Black Box Dishwasher CMA DISHMACHINE User Manual

MODEL CMA-66  
PARTS MANUAL  
Rev 1.06A  
C M A D I S H M A C H I N E S  
1 2 7 0 0 K N O T T A V E N U E  
GARDEN GROVE, CALIFORNIA 92841  
8 0 0 - 8 5 4 - 6 4 1 7  
FAX 714-895-2141  
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Parts Manual  
1. Parts Manual  
1.1. Initial Parts Kit (P/N 13996.80)  
P/N  
DESCRIPTION  
Pump Motor, 1HP, 3Ph, 60 Hz, 220V  
Pump Seal Kit  
Qty  
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
00201.85  
00206.00  
00208.00  
00411.00  
00421.83  
00421.87  
00557.30  
00557.56  
00707.00  
00738.15  
03202.00  
03226.00  
03623.00  
13003.50  
13003.70  
13012.26  
13403.26  
13417.80  
13418.85  
13463.10  
13501.85  
13507.50  
13508.60  
Slip Joint Nut Gasket  
Micro Switch  
CMA-66 Power Rocker Switch, Red  
CMA-66Heater Rocker Switch, White  
Kynar Reed Switch Gray, 110/220V, 12’  
Kynar Reed Switch Black, 110/220V, 12’  
½” Water Solenoid Repair Kit JE  
¾” & ½” Solenoid Coil JE 220V  
Thermometer (Capillary)  
Pump O-Ring Gasket  
½ Vac Breaker Repair Kit Watts  
Contactor, 30-Amp  
Toggle Switch SPDT 20AMP  
CMA-66P Motor Contactor, 220V  
Fuse, 3-Amp/250V Slow Blow  
Immersion Heater, 3Ph/1Ph, 208-230V, 10kW  
60-Second Timer Relay  
Liquid Level Switch, SS – CMA-66  
Motor 1/3Hp 200-230/460 60hz 3ph  
Cam Bearing, SS  
Swivel Hook Spring Assembly  
MODEL CMA-66 Part Manual rev. 1.06 01/11/05  
Page 4  
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1.2. Exploded View Drawings  
1.2.1. Cabinet Assembly  
ITEM NO.  
NO. REQ’D  
ITEM NO.  
NO. REQ’D  
P/N  
DESCRIPTION  
P/N  
DESCRIPTION  
1
2
1
1
13903.36 Frame Stand  
13902.35 L-R Pan  
13902.45 R-L Pan  
13900.36 L-R Wrapper  
13900.46 R-L Wrapper  
01506.30 Door  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
3
1
1
8Ft  
2
1
1
2
1
1
1
1
2
2
2
1
13910.82 Strainer Basket, Wash/Rinse  
13913.00 Drip Chute  
13542.00 Drip Chute Gasket  
3
1
03705.00 Foam Tape  
13010.06 Drain Valve Handle Support  
13504.26 Gearbox Cover Mount (Optional)  
13504.06 Gearbox Cover (Optional)  
13701.00 Door Latch  
01577.10 Scrap Trap Body molded  
17579.00 Scrap Trap Holder  
01577.20 Scrap Trap Drawer molded  
13912.36 Splash Shield  
00557.60 Reed Switch Magnet  
00557.30 Kynar Reed Switch only 110/120  
13912.81 Splash Shield Clip  
4
5
6
7
8
2
2
4
4
4
13901.00 Wrapper Shield  
01554.30 Door Guide  
00636.10 Door Guide Plastic  
13915.00 Door Latch Bracket  
00535.30 Door Handle  
00905.00 1/4-20 x 1/2” Trusshead Bolt  
00924.00 1/4” Washer, SS  
00912.00 1/4-20 Nylon Lock Nut  
13906.36 Tray Track Rail  
00914.10 1/4-20 x 5/8” Hex Head Bolt  
13511.26 Overflow Chute Gasket  
13511.06 L-R Overflow Chute  
13511.16 R-L Overflow Chute  
9
2
10  
11  
12  
13  
14  
15  
16  
26  
60  
54  
2
8
1
13704.08 L-R Curtain Splash Shield  
13704.06 R-L Curtain Splash Shield  
13522.06 Conveyor bar guide  
00962.00 ¼’-20x1” Hexhead Bolt  
1
34  
35  
1
2
17  
1
13927.06 L-R Heater Cover  
13927.16 R-L Heater Cover  
36  
1
01577.36 Scrap Trap Cover SS  
MODEL CMA-66 Part Manual rev. 1.05 01/11/05  
Page5  
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1.2.2. Control Box Assembly  
ITEM NO.  
NO. REQ’D  
ITEM NO.  
NO. REQ’D  
P/N  
DESCRIPTION  
P/N  
DESCRIPTION  
1
2
3
4
5
6
7
8
9
1
4
2
2
2
1
1
1
1
13904.06 Control Box w/Lid  
10  
11  
12  
13  
14  
15  
16  
17  
2
2
1
1
1
1
2
1
17503.17 Control Box Sponge, Long  
17503.18 Control Box Sponge, Short  
00421.87 Rocker Switch, White  
00421.26 Rocker Switch Hole Plug  
00421.83 Power Rocker Switch, Red  
00449.50 Lock, Keyless  
13012.26 Motor Contactor, 220V  
13003.50 Contactor, 30-Amp  
03202.00 Thermometer  
03202.08 Thermometer Bracket  
00454.06 6-Pole Terminal Block  
13003.70 Timer Relay Override Switch  
00470.10 Toggle Switch Rubber Boot  
13003.60 Starter DIN Rail  
13403.26 Fuse, 3-Amp/250V Slow Blow  
13013.30 1/3 HP Overload Relay 1.2amp-1.8Amp  
MODEL CMA-66 Part Manual rev. 1.05 01/11/05  
Page6  
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1.2.3. Curtain and Optional Vent System  
ITEM NO.  
NO. REQ’D  
ITEM NO.  
P/N  
DESCRIPTION  
NO. REQ’D  
P/N  
DESCRIPTION  
1
2
3
4
5
6
7
1
2
1
4
2
3
4
13912.82 Splash Shield  
8
9
10  
1
1
2
13901.82 (Optional) Hood Adapter – set of 2  
13932.06 (Optional) Conveyor Motor Cover Kit  
13704.16 Dual Curtain Holder (Right to Left)  
13704.36 Dual Curtain Holder (Left to Right)  
13704.46 Dual Curtain Rod Stop  
13702.25 Curtain, 20-5/8” x 15”  
13702.15 Curtain, 20-5/8” x 11”  
13702.30 Curtain, 24-5/8” x 15”  
13704.26 Double Curtain Splash Guard Bracket  
13705.00 Curtain Rod, Short  
13705.10 Curtain Rod, Long  
11  
12  
13  
2
4
4
00907.00 6-32 x 1/2" Pan Head Screw  
00965.00 6-32 Nylon Lock Nut  
MODEL CMA-66 Part Manual rev. 1.05 01/11/05  
Page7  
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1.2.4. Temperature Control System  
ITEM NO.  
NO. REQ’D  
ITEM NO.  
NO. REQ’D  
P/N  
DESCRIPTION  
P/N  
DESCRIPTION  
1
2
3
4
5
1
1
1
1
1
13417.80 Immersion Heater, 3Ph, 240V, 10kW*  
13463.10 Liquid Level Switch, SS  
13417.89 Thermostat 12KW Heater  
03202.00 Thermometer  
6
7
8
9
10  
1
1
4
4
8
13416.10 Thermostat Bracket  
13417.45 Heater Gasket  
00901.00 5/16 – 18 x 1” Hexhead Bolt  
13805.00 5/16 – 18 Nylon Nut  
00926.00 5/16” SS washer  
13463.50 Liquid Level Switch Shield  
* Includes P/N 13417.89 Thermostat w/c can be ordered separately  
MODEL CMA-66 Part Manual rev. 1.05 01/11/05  
Page8  
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1.2.5. Pump Assembly  
ITEM NO.  
NO. REQ’D  
ITEM NO.  
NO. REQ’D  
P/N  
DESCRIPTION  
P/N  
DESCRIPTION  
1
2
3
4
5
6
7
8
9
2
2
2
2
2
2
2
2
2
4
4
00201.85 Pump Motor, 1HP, 3Ph, 60 Hz, 220V  
03224.00 Pump Base Mount  
00206.00 Pump Seal Kit  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
4
4
16  
2
4
2
2
1
2
2
00924.00 1/4” SS Washer  
00912.00 1/4-20 Nylon Lock Nut  
00921.00 3/8-16 x 3/4” SS Hex Head Bolt  
13829.00 7/16-20 Thin Nylon Lock Nut  
00238.00 3/8” Male Plug  
00213.00 1” Ford Adapter, MIP x PJ Tube  
00225.00 1” Compression Gasket  
00704.85 1”, 90° Elbow*  
03226.00 Pump O-Ring Gasket  
03222.85 CMA-66 Water Pump Impeller  
04206.00 Pump Cover  
00208.00 Slip Joint Nut Gasket  
04204.00 Compression Nut, 2.5”  
13916.00 Motor Support Bracket  
00906.00 1/4-20 x 1/2” Hex Bolt  
00922.00 1/4” Lock Star Washer  
00200.85 Motor Assembly, 1HP, 3Ph, 220V, 60 Hz**  
00208.20 Slip Joint Nut Friction Ring  
10  
11  
*For CMA-66 R-L only.  
**Includes Items 1, 2, 3, 4, 5 and 14.  
MODEL CMA-66 Part Manual rev. 1.05 01/11/05  
Page9  
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1.2.6. Drain System Assembly  
ITEM NO.  
NO. REQ’D  
ITEM NO.  
NO. REQ’D  
P/N  
DESCRIPTION  
P/N  
DESCRIPTION  
1
2
3
4
5
1
2
2
2
2
13001.85 Drain Manifold  
6
7
8
9
2
4
1
2
00912.00 1/4-20 Lock Nut  
00924.00 1/4“ Washer, SS  
13024.00 Dynamite Plug, 2”  
20500.06 Waste Drain Valve  
01317.17 1-1/2” x 2” No Hub  
03001.82 Drain Pipe Support Bracket  
50109.00 Hose Clamp  
00906.0  
1/4-20 x 1/2” Hex Head Bolt  
MODEL CMA-66 Part Manual rev. 1.05 01/11/05  
Page10  
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1.2.7. Plumbing System Assembly  
ITEM NO.  
NO. REQ’D  
ITEM NO.  
NO. REQ’D  
P/N  
DESCRIPTION  
P/N  
DESCRIPTION  
1
2
1
1
1
1
4
2
1
1
1
1
1
1
1
1
1
1
2
1
03603.15 1/2” Water Solenoid Valve 220V, JE*  
17  
18  
1
1
2
2
1
3
1
1
1
1
1
2
4
2
1
1
1
1
00747.30 1/2” x 3” SS Nipple  
13669.60 Mixing Chamber, 1/2” SS  
03232.00 1/8” Male Plug  
13606.00 3/4” Jamb Nut, Brass  
13612.00 3/4” x 5” Brass Nipple  
00704.00 3/4” 90° Street Elbow  
13634.06 3/4” x 8” Nipple, Brass  
13633.00 3/4” 90° Elbow, F x F, Brass  
00710.50 3/4” Vacuum Breaker***  
00735.00 3/4” Vacuum Breaker Repair Kit  
00735.60 3/4” Vacuum Breaker Bonnet  
00739.50 Vacuum Breaker Cap  
00421.51 6-32 x 1/4” SS Panhead Screw  
00742.00 1/2” x 2” Nipple, Brass  
00781.00 3/4” x 3-1/2” Nipple, Brass  
00749.00 Coupling 3/4” Brass  
00738.15  
Water Solenoid Valve Coil, 220V, ½” & ¾”  
3
4
5
6
03603.20 1/2” Water Solenoid Valve Bonnet  
00707.00 1/2” Water Solenoid Valve Repair Kit  
03614.00 1/2” Close Nipple, Brass  
41030.10 1/2” 90° Elbow, F x F, Brass  
03624.00 1/2” Vacuum Breaker, Watts**  
03623.00 1/2” Vacuum Breaker Repair Kit  
03624.25 1/2” Vacuum Breaker Bonnet  
00716.00 1/2” x 1/2” x 3/4” F x F x F Tee, Brass  
13602.45 1/2” Pressure Regulator  
03202.00 Thermometer (Capillary)  
13604.00 1/2” x 1/4” Bushing  
13605.00 Pressure Gauge  
13028.00 3/4” Ball Valve, 3-piece  
00743.10 1/2” Tee, F x F x F  
01525.06 Plumbing Support Bracket  
13610.30 1/2” Union, SS  
19  
20  
21  
22  
23  
24  
25  
25A  
25B  
25C  
25D  
26  
27  
28  
29  
30  
7
7A  
7B  
8
9
10  
11  
12  
13  
14  
15  
16  
00786.00 Water Solenoid Plunger with Spring  
00780.00 Nipple, Brass, 1/2” x 2-1/2”  
***Includes Items 25A, 25B, 25C and 25D.  
*Includes Items 2, 3 and 4.  
**Includes Items 7A, 7B, 25C and 25D.  
MODEL CMA-66 Part Manual rev. 1.05 01/11/05  
Page11  
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1.2.8. Wash System assembly  
ITEM NO.  
NO. REQ’D  
ITEM NO.  
NO. REQ’D  
P/N  
DESCRIPTION  
P/N  
DESCRIPTION  
1
2
3
4
5
6
7
7A  
8
9
6
2
2
6
6
2
2
8
2
4
3
1
13305.06 Spray Arm End Cap  
13327.06 Socket Bracket, Double  
13327.26 Socket Bracket, Single  
13303.06 Spay Arm  
04306.10 Square Manifold Gasket  
13310.00 1/2” Cap, Brass  
13304.30 Final Rinse Spay Arm*  
13304.56 Final Rinse Spray Jets, SS  
13618.00 1/2” Coupling  
00721.20 1/2" Jamb Nut, Brass  
13629.00 1/2" Close Nipple, SS  
13630.00 1/2”F x F x F Tee, SS  
*Includes Item 7A  
12  
13  
14  
15  
16  
16A  
17  
18  
19  
20  
21  
22  
1
1
1
1
2
13307.00 Final Rinse Tube, 23-1/2”  
13628.00 1/2" 90° Elbow, F x F, SS  
13301.26 Wash Manifold  
13301.06 Pre-wash Manifold  
00213.00 1” Ford Adapter, MIP x PJ Tube**  
00225.00 1” Compression Gasket  
13305.40 Shoulder Bolt  
2
32  
64  
32  
1
1
2
00924.00 1/4" SS Washer  
00912.00 1/4-20 Nylon Lock Nut  
13304.53 Long Support Bracket  
13669.60 Mixing Chamber, 1/2" SS  
03232.00 1/8 Maze Plug  
10  
11  
MODEL CMA-66 Part Manual rev. 1.05 01/11/05  
Page12  
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1.2.9. Rocker Arm Assembly  
ITEM NO.  
NO. REQ’D  
ITEM NO.  
NO. REQ’D  
P/N  
DESCRIPTION  
P/N  
DESCRIPTION  
1
2
3
1
1
1
13570.20 Conveyor Drive Assy, 220V, 60Hz, 3Ph*  
13501.85 Motor, 1/3HP, 220V, 60Hz, 3Ph  
13504.00 Gear Reducer, Right  
13504.12 Gear Reducer, Left  
13505.10 Rocker Arm Cam  
13507.50 Cam Bearing, SS  
13816.00 5/16-18 x 1/2" Socket Set Screw  
13505.20 Keyway Cam  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
1
1
5
1
1
1
10  
5
5
2
2
1
1
1
1
1
4
4
1
00912.00 1/4-20 Nylon Lock Nut  
13514.85 Conveyor Bar  
13515.00 Conveyor Dog, SS  
13514.82 Left Conveyor Bar Bracket  
13514.84 Right Conveyor Bar Bracket  
13521.50 Conveyor Bar Slide Bearing  
13520.00 Conveyor Dog Bearing  
13806.00 3/8” Nylon Lock Nut  
4
5
6
7
8
1
1
1
1
1
1
2
2
2
1
1
2
2
1
1
13829.10 7/16-20 Hex Lock Jam Nut  
13508.06 Rocker Arm  
13818.00 3/8-16 x 1-3/4” Hex Head Bolt  
00924.00 1/4" SS Washer  
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
13513.10 Rocker Arm Spacer  
13509.52 7/8” ID External Lock Ring  
13509.53 1” ID Brass Washer  
13509.51 Rocker Arm Shaft Bearing  
13510.10 Bearing Shaft  
00922.00 1/4" Lock Star Washer  
00914.00 1/4-20 x 3/4" Hex Head Bolt  
13808.00 1/2-13 x 3-1/2”  
00914.10 1/4-20 x 5/8” Hex Head Bolt  
00903.00 1/4-20 x 1-3/4” Hex Head Bolt  
13508.10 Rack Saver Rocker Arm  
13508.26 Rack Saver Clutch Bar  
13508.60 Swivel Hook Spring Assembly  
13508.40 Complete Rack Saver Rocker Arm Assy  
00912.00 1/4-20 Nylon Lock Nut**  
00914.00 1/4-20 x 3/4" Hex Head Bolt**  
13505.06 Cam Guide  
13809.00 1/2-13 Nylon Lock Nut  
*Includes Items 2 through 8.  
**Number required is for Complete Rack  
Saver Rocker Arm Assembly only.  
MODEL CMA-66 Part Manual rev. 1.05 01/11/05  
Page13  
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1.2.10. Trip Switch Assembly – Old Style  
ITEM NO.  
NO. REQ’D  
ITEM NO.  
NO. REQ’D  
P/N  
DESCRIPTION  
P/N  
DESCRIPTION  
1
2
3
4
5
6
7
1
1
1
1
1
2
1
13408.85 Trip Switch Assembly*  
13424.50 Trip Switch Bearing  
13455.00 Switch Sleeve, Brass  
13435.00 Bearing Nut  
13409.51 Shaft Extender, Threaded  
13411.00 Lock Ring  
8
9
2
1
1
2
3
1
2
13411.50 Large Ring  
00411.00 Micro Switch  
13414.82 M-2 Micro Switch Support Bracket  
00965.00 6-32 Nylon Lock Nut  
13826.00 4-40 x 5/8” Pan Head Screw  
01115.15 Adjustable Cam  
10  
11  
12  
13  
14  
13825.00 8-32 x 1” Pan Head Screw  
*Includes Items 2, 3, 4 and 8.  
13826.50 4-40 Hex Nut  
MODEL CMA-66 Part Manual rev. 1.05 01/11/05  
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1.2.11. Trip Switch Assembly – New Style  
ITEM NO.  
NO. REQ’D  
P/N  
DESCRIPTION  
1
2
3
4
5
6
7
8
9
1
4
1
1
1
1
4
4
4
4
13408.61 Actuator Arm  
00907.50 6-32 x 3/8” Pan Head Screw  
00557.70 Reed Switch Magnet (SS)  
13408.62 Actuator Bracket  
00557.56 Reed Switch  
13408.63 Reed Switch Bracket  
00965.00 6-32 Nylon Lock Nut  
00924.00 ¼” SS Washer  
00906.00 ¼” –20 x ½” Hex Head Bolt  
00912.00 ¼” – 20 Nylon Lock Nut  
10  
MODEL CMA-66 Part Manual rev. 1.05 01/11/05  
Page15  
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1.2.12. Paddle Switch Assembly  
ITEM NO.  
NO. REQ’D  
ITEM NO.  
NO. REQ’D  
P/N  
DESCRIPTION  
P/N  
DESCRIPTION  
1A  
1B  
2
3
4
1
1
1
1
1
4
4
13409.86 Paddle with Magnet, R-L  
13409.89 Paddle with Magnet, L-R  
13409.87 Paddle Support Brackets  
00557.56 Kynar Reed Switch  
13409.30 PS Reed Switch Bracket  
00914.00 1/4-20 x 3/4" Hex Head Bolt  
00912.00 1/4-20 Nylon Lock Nut  
7
1
1
1
1
1
2
00109.00 Shoulder Bolt  
8A  
8B  
9
10  
11  
13409.85 Paddle Switch Assembly, R-L  
13409.84 Paddle Switch Assembly, L-R  
03801.00 10-32 Lock Nut  
00557.70 Kynar Reed Switch Magnet  
00927.00 8-32 Nylon Lock Nut  
5
6
MODEL CMA-66 Part Manual rev. 1.05 01/11/05  
Page16  
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2. Table Limit Switch Instructions (P/N 13469.20)  
MODEL CMA-66 Part Manual rev. 1.06 01/11/05  
Page 17  
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QTY  
12 FT  
P/N  
00400.00  
DESCRIPTION  
Conduit 3/8 sealtite  
1
2
1
00401.00  
00402.00  
00666.00  
00529.00  
13427.60  
13427.61  
13427.62  
13427.63  
03817.00  
03814.10  
00914.10  
00968.00  
00924.00  
00912.00  
13427.10  
ST-3/8 straight connector  
ST-90 deg.3/8 connector  
Fork tongue connector  
Wire 18 gauge black  
Template kit  
3
1
4
2
5
24 FT  
6
1
1
1
1
2
2
2
2
2
2
1
7
Mounting bracket  
Actuator  
8
9
Bumper  
10  
11  
12  
13  
14  
15  
16  
6-32 wing nut  
Lock star washer  
1/4-20 x 5/8 hexhead bolt  
1/4 split lock washer  
1/4 ss washer  
1/4-20 nylon lock nut  
Limit switch  
Instructions:  
1. Determine the approximate centerline of the dish rack as it travels down the  
clean table.  
2. Place the template from the template kit (6) with the lower edge resting on the  
table surface, against the end roll, and centered along the dish rack’s line of  
travel. Mark the positions of the four holes and follow up with a center  
punch.  
3. Drill a 1/8” hole through each position .The upper two holes then drilled out  
to1/2”.  
4. Fasten the template with two bolts and nuts from the template kit (6).The  
lower holes then drilled out to 3/8”.  
5. From the outside, place the mounting bracket (7) halfway through the 3/8”  
lower holes on the table and the hinged actuator (8) through two 1/2” upper  
holes in the table.  
6. Secure the bumper (9) by tightening the two bolts (12) with lock washers (13)  
through the two holes in the actuator.  
7. Push the mounting bracket all the way into the holes in the table and tighten it  
with two lock nuts (15) and two washers (14).  
8. Attach the conduit (1) between the control box and the table limit switch (16).  
Run two wires (5) through the conduit and conduit connectors (2,3), and  
attach one to the COMMON terminal on table limit switch, and the other to  
the normally OPEN terminal, using two fork tongue connectors (4). Secure  
the table limit switch on the mounting bracket with two wing nuts (10).  
Remove jumper from the optional table limit switch connection in the control  
box (see note 1 of the wiring diagram). Then, attach the other ends of the two  
wires to the terminal block (it does not matter which table limit switch wire  
you attach to either terminal because it is only a loop).  
MODEL CMA-66 Part Manual rev. 1.06 01/11/05  
Page 18  
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3. Corner Feed Table (Optional factory installed only)  
MODEL CMA-66 Part Manual rev. 1.05 01/11/05  
Page19  
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MODEL CMA-66 Part Manual rev. 1.05 01/11/05  
Page20  
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4. Drain Water Tempering Kit (Optional)  
MODEL CMA-66 Part Manual rev. 1.06 01/11/05  
Page 21  
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