until the spa water temperature reaches
the default temperature of 100˚F.
3. Remove the cartridge from filter canister.
4. Place a garden hose in the filter canister and fill
your spa with regular tap water about six
inches from the top.
VERY IMPORTANT!
8. If no water is flowing when the pump is running,
there could be an air pocket at the suction side of
the pump. Shut off power to the spa and loosen
the pump union on the suction side of the pump
to bleed the air. When air is bled, turn power
back on.
Always fill the spa through the filter
canister! Failure to do so may cause
air to be trapped in the filtration
system and prevent the pumps from
operating properly.
9. Install the pre-soaked filters into the filter
canister.
The spa is now ready for use.
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Operating Your Spa
5100, 6200 and 6300 Electronic Control Operation
Initial Start up
When first powered up, your spa will perform a self-diagnostic check and to into priming mode. The topside will
display PR to indicate this. Priming mode will be active for less than five minutes. When the spa has finished
priming, the heater will be activated and the water temperature will be maintained in standard mode. The spa
will heat to 100°F (37.5°C) at start up until the set temperature is changed as described below.
These instructions will describe features and options that your particular spa may not be equipped with.
Temperature Adjustment
(Range 80°F to 104°F, 26°C to 40°C)
The 6200 and 6300 electronic control
panels display the actual water temperature
in degrees Fahrenheit.
The displayed
temperature will only be current after the
pump has been running for at least two
minutes.
To display the temperature that the spa
is set to:
•
Press the Temp button. The
temperature setting will flash.
•
While the display is flashing, each
time you press Temp button, the
set temperature will change up or
down one degree.
•
If the desired temperature is
opposite of the direction each press
of the button is making, release
button, allow display to stop flashing and then
press Temp button to change temperature the
other direction.
•
Economy mode will heat the water to the set
temperature while Sleep mode, indicated by a
SL on the main display, will also only activate
the heater during the filtering cycles but will
only heat the water to within 20°F (10°C) of the
set temperature. Like Economy mode, SL will
display solid when temperature is not current and
will alternate with actual temperature when it is
current.
Standard, Economy and Sleep Heating
Modes
Your new spa is equipped with a heating feature that
gives you complete control of the heating system.
When the spa is powered up, it will automatically start
in standard heating mode.
• St will light briefly on the main display. In this
mode, the heating system will automatically
maintain the set spa temperature. In the economy-
heating mode, the heating system will only activate
during filtration times.
NOTE: Displayed temperature will only be current after
the pump has been running for at least two minutes.
Switching Modes
•
•
Ec will display solid if temperature is not current
andwillalternatewithspatemperatureifmeasured
temperature is current.
Press Temp button followed by the Light
button.
•
Press the same sequence to switch to the next
mode.
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Jets
Automatic Time outs
Press the Jets button:
These features will automatically turn themselves off
during periods of continuous use:
•
•
•
Once to activate low speed pump.
Twice to activate high speed.
Three times to turn pump off.
•
•
•
•
•
Low speed pump
High speed pumps
After 4 hours
After 15 minutes
Optional circulation pump After 15 minutes
Light
Optional turbo
Spa light
After 15 minutes
After 15 minutes
Press the Light button to turn on the light. Press it
once again to turn the light off. All optional lighting
such as the control panel light and cabinet perimeter
lighting is controlled by the Light button and will turn
on and off with the spa light.
Setting Filtration Cycles
Your spa is programmed to filter twice a day. The first
cycle will begin 6 minutes after the spa is turned on
and the second cycle 12 hours later. The factory has
programmed the cycle to last for 2 hours but this can
be switched to 4, 6, or 8 hours depending on your
requirements. To set filtration time, turn off the power
to the spa at the time of day you would like one of
the filtration cycles to begin then turn back on after
30 seconds. When power has been restored, press
the Temp button then the Jets button. Press Temp
button again to change the filtering cycle duration.
When desired duration is selected press the Jets
button to exit.
Option
Press the Option button to turn on the pump 2. Press
it once again to turn off the pump 2 (6200 Controls
only).
6300 Controls - Pump 2 and Pump 3
Sequence
•
Press Option button once to activate high speed
pump 2.
•
Press Option button twice to activate high speed
pump 3 and high speed pump 2
AtthebeginningofeachfilteringcycletheTurbosystem
will run for approximately 30 seconds. The low speed
pump will run for the duration of the filtering cycle
and if an Ozone system is installed it will be activated.
During filtering, FC will appear on the main display.
•
•
Press 3 times to activate pump 3 hi speed only
Press 4 times to turn pumps off
Your new spa comes equipped with an electric heater. Following the directions listed below will ensure the
most efficient operation:
NOTE: This method is only for spa usage under two hours a week.
•
•
•
Keep the spa’s operating temperature 5˚F below the desired usage temperature when not in use. One
or two hours before use, set the temperature to the desired temperature.
If the spa usage exceeds two hours a week, the set temperature should remain at the desired usage
temperature.
The air venturis should be used sparingly. When open, water temperature drops quite rapidly and can
also dissipate chemicals.
Allowing the water temperature to lower more than 10˚F below the desired usage temperature and reheating
it prior to usage will cause the heater to operate longer than it normally would maintaining the desired
temperature. Doing this will increase your operating cost and makes your heater work more than necessary.
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9800 Electronic Control Operation
Initial Start up
When first powered up, your spa will perform a self-diagnostic check and to into priming mode. The topside will
display PR to indicate this. Priming mode will be active for less than five minutes. When the spa has finished
priming, the heater will be activated and the water temperature will be maintained in standard mode. The spa
will heat to 100°F (37.5°C) at start up
until the set temperature is changed
as described below.
These instructions will describe fea-
tures and options that your particular
spa may not be equipped with.
Temperature Adjustment
(Range 80°F to 104°F, 26°C to
40°C)
The start-up temperature is set at
100°F (37.5°C). The last measured
temperature is constantly displayed on the control
panel. Note that the last measured spa temperature is
displayed. The displayed temperature will be updated
Auxiliary Control
Operation
when the pump has been running for at least two
minutes.
Theauxiliarycontroloptionisavailablewiththe9800
Press the “UP” or “DOWN” buttons once to display the
controls only. It is a small panel with four buttons
set temperature. Each time either button is pressed
that control certain spa functions, such as primary
again, the set temperature will increase or decrease
or additional jets, TV, or lights. It conveniently
depending on which button is pressed. After three
puts the control of several spa functions at your
seconds, the control panel will automatically display
fingertips without having to get up.
the last measured spa temperature.
Auxiliary Panel Functions
Configuration
Time
When time hasn’t been programmed, the “TIME” icon
Standard
configuration
JETS 1, JETS 2, LIGHT,
OPTION
flashes. To set the time, press the “TIME” button and
then the “MODE/PROG” button. Use the “UP” and
“DOWN” buttons to adjust time. See the next page
for more detailed instructions.
Spa models with
automatic TV
JETS 1, JETS 2, TV,
OPTION
Spa models with
3-pump system
JETS 1, JETS 2, JETS 3,
OPTION
Standard, Economy, Sleep, and Standby
Modes
Mode/Prog: This button is used to switch between
standard, economy, and sleep modes.
1. Press
“MODE/PROG”
to
enter
mode
programming.
2. Press the “DOWN” button to cycle through to the
desired mode.
3. Press “MODE/PROG” to confirm selection.
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Standard Mode: This is programmed to maintain
the desired temperature. Note that the last measured
spa temperature displayed is current only when the
pump has been running for at least two minutes. The
“STAND” icon will display until the mode is changed.
Jets 2
Press the “JETS 2” button once to turn pump 2 on or
off and to shift between low and high speeds if it is a
two-speed pump. If left running, the pump will turn
off after 15 minutes.
Economy Mode: Economy mode heats the spa to the
set temperature only during filter cycles. The “ECON”
icon will display until the mode is changed. Pressing
the “JETS 1” button while in economy mode puts the
spa in standard-in-economy mode, which operates the
same as standard mode but reverts back to economy
mode automatically after one hour. During this time,
pressing the “MODE/PROG” button will revert to
economy mode immediately.
Option
This is an optional feature. Press the “OPTION” button
to turn the optional equipment on and off. If left on,
the equipment will automatically turn off after 15
minutes.
Light
Press the “LIGHT” button to turn the spa light on and
off and to shift between dim and bright settings if
your light is dimmable. On dim, the control panel will
show the center circle plus one quarter of the light
beams. Half of the light beams will show on medium
brightness, and all of the light beams will show on
bright.
Sleep Mode: Sleep mode heats the spa to within
20°F (11°C) of the set temperature only during filter
cycles. The “SLEEP” icon will display until the mode is
changed.
Standby Mode: Pressing “Warm” or “Cool” then
“JETS 2” will turn off all spa functions temporarily. This
is helpful when changing a filter. Pressing any button
resets the spa.
Invert
Press the “INVERT” button to change the numbers
in the display to read upside down. Another press
returns the display to the right-side-up position. This
enables you to read the display while you are in the
spa.
Jets 1
Press the “JETS 1” button once to turn pump 1 on
or off and to shift between low and high speeds if
equipped. If left running, the low speed turns off
after two hours and the high speed turns off after 15
minutes. On non-circulation systems, the low speed of
pump 1 runs when the blower or any other pump is
on. It may also activate for at least two minutes every
30 minutes to detect the spa temperature and then to
heat to the set temperature if needed, depending upon
the mode. When the low speed turns on automatically,
it cannot be deactivated from the panel; however, the
high speed may be started.
Locking the Panel
To lock the panel:
•
Press “TIME”, “JETS 1”, and the “UP” button within
three seconds. When locked, the panel will display
“LOCK”. All buttons are frozen except the “TIME”
button.
To unlock the panel:
•
Press “TIME”, “JETS 1” then the “DOWN” button
within three seconds.
“Sounds Good” System Operation
The “Sounds Good” system is available on 9800 controls only.
When you press the button once, it activates the sound system. You will hear
a unique sound for each button you press on the control panel.
The “Sounds Good” system plays sounds in three modes and will cycle in this
order each time you press the button on the SOUNDS GOOD panel:
Once
All sounds play at full volume
All sounds play at half volume
One sound plays for all controls
All sounds are off
Twice
Three times
Four times
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the air channels. The lowest speed of pump 2 and
pump 3 will run for five minutes. In the event of power
loss or shut down, the time of day will need to be
Setting the Temperature Lock
To activate the temperature lock:
•
Press the “UP” or “DOWN” button, “TIME”, “JETS reset for filter cycles to run according to your desired
programming.
1”, then the “UP” button within three seconds.
The panel will display “TEMP LOCK” when the set
temperature is locked.
Clean up Cycle
When the pump or blower is turned on by a button
press, a clean-up cycle begins 30 minutes after the
pump or blower is turned off or times out. The pump
and the ozone generator will run for one hour.
To unlock the set temperature:
•
Press the “UP” or “DOWN” button, “TIME”, “JETS
1”, and then the “DOWN” button.
Circulation Pump
Ozone
This is an optional feature. The circulation pump will
come on when the system is checking temperature,
during filter cycles, during freeze conditions, or when
another pump is on.
This is an optional feature. On most systems, the ozone
generator (if installed) runs during filter cycles (except
when pump 1 is operating at high speed on a non-circ
ulating system) and during clean-up cycles. On some
systems, the ozone generator operates whenever
the pump runs. If your system is configured with the
optional ozone disable feature, the ozone generator
will turn off for one hour any time a function button
(“JETS 1”, “JETS 2”, “OPTION” etc.) is pressed.
Preset Filter Cycles
There are two filter cycles per day. The start and end
times of each cycle are programmable. To program,
set the time as instructed above, then press “MODE/
PROG” to advance to the next setting (or to exit
after the last setting). The default filter cycles are as
follows:
Freeze Protection
If the temperature sensors detect a drop to 44°F
within the heater, the pump automatically activates
to provide freeze protection. The equipment stays
on until four minutes after the sensors detect that
the spa temperature has risen to 45°F or higher. In
colder climates, an optional additional freeze sensor
may be added to protect against freeze conditions that
may not be sensed by the standard sensors. Auxiliary
freeze sensor protection acts similarly except with the
temperature thresholds determined by the switch and
without a four-minute delay in turnoff.
•
The first filter cycle is automatically activated at
8:00 AM and operates the pump until 10:00 AM.
The “FILTER 1” indicator icon will light when filter
1 is running.
•
The second filter cycle is automatically activated
at 8:00 PM and operates the pump until 10:00 PM.
The “FILTER 2” indicator icon will light when filter
2 is running.
The pump and the ozone generator will run during
filtration. At the start of each filter cycle, the blower
will run on highest speed for 30 seconds to clean out
Periodic Reminder Messages
Press the “Mode” button to reset a displayed reminder.
Message Frequency
Action Required
rPH
rSA
rCL
rtg
Every 7 days
Every 7 days
Every 30 days
Every 30 days
Test and adjust chemical levels per manufacturer’s instructions.
Test and adjust chemical levels per manufacturer’s instructions.
Remove, clean, and reinstall filter per manufacturer’s instructions.
Test and reset GFCI per manufacturer’s instructions. Drain and refill
spa per manufacturer’s instructions.
rdr
Every 90 days
Every 180 days
Every 365 days
Drain and refill spa per manufacturer’s instructions.
Clean and condition spa cover.
Install a new filter.
rCO
rCH
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15
Diagnostic Messages
Message
Meaning
Action Required
No message 1) Spa temperature is unknown.
on display
1) After pump has been running for 2 minutes
temperature will be displayed.
2) Spa is in Economy or Sleep
mode.
2) In Economy or Sleep mode, the pump may be off
for hours outside a filter cycle. If you wish to see the
current spa temperature, either switch to Standard
mode or turn Jets1 on for at least two minutes.
3) Power has been cut off to the
spa.
3) The control panel will be disabled until power
returns. Spa settings and time of day will be
preserved for 30 days with a battery back-up.
BUF
dr
Internal problem detected.
Repair required. Contact your dealer or service
organization.
Insufficient water detected in
heater. Spa will be shut down for
15 minutes.
Check water level in spa. Refill if necessary. Make
sure pumps are been primed and filter cartridges are
clean. Press any button to reset or wait 15 minutes
and spa will automatically reset. If message spa does
not reset, call your dealer or service organization.
dry
dY
Insufficient water detected in
heater. Spa is shut down.
Follow directions for dr message and press any button
to reset spa. Spa will not automatically reset when dry
or dY is displayed.
(Displays on third occurrence of dr
message.)
Ec
Indicates heater is in Economy
Mode.
None.
--F or --C
Temperature unknown
After the pump has been running for two minutes, the
temperature will be displayed.
HL
HFL
A difference in readings between
temperature sensors has been
detected indicating a possible water message does not reset, call your dealer or service
flow problem. organization.
Make sure spa is filled to proper level and that
pumps are primed and filter cartridges are clean. If
IC
ICE
Potential freeze condition detected. No action required. The pumps and the blower will
automatically activate regardless of spa status.
LF
Persistent low flow problems.
Follow action required for HL or HFL message.
Heater is shut down, but other spa Heating capacity of the spa will not reset
functions continue to run normally. automatically. Press any button to reset.
Displays on the fifth occurrence of
the HL or HFL message within 24
hours.
OH
OHS
Overheat protection. The spa has
shut down. One of the sensors
has detected that the spa water is
110°F.
DO NOT ENTER THE WATER. Remove the spa cover
and allow water to cool. At 107°F, the spa should
automatically reset. If spa does not reset, shut off
the power to the spa and call your dealer or service
organization.
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Message
Meaning
Action Required
HH
OHH
Overheat protection (spa is
shutdown). One sensor has
detected 118˚F (48˚C) at the
heater.
DO NOT ENTER THE WATER!
Remove the spa cover and allow spa to cool below
107˚F (42˚C). Press any button on the topside
display to reset spa. If spa will not reset after spa has
cooled, turn off power for approximately 30 seconds
and then turn power back on. If display message is
repeated then shut the power off to the spa and call
your dealer or service organization.
Pr
SF
SL
When your spa is first actuated, it
will go into priming mode.
The priming mode will last for up to four minutes and
then the spa will begin to heat and maintain the water
temperature in the Standard mode.
Safety Suction. Spa is shut down.
The display will show SF when a vacuum switch
closes. All functions will turn off and the system will
be disabled until a panel button is pressed.
Indicates heater is in Sleep Mode.
None.
SA
Sb
SNA
Snb
Spa is shut down. The sensor that
is plugged into the sensor “A” or
“B” jack is not working.
If the problem persists, contact your dealer or service
organization. (May appear temporarily in an overheat
situation and disappear when the heater cools.)
Sns
Sn
Sensors are out of balance.
Contact your dealer or service organization.
•
If this is alternating with the
temperature, it may just be a
temporary condition.
•
If the display shows only this
message (periodically blinking),
the spa is shut down.
ST
Indicates heater is in Standard
Mode.
None.
Stby
Pressing a button combination
on the user panel has activated
Standby Mode.
Press any button to leave Standby Mode and return to
normal operation.
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17
Jets
Diverter Knobs
Almost all of the jets in your spa are adjustable.
Rotating the face of an adjustable jet to the left
(counter-clockwise) will decrease the amount of
water flow through the jet. Rotating the face of an
adjustable jet to the right (clockwise) will increase
the amount of water flow through the jet. (See
example shown below.)
Diverter knobs are 1” and 2” knobs located around
the top of your spa. They allow you to divert water
through jets from one side of the spa to the other, or
in most cases from floor jets to wall jets. This is ac-
complished by rotating the diverter knob to the left
(counterclockwise), decreasing the amount of wa-
ter flow through
a section of jets.
To increase the
amount of wa-
Neck jets adjust in the opposite directions (counter-
clockwise to increase, clockwise to decrease).
ter flow through
the other sec-
tion of jets, ro-
tate the handle
to the right
(clockwise).
Waterfalls
Some spa series include optional waterfalls. When
the booster pump is on, turn the knob near the
waterfall, or rotate the dial on top of the waterfall.
Water will immediately start flowing through it.
Air Venturis
Air venturis are the 1” knobs located around the
top of your spa. Each one will let you add a mixture
of air with the jet pressure. This is accomplished
by rotating the air
venturiknobtotheleft
(counterclockwise) to
increase the amount
of airflow through
the jets. To decrease
the amount of airflow
through the jets,
rotate the handle to
the right (clockwise).
Aromatherapy
This optional accessory is very easy to use. Unscrew
the cap on the aromatherapy chamber and drop in
a bag of scented aromatherapy beads and replace
the cap.
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Adjustable Therapy System™
Pump On/Off
Time Reset
Mode
This button allows the user to turn on and off the
ATS™ seat pump. Press this button once to turn the
pump on. Once on, the green LED light on the control
panel will illuminate, indicating that the system is
operational. To turn off the pump, press the “PUMP
ON/OFF” button a second time. Note: The pump
must be on prior to operating any other features of
this system.
Pulse mode will
normally run for
15 minutes then
automatically shut
off. For another
15-minute session,
press the “PUMP
ON/OFF”
and the “PULSE
button
Pulse Mode
This button allows the user to turn the ATS™ massage MODE” button. A green LED will blink and the pump
control on and off. Press the pulse button once to will run on high-speed mode as part of a 15-minute
turn on the massage control. Once pressed, the cool down period. After that, the pump will stop
orange LED in position number 1will light, indicating automatically and the green LED light on the panel
the number one pulse mode. Each press of either the will continue to blink for one minute then shut off
up or down button will move the orange LED up or automatically. After the second 15-minute session,
down to the next pulse mode.
the system will run through a cool down cycle for up
to two hours. In this cool down mode, the user will
only be able to operate the pump (by again pressing
the “PUMP ON/OFF” button). However, the massage
mode will remain off until the cool down mode is
completed.
Note: Allow one second between each button press.
Pressing the button quickly may cause improper
operation. To turn the pulse mode off and return to
normal pump operation, press the “PULSE MODE”
button a second time.
Pulse Mode System
Pulse mode system will shut off for two hours unless
reset by the following procedure. During this time the
pump will run at a maximum speed.
Up
This button allows the user to cycle up from one
through seven massage modes one at a time. Each
mode offers a different pulsating massage. Some
modes are faster than others, so just cycle through
them to find the massage you like best.
•
In the off position, press the “PULSE MODE”
button once.
•
The green power light will flash to indicate
reset.
Down
This button allows the user to cycle down through all
seven massage modes, one at a time.
Wireless Spa Monitor
The wireless spa monitor allows you to monitor and change your spa’s activity
from a distance. The table below describes each button’s function.
Light
Temp
Jet 1
Mode
Operates spa light and LED mood lighting
Display or adjust the set temperature control
Turn on or off jet 1
Switch between Standard, Economy, and Sleep Modes
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19
LED Perimeter Lighting
Press the LIGHT button on the topside control panel
to turn the spa light on. If your spa has perimeter
LED lights, they will also light up at the same time
as the spa light.
The perimeter lights operate in three three modes:
1 Cycle: The first time you press the LIGHT
button, the lights will cycle through all the
colors in this order:
White
Cyan
Magenta
Blue
Yellow/green
Green
Red
To cycle through the different color choices,
press the button repeatedly. Each time you
press the button, you advance to the next
color.
2 Flashingwhite:Whenyouhavecycledthrough
all the colors, the next time you push the LIGHT
button, the LED lights will flash white.
3 Fading cycle: The next time you push the
LIGHT button, the lights will gradually fade
from one color to the next in the order shown
above.
Spas with exterior corner LED lighting work in the
same modes as described above but do not light up
when the interior perimeter lights are yellow/green,
green or red.
2009 Portable Spa
LTR20091000, Rev. A
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20
Clear Water Plan
Contents of this section:
This section is intended for new spa owners with
no experience with water chemistry. Everyone’s ex-
perience with maintaining water quality is different,
but there are some general concepts you need to
know.
Testing and Adjusting Spa Water
Sanitation
Filtration
Bather Load
Water maintenance is not difficult, although it re-
quires regular attention. The most important thing
to understand about taking care of your spa water is
that preventive action is much easier than correcting
water quality issues.
Starting the Spa with Fresh Water
Maintenance Schedule
Cal Zone Quest Ozonator
Cal Clarity Bromine Generator
Troubleshooting Water Clarity Problems
The Key to Clear Water
Excellent water quality is a simple matter of four things:
Regularity
Regularity
FiFltilrtraattiioonn
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Clear water requires regular maintenance.
Cleaning your filter regularly is the easiest
vendiam quis duip ea ating et utem quam, sendit, velesequi-
Establish a routine based on a regular
sit am dunt niscil ilit alit nonumsan utatin utat num voloreril
vendiam quis duip ea ating et utem quam, sendit, velesequi-
and most effective single thing you can do
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schedule for your spa water maintenance.
to keep your water clear.
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in ut pratie dionull umsandio consed dolumsandit at. Rat,
in ut pratie dionull umsandio consed dolumsandit at. Rat,
consequi tinim ilisi bla feuis euguerc ilisi.
Maintaining your water quality helps the en-
A clogged or dirty filter will cause the heater
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joyment of your spa and extends your spa’s
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Em verit iliqui endiam nulluptat lamcore minibh elestio num-
and pump to work harder than they need
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life by preventing damage from neglect and
to, possibly causing them to fail.
utpatisi.
utpatisi.
chemical abuse.
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Ut vel ut wis atis nonullut augiam augait lore dolore erci te ea
The spa’s heating system will only function
consequat.
consequat.
See page 26 for the sched-
with the proper amount
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ule of recommended main-
of water flow through the
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tenance.
system.
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sequamconum nis eu feugiamet, vent
et wisis ero dolore dip exeraestie estie
vel inisci elisl ut diat, cons aut alit lut
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sustis essit wiscilit wisi.
et wisis ero dolore dip exeraestie estie
See page 24 for filter
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y
F
i
t
i
l
r
t
cleaning instructions.
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a
a
l
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t
u
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o
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g
n
e
R
our Key
Y
e
c
S
r
n
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a
n
a
o Cleat r
l
a
Chemical Balance
T
a
Sanitation
Chemical Balance
Sanitation
i
W
t
B
a
l
t
a
i
o
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You will need to test and
Sanitizers kill bacteria and
c
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i
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m
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h
C
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adjustthechemicalbalance
viruses and keep the water
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duip ea ating et utem quam, sendit,
of your spa water. Although
clean. A low sanitizer level
velesequisit am dunt niscil ilit alit non-
velesequisit am dunt niscil ilit alit non-
this is not difficult, it needs
will allow microbes to grow
umsan utatin utat num voloreril in ut
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pratie dionull umsandio consed
to be done regularly.
quickly in the spa water.
pratie dionull umsandio consed
dolumsandit at. Rat, consequi tinim
dolumsandit at. Rat, consequi tinim ilisi bla feuis euguerc ilisi.
ilisi bla feuis euguerc ilisi.
Depending on your choice of sanitizer, you
We recommend using either chlorine or
Em verit iliqui endiam nulluptat lamcore minibh elestio num-
need to test the level of calcium hardness,
bromine as your sanitizer.
Em verit iliqui endiam nulluptat lamcore minibh elestio num-
sandip eraesectem diatio ercing ea cortis delissed dunt
sandip eraesectem diatio ercing ea cortis delissed dunt
total alkalinity, and pH. Spa owners with
utpatisi.
Spa owners with a Cal Zone 2000 ozonator
utpatisi.
a Cal Clarity bromine generator also
Ut vel ut wis atis nonullut augiam augait lore dolore erci te ea
or a Cal Clarity bromine generator also need
Ut vel ut wis atis nonullut augiam augait lore dolore erci te ea
need to check total dissolved solids and
consequat.
consequat.
to add sanitizer, although their requirements
phosphates.
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are different.
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magna ad dio er sequamconum nis eu feugiamet, vent et
magna ad dio er sequamconum nis eu feugiamet, vent et
See page 22 for learn how to balance your
wisis ero dolore dip exeraestie estie vel inisci elisl ut diat, cons
See page 22 for learn how to use sanitizer.
aut alit lut lore tin hent adiam iustrud molor sustis essit wis-
cilit wisi.
wisis ero dolore dip exeraestie estie vel inisci elisl ut diat, cons
spa water.
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cilit wisi.
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21
Testing and Adjusting Spa Water
You have two types of testing methods to choose from:
•
The reagent test kit is a method which provides a high level of accuracy. It is available in either liquid
or tablet form.
•
Test strips are a convenient testing method commonly used by spa owners.
Balancing the Total Alkalinity
Balancing the Calcium Hardness
Total alkalinity (TA) is the measure of the total
levels of carbonates, bicarbonates, hydroxides, and
other alkaline substances in the water. TA can be
considered a “pH buffer”. It is the measure of the
ability of the water to resist changes in pH level.
Calcium hardness (CH) is a measure of the total
amount of dissolved calcium in the water. Calcium
helps control the corrosive nature of the spa’s water
and is why soft water is not recommended. The low
calcium content of soft water is very corrosive to
the equipment and can cause staining of the spa
shell.
The recommended total alkalinity is 80 - 120
ppm
The recommended calcium hardness is 150
- 200 ppm
If the TA is too low, the pH level will fluctuate
widely from high to low. Low TA can be corrected
by adding Cal Spas “pH-Alkalinity Up”.
If the CH is too low, add Cal Spas “Liquid Hardness
Increaser”.
If the TA is too high, the pH level will tend to be too
high and may be difficult to bring down. High TA
can be corrected by adding Cal Spas “pH-Alkalinity
Down”.
If the CH is too high, dilute the spa water with soft
water or, if this is not available, add Cal Spas “Stain
and Scale Defense”.
When the TA is balanced, it normally remains
stable, although adding water with high or low
alkalinity will raise or lower the TA level.
When the CH is balanced, it normally remains
stable, although adding soft water or very hard
water will raise or lower the CH level.
Balancing the pH
The pH level is the measure of the balance between
acidity and alkalinity.
8.2
Too alkaline,
causes scaling
Need to lower the pH level
8.0
7.8
7.6
7.4
7.2
7.0
6.8
6.6
If the pH is too low, it can cause corrosion of metal
fixtures and the heating element. Low pH can be
corrected by adding pH-Alkalinity Up.
Ideal balance
If the pH is too high, it can cause scaling by allowing
metals or minerals to form deposits and stain spa
surfaces. High pH can be corrected by adding pH-
Alkalinity Down.
Too acidic,
causes corrosion
Need to raise the pH level
Testing For:
Ideal Range (ppm)
Chemicals To Use:
Minimum
Maximum
To Raise
To Lower
Total Alkalinity
80
120
pH-Alkalinity Up
pH-Alkaliity Down
Calcium Hardness
pH
150
200
Liquid Hardness Increaser
pH-Alkalinity Up
Stain and Scale Defense
pH-Alkaliity Down
7.4
7.6
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22
Sanitation
After you fill your spa, you need to decide which chemical sanitizer you wish to use. Consult your Cal Spas
dealer for the right decision with regards to your lifestyle and spa usage.
We recommend either bromine or chlorine as your sanitizer. Both work well when maintained regularly.
DO NOT use trichlor Trichlor is very acidic and the hot temperature of the spa causes it to
dissolve too quickly It will cause damage to your spa and will void your warranty
Sanitizers kill bacteria and other organic waste by breaking them down to non-harmful levels and are filtered
out.
Make sure you follow all instructions and use only Cal Spas brand chemicals.
Whichever plan you decide on, follow it completely and don’t take shortcuts. It will provide you with clean,
safe, clear spa water with a minimum of effort. Spa owners with the Cal Zone Quest ozonator or the Cal
Clarity bromine generator still need to use a chemical sanitizer. See page 27 for instructions on usage.
Using Chlorine as a Sanitizer
If you choose to use chlorine as a sanitizer, only use granulated chlorine, not liquid chlorine. We recommend
you use only Cal Spas “Chlorinating Granules”.
Once a week, check the chlorine level using either a test strip or a reagent kit. See the table on the following
page for the ideal range.
Add one or two tablespoons of Cal Spas “Chlorinating Granules” to the spa water weekly. Note that chlorine
dissipation rate will be faster at higher water temperatures and slower at lower temperatures.
When you add chlorine, open all of the jets and run the spa at high speed with the cover open for at least
30 minutes.
Follow the maintenance schedule on page page 26.
Adding Sanitizer Tablets to
the Chemical Chamber
Using Bromine as a Sanitizer
Bromine is a very effective sanitizer that produces low chemical
odors. Unlike chlorine, it can break down bacteria and other
impurities to a safe level with a low burn-out rate.
Bromine is available in both granulated and tablet form. Use
granulated bromine to establish your bromine base. Use tablets
to maintain it. The filter cartridge provided with your spa has
an internal chamber for bromine tablets. Do not use a floater.
When you begin with fresh water, add 2 ounces of Cal Spas
Go Brom. Open all of the jets and run the spa at high speed.
This is your base bromine level as the tablets will take a while
to dissolve.
Add two ounces of Oxidizer Shock. Open all of the jets and
run on high speed with the cover half open for at least 30
minutes.
Place three or four bromine tablets in the chamber inside the
filter cartridge as shown in the figure at right.
Follow the maintenance schedule on page page 26.
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Testing For:
Ideal Range
(ppm)
Chemicals To Use:
Minimum Maximum
To Raise
To Lower
Chlorine level
Without ozonator
With ozonator
3.0
2.0
5.0
4.0
Chlorinating Granules
Bromine level
Without ozonator
With ozonator
6.7
5.7
11.0
10.0
Go Brom
Note: The Cal Clarity bromine generator requires different water chemistry tests. See page 27 for
instructions on its use.
Shocking the Water
In addition to using a chemical sanitizer, you will periodically need to shock the water. Shocking the water
helps remove burned-out chemicals, bacteria, and other organic material from your spa’s water and improves
your sanitizer’s effectiveness.
Do not use chlorinating shock, which will damage your spa’s jets and pump seals. The only shock you should
use is Cal Spas Oxidizer Shock. It is an easy way to maintain either chlorine or bromine chemical plans.
For best results use the directions below.
Add one ounce of Cal Spas Oxidizer Shock:
•
•
•
Once a week
After heavy bather loads
If water has a strong odor
Spa must be running with all of the jets on high for 30 minutes with the cover open. If necessary, repeat
oxidizer shock in 30 minute intervals.
Chemical Safety
Read and follow all printed instructions listed on bottles and packages Failure
to follow chemical directions may result in serious injury, sickness, or even
death
may have been exposed to chemical contact prior to
wearing them again.
Do not exceed chemical dosages as recommended
in the Clear Water Plan or on chemical bottles and
packages.
Inhaling or ingesting chemicals will cause serious
injury, sickness, or even death.
Never change chemical brands or types without
completely draining, flushing and thoroughly cleaning
the spa and cover first.
Chemicals must be stored completely out of the reach
of children in an area that is well vented, cool, and dry.
Failure to provide a proper area for chemical storage
may result in serious injury, sickness, fire explosion
and even death. Do not store your chemicals inside
the equipment area of your spa.
Never mix chemicals together.
Do not allow chemicals to come in contact with skin,
eyes or clothing. Remove and wash clothing that
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Filter Cleaning
The filter is the part of your spa that removes the debris from the water and needs to be cleaned on a regular
basis to maximize your spa’s filtering performance and heating efficiency.
In addition to spraying off the filter weekly to remove surface debris, your filter should be deep cleaned
periodically to dissolve scale and particles that get lodged deep within the filter fibers and impede the
filtration process. Even if the filter looks clean, scale and particles can clog the fibers and prevent water from
flowing through the filter resulting in the most common spa problem—no heat, caused by a dirty filter.
We recommend you clean your filter once a month and replace it once a year or as necessary.
4. Remove the filter by turning it counterclockwise, unscrewing the bottom threads, then pulling it up and
out.
5. Place the dirty filter into a bucket of water deep enough to cover the filter. Add 8 oz of Cal Spas “Liquid
Filter Cleaner” to the bucket of water.
Note: It is a good idea to keep a spare filter to use in the spa while the dirty filter is being deep cleaned.
This way, you can rotate the filters and both will last longer.
6. Twist off the tablet tube and set it aside
7. Soak the filter for a minimum of 24 hours.
8. Spray the filter with a water hose. Spray each pleat carefully.
9. Put fresh bromine in the tablet tube (if you use it as a sanitizer) and twist it back on top of the filter.
10. Reinstall the filter. Do not overtighten.
Bather Load
“Bather Load” is the term used to describe the number week at 100 degrees) If your bather load exceeds
of people using a spa, combined with the length of these guidelines, and you experience water quality
usage, and the frequency of usage. All these factors problems, increase the amount of filtration first, (go
have a great effect on the spa water. The higher the to the next higher filtration number) then if water
bather load, the more chemicals need to be added quality is still not adequate, consult the advice of your
and a longer filtration time will be needed.
Cal Spas dealer for additional chemical or system
recommendations. Be sure to give them your bather
load information.
All versions of the Cal Spas Clear Water Plan are
designed for spas with average bather load (3
to 4 people, 15 minutes of usage, three times a
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Starting the Spa with Fresh Water
This applies to all spa owners EXCEPT those with
the Cal Clarity bromine generator. See instructions
on page page 27 for bromine generator operating
instructions and spa filling procedures.
3. Fill the spa to the proper water level with normal
tap water. (Do not use soft water.)
4. Use test strip and balance the spa water.
•
Adjust total alkalinity (acceptable range is
80-120ppm).
We recommend you use Cal Spas chemicals only.
Other brands of chemicals may have similar names
and/or usage descriptions but due to manufacturing
differences, use of other chemicals can increase
the likelihood of under- or over-dosing the spa
chemicals. Damage to the spa or spa’s components
from improper chemicals or chemical usage is not
covered under the spa’s warranty.
•
Adjust pH if necessary (between 7.2 to 7.8).
5. Pour in 16 oz of Cal Spas “Metal Protector” in the
center of the spa.
6. Add Stain and Scale Prevention.
7. Add either chlorine or bromine (but not both).
Prior to filling a spa for the first time, or after a routine
draining, you will want to follow this start-up plan to
extend water life and performance.
Chlorine: Add two tablespoons of Cal Spas “Chorine
Granules” to the spa water.
Bromine: Add 2 oz of Cal Spas “Go Brom” to
As with all chemical dosages listed in these Clear
Water Plans, start-up dosages are intended for
500-gallon spas. Please adjust the chemical dosages
to the capacity of your particular spa.
establish a bromine base.
Add 2 Cal Spas “Bromine Tablets” to
bromine floater.
1. Clean the surface of the spa with Cal Spas “Multi-
Purpose Cleaner”.
Set floater opening at #2.
8. Turn on jets for 15 minutes. Leave spa uncovered
during this time.
2. Apply a protective coat of Cal Spas “Fast Sheen”
to the acrylic surface.
9. Put cover on spa and allow to heat up to desired
temperature.
Water level is very important to the operation of your spa If the water level
is too low or too high, your spa will not operate properly The water level
should be about six inches from the top when the spa is not being used
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Maintenance Schedule
Each time you refill the spa
Follow the section “Starting the Spa with Fresh Water”.
Prior to each use
Test the spa water using either test strips a reagent test kit. Adjust
chemical levels as necessary.
Once a week
Test the spa water using either test strips a reagent test kit. Adjust
chemical levels as necessary.
Once a month
Deep clean your spa’s filter. (Follow filter cleaning instruction at
beginning of Clear Water Plan)
Every two to four months
Drain and clean your spa with “Multi-Purpose Cleaner”.
Polish the acrylic surface with “Fast Sheen”.
Clean and treat spa cover, pillows, and Cal Select cabinet (if
equipped) with “Cover Protector”.
Refill your spa, following the section “Starting the Spa with Fresh
Water”.
If you are using the Cal Clarity Automatic Bromine Generator Clear
Water Plan, add new sodium bromide to the water.
Once a year
Replace filter cartridges if the pleats appear frayed.
If you use the Cal Zone Quest 2000 Ozonator, you will need to
replace the ozone cartridge.
We recommend that your spa water be changed every 4 to 6 months. You may find the need to change your
spa water more frequently with heavy use. When empty, your spa should be cleaned with a non-abrasive
cleaner, such as Cal Spas™ All Surface Cleaner, and then rinsed thoroughly.
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Cal Zone Quest Ozonator
The Cal Zone ozone generator releases ozone into the spa water. You will still need to test for chlorine and
occasionally replenish it to return the chlorine level to the baseline.
This plan and its chemical dosages are intended for spas equipped with the optional Cal Zone Quest 1000 / 2000
Ozonator or Del Zone Eclipse Ozonator. The chemical references are designed for Cal Spas chemicals only.
Start Up
1. Follow the spa start up procedures for chlorine Clear Water Plan.
2. Set the spa’s filtration time for “F-4”. This activates the ozonator and produces the
ozone gas.
Note: Filtration time may need to be increased with heavy bather load.
Day One (Monday)
1. Test spa water using chlorine test strips. (You will need to use a small amount of chlorine
as a supplemental sanitizer)
2. Based on the test strip readings:
•
•
•
•
Adjust total alkalinity (acceptable range of 80-120 ppm).
Adjust the pH if needed (range is between 7.2 to 7.8).
Add 1 tablespoon of chlorine granules.
The recommended level of Chlorine is 1-3 ppm.
3. Add 2 oz of “Stain and Scale Defense”.
4. Remove dirty filter from the spa and rinse off.
5. Place your extra clean filter cartridge back into the spa.
6. Vacuum debris from the bottom of your spa with the spa vacuum.
Day Two (Friday)
1. Test spa water using chlorine test strips.
2. Based on the test strip reading:
•
•
Adjust total alkalinity, then the pH if needed.
Add 1 tablespoon of chlorine granules (if
needed).
3. Add 2 oz of Cal Spas “Oxidizer Shock” to spa.
Run spa for 15 minutes with cover off.
4. Replace cover.
Cal Clarity Bromine
Generator
The Cal Clarity bromine generator automatically
generates and releases free bromine into the spa
water. You will still need to test for bromide and
occasionally replenish it to return the bromine level
to the baseline.
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Start Up
1. Clean surface of spa with Cal Spas “Multi-Purpose
Cleaner”.
15. This will initiate the build up of a bromine bank.
16. Set the filtration cycle to “continuous” (F-C) for
2. Apply a protective coat of Cal Spas “Fast Sheen”
to the acrylic surface.
the first 24 hours.
17. Put the cover on and allow the spa to heat to
3. Fill spa to proper water level with normal tap
water. Do not use soft water.
desired temperature.
Adjusting The Proper Bromine Levels
1. After start up, decrease the filtration cycle to F-4
and monitor the bromine level until it is within the
recommended range.
4. Use a test strip and balance the spa water:
•
Adjust total alkalinity (acceptable range is 80
to 120 ppm),
•
Adjust pH if necessary (between 7.2 to 7.8).
2. Use bromine test strips to achieve a 3-5 ppm
recommended level.
5. Pour in 16 oz. of Cal Spas “Metal Protector” in the
center of spa.
Note: It can take several days for the bromine level
to stabilize because the fill water that was used
sometimes contains contaminants that need to be
neutralized, thereby using up the initial bromine that
is generated.
6. Test for TDS (total dissolved solids).
•
•
The ideal range is 50 to 300 ppm.
TDS must be less than 500 ppm to start with.
3. Once the desired level has been achieved, turn the
dial down until a maintenance setting is achieved.
The common maintenance setting for an average
bather load is 4.
7. Test for phosphates. Phosphate level should be
below 200 ppb. Remove phosphates if necessary.
8. Determine the gallon capacity of the spa. Be
accurate, because this determines the amount of
TRU BLU that will be added. Consult the Cal Spas
Pre-delivery Guide for spa gallons.
When changing the setting, use bromine test strips
to determine when you have reached the level you
want.
9. Power up the spa and make sure all the spa’s
pumps are set to high speed. Turn the dial on the
face of the Cal Clarity Bromine Generator to OFF.
Once a Week
1. Test spa water with bromine test strip.
10. Sprinkle evenly over the surface of the spa one
2lb bottle of TRU BLU sodium bromide per 100
US gallons (370 liters) of water. Do not add too
much!
2. Based on test strip readings:
•
•
•
Adjust alkalinity if necessary.
Adjust pH if necessary.
Note: Each bottle of TRU BLU will raise TDS /
conductivity amount approximately 500 ppm.
Increase / decrease bromine production with
dial if required.
11. Allow spa to run for 15 minutes so the TRU BLU
can dissolve completely before proceeding to the
next step.
3. Remove dirty filter from the spa and rinse off.
4. Place your clean, extra filter cartridge back into
the spa.
12. Use sodium bromide test strips (not bromine) and
adjust sodium bromide level to 7.4 to 8.2 (equates
to 1700 to 2500 ppm TDS level).
5. Add 2 oz of Cal Spas “Oxidizer Shock” to spa. Run
spa for 15 minutes
13. Add 2 oz of Cal Spas “Oxidizer Shock” to help burn
6. Vacuum debris from the bottom of your spa with
the “Spa Vacuum”.
out impurities in fill water.
14. Turn the dial on the bromine generator clockwise
until the LED display reads 10.
7. Replace cover.
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Troubleshooting Water Clarity Problems
Problem
Probable Causes
Possible Solutions
Cloudy Water
•
Dirty filter
•
•
•
•
Clean filter
•
Excessive oils / organic
matter
Shock spa with sanitizer
Add sanitizer
•
•
Improper sanitization
Adjust pH and/or alkalinity to recommended
range
Suspended particles /
organic matter
•
•
•
•
•
•
•
•
Run jet pump and clean filter
Drain and refill the spa
•
Overused or old water
Water Odor
•
•
•
•
•
•
Excessive organics in water
Improper sanitization
Low pH
Shock spa with sanitizer
Add sanitizer
Adjust pH to recommended range
Shock spa with sanitizer
Adjust pH to recommended range
Chlorine Odor
Musty Odor
Chloramine level too high
Low pH
Bacteria or algae growth
Shock spa with sanitizer – if problem is
visible or persistent, drain, clean and refill
the spa
Organic buildup /
scum ring around
spa
•
Buildup of oils and dirt
•
Wipe off scum with clean rag – if severe,
drain the spa, use a spa surface and tile
cleaner to remove the scum and refill the spa
Algae Growth
•
•
High pH
•
•
Shock spa with sanitizer and adjust pH
Low sanitizer level
Shock spa with sanitizer and maintain
sanitizer level
Eye Irritation
•
•
Low pH
•
•
Adjust pH
Low sanitizer level
Shock spa with sanitizer and maintain
sanitizer level
Skin Irritation / Rash
•
•
Unsanitary water
•
•
Shock spa with sanitizer and maintain
sanitizer level
Free chlorine level above 5
ppm
Allow free chlorine level to drop below 5 ppm
before spa use
Stains
Scale
•
•
•
Total alkalinity and/or pH
too low
•
•
Adjust total alkalinity and/or pH
Use a stain and scale inhibitor
High iron or copper in
source water
High calcium content in
water – total alkalinity and
pH too high
•
•
Adjust total alkalinity and pH – if scale
requires removal, drain the spa, scrub off the
scale, refill the spa and balance the water
Use a stain and scale inhibitor
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Cleaning and Maintenance
Removing and Reseating the Pillows
You can remove the pillows for cleaning and maintenance quickly and easily. This method works for all types
of pillows.
Grab the lower edge of the pillow with both hands firmly and pull up. As you do this, the pillow inserts will
pop out of the holes.
Reseat the pillows by aligning the pillow inserts with the holes and striking the pillow hard enough to insert
the pegs back into the holes.
Spa Cover
Important! Keep the spa covered when not in use!
See the manual enclosed with your cover for
instructions on mounting the locks and how to lock
and unlock the cover.
•
•
•
•
Coveredspaswilluselesselectricityinmaintaining
your set temperature.
In addition, while the spa cover is rigid, it is not
designed to support any weight. Therefore, as a
safety precaution and to preserve the life of your
Covering your spa will protect your spa’s finish
from the sun’s ultraviolet rays.
You are required to keep the spa covered to cover, you must not sit, stand, or lie on it, nor should
maintain warranty coverage.
you place objects of any kind on top of it.
Covering your spa helps prevent children from
drowning in the spa.
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Draining Your Portable Spa
Your spa should be drained every four to six months,
and refilled with fresh tap water. The following is the
recommended method for draining your spa.
1. Turn off the power at the breaker.
2. Remove all filters.
If your drain valve is mounted on the side of the spa
cabinet as shown at right, proceed to step 5.
If your drain valve is located inside the spa cabinet:
3. Using a Phillips screwdriver, remove the screws to
the access panel and open it.
4. Locate hose ending with the 3/4 inch hose-bib
fixture.
5. Hook up the female end of a garden hose to the drain fitting.
6. Place the other end of the garden hose where you would like the water to drain to.
7. Twist the hose-bib fixture counterclockwise and pull to open the drain.
8. Let spa drain completely, then remove garden hose.
9. Twist the hose-bib fixture clockwise to close it.
Cleaning and Replacing the Filter
Filtration is one of the most important steps you can take to ensure clean, clear water. It is far less expensive
to fix water clarity problems by filtering your spa than by using excessive amounts of chemicals, excessive
filtration times, or by water replacement.
See the section “Clear Water Plan” for more information on cleaning your filter.
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Winterizing (Cold Climate Draining)
In many areas of the country, the temperature drops below 32˚F (0°C). We recommend that you always
have your spa full of water and running at normal spa temperatures (80˚F to 100˚F, 26.7°C to 37.8°C). This
will help reduce the risk of freezing in your spa and your spa’s equipment.
Warning: If you find the need to drain your spa, please be aware of the potential of freezing in
your spas equipment and plumbing Even if the directions below are followed perfectly, there
is no guarantee that your spa will not suffer freeze damage
Freeze damage is not covered by your warranty
1. Open all filter covers.
2. Remove the filter baskets and filters.
3. Drain your spa completely as described in the instructions above.
4. Remove drain plugs from the front of the pumps.
5. Disconnect the unions from both sides of the pump.
6. Use a wet/dry vacuum to blow any remaining water out of the jets and equipment area.
Cover your spa with a good spa cover and an all-weather tarp to ensure that neither rain nor snow enters
the spa.
Cleaning the Cover, Shell and Pillows
Due to the constant punishment your spa cover and pillows receive, you should protect them by applying
Vinyl and Leather Cleaner as part of your monthly maintenance plan. Cal Spas™ Vinyl and Leather Cleaner
is specifically designed to protect spa covers and pillows from chemical and ultraviolet light damage. It
accomplishes this without leaving an oily residue behind that is normally associated with common automotive
vinyl protectants.
Pillows
Use of Vinyl and Leather Cleaner
1. Wipe pillows dry with a soft
cloth.
Cal Spas™ Vinyl and Leather Cleaner should be used
sparingly. Incorrect usage may cause water clarity
issues.
2. Carefully spray Vinyl and
Leather Cleaner directly onto
pillow.
Spa Covers
1. Remove spa cover from spa.
3. Wipe pillows dry.
2. Allow spa cover to dry completely.
4. Allow
pillows
to
dry
3. Spray Vinyl and Leather Cleaner to cover evenly
and wipe dry.
completely.
Warning: Do not use automotive
4. Allow spa cover to dry completely.
5. Reinstall cover on spa.
vinyl protectants on spa covers or pillows. These
productsaregenerallyoil-basedandwillcausesevere
water clarity issues that are difficult to correct.
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4. Wipe spa thoroughly with a wet
sponge, rinsing often with a
bucket of clean water.
All-Purpose Cleaner (Spa Finish
cleaning)
Cal Spas™ All-Purpose Cleaner is an essential part of
maintaining your spa’s finish. Through normal use,
the spa’s finish can accumulate dirt, oil, and calcium
causing a rough feel and unsightly scum lines. Cal
Spas™ All-Purpose Cleaner is a low detergent, non-
abrasive cleaner specifically formulated to clean the
spa without damaging its acrylic finish.
5. Allow spa to dry completely.
6. Apply a coat of Cal Spas™ Fast
Sheen to the spa’s entire finish
with a soft towel or sponge.
7. Allow Fast Sheen to dry until white
and powdery.
The most effective solution to minimize cleaning
time is prevention. When the following steps are
followed, the spa’s finish will actually start to resist
most of the elements that cause calcium build-up
and make scum line clean up easier.
8. Buff clean with a soft cloth, rotating frequently.
Periodic Maintenance
1. Spray Cal Spas™ Multi-Purpose Cleaner directly
to the spa’s finish.
Prior to Spa Start-Up and Refilling
1. Spray Cal Spas™ Multi-Purpose Cleaner directly
2. Wipe clean with a clean soft cloth.
3. Wipe spa thoroughly with a wet sponge, rinsing
often in a bucket of clean water.
on to the spa’s finish.
2. Wipe clean with a clean soft cloth.
Cal Spas™ Multi-Purpose Cleaner should not be
sprayed directly into the spa water. Incorrect usage
of this product will cause water clarity issues.
3. Repeat on heavily calcified areas.
2. Wipe clean with a soft cloth.
Fast Sheen (Spa Finish Protecting
Wax)
3. Repeat on heavily calcified areas.
Cal Spas™ Fast Sheen is an essential part of
maintaining your spa’s finish. Through normal use,
the spa’s finish can accumulate dirt, oil, and calcium,
causing a rough feel and unsightly scum lines. Cal
Spas™ Fast Sheen is a non-oil based wax that is
specifically formulated to protect the spa’s finish
from the chemicals and minerals associated with
normal spa use.
4. Wipe spa thoroughly with a wet
sponge, rinsing often in a bucket
of clean water.
5. Allow the spa to dry completely.
6. Apply a coat of Cal Spas™ Fast
Sheen to the spa’s entire finish
with a soft cloth or sponge.
The most effective solution to minimize cleaning
time is prevention. When the following steps are
followed, the spa’s finish will actually start to resist
most of the elements that cause calcium build-up
and make scum line clean-up easier.
7. Allow Fast Sheen to dry until white and
powdery.
8. Buff clean with a soft cloth, rotating frequently.
IMPORTANT: Cal Spas™ Fast Sheen should not be
used on spas full of water. Only apply to clean, cool,
dry surfaces. Incorrect product usage may cause
water clarity issues.
Prior to Spa Start-Up and Refilling
1. Spray Cal Spas™ Multi-Purpose Cleaner directly
to the spa’s finish.
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Using the Entertainment System
Some spas may be equipped with audio/visual en-
tertainment options. Several options are available
and include marine grade CD players, DVD players,
and an iPod® docking station. Each spa equipped
with an audio/visual system is delivered with the
manufacturer’s operating instructions in a clear plas-
tic bag.
•
•
Always close the CD / DVD protective door.
Do not place wet CD’s or DVD’s into this unit at
any time.
•
Water damage is not covered by Cal Spas or the
manufacturer’s warranty.
Although the marine grade entertainment system is
The instructions contained in this manual describe encased in a plastic housing with weather seals, the
only basic functions. See the manufacturer’s oper- system is water resistant and NOT waterproof.
ating instructions for other features and functions. You must take every precaution to keep this system
We strongly recommend that you read the manufac- dry! Water damage is not covered by Cal Spas or the
turer’s instructions prior to operating this unit.
manufacturer’s warranty.
Observe the following precautions for your enter- WARNING! Although the TV monitor is water resis-
tainment system:
tant, make sure that hands are dry before coming in
contact with this or any electronic option. DO NOT
SPLASH WATER ON THE TV MONITOR!
•
Make sure that hands and CDs / DVDs are dry
before coming in contact with this or any elec-
tronic option.
Listening to the Radio
Inserting and Ejecting a
CD or DVD
1. Press the POWER button on the unit or the re-
mote control to turn the system on. The system
automatically starts in the mode it was in when
it was last shut off.
For the Sony CDX-HS70MW and Aeware systems:
1. Press the OPEN button on the unit. The face-
plate will lower and expose the disk drive.
2. Press the SOURCE or MODE button to switch to
the radio mode.
2. Insert a disk in the disk drive.
3. Flip up the faceplate.
3. Press the left and right arrows located at the
far right of the panel to tune the radio to a
station.
To remove the disc, press the OPEN button. The
faceplate will open. Press the small EJECT button
located to the left of the disk drive slot.
For the Sony CDX-GT10M system, simply insert a
disk into the slot in the faceplate. To remove the
disc, press the EJECT button.
Functions for
the Aeware DVD
player
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Playing a CD
Playing a Movie
You can play CDs with any of the media systems
(Sony or Aeware).
This applies to the Aeware system only
Note: The Cal Spas universal remote
control requires a direct line of sight
between the remote and the CD/DVD
player in order to function. The remote
will not function when used inside the
spa.
1. Insert a disc in the disc drive as described
above. The player will identify the type of disc
and begin playing it.
2. Use either the remote control or the buttons on
the faceplate to start and stop the player and
to jump to selections.
1. Press the TV button on the auxiliary control
panel to raise the TV monitor.
3. To remove the disc, press the EJECT button.
2. Press the TV function button on the remote
control, aim it toward the TV, then press the
red POWER button to turn on the TV. The red
LED beneath the screen will appear.
Raising and Lowering the
20” TV
3. Press the ENTER button until the message
VIDEO appears on the TV screen.
Press the TV button on the auxiliary control panel
to raise and lower the TV monitor.
4. Press the VCR/DVD function button.
•
•
Press the button once to raise the TV.
Press it again to lower the TV.
5. Insert a disc in the DVD player as described
above. The disc will begin playing. Either the
DVD menu will appear on the TV screen or the
movie will begin playing automatically.
Note: Make sure you turn off the TV before
you lower it The TV does not automatically
shut off and will remain on while it is in the
lowered position unless you turn it off
To navigate the DVD menu on the TV screen, press
the TRACK UP or TRACK DOWN buttons on the
Aeware DVD player (not the remote control). Each
time you press one of these buttons, the pointer
on the TV screen will move from one selection to
the next.
•
To confirm a selection, press the ENTER button
on the DVD player.
•
To play the movie, select the PLAY MOVIE
feature on the DVD menu, or press the PLAY
button on the remote control.
•
To return to the DVD menu, press the MENU
button on the DVD player, or press the ENTER
button on the remote control.
To remove the disc, press the OPEN button on the
DVD player. The faceplate will open. Press the small
EJECT button located to the left of the disk drive
slot.
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Programming the
Universal Remote Control
The Cal Spas universal remote has been pre-pro-
grammed to function with the entertainment sys-
tem the spa has been configured with. However, in
case you need to reprogram the remote, use the
device list below for the programming code.
1. Turn on the device (TV, CD player, DVD player)
with the manufacturer’s remote control.
2. Press the button on the remote for the device
you want to program (TV, CD, DVD, etc.)
3. Press and hold the SETUP button until the LED
blinks twice.
4. Enter the device code. If you perform this
procedure correctly, the LED will blink twice. If
not, repeat steps 2 and 3.
Device Manufacturer
Device
Type
Code
Samsung 42” plasma
River Park 20”
TV
1312
1530
1866
TV
Aeware
DVD
CD
CD
Sony CDX-GT10M
Sony CDX-HS70MW
Using the iPod
Docking Station
To play an iPod from the docking station to the
spa’s stereo system:
1. Place the iPod in the docking station.
2. Press the
SOURCE
NOTE: The only DVD functions available
with the universal remote control are
shown above
button on
the stereo (if
equipped) un-
til the display
shows AUX.
You will have to use the function but-
tons on the DVD player to navigate
DVD menus on the TV screen.
3. Play the iPod.
4. Adjust volume
using the vol-
ume control
in the docking
station.
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37
Appendix
Replacement Parts
Jets
Jets
mfw 3” Micro Flow
CXLW 6 5” LargeStorm
Standard gray PLU21703421
Stainless steel PLU21703622
Standard gray PLU21703432
Stainless steel PLU21703631
MJLW 6 5” Large Shower
Storm
Standard gray PLU21703422
Stainless steel PLU21703633
CXW 5 5” Storm
Standard gray PLU21703425
Stainless steel PLU21703624
MJW 5 5” Shower Storm
Standard gray PLU21703423
Stainless steel PLU21703625
ED 2 25” Euro Directional
6 spoke face PLU21703662
MNW 3” Neck
ELE 2 25” Euro Less Eyeball
Standard gray PLU21703427
Stainless steel PLU21703628
msw 3” Micro Swirl
6 spoke face PLU21703663
EW 2” Euro
Standard gray PLU21703420
Stainless steel PLU21703621
Standard gray PLU21703433
Stainless steel PLU21703632
EWD 2” Neck Euro
OZ 2” Ozone Injector
Stainless steel PLU21703643
Standard gray PLU21700818
mfc 3” Micro Flow Directional
PSA 5 5” Power Storm
Acupressure
6 spoke face PLU21703664
Standard gray PLU21703668
Stainless steel PLU21703449
MFRW 3 25” Neck Blasters
Standard gray PLU21703431
Stainless steel PLU21703627
psa 4” Polystorm
Acupressure
Standard gray PLU21703448
Stainless steel PLU21703667
MFW 4” Maxi Flow
Standard gray PLU21703430
Stainless steel PLU21703630
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Jets
Valves
PSD 4” Polystorm
Directional
1” LED Diverter Valve with
Swoosh Logo
6 spoke face PLU21703661
PLU21300450
2” LED Diverter Valve with
Swoosh Logo
PSR 5 25” Power Storm
Rifle
PLU21300460
6 spoke face PLU21703666
2” Diverter Valve Silver
Handle with Dark Gray Cap
and Wall fitting
PST 5 25” Power Storm
Twister
PLU21300480
1” Diverter Valve Silver
Handle with Dark Gray Cap
and Wall Fitting
6 spoke face PLU21703665
PLU21300470
SFW 5 5” Sure Flow
Air Control with Swoosh
Logo
Standard gray PLU21703426
Stainless steel PLU21703626
PLU21300500
Air Control Valve Silver
Handle with Dark Gray Cap
and Wall Fitting
SW Swim
Standard face PLU21700565
PLU21300510
Aromatherapy Chamber
and Cap
SXW 5 5” Storm, 2 Hole
Standard gray PLU21703424
Stainless steel PLU21703623
PLU21700637
Pillows
Quad
T 5 25” Tornado
ACC01400930
Standard gray PLU21703428
Stainless steel PLU21703629
Neck Blaster
ACC01400920
W 4” Whirlpool
Stainless steel PLU21703609
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Pillows
Cover Lifts
Cover Lift Adjustable (Top
Mount)
Cascade (Logo)
ACC01400910
ACC01600117
Infinity
Hand Rails
Swivel Hand Rail (Black)
ACC01400940
FIX12400002
Swivel Hand Rail (Chrome)
Neck
FIX12400003
ACC01400950
Waterfalls
Bump
Cascade Waterfall
ACC01400866
PLU21800820
Drains
Filter Waterfall
Main Drain, Super Hi Flo
Suction 2” Silver
PLU21800830
PLU21400132
Vertical Waterfall
Hi Flow Suction Silver 1
1/2”
PLU21800840
PLU21400065
Filters
Bottom Drain Star Suction
Cover
Filter Cartridge, 75 Sq
Ft, Anti-Bacterial, with
Chemical Chamber
PLU21400197
FIL11100215
Bottom Drain Filtration
Return Assembly
Filter Cartridge, 50 Sq
Ft, Anti-Bacterial, with
Chemical Chamber
OZO18300005
FIL11100205
Cover Lifts
Filter Cartridge 75 Sq Ft,
Anti-Bacterial
Cover Lift Kit, Bottom
Mounting
FIL11703211
ACC01600116
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Filters
LED Lights
Filter Cartridge, 50 Sq Ft,
Anti-Bacterial
Small Controller Daisy
Chain
FIL11100201
LIT16100179
Ozone Cartridges
Cal Zone Quest 2000
Replacement Cartridge
2’ Daisy Chain Jumper
LIT16100183
OZO18100020
Cal Zone Quest 1000
Replacement Cartridge
Overmold Adapter for Small
Controller
LIT16100209
Lights
Quad LED Daisy Chain
Assembly
Light Assembly Complete
LIT16000150
LIT16100211
Light Mini 2” Diameter
Dual LED Daisy Chain
Assembly
LIT16000151
LIT16100212
Walfitting, Clear Lens Cap,
Jumbo Spa Light, 5”
7 LED 2” Light Daisy Chain
with Stand-Off
LIT16100153
LIT16100214
Red Lens Insert, Jumbo Spa
Light
Faceted Bullet Lens,
Polycarbonate, UV Stable
LIT16100155
LIT16100215
Silicone O-Ring for Lens
LIT16100208
Blue Lens Insert, Jumbo Spa
Light
LIT16100156
Replacement Cabinet Panels
The complete selection of replacement cabinets for
all models is very extensive and too lengthy for this
owner’s manual. See your Cal Spas deal to order
replacement panels for your spa, or call 1-800-CAL-
SPAS.
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Covers
Avalon Series
A515/A526/A534
Standard Rust
Standard Gray
Standard Slate
Standard Palomino
Deluxe Rust
Classic Series
CA-36/CBA-36/CD-46/CM-47/
CA-50/CBA-50/CBA-64/CA-65
84” X 64”
ACC01200460
93” X 93”
ACC01200420
Standard Rust
Standard Gray
Standard Slate
Standard Palomino
Deluxe Rust
ACC01200461
ACC01200464
ACC01200466
ACU02200500
ACU02200501
ACU02200502
ACU02200499
ACC01200421
ACC01200422
ACC01200423
ACU02200260
ACU02200261
ACU02200266
ACU02200267
ACU02200262
ACU02200263
ACU02200264
Deluxe Gray
Deluxe Gray
Deluxe Slate
Deluxe Slate
Deluxe Palomino
Deluxe Palomino
Custom Teal
A726 / A734 / A744
Standard Rust
Standard Gray
Standard Slate
Standard Palomino
Deluxe Rust
84” X 84”
Custom Navy
Custom Hunter
ACC01200410
ACC01200411
ACC01200412
ACC01200419
ACU02200250
ACU02200251
ACU02200256
ACU02200257
CD-46
93” OCTAGON
ACC01200434
ACC01200435
ACC01200436
ACC01200433
ACU02200277
ACU02200278
ACU02200279
ACU02200276
ACU02200287
ACU02200288
ACU02200298
Standard Rust
Standard Gray
Standard Slate
Standard Palomino
Deluxe Rust
Deluxe Gray
Deluxe Slate
Deluxe Palomino
Deluxe Gray
A826 / A834 / A844 / A857
Standard Rust
93” X 93”
Deluxe Slate
Deluxe Palomino
Custom Teal
ACC01200420
ACC01200421
ACC01200422
ACC01200423
ACU02200260
ACU02200261
ACU02200266
ACU02200267
Standard Gray
Standard Slate
Custom Navy
Custom Hunter
Standard Palomino
Deluxe Rust
Deluxe Gray
CE-56
96” x 135”
Deluxe Slate
Standard Rust
Standard Gray
Standard Slate
Standard Palomino
Deluxe Rust
ACC01200440
ACC01200441
ACC01200444
ACC01200445
ACU02200280
ACU02200281
ACU02200285
ACU02200286
ACU02200282
ACU02200283
ACU02200284
Deluxe Palomino
A969L
93” X 130”
Standard Rust
Standard Gray
Standard Slate
Standard Palomino
Deluxe Rust
ACC01200450
ACC01200451
ACC01200452
ACC01200454
ACU02200290
ACU02200291
ACU02200295
ACU02200289
Deluxe Gray
Deluxe Slate
Deluxe Palomino
Custom Teal
Deluxe Gray
Custom Navy
Custom Hunter
Deluxe Slate
Deluxe Palomino
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LTR20091000, Rev. A
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CN-48/CN-63
Standard Rust
Standard Gray
Standard Slate
Standard Palomino
Deluxe Rust
93” x 130”
ACC01200450
CV-34
84” X 93”
ACC01200462
Standard Rust
Standard Gray
Standard Slate
Standard Palomino
Deluxe Rust
ACC01200451
ACC01200452
ACC01200454
ACU02200290
ACU02200291
ACU02200295
ACU02200289
ACU02200296
ACU02200297
ACU02200299
ACC01200463
ACC01200465
ACC01200467
ACU02200510
ACU02200511
ACU02200512
ACU02200509
ACU02200513
ACU02200514
ACU02200515
Deluxe Gray
Deluxe Gray
Deluxe Slate
Deluxe Slate
Deluxe Palomino
Custom Teal
Deluxe Palomino
Custom Teal
Custom Navy
Custom Hunter
Custom Navy
Custom Hunter
CL-25
64” x 84”
Fitness Series
F2400
Standard Rust
Standard Gray
Standard Slate
Standard Palomino
Deluxe Rust
ACC01200460
ACC01200461
ACC01200464
ACC01200466
ACU02200500
ACU02200501
ACU02200502
ACU02200499
ACU02200503
ACU02200504
ACU02200505
96” x 169”
Deluxe Rust
ACU02200420
ACU02200421
ACU02200422
ACU02200423
ACU02200424
ACU02200425
ACU02200426
Deluxe Gray
Deluxe Slate
Deluxe Palomino
Custom Teal
Custom Navy
Custom Hunter
Deluxe Gray
Deluxe Slate
Deluxe Palomino
Custom Teal
Custom Navy
Custom Hunter
F2500
93” x 206”
Deluxe Rust
Deluxe Gray
Deluxe Slate
Deluxe Palomino
Custom Teal
Custom Navy
Custom Hunter
ACU02200400
ACU02200401
ACU02200402
ACU02200406
ACU02200403
ACU02200404
ACU02200405
CP-34/CT-34/CP-48/
CT-48/CP-63/CT-63
84” x 84”
Standard Rust
Standard Gray
Standard Slate
Standard Palomino
Deluxe Rust
ACC01200410
ACC01200411
ACC01200412
ACC01200419
ACU02200250
ACU02200251
ACU02200256
ACU02200257
ACU02200252
ACU02200253
ACU02200254
F4700
96” x 202”
Deluxe Gray
Deluxe Rust
Deluxe Gray
Deluxe Slate
Deluxe Palomino
Custom Teal
Custom Navy
Custom Hunter
ACU02200407
ACU02200408
ACU02200409
ACU02200410
ACU02200411
ACU02200412
ACU02200413
Deluxe Slate
Deluxe Palomino
Custom Teal
Custom Navy
Custom Hunter
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LTR20091000, Rev. A
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Deluxe Rust
Deluxe Gray
Deluxe Slate
Deluxe Palomino
Deluxe Teal
ACU02200250
ACU02200251
ACU02200256
ACU02200257
ACU02200252
ACU02200253
ACU02200254
Family II Series
FII515B
78” ROUND
43” x 83”
54” x 78”
Standard Rust
Standard Gray
Standard Slate
Standard Palomino
Deluxe Rust
Deluxe Navy
Deluxe Hunter
Deluxe Gray
FII830/FII845
Standard Rust
Standard Gray
Standard Slate
Standard Palomino
Deluxe Rust
93” x 93”
Deluxe Slate
ACC01200420
ACC01200421
ACC01200422
ACC01200423
ACU02200260
ACU02200261
ACU02200266
ACU02200267
ACU02200262
ACU02200263
ACU02200264
Deluxe Palomino
Deluxe Teal
Deluxe Navy
Deluxe Hunter
Deluxe Gray
FII518B
Deluxe Slate
Standard Rust
Standard Gray
Standard Slate
Standard Palomino
Deluxe Rust
Deluxe Palomino
Deluxe Teal
Deluxe Navy
Deluxe Hunter
Deluxe Gray
Deluxe Slate
Deluxe Palomino
Deluxe Teal
Galaxy Series
GX49
93” x 93”
Deluxe Rust
Deluxe Gray
Deluxe Slate
Deluxe Palomino
ACU02200260
ACU02200261
ACU02200266
ACU02200267
Deluxe Navy
Deluxe Hunter
FII520B
Deluxe Rust
Standard Gray
ACC01200370
ACC01200371
Standard Slate
Standard Palomino
Deluxe Rust
ACC01200373
ACC01200374
ACU02200210
ACU02200211
ACU02200216
ACU02200217
ACU02200212
ACU02200213
ACU02200214
Deluxe Gray
Deluxe Slate
Deluxe Palomino
Deluxe Teal
Deluxe Navy
Deluxe Hunter
FII730/FII745
Standard Rust
84” x 84”
ACC01200410
ACC01200411
ACC01200412
ACC01200419
Standard Gray
Standard Slate
Standard Palomino
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LTR20091000, Rev. A
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VX834B/L, VX848B/L, VX860B/L
Standard Rust
93” x 93”
ACC01200420
Victory Xtreme Series
VX901
72” x 72”
ACC01200566
Standard Gray
ACC01200421
ACC01200422
ACC01200423
ACU02200260
ACU02200261
ACU02200266
ACU02200267
ACU02200262
ACU02200263
ACU02200264
Standard Rust
Standard Slate
Standard Palomino
Deluxe Rust
Standard Gray
ACC01200567
ACC01200568
ACC01200559
Standard Slate
Standard Palomino
Deluxe Gray
Deluxe Slate
FX624B
76” x 84”
Deluxe Palomino
Custom Teal
Standard Rust
Standard Gray
Standard Slate
Standard Palomino
Deluxe Rust
ACC01200406
ACC01200407
ACC01200508
ACC01200509
ACU02200362
ACU02200363
ACU02200367
ACU02200358
ACU02200372
ACU02200373
ACU02200374
Custom Navy
Custom Hunter
Deluxe Gray
Deluxe Slate
Deluxe Palomino
Custom Teal
Custom Navy
Custom Hunter
VX724L
78” x 84”
Standard Rust
Standard Gray
Standard Slate
Standard Palomino
ACC01200520
ACC01200521
ACC01200522
ACC01200523
VX726B/L, VX740L
Standard Rust
Standard Gray
Standard Slate
Standard Palomino
Deluxe Rust
84” x 84”
ACC01200410
ACC01200411
ACC01200412
ACC01200419
ACU02200250
ACU02200251
ACU02200256
ACU02200257
ACU02200252
ACU02200253
ACU02200254
Deluxe Gray
Deluxe Slate
Deluxe Palomino
Custom Teal
Custom Navy
Custom Hunter
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Keeping Fit with your Spa
IMPORTANT: Always consult your physician before starting any exercise activity or program. The Ultimate
Fitness series spas feature rubber exercise bands. When stretched, these bands create a high tension condition.
Improper use or failure to connect the exercise bands properly may cause injury. Always inspect all of the
exercise equipment prior to beginning any exercise. Do not use any damaged equipment
The fitness equipment consists of: two rowing arm bars, two 62” exercise bands, two 32” exercise bands, two
27” exercise bands, two hand grips, two ankle bands, two hand loops, and an exercise belt. This equipment
attaches to the exercise anchors located on the spa walls.
Ultimate Fitness Series Exercise Program
Refer to the equipment configurations shown on the next page for the following exercises.
Seated Row
Standing Shoulder Press
Use the exercise bars in a seated position with your Using the exercise grips, place your palms facing
feet stable, abs tight and lower back stable. Keep away from your body with your elbows bent at 90˚.
your palms down, arms extended with elbows slightly Press upward bringing your hands together in front of
bent. Pull towards your chest squeezing your shoulder you, above your head and slowly return to the start
blades to the middle back and returning slowly to the position.
starting position.
Arm Curls
Standing Chest Fly
Using the exercise grips, place your hands face up with
Using the exercise grips, place palms sideways facing your elbows slightly bent, pull upward towards your
your body with your elbows slightly bent. Pull your chin squeezing and flexing your biceps then slowly
body forward, bringing hands together, squeezing and return to start position.
flexing chest muscles, then slowly returning to the
starting position.
Running or Walking
Attach the exercise belt around your waist and attach
the two 62” exercise bands to the far wall of the spa.
Standing Chest Press
Using the exercise grips, place your palms down with Turn on the two swim jets and walk or run into jet
your elbows bent at 90˚. Press forward bringing your stream.
hands together, squeezing and flexing your chest
muscles, then slowly return to the start position.
Leg Streching and Strength Training
Attach an ankle band to your ankle and attach a 62”
exercise band to any exercise anchor. Lift your leg to
the side or back as the band provides tension.
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Connecting the Exercise Equipment
The drawings below show different ways the exercise
kit can be connected depending on the exercises you
wish to do.
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U S and Canada
Portable Spas
2009 Warranty
This limited warranty is effective for portable spas manufactured after November 24, 2008
All Cal Spas portable spas are warranted to be free from defects in material and workmanship at the time if
delivery. This warranty becomes valid at time of purchase and ends either by specified time-frame listed above,
owner-transfer, relocation, or installation of any component other than by manufacturer.
This limited warranty is only valid on portable spas delivered in the United States and Canada. However, it does
not apply to special offers and events and extends through the selling dealer to the original purchaser at the
original site of installation. This warranty excludes Designer Series in-ground spas.
Family series,
Escape and Victory
Xtreme spas
Avalon, Classic,
Fitness and
Galaxy spas
Spa Shell / Structural
3 Years
3 Years
3 Years
5 Years
5 Years
5 Years
LMS warrants against the loss of water through the spa shell due to defects
in materials and/or workmanship.
Interior Surface – Altair Plus /Quarite Plus
LMSwarrantsagainstcracks,blisters,peeling,discolorationanddelamination
of Altair Plus / Quarite Plus interior surfaces.
Interior Surface – Standard Acrylic / Quarite
LMSwarrantsagainstcracks,blisters,peeling,discolorationanddelamination
of standard acrylic/quarite interior surfaces.
Equipment
LMS warrants the spa’s electrical and electronic components, specifically:
the control system, pumps and air blowers against malfunction due to
defects in materials and/or workmanship.
3 Years
3 Years
5 Years
5 Years
Plumbing
LMS warrants all factory installed plumbing and Eliminator™ Plus Wet Ends
from loss of water due to defects in material and/or workmanship.
Cabinets
LMS warrants Cal Premium™, Cal Select™ and Cal Stone™ panels against cracking and warping. Cabinet surface
peeling, blistering, fading, or delamination are specifically excluded from this warranty for a period of three years.
Electrical and Electronic Components
LMS warrants stereos, DVD players, TVs and the LED light source one year.
Components
LMS warrants manufacturer-installed XL Heat Exchanger™ and Cal Zone Quest 2000 Ozonator™ against malfunction
due to defects in materials and/or workmanship for the lifetime of the spa. After the original expressed spa warranty
coverage from date of delivery has expired, lifetime warranty covers parts only. Specifically excludes replacement
ozone cartridge, which has a one year warranty.
Manufacturer Warranty
Cal Spas electronic component warranty is extended through the manufacturer of the product including, but not
limited to: televisions, stereos, DVD players, etc. Spa covers are warranted for one year by manufacturer unless
otherwise specified.
Warranty Performance
In the event of a malfunction or defect covered under the terms of this warranty, the factory authorized selling
dealer is responsible for performing all necessary repairs. To obtain service, contact the selling dealer. In the event
the consumer is unable to obtain satisfactory customer service from the selling dealer, written notification must be
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given to the LMS Customer Relations Department within
30 days of the reported failure. There will be no charge
for parts or labor on a covered item. However, the LMS
Service Agent may assess a reasonable travel or mileage
charge per service call, which may include diagnostic
time. If LMS determines that repair of a covered item
is not feasible, LMS reserves the right to replace the
defective merchandise with merchandise equivalent or
equal in value to the original merchandise. In the event
of any warranty replacement, all removal, replacement,
installation and shipping costs are the responsibility of
the spa owner.
•
•
Damage caused by direct sunlight. Spas should
always be covered when not in use.
Damage caused as a result of failure to follow
operating instructions as defined within this owner’s
manual.
•
•
Damage caused by incorrect electrical installation,
electrical brownout, voltage spikes, or operation of
spa out of voltage range by more than ±10%.
Spas improperly installed or placed on non-approved
surfaces.
Although shell cracks, which are breaks in the shell
that go all the way through, are covered by this limited
warranty, cosmetic scratches, gouges and crazing are not
considered cracks and are not covered.
Proration of Warranty
Units determined by the Company to be non-repairable
will be replaced on a prorated basis with the same or a
comparable unit. The user will be charged one percent
of the current retail cost for each full month of ownership
from the date of purchase through the date failure is
determined to be non-repairable. This charge will be
waived during the first twelve months of ownership.
The limited warranty applies only to spas normally used
for personal, family or household purposes.
For relocating your spa without voiding your warranty,
contact Customer Service for relocation procedures.
Replaceable service items such as filters, light bulbs,
pillows, jet inserts, and filter covers are specifically
excluded from the limited warranty.
Warranty Limitations and Exclusions
This warranty is void if the spa has been subject to
negligence, alteration, misuse, abuse, repairs by
non-LMS authorized personnel, incorrect electrical
installation, installation of any component other than by
the manufacturer, acts of God (including, but not limited
to, acts of nature and surrounding environments), and
any other cases beyond the control of LMS.
Spa covers and stereo systems are delivered with their
own manufacturer’s warranty. For more information,
please see their warranties in the owner’s information
package that was delivered with your spa for more
information.
Equipment adjustments (such as pressure switch
adjustments) are specifically excluded from this
warranty.
Examples of common acts invalidating this warranty
include, but are not limited to:
•
•
•
Use of spa in a non-residential application.
Scratches caused by normal use.
Disclaimers
This limited warranty is made with the express
understanding that the spa is not an essential device or
medical device as defined under State and Federal Law.
LMS shall not be liable for loss of use of the spa or other
incidental or consequential costs, expense or damages,
which may include but are not limited to removal
of permanent deck or other custom fixtures or the
necessity for crane removal. Any implied warranty shall
have duration equal of the applicable warranty stated
above. Under no circumstances shall LMS or any of its
representatives be held liable for injury to any person or
damage to any property, however arising.
Operation of spas water temperature out of the
normal operating range of 32˚F (0°C) to 118˚F
(47.8°C).
•
•
Damage caused by incorrect water level (low,
overflow, etc.).
Damage caused by extreme weather conditions (hot,
cold, etc.).
•
•
Damage caused by dirt, sand and calcium.
Damage caused by clogged filter cartridges. See filter
cleaning recommendations in this owner’s manual.
•
•
Damage caused by continued operation of this spa
with either a known or an unknown problem.
Legal Remedies
This limited warranty gives you specific legal rights and
you may have other rights, which may vary from state
to state.
Damage caused by tri-chlor, acids, chlorine tablets,
any floating chemical devices, or any spa chemicals
not authorized by LMS.
•
Damage caused by improper water chemistry. (High
levels of chlorine, bromine, calcium, pH and other
excessive chemical levels.)
Customer Service
See your Cal Spas dealer for a copy of the applicable
warranty, details, and any questions you may have
regarding the warranty coverage on your spa.
2009 Portable Spa
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49
Cal Spas™ Chemicals
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LTR20091000, Rev. A
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Locating the product serial number
The serial number of your spa is located on a metal plate attached to the
lower right front panel of the spa.You will need this number to properly
register your spa and activate coverage. Write this information in the space
provided below.
Spa Model: __________________________________________________
Spa Serial Number: ___________________________________________
Date Purchased: _____________________________________________
Date Installed: _______________________________________________
Dealer’s Phone Number: _______________________________________
Dealer’s Address: _____________________________________________
CONTACT INFORMATION
LMS Customer Service Department
1462 East Ninth Street
Pomona, CA 91766.
For customer service, please contact
your authorized dealer immediately. If
you need additional information and/or
assistance, please contact:
Toll Free: 1-800-CAL-SPAS
Fax: 1-909-629-3890
www calspas com
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